CN115678108B - Pore-forming agent and application thereof, breathable film and preparation method thereof - Google Patents
Pore-forming agent and application thereof, breathable film and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及致孔剂技术领域,尤其涉及一种致孔剂及其应用,透气膜及其制备方法。The invention relates to the technical field of porogens, and in particular to a porogen and application thereof, a breathable film and a preparation method thereof.
背景技术Background Art
目前,透气膜常用的致孔剂是超细碳酸钙。其透气防水的原理为超细碳酸钙加到树脂中,薄膜成型后经拉伸产生微孔,拉伸时树脂与超细碳酸钙颗粒之间发生界面剥离,超细碳酸钙颗粒周围就形成了相互连通的蜿蜒曲折的孔隙或通道,赋予了薄膜透气透湿而液体不能渗透的功能,从而沟通了薄膜两面的环境。At present, the porogen commonly used in breathable membranes is ultrafine calcium carbonate. The principle of its breathability and waterproofing is that ultrafine calcium carbonate is added to the resin, and the film is stretched after forming to produce micropores. When stretching, the interface between the resin and the ultrafine calcium carbonate particles is peeled off, and interconnected winding pores or channels are formed around the ultrafine calcium carbonate particles, giving the film the function of being breathable and moisture-permeable but liquid-impermeable, thereby connecting the environments on both sides of the film.
在透气膜制备工艺过程中,碳酸钙粒径大小和分布性能直接影响到加工流动性,进而决定了透气膜的生产速度和工艺稳定性,也对透气膜的拉伸成孔性、孔结构、透气性能和力学性能产生重要影响:(1)粒径过小,分散性差,吸油值高,造成膜的品质不稳定,且增加与树脂混合时的工作强度;另外小粒径的碳酸钙粉体本身具有较大的比表面积和表面能(即相对于破碎力的反向团聚力),容易引起团聚形成大颗粒,导致粉体粒径分布广,影响透气膜加工工艺的稳定性和使用效果;(2)粒径过大,会造成流延后的膜里的孔隙变大,会造成流延后的膜里的孔径变大而透水,严重时可能会产生断膜;另外大颗粒在高分子基质中,就会成为应力集中点,影响制品的性能甚至无法在下游加工。In the process of preparing breathable membranes, the particle size and distribution of calcium carbonate directly affect the processing fluidity, which in turn determines the production speed and process stability of the breathable membrane, and also has an important impact on the stretching porosity, pore structure, air permeability and mechanical properties of the breathable membrane: (1) If the particle size is too small, the dispersibility is poor and the oil absorption value is high, resulting in unstable membrane quality and increasing the work intensity when mixing with the resin; in addition, the small-particle calcium carbonate powder itself has a large specific surface area and surface energy (i.e., the reverse agglomeration force relative to the crushing force), which easily causes agglomeration to form large particles, resulting in a wide distribution of powder particle size, affecting the stability and use effect of the breathable membrane processing technology; (2) If the particle size is too large, the pores in the cast membrane will become larger, which will cause the pores in the cast membrane to become larger and water permeable, and in severe cases, the membrane may break; in addition, large particles will become stress concentration points in the polymer matrix, affecting the performance of the product and even making it impossible to process it downstream.
传统的无机粉体致孔剂如超细碳酸钙,其尺寸必须为D50粒径在1.8-2.2μm, D97粒径<6.5μm,粒径为1-5μm的颗粒的含量占60%以上,粒径为10μm以上的颗粒的含量<100ppm,比表面积为5-15m2/g,密度>2.9g/cm3,才能实现有效制孔。致孔剂的指标参数加工难度大,导致生产成本较高。Traditional inorganic powder porogens, such as ultrafine calcium carbonate, must have a D50 particle size of 1.8-2.2μm, a D97 particle size of <6.5μm, a content of particles with a particle size of 1-5μm of more than 60%, a content of particles with a particle size of more than 10μm of <100ppm, a specific surface area of 5-15m2 /g, and a density of >2.9g/ cm3 to achieve effective pore formation. The index parameters of porogens are difficult to process, resulting in high production costs.
发明内容Summary of the invention
基于背景技术存在的技术问题,本发明提出了一种致孔剂及其应用,透气膜及其制备方法,本发明通过将氯化钙结晶水合物分布在多孔粉体的孔洞中,获得致孔剂,采用拉伸同时微波加热的方式,使致孔剂中的氯化钙结晶水合物加热失去结晶水,形成水蒸气,膨胀并破坏致孔剂中多孔粉体与树脂的界面,实现均匀制孔;本发明对致孔剂的尺寸要求小,制孔效果好、效率高。Based on the technical problems existing in the background technology, the present invention proposes a porogen and its application, a breathable membrane and its preparation method. The present invention obtains the porogen by distributing calcium chloride crystalline hydrate in the pores of a porous powder, and adopts a stretching and microwave heating method to heat the calcium chloride crystalline hydrate in the porogen to lose crystal water, form water vapor, expand and destroy the interface between the porous powder and the resin in the porogen, and realize uniform pore formation. The present invention has small requirements on the size of the porogen, and has good pore formation effect and high efficiency.
