CN115678400B - A special wear-resistant topcoat for inorganic floor coatings and its preparation method - Google Patents
A special wear-resistant topcoat for inorganic floor coatings and its preparation method Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明属于地坪涂料领域,更具体地,涉及一种无机地坪涂料专用耐磨罩面漆及其制备方法。The invention belongs to the field of floor coatings, and more specifically, relates to a special wear-resistant topcoat for inorganic floor coatings and a preparation method thereof.
背景技术Background technique
地坪涂料目前以环氧/聚氨酯地坪涂料应用最为广泛,其具备良好的装饰性,极佳的耐磨性、超强的粘接力、良好的防滑性等一系列特点,因而广泛应用于车库、车间厂房、物流仓库、商业综合体、影院、酒店、体育馆等地面,用户认可度极高。然而,环氧涂料/聚氨酯也存在一些劣势。比如,其一,防火等级为B1级,达不到A级防火。其二,环氧地坪/聚氨酯涂料为双组分,主漆与固化剂必须按照一定比例搅拌均匀后才能施工,使得施工较为繁琐。其三,环氧涂料,由于日晒后容易黄变,一般仅用于室内。而聚氨酯虽然可以用于室外,但其价格相对较贵,造成材料成本极高,一般用户出于成本考虑,不会选用。At present, epoxy/polyurethane floor coatings are the most widely used floor coatings. They have a series of characteristics such as good decorative properties, excellent wear resistance, super adhesion, and good anti-skid properties, so they are widely used in It is widely used in garages, workshops, logistics warehouses, commercial complexes, cinemas, hotels, stadiums and other floors, and is highly recognized by users. However, there are some disadvantages to epoxy coatings/polyurethanes. For example, firstly, the fire protection level is B1, which does not reach level A fire protection. Secondly, epoxy floor/polyurethane coatings are two-component, and the main paint and curing agent must be mixed evenly according to a certain ratio before construction, making the construction more cumbersome. Third, epoxy coatings are generally only used indoors because they tend to turn yellow after exposure to the sun. Although polyurethane can be used outdoors, it is relatively expensive, resulting in extremely high material costs. Generally, users will not choose it due to cost considerations.
无机涂料是以硅酸盐或硅溶胶和乳液为基料,配之颜料、填料、水和助剂、而成的涂料。具备透气性好、A级防火、耐候性、环保性好等优点。目前内外墙涂料已有相应的产品在售,并获得用户的认可。在地坪涂料领域,已逐渐有无机地坪涂料推出,同样是以硅酸盐或硅溶胶和乳液为基料。但由于硅酸盐的特点,其成膜性相比于环氧或者聚氨酯稍有不足,尤其在耐磨性、表面强度以及耐污性方面,不足以完全满足地坪涂料的长期使用的需求。因而,对无机地坪涂料的罩面需求呼之欲出。Inorganic coatings are coatings based on silicate or silica sol and emulsion, combined with pigments, fillers, water and additives. It has the advantages of good breathability, Class A fire protection, weather resistance, and environmental protection. Currently, corresponding products for interior and exterior wall coatings are on sale and have been recognized by users. In the field of floor coatings, inorganic floor coatings have been gradually introduced, which are also based on silicate or silica sol and emulsion. However, due to the characteristics of silicate, its film-forming properties are slightly less than those of epoxy or polyurethane, especially in terms of wear resistance, surface strength and stain resistance, which are not enough to fully meet the long-term use needs of floor coatings. Therefore, the demand for inorganic floor coatings is imminent.
发明内容Contents of the invention
本发明的目的在于解决上述问题,提供一种具有漆膜防火耐燃、游离二异氰酸酯以及游离甲醛等有害物质未检出、TVOC≤2、漆膜表观良好、拉伸粘接强度高、表面强度高、耐磨性良好、具备一定的耐腐蚀性能、耐候性良好,复配于无机地坪涂料表面可有效提升耐磨性、表面硬度、耐化学性、耐水性,并且可适用于户外涂装等优点,能够满足国标GB/T22374-2018《地坪涂装材料》中对水性面漆的要求的一种无机地坪涂料专用耐磨罩面漆及其制备方法。生产工艺简单、适合运用于工业化生产。The purpose of the present invention is to solve the above problems and provide a paint film that is fireproof and flame-resistant, has no harmful substances such as free diisocyanate and free formaldehyde, TVOC≤2, has good appearance of the paint film, high tensile bonding strength and surface strength. High, good wear resistance, certain corrosion resistance, and good weather resistance. When compounded on the surface of inorganic floor coatings, it can effectively improve wear resistance, surface hardness, chemical resistance, and water resistance, and can be used for outdoor painting. With other advantages, it is a special wear-resistant topcoat for inorganic floor coatings that can meet the requirements for water-based topcoats in the national standard GB/T22374-2018 "Floor Coating Materials" and its preparation method. The production process is simple and suitable for industrial production.
为了实现上述目的,本发明的第一方面提供一种无机地坪涂料专用耐磨罩面漆,该无机地坪涂料专用耐磨罩面漆的原料组成包括A组分与B组分;In order to achieve the above object, the first aspect of the present invention provides a special wear-resistant topcoat for inorganic floor coatings. The raw material composition of the special wear-resistant topcoat for inorganic floor coatings includes component A and component B;
A组分包括:Component A includes:
水15-30重量份、水性无机硅树脂5-30重量份、羟基硅油改性的多官能团羟基丙烯酸二级分散体50-80重量份、第一成膜助剂0-10重量份、增稠剂0-3重量份、消泡剂0-3重量份、润湿剂0-2重量份、杀菌剂0-2重量份;15-30 parts by weight of water, 5-30 parts by weight of water-based inorganic silicone resin, 50-80 parts by weight of multifunctional hydroxyacrylic acid secondary dispersion modified with hydroxyl silicone oil, 0-10 parts by weight of first film-forming aid, thickening 0-3 parts by weight of agent, 0-3 parts by weight of defoaming agent, 0-2 parts by weight of wetting agent, and 0-2 parts by weight of fungicide;
B组分包括:Component B includes:
磺酸盐改性的水可分散HDI三聚体70-85重量份、第二成膜助剂15-30重量份。The sulfonate-modified water-dispersible HDI trimer is 70-85 parts by weight and the second film-forming assistant is 15-30 parts by weight.
