CN115677999A - Polycarbonate and preparation method and application thereof - Google Patents
Polycarbonate and preparation method and application thereof Download PDFInfo
- Publication number
- CN115677999A CN115677999A CN202110825627.0A CN202110825627A CN115677999A CN 115677999 A CN115677999 A CN 115677999A CN 202110825627 A CN202110825627 A CN 202110825627A CN 115677999 A CN115677999 A CN 115677999A
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- Prior art keywords
- substituted
- unsubstituted
- group
- polycarbonate
- formula
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- 239000004417 polycarbonate Substances 0.000 title claims abstract description 165
- 229920000515 polycarbonate Polymers 0.000 title claims abstract description 164
- 238000002360 preparation method Methods 0.000 title claims abstract description 40
- 150000001875 compounds Chemical class 0.000 claims abstract description 65
- 125000003118 aryl group Chemical group 0.000 claims abstract description 55
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 43
- 125000005587 carbonate group Chemical group 0.000 claims abstract description 8
- 125000004432 carbon atom Chemical group C* 0.000 claims description 107
- -1 cyano, amino Chemical group 0.000 claims description 71
- 230000003287 optical effect Effects 0.000 claims description 67
- 125000002947 alkylene group Chemical group 0.000 claims description 41
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 38
- 229910052717 sulfur Inorganic materials 0.000 claims description 32
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 31
- 239000011593 sulfur Substances 0.000 claims description 31
- 125000003545 alkoxy group Chemical group 0.000 claims description 29
- 238000006068 polycondensation reaction Methods 0.000 claims description 29
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 28
- 229910052760 oxygen Inorganic materials 0.000 claims description 28
- 239000001301 oxygen Substances 0.000 claims description 28
- 125000000217 alkyl group Chemical group 0.000 claims description 24
- 125000002993 cycloalkylene group Chemical group 0.000 claims description 24
- 125000003342 alkenyl group Chemical group 0.000 claims description 23
- 238000005809 transesterification reaction Methods 0.000 claims description 22
- 125000004104 aryloxy group Chemical group 0.000 claims description 21
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical group [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 claims description 21
- 239000001257 hydrogen Substances 0.000 claims description 21
- 229910052739 hydrogen Inorganic materials 0.000 claims description 21
- 125000001841 imino group Chemical group [H]N=* 0.000 claims description 20
- 150000001721 carbon Chemical group 0.000 claims description 18
- 229910052799 carbon Inorganic materials 0.000 claims description 18
- 239000003054 catalyst Substances 0.000 claims description 18
- 150000002148 esters Chemical class 0.000 claims description 18
- 125000001424 substituent group Chemical group 0.000 claims description 17
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 claims description 15
- 239000011342 resin composition Substances 0.000 claims description 15
- 230000009477 glass transition Effects 0.000 claims description 12
- 125000001174 sulfone group Chemical group 0.000 claims description 12
- 125000003375 sulfoxide group Chemical group 0.000 claims description 12
- 125000004429 atom Chemical group 0.000 claims description 11
- 229910052736 halogen Inorganic materials 0.000 claims description 11
- 150000002367 halogens Chemical class 0.000 claims description 11
- 229910052710 silicon Inorganic materials 0.000 claims description 11
- 150000003457 sulfones Chemical class 0.000 claims description 11
- 150000003462 sulfoxides Chemical class 0.000 claims description 11
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 claims description 10
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 10
- 125000001072 heteroaryl group Chemical group 0.000 claims description 10
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical group [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 7
- 125000000753 cycloalkyl group Chemical group 0.000 claims description 7
- 125000002228 disulfide group Chemical group 0.000 claims description 7
- 229910052732 germanium Inorganic materials 0.000 claims description 7
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical group [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 7
- 125000005549 heteroarylene group Chemical group 0.000 claims description 7
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims description 7
- 238000003384 imaging method Methods 0.000 claims description 7
- 125000001820 oxy group Chemical group [*:1]O[*:2] 0.000 claims description 7
- 229910052718 tin Inorganic materials 0.000 claims description 7
- 125000000732 arylene group Chemical group 0.000 claims description 6
- 125000005567 fluorenylene group Chemical group 0.000 claims description 6
- 229910000077 silane Inorganic materials 0.000 claims description 6
- 150000004756 silanes Chemical class 0.000 claims description 6
- 125000004149 thio group Chemical group *S* 0.000 claims description 6
- 239000012788 optical film Substances 0.000 claims description 5
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 claims description 4
- FYIBPWZEZWVDQB-UHFFFAOYSA-N dicyclohexyl carbonate Chemical compound C1CCCCC1OC(=O)OC1CCCCC1 FYIBPWZEZWVDQB-UHFFFAOYSA-N 0.000 claims description 4
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 239000002608 ionic liquid Substances 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- QLVWOKQMDLQXNN-UHFFFAOYSA-N dibutyl carbonate Chemical compound CCCCOC(=O)OCCCC QLVWOKQMDLQXNN-UHFFFAOYSA-N 0.000 claims description 3
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical group [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 2
- 238000005286 illumination Methods 0.000 claims description 2
- 150000003573 thiols Chemical class 0.000 claims 4
- YVTZAFDGKBOXCN-UHFFFAOYSA-N (2-chlorophenyl) hydrogen carbonate Chemical compound OC(=O)OC1=CC=CC=C1Cl YVTZAFDGKBOXCN-UHFFFAOYSA-N 0.000 claims 1
- 239000006185 dispersion Substances 0.000 description 36
- 239000000463 material Substances 0.000 description 27
- 229920000642 polymer Polymers 0.000 description 18
- 125000003396 thiol group Chemical class [H]S* 0.000 description 18
- 239000000047 product Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 15
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 12
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical group [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 12
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Chemical group BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 12
- 229910052794 bromium Inorganic materials 0.000 description 12
- 239000000460 chlorine Chemical group 0.000 description 12
- 229910052801 chlorine Inorganic materials 0.000 description 12
- 125000004093 cyano group Chemical group *C#N 0.000 description 12
- 229910052731 fluorine Inorganic materials 0.000 description 12
- 239000011737 fluorine Substances 0.000 description 12
- 239000000178 monomer Substances 0.000 description 12
- 238000012360 testing method Methods 0.000 description 12
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 12
- 238000006243 chemical reaction Methods 0.000 description 11
- 125000001153 fluoro group Chemical group F* 0.000 description 11
- 125000005843 halogen group Chemical group 0.000 description 11
- 150000002431 hydrogen Chemical class 0.000 description 11
- 238000002834 transmittance Methods 0.000 description 11
- 229920002554 vinyl polymer Polymers 0.000 description 11
- 239000011521 glass Substances 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 238000010521 absorption reaction Methods 0.000 description 9
- 125000003302 alkenyloxy group Chemical group 0.000 description 9
- 239000010408 film Substances 0.000 description 9
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 9
- GQHTUMJGOHRCHB-UHFFFAOYSA-N 2,3,4,6,7,8,9,10-octahydropyrimido[1,2-a]azepine Chemical compound C1CCCCN2CCCN=C21 GQHTUMJGOHRCHB-UHFFFAOYSA-N 0.000 description 7
- 125000003368 amide group Chemical group 0.000 description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 7
- 125000001624 naphthyl group Chemical group 0.000 description 7
- 239000012299 nitrogen atmosphere Substances 0.000 description 7
- NQXNYVAALXGLQT-UHFFFAOYSA-N 2-[4-[9-[4-(2-hydroxyethoxy)phenyl]fluoren-9-yl]phenoxy]ethanol Chemical compound C1=CC(OCCO)=CC=C1C1(C=2C=CC(OCCO)=CC=2)C2=CC=CC=C2C2=CC=CC=C21 NQXNYVAALXGLQT-UHFFFAOYSA-N 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 125000004185 ester group Chemical group 0.000 description 6
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 6
- 238000010907 mechanical stirring Methods 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 125000000951 phenoxy group Chemical group [H]C1=C([H])C([H])=C(O*)C([H])=C1[H] 0.000 description 6
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 5
- 125000003277 amino group Chemical group 0.000 description 5
- 125000004122 cyclic group Chemical group 0.000 description 5
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000155 melt Substances 0.000 description 5
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 4
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 238000011031 large-scale manufacturing process Methods 0.000 description 4
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 4
- NHGXDBSUJJNIRV-UHFFFAOYSA-M tetrabutylammonium chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)CCCC NHGXDBSUJJNIRV-UHFFFAOYSA-M 0.000 description 4
- FPGGTKZVZWFYPV-UHFFFAOYSA-M tetrabutylammonium fluoride Chemical compound [F-].CCCC[N+](CCCC)(CCCC)CCCC FPGGTKZVZWFYPV-UHFFFAOYSA-M 0.000 description 4
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 4
- SGUVLZREKBPKCE-UHFFFAOYSA-N 1,5-diazabicyclo[4.3.0]-non-5-ene Chemical compound C1CCN=C2CCCN21 SGUVLZREKBPKCE-UHFFFAOYSA-N 0.000 description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 3
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 150000001408 amides Chemical class 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- 229910052796 boron Inorganic materials 0.000 description 3
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- 125000005842 heteroatom Chemical group 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 description 2
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- IYABWNGZIDDRAK-UHFFFAOYSA-N allene Chemical group C=C=C IYABWNGZIDDRAK-UHFFFAOYSA-N 0.000 description 2
- 125000005605 benzo group Chemical group 0.000 description 2
- MUCRFDZUHPMASM-UHFFFAOYSA-N bis(2-chlorophenyl) carbonate Chemical compound ClC1=CC=CC=C1OC(=O)OC1=CC=CC=C1Cl MUCRFDZUHPMASM-UHFFFAOYSA-N 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 125000000853 cresyl group Chemical group C1(=CC=C(C=C1)C)* 0.000 description 2
- UYTPUPDQBNUYGX-UHFFFAOYSA-N guanine Chemical compound O=C1NC(N)=NC2=C1N=CN2 UYTPUPDQBNUYGX-UHFFFAOYSA-N 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical group [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 2
- 239000001095 magnesium carbonate Substances 0.000 description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 2
- 125000005186 naphthyloxy group Chemical group C1(=CC=CC2=CC=CC=C12)O* 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 2
- DPKBAXPHAYBPRL-UHFFFAOYSA-M tetrabutylazanium;iodide Chemical compound [I-].CCCC[N+](CCCC)(CCCC)CCCC DPKBAXPHAYBPRL-UHFFFAOYSA-M 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical group CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 1
- FDEQQCOTLPPCAO-UHFFFAOYSA-N Cl.OC(O)=O Chemical compound Cl.OC(O)=O FDEQQCOTLPPCAO-UHFFFAOYSA-N 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- 238000012696 Interfacial polycondensation Methods 0.000 description 1
- OKIZCWYLBDKLSU-UHFFFAOYSA-M N,N,N-Trimethylmethanaminium chloride Chemical compound [Cl-].C[N+](C)(C)C OKIZCWYLBDKLSU-UHFFFAOYSA-M 0.000 description 1
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 150000001339 alkali metal compounds Chemical class 0.000 description 1
- 150000001341 alkaline earth metal compounds Chemical class 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- HTZCNXWZYVXIMZ-UHFFFAOYSA-M benzyl(triethyl)azanium;chloride Chemical compound [Cl-].CC[N+](CC)(CC)CC1=CC=CC=C1 HTZCNXWZYVXIMZ-UHFFFAOYSA-M 0.000 description 1
- KXHPPCXNWTUNSB-UHFFFAOYSA-M benzyl(trimethyl)azanium;chloride Chemical compound [Cl-].C[N+](C)(C)CC1=CC=CC=C1 KXHPPCXNWTUNSB-UHFFFAOYSA-M 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- FJDQFPXHSGXQBY-UHFFFAOYSA-L caesium carbonate Chemical compound [Cs+].[Cs+].[O-]C([O-])=O FJDQFPXHSGXQBY-UHFFFAOYSA-L 0.000 description 1
- 229910000024 caesium carbonate Inorganic materials 0.000 description 1
- VCVGZNNNAUDLCC-UHFFFAOYSA-N carbonic acid dibutyl carbonate Chemical compound C(O)(O)=O.C(OCCCC)(OCCCC)=O VCVGZNNNAUDLCC-UHFFFAOYSA-N 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000011437 continuous method Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 150000005676 cyclic carbonates Chemical class 0.000 description 1
- GGSUCNLOZRCGPQ-UHFFFAOYSA-N diethylaniline Chemical compound CCN(CC)C1=CC=CC=C1 GGSUCNLOZRCGPQ-UHFFFAOYSA-N 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 description 1
- VUPKGFBOKBGHFZ-UHFFFAOYSA-N dipropyl carbonate Chemical compound CCCOC(=O)OCCC VUPKGFBOKBGHFZ-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 125000000654 isopropylidene group Chemical group C(C)(C)=* 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 description 1
- 229910052808 lithium carbonate Inorganic materials 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 208000001491 myopia Diseases 0.000 description 1
- 230000004379 myopia Effects 0.000 description 1
- GUAWMXYQZKVRCW-UHFFFAOYSA-N n,2-dimethylaniline Chemical compound CNC1=CC=CC=C1C GUAWMXYQZKVRCW-UHFFFAOYSA-N 0.000 description 1
- 239000012994 photoredox catalyst Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000011736 potassium bicarbonate Substances 0.000 description 1
- 229910000028 potassium bicarbonate Inorganic materials 0.000 description 1
- 235000015497 potassium bicarbonate Nutrition 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000011181 potassium carbonates Nutrition 0.000 description 1
- TYJJADVDDVDEDZ-UHFFFAOYSA-M potassium hydrogencarbonate Chemical compound [K+].OC([O-])=O TYJJADVDDVDEDZ-UHFFFAOYSA-M 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- RKBCYCFRFCNLTO-UHFFFAOYSA-N triisopropylamine Chemical compound CC(C)N(C(C)C)C(C)C RKBCYCFRFCNLTO-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Polyesters Or Polycarbonates (AREA)
Abstract
本申请实施例涉及一种聚碳酸酯及其制备方法和应用。本申请的聚碳酸酯包含碳酸酯基团,形成所述碳酸酯基团的二羟基化合物包括两个含羟基的取代或未取代的芳基由M连接的二羟基化合物,所述M与二价的X3和另外两个取代或未取代的芳基形成环状结构,所述两个含羟基的取代或未取代的芳基除了所述M以外相互不连接或者经由X4相互连接。The embodiment of the present application relates to a polycarbonate and its preparation method and application. The polycarbonate of the present application comprises a carbonate group, and the dihydroxy compound forming the carbonate group includes a dihydroxy compound in which two hydroxyl-containing substituted or unsubstituted aryl groups are connected by M, and the M is connected to a divalent X 3 and other two substituted or unsubstituted aryl groups form a ring structure, and the two hydroxyl-containing substituted or unsubstituted aryl groups are not connected to each other except for the M or are connected to each other via X 4 .
Description
技术领域technical field
本申请实施例涉及光学材料技术领域,特别是涉及一种聚碳酸酯及其制备方法和应用。The embodiments of the present application relate to the technical field of optical materials, in particular to a polycarbonate and its preparation method and application.
背景技术Background technique
如平板电脑、笔记本电脑、数码相机、移动电话、可穿戴电子设备、虚拟现实设备等各 种终端消费电子产品在多个应用场景都需要设置有光学性能优良的光学制品,如摄像头镜片 材料、手机显示屏中的延迟片材料等。高折射的聚碳酸酯(Polycarbonate,PC)光学树脂由 于质量轻、耐冲击、透明性高、易加工成型等优点,被广泛用于制备各种光学制品。Various terminal consumer electronic products such as tablet computers, notebook computers, digital cameras, mobile phones, wearable electronic devices, virtual reality devices, etc. need to be equipped with optical products with excellent optical performance in multiple application scenarios, such as camera lens materials, mobile phone Retardant material in displays, etc. High refraction polycarbonate (Polycarbonate, PC) optical resin is widely used in the preparation of various optical products due to the advantages of light weight, impact resistance, high transparency, and easy processing and molding.
一方面,目前主流的摄像头模组厂商,通常都需要折射率高(甚至折射率高于1.63)的聚 碳酸酯材料。然而,聚碳酸酯材料的折射率越大通常意味着色散越严重,因此,上述折射率 高的聚碳酸酯材料的阿贝数往往比较低。另外,传统上通常通过增加聚碳酸酯材料中的芳香 环数量而提高折射率,但是这导致材料在注塑过程中残留应力,出现应力双折射现象,在成 像过程中易于出现重影,影响由聚碳酸酯制成的光学制品的光学性能。On the one hand, current mainstream camera module manufacturers usually require polycarbonate materials with a high refractive index (even higher than 1.63). However, the higher the refractive index of polycarbonate materials generally means the more severe the dispersion, so the above-mentioned high refractive index polycarbonate materials tend to have lower Abbe numbers. In addition, the refractive index is traditionally increased by increasing the number of aromatic rings in the polycarbonate material, but this leads to residual stress in the material during the injection molding process, and stress birefringence occurs, and ghosting is prone to occur during the imaging process. Optical properties of optical articles made of carbonates.
