CN115674626A - A kind of preparation method of biodegradable heat-shrinkable film - Google Patents
A kind of preparation method of biodegradable heat-shrinkable film Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于完全生物降解材料的技术领域,更具体地,涉及一种生物降解热收缩膜的制备方法。The invention belongs to the technical field of completely biodegradable materials, and more specifically relates to a preparation method of a biodegradable heat shrinkable film.
背景技术Background technique
热收缩膜广泛应用于饮料、食品、工业产品等内容物包装(受热收缩裹紧以避免包装内容物相互间的脱离,以及内容物的遮盖和保护)以及塑料瓶标签和其他外包装用途。现有常用塑料热收缩膜主要材质为PE、PP、PVC、PET、PETG 等传统石油基塑料,由于不具备降解性并且作为日用品和工业品包装的使用量特别大,存在丢弃后在自然环境中长期存在难以处理并且残留后大量污染的问题。另外,由于PE等传统塑料材质收缩膜出于包装效果的需求导致厚度较厚,并且和内容物或者瓶罐等容器包装贴合后难以分离,回收再利用的途径复杂,成本过高,也导致了热收缩膜回收方案难以推广。Heat-shrinkable film is widely used in the packaging of beverages, food, industrial products and other contents (heat shrinkage to prevent the contents of the package from separating from each other, as well as the covering and protection of the contents), as well as plastic bottle labels and other packaging purposes. The main materials of existing commonly used plastic heat shrinkable films are traditional petroleum-based plastics such as PE, PP, PVC, PET, PETG, etc., because they are not degradable and are used in a large amount as packaging for daily necessities and industrial products, there is a risk of damage in the natural environment after being discarded. It has long been difficult to handle and there is a lot of pollution after residues. In addition, due to the need for packaging effects of traditional plastic shrink films such as PE, the thickness is thicker, and it is difficult to separate from the contents or containers such as bottles and cans. The recycling method is complicated and the cost is too high, which also leads to It is difficult to promote the recycling scheme of heat shrinkable film.
专利CN 102712766 B采用了生物降解脂肪族/芳香族共聚酯(优选PBST和 PBAT)/聚乳酸组合物的吹膜制备工艺生产热收缩膜的方法,其中由于吹膜法的吹胀比受到膜泡支撑可加工性的限制,导致了吹膜法热收缩膜纵横向热收缩率的各向异性较大,调整灵活性也极低;另外采用吹膜法存在产品冷却效率低而导致的透明度低下,包装内容物的可视性大大降低。Patent CN 102712766 B adopts the blown film preparation process of biodegradable aliphatic/aromatic copolyester (preferably PBST and PBAT)/polylactic acid composition to produce the method for heat-shrinkable film, wherein because the inflation ratio of blown film method is affected by film The limitation of the machinability of the foam support leads to the large anisotropy of the longitudinal and transverse heat shrinkage rate of the blown film heat shrinkable film, and the adjustment flexibility is extremely low; in addition, the blown film method has low transparency caused by low cooling efficiency of the product , the visibility of the package contents is greatly reduced.
专利CN 103625061 A中采用的三层共挤方式制备可降解热收缩膜,其中三层材质主要以聚乳酸为主,其他材质比例偏低,该材料配方会导致收缩膜挺度和脆性高,但是柔韧性不足,难以满足大宗产品的收缩包装要求;三层共挤工艺也存在设备投资高,产品加工复杂,收缩率和透明性以及其他物性受到三层中每层厚度比例的影响较大;另外,该专利中只涉及到横向拉伸工艺,制备的降解热收缩膜也存在收缩率在纵横向差异较大且调控困难的问题。The three-layer co-extrusion method used in the patent CN 103625061 A is used to prepare degradable heat-shrinkable films. The three-layer material is mainly polylactic acid, and the proportion of other materials is low. This material formula will lead to high stiffness and brittleness of the shrinkable film, but Insufficient flexibility makes it difficult to meet the shrink packaging requirements of bulk products; the three-layer co-extrusion process also has high equipment investment, complex product processing, shrinkage rate, transparency and other physical properties are greatly affected by the thickness ratio of each of the three layers; in addition , the patent only involves the transverse stretching process, and the prepared degraded heat shrinkable film also has the problem that the shrinkage rate varies greatly in the vertical and horizontal directions and is difficult to control.
专利CN 106519599 B中采用聚对苯二甲酸乙二醇酯和其他填充及添加剂为主要材料配方,以双向拉伸工艺制备的热收缩膜的方法。该专利中配方材料均为非生物降解材料,不具备环保和降解的功能性,废弃后存在难以填埋和回收、造成白色污染等环境问题。In the patent CN 106519599 B, polyethylene terephthalate and other fillers and additives are used as the main material formula, and the heat-shrinkable film method prepared by the biaxial stretching process. The formula materials in this patent are all non-biodegradable materials, which do not have the functionality of environmental protection and degradation. After being discarded, there are environmental problems such as difficulty in landfill and recycling, and white pollution.