本发明中,无机地坪涂料专用耐磨罩面漆的作用原理如下:In the present invention, the working principle of the special wear-resistant topcoat for inorganic floor coatings is as follows:
无机涂料面漆的主要成膜物质为硅酸盐树脂,化学式为M2O·nSiO2。其中,M代表K(钾)、Na(钠)或Li(锂)等。The main film-forming substance of inorganic paint topcoat is silicate resin, and its chemical formula is M 2 O·nSiO 2 . Among them, M represents K (potassium), Na (sodium) or Li (lithium), etc.
水性无机硅树脂的主要成膜为xSiO2,能与无机涂料面漆的主要成膜物质硅酸盐树脂发生化学固化,使得无机地坪涂料专用耐磨罩面漆能够与无机涂料面漆牢牢地结合为一体,其反应机理如下:The main film-forming substance of water-based inorganic silicone resin is xSiO 2 , which can chemically solidify with the silicate resin, the main film-forming substance of inorganic coating topcoat, so that the special wear-resistant topcoat for inorganic floor coatings can adhere firmly to the inorganic coating topcoat. The reaction mechanism is as follows:
M2O·nSiO2+xSiO2→M2O·(n+x)SiO2 M 2 O·nSiO 2 +xSiO 2 →M 2 O·(n+x)SiO 2
M2O·(n+x)SiO2+CO2→(n+x)SiO2+M2CO3 M 2 O·(n+x)SiO 2 +CO 2 →(n+x)SiO 2 +M 2 CO 3
作为优选方案,所述的无机地坪涂料专用耐磨罩面漆中,As a preferred solution, among the special wear-resistant topcoats for inorganic floor coatings,
A组分包括:Component A includes:
水15-25重量份、水性无机硅树脂5-25重量份、羟基硅油改性的多官能团羟基丙烯酸二级分散体50-75重量份、第一成膜助剂1-8重量份、增稠剂0.1-2重量份、消泡剂0.1-2重量份、润湿剂0.1-1.5重量份、杀菌剂0.1-1.5重量份;15-25 parts by weight of water, 5-25 parts by weight of water-based inorganic silicone resin, 50-75 parts by weight of multifunctional hydroxyacrylic acid secondary dispersion modified with hydroxyl silicone oil, 1-8 parts by weight of first film-forming aid, thickening 0.1-2 parts by weight of agent, 0.1-2 parts by weight of defoaming agent, 0.1-1.5 parts by weight of wetting agent, and 0.1-1.5 parts by weight of fungicide;
B组分包括:Component B includes:
磺酸盐改性的水可分散HDI三聚体75-85重量份、第二成膜助剂15-25重量份。The sulfonate-modified water-dispersible HDI trimer is 75-85 parts by weight and the second film-forming assistant is 15-25 parts by weight.
作为优选方案,A组分和B组分的重量比为4-5:1。As a preferred option, the weight ratio of component A and component B is 4-5:1.
水性无机硅树脂是一种经不同纯化、钝化、化学接枝工艺而制成的高稳定型无机硅晶树脂。水性无机硅树脂具有耐温、不燃、高硬度、耐刷洗、耐候、透湿防水、抗菌防霉等特性。水性无机硅树脂可与水性乳液与水溶性树脂兼容,用于有机无机杂化涂料,提高有成膜物对底材的渗透性与成膜性,可制成高耐久性、高强度、低VOC的水性无机改性有机复合涂料。水性无机硅树脂有极佳的成膜反应性,可渗透到无机面漆孔隙中,产生硅化作用形成一层稳定矿物复合层,有效增强无机面漆与耐磨罩面之间的附着力,同时进一步提升整体漆膜强度。作为优选方案,所述水性无机硅树脂包括水和二氧化硅,二者的重量比为60-70:30-40。作为优选方案,所述水性无机硅树脂的固含为25-35%,比重为1.08-1.23g/mL,pH=9-11,黏度为30-200cps。具体地,水性无机硅树脂可选用上海沃贝斯新彩材料有限公司的AS125水性硅树脂,其组成包括水和二氧化硅,二者的重量比为30:65,固含>30%,比重为1.08-1.25g/mL,pH=9-11,黏度为30-200cps。Water-based inorganic silicone resin is a highly stable inorganic silicone resin made through different purification, passivation, and chemical grafting processes. Water-based inorganic silicone resin has the characteristics of temperature resistance, non-flammability, high hardness, scrub resistance, weather resistance, moisture permeability and waterproof, antibacterial and mildew proof. Water-based inorganic silicone resin is compatible with water-based emulsions and water-soluble resins. It is used in organic-inorganic hybrid coatings to improve the permeability and film-forming properties of film-forming substances to the substrate. It can be made with high durability, high strength, and low VOC Water-based inorganic modified organic composite coatings. Water-based inorganic silicone resin has excellent film-forming reactivity and can penetrate into the pores of the inorganic topcoat, causing silicification to form a stable mineral composite layer, effectively enhancing the adhesion between the inorganic topcoat and the wear-resistant surface. Further improve the overall paint film strength. As a preferred embodiment, the water-based inorganic silicone resin includes water and silica, and the weight ratio of the two is 60-70:30-40. As a preferred solution, the solid content of the water-based inorganic silicone resin is 25-35%, the specific gravity is 1.08-1.23g/mL, the pH=9-11, and the viscosity is 30-200cps. Specifically, the water-based inorganic silicone resin can be AS125 water-based silicone resin from Shanghai Wobes Xincai Materials Co., Ltd. Its composition includes water and silica, the weight ratio of the two is 30:65, the solid content is >30%, and the specific gravity is 1.08-1.25g/mL, pH=9-11, viscosity 30-200cps.