因此,在同时实现高折射率、低色散以及低双折射这点上,依然存在改进的空间。Therefore, there is still room for improvement in achieving high refractive index, low dispersion, and low birefringence at the same time.
另外,在聚碳酸酯材料的加工过程和使用环境中,通常需要耐受较高的热量,例如加工 成型热量和光源附近产生的热量等。因此,为了确保聚碳酸酯材料的性能稳定性,往往还需 要聚碳酸酯材料具有优异的耐热性。In addition, in the processing and use environment of polycarbonate materials, it is usually necessary to withstand high heat, such as processing heat and heat generated near the light source. Therefore, in order to ensure the performance stability of the polycarbonate material, it is often also required that the polycarbonate material has excellent heat resistance.
发明内容Contents of the invention
鉴于此,提出了一种聚碳酸酯,所述聚碳酸酯可以兼顾高的折射率(例如能够达到大于 1.56,甚至达到1.63以上)、低的色散性(例如能够达到17以上,甚至能达到19以上)、高的 耐热性以及低的双折射(例如1mm厚度时在d光下能够达到50nm以下)。In view of this, a kind of polycarbonate is proposed, and described polycarbonate can take into account high refractive index (for example can reach more than 1.56, even reach more than 1.63), low dispersion (for example can reach more than 17, even can reach 19 Above), high heat resistance and low birefringence (for example, when the thickness is 1mm, it can reach below 50nm under d light).
还提出了一种聚碳酸酯的制备方法,所述制备方法能够容易地得到可以兼顾高的折射率、 低的色散性、高的耐热性以及低的双折射的聚碳酸酯,工艺简单,便于大规模生产。Also proposed a kind of preparation method of polycarbonate, described preparation method can obtain the polycarbonate that can take into account high refractive index, low dispersion, high heat resistance and low birefringence easily, process is simple, Ease of mass production.
还提出了一种树脂组合物,所述树脂组合物可以兼顾高的折射率、低的色散性、高的耐 热性以及低的双折射,并且具有广泛地用途,例如可以用于制备对上述性能中的至少一种有 需要的上述各种成型品。Also proposed is a resin composition, which can take into account high refractive index, low dispersion, high heat resistance and low birefringence, and has a wide range of uses, for example, it can be used to prepare the above-mentioned The various molded articles described above require at least one of the properties.
还提出了一种光学制品以及包含该光学制品的设备,所述光学制品可以兼顾高的折射率、 低的色散性、高的耐热性以及低的双折射。Also proposed is an optical article that can balance high refractive index, low dispersion, high heat resistance, and low birefringence, and a device including the same.
第一方面,本申请的实施例提供了一种聚碳酸酯,所述聚碳酸酯包含碳酸酯基团,形成 所述碳酸酯基团的二羟基化合物包括两个含羟基的取代或未取代的芳基由M连接的二羟基化 合物,所述M与二价的X3和另外两个取代或未取代的芳基形成环状结构,所述两个含羟基的 取代或未取代的芳基除了所述M以外相互不连接或者经由X4相互连接;In the first aspect, the embodiments of the present application provide a polycarbonate, the polycarbonate comprises a carbonate group, and the dihydroxy compound forming the carbonate group includes two hydroxyl-containing substituted or unsubstituted A dihydroxy compound in which the aryl group is linked by M, which forms a ring structure with a divalent X and two other substituted or unsubstituted aryl groups, the two hydroxyl-containing substituted or unsubstituted aryl groups except are not connected to each other other than M or are connected to each other via X4 ;
M表示碳原子、硅原子、锗原子或锡原子;M represents a carbon atom, a silicon atom, a germanium atom or a tin atom;
X3表示氧基、硫基、亚二硫基、亚砜基、砜基、取代或未取代的亚氨基、取代或未取代 的硅原子数为1~3的亚硅烷基、取代或未取代的亚磷基、取代或未取代的碳原子数为1~10 的直链状或支链状的亚烷基、取代或未取代的碳原子数为3~10的亚环烷基、或羰基; X3 represents an oxy group, a thio group, a disulfide group, a sulfoxide group, a sulfone group, a substituted or unsubstituted imino group, a substituted or unsubstituted silylene group with 1 to 3 silicon atoms, a substituted or unsubstituted Phosphorous groups, substituted or unsubstituted linear or branched alkylene groups with 1 to 10 carbon atoms, substituted or unsubstituted cycloalkylene groups with 3 to 10 carbon atoms, or carbonyl ;
X4表示直接键、氧、硫、亚二硫基、亚砜基、砜基、取代或未取代的亚氨基、取代或未取代的硅原子数为1~3的亚硅烷基、取代或未取代的亚磷基、取代或未取代的碳原子数为1~ 10的直链状或支链状的亚烷基、或取代或未取代的碳原子数为3~10的亚环烷基。 X4 represents a direct bond, oxygen, sulfur, disulfide, sulfoxide, sulfone, substituted or unsubstituted imino, substituted or unsubstituted silane with 1 to 3 silicon atoms, substituted or unsubstituted A substituted phosphorous group, a substituted or unsubstituted linear or branched alkylene group having 1 to 10 carbon atoms, or a substituted or unsubstituted cycloalkylene group having 3 to 10 carbon atoms.
在此情况下,本申请的聚碳酸酯可以兼顾高的折射率、低的色散性、高的耐热性以及低 的双折射。具体而言,本申请中,各芳香环结构的存在可以提高聚碳酸酯的折射率,同时由 X3和M作为桥联基团将芳香环结构连接起来不仅能够有利于提升材料折射率,还使得缓解材 料的内应双折射,同时有效降低色散(使聚合物的阿贝数增加)。In this case, the polycarbonate of the present application can achieve both high refractive index, low dispersion, high heat resistance and low birefringence. Specifically, in the present application, the presence of each aromatic ring structure can increase the refractive index of polycarbonate, and at the same time, connecting the aromatic ring structure by X3 and M as a bridging group can not only help to improve the refractive index of the material, but also It relieves the internal stress birefringence of the material while effectively reducing the dispersion (increasing the Abbe number of the polymer).
根据第一方面,在所述聚碳酸酯的第一种可能的实现方式中,所述环状结构为6~10元环。According to the first aspect, in the first possible implementation manner of the polycarbonate, the ring structure is a 6-10-membered ring.
在此情况下,本申请的聚碳酸酯可以更好地兼顾高的折射率、低的色散性、高的耐热性 以及低的双折射。In this case, the polycarbonate of the present application can better balance high refractive index, low dispersion, high heat resistance and low birefringence.
根据第一方面,在所述聚碳酸酯的第一或二种可能的实现方式中,所述聚碳酸酯包括选 自式(Ⅰ)所示的结构单元和式(ⅠI)所示的结构单元中的至少一种结构单元:According to the first aspect, in the first or second possible implementation of the polycarbonate, the polycarbonate includes a structural unit selected from the structural unit represented by formula (I) and the structural unit represented by formula (II) At least one structural unit in:
式(Ⅰ)和式(II)中,In formula (I) and formula (II),
X1、X2各自独立地表示取代或未取代的碳原子数为1~8的直链状或支链状的亚烷基;X 1 and X 2 each independently represent a substituted or unsubstituted linear or branched alkylene group having 1 to 8 carbon atoms;
X3、X4、M各自与上述相同;X 3 , X 4 , and M are each the same as above;
R1、R2各自独立地表示氢、卤素、烷基、芳基、烷氧基、芳氧基、羟基、酯基、氰基、 氨基、硫醇基、或可取代上述基团的原子或原子团;R 1 and R 2 each independently represent hydrogen, halogen, alkyl, aryl, alkoxy, aryloxy, hydroxyl, ester, cyano, amino, thiol, or atoms that can replace the above groups or atomic group;
R3~R8各自独立地表示氢、卤素、烷基、芳基、烷氧基、芳氧基、羟基、酯基、氰基、 氨基、硫醇基、或可取代上述基团的原子或原子团,且R3~R8中相邻的至少两个取代基可相 互连接成为环状结构;R 3 to R 8 each independently represent hydrogen, halogen, alkyl, aryl, alkoxy, aryloxy, hydroxyl, ester, cyano, amino, thiol, or atoms that can replace the above groups or Atomic groups, and at least two adjacent substituents in R 3 to R 8 can be connected to each other to form a ring structure;
a、b各自独立地选自0~5的整数;a and b are each independently selected from an integer of 0 to 5;
p1、p2各自独立地选自1~3的整数;p1 and p2 are each independently selected from an integer of 1 to 3;
m1、m2各自独立地选自1~4的整数。m 1 and m 2 are each independently selected from an integer of 1-4.
在此情况下,本申请的聚碳酸酯可以更好地兼顾高的折射率、低的色散性、高的耐热性 以及低的双折射。具体而言,本申请中,式(Ⅰ)和式(II)所示的结构单元中,芳香环结构的存在可以更好地提高聚碳酸酯的折射率,同时由X3和M作为桥联基团将芳香环结构连接 起来不仅能够有利于提升材料折射率,更好地还使得缓解材料的内应双折射,同时更好地有 效降低色散(使聚合物的阿贝数增加)。In this case, the polycarbonate of the present application can better balance high refractive index, low dispersion, high heat resistance and low birefringence. Specifically, in the present application, in the structural units shown in formula (I) and formula (II), the presence of aromatic ring structure can better improve the refractive index of polycarbonate, and at the same time, X3 and M are used as bridges The connection of the aromatic ring structure by the group can not only improve the refractive index of the material, but also relieve the internal stress birefringence of the material, and effectively reduce the dispersion (increase the Abbe number of the polymer).
根据第一方面,在所述聚碳酸酯的第一至三种中任意一种可能的实现方式中,X3表示氧、 硫、亚二硫基、亚砜基、砜基、取代或未取代的碳原子数为1~10的亚氨基、取代或未取代的 碳原子数为1~16且硅原子数为1~3的亚硅烷基、取代或未取代的碳原子数为1~10的亚磷基、 未取代的碳原子数为1~6的直链状或支链状的亚烷基、或羰基。According to the first aspect, in any one of the first to three possible implementations of the polycarbonate, X represents oxygen, sulfur, disulfide, sulfoxide, sulfone, substituted or unsubstituted imino groups with 1 to 10 carbon atoms, substituted or unsubstituted silylene groups with 1 to 16 carbon atoms and 1 to 3 silicon atoms, substituted or unsubstituted silane groups with 1 to 10 carbon atoms A phosphorous group, an unsubstituted straight-chain or branched-chain alkylene group having 1 to 6 carbon atoms, or a carbonyl group.
在此情况下,本申请的聚碳酸酯可以兼顾更高的折射率、更低的色散性、高的耐热性、 以及更低的双折射,并且更容易地获得。In this case, the polycarbonate of the present application can achieve both higher refractive index, lower dispersion, high heat resistance, and lower birefringence, and can be obtained more easily.
根据第一方面,在所述聚碳酸酯的第三或四种可能的实现方式中,相对于所述聚碳酸酯 的全部重复单元的总摩尔量,所述选自式(Ⅰ)所示的结构单元和式(ⅠI)所示的结构单元 中的至少一种结构单元的含量为10摩尔%以上。According to the first aspect, in the third or four possible implementations of the polycarbonate, relative to the total molar weight of all repeating units of the polycarbonate, the selected from the group represented by formula (I) The content of at least one structural unit among the structural unit and the structural unit represented by formula (II) is 10 mol % or more.
在此情况下,本申请的聚碳酸酯可以兼顾更高的折射率、更低的色散性、高的耐热性以 及更低的双折射。In this case, the polycarbonate of the present application can take into account higher refractive index, lower dispersion, high heat resistance and lower birefringence.
根据第一方面,在所述聚碳酸酯的第五种可能的实现方式中,相对于所述聚碳酸酯的全 部重复单元的总摩尔量,所述选自式(Ⅰ)所示的结构单元和式(ⅠI)所示的结构单元中的 至少一种结构单元的含量为80摩尔%以下。According to the first aspect, in the fifth possible implementation of the polycarbonate, relative to the total molar weight of all repeating units of the polycarbonate, the structural unit selected from formula (I) The content of at least one structural unit among the structural units represented by formula (II) is 80 mol % or less.
在此情况下,本申请的聚碳酸酯可以进一步具有低的成本。In this case, the polycarbonate of the present application can furthermore have a low cost.
根据第一方面,在所述聚碳酸酯的第一至六种中任意一种可能的实现方式中,所述聚碳 酸酯还包括选自式(III)所示的结构单元、式(IV)所示的结构单元、式(V)所示的结构 单元中的至少一种结构单元:According to the first aspect, in any one of the first to sixth possible implementations of the polycarbonate, the polycarbonate further includes a structural unit selected from formula (III), formula (IV) At least one structural unit in the structural unit shown in the formula (V):
式(ⅠII)、式(ⅠV)和式(V)中,In formula (III), formula (IV) and formula (V),
X1、X2、a、b各自与式(Ⅰ)和式(II)中相同;X 1 , X 2 , a, b are each the same as in formula (I) and formula (II);
Y表示氧、硫、亚砜基、砜基、取代或未取代的碳原子数为1~20的直链状或支链状亚烷 基、取代或未取代的碳原子数为3~20的亚环烷基、取代或未取代的亚芴基、取代或未取代的 碳原子数为6~30的亚芳基、或取代或未取代的碳原子数为2~30的亚杂芳基;Y represents oxygen, sulfur, sulfoxide group, sulfone group, substituted or unsubstituted linear or branched alkylene group with 1 to 20 carbon atoms, substituted or unsubstituted carbon atom with 3 to 20 Cycloalkylene, substituted or unsubstituted fluorenylene, substituted or unsubstituted arylene with 6 to 30 carbon atoms, or substituted or unsubstituted heteroarylene with 2 to 30 carbon atoms;
R9、R10、R11各自独立地表示氢、羟基、取代或未取代的碳原子数为1~6的直链状或支 链状的烷基、取代或未取代的碳原子数为3~10的环烷基、取代或未取代的碳原子数为2~6 的直链状或支链状的烯基、取代或未取代的碳原子数为1~6的直链状或支链状的烷氧基、取 代或未取代的碳原子数为6~30的芳基,取代或未取代的碳原子数为2~30的杂芳基;R 9 , R 10 , and R 11 each independently represent hydrogen, a hydroxyl group, a substituted or unsubstituted straight-chain or branched alkyl group having 1 to 6 carbon atoms, or a substituted or unsubstituted carbon atom having 3 Cycloalkyl to 10, substituted or unsubstituted linear or branched alkenyl with 2 to 6 carbon atoms, substituted or unsubstituted linear or branched chain with 1 to 6 carbon atoms -like alkoxy, substituted or unsubstituted aryl with 6 to 30 carbon atoms, substituted or unsubstituted heteroaryl with 2 to 30 carbon atoms;
R12表示取代或未取代的碳原子数为1~15的直链状或支链状的亚烷基、取代或未取代的 碳原子数为3~15的亚环烷基、或取代或未取代的碳原子数为1~10的直链状或支链状的亚醚 基;R 12 represents a substituted or unsubstituted linear or branched alkylene group with 1 to 15 carbon atoms, a substituted or unsubstituted cycloalkylene group with 3 to 15 carbon atoms, or a substituted or unsubstituted A substituted straight-chain or branched-chain etherylene group with 1 to 10 carbon atoms;
Z1、Z2各自独立地表示氧、硫、或直接键;Z 1 and Z 2 each independently represent oxygen, sulfur, or a direct bond;
m3、m4、m5各自独立地选自1~2的整数。m 3 , m 4 , and m 5 are each independently selected from an integer of 1-2.
在此情况下,本申请的聚碳酸酯可以更均衡地兼顾高的折射率、低的色散性、高的耐热 性以及更低的双折射,且具有低的成本。In this case, the polycarbonate of the present application can balance high refractive index, low dispersion, high heat resistance and lower birefringence in a more balanced manner, and has low cost.