综上所述,现有产品中均存在各种缺陷,难以同时满足高均衡收缩率和完全生物降解等要求,而现有生物降解热收缩膜专利也存在材料和制备方法的缺陷,研发一种新型生物降解收缩膜材料的制备方法及具备必要性。In summary, there are various defects in existing products, and it is difficult to meet the requirements of high balanced shrinkage and complete biodegradation at the same time, and the existing patents on biodegradable heat shrinkable films also have defects in materials and preparation methods. The preparation method and necessity of novel biodegradable shrink film material.
发明内容Contents of the invention
针对上述现有的技术问题,本发明的首要目的在于提供一种生物降解热收缩膜的制备方法,通过优化纵向拉伸比和横向拉伸比以及拉伸纵横比(纵向拉伸比与横向拉伸比的比值)以及拉伸后的冷定型处理,使制备获得的生物降解热收缩膜不仅在纵向和横向上维持了较高的热收缩率和撕裂强度,且在纵向和横向上的热收缩率和撕裂强度更为均衡。For the above-mentioned existing technical problems, the primary purpose of the present invention is to provide a kind of preparation method of biodegradable heat-shrinkable film, by optimizing longitudinal stretch ratio and transverse stretch ratio and draw aspect ratio (longitudinal stretch ratio and transverse stretch ratio) Ratio of elongation ratio) and cold setting treatment after stretching, so that the prepared biodegradable heat shrinkable film not only maintains a high thermal shrinkage rate and tear strength in the longitudinal and transverse directions, but also maintains a high thermal shrinkage rate in the longitudinal and transverse directions. Shrinkage and tear strength are more balanced.
本发明的第二个目的在于提供上述制备方法制备获得的生物降解热收缩膜。The second object of the present invention is to provide the biodegradable heat-shrinkable film prepared by the above preparation method.
本发明的第三个目的在于提供上述生物降解热收缩膜在制备收缩包装产品中的应用。The third object of the present invention is to provide the application of the above-mentioned biodegradable heat-shrinkable film in the preparation of shrink-wrapped products.
为了实现上述目的,本发明是通过以下技术方案予以实现的:In order to achieve the above object, the present invention is achieved through the following technical solutions:
一种生物降解热收缩膜的制备方法,包括以下步骤:A preparation method of a biodegradable heat-shrinkable film, comprising the following steps:
S1.将生物降解热收缩膜材料投入挤出机中加热至熔融态后,流延至激冷辊中冷却,形成铸片;S1. After putting the biodegradable heat-shrinkable film material into the extruder and heating it to a molten state, it is cast to a chilled roll for cooling to form a cast sheet;
S2.将S1所述铸片预热后,进行纵向拉伸,再冷定型处理,随后将冷定型处理后的铸片预热后进行横向拉伸,冷定型处理,得到所述生物降解热收缩膜;或S2. After preheating the cast sheet described in S1, perform longitudinal stretching, and then cold-setting treatment, and then preheat the cold-setting cast sheet, perform transverse stretching, and cold-setting treatment to obtain the biodegradable heat shrinkable film; or
将S1所述铸片预热后,进行横向拉伸,再冷定型处理,随后将冷定型处理后的铸片预热后进行纵向拉伸,冷定型处理,得到所述生物降解热收缩膜;After preheating the cast sheet described in S1, perform transverse stretching, and then cold-setting treatment, and then preheat the cold-setting cast sheet, perform longitudinal stretching, and cold-setting treatment to obtain the biodegradable heat-shrinkable film;
按重量份数计,所述生物降解热收缩膜材料包括:可生物降解共聚酯30~95 份,聚乳酸5~70份;所述可生物降解共聚酯为脂肪族可生物降解共聚酯或脂肪族-芳香族可生物降解共聚酯;所述纵向拉伸比为(1~6):1,所述横向拉伸比为(3~10):1,纵向拉伸比和横向拉伸比的比值为1:(1~10);所述冷定型处理的温度为1~25℃。In parts by weight, the biodegradable heat-shrinkable film material includes: 30-95 parts of biodegradable copolyester, 5-70 parts of polylactic acid; the biodegradable copolyester is an aliphatic biodegradable copolymer Esters or aliphatic-aromatic biodegradable copolyesters; the longitudinal stretch ratio is (1-6):1, the transverse stretch ratio is (3-10):1, the longitudinal stretch ratio and transverse stretch ratio The stretching ratio is 1:(1-10); the temperature of the cold setting treatment is 1-25°C.