作为优选方案,所述羟基硅油改性的多官能团羟基丙烯酸二级分散体的羟基含量为3.3-5.0,黏度为50-4000mPa.s,密度为1.0-1.1g/mL,光泽>90,硬度>2H。羟基硅油改性的多官能团羟基丙烯酸二级分散体可选用上海沃贝斯新材料有限公司的AS204改性羟基丙烯酸分散体,其羟基含量为3.3,黏度为<600Pa.s,密度为1.02-1.06g/mL,高光>90,铅笔硬度>2H。As a preferred solution, the hydroxyl content of the hydroxyl silicone oil-modified multifunctional hydroxyacrylic secondary dispersion is 3.3-5.0, the viscosity is 50-4000mPa.s, the density is 1.0-1.1g/mL, the gloss is >90, and the hardness is > 2H. The hydroxyl silicone oil-modified multifunctional hydroxyacrylic secondary dispersion can be AS204 modified hydroxyacrylic dispersion from Shanghai Wobes New Materials Co., Ltd., with a hydroxyl content of 3.3, a viscosity of <600Pa.s, and a density of 1.02-1.06g. /mL, high gloss>90, pencil hardness>2H.
作为优选方案,所述磺酸盐改性的水可分散HDI三聚体的NCO含量为18.8%-22.5%,黏度为500-3500mPa.s。磺酸盐改性的水可分散HDI三聚体可选用万华化学集团股份有限公司的Aquolin 278、Aquolin 269和Aquolin270中的至少一种,Aquolin 278的NCO含量为22.5%,黏度为1500-3500mPa.s。As a preferred solution, the NCO content of the sulfonate-modified water-dispersible HDI trimer is 18.8%-22.5%, and the viscosity is 500-3500mPa.s. The sulfonate-modified water-dispersible HDI trimer can be selected from at least one of Aquolin 278, Aquolin 269 and Aquolin 270 from Wanhua Chemical Group Co., Ltd. The NCO content of Aquolin 278 is 22.5% and the viscosity is 1500-3500mPa. .s.
作为优选方案,所述增稠剂选自甲基纤维素醚、羟乙基纤维素醚和甲基羟乙基纤维素醚中的至少一种。作为进一步的优选方案,所述增稠剂为羟乙基纤维素醚,如选择阿克苏诺贝尔公司的E230 FQ、EBM 1000、陶氏公司QP-300H和上海沃贝斯新材料有限公司的R-9360中的至少一种。As a preferred embodiment, the thickener is selected from at least one of methyl cellulose ether, hydroxyethyl cellulose ether and methyl hydroxyethyl cellulose ether. As a further preferred solution, the thickener is hydroxyethyl cellulose ether, such as E230 FQ and EBM 1000 of AkzoNobel, QP-300H of Dow and R-9360 of Shanghai Vobes New Materials Co., Ltd. at least one of them.
作为优选方案,所述杀菌剂选自异噻唑啉酮衍生物、咪唑衍生物、酚类衍生物中的至少一种。作为进一步的优选方案,所述杀菌剂为异噻唑啉酮衍生物,如上海深竹化工科技有限公司的SN 50905水性无机涂料杀菌剂、以及Kathon LXE杀菌剂、preventol bm5杀菌剂等。As a preferred embodiment, the fungicide is selected from at least one selected from the group consisting of isothiazolinone derivatives, imidazole derivatives, and phenolic derivatives. As a further preferred solution, the fungicide is an isothiazolinone derivative, such as SN 50905 water-based inorganic coating fungicide of Shanghai Shenzhu Chemical Technology Co., Ltd., Kathon LXE fungicide, preventol bm5 fungicide, etc.
作为优选方案,所述消泡剂选自矿物油类消泡剂、有机硅类消泡剂和非硅消泡剂中的至少一种。作为进一步的优选方案,所述消泡剂为矿物油类消泡剂,如Elementis公司的DAPRO DF 680,DAPRO DF 975。As a preferred embodiment, the defoaming agent is selected from at least one of mineral oil defoaming agents, silicone defoaming agents and non-silicon defoaming agents. As a further preferred solution, the defoaming agent is a mineral oil defoaming agent, such as DAPRO DF 680 and DAPRO DF 975 from Elementis Company.
作为优选方案,所述润湿剂选自改性有机硅型润湿剂和丙烯酸型润湿剂中的至少一种。作为进一步的优选方案,所述润湿剂可以选用赢创公司的tego wet 270和/或tego280。As a preferred embodiment, the wetting agent is selected from at least one of modified silicone-type wetting agents and acrylic acid-type wetting agents. As a further preferred solution, the wetting agent can be Evonik's tego wet 270 and/or tego 280.
作为优选方案,所述第一成膜助剂、所述第二成膜助剂各自选自丙二醇二乙酸酯、丙二醇甲醚乙酸酯、二丙二醇单丁醚、二丙二醇甲醚、二丙二醇丁醚和二丙二醇二甲醚和2,2,4-三甲基-1,3-戊二醇单异丁酸酯中的至少一种。如伊士曼公司的Texanol、陶氏公司的Dowanol DPnb。As a preferred embodiment, the first film-forming aid and the second film-forming aid are each selected from the group consisting of propylene glycol diacetate, propylene glycol methyl ether acetate, dipropylene glycol monobutyl ether, dipropylene glycol methyl ether, and dipropylene glycol. At least one of butyl ether, dipropylene glycol dimethyl ether and 2,2,4-trimethyl-1,3-pentanediol monoisobutyrate. Such as Eastman's Texanol and Dow's Dowanol DPnb.
本发明的第二方面提供上述的无机地坪涂料专用耐磨罩面漆的制备方法,该制备方法包括:A second aspect of the present invention provides a method for preparing the above-mentioned special wear-resistant topcoat for inorganic floor coatings. The preparation method includes:
制备A组分:Prepare component A:
1)任选地将增稠剂与水混合均匀;1) Optionally mix the thickener and water evenly;
2)将步骤1)所得物质与水性无机硅树脂、羟基硅油改性的多官能团羟基丙烯酸二级分散体、任选的第一成膜助剂、任选的消泡剂、任选的润湿剂、任选的杀菌剂混合分散,得到A组分;2) Combine the material obtained in step 1) with water-based inorganic silicone resin, hydroxyl silicone oil modified multifunctional hydroxyacrylic acid secondary dispersion, optional first film-forming aid, optional defoaming agent, optional wetting agent agent and optional fungicide are mixed and dispersed to obtain component A;
制备B组分:Prepare component B:
在惰性气体保护条件下,将磺酸盐改性的水可分散HDI三聚体、第二成膜助剂混合分散,得到B组分。Under inert gas protection conditions, mix and disperse the sulfonate-modified water-dispersible HDI trimer and the second film-forming aid to obtain component B.