本发明提出了一种致孔剂,包括:氯化钙结晶水合物和多孔粉体,多孔粉体的孔洞中吸附有氯化钙结晶水合物。The invention provides a porogen, which comprises calcium chloride crystal hydrate and porous powder, wherein the calcium chloride crystal hydrate is adsorbed in the pores of the porous powder.
优选地,氯化钙结晶水合物为CaCl2·2H2O。Preferably, the calcium chloride crystalline hydrate is CaCl 2 ·2H 2 O.
优选地,多孔粉体的D97粒径<10μm。Preferably, the D97 particle size of the porous powder is less than 10 μm.
上述D97是指97wt%颗粒能通过的筛孔孔径。The above D97 refers to the sieve aperture through which 97 wt% of particles can pass.
优选地,多孔粉体为无机多孔粉体。Preferably, the porous powder is an inorganic porous powder.
优选地,多孔粉体包括沸石、硅藻土、硅灰石、海泡石中的至少一种。Preferably, the porous powder includes at least one of zeolite, diatomaceous earth, wollastonite and sepiolite.
本发明还提出了上述致孔剂的制备方法,包括如下步骤:将饱和氯化钙水溶液与多孔粉体混匀,超声30-60min,固液分离,干燥得到致孔剂。The present invention also provides a method for preparing the porogen, comprising the following steps: mixing a saturated calcium chloride aqueous solution with porous powder, ultrasonicating for 30-60 minutes, separating the solid from the liquid, and drying to obtain the porogen.
优选地,饱和氯化钙水溶液中含有表面活性剂。Preferably, the saturated calcium chloride aqueous solution contains a surfactant.
使用表面活性剂可以促进氯化钙与多孔粉体均匀分散,促进氯化钙进入多孔粉体的孔洞中;不规定饱和氯化钙水溶液、多孔粉体的用量,能使多孔粉体的空洞吸附氯化钙结晶水合物即可。The use of surfactants can promote the uniform dispersion of calcium chloride and porous powders and promote the entry of calcium chloride into the pores of porous powders. The amount of saturated calcium chloride aqueous solution and porous powder is not specified, as long as the pores of the porous powders can adsorb calcium chloride crystalline hydrates.
优选地,表面活性剂包括直链烷基苯磺酸钠、脂肪醇聚氧乙烯醚硫酸钠、脂肪醇聚氧乙烯醚硫酸铵中的至少一种。Preferably, the surfactant includes at least one of sodium linear alkylbenzene sulfonate, sodium fatty alcohol polyoxyethylene ether sulfate, and ammonium fatty alcohol polyoxyethylene ether sulfate.
优选地,表面活性剂与水的质量比为0.1-2:100。Preferably, the mass ratio of surfactant to water is 0.1-2:100.
优选地,超声时的温度为20-40℃。Preferably, the temperature during ultrasound is 20-40°C.
优选地,干燥为喷雾干燥。Preferably, the drying is spray drying.
优选地,干燥的温度为230-250℃。Preferably, the drying temperature is 230-250°C.
本发明还提出了上述致孔剂在透气膜中的应用。The invention also proposes the application of the porogen in a breathable membrane.
本发明还提出了一种透气膜,其原料包括:树脂、上述致孔剂或如上述致孔剂的制备方法制得的致孔剂,其中,树脂为非极性树脂、低极性树脂中的至少一种。The present invention also provides a breathable membrane, the raw materials of which include: resin, the above-mentioned porogen or the porogen prepared by the above-mentioned preparation method of the porogen, wherein the resin is at least one of a non-polar resin and a low-polar resin.
优选地,非极性树脂包括聚乙烯、聚丙烯中的至少一种。Preferably, the non-polar resin includes at least one of polyethylene and polypropylene.
优选地,低极性树脂为尼龙、聚乳酸、聚碳树脂中的至少一种。Preferably, the low-polarity resin is at least one of nylon, polylactic acid, and polycarbonate resin.
上述低极性树脂是指极性较低的树脂。The low-polarity resin mentioned above refers to a resin having relatively low polarity.
本发明还提出了上述透气膜的制备方法,包括如下步骤:将树脂、致孔剂密炼造粒,流延制膜,拉伸,定型得到抗菌透气膜,其中,拉伸的同时进行微波加热。The present invention also proposes a method for preparing the above-mentioned breathable film, comprising the following steps: mixing and granulating the resin and the porogen, casting the film, stretching, and shaping to obtain the antibacterial breathable film, wherein microwave heating is performed while stretching.
优选地,微波加热的温度为260-270℃。Preferably, the temperature of microwave heating is 260-270°C.
优选地,微波加热的时间和拉伸时间相同。Preferably, the microwave heating time and the stretching time are the same.