降解片膜在流延过程从口模处流下再经过后续所有从牵引到过渡到收卷的辊筒的速度差拉伸以达到所需的厚度,这个过程会实现一定程度的纵向拉伸,即有一定的纵向拉伸比,在预热后又经过横向和纵向两个方向的拉伸,膜材分子链经过了较为复杂的冷却结晶、晶区滑移以及分子链的纵向、横向双向择优排布取向,最终会表现为不同热收缩率高低和均衡性,以及包括撕裂强度在内的力学性能的各向同性变化。小的拉伸比表现为小的收缩率,大的拉伸比则反之。一般认为拉伸纵横比越接近1,则膜材纵横向取向会更均匀。但是发明人通过长期研究发现,对于特定体系的生物降解材料而言(如聚己二酸对苯二甲酸丁二醇酯/聚乳酸(PBAT/PLA)体系的生物降解材料),因生物降解材料中聚乳酸的存在,聚乳酸特有的分子链结构和晶型排布对热收缩率(无论是纵向和横向)具有决定性影响,常规的拉伸比例和拉伸纵横比并不能够实现膜材的高热收缩率以及均衡性。The degradable sheet film flows down from the die during the casting process and then stretches through all subsequent rollers from traction to transition to winding to achieve the required thickness. This process will achieve a certain degree of longitudinal stretching, that is There is a certain longitudinal stretching ratio. After preheating, it is stretched in both transverse and longitudinal directions. The molecular chains of the film have undergone more complex cooling crystallization, crystal region slippage, and longitudinal and transverse bidirectional preferential arrangement of molecular chains. Cloth orientation will eventually show different heat shrinkage and balance, as well as isotropic changes in mechanical properties including tear strength. A small stretch ratio shows a small shrinkage rate, and a large stretch ratio does the opposite. It is generally believed that the closer the stretch aspect ratio is to 1, the more uniform the vertical and horizontal orientation of the film will be. However, the inventors have found through long-term studies that for specific systems of biodegradable materials (such as polybutylene adipate terephthalate/polylactic acid (PBAT/PLA) system biodegradable materials), the biodegradable materials In the presence of polylactic acid, the unique molecular chain structure and crystal arrangement of polylactic acid have a decisive influence on the thermal shrinkage rate (both longitudinal and transverse). The conventional stretching ratio and stretching aspect ratio cannot achieve the film's High heat shrinkage and balance.
发明人通过优化特定的纵向拉伸比、横向拉伸比以及拉伸纵横比的范围,改变了特定体系的生物降解材料膜材成型中分子链取向的方向和程度,提高各向同性,使得纵横两个方向不仅具有更高的热收缩率和撕裂强度,且热收缩率和撕裂强度更为均衡。同时,发明人通过长期研究发现,特定体系的生物降解材料在拉伸之后再进行热定型处理,会导致解取向的趋势,而由于生物降解材料中特定的酯键和部分特殊的苯环结构,分子解取向程度尤其明显,热定型处理后的生物降解收缩膜几乎丧失了热收缩率。基于此,发明人将拉伸处理后的热收缩膜进行冷定型处理,通过拉伸后的冷定型处理降低了生物降解热收缩膜在纵向和横向的解取向趋势,使制备获得的生物降解热收缩膜的热收缩率不下降,维持了较高的热收缩率。The inventor changed the direction and degree of molecular chain orientation in the formation of a specific system of biodegradable material film by optimizing the range of specific longitudinal stretch ratio, transverse stretch ratio and stretch aspect ratio, and improved the isotropy, making the aspect ratio The two directions not only have higher heat shrinkage and tear strength, but also have more balanced heat shrinkage and tear strength. At the same time, the inventors have found through long-term research that the heat-setting treatment of a specific system of biodegradable materials after stretching will lead to a tendency to de-orientate, and due to the specific ester bonds and part of the special benzene ring structure in the biodegradable materials, The degree of molecular disorientation is particularly obvious, and the biodegradable shrink film after heat setting treatment almost loses the heat shrinkage rate. Based on this, the inventors cold-set the heat-shrinkable film after stretching treatment, and the cold-setting treatment after stretching reduces the disorientation tendency of the biodegradable heat-shrinkable film in the longitudinal and transverse directions, so that the prepared biodegradable heat The heat shrinkage rate of the shrink film does not decrease, and a high heat shrinkage rate is maintained.
优选地,所述可生物降解共聚酯选自聚己二酸对苯二甲酸丁二醇酯、聚癸二酸对苯二甲酸丁二醇酯、聚羟基烷酸酯或聚丁二酸丁二酯中的一种或多种。进一步优选为聚己二酸对苯二甲酸丁二醇酯。Preferably, the biodegradable copolyester is selected from polybutylene adipate terephthalate, polybutylene sebacate terephthalate, polyhydroxyalkanoate or polybutylene succinate One or more of diesters. More preferably, it is polybutylene adipate terephthalate.