根据第一方面,在所述聚碳酸酯的第七种可能的实现方式中,相对于所述聚碳酸酯的全 部重复单元的总摩尔量,所述选自式(Ⅰ)所示的结构单元和式(ⅠI)所示的结构单元中的 至少一种结构单元的含量为30~60摩尔%,所述选自式(III)所示的结构单元、式(IV)所 示的结构单元、式(V)所示的结构单元中的至少一种结构单元的含量为40~85摩尔%。According to the first aspect, in the seventh possible implementation of the polycarbonate, relative to the total molar weight of all repeating units of the polycarbonate, the structural unit selected from formula (I) and the content of at least one structural unit in the structural units shown in formula (II) is 30 to 60 mole %, and the structural unit shown in formula (III), the structural unit shown in formula (IV), The content of at least one structural unit among the structural units represented by formula (V) is 40 to 85 mol%.
在此情况下,本申请的聚碳酸酯可以更均衡地兼顾更高的折射率、更低的色散性、高的 耐热性以及更低的双折射,且具有低的成本。In this case, the polycarbonate of the present application can take into account higher refractive index, lower dispersion, high heat resistance and lower birefringence in a more balanced manner, and has low cost.
根据第一方面,在所述聚碳酸酯的第一至八种中任意一种可能的实现方式中,所述聚碳 酸酯的重均分子量为10,000g/mol~200,000g/mol。According to the first aspect, in any one of the first to eight possible implementation modes of the polycarbonate, the polycarbonate has a weight average molecular weight of 10,000 g/mol to 200,000 g/mol.
在此情况下,本申请的聚碳酸酯具有更高的耐热性、机械性能并且具有优异的加工性。In this case, the polycarbonate of the present application has higher heat resistance, mechanical properties and has excellent processability.
根据第一方面,在所述聚碳酸酯的第一至九种中任意一种可能的实现方式中,所述聚碳 酸酯的折射率大于1.56。According to the first aspect, in any one of the first to ninth possible implementations of the polycarbonate, the polycarbonate has a refractive index greater than 1.56.
在此情况下,本申请的聚碳酸酯具有进一步增加的折射率。In this case, the polycarbonates of the present application have a further increased refractive index.
根据第一方面,在所述聚碳酸酯的第一至十种中任意一种可能的实现方式中,所述聚碳 酸酯的阿贝数为17以上。According to the first aspect, in any one of the first to ten possible implementations of the polycarbonate, the Abbe number of the polycarbonate is 17 or more.
在此情况下,本申请的聚碳酸酯具有进一步降低的色散性。In this case, the polycarbonates of the present application have further reduced dispersion properties.
根据第一方面,在所述聚碳酸酯的第一至十一种中任意一种可能的实现方式中,所述聚 碳酸酯的玻璃化转变温度为135℃以上。According to the first aspect, in any one possible implementation manner of the first to eleven types of polycarbonate, the glass transition temperature of the polycarbonate is above 135°C.
在此情况下,本申请的聚碳酸酯具有进一步增加的耐热性。In this case, the polycarbonates of the present application have a further increased heat resistance.
根据第一方面,在所述聚碳酸酯的第一至十二种中任意一种可能的实现方式中,所述聚 碳酸酯在厚度为1mm时在d光下的双折射为50nm以下。According to the first aspect, in any one of the first to twelve possible implementations of the polycarbonate, the polycarbonate has a birefringence of 50 nm or less under d light when the thickness is 1 mm.
在此情况下,本申请的聚碳酸酯具有进一步降低的双折射。In this case, the polycarbonates of the present application have a further reduced birefringence.
第二方面,本申请的实施例提供了一种聚碳酸酯的制备方法,其包括:使二羟基化合物 与碳酸二酯类化合物在催化剂的作用下进行酯交换缩聚从而得到聚碳酸酯,Second aspect, the embodiment of the present application provides a kind of preparation method of polycarbonate, it comprises: make dihydroxy compound and carbonic diester compound carry out transesterification polycondensation under the effect of catalyst so as to obtain polycarbonate,
所述二羟基化合物包括两个含羟基的取代或未取代的芳基由M连接的二羟基化合物,所 述M与二价的X3和另外两个取代或未取代的芳基形成环状结构,所述两个含羟基的取代或未 取代的芳基除了所述M以外相互不连接或者经由X4相互连接;The dihydroxy compound includes two hydroxyl-containing substituted or unsubstituted aryl groups connected by M, and the M forms a ring structure with a divalent X and two other substituted or unsubstituted aryl groups , the two hydroxyl-containing substituted or unsubstituted aryl groups are not connected to each other except the M or are connected to each other via X 4 ;
M表示碳原子、硅原子、锗原子或锡原子;M represents a carbon atom, a silicon atom, a germanium atom or a tin atom;
X3表示氧基、硫基、亚二硫基、亚砜基、砜基、取代或未取代的亚氨基、取代或未取代 的硅原子数为1~3的亚硅烷基、取代或未取代的亚磷基、取代或未取代的碳原子数为1~10 的直链状或支链状的亚烷基、取代或未取代的碳原子数为3~10的亚环烷基、或羰基; X3 represents an oxy group, a thio group, a disulfide group, a sulfoxide group, a sulfone group, a substituted or unsubstituted imino group, a substituted or unsubstituted silylene group with 1 to 3 silicon atoms, a substituted or unsubstituted Phosphorous groups, substituted or unsubstituted linear or branched alkylene groups with 1 to 10 carbon atoms, substituted or unsubstituted cycloalkylene groups with 3 to 10 carbon atoms, or carbonyl ;
X4表示直接键、氧、硫、亚二硫基、亚砜基、砜基、取代或未取代的亚氨基、取代或未取代的硅原子数为1~3的亚硅烷基、取代或未取代的亚磷基、取代或未取代的碳原子数为1~ 10的直链状或支链状的亚烷基、或取代或未取代的碳原子数为3~10的亚环烷基。 X4 represents a direct bond, oxygen, sulfur, disulfide, sulfoxide, sulfone, substituted or unsubstituted imino, substituted or unsubstituted silane with 1 to 3 silicon atoms, substituted or unsubstituted A substituted phosphorous group, a substituted or unsubstituted linear or branched alkylene group having 1 to 10 carbon atoms, or a substituted or unsubstituted cycloalkylene group having 3 to 10 carbon atoms.
在此情况下,本申请的制备方法能够容易地得到可以兼顾高的折射率、低的色散性、高 的耐热性以及低的双折射的聚碳酸酯,工艺简单,便于大规模生产。In this case, the preparation method of the present application can easily obtain polycarbonate that can take into account high refractive index, low dispersion, high heat resistance and low birefringence, and the process is simple and convenient for large-scale production.
根据第二方面,在所述制备方法的第一种可能的实现方式中,所述环状结构为6~10元环。According to the second aspect, in the first possible implementation manner of the preparation method, the ring structure is a 6-10-membered ring.
在此情况下,本申请的聚碳酸酯可以更好地兼顾高的折射率、低的色散性、高的耐热性 以及低的双折射。In this case, the polycarbonate of the present application can better balance high refractive index, low dispersion, high heat resistance and low birefringence.
根据第二方面,在所述制备方法的第一或二种可能的实现方式中,其包括:使选自式(1)所示的二羟基化合物和式(2)所示的二羟基化合物中的至少一种二羟基化合物与碳酸二酯类 化合物在催化剂的作用下进行酯交换缩聚从而得到聚碳酸酯:According to the second aspect, in the first or second possible implementation of the preparation method, it includes: making the dihydroxy compound selected from the dihydroxy compound represented by the formula (1) and the dihydroxy compound represented by the formula (2) At least one dihydroxy compound and carbonic acid diester compound are subjected to transesterification polycondensation under the action of a catalyst to obtain polycarbonate:
式(1)和式(2)中,In formula (1) and formula (2),
X1、X2各自独立地表示取代或未取代的碳原子数为1~8的直链状或支链状的亚烷基;X 1 and X 2 each independently represent a substituted or unsubstituted linear or branched alkylene group having 1 to 8 carbon atoms;
X3、X4、M各自与上述相同;X 3 , X 4 , and M are each the same as above;
R1、R2各自独立地表示氢、卤素、烷基、芳基、烷氧基、芳氧基、羟基、酯基、氰基、 氨基、硫醇基、或可取代上述基团的原子或原子团;R 1 and R 2 each independently represent hydrogen, halogen, alkyl, aryl, alkoxy, aryloxy, hydroxyl, ester, cyano, amino, thiol, or atoms that can replace the above groups or atomic group;
R3~R8各自独立地表示氢、卤素、烷基、芳基、烷氧基、芳氧基、羟基、酯基、氰基、 氨基、硫醇基、或可取代上述基团的原子或原子团,且R3~R8中相邻的至少两个取代基可相 互连接成为环状结构;R 3 to R 8 each independently represent hydrogen, halogen, alkyl, aryl, alkoxy, aryloxy, hydroxyl, ester, cyano, amino, thiol, or atoms that can replace the above groups or Atomic groups, and at least two adjacent substituents in R 3 to R 8 can be connected to each other to form a ring structure;
a、b各自独立地选自0~5的整数;a and b are each independently selected from an integer of 0 to 5;
p1、p2各自独立地选自1~3的整数;p1 and p2 are each independently selected from an integer of 1 to 3;
m1、m2各自独立地选自1~4的整数。m 1 and m 2 are each independently selected from an integer of 1-4.
在此情况下,本申请的聚碳酸酯可以更好地兼顾高的折射率、低的色散性、高的耐热性 以及低的双折射。In this case, the polycarbonate of the present application can better balance high refractive index, low dispersion, high heat resistance and low birefringence.
根据第二方面,在所述制备方法的第一至三种中任意一种可能的实现方式中,所述制备 方法包括:还使选自式(3)所示的二羟基化合物、式(4)所示的二羟基化合物、式(5)所 示的二羟基化合物中的至少一种二羟基化合物与碳酸二酯类化合物进行酯交换缩聚:According to the second aspect, in any one of the first to third possible implementations of the preparation method, the preparation method includes: further making a dihydroxy compound selected from the formula (3), the formula (4 ) shown in the dihydroxy compound, at least one dihydroxy compound in the dihydroxy compound shown in formula (5) and the carbonic acid diester compound carry out transesterification polycondensation:
式(3)、式(4)和式(5)中,In formula (3), formula (4) and formula (5),
X1、X2、a、b各自与式(1)和式(2)中相同;X 1 , X 2 , a, b are each the same as in formula (1) and formula (2);
Y表示氧、硫、亚砜基、砜基、取代或未取代的碳原子数为1~20的直链状或支链状亚烷 基、取代或未取代的碳原子数为3~20的亚环烷基、取代或未取代的亚芴基、取代或未取代的 碳原子数为6~30的亚芳基、或取代或未取代的碳原子数为2~30的亚杂芳基;Y represents oxygen, sulfur, sulfoxide group, sulfone group, substituted or unsubstituted linear or branched alkylene group with 1 to 20 carbon atoms, substituted or unsubstituted carbon atom with 3 to 20 Cycloalkylene, substituted or unsubstituted fluorenylene, substituted or unsubstituted arylene with 6 to 30 carbon atoms, or substituted or unsubstituted heteroarylene with 2 to 30 carbon atoms;
R9、R10、R11各自独立地表示氢、羟基、取代或未取代的碳原子数为1~6的直链状或支 链状的烷基、取代或未取代的碳原子数为3~10的环烷基、取代或未取代的碳原子数为2~6 的直链状或支链状的烯基、取代或未取代的碳原子数为1~6的直链状或支链状的烷氧基、取 代或未取代的碳原子数为6~30的芳基,取代或未取代的碳原子数为2~30的杂芳基;R 9 , R 10 , and R 11 each independently represent hydrogen, a hydroxyl group, a substituted or unsubstituted straight-chain or branched alkyl group having 1 to 6 carbon atoms, or a substituted or unsubstituted carbon atom having 3 Cycloalkyl to 10, substituted or unsubstituted linear or branched alkenyl with 2 to 6 carbon atoms, substituted or unsubstituted linear or branched chain with 1 to 6 carbon atoms -like alkoxy, substituted or unsubstituted aryl with 6 to 30 carbon atoms, substituted or unsubstituted heteroaryl with 2 to 30 carbon atoms;
R12表示取代或未取代的碳原子数为1~15的直链状或支链状的亚烷基、取代或未取代的 碳原子数为3~15的亚环烷基、或取代或未取代的碳原子数为1~10的直链状或支链状的亚醚 基;R 12 represents a substituted or unsubstituted linear or branched alkylene group with 1 to 15 carbon atoms, a substituted or unsubstituted cycloalkylene group with 3 to 15 carbon atoms, or a substituted or unsubstituted A substituted straight-chain or branched-chain etherylene group with 1 to 10 carbon atoms;
Z1、Z2各自独立地表示氧、硫、或直接键;Z 1 and Z 2 each independently represent oxygen, sulfur, or a direct bond;
m3、m4、m5各自独立地选自1~2的整数。m 3 , m 4 , and m 5 are each independently selected from an integer of 1-2.
在此情况下,本申请的制备方法能够以更低的成本获得可以更均衡地兼顾高的折射率、 低的色散性、高的耐热性以及低双折射的聚碳酸酯。In this case, the preparation method of the present application can obtain polycarbonate with high refractive index, low dispersion, high heat resistance and low birefringence in a more balanced manner at a lower cost.
根据第二方面,在所述制备方法的第一至四种中任意一项可能的实现方式中,所述碳酸 二酯类化合物为选自碳酸二苯酯、碳酸二甲苯酯、碳酸二(氯苯基)酯、碳酸二甲酯、碳酸二 乙酯、碳酸二丁酯和碳酸二环己酯中的至少一种。According to the second aspect, in any one of the first to fourth possible implementations of the preparation method, the carbonic acid diester compound is selected from diphenyl carbonate, xylyl carbonate, bis(chlorine carbonate) At least one of phenyl) ester, dimethyl carbonate, diethyl carbonate, dibutyl carbonate and dicyclohexyl carbonate.
在此情况下,本申请的制备方法能够更加顺利地进行。In this case, the preparation method of the present application can be carried out more smoothly.
根据第二方面,在所述制备方法的第一至五种中任意一项可能的实现方式中,所述催化 剂为碱性物质或离子液体催化剂。According to the second aspect, in any one possible implementation of the first to fifth of the preparation method, the catalyst is an alkaline substance or an ionic liquid catalyst.
在此情况下,本申请的制备方法能够更加高效地进行。In this case, the preparation method of the present application can be performed more efficiently.
根据第二方面,在所述制备方法的第一至六种中任意一项可能的实现方式中,所述酯交 换缩聚为酯交换熔融缩聚。According to a second aspect, in any one possible implementation of the first to sixth of the preparation method, the transesterification polycondensation is transesterification melt polycondensation.
在此情况下,本申请的制备方法能够更加容易地制备期望的聚碳酸酯,且环境友好性高, 更加便于大规模生产。In this case, the preparation method of the present application can more easily prepare the desired polycarbonate, has high environmental friendliness, and is more convenient for large-scale production.
根据第二方面,在所述制备方法的第一至七种中任意一项可能的实现方式中,相对于全 部二羟基化合物总量1摩尔,所述碳酸二酯类化合物的用量为0.97~1.2摩尔。According to the second aspect, in any one of the first to seventh possible implementations of the preparation method, relative to 1 mole of the total amount of all dihydroxy compounds, the amount of the carbonic diester compound used is 0.97 to 1.2 Moore.
在此情况下,本申请的制备方法能够在确保容易地制备期望的聚碳酸酯的情况下具有高 的环境友好性,且生产成本更低。In this case, the preparation method of the present application can have high environmental friendliness while ensuring easy preparation of the desired polycarbonate, and the production cost is lower.
第三方面,本申请的实施例提供了一种树脂组合物,其特征在于,所述树脂组合物包括 根据第一方面的第一至十三种中任意一种可能的实现方式的聚碳酸酯或根据第一方面的第一 至八种中任意一种可能的实现方式的制备方法制得的聚碳酸酯。In the third aspect, the embodiment of the present application provides a resin composition, which is characterized in that the resin composition includes polycarbonate according to any one of the first to thirteen possible implementations of the first aspect Or the polycarbonate prepared according to the preparation method of any one of the first to eight possible implementations of the first aspect.
在此情况下,本申请的树脂组合物可以兼顾高的折射率、低的色散性、高的耐热性以及 低的双折射,并且具有广泛地用途,例如可以用于制备对上述性能中的至少一种有需要的上 述各种成型品。In this case, the resin composition of the present application can take into account high refractive index, low dispersion, high heat resistance and low birefringence, and has a wide range of applications, for example, it can be used to prepare At least one of the above-mentioned various molded articles is required.
第四方面,本申请的实施例提供了一种光学制品,所述光学制品包括根据第一方面的第 一至十三种中任意一种可能的实现方式的聚碳酸酯或根据第一方面的第一至八种中任意一种 可能的实现方式的制备方法制得的聚碳酸酯。In the fourth aspect, the embodiments of the present application provide an optical product, the optical product includes polycarbonate according to any one of the possible implementations of the first to thirteenth aspects of the first aspect or the polycarbonate according to the first aspect The polycarbonate prepared by the preparation method of any one of the first to eight possible implementation modes.