优选地,密炼造粒、流延制膜的温度均低于制备致孔剂时的干燥温度。Preferably, the temperatures of banburying granulation and casting film formation are lower than the drying temperature during the preparation of the porogen.
优选地,拉伸时的温度设置在树脂的高弹态温度和粘流态温度之间。Preferably, the temperature during stretching is set between the high elastic temperature and the viscous flow temperature of the resin.
当温度较低时,树脂的形变非常小;而当温度升高至一定范围,树脂的形变明显增加,并在随后的一定温度区间形变相对稳定,此状态为高弹态,其对应的温度范围为高弹态温度;继续升高温度,树脂逐渐变成粘性流体,此状态为粘流态,其对应的温度范围为粘流态温度。When the temperature is low, the deformation of the resin is very small; when the temperature rises to a certain range, the deformation of the resin increases significantly, and the deformation is relatively stable in a certain temperature range thereafter. This state is the high elastic state, and its corresponding temperature range is the high elastic state temperature; if the temperature continues to rise, the resin gradually becomes a viscous fluid. This state is the viscous flow state, and its corresponding temperature range is the viscous flow temperature.
上述树脂、致孔剂使用前,需经干燥处理,去除游离水分,不去除结晶水,从而避免聚合物、致孔剂中存在游离水导致制膜时产生较大气孔。Before use, the above-mentioned resins and porogens need to be dried to remove free water but not crystal water, so as to avoid the presence of free water in the polymer and porogen, which may lead to large pores during film preparation.
不规定透气膜中致孔剂的含量,可以根据产品透气率的要求,确定致孔剂的含量。The content of porogen in the breathable film is not specified, and can be determined based on the air permeability requirements of the product.
上述透气膜的原料还可以含有抗氧化、润滑剂、增塑剂等助剂,不规定助剂的用量,根据具体要求确定助剂的用量,助剂可以从市场购得;上述透气膜可以用于医疗卫生、个人护理、建筑、农副产品包装等多个领域,可以用于制造卫生防护用品、透气性防雨布等。The raw materials of the above-mentioned breathable film may also contain additives such as antioxidants, lubricants, plasticizers, etc. The amount of the additives is not specified and is determined according to specific requirements. The additives can be purchased from the market; the above-mentioned breathable film can be used in multiple fields such as medical care, personal care, construction, and agricultural and sideline product packaging, and can be used to manufacture sanitary protection products, breathable rainproof cloth, etc.
有益效果:Beneficial effects:
本发明所述致孔剂,在多孔粉体的孔洞中吸附有氯化钙结晶水合物,在拉伸制膜的同时,采用微波加热的方式,使致孔剂中的氯化钙结晶水合物加热失去结晶水,形成水蒸气,而非极性树脂被微波加热后不升温、低极性树脂被微波加热后升温较慢;The porogen of the present invention has calcium chloride crystal hydrate adsorbed in the pores of the porous powder. During the stretching and film forming, microwave heating is adopted to heat the calcium chloride crystal hydrate in the porogen to lose crystal water and form water vapor, while the non-polar resin does not heat up after microwave heating, and the low-polar resin heats up slowly after microwave heating;
在透气膜制备工艺过程中,界面作用力对透气膜的拉伸成孔性、孔结构、透气性能和力学性能均产生重要影响,多孔粉体孔洞内部的氯化钙结晶水合物受热脱水,在孔洞内形成水蒸气,会膨胀并结合拉伸破坏致孔剂中多孔粉体与树脂的界面,实现界面脱粘,从而形成细小均匀的微孔,本发明制孔效果均匀;调节微波加热的时间和温度,可以控制脱粘界面面积的大小,进而可以调控透气膜的孔径;In the process of preparing the breathable membrane, the interfacial force has an important influence on the stretching porosity, pore structure, air permeability and mechanical properties of the breathable membrane. The calcium chloride crystal hydrate inside the pores of the porous powder is dehydrated by heat, forming water vapor in the pores, which will expand and combine with stretching to destroy the interface between the porous powder and the resin in the porogen, thereby achieving interfacial debonding, thereby forming fine and uniform micropores. The pore-making effect of the present invention is uniform; by adjusting the time and temperature of microwave heating, the size of the debonding interface area can be controlled, and then the pore size of the breathable membrane can be adjusted;
另外,制孔后,多孔粉体位于透气膜孔的内表面,透气过程中可吸附气体中的有害物质如病菌或纳米颗粒等,实现抗菌、净化气体的效果;In addition, after the holes are made, the porous powder is located on the inner surface of the pores of the breathable membrane, and can absorb harmful substances in the gas, such as bacteria or nanoparticles, during the ventilation process, achieving the effect of antibacterial and gas purification;
还有,传统无机粉体致孔剂对尺寸的要求较高,必须达到规定尺寸后,才能实现有效制孔,本发明依靠多孔粉体孔洞中的水蒸气膨胀制孔,对致孔剂、多孔粉体的尺寸要求低,工艺简单;且多孔粉体表面孔隙率高且为纳米级,每个孔都能参与制孔,所以本发明致孔剂的制孔效果好、效率高;且本发明所述致孔剂、透气膜的制备方法简单,适合工业化生产。In addition, traditional inorganic powder porogens have high requirements on size, and effective pore formation can only be achieved after reaching a specified size. The present invention relies on the expansion of water vapor in the pores of porous powders to form pores, and has low requirements on the size of the porogen and porous powder, and a simple process; and the surface porosity of the porous powder is high and nanometer-level, and each pore can participate in pore formation, so the pore-forming effect of the porogen of the present invention is good and efficient; and the preparation method of the porogen and breathable membrane of the present invention is simple and suitable for industrial production.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明所述透气膜的制备工艺流程图。FIG1 is a flow chart of the preparation process of the breathable membrane of the present invention.