优选地,所述纵向拉伸比为(2~4):1,所述横向拉伸比为(4~8):1,纵向拉伸比和横向拉伸比的比值为1:(2~4)。Preferably, the longitudinal stretch ratio is (2-4):1, the transverse stretch ratio is (4-8):1, and the ratio of the longitudinal stretch ratio to the transverse stretch ratio is 1:(2~ 4).
优选地,所述纵向拉伸比为(2~3):1,所述横向拉伸比为(6~8):1,纵向拉伸比和横向拉伸比的比值为1:(2~3)。Preferably, the longitudinal stretch ratio is (2-3):1, the transverse stretch ratio is (6-8):1, and the ratio of the longitudinal stretch ratio to the transverse stretch ratio is 1:(2~ 3).
最优选地,所述纵向拉伸比为2:1,所述横向拉伸比为6:1,纵向拉伸比和横向拉伸比的比值为1:3。在此优选范围下,本发明制备的生物降解热收缩膜具有更高、更均衡的热收缩率和撕裂强度。Most preferably, the longitudinal stretch ratio is 2:1, the transverse stretch ratio is 6:1, and the ratio of the longitudinal stretch ratio to the transverse stretch ratio is 1:3. Under this preferred range, the biodegradable heat-shrinkable film prepared by the present invention has higher and more balanced heat shrinkage rate and tear strength.
进一步优选地,当冷定型处理的优选温度为10~14℃时,本发明制备的生物降解热收缩膜能够获得更高的热收缩率。Further preferably, when the preferred temperature of the cold setting treatment is 10-14°C, the biodegradable heat-shrinkable film prepared by the present invention can obtain a higher heat shrinkage rate.
优选地,所述冷定型处理采用4~6组冷却定型辊紧接相连,优选6组;全部冷定型辊的前后距离4~10米,优选6~10米。Preferably, in the cold setting treatment, 4 to 6 groups of cooling and setting rollers are connected in succession, preferably 6 groups; the front and rear distances of all the cold setting rollers are 4 to 10 meters, preferably 6 to 10 meters.
优选地,所述纵向拉伸的温度为50~80℃;所述横向拉伸的温度为70~ 110℃。Preferably, the temperature of the longitudinal stretching is 50-80°C; the temperature of the transverse stretching is 70-110°C.
优选地,所述激冷辊的冷却温度为1~20℃。生物降解聚酯材料中(如聚己二酸对苯二甲酸丁二醇酯(PBAT)、聚丁二酸丁二醇酯(PBS)以及聚乳酸(PLA) 等)的分子链较长,且存在苯环、酯键、羟基等位阻官能团,规整度较差,在熔体冷却结晶过程中存在结晶速度慢、晶型错杂和结晶度不均匀等情况。发明人通过优化所述激冷辊的冷却温度,使生物降解热收缩材料在熔体流延下后两道激冷辊低温进行快速冷却,让熔体在冷却过程中优先生成均匀细小晶体和均一的γ晶型,再均匀生长后达到规整均匀的结晶程度,可以明显优化和提升可生物降解热收缩膜的透光率,降低生物降解热收缩膜的雾度;以及提升力学强度。Preferably, the cooling temperature of the chill roll is 1-20°C. The molecular chains of biodegradable polyester materials (such as polybutylene adipate terephthalate (PBAT), polybutylene succinate (PBS) and polylactic acid (PLA), etc.) are relatively long, and There are sterically hindered functional groups such as benzene rings, ester bonds, and hydroxyl groups, and the regularity is poor. During the melt cooling and crystallization process, there are situations such as slow crystallization speed, mixed crystal forms, and uneven crystallinity. The inventor optimizes the cooling temperature of the chilling roll, so that the biodegradable heat-shrinkable material is rapidly cooled at a low temperature in the two chilling rolls after the melt casting, so that the melt can preferentially generate uniform fine crystals and uniform crystals during the cooling process. The γ-crystal form, after uniform growth, reaches a regular and uniform crystallization degree, which can significantly optimize and improve the light transmittance of the biodegradable heat-shrinkable film, reduce the haze of the biodegradable heat-shrinkable film; and improve the mechanical strength.
优选地,激冷辊冷却可采用双道激冷辊冷却,冷却效率更高,时间更长,冷却效果更好,能够更好地提升生物降解热收缩膜的透光率,降低雾度。Preferably, the cooling of the chilled rolls can be cooled by double chilled rolls, the cooling efficiency is higher, the time is longer, the cooling effect is better, and the light transmittance of the biodegradable heat shrinkable film can be better improved and the haze can be reduced.