在此情况下,本申请的光学制品可以兼顾高的折射率、低的色散性、高的耐热性以及低 的双折射。In this case, the optical article of the present application can take into account high refractive index, low dispersion, high heat resistance and low birefringence.
根据第四方面,在所述光学制品的第一种可能的实现方式中,所述光学制品包括光学透 镜、光学膜、光盘、导光板或显示面板。According to the fourth aspect, in the first possible implementation manner of the optical product, the optical product includes an optical lens, an optical film, an optical disc, a light guide plate or a display panel.
在此情况下,本申请的光学制品能够更好地发挥优异的光学性能。In this case, the optical product of the present application can better exhibit excellent optical performance.
根据第四方面,在所述光学制品的第二种可能的实现方式中,所述光学透镜包括眼镜透 镜、相机透镜、传感器透镜、照明透镜、成像透镜。According to the fourth aspect, in the second possible implementation manner of the optical product, the optical lens includes a spectacle lens, a camera lens, a sensor lens, an illumination lens, and an imaging lens.
在此情况下,本申请的光学透镜能够更好地发挥优异的光学性能。In this case, the optical lens of the present application can better exhibit excellent optical performance.
第五方面,本申请的实施例提供了一种设备,所述设备包括根据第一方面的第一至三种 中任意一种可能的实现方式的光学制品。In a fifth aspect, an embodiment of the present application provides a device, the device including an optical product according to any one of the first to third possible implementations of the first aspect.
在此情况下,本申请的设备中所安装的光学制品可以兼顾高的折射率、低的色散性、高 的耐热性以及低的双折射,从而设备具有优异的光学性能。In this case, the optical products installed in the device of the present application can take into account high refractive index, low dispersion, high heat resistance and low birefringence, so that the device has excellent optical performance.
根据第五方面,在所述设备的第一种可能的实现方式中,所述设备包括设备主体和装配 于所述设备主体上的摄像头模组,所述摄像头模组包括作为所述光学制品的镜头透镜。According to the fifth aspect, in the first possible implementation of the device, the device includes a device body and a camera module assembled on the device body, the camera module includes lens lens.
在此情况下,本申请的设备中所安装的摄像头模组的镜头透镜可以兼顾高的折射率、低 的色散性、高的耐热性以及低的双折射,从而摄像头模组具有优异的成像性能。In this case, the lens lens of the camera module installed in the device of the present application can take into account high refractive index, low dispersion, high heat resistance and low birefringence, so that the camera module has excellent imaging performance.
具体实施方式Detailed ways
以下详细说明本申请的各种示例性实施例、特征和方面。在这里专用的词“示例性”意为 “用作例子、实施例或说明性”。这里作为“示例性”所说明的任何实施例不必解释为优于或好 于其它实施例。Various exemplary embodiments, features, and aspects of the present application are described in detail below. The word "exemplary" as used herein means "serving as an example, embodiment, or illustration." Any embodiment described herein as "exemplary" is not necessarily to be construed as superior or better than other embodiments.
另外,为了更好的说明本申请,在下文的具体实施方式中给出了众多的具体细节。本领 域技术人员应当理解,没有某些具体细节,本申请同样可以实施。在一些实例中,对于本领 域技术人员熟知的方法、手段、元件和电路未作详细描述,以便于凸显本申请的主旨。In addition, in order to better illustrate the present application, numerous specific details are given in the following specific implementation manners. It will be understood by those skilled in the art that this application may be practiced without certain of the specific details. In some instances, methods, means, components and circuits well known to those skilled in the art have not been described in detail in order to highlight the gist of the present application.
<第一方面><first aspect>
为了解决上述技术问题,本申请提供了一种聚碳酸酯,所述聚碳酸酯包含碳酸酯基团, 形成所述碳酸酯基团的二羟基化合物包括两个含羟基的取代或未取代的芳基由M连接的二羟 基化合物,所述M与二价的X3和另外两个取代或未取代的芳基形成环状结构,所述两个含羟 基的取代或未取代的芳基除了所述M以外相互不连接或者经由X4相互连接;In order to solve the above technical problems, the application provides a polycarbonate, the polycarbonate contains carbonate groups, the dihydroxy compound forming the carbonate groups includes two hydroxyl-containing substituted or unsubstituted aromatic A dihydroxy compound whose group is connected by M, said M forms a ring structure with a divalent X 3 and two other substituted or unsubstituted aryl groups, and said two substituted or unsubstituted aryl groups containing hydroxyl group except the Other than the above M, they are not connected to each other or are connected to each other via X4 ;
M表示碳原子、硅原子、锗原子或锡原子;M represents a carbon atom, a silicon atom, a germanium atom or a tin atom;
X3表示氧基、硫基、亚二硫基、亚砜基、砜基、取代或未取代的亚氨基、取代或未取代 的硅原子数为1~3的亚硅烷基、取代或未取代的亚磷基、取代或未取代的碳原子数为1~10 的直链状或支链状的亚烷基、取代或未取代的碳原子数为3~10的亚环烷基、或羰基; X3 represents an oxy group, a thio group, a disulfide group, a sulfoxide group, a sulfone group, a substituted or unsubstituted imino group, a substituted or unsubstituted silylene group with 1 to 3 silicon atoms, a substituted or unsubstituted Phosphorous groups, substituted or unsubstituted linear or branched alkylene groups with 1 to 10 carbon atoms, substituted or unsubstituted cycloalkylene groups with 3 to 10 carbon atoms, or carbonyl ;
X4表示直接键、氧、硫、亚二硫基、亚砜基、砜基、取代或未取代的亚氨基、取代或未取代的硅原子数为1~3的亚硅烷基、取代或未取代的亚磷基、取代或未取代的碳原子数为1~ 10的直链状或支链状的亚烷基、或取代或未取代的碳原子数为3~10的亚环烷基。 X4 represents a direct bond, oxygen, sulfur, disulfide, sulfoxide, sulfone, substituted or unsubstituted imino, substituted or unsubstituted silane with 1 to 3 silicon atoms, substituted or unsubstituted A substituted phosphorous group, a substituted or unsubstituted linear or branched alkylene group having 1 to 10 carbon atoms, or a substituted or unsubstituted cycloalkylene group having 3 to 10 carbon atoms.
在此情况下,本申请的聚碳酸酯可以兼顾高的折射率、低的色散性、高的耐热性以及低 的双折射。具体而言,本申请中,各芳香环结构的存在可以提高聚碳酸酯的折射率,同时由 X3和M作为桥联基团将芳香环结构连接起来不仅能够有利于提升材料折射率,还使得缓解材 料的内应双折射,同时有效降低色散(使聚合物的阿贝数增加)。In this case, the polycarbonate of the present application can achieve both high refractive index, low dispersion, high heat resistance and low birefringence. Specifically, in the present application, the presence of each aromatic ring structure can increase the refractive index of polycarbonate, and at the same time, connecting the aromatic ring structure by X3 and M as a bridging group can not only help to improve the refractive index of the material, but also It relieves the internal stress birefringence of the material while effectively reducing the dispersion (increasing the Abbe number of the polymer).
在一些优选的实施例中,由M、X3与另外两个取代或未取代的芳基形成的环状结构为6~ 10元环。In some preferred embodiments, the ring structure formed by M, X 3 and two other substituted or unsubstituted aryl groups is a 6-10-membered ring.
在一些优选的实施例中,本申请的聚碳酸酯优选地包括选自式(Ⅰ)所示的结构单元和 式(ⅠI)所示的结构单元中的至少一种结构单元:In some preferred embodiments, the polycarbonate of the present application preferably includes at least one structural unit selected from the structural unit shown in formula (I) and the structural unit shown in formula (II):
式(Ⅰ)和式(II)中,X1、X2各自独立地表示取代或未取代的碳原子数为1~8的直链状 或支链状的亚烷基。In formula (I) and formula (II), X 1 and X 2 each independently represent a substituted or unsubstituted linear or branched alkylene group having 1 to 8 carbon atoms.
作为X1、X2的亚烷基的取代基,没有特别限制,实例包括但不限于:如氟、氯、溴等卤素基团;如苯基、萘基等芳基;如甲氧基、乙氧基等烷氧基;如苯氧基、萘氧基等芳氧基; 如乙烯基等烯基;如乙烯氧基等烯氧基;羟基;巯基;氰基;氨基;酯基;酰胺基等。The substituents of the alkylene groups of X 1 and X 2 are not particularly limited. Examples include, but are not limited to: halogen groups such as fluorine, chlorine, bromine, etc.; aryl groups such as phenyl, naphthyl, etc.; such as methoxy, Alkoxy such as ethoxy; Aryloxy such as phenoxy and naphthyloxy; Alkenyl such as vinyl; Alkenyloxy such as vinyloxy; Hydroxyl; Mercapto; Cyano; Amino; Ester; Amide Base etc.
在一些优选的实施例中,X1、X2各自独立地优选地表示取代或未取代的碳原子数为1~5 的直链状或支链状的亚烷基。在一些更优选的实施例中,从提高聚合物的性能稳定性的观点 出发,X1、X2各自独立地更优选地表示亚甲基、亚乙基、亚正丙基、亚异丙基、亚正丁基、 亚仲丁基。In some preferred embodiments, each of X 1 and X 2 independently preferably represents a substituted or unsubstituted linear or branched alkylene group having 1 to 5 carbon atoms. In some more preferred embodiments, from the viewpoint of improving the performance stability of the polymer, X 1 and X 2 each independently more preferably represent methylene, ethylene, n-propylene, isopropylene , n-butylene, sec-butylene.
式(Ⅰ)和式(II)中,X3表示氧、硫、亚二硫基、亚砜基、砜基、取代或未取代的亚氨基、取代或未取代的硅原子数为1~3的亚硅烷基、取代或未取代的亚磷基、取代或未取代的碳原子数为1~10的直链状或支链状的亚烷基、取代或未取代的碳原子数为3~10的亚环烷基、 或羰基。In formula (I) and formula (II), X represents oxygen, sulfur, disulfide group, sulfoxide group, sulfone group, substituted or unsubstituted imino group, substituted or unsubstituted silicon atom number is 1~3 Silylene group, substituted or unsubstituted phosphorous group, substituted or unsubstituted linear or branched alkylene group with 1 to 10 carbon atoms, substituted or unsubstituted carbon atoms with 3 to 10 cycloalkylene, or carbonyl.
本申请中,术语“亚氨基”、“亚硅烷基”和“亚磷基”为本领域已知的那些,例如,“亚氨基”可由-(NQ)n1-表示,其中R为氢或者亚烷基;“亚硅烷基”可由-(SiQ1Q2)n2-表示,其中Q1和Q2各自独立地为氢或者亚烷基;“亚磷基”可由-(PQ3Q4Q5)n3-表示,其中Q3、Q4和Q5各 自独立地为氢或者亚烷基。In this application, the terms "imino", "silylene" and "phosphorous" are those known in the art, for example, "imino" can be represented by -(NQ) n1- , wherein R is hydrogen or imino Alkyl group; "silylene group" can be represented by -(SiQ 1 Q 2 ) n2- , wherein Q 1 and Q 2 are each independently hydrogen or alkylene group; "phosphorous group" can be represented by -(PQ 3 Q 4 Q 5 ) n3 - represents, wherein Q 3 , Q 4 and Q 5 are each independently hydrogen or alkylene.
作为X3的亚氨基、亚硅烷基、亚磷基的取代基,没有特别限制,包括但不限于:如氟、 氯、溴等卤素基团;如甲基、乙基、丙基等烷基;如苯基、萘基等芳基;如甲氧基、乙氧基等烷氧基;如苯氧基、萘氧基等芳氧基;如乙烯基等烯基;如乙烯氧基等烯氧基;羟基;巯基;氰基等。作为X3的亚烷基(直链状、支链状、环状)的取代基,没有特别限制,包括但不 限于:如氟、氯、溴等卤素基团;如甲氧基、乙氧基等烷氧基;如苯氧基、萘氧基等芳氧基; 如乙烯基等烯基;如乙烯氧基等烯氧基;羟基;巯基;氰基;氨基;酯基;酰胺基等。The substituents of imino, silylene, and phosphorous groups as X3 are not particularly limited, including but not limited to: halogen groups such as fluorine, chlorine, and bromine; alkyl groups such as methyl, ethyl, and propyl ; such as phenyl, naphthyl and other aryl groups; such as methoxy, ethoxy and other alkoxy groups; such as phenoxy, naphthoxy and other aryloxy groups; such as vinyl and other alkenyl groups; such as vinyloxy and other alkenyl groups Oxygen; Hydroxy; Mercapto; Cyano, etc. As the substituent of the alkylene group (straight-chain, branched-chain, cyclic) of X3 , there is no particular limitation, including but not limited to: halogen groups such as fluorine, chlorine, bromine; such as methoxy, ethoxy Alkoxy groups such as phenoxy, naphthyloxy and other aryloxy groups; alkenyl groups such as vinyl; alkenyloxy groups such as vinyloxy; hydroxyl group; mercapto group; cyano group; amino group; ester group; amido group, etc. .
在一些优选的实施例中,从聚碳酸酯可以兼顾更高的折射率、更低的色散性、高的耐热 性以及更低的双折射,并且更容易地获得的观点出发,本申请中X3优选地表示氧、硫、亚二 硫基、亚砜基、砜基、取代或未取代的碳原子数为1~10的亚氨基、取代或未取代的碳原子数 为1~16且硅原子数为1~3的亚硅烷基、取代或未取代的碳原子数为1~10的亚磷基、未取代 的碳原子数为1~6的直链状或支链状的亚烷基、或羰基。在一些更优选的实施例中,从可以 进一步得到期望的效果的观点出发,X3更优选地表示氧、硫、亚砜基、砜基、亚甲基、亚乙 基、亚正丙基、亚异丙基。在一些特别优选的实施例中,X3特别优选地表示硫,这是因为能 够更好地提升聚碳酸酯的折射率等光学性能,同时通过硫原子带来的柔性降低材料的内应力, 缓解材料的内应双折射,同时可以调控色散,避免材料出现严重的色散问题。In some preferred embodiments, from the point of view that polycarbonate can take into account higher refractive index, lower dispersion, high heat resistance and lower birefringence, and is easier to obtain, in this application X3 preferably represents oxygen, sulfur, disulfide, sulfoxide, sulfone, substituted or unsubstituted imino groups with 1 to 10 carbon atoms, substituted or unsubstituted carbon atoms with 1 to 16 and Silylene group with 1 to 3 silicon atoms, substituted or unsubstituted phosphorous group with 1 to 10 carbon atoms, unsubstituted linear or branched alkylene group with 1 to 6 carbon atoms group, or carbonyl. In some more preferred embodiments, from the point of view of further obtaining the desired effect, X3 more preferably represents oxygen, sulfur, sulfoxide, sulfone, methylene, ethylene, n-propylene, Isopropylidene. In some particularly preferred embodiments, X3 particularly preferably represents sulfur, because the optical properties such as the refractive index of polycarbonate can be better improved, and at the same time, the flexibility brought by the sulfur atom reduces the internal stress of the material and eases The material should have internal birefringence, and at the same time, the dispersion can be adjusted to avoid serious dispersion problems in the material.
式(II)中,X4表示直接键、氧、硫、亚二硫基、亚砜基、砜基、取代或未取代的亚氨基、 取代或未取代的硅原子数为1~3的亚硅烷基、取代或未取代的亚磷基、取代或未取代的碳原 子数为1~10的直链状或支链状的亚烷基、或取代或未取代的碳原子数为3~10的亚环烷基。In formula (II), X 4 represents a direct bond, oxygen, sulfur, disulfide, sulfoxide, sulfone, substituted or unsubstituted imino, substituted or unsubstituted silicon atoms with 1 to 3 sulfides Silyl groups, substituted or unsubstituted phosphorous groups, substituted or unsubstituted linear or branched alkylene groups with 1 to 10 carbon atoms, or substituted or unsubstituted carbon atoms with 3 to 10 of cycloalkylenes.