作为优选方案,步骤1)中,将增稠剂加入以200-400r/min的转速搅拌的水中,搅拌均匀后,以1000-2000r/min的转速分散至糊状,分散的时间为10-20min。As a preferred solution, in step 1), add the thickener to water stirred at a speed of 200-400r/min. After stirring evenly, disperse it into a paste at a speed of 1000-2000r/min. The dispersion time is 10-20min. .
作为优选方案,步骤2)中,混合分散的转速为500-1000r/min,混合分散的时间为5-15min。As a preferred version, in step 2), the mixing and dispersing speed is 500-1000 r/min, and the mixing and dispersing time is 5-15 min.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明的罩面漆中的主要成分中含有不燃性的水性无机硅树脂,主要成分依照标准GB 8624-2012《建筑材料及制品燃烧性能分级》检测,能够通过A2级(不燃)建筑材料要求。1. The main component of the topcoat of the present invention contains non-flammable water-based inorganic silicone resin. The main component is tested in accordance with the standard GB 8624-2012 "Combustion Performance Classification of Building Materials and Products" and can pass the A2 level (non-combustible) building material Require.
2、本发明的罩面漆的配方中不人为添加挥发性有机化合物(VOC)、游离甲醛等对人体有害的物质,更加绿色环保。按照标准GB/T 22374-2018《地坪涂装材料》检测,游离甲醛≤30mg/kg;苯、甲苯、乙苯、二甲苯的总和未检出,乙二醇醚以及醚酯总和、游离二异氰酸酯(TDI、HDI,限聚氨酯类)、甲醛释放量均未检出;TVOC≤2;VOC≤100g/L。2. The formula of the topcoat of the present invention does not artificially add volatile organic compounds (VOC), free formaldehyde and other harmful substances to the human body, making it more green and environmentally friendly. Tested in accordance with the standard GB/T 22374-2018 "Floor Coating Materials", free formaldehyde is ≤30 mg/kg; the sum of benzene, toluene, ethylbenzene, and xylene was not detected, and the sum of glycol ethers and ether esters and free formaldehyde were not detected. Isocyanate (TDI, HDI, limited to polyurethane) and formaldehyde release were not detected; TVOC ≤ 2; VOC ≤ 100g/L.
3、本发明的罩面漆应用于无机地坪涂料表面,可赋予无机地坪涂料优良的耐磨性、表面硬度以及耐化学性。3. The topcoat of the present invention is applied to the surface of the inorganic floor coating, and can impart excellent wear resistance, surface hardness and chemical resistance to the inorganic floor coating.
4、本发明的罩面漆满足国标GB/T 22374《地坪涂装材料》对水性面漆的性能要求。4. The topcoat of the present invention meets the performance requirements of the national standard GB/T 22374 "Floor Coating Materials" for water-based topcoats.
5、本发明的罩面耐候性良好,耐人工气候老化性>800h,可应用于室外。5. The cover surface of the present invention has good weather resistance, artificial climate aging resistance >800h, and can be used outdoors.
本发明的其他特征和优点将在随后具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.
具体实施方式Detailed ways
下面将更详细地描述本发明的优选实施方式。虽然以下描述了本发明的优选实施方式,然而应该理解,可以以各种形式实现本发明而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了使本发明更加透彻和完整,并且能够将本发明的范围完整地传达给本领域的技术人员。Preferred embodiments of the invention will be described in more detail below. Although preferred embodiments of the present invention are described below, it should be understood that the present invention may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
下列实施例中未注明具体条件的实验方法,通常按照常规条件或按照制造厂商所建议的条件。除非另外说明,否则百分比和份数按重量计算。除非另行定义,文中所使用的所有专业与科学用语与本领域熟练人员所熟悉的意义相同。Experimental methods without specifying specific conditions in the following examples usually follow conventional conditions or conditions recommended by the manufacturer. Unless otherwise stated, percentages and parts are by weight. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as familiar to one skilled in the art.
本发明实施例及对比例中,各原料的来源为:In the examples and comparative examples of the present invention, the sources of each raw material are:
A组分:Component A:
增稠剂:阿克苏诺贝尔公司的EBM 1000;Thickener: EBM 1000 from AkzoNobel;
水性无机硅树脂:上海沃贝斯新彩材料有限公司的AS125水性硅树脂;Water-based inorganic silicone resin: AS125 water-based silicone resin from Shanghai Wobes Xincai Materials Co., Ltd.;
润湿剂:赢创公司的tego wet 270;Wetting agent: Evonik’s tego wet 270;
消泡剂:Elementis公司的DAPRO DF 680;Defoaming agent: DAPRO DF 680 from Elementis;
杀菌剂:preventol bm5杀菌剂;Fungicide: preventol bm5 fungicide;
成膜助剂:伊士曼公司的Texanol;Film-forming additive: Texanol from Eastman;
羟基硅油改性的多官能团羟基丙烯酸二级分散体:上海沃贝斯新彩材料有限公司的AS204改性羟基丙烯酸分散体。Multifunctional hydroxyacrylic acid secondary dispersion modified by hydroxyl silicone oil: AS204 modified hydroxyacrylic acid dispersion from Shanghai Wobes Xincai Materials Co., Ltd.