图2为本发明所述透气膜的工作机理图。FIG. 2 is a diagram showing the working mechanism of the breathable membrane of the present invention.
具体实施方式DETAILED DESCRIPTION
下面,通过具体实施例对本发明的技术方案进行详细说明,但是应该明确提出这些实施例用于举例说明,但是不解释为限制本发明的范围。The technical solutions of the present invention are described in detail below through specific embodiments. However, it should be clearly stated that these embodiments are for illustration only and are not to be construed as limiting the scope of the present invention.
实施例1Example 1
一种致孔剂的制备方法,包括如下步骤:将氯化钙、去离子水、直链烷基苯磺酸钠混匀得到饱和氯化钙水溶液,其中,直链烷基苯磺酸钠和水的质量比为1:100;然后与D97粒径为8μm的沸石混匀,于30℃超声40min,此时沸石的孔洞中吸附分布的是CaCl2·6H2O;然后压滤,再于240℃喷雾干燥得到致孔剂,此时沸石的孔洞中吸附分布的是CaCl2·2H2O。A preparation method of a porogen comprises the following steps: mixing calcium chloride, deionized water and linear sodium alkylbenzene sulfonate to obtain a saturated calcium chloride aqueous solution, wherein the mass ratio of the linear sodium alkylbenzene sulfonate to water is 1:100; then mixing with D97 zeolite with a particle size of 8 μm, ultrasonicating at 30°C for 40 minutes, wherein CaCl 2 ·6H 2 O is adsorbed and distributed in the pores of the zeolite; then filtering by pressure, and spray drying at 240°C to obtain a porogen, wherein CaCl 2 ·2H 2 O is adsorbed and distributed in the pores of the zeolite.
一种透气膜的制备方法,包括如下步骤:A method for preparing a breathable membrane comprises the following steps:
将上述致孔剂22份和线性低密度聚乙烯树脂(熔点125℃)100份在氮气保护下烘箱加热到110℃进行干燥,然后与抗氧化0.6份、润滑剂1.2份、增塑剂1.9份混合进行密炼造粒;然后在小型流延机组上制备流延膜,挤出机温度为 200℃,流延口模温度为220℃,流延辊温度为90℃,口模到流延辊之间距离为 4cm,在口模与流延辊之间设置0.5mm开口的气刀以提供空气对熔体膜表面进行冷却,气刀空气速率为2m/s;其中,密炼造粒、流延制膜的温度均低于240℃;22 parts of the above-mentioned porogen and 100 parts of linear low-density polyethylene resin (melting point 125°C) were heated to 110°C in an oven under nitrogen protection for drying, and then mixed with 0.6 parts of antioxidant, 1.2 parts of lubricant and 1.9 parts of plasticizer for banburying and granulation; then a cast film was prepared on a small casting unit, the extruder temperature was 200°C, the casting die temperature was 220°C, the casting roll temperature was 90°C, the distance between the die and the casting roll was 4cm, and an air knife with a 0.5mm opening was set between the die and the casting roll to provide air to cool the surface of the melt film, and the air knife air speed was 2m/s; wherein, the temperatures of banburying granulation and casting film making were both lower than 240°C;
将制得的流延膜裁成100mm×45mm的试样,使用配置微波加热装置的电拉伸仪器对流延膜试样进行拉伸,拉伸温度为100℃,拉伸比为2.6,拉伸速率为400mm/min;然后热定型30min得到聚乙烯透气膜;在拉伸阶段经过微波加热装置,在拉伸的同时进行微波加热,微波温度为262℃,微波加热的时间和拉伸时间相同,得到平均孔径为3.9μm、孔隙率为59.8%的透气膜。The prepared cast film was cut into samples of 100mm×45mm, and stretched using an electric stretching instrument equipped with a microwave heating device, with a stretching temperature of 100°C, a stretching ratio of 2.6, and a stretching rate of 400mm/min; then heat-set for 30min to obtain a polyethylene breathable film; during the stretching stage, it was passed through a microwave heating device and microwave heating was performed while stretching, with a microwave temperature of 262°C and the microwave heating time being the same as the stretching time, to obtain a breathable film with an average pore size of 3.9μm and a porosity of 59.8%.