作为X4的亚氨基、亚硅烷基、亚磷基的取代基,没有特别限制,包括但不限于:如氟、 氯、溴等卤素基团;如甲基、乙基、丙基等烷基;如苯基、萘基等芳基;如苯基、萘基等芳基;如甲氧基、乙氧基等烷氧基;如苯氧基、萘氧基等芳氧基;如乙烯基等烯基;如乙烯氧 基等烯氧基;羟基;巯基;氰基等。作为X4的亚烷基(直链状、支链状、环状)的取代基,没 有特别限制,包括但不限于:如氟、氯、溴等卤素基团;如甲氧基、乙氧基等烷氧基;如苯 氧基、萘氧基等芳氧基;如乙烯基等烯基;如乙烯氧基等烯氧基;羟基;巯基;氰基;氨基; 酯基;酰胺基等。The substituents of imino, silylene, and phosphorous groups of X are not particularly limited, including but not limited to: halogen groups such as fluorine, chlorine, and bromine; alkyl groups such as methyl, ethyl, and propyl ; Such as phenyl, naphthyl and other aryl groups; such as phenyl, naphthyl and other aryl groups; such as methoxy, ethoxy and other alkoxy groups; such as phenoxy, naphthyl and other aryl groups; such as vinyl Such as alkenyl; such as vinyloxy and other alkenyloxy; hydroxyl; mercapto; cyano, etc. As the substituent of the alkylene group (straight-chain, branched-chain, cyclic) of X4 , there is no particular limitation, including but not limited to: halogen groups such as fluorine, chlorine, bromine; such as methoxy, ethoxy Alkoxy groups such as phenoxy, naphthyloxy and other aryloxy groups; alkenyl groups such as vinyl; alkenyloxy groups such as vinyloxy; hydroxyl group; mercapto group; cyano group; amino group; ester group; amido group, etc. .
在一些优选的实施例中,X4优选地表示直接键、硫或氧,更优选地表示直接键或硫。当 X4为直接键时,聚合物具有更好的光学性能,同时力学和耐热性能也可得到提升。当X4为硫 或氧(特别是硫)时,能够进一步提高聚合物的光学性能,能够获得更高的折射率,同时也具 有更高的阿贝数。In some preferred embodiments, X preferably represents a direct bond, sulfur or oxygen, more preferably represents a direct bond or sulfur. When X4 is a direct bond, the polymer has better optical properties, while mechanical and heat resistance properties can also be improved. When X 4 is sulfur or oxygen (especially sulfur), the optical properties of the polymer can be further improved, a higher refractive index can be obtained, and a higher Abbe number can also be obtained.
式(Ⅰ)和式(II)中,M表示碳原子、硅原子、锗原子或锡原子。In formula (I) and formula (II), M represents a carbon atom, a silicon atom, a germanium atom or a tin atom.
在一些优选的实施例中,从更容易地获得的观点出发,M优选地表示碳原子。In some preferred embodiments, M preferably represents a carbon atom from the standpoint of easier availability.
式(Ⅰ)和式(II)中,R1、R2各自独立地表示氢、卤素、烷基、芳基、烷氧基、芳氧基、 羟基、酯基、氰基、氨基、硫醇基、或可取代上述基团的原子或原子团。In formula (I) and formula (II), R 1 and R 2 each independently represent hydrogen, halogen, alkyl, aryl, alkoxy, aryloxy, hydroxyl, ester, cyano, amino, thiol group, or an atom or atomic group that can replace the above group.
在一些优选的实施例中,R1、R2各自独立地优选地表示氢、甲基或者苯基,这是因为, 在此情况下,可以进一步调节材料的力学性能、进一步提高材料的折射率和/或进一步提高耐 热性。In some preferred embodiments, R 1 and R 2 each independently preferably represent hydrogen, methyl or phenyl, because, in this case, the mechanical properties of the material can be further adjusted, and the refractive index of the material can be further improved And/or further improve heat resistance.
式(Ⅰ)和式(II)中,R3~R8各自独立地表示氢、卤素、烷基、芳基、烷氧基、芳氧基、羟基、酯基、氰基、氨基、硫醇基、或可取代上述基团的原子或原子团,且R3~R8中相邻的 至少两个取代基可相互连接成为环状结构。In formula (I) and formula (II), R 3 ~ R 8 each independently represent hydrogen, halogen, alkyl, aryl, alkoxy, aryloxy, hydroxyl, ester, cyano, amino, thiol group, or an atom or an atomic group that can replace the above group, and at least two adjacent substituents among R 3 to R 8 can be connected to each other to form a ring structure.
在一些优选的实施例中,R3~R8各自独立地优选地表示氢。在另一些优选的实施例中, R3与R4相互连接为苯并基团和/或R7与R8相互连接为苯并基团,这是因为稠环的引入可提高材 料的折射率,同时提升材料的耐热性能。In some preferred embodiments, each of R 3 to R 8 independently preferably represents hydrogen. In other preferred embodiments, R 3 and R 4 are connected to each other as a benzo group and/or R 7 and R 8 are connected to each other as a benzo group, because the introduction of fused rings can increase the refractive index of the material , while improving the heat resistance of the material.
式(Ⅰ)和式(II)中,a、b各自独立地选自0~5的整数。在一些优选的实施例中,从更好地实现聚合物的性能稳定性的观点出发,a、b优选地不同时为0。在一些更优选的实施例中, a、b各自独立地为1或2。In formula (I) and formula (II), a and b are each independently selected from an integer of 0-5. In some preferred embodiments, from the viewpoint of better realizing the performance stability of the polymer, a and b are preferably not 0 at the same time. In some more preferred embodiments, a and b are 1 or 2 independently.
式(Ⅰ)和式(II)中,p1、p2各自独立地选自1~3的整数,优选地为1或2。In formula (I) and formula (II), p1 and p2 are each independently selected from an integer of 1-3, preferably 1 or 2.
式(Ⅰ)和式(II)中,m1、m2各自独立地选自1~4的整数,优选地为1或2。In formula (I) and formula (II), m 1 and m 2 are each independently selected from an integer of 1-4, preferably 1 or 2.
在一些具体的实施例中,本申请的聚碳酸酯优选地包括选自式(Ⅰ-1)~(Ⅰ-16)、式(ⅠI-1)~(ⅠI-12)所示的结构单元中的至少一种结构单元。In some specific embodiments, the polycarbonate of the present application preferably includes structural units selected from formulas (I-1) to (I-16), formulas (II-1) to (II-12) at least one structural unit.
本申请中,对于选自式(Ⅰ)所示的结构单元和式(ⅠI)所示的结构单元中的至少一种 结构单元的含量没有特别限制,可以根据实际需要而适当地调整。In the present application, the content of at least one structural unit selected from the structural unit represented by formula (I) and the structural unit represented by formula (II) is not particularly limited, and can be appropriately adjusted according to actual needs.
在一些优选的实施例中,从聚碳酸酯可以兼顾更高的折射率、更低的色散性、高的耐热 性以及更低的双折射的观点出发,相对于聚碳酸酯的全部重复单元的总摩尔量,选自式(Ⅰ)所示的结构单元和式(ⅠI)所示的结构单元中的至少一种结构单元的含量优选地为10摩尔% 以上,更优选地为20摩尔%以上,进一步优选地为30摩尔%以上,特别优选地为40摩尔%以上。In some preferred embodiments, from the point of view that polycarbonate can take into account higher refractive index, lower dispersion, high heat resistance and lower birefringence, relative to all repeating units of polycarbonate The total molar amount, the content of at least one structural unit selected from the structural unit shown in formula (I) and the structural unit shown in formula (II) is preferably 10 mole % or more, more preferably 20 mole % Above, more preferably 30 mol% or more, particularly preferably 40 mol% or more.
在另一些优选的实施例中,从聚碳酸酯在确保具有期望的光学性能的同时可以进一步具 有低的成本的观点出发,相对于所述聚碳酸酯的全部重复单元的总摩尔量,选自式(Ⅰ)所 示的结构单元和式(ⅠI)所示的结构单元中的至少一种结构单元的含量为80摩尔%以下,更 优选地为75摩尔%以下,进一步优选地为70摩尔%以下,特别优选地为65摩尔%以下。In some other preferred embodiments, from the point of view that polycarbonate can further have low cost while ensuring desired optical properties, relative to the total molar weight of all repeating units of the polycarbonate, selected from The content of at least one structural unit in the structural unit shown in formula (I) and the structural unit shown in formula (II) is 80 mole % or less, more preferably 75 mole % or less, more preferably 70 mole % or less, particularly preferably 65 mol% or less.
本申请中,对于聚碳酸酯可包含的除了选自式(Ⅰ)所示的结构单元和式(ⅠI)所示的 结构单元中的至少一种结构单元以外的其它结构单元的具体种类没有特别限制,可以采用本 领域常规已知的各种结构单元。In the present application, the specific types of other structural units other than at least one structural unit selected from the structural units shown in the formula (I) and the structural units shown in the formula (II) that the polycarbonate can contain are not particularly specific. As a limitation, various structural units conventionally known in the art can be used.
在一些优选的实施例中,从本申请的聚碳酸酯可以更均衡地兼顾高的折射率、低的色散 性、高的耐热性以及低的双折射,且具有低的成本的观点出发,作为其它结构单元,本申请 的聚碳酸酯还包括选自式(III)所示的结构单元、式(IV)所示的结构单元、式(V)所示 的结构单元中的至少一种结构单元:In some preferred embodiments, from the point of view that the polycarbonate of the present application can balance high refractive index, low dispersion, high heat resistance and low birefringence, and has low cost, As other structural units, the polycarbonate of the present application also includes at least one structure selected from the structural unit shown in formula (III), the structural unit shown in formula (IV), and the structural unit shown in formula (V) unit:
式(ⅠII)中,Y优选地表示氧、硫、亚砜基、砜基、取代或未取代的碳原子数为1~20的直链状或支链状亚烷基、取代或未取代的碳原子数为3~20的亚环烷基、取代或未取代的亚 芴基、取代或未取代的碳原子数为6~30的亚芳基、或取代或未取代的碳原子数为2~30的亚 杂芳基。In formula (III), Y preferably represents oxygen, sulfur, sulfoxide group, sulfone group, substituted or unsubstituted linear or branched alkylene group with 1 to 20 carbon atoms, substituted or unsubstituted Cycloalkylene groups with 3 to 20 carbon atoms, substituted or unsubstituted fluorenylene groups, substituted or unsubstituted arylene groups with 6 to 30 carbon atoms, or substituted or unsubstituted carbon atoms with 2 ~30 heteroarylenes.
作为Y的直链状或支链状亚烷基、亚环烷基的取代基,没有特别限制,实例包括但不限 于:如氟、氯、溴等卤素基团;如甲氧基、乙氧基等烷氧基;如苯氧基、萘氧基等芳氧基;如乙烯基等烯基;如乙烯氧基等烯氧基;羟基;巯基;氰基;氨基;酯基;酰胺基等。作为 Y的亚芴基、亚芳基、亚杂芳基的取代基,没有特别限制,实例包括但不限于:如氟、氯、 溴等卤素基团;如甲基、乙基、丙基等烷基;如苯基、萘基等芳基;如甲氧基、乙氧基等烷 氧基;如苯氧基、萘氧基等芳氧基;如乙烯基等烯基;如乙烯氧基等烯氧基;羟基;巯基; 氰基;氨基;酯基;酰胺基等。此处,“亚杂芳基”中的杂原子包括而不限于氮、硫、氧、 硼、硅。As the substituent of the linear or branched alkylene and cycloalkylene groups of Y, there is no particular limitation. Examples include, but are not limited to: halogen groups such as fluorine, chlorine, bromine, etc.; such as methoxy, ethoxy Alkoxy groups such as phenoxy, naphthyloxy and other aryloxy groups; alkenyl groups such as vinyl; alkenyloxy groups such as vinyloxy; hydroxyl group; mercapto group; cyano group; amino group; ester group; amido group, etc. . As the substituent of Y's fluorenylene group, arylene group, and heteroarylene group, there is no particular limitation, and examples include but are not limited to: halogen groups such as fluorine, chlorine, bromine, etc.; such as methyl, ethyl, propyl, etc. Alkyl; aryl such as phenyl and naphthyl; alkoxy such as methoxy and ethoxy; aryloxy such as phenoxy and naphthyloxy; alkenyl such as vinyl; such as vinyloxy Such as alkenyloxy group; hydroxyl group; mercapto group; cyano group; amino group; ester group; amido group, etc. Here, the heteroatoms in "heteroarylene" include, but are not limited to, nitrogen, sulfur, oxygen, boron, and silicon.
式(ⅠII)中,R9、R10各自独立地优选地表示氢、羟基、取代或未取代的碳原子数为1~ 6的直链状或支链状的烷基、取代或未取代的碳原子数为3~10的环烷基、取代或未取代的碳 原子数为2~6的直链状或支链状的烯基、取代或未取代的碳原子数为1~6的直链状或支链状 的烷氧基、取代或未取代的碳原子数为6~30的芳基,取代或未取代的碳原子数为2~30的杂 芳基。In formula (III), R 9 and R 10 each independently preferably represent hydrogen, hydroxyl, substituted or unsubstituted linear or branched alkyl with 1 to 6 carbon atoms, substituted or unsubstituted Cycloalkyl with 3 to 10 carbon atoms, substituted or unsubstituted linear or branched alkenyl with 2 to 6 carbon atoms, substituted or unsubstituted straight chain with 1 to 6 carbon atoms A chain or branched alkoxy group, a substituted or unsubstituted aryl group having 6 to 30 carbon atoms, a substituted or unsubstituted heteroaryl group having 2 to 30 carbon atoms.
作为R9、R10的烷基(直链状、支链状、环状)、烯基、烷氧基的取代基,没有特别限制,实例包括但不限于:如氟、氯、溴等卤素基团;如甲氧基、乙氧基等烷氧基;如苯氧基、萘 氧基等芳氧基;如乙烯基等烯基;如乙烯氧基等烯氧基;羟基;巯基;氰基;氨基;酯基; 酰胺基等。作为R9、R10的芳基、杂芳基的取代基,实例包括但不限于:如氟、氯、溴等卤素 基团;如甲基、乙基、丙基等烷基;如苯基、萘基等芳基;如甲氧基、乙氧基等烷氧基;如 苯氧基、萘氧基等芳氧基;如乙烯基等烯基;如乙烯氧基等烯氧基;羟基;巯基;氰基;氨 基;酯基;酰胺基等。此处,“杂芳基”中的杂原子包括氮、硫、氧、硼、硅。The substituents of the alkyl (straight chain, branched, cyclic), alkenyl, and alkoxy groups of R 9 and R 10 are not particularly limited, and examples include but are not limited to: halogens such as fluorine, chlorine, bromine, etc. Groups; alkoxy groups such as methoxy and ethoxy; aryloxy groups such as phenoxy and naphthoxy; alkenyl groups such as vinyl; alkenyloxy groups such as vinyloxy; hydroxyl; mercapto; cyano group; amino group; ester group; amido group, etc. Examples of substituents for the aryl and heteroaryl groups of R 9 and R 10 include, but are not limited to: halogen groups such as fluorine, chlorine, bromine, etc.; alkyl groups such as methyl, ethyl, propyl, etc.; such as phenyl , naphthyl and other aryl groups; such as methoxy, ethoxy and other alkoxy groups; such as phenoxy, naphthoxy and other aryloxy groups; such as vinyl and other alkenyl groups; such as vinyloxy and other alkenyl groups; hydroxyl ; Mercapto; Cyano; Amino; Ester; Amide, etc. Here, the heteroatoms in "heteroaryl" include nitrogen, sulfur, oxygen, boron, silicon.
式(ⅠII)中,m3、m4各自独立地优选地选自1~2的整数。In formula (III), m 3 and m 4 are each independently preferably an integer selected from 1-2.
式(ⅠV)中,R11各自独立地优选地表示氢、羟基、取代或未取代的碳原子数为1~6的直链状或支链状的烷基、取代或未取代的碳原子数为3~10的环烷基、取代或未取代的碳原子 数为2~6的直链状或支链状的烯基、取代或未取代的碳原子数为1~6的直链状或支链状的烷 氧基、取代或未取代的碳原子数为6~30的芳基,取代或未取代的碳原子数为2~30的杂芳基。In formula (IV), R 11 each independently preferably represents hydrogen, a hydroxyl group, a substituted or unsubstituted straight-chain or branched alkyl group having 1 to 6 carbon atoms, a substituted or unsubstituted carbon atom number A cycloalkyl group of 3 to 10, a substituted or unsubstituted linear or branched alkenyl group with 2 to 6 carbon atoms, a substituted or unsubstituted linear or branched chain with 1 to 6 carbon atoms A branched alkoxy group, a substituted or unsubstituted aryl group having 6 to 30 carbon atoms, and a substituted or unsubstituted heteroaryl group having 2 to 30 carbon atoms.