B组分:Component B:
成膜助剂:伊士曼公司的Texanol;Film-forming additive: Texanol from Eastman;
磺酸盐改性的水可分散HDI三聚体:万华化学的Aquolin 278;Sulfonate-modified water-dispersible HDI trimer: Aquolin 278 from Wanhua Chemical;
实施例1Example 1
将1.2重量份增稠剂加入300r/min搅拌的20重量份水中,搅拌均匀后,2000r/min高速分散至糊状,搅拌时间为20min;再将20重量份水性无机硅树脂、1重量份润湿剂、0.7重量份消泡剂、0.5重量份的杀菌剂、4重量份的成膜助剂,75重量份羟基硅油改性的多官能团羟基丙烯酸二级分散体,1000r/min混合分散,搅拌时间10min;分散完成后,得到所述的无机地坪涂料专用耐磨罩面漆A组分。在氮气保护条件下,将15重量份成膜助剂加入到85重量份磺酸盐改性的水可分散HDI三聚体中,得到所述的无机地坪涂料专用耐磨罩面漆B组分。将A组分和B组分按4.5:1混合,辅以施工,得到无机地坪涂料专用耐磨罩面漆。Add 1.2 parts by weight of thickening agent to 20 parts by weight of water stirred at 300r/min. After stirring evenly, disperse it into a paste at high speed at 2000r/min. The stirring time is 20min. Then add 20 parts by weight of water-based inorganic silicone resin and 1 part by weight of moisturizing agent. Wet agent, 0.7 parts by weight of defoaming agent, 0.5 parts by weight of fungicide, 4 parts by weight of film-forming aid, 75 parts by weight of hydroxyl silicone oil modified multifunctional hydroxyacrylic acid secondary dispersion, mix and disperse at 1000r/min, stir The time is 10 minutes; after the dispersion is completed, the component A of the special wear-resistant topcoat for inorganic floor coatings is obtained. Under nitrogen protection conditions, add 15 parts by weight of film-forming aid to 85 parts by weight of sulfonate-modified water-dispersible HDI trimer to obtain Group B of the wear-resistant topcoat for inorganic floor coatings. point. Mix component A and component B at a ratio of 4.5:1 and assist with construction to obtain a special wear-resistant topcoat for inorganic floor coatings.
性能按照国标GB/T 22374《地坪涂装材料》中对水性面漆进行测试。The performance is tested in accordance with the national standard GB/T 22374 "Floor Coating Materials" for water-based topcoats.
实施例2Example 2
将1.2重量份增稠剂加入300r/min搅拌的15重量份水中,搅拌均匀后,2000r/min高速分散至糊状,搅拌时间为20min;再将10重量份水性无机硅树脂、0.8重量份润湿剂、0.7重量份消泡剂、0.5重量份的杀菌剂、4重量份的成膜助剂,75重量份羟基硅油改性的多官能团羟基丙烯酸二级分散体,1000r/min混合分散,搅拌时间10min;分散完成后,得到所述的无机地坪涂料专用耐磨罩面漆A组分。在氮气保护条件下,将15重量份成膜助剂加入到85重量份磺酸盐改性的水可分散HDI三聚体中,得到所述的无机地坪涂料专用耐磨罩面漆B组分。将A组分和B组分按4.5:1混合,辅以施工,得到无机地坪涂料专用耐磨罩面漆。Add 1.2 parts by weight of thickening agent to 15 parts by weight of water stirred at 300r/min. After stirring evenly, disperse it into a paste at high speed at 2000r/min. The stirring time is 20min. Then add 10 parts by weight of water-based inorganic silicone resin and 0.8 parts by weight of moistened water. Wet agent, 0.7 parts by weight of defoaming agent, 0.5 parts by weight of fungicide, 4 parts by weight of film-forming aid, 75 parts by weight of hydroxyl silicone oil modified multifunctional hydroxyacrylic acid secondary dispersion, mix and disperse at 1000r/min, stir The time is 10 minutes; after the dispersion is completed, the component A of the special wear-resistant topcoat for inorganic floor coatings is obtained. Under nitrogen protection conditions, add 15 parts by weight of film-forming aid to 85 parts by weight of sulfonate-modified water-dispersible HDI trimer to obtain Group B of the wear-resistant topcoat for inorganic floor coatings. point. Mix component A and component B at a ratio of 4.5:1 and assist with construction to obtain a special wear-resistant topcoat for inorganic floor coatings.
性能按照国标GB/T 22374《地坪涂装材料》中对水性面漆进行测试。The performance is tested in accordance with the national standard GB/T 22374 "Floor Coating Materials" for water-based topcoats.
实施例3Example 3
将1.2重量份增稠剂加入300r/min搅拌的15重量份水中,搅拌均匀后,2000r/min高速分散至糊状,搅拌时间为20min;再将20重量份水性无机硅树脂、1重量份润湿剂、0.7重量份消泡剂、0.5重量份的杀菌剂、4重量份的成膜助剂,60重量份羟基硅油改性的多官能团羟基丙烯酸二级分散体,1000r/min混合分散,搅拌时间10min;分散完成后,得到所述的无机地坪涂料专用耐磨罩面漆A组分。在氮气保护条件下,将20重量份成膜助剂加入到80重量份磺酸盐改性的水可分散HDI三聚体中,得到所述的无机地坪涂料专用耐磨罩面漆B组分。将A组分和B组分按4.5:1混合,辅以施工,得到无机地坪涂料专用耐磨罩面漆。Add 1.2 parts by weight of thickening agent to 15 parts by weight of water stirred at 300r/min. After stirring evenly, disperse it into a paste at high speed at 2000r/min. The stirring time is 20min. Then add 20 parts by weight of water-based inorganic silicone resin and 1 part by weight of moisturizing agent. Wet agent, 0.7 parts by weight of defoaming agent, 0.5 parts by weight of fungicide, 4 parts by weight of film-forming aid, 60 parts by weight of hydroxyl silicone oil modified multifunctional hydroxyacrylic acid secondary dispersion, mix and disperse at 1000r/min, stir The time is 10 minutes; after the dispersion is completed, the component A of the special wear-resistant topcoat for inorganic floor coatings is obtained. Under nitrogen protection conditions, add 20 parts by weight of film-forming assistant to 80 parts by weight of sulfonate-modified water-dispersible HDI trimer to obtain Group B of the wear-resistant topcoat for inorganic floor coatings. point. Mix component A and component B at a ratio of 4.5:1 and assist with construction to obtain a special wear-resistant topcoat for inorganic floor coatings.
性能按照国标GB/T 22374《地坪涂装材料》中对水性面漆进行测试。The performance is tested in accordance with the national standard GB/T 22374 "Floor Coating Materials" for water-based topcoats.