优选地,所述预热的温度为40~80℃。Preferably, the preheating temperature is 40-80°C.
优选地,按重量份数计,所述生物降解热收缩膜材料还含有:填料0.1~20 份,助剂0.001~20份。Preferably, in parts by weight, the biodegradable heat-shrinkable film material further contains: 0.1-20 parts of filler, and 0.001-20 parts of auxiliary agent.
优选地,所述填料包括有机填料和/或无机填料;所述有机填料选自淀粉、天然纤维、秸秆、木粉或竹粉中的一种或多种;所述无机填料选自滑石粉、蒙脱土、高岭土、白垩、碳酸钙、石墨、石膏、导电炭黑、氯化钙、氧化铁、白云石、二氧化硅、硅灰石、二氧化钛、硅酸盐、云母、玻璃纤维或矿物纤维中的一种或多种。Preferably, the filler includes an organic filler and/or an inorganic filler; the organic filler is selected from one or more of starch, natural fiber, straw, wood powder or bamboo powder; the inorganic filler is selected from talcum powder, Montmorillonite, kaolin, chalk, calcium carbonate, graphite, gypsum, conductive carbon black, calcium chloride, iron oxide, dolomite, silica, wollastonite, titanium dioxide, silicates, mica, glass fibers or mineral fibers one or more of.
优选地,所述助剂选自润滑剂、爽滑剂、开口剂、成核剂、表面活性剂、抗静电剂、颜料、抗水解剂、抗UV剂、抗氧剂、扩链剂、交联剂或防雾剂中的一种或多种。Preferably, the auxiliary agent is selected from lubricants, slip agents, blocking agents, nucleating agents, surfactants, antistatic agents, pigments, anti-hydrolysis agents, anti-UV agents, antioxidants, chain extenders, cross-linking agents, etc. One or more of joint agent or antifogging agent.
优选地,所述生物降解热收缩膜材料可以以单层、双层或三层结构的任意比例分别投入单层挤出机中、双层共挤挤出机中或者三层共挤挤出机中。Preferably, the biodegradable heat-shrinkable film material can be put into a single-layer extruder, a double-layer co-extrusion extruder or a three-layer co-extrusion extruder in any proportion of a single-layer, double-layer or three-layer structure middle.
进一步地,本发明还保护上述制备方法制备获得的生物降解热收缩膜。Further, the present invention also protects the biodegradable heat shrinkable film prepared by the above preparation method.
优选地,所述生物降解热收缩膜的平均厚度为20μm~80μm。Preferably, the average thickness of the biodegradable heat-shrinkable film is 20 μm-80 μm.
进一步地,本发明还提供上述生物降解热收缩膜在制备收缩包装产品中的应用。具体地,所述产品可以为饮料、矿泉水、酒类、树脂包装、玩具、餐具、食品、保健品、纸制品、像框制品、书刊音像制品、文具、工艺品、建材、化妆品、电子产品、日化品等产品。Further, the present invention also provides the application of the above-mentioned biodegradable heat-shrinkable film in the preparation of shrink-wrapped products. Specifically, the products may be beverages, mineral water, alcohol, resin packaging, toys, tableware, food, health care products, paper products, photo frame products, books, audio-visual products, stationery, handicrafts, building materials, cosmetics, electronic products, daily Chemicals and other products.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明通过优化特定的纵向拉伸比、横向拉伸比、拉伸纵横比的范围和拉伸后的冷定型处理,不仅使制备获得的生物降解热收缩膜在纵向和横向两个方向上的热收缩率均维持在55%以上,且在纵向和横向上的热收缩率和撕裂强度更为均衡,提高了生物降解热收缩膜的实际包装收缩保护和耐撕裂效果。(1) The present invention not only makes the biodegradable heat-shrinkable film obtained in the longitudinal and transverse directions by optimizing the range of specific longitudinal stretch ratio, transverse stretch ratio, stretch aspect ratio and cold setting treatment after stretching. The heat shrinkage rate in both directions is maintained at more than 55%, and the heat shrinkage rate and tear strength in the longitudinal and transverse directions are more balanced, which improves the actual packaging shrinkage protection and tear resistance effect of the biodegradable heat shrinkable film.
(2)本发明通过优化激冷辊的冷却温度,使生物降解热收缩材料在熔体流延下后激冷辊低温进行快速冷却,进而明显优化和提升了生物降解热收缩膜的透光率,降低了生物降解热收缩膜的雾度。(2) By optimizing the cooling temperature of the chill roll, the present invention enables the biodegradable heat-shrinkable material to be rapidly cooled at a low temperature after the melt casting, thereby significantly optimizing and improving the light transmittance of the biodegradable heat-shrinkable film , reducing the haze of the biodegradable heat shrinkable film.