作为R11的烷基(直链状、支链状、环状)、烯基、烷氧基的取代基,没有特别限制,实例 包括但不限于:如氟、氯、溴等卤素基团;如甲氧基、乙氧基等烷氧基;如苯氧基、萘氧基等芳氧基;如乙烯基等烯基;如乙烯氧基等烯氧基;羟基;巯基;氰基;氨基;酯基;酰胺 基等。作为R11的芳基、杂芳基的取代基,实例包括但不限于:如氟、氯、溴等卤素基团;如 甲基、乙基、丙基等烷基;如苯基、萘基等芳基;如甲氧基、乙氧基等烷氧基;如苯氧基、 萘氧基等芳氧基;如乙烯基等烯基;如乙烯氧基等烯氧基;羟基;巯基;氰基;氨基;酯基; 酰胺基等。此处,“杂芳基”中的杂原子包括氮、硫、氧、硼、硅。The substituents of the alkyl (straight chain, branched, cyclic), alkenyl, and alkoxy groups as R 11 are not particularly limited, and examples include but are not limited to: halogen groups such as fluorine, chlorine, bromine, etc.; Alkoxy groups such as methoxy and ethoxy; aryloxy groups such as phenoxy and naphthoxy; alkenyl groups such as vinyl; alkenyloxy groups such as vinyloxy; hydroxyl; mercapto; cyano; amino ; Ester group; Amide group, etc. As the substituent of R 11 aryl, heteroaryl, examples include but not limited to: such as halogen groups such as fluorine, chlorine, bromine; such as methyl, ethyl, propyl and other alkyl groups; such as phenyl, naphthyl Aryl groups such as methoxy, ethoxy and other alkoxy groups; aryloxy groups such as phenoxy and naphthoxy groups; alkenyl groups such as vinyl groups; alkenyl groups such as vinyloxy groups; hydroxyl groups; mercapto groups; Cyano; Amino; Ester; Amide, etc. Here, the heteroatoms in "heteroaryl" include nitrogen, sulfur, oxygen, boron, silicon.
式(ⅠV)中,m5各自独立地优选地选自1~2的整数。In formula (IV), m 5 is each independently preferably an integer selected from 1-2.
式(V)中,R12优选地表示取代或未取代的碳原子数为1~15的直链状或支链状的亚烷基、 取代或未取代的碳原子数为3~15的亚环烷基、或取代或未取代的碳原子数为1~10的直链状 或支链状的亚醚基。In formula (V), R 12 preferably represents a substituted or unsubstituted linear or branched alkylene group having 1 to 15 carbon atoms, a substituted or unsubstituted alkylene group having 3 to 15 carbon atoms A cycloalkyl group, or a substituted or unsubstituted straight-chain or branched etherylene group having 1 to 10 carbon atoms.
作为R12的亚烷基(直链状、支链状、环状)和亚醚基的取代基,没有特别限制,实例包括 但不限于:如氟、氯、溴等卤素基团;如甲氧基、乙氧基等烷氧基;如苯氧基、萘氧基等芳 氧基;如乙烯基等烯基;如乙烯氧基等烯氧基;羟基;巯基;氰基;氨基;酯基;酰胺基等。As the substituent of the alkylene (straight chain, branched, cyclic) and etherylene group of R 12 , there is no particular limitation, examples include but not limited to: such as halogen groups such as fluorine, chlorine, bromine; such as methyl Alkoxy such as oxy and ethoxy; Aryloxy such as phenoxy and naphthoxy; Alkenyl such as vinyl; Alkenyloxy such as vinyloxy; Hydroxyl; Mercapto; Cyano; Amino; Esters group; amide group, etc.
式(V)中,Z1、Z2各自独立地表示氧、硫、或直接键。In formula (V), Z 1 and Z 2 each independently represent oxygen, sulfur, or a direct bond.
式(ⅠII)、式(ⅠV)和式(V)中,X1、X2、a、b各自与式(Ⅰ)和式(II)中相同。In formula (III), formula (IV) and formula (V), each of X 1 , X 2 , a, and b is the same as in formula (I) and formula (II).
本申请中,在一些优选的实施例中,从聚碳酸酯可以更均衡地兼顾更高的折射率、更低 的色散性、高的耐热性以及更低的双折射,且具有低的成本的观点出发,相对于聚碳酸酯的 全部重复单元的总摩尔量,所述选自式(Ⅰ)所示的结构单元和式(ⅠI)所示的结构单元中 的至少一种结构单元的含量为30~60摩尔%,更优选地为35~65摩尔%,所述选自式(III)所示的结构单元、式(IV)所示的结构单元、式(V)所示的结构单元中的至少一种结构单 元的含量优选地为40~85摩尔%,更优选地为35~65摩尔%。In this application, in some preferred embodiments, polycarbonate can balance higher refractive index, lower dispersion, high heat resistance and lower birefringence, and has low cost From the point of view, relative to the total molar weight of all repeating units of polycarbonate, the content of at least one structural unit selected from the structural unit shown in formula (I) and the structural unit shown in formula (II) 30-60 mole %, more preferably 35-65 mole %, the structural unit selected from the structural unit shown in formula (III), the structural unit shown in formula (IV) and the structural unit shown in formula (V) The content of at least one structural unit in is preferably 40-85 mol%, more preferably 35-65 mol%.
本申请中,在一些优选的实施例中,聚碳酸酯的重均分子量优选地为10,000g/mol~ 200,000g/mol,更优选地为20,000g/mol~100,000g/mol。当分子量高于上述范围时,聚碳酸酯 材料的加工难度增加;当分子量低于上述范围时,耐热性和机械性能趋于受损。重均分子量 是基于凝胶渗透色谱法(GPC)来测量的。In the present application, in some preferred embodiments, the weight average molecular weight of the polycarbonate is preferably 10,000 g/mol˜200,000 g/mol, more preferably 20,000 g/mol˜100,000 g/mol. When the molecular weight is higher than the above range, the processing difficulty of the polycarbonate material increases; when the molecular weight is lower than the above range, heat resistance and mechanical properties tend to be impaired. The weight average molecular weight is measured based on gel permeation chromatography (GPC).
本申请中,在一些优选的实施例中,聚碳酸酯的折射率优选地大于1.56。当折射率大于 1.56时,可以更好地满足本领域通常对于折射率的期望。在一些更优选的实施例中,聚碳酸 酯的折射率更优选地为1.63以上,进一步优选地为1.64~1.69。聚碳酸酯的折射率可根据ASTM D542测试标准测试得到。In this application, in some preferred embodiments, the polycarbonate preferably has a refractive index greater than 1.56. When the refractive index is greater than 1.56, the general expectation in the art for the refractive index can be better met. In some more preferred embodiments, the refractive index of the polycarbonate is more preferably 1.63 or more, further preferably 1.64-1.69. The refractive index of polycarbonate can be measured according to ASTM D542 test standard.
本申请中,在一些优选的实施例中,聚碳酸酯的阿贝数优选地为17以上。当阿贝数为17 以上时,可以进一步降低色散性。在一些更优选的实施例中,聚碳酸酯的阿贝数更优选地为 17~40,进一步优选地为18~26。In this application, in some preferred embodiments, the Abbe number of the polycarbonate is preferably 17 or more. When the Abbe number is 17 or more, dispersion can be further reduced. In some more preferred embodiments, the Abbe number of the polycarbonate is more preferably 17-40, even more preferably 18-26.
本申请中,在一些优选的实施例中,聚碳酸酯的玻璃化转变温度(Tg)优选地为135℃以上, 从而本申请的聚碳酸酯具有进一步增加的耐热性。在一些更优选的实施例中,聚碳酸酯的玻 璃化转变温度(Tg)更为140~170℃,进一步优选地为140~155℃。In the present application, in some preferred embodiments, the glass transition temperature (Tg) of the polycarbonate is preferably above 135° C., so that the polycarbonate of the present application has further increased heat resistance. In some more preferred embodiments, the polycarbonate has a glass transition temperature (Tg) of 140-170°C, more preferably 140-155°C.
本申请中,在一些优选的实施例中,聚碳酸酯在厚度为1mm时在d光(波长为589.3nm)下的双折射优选地为50nm以下,更优选地为40nm以下。聚碳酸酯的双折射的具体测量方法如 本申请的实施例中所述。In this application, in some preferred embodiments, the birefringence of polycarbonate under d light (wavelength 589.3 nm) is preferably less than 50 nm, more preferably less than 40 nm when the thickness is 1 mm. The specific method of measuring the birefringence of polycarbonate is as described in the Examples of the present application.
本申请中,在一些优选的实施例中,聚碳酸酯的透过率优选地为75%以上,更优选地为 80%以上,进一步优选地为85%以上。聚碳酸酯的透过率可根据ASTM D1003测试标准测试 得到。In this application, in some preferred embodiments, the transmittance of the polycarbonate is preferably above 75%, more preferably above 80%, even more preferably above 85%. The transmittance of polycarbonate can be obtained by testing according to ASTM D1003 test standard.
本申请中,在一些优选的实施例中,聚碳酸酯的吸水率(24h)优选地为0.3%以下,更 优选地为0.2%以下,进一步优选地为0.15以下。聚碳酸酯的透过率可根据ASTM D590测试 标准测试得到。In this application, in some preferred embodiments, the water absorption (24h) of polycarbonate is preferably 0.3% or less, more preferably 0.2% or less, further preferably 0.15 or less. The transmittance of polycarbonate can be obtained by testing according to ASTM D590 test standard.
<第二方面><Second aspect>
本申请的实施例还提供了一种聚碳酸酯的制备方法,其包括:使二羟基化合物与碳酸二 酯类化合物在催化剂的作用下进行酯交换缩聚从而得到聚碳酸酯,The embodiment of the present application also provides a kind of preparation method of polycarbonate, and it comprises: make dihydroxy compound and carbonic acid diester compound carry out transesterification polycondensation under the effect of catalyst so as to obtain polycarbonate,
所述二羟基化合物包括两个含羟基的取代或未取代的芳基由M连接的二羟基化合物,所 述M与二价的X3和另外两个取代或未取代的芳基形成环状结构,所述两个含羟基的取代或未 取代的芳基除了所述M以外相互不连接或者经由X4相互连接;The dihydroxy compound includes two hydroxyl-containing substituted or unsubstituted aryl groups connected by M, and the M forms a ring structure with a divalent X and two other substituted or unsubstituted aryl groups , the two hydroxyl-containing substituted or unsubstituted aryl groups are not connected to each other except the M or are connected to each other via X 4 ;
M表示碳原子、硅原子、锗原子或锡原子;M represents a carbon atom, a silicon atom, a germanium atom or a tin atom;
X3表示氧基、硫基、亚二硫基、亚砜基、砜基、取代或未取代的亚氨基、取代或未取代 的硅原子数为1~3的亚硅烷基、取代或未取代的亚磷基、取代或未取代的碳原子数为1~10 的直链状或支链状的亚烷基、取代或未取代的碳原子数为3~10的亚环烷基、或羰基; X3 represents an oxy group, a thio group, a disulfide group, a sulfoxide group, a sulfone group, a substituted or unsubstituted imino group, a substituted or unsubstituted silylene group with 1 to 3 silicon atoms, a substituted or unsubstituted Phosphorous groups, substituted or unsubstituted linear or branched alkylene groups with 1 to 10 carbon atoms, substituted or unsubstituted cycloalkylene groups with 3 to 10 carbon atoms, or carbonyl ;
X4表示直接键、氧、硫、亚二硫基、亚砜基、砜基、取代或未取代的亚氨基、取代或未取代的硅原子数为1~3的亚硅烷基、取代或未取代的亚磷基、取代或未取代的碳原子数为1~ 10的直链状或支链状的亚烷基、或取代或未取代的碳原子数为3~10的亚环烷基。 X4 represents a direct bond, oxygen, sulfur, disulfide, sulfoxide, sulfone, substituted or unsubstituted imino, substituted or unsubstituted silane with 1 to 3 silicon atoms, substituted or unsubstituted A substituted phosphorous group, a substituted or unsubstituted linear or branched alkylene group having 1 to 10 carbon atoms, or a substituted or unsubstituted cycloalkylene group having 3 to 10 carbon atoms.
本申请的制备方法能够容易地得到可以兼顾高的折射率、低的色散性、高的耐热性以及 低的双折射的聚碳酸酯,工艺简单,便于大规模生产。The preparation method of the present application can easily obtain polycarbonate that can take into account high refractive index, low dispersion, high heat resistance and low birefringence, and the process is simple and convenient for large-scale production.
在一些优选的实施例中,由M、X3与另外两个取代或未取代的芳基形成的环状结构为6~ 10元环。In some preferred embodiments, the ring structure formed by M, X 3 and two other substituted or unsubstituted aryl groups is a 6-10-membered ring.
在一些优选的实施例中,本申请的聚碳酸酯的制备方法优选地包括使选自式(1)所示的 二羟基化合物和式(2)所示的二羟基化合物中的至少一种二羟基化合物(下文中有时简称为 特定的二羟基化合物)与碳酸二酯类化合物在催化剂的作用下进行酯交换缩聚从而得到聚碳 酸酯:In some preferred embodiments, the preparation method of the polycarbonate of the present application preferably comprises making at least one dihydroxy compound selected from the dihydroxy compound shown in formula (1) and the dihydroxy compound shown in formula (2) Hydroxyl compounds (hereinafter sometimes referred to as specific dihydroxy compounds) and carbonic acid diester compounds are subjected to transesterification and polycondensation under the action of a catalyst to obtain polycarbonate:
式(1)和式(2)中,X1~X4、M、R1~R8、a、b、p1、p2、m1、m2各自的详细情况与 上述<第一方面>中的式(I)和式(II)相同,因此,此处不再赘述。In formula (1) and formula (2), the details of each of X 1 to X 4 , M, R 1 to R 8 , a, b, p1, p2, m 1 , and m 2 are the same as in the above-mentioned <first aspect> The formula (I) and formula (II) are the same, therefore, repeat them here.
本申请的制备方法能够容易地得到可以兼顾高的折射率、低的色散性、高的耐热性以及 低的双折射的聚碳酸酯,工艺简单,便于大规模生产。The preparation method of the present application can easily obtain polycarbonate that can take into account high refractive index, low dispersion, high heat resistance and low birefringence, and the process is simple and convenient for large-scale production.
在一些具体的实施例中,优选地采用选自式(1-1)~(1-16)、式(2-1)~(2-12)所示的单体中的至少一种二羟基化合物。In some specific embodiments, it is preferred to use at least one dihydroxy compound.
另外,在本申请中,对于全部二羟基化合物中的上述特定的二羟基化合物的用量比例没 有特别限制。In addition, in the present application, there is no particular limitation on the usage ratio of the above-mentioned specific dihydroxy compound in all dihydroxy compounds.
在一些优选的实施例中,相对于全部二羟基化合物的总量,上述特定的二羟基化合物的 用量优选地为10摩尔%以上,更优选地为20摩尔%以上,进一步优选地为30摩尔%以上,特别 优选地为40摩尔%以上。In some preferred embodiments, relative to the total amount of all dihydroxy compounds, the amount of the above-mentioned specific dihydroxy compound is preferably more than 10 mol%, more preferably more than 20 mol%, further preferably 30 mol% or more, particularly preferably 40 mol % or more.
在另一些优选的实施例中,相对于全部二羟基化合物的总量,上述特定的二羟基化合物 的用量优选地为80摩尔%以下,更优选地为75摩尔%以下,进一步优选地为70摩尔%以下,特 别优选地为65摩尔%以下。In other preferred embodiments, relative to the total amount of all dihydroxy compounds, the amount of the above-mentioned specific dihydroxy compound is preferably less than 80 mole%, more preferably less than 75 mole%, further preferably 70 mole % or less, particularly preferably 65 mol % or less.
本申请中,对于可参与缩聚的其它二羟基化合物的具体种类没有特别限制,可以采用本 领域常规已知的各种二羟基化合物。In the present application, there is no particular limitation on the specific types of other dihydroxy compounds that can participate in polycondensation, and various dihydroxy compounds conventionally known in the art can be used.
在一些优选的实施例中,优选的是,本申请的制备方法包括:还使选自式(3)所示的二 羟基化合物、式(4)所示的二羟基化合物、式(5)所示的二羟基化合物中的至少一种二羟 基化合物与碳酸二酯类化合物进行酯交换缩聚:In some preferred embodiments, it is preferred that the preparation method of the present application includes: further making the dihydroxy compound selected from the formula (3), the dihydroxy compound shown in the formula (4), the formula (5) At least one dihydroxy compound in the shown dihydroxy compound carries out transesterification polycondensation with carbonic acid diester compound:
式(3)、式(4)和式(5)中,X1、X2、Y、Z1、Z2、R9、R10、R11、R12、a、b、m3、 m4、m5各自的详细情况与上述<第一方面>中的式(III)、式(IV)和式(V)相同,因此, 此处不再赘述。In formula (3), formula (4) and formula (5), X 1 , X 2 , Y, Z 1 , Z 2 , R 9 , R 10 , R 11 , R 12 , a, b, m 3 , m The details of 4 and m 5 are the same as those of formula (III), formula (IV) and formula (V) in the above-mentioned <first aspect>, and therefore, details are not repeated here.