对比例1无机硅树脂不在给定范围Comparative Example 1 Inorganic silicone resin is not within the given range
将1.2重量份增稠剂加入300r/min搅拌的20重量份水中,搅拌均匀后,2000r/min高速分散至糊状,搅拌时间为20min;再将40重量份水性无机硅树脂、1.2重量份润湿剂、0.7重量份消泡剂、0.5重量份的杀菌剂、5重量份的成膜助剂,60重量份羟基硅油改性的多官能团羟基丙烯酸二级分散体,1000r/min混合分散,搅拌时间10min;分散完成后,得到所述的无机地坪涂料专用耐磨罩面漆A组分。在氮气保护条件下,将20重量份成膜助剂加入到80重量份磺酸盐改性的水可分散HDI三聚体中,得到所述的无机地坪涂料专用耐磨罩面漆B组分。将A组分和B组分按4.5:1混合,辅以施工,得到无机地坪涂料专用耐磨罩面漆。Add 1.2 parts by weight of the thickening agent to 20 parts by weight of water stirred at 300r/min. After stirring evenly, disperse it into a paste at high speed at 2000r/min. The stirring time is 20min. Then add 40 parts by weight of water-based inorganic silicone resin and 1.2 parts by weight of moistened water. Wet agent, 0.7 parts by weight of defoaming agent, 0.5 parts by weight of fungicide, 5 parts by weight of film-forming aid, 60 parts by weight of hydroxyl silicone oil modified multifunctional hydroxyacrylic acid secondary dispersion, mix and disperse at 1000r/min, stir The time is 10 minutes; after the dispersion is completed, the component A of the special wear-resistant topcoat for inorganic floor coatings is obtained. Under nitrogen protection conditions, add 20 parts by weight of film-forming assistant to 80 parts by weight of sulfonate-modified water-dispersible HDI trimer to obtain Group B of the wear-resistant topcoat for inorganic floor coatings. point. Mix component A and component B at a ratio of 4.5:1 and assist with construction to obtain a special wear-resistant topcoat for inorganic floor coatings.
对比例2不添加无机树脂Comparative Example 2 does not add inorganic resin
将1.2重量份增稠剂加入300r/min搅拌的水中,搅拌均匀后,2000r/min高速分散至糊状,搅拌时间为20min;再将0.7重量份润湿剂、0.7重量份消泡剂、0.5重量份的杀菌剂、3重量份的成膜助剂,60重量份羟基硅油改性的多官能团羟基丙烯酸二级分散体,1000r/min混合分散,搅拌时间10min;分散完成后,得到所述的无机地坪涂料专用耐磨罩面漆A组分。在氮气保护条件下,将20重量份成膜助剂加入到80重量份磺酸盐改性的水可分散HDI三聚体中,得到所述的无机地坪涂料专用耐磨罩面漆B组分。将A组分和B组分按4.5:1混合,辅以施工,得到无机地坪涂料专用耐磨罩面漆。Add 1.2 parts by weight of the thickening agent to the water stirred at 300r/min. After stirring evenly, disperse it into a paste at a high speed of 2000r/min. The stirring time is 20min; then add 0.7 parts by weight of the wetting agent, 0.7 parts by weight of the defoaming agent, 0.5 Parts by weight of bactericide, 3 parts by weight of film-forming aid, and 60 parts by weight of hydroxyl silicone oil-modified multifunctional hydroxyacrylic acid secondary dispersion, mixed and dispersed at 1000 r/min, stirring time 10 min; after the dispersion is completed, the described Component A of the special wear-resistant topcoat for inorganic floor coatings. Under nitrogen protection conditions, add 20 parts by weight of film-forming assistant to 80 parts by weight of sulfonate-modified water-dispersible HDI trimer to obtain Group B of the wear-resistant topcoat for inorganic floor coatings. point. Mix component A and component B at a ratio of 4.5:1 and assist with construction to obtain a special wear-resistant topcoat for inorganic floor coatings.
对比例3Comparative example 3
与实施例2的不同之处仅在于,使用30重量份羟基硅油改性的多官能团羟基丙烯酸二级分散体。The only difference from Example 2 is that 30 parts by weight of hydroxyl silicone oil-modified multifunctional hydroxyacrylic acid secondary dispersion was used.
将1.2重量份增稠剂加入300r/min搅拌的15重量份水中,搅拌均匀后,2000r/min高速分散至糊状,搅拌时间为20min;再将10重量份水性无机硅树脂、0.8重量份润湿剂、0.7重量份消泡剂、0.5重量份的杀菌剂、4重量份的成膜助剂,30重量份羟基硅油改性的多官能团羟基丙烯酸二级分散体,1000r/min混合分散,搅拌时间10min;分散完成后,得到所述的无机地坪涂料专用耐磨罩面漆A组分。在氮气保护条件下,将15重量份成膜助剂加入到85重量份磺酸盐改性的水可分散HDI三聚体中,得到所述的无机地坪涂料专用耐磨罩面漆B组分。将A组分和B组分按4.5:1混合,辅以施工,得到无机地坪涂料专用耐磨罩面漆。Add 1.2 parts by weight of thickening agent to 15 parts by weight of water stirred at 300r/min. After stirring evenly, disperse it into a paste at high speed at 2000r/min. The stirring time is 20min. Then add 10 parts by weight of water-based inorganic silicone resin and 0.8 parts by weight of moistened water. Wet agent, 0.7 parts by weight of defoaming agent, 0.5 parts by weight of fungicide, 4 parts by weight of film-forming aid, 30 parts by weight of hydroxyl silicone oil modified multifunctional hydroxyacrylic acid secondary dispersion, mix and disperse at 1000r/min, stir The time is 10 minutes; after the dispersion is completed, the component A of the special wear-resistant topcoat for inorganic floor coatings is obtained. Under nitrogen protection conditions, add 15 parts by weight of film-forming aid to 85 parts by weight of sulfonate-modified water-dispersible HDI trimer to obtain Group B of the wear-resistant topcoat for inorganic floor coatings. point. Mix component A and component B at a ratio of 4.5:1 and assist with construction to obtain a special wear-resistant topcoat for inorganic floor coatings.