具体实施方式Detailed ways
以下结合具体实施例来进一步说明本发明,但实施例并不对本发明做任何形式的限定。除非特别说明,本发明采用的试剂、方法和设备为本技术领域常规试剂、方法和设备。The present invention will be further described below in conjunction with specific examples, but the examples do not limit the present invention in any form. Unless otherwise specified, the reagents, methods and equipment used in the present invention are conventional reagents, methods and equipment in the technical field.
实施例和对比例原料说明:Embodiment and comparative example raw material description:
PLA:4032D,美国Natureworks;PLA: 4032D, Natureworks, USA;
PBAT:A400,金发科技股份有限公司;PBAT: A400, Kingfa Technology Co., Ltd.;
填料:滑石粉,3000目,来源于市售;Filler: talcum powder, 3000 mesh, from commercially available;
添加剂:爽滑剂,来源于市售;Additive: smooth agent, derived from commercially available;
抗氧剂,1010,来源于市售;Antioxidant, 1010, comes from commercially available;
扩链剂,甲基丙烯酸缩水甘油酯,来源于市售。The chain extender, glycidyl methacrylate, was obtained commercially.
下述实施例中具体参数的测试方法如下:The test method of concrete parameter in following embodiment is as follows:
平均厚度(μm):采用GB/T 6672-2001测试方法进行测试。Average thickness (μm): Tested by GB/T 6672-2001 test method.
撕裂强度(mN):采用GB/T 16578.2-2009测试方法进行测试。Tear strength (mN): Tested by GB/T 16578.2-2009 test method.
热收缩率(120℃,10s):采用GB/T 34848-2017测试方法进行测试。Heat shrinkage rate (120°C, 10s): Tested by GB/T 34848-2017 test method.
透光率:采用GB/T 2410-2008测试方法进行测试。Light transmittance: Tested by GB/T 2410-2008 test method.
雾度:采用GB/T 2410-2008测试方法进行测试。Haze: Tested by GB/T 2410-2008 test method.
实施例1生物降解热收缩膜的制备The preparation of embodiment 1 biodegradable heat-shrinkable film
生物降解热收缩膜采用AB双层共挤结构,按照重量份数计,A层配方: PLA50份,PBAT50份,滑石粉5份,爽滑剂0.5份,抗氧剂0.2份,扩链剂0.1 份;B层配方:PLA70份,PBAT30份,滑石粉5份,爽滑剂0.5份,抗氧剂0.2 份,扩链剂0.1份。The biodegradable heat-shrinkable film adopts AB double-layer co-extrusion structure. According to parts by weight, the A-layer formula: 50 parts of PLA, 50 parts of PBAT, 5 parts of talcum powder, 0.5 parts of slip agent, 0.2 parts of antioxidant, 0.1 parts of chain extender B layer formula: 70 parts of PLA, 30 parts of PBAT, 5 parts of talcum powder, 0.5 part of slip agent, 0.2 part of antioxidant, 0.1 part of chain extender.
生物降解热收缩膜的制备方法,包括如下步骤:A preparation method for a biodegradable heat-shrinkable film, comprising the steps of:
(1)将A层配方组分混合均匀后,投入双螺杆挤出机中,于140~190℃下挤出,造粒,得到生物降解热收缩膜材料A;将B层配方组分混合均匀后,投入双螺杆挤出机中,于140~190℃下挤出,造粒,得到生物降解热收缩膜材料B;(1) After mixing the formula components of layer A evenly, put them into a twin-screw extruder, extrude at 140-190°C, and granulate to obtain biodegradable heat shrinkable film material A; mix the formula components of layer B evenly Finally, put it into a twin-screw extruder, extrude at 140-190°C, and granulate to obtain biodegradable heat-shrinkable film material B;
(2)将生物降解热收缩膜材料A和生物降解热收缩膜材料B投入相应单螺杆挤出机,于120℃~180℃塑化熔融,经过过滤器、熔体计量泵进入模头;(2) Put the biodegradable heat-shrinkable film material A and the biodegradable heat-shrinkable film material B into the corresponding single-screw extruder, plasticize and melt at 120°C to 180°C, and enter the die head through a filter and a melt metering pump;
(3)熔体熔融塑化经模头汇合后流延至激冷辊冷却,双道激冷辊的冷却温度为12℃,转动形成铸片;(3) The melt is melted and plasticized and then cast to the chilled rolls for cooling after being merged by the die heads. The cooling temperature of the double-channel chilled rolls is 12 ° C, and the cast sheets are formed by rotation;
(4)铸片经过纵向拉伸单元的不同牵引辊依次进行预热、纵向拉伸、冷定型处理,其中,预热温度60℃;纵向拉伸由4组的拉伸辊实现,纵向拉伸温度为70℃,纵向拉伸比为2:1;采用6组冷却定型辊进行冷定型,冷定型温度为 12℃。(4) The cast sheet undergoes preheating, longitudinal stretching, and cold setting treatment sequentially through different traction rollers of the longitudinal stretching unit, wherein the preheating temperature is 60°C; the longitudinal stretching is realized by 4 sets of stretching rollers, and the The temperature is 70°C, and the longitudinal stretch ratio is 2:1; 6 sets of cooling and setting rollers are used for cold setting, and the cold setting temperature is 12°C.