在本申请中,对于全部二羟基化合物中的上述选自式(3)所示的二羟基化合物、式(4)所示的二羟基化合物、式(5)所示的二羟基化合物中的至少一种二羟基化合物的用量比例没 有特别限制。In the present application, for all dihydroxy compounds, at least The ratio of the amount of a dihydroxy compound used is not particularly limited.
在一些优选的实施例中,从聚碳酸酯可以更均衡地兼顾更高的折射率、更低的色散性、 高的耐热性以及更低的双折射,且具有低的成本的观点出发,相对于全部相对于全部二羟基 化合物的总量,上述特定的二羟基化合物的用量优选地为30~60摩尔%,更优选地为35~65 摩尔%,上述选自式(3)所示的二羟基化合物、式(4)所示的二羟基化合物、式(5)所示 的二羟基化合物中的至少一种二羟基化合物的用量优选地为40~70摩尔%,更优选地为35~ 65摩尔%。In some preferred embodiments, from the point of view that polycarbonate can balance higher refractive index, lower dispersion, high heat resistance and lower birefringence, and has low cost, Relative to the total amount of all dihydroxy compounds, the amount of the above-mentioned specific dihydroxy compound is preferably 30-60 mole%, more preferably 35-65 mole%, the above-mentioned selected from the formula (3) The amount of at least one dihydroxy compound in the dihydroxy compound, the dihydroxy compound shown in formula (4), and the dihydroxy compound shown in formula (5) is preferably 40 to 70 mol%, more preferably 35 to 65 mol%.
本申请中,对于碳酸二酯类化合物没有特别限制,可以为本领域已知的各种化合物。实 例包括而不限于:如碳酸二苯酯、碳酸二甲苯酯、碳酸二(氯苯基)酯等碳酸二芳基酯类;如 碳酸二甲酯、碳酸二乙酯、碳酸二丙酯、碳酸二丁酯、碳酸二环芴酯等碳酸二烷基酯、碳酸 二环己酯等碳酸二烷基酯类;如甲基甲苯基碳酸酯、乙基甲苯基碳酸酯、等烷基芳基酯类; 二羟基化合物的双碳酸酯体、二羟基化合物的单碳酸酯体、环状碳酸酯等二羟基化合物的碳 酸酯体等。在一些优选的实施例中,从本申请的制备方法能够更加顺利地进行的观点出发, 碳酸二酯类化合物优选地为选自碳酸二苯酯、碳酸二甲苯酯、碳酸二(氯苯基)酯、碳酸二甲 酯、碳酸二乙酯、碳酸二丁酯和碳酸二环己酯中的至少一种。In the present application, the carbonic acid diester compound is not particularly limited, and may be various compounds known in the art. Examples include, but are not limited to: diaryl carbonates such as diphenyl carbonate, xylyl carbonate, bis(chlorophenyl) carbonate, etc.; such as dimethyl carbonate, diethyl carbonate, dipropyl carbonate, carbonic acid Dibutyl carbonate, dicyclofluorenyl carbonate and other dialkyl carbonates, dicyclohexyl carbonate and other dialkyl carbonates; such as methyl cresyl carbonate, ethyl cresyl carbonate, and other alkyl aryl esters Class; bicarbonate body of dihydroxy compound, monocarbonate body of dihydroxy compound, carbonate body of dihydroxy compound such as cyclic carbonate, etc. In some preferred embodiments, from the viewpoint that the preparation method of the present application can be carried out more smoothly, the carbonic acid diester compound is preferably selected from diphenyl carbonate, xylyl carbonate, bis(chlorophenyl) carbonate At least one of ester, dimethyl carbonate, diethyl carbonate, dibutyl carbonate and dicyclohexyl carbonate.
本申请中,对于缩聚反应中所采用的催化剂没有特别限制,可以根据具体单体种类等而 适当选择。In the present application, the catalyst used in the polycondensation reaction is not particularly limited, and can be appropriately selected according to the specific monomer type and the like.
在一些优选的实施例中,催化剂为碱性物质或离子液体催化剂。碱性物质的实例包括而 不限于:如氢氧化钠、氢氧化钾、氢氧化锂、碳酸氢钠等碱金属化合物;如碳酸钙、碳酸镁 等碱土金属化合物;如三甲胺、三乙胺等脂肪族叔胺;如N,N’-二甲基环己胺、N,N’-二乙基 环己胺等脂环式叔胺;N,N’-二甲基苯胺、N,N’-二乙基苯胺等芳香族叔胺;如三乙烯二胺等 多胺;如三甲基苄基氯化铵、四甲基氯化铵、三乙基苄基氯化铵等季铵盐;吡啶;鸟嘌呤; 胍的盐等。离子液体催化剂的实例包括而不限于:1,8-二氮杂双环[5.4.0]十一碳-7-烯(DBU)、 1,5-二氮杂双环[4.3.0]壬-5-烯(DBN)等。In some preferred embodiments, the catalyst is an alkaline substance or an ionic liquid catalyst. Examples of alkaline substances include but are not limited to: alkali metal compounds such as sodium hydroxide, potassium hydroxide, lithium hydroxide, sodium bicarbonate; alkaline earth metal compounds such as calcium carbonate and magnesium carbonate; trimethylamine, triethylamine, etc. Aliphatic tertiary amines; such as N,N'-dimethylcyclohexylamine, N,N'-diethylcyclohexylamine and other alicyclic tertiary amines; N,N'-dimethylaniline, N,N' - Aromatic tertiary amines such as diethylaniline; polyamines such as triethylenediamine; quaternary ammonium salts such as trimethylbenzyl ammonium chloride, tetramethylammonium chloride, and triethylbenzyl ammonium chloride; Pyridine; Guanine; Salt of guanidine, etc. Examples of ionic liquid catalysts include, but are not limited to: 1,8-diazabicyclo[5.4.0]undec-7-ene (DBU), 1,5-diazabicyclo[4.3.0]nonan-5 -ene (DBN) and so on.
在一些更优选的实施例中,催化剂优选地为选自三乙胺、三正丁胺、N,N-二甲基苯胺、 三乙烯二胺、三异丙基胺、四丁基氟化铵(TBAF)、四丁基氯化铵(TBAC)、四丁基溴化 铵(TBAB)、四丁基碘化铵(TBAI)、1,8-二氮杂双环[5.4.0]十一碳-7-烯(DBU)、1,5-二 氮杂双环[4.3.0]壬-5-烯(DBN)、吡啶、氢氧化钠、氢氧化锂、碳酸铯、碳酸钾、碳酸氢钾、 碳酸钠、碳酸锂、碳酸钙和碳酸镁中的至少一种。In some more preferred embodiments, the catalyst is preferably selected from triethylamine, tri-n-butylamine, N,N-dimethylaniline, triethylenediamine, triisopropylamine, tetrabutylammonium fluoride (TBAF), tetrabutylammonium chloride (TBAC), tetrabutylammonium bromide (TBAB), tetrabutylammonium iodide (TBAI), 1,8-diazabicyclo[5.4.0]undecane -7-ene (DBU), 1,5-diazabicyclo[4.3.0]non-5-ene (DBN), pyridine, sodium hydroxide, lithium hydroxide, cesium carbonate, potassium carbonate, potassium bicarbonate, At least one of sodium carbonate, lithium carbonate, calcium carbonate and magnesium carbonate.
本申请中,对于实施酯交换缩聚的方法没有特别限制,可以采用本领域已知的各种方法, 例如界面缩聚、溶液缩聚、熔融缩聚等。在一些优选的实施例中,酯交换缩聚优选地通过熔 融缩聚来进行。In the present application, there is no particular limitation on the method of transesterification polycondensation, and various methods known in the art can be used, such as interfacial polycondensation, solution polycondensation, melt polycondensation and the like. In some preferred embodiments, the transesterification polycondensation is preferably performed by melt polycondensation.
本申请中,对于熔融缩聚的聚合条件没有特别限制,可以根据实际需要而适当调整。在 一些具体的实施例中,缩聚温度通常为100~320℃;缩聚时间通常为10分钟~6小时;缩聚压 力通常为减压条件或者常压。在另一些具体的实施例中,缩聚反应的气氛优选地为惰性气体 气氛,例如,氮气气氛、氦气气氛等。在另一些具体的实施例中,可以边除去副产物边进行 熔融缩聚反应。In the present application, there are no special restrictions on the polymerization conditions of the melt polycondensation, which can be adjusted appropriately according to actual needs. In some specific embodiments, the polycondensation temperature is usually 100-320° C.; the polycondensation time is usually 10 minutes to 6 hours; the polycondensation pressure is usually reduced pressure or normal pressure. In other specific embodiments, the atmosphere of the polycondensation reaction is preferably an inert gas atmosphere, such as a nitrogen atmosphere, a helium atmosphere, and the like. In other specific embodiments, the melt polycondensation reaction can be carried out while removing by-products.
本申请中,熔融缩聚中,可以将全部碳酸二酯类化合物和全部二羟基化合物一并混合, 也可以利用间歇式或连续式中的任意方法进行混合。以间歇式进行时,各组分的混合的顺序 是任意的,可以任意地设定适当的顺序。In the present application, in the melt polycondensation, all the carbonic acid diester compounds and all the dihydroxy compounds may be mixed together, or may be mixed by any method of a batch method or a continuous method. When performing batchwise, the order of mixing the components is arbitrary, and an appropriate order can be set arbitrarily.
本申请中,熔融缩聚中,可以单阶段地进行,也可以分阶段地进行。In the present application, the melt polycondensation may be performed in a single stage or in stages.
另外,在一些具体的实施例中,熔融缩聚中,也可以根据需要使用催化剂减活剂。作为 催化剂减活剂,可以任意使用中和酯交换催化剂的化合物,例如,含硫的酸性化合物和其衍 生物等。In addition, in some specific embodiments, in the melt polycondensation, a catalyst deactivator can also be used as needed. As the catalyst deactivator, a compound that neutralizes the transesterification catalyst, for example, sulfur-containing acidic compounds and derivatives thereof, etc. can be used arbitrarily.
本申请中,对于各种二羟基化合物和碳酸二酯类化合物的投料比例没有特别限制。在一 些优选的实施例中,从本申请的制备方法能够在确保容易地制备期望的聚碳酸酯的情况下具 有高的环境友好性,且生产成本更低的观点出发,相对于全部二羟基化合物总量1摩尔,所述 碳酸二酯类化合物的用量为0.97~1.2摩尔。In the present application, there is no particular limitation on the feeding ratio of various dihydroxy compounds and carbonic acid diester compounds. In some preferred embodiments, from the viewpoint that the preparation method of the present application can ensure that the desired polycarbonate is easily prepared, it has high environmental friendliness, and the production cost is lower, relative to all dihydroxy compounds The total amount is 1 mole, and the amount of the carbonic acid diester compound is 0.97-1.2 moles.
<第三方面><Third aspect>
本申请实施例还提供一种树脂组合物,包括本申请的上述聚碳酸酯,即如<第一方面>中 记载的聚碳酸酯或者如<第二方面>中记载的制造方法获得的聚碳酸酯。The embodiment of the present application also provides a resin composition, including the above-mentioned polycarbonate of the present application, that is, the polycarbonate as described in <the first aspect> or the polycarbonate obtained by the production method as described in the <second aspect> ester.
本申请中,该树脂组合物还可以任选地包括添加剂,添加剂的实例包括而不限于:抗氧 剂、增塑剂、抗老化剂、热稳定剂、填料、染料、光稳定剂、紫外线吸收剂、阻燃剂、抗静电剂、脱模剂、抗菌剂。这些添加剂可以单独或以两种以上的任意组合来使用。添加量的含量可根据需要适量加入。In the present application, the resin composition may also optionally include additives. Examples of additives include but are not limited to: antioxidants, plasticizers, anti-aging agents, heat stabilizers, fillers, dyes, light stabilizers, ultraviolet absorbers agent, flame retardant, antistatic agent, release agent, antibacterial agent. These additives may be used alone or in any combination of two or more. The content of the added amount can be added in an appropriate amount as required.
本申请中,该树脂组合物还可以任选地包括其他聚合物,其他聚合物可以是与本申请实 施例不同的其他光学树脂,其他光学树脂具体可以是与本申请实施例不同的其他聚碳酸酯, 也可以是非聚碳酸酯光学树脂,其他光学树脂的含量可根据需要适量加入。In the present application, the resin composition may also optionally include other polymers, and other polymers may be other optical resins different from the embodiments of the present application, and other optical resins may specifically be other polycarbonate resins different from the embodiments of the present application. The ester can also be a non-polycarbonate optical resin, and the content of other optical resins can be added in an appropriate amount as required.
本申请中,在一些具体的实施例中,相对于该树脂组合物的总质量,本申请的上述聚碳 酸酯的含量优选地为60质量%以上,更优选地为70质量%以上,进一步优选地为80%以上,特 别优选地为90%以上。In the present application, in some specific embodiments, relative to the total mass of the resin composition, the content of the above-mentioned polycarbonate of the present application is preferably 60% by mass or more, more preferably 70% by mass or more, even more preferably 80% or more, particularly preferably 90% or more.
<第四方面><Fourth aspect>
本申请实施例还提供一种光学制品,该光学制品包括本申请的上述聚碳酸酯,即如<第一 方面>中记载的聚碳酸酯或者如<第二方面>中记载的制造方法获得的聚碳酸酯。在一些具体 的实施例中,本申请的光学制品优选地由本申请的上述树脂组合物制成。在另一些具体的实 施例中,本申请的光学制品优选地仅由本申请的上述树脂组合物制成。The embodiment of the present application also provides an optical product, which includes the above-mentioned polycarbonate of the present application, that is, the polycarbonate as described in <the first aspect> or obtained by the manufacturing method as described in the <second aspect> polycarbonate. In some specific embodiments, the optical article of the present application is preferably made of the above-mentioned resin composition of the present application. In other specific embodiments, the optical article of the present application is preferably only made of the above-mentioned resin composition of the present application.
对于本申请的光学制品的成型方法没有特别限制,可以通过各种已知的成型方法将上述 聚碳酸酯或上述树脂组合物加工成光学制品。光学制品可以是局部地采用上述聚碳酸酯或树 脂组合物加工制成,也可以是整体均采用上述聚碳酸酯或树脂组合物进行加工获得。The molding method of the optical article of the present application is not particularly limited, and the above-mentioned polycarbonate or the above-mentioned resin composition can be processed into an optical article by various known molding methods. The optical product can be partially processed by using the above-mentioned polycarbonate or resin composition, and can also be processed by using the above-mentioned polycarbonate or resin composition as a whole.
本申请中,光学制品的实例包括而不限于:光学透镜、光学膜、光盘、导光板或显示面 板。In the present application, examples of optical articles include, but are not limited to: optical lenses, optical films, optical discs, light guide plates, or display panels.
光学透镜的具体实例包括而不限于:眼镜透镜、相机透镜、传感器透镜、照明透镜、成 像透镜等。其中,眼镜透镜的具体实例包括而不限于:近视眼镜透镜、老花镜透镜、太阳镜 透镜、隐形眼镜矫正透镜、护目镜透镜等;相机透镜的具体实例包括而不限于:手机相机透 镜、笔记本电脑相机透镜、台式相机透镜、汽车相机透镜等;传感器透镜的具体实例包括而 不限于:运动检测器透镜、接近传感器透镜、姿态控制透镜、红外传感器透镜等;照明透镜 的具体实例包括而不限于:室内照明透镜、室外照明透镜、车辆前照灯透镜、车辆雾灯透镜、 车辆后照灯透镜、车辆行车灯透镜、车辆雾灯透镜、车辆内部透镜、发光二极管(LED)透镜或 有机发光二极管(OLED)透镜等;成像透镜的具体实例包括而不限于:扫描仪透镜、投影仪透 镜、望远镜透镜、显微镜透镜、放大镜透镜等。Specific examples of optical lenses include, without limitation, spectacle lenses, camera lenses, sensor lenses, lighting lenses, imaging lenses, and the like. Among them, specific examples of spectacle lenses include but are not limited to: myopia spectacle lenses, reading glasses lenses, sunglasses lenses, contact lens correction lenses, goggle lenses, etc.; specific examples of camera lenses include but are not limited to: mobile phone camera lenses, notebook computer cameras lenses, desktop camera lenses, automotive camera lenses, etc.; specific examples of sensor lenses include, but are not limited to: motion detector lenses, proximity sensor lenses, attitude control lenses, infrared sensor lenses, etc.; specific examples of lighting lenses include, but are not limited to: indoor Lighting lens, outdoor lighting lens, vehicle headlight lens, vehicle fog light lens, vehicle rear light lens, vehicle running light lens, vehicle fog light lens, vehicle interior lens, light emitting diode (LED) lens or organic light emitting diode ( OLED) lenses, etc.; specific examples of imaging lenses include, but are not limited to: scanner lenses, projector lenses, telescope lenses, microscope lenses, magnifying glass lenses, and the like.