图1为本发明所述透气膜的制备工艺流程图。FIG1 is a flow chart of the preparation process of the breathable membrane of the present invention.
图2为本发明所述透气膜的工作机理图。FIG. 2 is a diagram showing the working mechanism of the breathable membrane of the present invention.
按照实施例1中方法制备透气膜,其中,将实施例1中的致孔剂替换成超细碳酸钙(超细碳酸钙的D50粒径在1.8-2.2μm,D97粒径<6.5μm,粒径为1-5μm 的颗粒的含量占60%以上,粒径为10μm以上的颗粒的含量<100ppm,比表面积为5-15m2/g,密度>2.9g/cm3);发现拉伸速率为400mm/min时,透气膜的孔径分布不均匀,大小不一,拉伸速率不能太高;将拉伸速率调整为110mm/min 时,所得透气膜的孔隙率为37.8%,比实施例1的孔隙率低了22%。A breathable membrane was prepared according to the method in Example 1, wherein the porogen in Example 1 was replaced with ultrafine calcium carbonate (the ultrafine calcium carbonate had a D50 particle size of 1.8-2.2 μm, a D97 particle size of <6.5 μm, a content of particles with a particle size of 1-5 μm of more than 60%, a content of particles with a particle size of more than 10 μm of <100 ppm, a specific surface area of 5-15 m 2 /g, and a density of >2.9 g/cm 3 ); it was found that when the stretching rate was 400 mm/min, the pore size distribution of the breathable membrane was uneven and varied, and the stretching rate could not be too high; when the stretching rate was adjusted to 110 mm/min, the porosity of the obtained breathable membrane was 37.8%, which was 22% lower than the porosity of Example 1.
实施例2Example 2
一种致孔剂的制备方法,包括如下步骤:将氯化钙、去离子水、脂肪醇聚氧乙烯醚硫酸钠混匀得到饱和氯化钙水溶液,其中,脂肪醇聚氧乙烯醚硫酸钠和水的质量比为0.1:100;然后与D97粒径为7μm的硅藻土混匀,于30℃超声 60min,此时硅藻土的孔洞中吸附分布的是CaCl2·6H2O;然后压滤,再于245℃喷雾干燥得到致孔剂,此时硅藻土的孔洞中吸附分布的是CaCl2·2H2O。A preparation method of a porogen comprises the following steps: mixing calcium chloride, deionized water and sodium sulfate of fatty alcohol polyoxyethylene ether to obtain a saturated calcium chloride aqueous solution, wherein the mass ratio of sodium sulfate of fatty alcohol polyoxyethylene ether to water is 0.1:100; then mixing with diatomaceous earth with a particle size of 7 μm of D97, ultrasonicating at 30°C for 60 minutes, at which time CaCl2 · 6H2O is adsorbed and distributed in the pores of the diatomaceous earth; then filtering by pressure, and spray drying at 245°C to obtain a porogen, at which time CaCl2 · 2H2O is adsorbed and distributed in the pores of the diatomaceous earth.
一种透气膜的制备方法,包括如下步骤:A method for preparing a breathable membrane comprises the following steps:
将上述致孔剂31份和聚丙烯树脂(熔点195℃)100份在氮气保护下烘箱加热到120℃进行干燥,然后与抗氧化2份、润滑剂1.5份、增塑剂1.5份混合进行密炼造粒;然后在小型流延机组上制备流延膜,挤出机温度为222℃,流延口模温度为236℃,流延辊温度为160℃,口模到流延辊之间距离为4cm,在口模与流延辊之间设置0.5mm开口的气刀以提供空气对熔体膜表面进行冷却,气刀空气速率为2m/s;其中,密炼造粒、流延制膜的温度均低于245℃;31 parts of the above-mentioned porogen and 100 parts of polypropylene resin (melting point 195°C) were heated to 120°C in an oven under nitrogen protection for drying, and then mixed with 2 parts of antioxidant, 1.5 parts of lubricant and 1.5 parts of plasticizer for banburying and granulation; then a cast film was prepared on a small casting unit, the extruder temperature was 222°C, the casting die temperature was 236°C, the casting roll temperature was 160°C, the distance between the die and the casting roll was 4cm, and an air knife with a 0.5mm opening was set between the die and the casting roll to provide air to cool the surface of the melt film, and the air knife air speed was 2m/s; wherein, the temperatures of banburying granulation and casting film making were both lower than 245°C;
将制得的流延膜裁成100mm×45mm的试样,使用配置微波加热装置的电拉伸仪器对流延膜试样进行拉伸,拉伸温度为170℃,拉伸比为3.1,拉伸速率为300mm/min;然后热定型35min得到聚丙烯透气膜;在拉伸阶段经过微波加热装置,在拉伸的同时进行微波加热,微波温度为262℃,微波加热的时间和拉伸时间相同,得到平均孔径为3.6μm、孔隙率为62.7%的透气膜。The prepared cast film was cut into samples of 100mm×45mm, and stretched using an electric stretching instrument equipped with a microwave heating device, with a stretching temperature of 170°C, a stretching ratio of 3.1, and a stretching rate of 300mm/min; then heat-set for 35 minutes to obtain a polypropylene breathable film; during the stretching stage, it was passed through a microwave heating device and microwave heating was performed while stretching, with a microwave temperature of 262°C and the microwave heating time being the same as the stretching time, to obtain a breathable film with an average pore size of 3.6μm and a porosity of 62.7%.