性能按照国标GB/T 22374《地坪涂装材料》中对水性面漆进行测试。The performance is tested in accordance with the national standard GB/T 22374 "Floor Coating Materials" for water-based topcoats.
对比例4Comparative example 4
与实施例3的不同之处仅在于,使用150重量份羟基硅油改性的多官能团羟基丙烯酸二级分散体。The only difference from Example 3 is that 150 parts by weight of hydroxyl silicone oil-modified multifunctional hydroxyacrylic acid secondary dispersion was used.
将1.2重量份增稠剂加入300r/min搅拌的15重量份水中,搅拌均匀后,2000r/min高速分散至糊状,搅拌时间为20min;再将20重量份水性无机硅树脂、1重量份润湿剂、0.7重量份消泡剂、0.5重量份的杀菌剂、4重量份的成膜助剂,150重量份羟基硅油改性的多官能团羟基丙烯酸二级分散体,1000r/min混合分散,搅拌时间10min;分散完成后,得到所述的无机地坪涂料专用耐磨罩面漆A组分。在氮气保护条件下,将20重量份成膜助剂加入到80重量份磺酸盐改性的水可分散HDI三聚体中,得到所述的无机地坪涂料专用耐磨罩面漆B组分。将A组分和B组分按4.5:1混合,辅以施工,得到无机地坪涂料专用耐磨罩面漆。Add 1.2 parts by weight of thickening agent to 15 parts by weight of water stirred at 300r/min. After stirring evenly, disperse it into a paste at high speed at 2000r/min. The stirring time is 20min. Then add 20 parts by weight of water-based inorganic silicone resin and 1 part by weight of moisturizing agent. Wet agent, 0.7 parts by weight of defoaming agent, 0.5 parts by weight of fungicide, 4 parts by weight of film-forming aid, 150 parts by weight of hydroxyl silicone oil modified multifunctional hydroxyacrylic acid secondary dispersion, mix and disperse at 1000r/min, stir The time is 10 minutes; after the dispersion is completed, the component A of the special wear-resistant topcoat for inorganic floor coatings is obtained. Under nitrogen protection conditions, add 20 parts by weight of film-forming assistant to 80 parts by weight of sulfonate-modified water-dispersible HDI trimer to obtain Group B of the wear-resistant topcoat for inorganic floor coatings. point. Mix component A and component B at a ratio of 4.5:1 and assist with construction to obtain a special wear-resistant topcoat for inorganic floor coatings.
性能按照国标GB/T 22374《地坪涂装材料》中对水性面漆进行测试。The performance is tested in accordance with the national standard GB/T 22374 "Floor Coating Materials" for water-based topcoats.
表1实施例与对比例性能对照Table 1 Performance comparison between embodiments and comparative examples
从表1可以看出,对比实施例1-3,其指标满足国标GB/T 22374《地坪涂装材料》中水性面漆的要求,尤其实施例1,其拉伸粘接强度高达3.6MPa,远超是标准要求,浸水后拉伸强度仍然保持2.9MPa的拉伸粘接强度,具备优异的拉伸粘接性能。其次,在干燥速度方面,罩面漆约60分钟表干、8h实干的干燥速度,与无机体系20min表干、4h实干的干燥速度极为匹配,极大地缩短了工期。第三,在耐化学性方面,可以看出,无机罩面具备良好的耐碱性能,经耐碱性、耐水性、耐油性、耐酸性、耐溶剂油测试,漆膜完整、不起泡、不剥落、不变色,满足面漆的要求。第四,有害物质限量方面,游离甲醛≤30mg/kg;苯、甲苯、乙苯、二甲苯的总和未检出,乙二醇醚以及醚酯总和、游离二异氰酸酯(TDI、HDI,限聚氨酯类)、甲醛释放量均未检出;TVOC≤2;VOC≤100g/L。第五,无机罩面漆依照标准GB8624 -2012《建筑材料及制品燃烧性能分级》检测,能够通过A2级(不燃)建筑材料要求。在其他性能方面,无机罩面面漆具备良好的耐候性,耐人工气候老化800h,同时具备良好的耐冲击性和防滑性。It can be seen from Table 1 that the indicators of Comparative Examples 1-3 meet the requirements of water-based topcoats in the national standard GB/T 22374 "Floor Coating Materials". In particular, Example 1 has a tensile bonding strength as high as 3.6MPa. , far exceeding the standard requirements, the tensile strength still maintains a tensile bonding strength of 2.9MPa after immersion in water, and has excellent tensile bonding performance. Secondly, in terms of drying speed, the drying speed of the topcoat, which is about 60 minutes to touch dry and 8 hours to dry, is very consistent with the drying speed of the inorganic system, which is 20 minutes to touch dry and 4 hours to dry, which greatly shortens the construction period. Third, in terms of chemical resistance, it can be seen that the inorganic coating has good alkali resistance. After testing for alkali resistance, water resistance, oil resistance, acid resistance, and solvent oil resistance, the paint film is complete, non-blistering, No peeling or discoloration, meeting the requirements of topcoat. Fourth, in terms of hazardous substance limits, free formaldehyde is ≤30 mg/kg; the sum of benzene, toluene, ethylbenzene, and xylene has not been detected, and the sum of glycol ether and ether ester, free diisocyanate (TDI, HDI, limited to polyurethane) ) and formaldehyde release were not detected; TVOC≤2; VOC≤100g/L. Fifth, the inorganic topcoat was tested in accordance with the standard GB8624-2012 "Combustion Performance Classification of Building Materials and Products" and can pass the requirements of Class A2 (non-combustible) building materials. In terms of other properties, the inorganic topcoat has good weather resistance, can withstand artificial climate aging for 800 hours, and also has good impact resistance and anti-skid properties.
另一方面,为了更进一步展现本发明的优势,选购了市售的无机面漆涂刷后作为底材。On the other hand, in order to further demonstrate the advantages of the present invention, a commercially available inorganic topcoat was purchased and applied as the substrate.