光学膜的具体实例包括而不限于导光膜、反射膜、增透膜、扩散膜、滤光膜、偏振膜、 分光膜和位相膜等。光学膜可以用于显示领域、照明领域等,例如可以用于液晶基板用膜。Specific examples of the optical film include, but are not limited to, light guide films, reflective films, anti-reflection films, diffusion films, filter films, polarizing films, dichroic films, phase films, and the like. The optical film can be used in the display field, the lighting field, and the like, for example, it can be used in a film for a liquid crystal substrate.
<第五方面><fifth aspect>
本申请实施例还提供一种设备,包括本申请的上述光学制品。该设备的实例包括而不限 于移动终端、眼镜、相机、车辆(例如汽车、摩托车、火车等)、照明设备(例如台灯、天花板 灯、路灯等)、成像设备(例如显微镜、望远镜、投影仪、扫描仪等)等。其中,移动终端可以 具体包括各种具有无线通信功能的手持设备(例如手机、平板电脑、移动笔记本、上网本等)、 可穿戴设备(例如智能手表等)、或连接到无线调制解调器的其他处理设备,以及各种形式的 用户设备(user equipment,UE)、移动台(mobile station,MS)、终端设备(terminal device)等。The embodiment of the present application also provides a device, including the above-mentioned optical product of the present application. Examples of the device include, but are not limited to, mobile terminals, glasses, cameras, vehicles (such as automobiles, motorcycles, trains, etc.), lighting equipment (such as desk lamps, ceiling lights, street lights, etc.), imaging devices (such as microscopes, telescopes, projectors, etc.) , scanners, etc.) etc. Wherein, the mobile terminal may specifically include various handheld devices with wireless communication functions (such as mobile phones, tablet computers, mobile notebooks, netbooks, etc.), wearable devices (such as smart watches, etc.), or other processing devices connected to wireless modems, And various forms of user equipment (user equipment, UE), mobile station (mobile station, MS), terminal equipment (terminal device) and so on.
在一些优选的实施例中,设备包括设备主体和装配于设备主体上的摄像头模组,摄像头 模组包括作为本申请的上述光学制品的镜头透镜。在一些更具体的实施例中,该设备为移动 终端,移动终端包括摄像头模组,摄像头模组包括作为本申请的上述光学制品的摄像头镜片。 在另一些具体的实施例中,该设备为车辆,车辆包括摄像头模组,摄像头模组包括作为本申 请的上述光学制品的摄像头镜片。In some preferred embodiments, the device includes a device body and a camera module assembled on the device body, and the camera module includes the lens lens as the above-mentioned optical product of the present application. In some more specific embodiments, the device is a mobile terminal, and the mobile terminal includes a camera module, and the camera module includes the camera lens as the above-mentioned optical product of the present application. In some other specific embodiments, the device is a vehicle, and the vehicle includes a camera module, and the camera module includes the camera lens as the above-mentioned optical product of the present application.
<实施例><Example>
以下更详细地说明本申请的实施例,但本申请并不限于下述实施例。Examples of the present application will be described in more detail below, but the present application is not limited to the following examples.
以下描述各参数的测量方法。The measurement method of each parameter is described below.
(折射率)(refractive index)
本申请中,聚碳酸酯的折射率可根据ASTM D542测试标准测试得到。具体地,聚合物 的折射率通过阿贝折射仪测试,型号为DR-M2,测试波长为D光(波长为589.3nm)。In this application, the refractive index of polycarbonate can be obtained by testing according to ASTM D542 test standard. Specifically, the refractive index of the polymer is tested by an Abbe refractometer, the model is DR-M2, and the test wavelength is D light (wavelength is 589.3nm).
(阿贝数)(Abbe number)
本申请中,聚碳酸酯的阿贝数通过测试聚合物不同波长下的折射率(D光,波长为589.3nm;F光,波长为486.1nm,C光,波长为656.3),之后,通过vd=(nD-1)/(nF-nC)计算出。In this application, the Abbe number of polycarbonate is measured by the refractive index of the polymer under different wavelengths (D light, the wavelength is 589.3nm; F light, the wavelength is 486.1nm, C light, the wavelength is 656.3), after that, by v d = (n D -1)/(n F -n C ) was calculated.
(玻璃化转变温度Tg)(glass transition temperature Tg)
本申请中,聚碳酸酯的玻璃化转变温度通过DSC测量仪(型号为DSC 214Polyma)在40~ 200℃的温度范围以10℃/min的速度升温而进行测试,选取拐点记为聚合物的玻璃化转变温 度(Tg)。In this application, the glass transition temperature of polycarbonate is tested by a DSC measuring instrument (model DSC 214 Polyma) in the temperature range of 40 to 200 °C at a rate of 10 °C/min, and the inflection point is selected as the polymer glass Transformation temperature (Tg).
(双折射)(birefringence)
本申请中,聚碳酸酯材料的双折射通过应力双折射仪(型号为WYL-4)进行测试,测试 光为d光(波长589.3nm),测试范围为注塑件(直径10mm,厚度1mm)中心的直径为1mm 圆,选取最大值记为材料的双折射。In this application, the birefringence of the polycarbonate material is tested by a stress birefringence instrument (model WYL-4), the test light is d light (wavelength 589.3nm), and the test range is the center of the injection molded part (diameter 10mm, thickness 1mm). A circle with a diameter of 1mm is selected and the maximum value is recorded as the birefringence of the material.
(透过率)(transmittance)
本申请中,聚碳酸酯的透过率可根据ASTM D1003测试标准测试得到。In this application, the transmittance of polycarbonate can be obtained by testing according to ASTM D1003 test standard.
(吸水率(24h))(water absorption (24h))
本申请中,24h吸水率通过重量法测试,将干燥后的注塑件(60*60*2mm)在23℃下浸 泡在水中24小时,称量浸泡前后的质量分别为w1、w2,吸水率通过(w2-w1)/w1计算出。In this application, the 24h water absorption is tested by the gravimetric method. The dried injection molded parts (60*60*2mm) are soaked in water for 24 hours at 23°C, and the masses before and after soaking are weighed as w 1 and w 2 respectively. The rate is calculated by (w 2 -w 1 )/w 1 .
(重均分子量)(weight average molecular weight)
本申请中,重均分子量采用凝胶渗透色谱(岛津)进行测试,流动相为LiBr的二甲基甲 酰胺(DMF)溶液,溶度为0.01mol/L,流动相流动速率为1mL/min,选用聚苯乙烯(PS)作为标样。In this application, the weight-average molecular weight is tested by gel permeation chromatography (Shimadzu), the mobile phase is LiBr's dimethylformamide (DMF) solution, the solubility is 0.01mol/L, and the mobile phase flow rate is 1mL/min , choose polystyrene (PS) as the standard sample.
实施例1Example 1
在氮气氛围下,将0.1mol光学单体1(结构如下),0.1mol碳酸二苯酯(光学单体1:碳酸 二苯酯=1:1,摩尔比)加入装有机械搅拌的250mL三口玻璃烧瓶中,加热至150℃,并加入 5×10-4mol的碳酸氢钠,常压下进行酯交换反应,反应0.5h合成预聚物;然后反应温度缓慢 升高至240℃,真空度缓慢升高到100Pa,继续反应0.5h,最终得到聚碳酸酯,重均分子量 为38kg/mol。制备的聚合物透过率为89%,折射率为1.635,阿贝数为24.5,双折射为30nm, 玻璃化转变温度Tg为143℃,24h吸水率为0.10%。Under a nitrogen atmosphere, add 0.1 mol of optical monomer 1 (structure as follows), 0.1 mol of diphenyl carbonate (optical monomer 1: diphenyl carbonate = 1:1, molar ratio) into a 250 mL three-port glass equipped with mechanical stirring In the flask, heat to 150°C, and add 5×10 -4 mol of sodium bicarbonate, carry out transesterification reaction under normal pressure, and react for 0.5h to synthesize prepolymer; then the reaction temperature is slowly raised to 240°C, and the vacuum Raise it to 100Pa, continue the reaction for 0.5h, and finally obtain polycarbonate with a weight average molecular weight of 38kg/mol. The transmittance of the prepared polymer was 89%, the refractive index was 1.635, the Abbe number was 24.5, the birefringence was 30nm, the glass transition temperature Tg was 143°C, and the 24h water absorption was 0.10%.
实施例2Example 2
在氮气氛围下,将0.1mol光学单体2(结构如下),0.1mol碳酸二苯酯(光学单体2:碳酸 二苯酯=1:1,摩尔比)加入装有机械搅拌的250mL三口玻璃烧瓶中,加热至150℃,并加入 5×10-4mol的碳酸氢钠,常压下进行酯交换反应,反应0.5h合成预聚物;然后反应温度缓慢 升高至240℃,真空度缓慢升高到100Pa,继续反应0.5h,最终得到聚碳酸酯,重均分子量 为42kg/mol。制备的聚合物透过率为88%,折射率为1.656,阿贝数为22,双折射为45nm,玻璃化转变温度Tg为147℃,24h吸水率为0.11%。Under nitrogen atmosphere, add 0.1mol optical monomer 2 (structure as follows), 0.1mol diphenyl carbonate (optical monomer 2: diphenyl carbonate = 1:1, molar ratio) into a 250mL three-port glass equipped with mechanical stirring In the flask, heat to 150°C, and add 5×10 -4 mol of sodium bicarbonate, carry out transesterification reaction under normal pressure, and react for 0.5h to synthesize prepolymer; then the reaction temperature is slowly raised to 240°C, and the vacuum Raise it to 100Pa, continue the reaction for 0.5h, and finally obtain polycarbonate with a weight average molecular weight of 42kg/mol. The transmittance of the prepared polymer was 88%, the refractive index was 1.656, the Abbe number was 22, the birefringence was 45nm, the glass transition temperature Tg was 147°C, and the 24h water absorption was 0.11%.
实施例3Example 3
在氮气氛围下,将0.1mol光学单体3(结构如下),0.1mol碳酸二苯酯(光学单体3:碳酸 二苯酯=1:1,摩尔比)加入装有机械搅拌的250mL三口玻璃烧瓶中,加热至150℃,并加入 5×10-4mol的碳酸氢钠,常压下进行酯交换反应,反应0.5h合成预聚物;然后反应温度缓慢 升高至240℃,真空度缓慢升高到100Pa,继续反应0.5h,最终得到聚碳酸酯,重均分子量 为37kg/mol。制备的聚合物透过率为88%,折射率为1.685,阿贝数为19,双折射为50nm,玻璃化转变温度Tg为180℃,24h吸水率为0.08%。Under a nitrogen atmosphere, add 0.1 mol of optical monomer 3 (structure as follows), 0.1 mol of diphenyl carbonate (optical monomer 3:diphenyl carbonate = 1:1, molar ratio) into a 250 mL three-port glass equipped with mechanical stirring In the flask, heat to 150°C, and add 5×10 -4 mol of sodium bicarbonate, carry out transesterification reaction under normal pressure, and react for 0.5h to synthesize prepolymer; then the reaction temperature is slowly raised to 240°C, and the vacuum Raise it to 100Pa, continue the reaction for 0.5h, and finally obtain polycarbonate with a weight average molecular weight of 37kg/mol. The prepared polymer has a transmittance of 88%, a refractive index of 1.685, an Abbe number of 19, a birefringence of 50nm, a glass transition temperature Tg of 180°C, and a 24h water absorption of 0.08%.
实施例4Example 4
在氮气氛围下,将0.1mol光学单体4(结构如下),0.1mol碳酸二苯酯(光学单体4:碳酸 二苯酯=1:1,摩尔比)加入装有机械搅拌的250mL三口玻璃烧瓶中,加热至150℃,并加入 5×10-4mol的碳酸氢钠,常压下进行酯交换反应,反应0.5h合成预聚物;然后反应温度缓慢 升高至240℃,真空度缓慢升高到100Pa,继续反应0.5h,最终得到聚碳酸酯,重均分子量 为41kg/mol。制备的聚合物透过率为89%,折射率为1.643,阿贝数为19,双折射为40nm,玻璃化转变温度Tg为147℃,24h吸水率为0.11%。Under a nitrogen atmosphere, add 0.1 mol of optical monomer 4 (structure as follows), 0.1 mol of diphenyl carbonate (optical monomer 4:diphenyl carbonate = 1:1, molar ratio) into a 250 mL three-port glass equipped with mechanical stirring In the flask, heat to 150°C, and add 5×10 -4 mol of sodium bicarbonate, carry out transesterification reaction under normal pressure, and react for 0.5h to synthesize prepolymer; then the reaction temperature is slowly raised to 240°C, and the vacuum Raise it to 100Pa, continue the reaction for 0.5h, and finally obtain polycarbonate with a weight average molecular weight of 41kg/mol. The prepared polymer has a transmittance of 89%, a refractive index of 1.643, an Abbe number of 19, a birefringence of 40nm, a glass transition temperature Tg of 147°C, and a 24h water absorption of 0.11%.
实施例5Example 5
在氮气氛围下,将0.05mol光学单体2,0.05mol 9,9-双[4-(2-羟基乙氧基)苯基]芴(BPEF), 0.1mol碳酸二苯酯(光学单体2:BPEF:碳酸二苯酯=0.5:0.5:1,摩尔比)加入装有机械搅拌的 250mL三口玻璃烧瓶中,加热至150℃,并加入5×10-4mol的碳酸氢钠,常压下进行酯交 换反应,反应0.5h合成预聚物;然后反应温度缓慢升高至240℃,真空度缓慢升高到100Pa, 继续反应0.5h,最终得到聚碳酸酯,重均分子量为44kg/mol。制备的聚合物透过率为89%, 折射率为1.648,阿贝数为23,双折射为48nm,玻璃化转变温度Tg为146℃,24h吸水率为 0.10%。Under nitrogen atmosphere, 0.05mol optical monomer 2, 0.05mol 9,9-bis[4-(2-hydroxyethoxy)phenyl]fluorene (BPEF), 0.1mol diphenyl carbonate (optical monomer 2 : BPEF:diphenyl carbonate=0.5:0.5:1, molar ratio) add in the 250mL three-neck glass flask that mechanical stirring is equipped with, be heated to 150 ℃, and add the sodium bicarbonate of 5 * 10-4mol, carry out under normal pressure Transesterification reaction, react for 0.5h to synthesize prepolymer; then slowly increase the reaction temperature to 240°C, slowly increase the vacuum degree to 100Pa, continue to react for 0.5h, and finally obtain polycarbonate with a weight average molecular weight of 44kg/mol. The prepared polymer had a transmittance of 89%, a refractive index of 1.648, an Abbe number of 23, a birefringence of 48nm, a glass transition temperature Tg of 146°C, and a 24h water absorption of 0.10%.
比较例1Comparative example 1
在氮气氛围下,将0.1mol光学单体9,9-双[4-(2-羟基乙氧基)苯基]芴(BPEF,结构如下), 0.1mol碳酸二苯酯(BPEF:碳酸二苯酯=1:1,摩尔比)加入装有机械搅拌的250mL三口玻 璃烧瓶中,加热至150℃,并加入5×10-4mol的碳酸氢钠,常压下进行酯交换反应,反应0.5 h合成预聚物;然后反应温度缓慢升高至240℃,真空度缓慢升高到100Pa,继续反应0.5h, 最终得到聚碳酸酯。制备的聚合物透过率为88%,折射率为1.639,阿贝数为22.5,双折射为 65nm,玻璃化转变温度Tg为146℃,24h吸水率为0.09%。Under a nitrogen atmosphere, 0.1 mol of optical monomer 9,9-bis[4-(2-hydroxyethoxy)phenyl]fluorene (BPEF, structure as follows), 0.1 mol of diphenyl carbonate (BPEF: diphenyl carbonate ester = 1:1, molar ratio) into a 250mL three-neck glass flask equipped with mechanical stirring, heated to 150°C, and added 5×10 -4 mol of sodium bicarbonate, and carried out transesterification under normal pressure for 0.5 h Synthesize the prepolymer; then slowly increase the reaction temperature to 240° C., slowly increase the vacuum degree to 100 Pa, continue the reaction for 0.5 h, and finally obtain polycarbonate. The prepared polymer had a transmittance of 88%, a refractive index of 1.639, an Abbe number of 22.5, a birefringence of 65nm, a glass transition temperature Tg of 146°C, and a 24h water absorption of 0.09%.
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