按照实施例2中方法制备透气膜,其中,将实施例2中的致孔剂替换成超细碳酸钙(超细碳酸钙的D50粒径在1.8-2.2μm,D97粒径<6.5μm,粒径为1-5μm 的颗粒的含量占60%以上,粒径为10μm以上的颗粒的含量<100ppm,比表面积为5-15m2/g,密度>2.9g/cm3);拉伸速率调整为110mm/min时,所得透气膜的孔隙率为34.7%,比实施例2的孔隙率低了28%。A breathable membrane was prepared according to the method of Example 2, wherein the porogen in Example 2 was replaced with ultrafine calcium carbonate (the ultrafine calcium carbonate had a D50 particle size of 1.8-2.2 μm, a D97 particle size of <6.5 μm, a content of particles with a particle size of 1-5 μm of more than 60%, a content of particles with a particle size of more than 10 μm of <100 ppm, a specific surface area of 5-15 m 2 /g, and a density of >2.9 g/cm 3 ); when the stretching rate was adjusted to 110 mm/min, the porosity of the obtained breathable membrane was 34.7%, which was 28% lower than the porosity of Example 2.
实施例3Example 3
一种致孔剂的制备方法,包括如下步骤:将氯化钙、去离子水、脂肪醇聚氧乙烯醚硫酸铵混匀得到饱和氯化钙水溶液,其中,脂肪醇聚氧乙烯醚硫酸铵和水的质量比为0.1:100;然后与D97粒径为8.5μm的硅灰石混匀,于30℃超声 30min,此时硅灰石的孔洞中吸附分布的是CaCl2·6H2O;然后压滤,再于250℃喷雾干燥得到致孔剂,此时硅灰石的孔洞中吸附分布的是CaCl2·2H2O。A preparation method of a porogen comprises the following steps: mixing calcium chloride, deionized water and fatty alcohol polyoxyethylene ether ammonium sulfate to obtain a saturated calcium chloride aqueous solution, wherein the mass ratio of the fatty alcohol polyoxyethylene ether ammonium sulfate to water is 0.1:100; then mixing with wollastonite with a D97 particle size of 8.5 μm, ultrasonicating at 30°C for 30 minutes, at which time CaCl2 · 6H2O is adsorbed and distributed in the pores of the wollastonite; then filtering by pressure, and spray drying at 250°C to obtain the porogen, at which time CaCl2 · 2H2O is adsorbed and distributed in the pores of the wollastonite.
一种透气膜的制备方法,包括如下步骤:A method for preparing a breathable membrane comprises the following steps:
将上述致孔剂16份和聚丙烯树脂(熔点195℃)100份在氮气保护下烘箱加热到110℃进行干燥,然后与抗氧化1.1份、润滑剂2.1份、增塑剂1.1份混合进行密炼造粒;然后在小型流延机组上制备流延膜,挤出机温度为222℃,流延口模温度为236℃,流延辊温度为160℃,口模到流延辊之间距离为4cm,在口模与流延辊之间设置0.5mm开口的气刀以提供空气对熔体膜表面进行冷却,气刀空气速率为2m/s;其中,密炼造粒、流延制膜的温度均低于250℃;16 parts of the above-mentioned porogen and 100 parts of polypropylene resin (melting point 195° C.) were heated to 110° C. in an oven under nitrogen protection for drying, and then mixed with 1.1 parts of antioxidant, 2.1 parts of lubricant and 1.1 parts of plasticizer for banburying and granulation; then a cast film was prepared on a small casting unit, the extruder temperature was 222° C., the casting die temperature was 236° C., the casting roll temperature was 160° C., the distance between the die and the casting roll was 4 cm, and an air knife with a 0.5 mm opening was set between the die and the casting roll to provide air to cool the surface of the melt film, and the air knife air speed was 2 m/s; wherein the temperatures of banburying and granulation and casting film making were both lower than 250° C.;
将制得的流延膜裁成100mm×45mm的试样,使用配置微波加热装置的电拉伸仪器对流延膜试样进行拉伸,拉伸温度为175℃,拉伸比为3.1,拉伸速率为300mm/min;然后热定型35min得到聚丙烯透气膜;在拉伸阶段经过微波加热装置,在拉伸的同时进行微波加热,微波温度为265℃,微波加热的时间和拉伸时间相同,得到平均孔径为4.3μm、孔隙率为57.8%的透气膜。The prepared cast film was cut into samples of 100mm×45mm, and stretched using an electric stretching instrument equipped with a microwave heating device, with a stretching temperature of 175°C, a stretching ratio of 3.1, and a stretching rate of 300mm/min; then heat-set for 35min to obtain a polypropylene breathable film; during the stretching stage, it was passed through a microwave heating device and microwave heating was performed while stretching, with a microwave temperature of 265°C and the microwave heating time being the same as the stretching time, to obtain a breathable film with an average pore size of 4.3μm and a porosity of 57.8%.