表2实施例与对比例性能对照Table 2 Performance comparison between Examples and Comparative Examples
从表2中可以看出,对无机面漆而言,漆膜的成膜是正常的,表面平整,无缩孔、浮色、发花、起皱、针孔、开裂现象,但是耐磨性大于0.05g,不合格。同样,表面的铅笔硬度为HB,虽然国标中对铅笔硬度不做要求,但一般实际使用中,铅笔硬度需要大于H才能满足地面涂料的使用需求。在耐冲击方面,无机面漆并不能承受1kg钢球的冲击,也就是说不能承受重载。防滑性方面,大于0.5,刚刚满足防滑的要求。而在耐水性、耐碱性、耐油性方面,都有轻微变色,在耐酸性方面是不合格的,原因在于漆膜体系本身呈碱性的特性。燃烧性能等级满足A2级。As can be seen from Table 2, for inorganic topcoats, the film formation is normal, the surface is smooth, and there are no shrinkage holes, floating colors, blooming, wrinkles, pinholes, or cracking, but the wear resistance More than 0.05g, unqualified. Similarly, the pencil hardness of the surface is HB. Although the national standard does not require pencil hardness, in general actual use, the pencil hardness needs to be greater than H to meet the needs of floor coatings. In terms of impact resistance, the inorganic topcoat cannot withstand the impact of a 1kg steel ball, which means it cannot withstand heavy loads. In terms of anti-skid property, it is greater than 0.5, which just meets the anti-skid requirements. In terms of water resistance, alkali resistance, and oil resistance, there is slight discoloration, and it is unqualified in terms of acid resistance. The reason is that the paint film system itself is alkaline. The combustion performance level meets A2 level.
在无机面漆上,分别涂刷实施例1、对比例1和对比例2,由表2中可以看出,涂刷实施例1后,漆膜表面平整,无缩孔、浮色、发花、起皱、针孔、开裂现象;耐磨性为0.028g,满足标准要求;铅笔硬度方面,由B提升为2H,可以满足地面涂料的使用需求;在耐冲击方面,漆膜能够承受1kg钢球的冲击,也就是说能够承受重载;防滑性方面,干摩擦系数为0.61,满足防滑的要求;在耐水性、耐碱性、耐油性方面,提升更为明显,漆膜不起泡、不剥落、不变色,耐酸性由不合格提升为合格,漆膜不起泡、不剥落、不变色。燃烧性能等级满足A2级。On the inorganic topcoat, apply Example 1, Comparative Example 1 and Comparative Example 2 respectively. It can be seen from Table 2 that after applying Example 1, the surface of the paint film is smooth and has no shrinkage holes, floating color or blooming. , wrinkles, pinholes, and cracking; the wear resistance is 0.028g, which meets the standard requirements; the pencil hardness is increased from B to 2H, which can meet the needs of floor coatings; in terms of impact resistance, the paint film can withstand 1kg steel The impact of the ball means it can withstand heavy loads; in terms of anti-skid properties, the dry friction coefficient is 0.61, which meets the requirements of anti-skid; in terms of water resistance, alkali resistance, and oil resistance, the improvement is more obvious, and the paint film does not blister, No peeling, no discoloration, acid resistance improved from unqualified to qualified, no blistering, no peeling, no discoloration of the paint film. The combustion performance level meets A2 level.
从对比例1和对比例2来看,对比例1漆膜表面平整,无缩孔、浮色、发花、起皱、针孔,有轻微开裂现象;而对比例2表面平整,无缩孔、浮色、发花、起皱、针孔、开裂现象。两者的耐磨性都合格,满足标准要求;铅笔硬度方面,对比例1由HB提升为B,而对比例2由HB提升为H;在耐冲击方面,对比例1有轻微裂纹,而对比例2没有;防滑性方面,满足防滑的要求;而在耐水性、耐碱性、耐油性、耐酸性方面,对比例1有轻微变色,而对比例2无变色;燃烧性能方面,对比例1能满足A2级,而对比例1只能满足B1级。综上所述,本发明制备的无机地坪涂料专用耐磨罩面漆具有漆膜防火耐燃(A2级),复配于无机地坪涂料表面可有效提升耐磨性、表面硬度、耐化学性、耐水性等。对比例3以及对比例4,由于不恰当羟基硅油改性的多官能团羟基丙烯酸二级分散体与磺酸盐改性的水可分散HDI三聚体的用量,导致对比例3与对比例4在诸多性能上出现问题,在耐酸,耐碱性与耐油性铅笔硬度等方面反而降低了效果。Judging from Comparative Example 1 and Comparative Example 2, the surface of the paint film of Comparative Example 1 is smooth, without shrinkage holes, floating color, blooming, wrinkles, pinholes, and slight cracking; while the surface of the paint film of Comparative Example 2 is smooth and has no shrinkage holes. , floating color, blooming, wrinkles, pinholes, and cracking. The wear resistance of both is qualified and meets the standard requirements; in terms of pencil hardness, Comparative Example 1 is improved from HB to B, while Comparative Example 2 is improved from HB to H; in terms of impact resistance, Comparative Example 1 has slight cracks, while Comparative Example 2 has Comparative Example 2 does not have any; in terms of anti-skid properties, it meets the requirements of anti-skid; in terms of water resistance, alkali resistance, oil resistance, and acid resistance, Comparative Example 1 has slight discoloration, while Comparative Example 2 has no discoloration; in terms of combustion performance, Comparative Example 1 It can meet the A2 level, while Comparative Example 1 can only meet the B1 level. To sum up, the special wear-resistant topcoat for inorganic floor coatings prepared by the present invention has a paint film that is fireproof and flame-resistant (A2 level). When compounded on the surface of inorganic floor coatings, it can effectively improve the wear resistance, surface hardness, and chemical resistance. , water resistance, etc. In Comparative Examples 3 and 4, due to inappropriate dosages of the hydroxyl silicone oil-modified multifunctional hydroxyacrylic acid secondary dispersion and the sulfonate-modified water-dispersible HDI trimer, Comparative Examples 3 and 4 were in the same position. There are many performance problems, such as acid resistance, alkali resistance, oil resistance, pencil hardness, etc., but the effect is reduced.
以上已经描述了本发明的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。The embodiments of the present invention have been described above. The above description is illustrative, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.
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