(5)纵向拉伸之后的铸片进入横向拉伸单元中,进行预热、横向拉伸、冷定型处理,随后将制备获得的生物降解热收缩膜分切,收卷制得45μm厚度的热收缩膜;其中,预热温度60℃;横向拉伸温度为90℃,横向拉伸比为6:1;冷定型温度为12℃。(5) The cast sheet after longitudinal stretching enters the transverse stretching unit for preheating, transverse stretching, and cold setting treatment, and then the prepared biodegradable heat shrinkable film is cut and rolled to obtain a heat shrinkable film with a thickness of 45 μm. Shrink film; wherein, the preheating temperature is 60°C; the transverse stretching temperature is 90°C, and the transverse stretching ratio is 6:1; the cold setting temperature is 12°C.
实施例2生物降解热收缩膜的制备The preparation of embodiment 2 biodegradable heat-shrinkable films
本实施例与实施例1的区别在于:本实施例与实施例1的区别在于:纵向拉伸比为3:1;横向拉伸比为4:1;拉伸纵横比为1:1.33。The difference between this embodiment and embodiment 1 is: the difference between this embodiment and embodiment 1 is: the longitudinal stretch ratio is 3:1; the transverse stretch ratio is 4:1; the stretch aspect ratio is 1:1.33.
实施例3生物降解热收缩膜的制备Preparation of embodiment 3 biodegradable heat-shrinkable film
本实施例与实施例1的区别在于:本实施例与实施例1的区别在于:纵向拉伸比为4:1;横向拉伸比为7:1;拉伸纵横比为1:1.75。The difference between this embodiment and embodiment 1 is: the difference between this embodiment and embodiment 1 is: the longitudinal stretch ratio is 4:1; the transverse stretch ratio is 7:1; the stretch aspect ratio is 1:1.75.
实施例4生物降解热收缩膜的制备The preparation of embodiment 4 biodegradation heat-shrinkable film
本实施例与实施例1的区别在于:纵向拉伸比为6:1;横向拉伸比为6:1;拉伸纵横比为1:1。The difference between this embodiment and Embodiment 1 is that: the longitudinal stretch ratio is 6:1; the transverse stretch ratio is 6:1; and the stretch aspect ratio is 1:1.
实施例5生物降解热收缩膜的制备The preparation of embodiment 5 biodegradation heat-shrinkable film
本实施例与实施例1的区别在于:纵向拉伸比为1:1;横向拉伸比为10:1;拉伸纵横比为1:10。The difference between this embodiment and Embodiment 1 is that: the longitudinal stretch ratio is 1:1; the transverse stretch ratio is 10:1; and the stretch aspect ratio is 1:10.
实施例6生物降解热收缩膜的制备Embodiment 6 The preparation of biodegradable heat-shrinkable film
本实施例与实施例1的区别在于:纵向拉伸比为3:1;横向拉伸比为3:1;拉伸纵横比为1:1。The difference between this embodiment and Embodiment 1 is that: the longitudinal stretch ratio is 3:1; the transverse stretch ratio is 3:1; and the stretch aspect ratio is 1:1.
实施例7生物降解热收缩膜的制备Embodiment 7 The preparation of biodegradable heat-shrinkable film
本实施例与实施例1的区别在于:纵向拉伸比为6:1;横向拉伸比为10:1;拉伸纵横比为1:1.67。The difference between this embodiment and Embodiment 1 is that: the longitudinal stretch ratio is 6:1; the transverse stretch ratio is 10:1; and the stretch aspect ratio is 1:1.67.
实施例8生物降解热收缩膜的制备Embodiment 8 Preparation of biodegradable heat-shrinkable film
本实施例与实施例1的区别在于:纵向拉伸时的冷定型处理温度为1℃,横向拉伸时的冷定型处理温度为1℃。The difference between this example and Example 1 is that the cold setting treatment temperature during longitudinal stretching is 1°C, and the cold setting treatment temperature during transverse stretching is 1°C.