按照实施例3中方法制备透气膜,其中,将实施例3中的致孔剂替换成超细碳酸钙(超细碳酸钙的D50粒径在1.8-2.2μm,D97粒径<6.5μm,粒径为1-5μm 的颗粒的含量占60%以上,粒径为10μm以上的颗粒的含量<100ppm,比表面积为5-15m2/g,密度>2.9g/cm3);拉伸速率调整为110mm/min时,所得透气膜的孔隙率为39.8%,比实施例3的孔隙率低了18%。A breathable membrane was prepared according to the method of Example 3, wherein the porogen in Example 3 was replaced with ultrafine calcium carbonate (the ultrafine calcium carbonate had a D50 particle size of 1.8-2.2 μm, a D97 particle size of <6.5 μm, a content of particles with a particle size of 1-5 μm of more than 60%, a content of particles with a particle size of more than 10 μm of <100 ppm, a specific surface area of 5-15 m 2 /g, and a density of >2.9 g/cm 3 ); when the stretching rate was adjusted to 110 mm/min, the porosity of the obtained breathable membrane was 39.8%, which was 18% lower than the porosity of Example 3.
实施例4Example 4
一种致孔剂的制备方法,同实施例3。A method for preparing a porogen is the same as that in Example 3.
一种透气膜的制备方法,包括如下步骤:A method for preparing a breathable membrane comprises the following steps:
将上述致孔剂20份和尼龙树脂(熔点177℃)100份在氮气保护下烘箱加热到110℃进行干燥,然后与抗氧化2份、润滑剂1份、增塑剂2.5份混合进行密炼造粒;然后在小型流延机组上制备流延膜,挤出机温度为180℃,流延口模温度为190℃,流延辊温度为100℃,口模到流延辊之间距离为4cm,在口模与流延辊之间设置0.5mm开口的气刀以提供空气对熔体膜表面进行冷却,气刀空气速率为2m/s;其中,密炼造粒、流延制膜的温度均低于250℃;20 parts of the above-mentioned porogen and 100 parts of nylon resin (melting point 177°C) were heated to 110°C in an oven under nitrogen protection for drying, and then mixed with 2 parts of antioxidant, 1 part of lubricant and 2.5 parts of plasticizer for banburying and granulation; then a cast film was prepared on a small casting unit, the extruder temperature was 180°C, the casting die temperature was 190°C, the casting roll temperature was 100°C, the distance between the die and the casting roll was 4cm, an air knife with a 0.5mm opening was set between the die and the casting roll to provide air to cool the surface of the melt film, and the air knife air speed was 2m/s; wherein, the temperatures of banburying granulation and casting film making were both lower than 250°C;
将制得的流延膜裁成100mm×45mm的试样,使用配置微波加热装置的电拉伸仪器对流延膜试样进行拉伸,拉伸温度为175℃,拉伸比为2.5,拉伸速率为300mm/min;然后热定型35min得到尼龙透气膜;在拉伸阶段经过微波加热装置,在拉伸的同时进行微波加热,微波温度为265℃,微波加热的时间和拉伸时间相同,得到平均孔径为4.5μm、孔隙率为55%的透气膜。The prepared cast film was cut into samples of 100mm×45mm, and stretched using an electric stretching instrument equipped with a microwave heating device, with a stretching temperature of 175°C, a stretching ratio of 2.5, and a stretching rate of 300mm/min; then heat-set for 35min to obtain a nylon breathable film; during the stretching stage, it was passed through a microwave heating device and microwave heating was performed while stretching, with a microwave temperature of 265°C and the microwave heating time being the same as the stretching time, to obtain a breathable film with an average pore size of 4.5μm and a porosity of 55%.
按照实施例4中方法制备透气膜,其中,将实施例4中的致孔剂替换成超细碳酸钙(超细碳酸钙的D50粒径在1.8-2.2μm,D97粒径<6.5μm,粒径为1-5μm 的颗粒的含量占60%以上,粒径为10μm以上的颗粒的含量<100ppm,比表面积为5-15m2/g,密度>2.9g/cm3);拉伸速率调整为110mm/min时,所得透气膜的孔隙率为35%,比实施例4的孔隙率低了20%。A breathable membrane was prepared according to the method of Example 4, wherein the porogen in Example 4 was replaced with ultrafine calcium carbonate (the ultrafine calcium carbonate had a D50 particle size of 1.8-2.2 μm, a D97 particle size of <6.5 μm, a content of particles with a particle size of 1-5 μm of more than 60%, a content of particles with a particle size of more than 10 μm of <100 ppm, a specific surface area of 5-15 m 2 /g, and a density of >2.9 g/cm 3 ); when the stretching rate was adjusted to 110 mm/min, the porosity of the obtained breathable membrane was 35%, which was 20% lower than the porosity of Example 4.
在拉伸的同时微波加热,非极性树脂不被加热、弱极性树脂被微波加热后升温较慢,只有致孔剂中的无机多孔粉体被加热,此时无机多孔粉体中的 CaCl2·2H2O受热脱水,水蒸气沿多孔粉体表面膨胀,使得多孔粉体与树脂界面脱粘,形成微孔结构,脱粘的界面处有多孔粉体,可吸附透过气体中的病菌或纳米颗粒,进而实现抗菌、净化气体的效果。Microwave heating is performed while stretching. The non-polar resin is not heated, and the weak polar resin heats up slowly after microwave heating. Only the inorganic porous powder in the porogen is heated. At this time, the CaCl 2 ·2H 2 O in the inorganic porous powder is dehydrated by heat, and the water vapor expands along the surface of the porous powder, causing the porous powder and the resin interface to debond, forming a microporous structure. The porous powder is at the debonded interface, which can adsorb pathogens or nanoparticles in the penetrating gas, thereby achieving the effect of antibacterial and gas purification.
通过调整挤出机温度、流延口模温度、流延辊温度、口模到流延辊之间距离、拉伸、微波等工艺参数,可以使得透气膜的孔径大小分布的更加均匀。By adjusting the extruder temperature, casting die temperature, casting roll temperature, the distance between the die and the casting roll, stretching, microwave and other process parameters, the pore size distribution of the breathable membrane can be made more uniform.
采用本发明所述致孔剂制备透气膜时,拉伸速率可以≤500mm/min,最高可以为500mm/min;其拉伸速率远高于使用超细碳酸钙做致孔剂的拉伸速率,采用超细碳酸钙做致孔剂,最大拉伸速率为110mm/min,高于此速度致孔就会不均匀,本发明所述致孔剂具有优异的致孔效果,可以制备含更小孔的透气膜。When the porogen of the present invention is used to prepare a breathable film, the stretching rate can be ≤500 mm/min, and the maximum can be 500 mm/min; the stretching rate is much higher than the stretching rate when ultrafine calcium carbonate is used as a porogen. When ultrafine calcium carbonate is used as a porogen, the maximum stretching rate is 110 mm/min. If the speed is higher than this, the pores will be uneven. The porogen of the present invention has an excellent pore-forming effect and can prepare a breathable film with smaller pores.
对比例1Comparative Example 1
按照实施例1中方法制备透气膜,其中,将实施例1中的致孔剂替换成 CaCl2·2H2O(CaCl2·2H2O的粒径与实施例1中超细碳酸钙的粒径相同),拉伸速率为110mm/min,其他同实施例1,所得透气膜的平均孔径12μm,孔隙率为30%。A breathable membrane was prepared according to the method in Example 1, wherein the porogen in Example 1 was replaced by CaCl 2 ·2H 2 O (the particle size of CaCl 2 ·2H 2 O was the same as that of the ultrafine calcium carbonate in Example 1), the stretching rate was 110 mm/min, and the other conditions were the same as in Example 1. The average pore size of the obtained breathable membrane was 12 μm, and the porosity was 30%.
对比例2Comparative Example 2
按照实施例1中方法制备透气膜,其中,将实施例1中的致孔剂替换成沸石(沸石的粒径与实施例1中超细碳酸钙的粒径相同),拉伸速率为110mm/min,其他同实施例1,所得透气膜的平均孔径15μm,孔隙率为26%。A breathable membrane was prepared according to the method in Example 1, wherein the porogen in Example 1 was replaced by zeolite (the particle size of the zeolite was the same as the particle size of the ultrafine calcium carbonate in Example 1), the stretching rate was 110 mm/min, and the other conditions were the same as in Example 1. The average pore size of the obtained breathable membrane was 15 μm, and the porosity was 26%.
对实施例1-4制得的透气膜进行检测,结果如表1所示。The breathable membranes prepared in Examples 1-4 were tested, and the results are shown in Table 1.
按照ASTMD-2873吸液法测定孔隙率;使用透气率测定仪测定细菌过滤效率、非油性颗粒过滤效率;用合成血液测试仪检测在一定压力下合成血液穿透透气膜的情况。The porosity was determined according to the ASTM D-2873 liquid absorption method. The bacterial filtration efficiency and non-oily particle filtration efficiency were determined using an air permeability tester. The penetration of synthetic blood through the breathable membrane under a certain pressure was detected using a synthetic blood tester.
表1检测结果Table 1 Test results
由表1可以看出本发明具有良好的抗菌性、透气性、过滤性。It can be seen from Table 1 that the present invention has good antibacterial properties, air permeability and filterability.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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