实施例9生物降解热收缩膜的制备Embodiment 9 The preparation of biodegradable heat-shrinkable film
本实施例与实施例1的区别在于:纵向拉伸时的冷定型处理温度为25℃,横向拉伸时的冷定型处理温度为25℃。The difference between this example and Example 1 is that the cold setting treatment temperature during longitudinal stretching is 25°C, and the cold setting treatment temperature during transverse stretching is 25°C.
实施例10生物降解热收缩膜的制备The preparation of embodiment 10 biodegradable heat-shrinkable film
本实施例与实施例1的区别在于:A层配方质量分数为100%(即只含有A 层组分)。The difference between this example and Example 1 is that the mass fraction of the layer A formula is 100% (that is, only contains the components of layer A).
实施例11生物降解热收缩膜的制备Embodiment 11 Preparation of biodegradable heat-shrinkable film
本实施例与实施例1的区别在于:B层配方质量分数为100%(即只含有B 层组分)。The difference between this example and Example 1 is that the mass fraction of the layer B formula is 100% (that is, only layer B components are contained).
实施例12生物降解热收缩膜的制备Embodiment 12 Preparation of biodegradable heat-shrinkable film
本实施例与实施例1的区别在于:A层配方:PLA30份,PBAT70份,滑石粉5份,爽滑剂0.5份,抗氧剂0.2份,扩链剂0.1份;B层配方相同。The difference between this example and Example 1 is: the formula of layer A: 30 parts of PLA, 70 parts of PBAT, 5 parts of talcum powder, 0.5 part of slip agent, 0.2 part of antioxidant, and 0.1 part of chain extender; the formula of layer B is the same.
实施例13生物降解热收缩膜的制备Embodiment 13 Preparation of biodegradable heat shrinkable film
本实施例与实施例1的区别在于:A层配方:PLA5份,PBAT95份,滑石粉5份,爽滑剂0.5份,抗氧剂0.2份,扩链剂0.1份;B层配方相同。The difference between this example and Example 1 is: the formula of layer A: 5 parts of PLA, 95 parts of PBAT, 5 parts of talcum powder, 0.5 part of slip agent, 0.2 part of antioxidant, and 0.1 part of chain extender; the formula of layer B is the same.
实施例14~15双道激冷辊强制冷却优化Example 14-15 Optimization of forced cooling of double-channel chilled rolls
实施例14与实施例1的区别在于:双道激冷辊的冷却温度为25℃。The difference between Example 14 and Example 1 is that the cooling temperature of the double-pass chilling rolls is 25°C.
实施例15与实施例1的区别在于:双道激冷辊的冷却温度为40℃。The difference between Example 15 and Example 1 is that the cooling temperature of the double-pass chilling rolls is 40°C.
上述实施例1~15制备的生物降解热收缩膜测试的各项性能如下表1:The performances of the biodegradable heat-shrinkable films tested in the above-mentioned Examples 1-15 are as follows in Table 1:
表1Table 1
由上表1实施例1~7可知,实施例1(拉伸纵横比1:3)与实施例2~7(拉伸纵横比在1:(2~4)范围外)相比,实施例1制备的生物降解热收缩膜纵向、横向的热收缩率都大于70%,不仅具有高热收缩率,而且很均衡。这是由于双向拉伸工艺中,熔体流延至激冷辊以及在后续的牵引过程中本身即存在一定的纵向取向,因此在纵向拉伸和横向拉伸工艺需满足一定的拉伸纵横比才能实现均衡和较高的收缩率,否则容易造成各向异性,使得其中一个方向上取向过强,从而另一个垂直方向上发生一定程度的分子链松弛,从而造成收缩率均衡性偏差和整体数值的偏低。From Table 1, Examples 1 to 7, it can be seen that Example 1 (stretched aspect ratio 1:3) is compared with Examples 2 to 7 (stretched aspect ratio is outside the range of 1: (2 to 4)), the embodiment 1 The thermal shrinkage rate of the prepared biodegradable heat shrinkable film is greater than 70% in the longitudinal direction and the transverse direction, which not only has a high thermal shrinkage rate, but also is very balanced. This is because in the biaxial stretching process, there is a certain longitudinal orientation in the melt casting to the chilled roll and the subsequent drawing process, so the longitudinal stretching and transverse stretching processes need to meet a certain stretching aspect ratio. To achieve a balanced and high shrinkage rate, otherwise it is easy to cause anisotropy, which makes the orientation in one direction too strong, so that a certain degree of molecular chain relaxation occurs in the other vertical direction, resulting in shrinkage balance deviation and overall numerical value. On the low side.
实施例4和实施例6是拉伸纵横比1:1条件下,纵向拉伸比、横向拉伸比分别相同的情况,实施例5是拉伸纵横比偏低的情况。对比可以看出,纵向拉伸比、横向拉伸比相同情况下,纵向收缩率会明显高于横向收缩率。In Example 4 and Example 6, under the condition of stretching aspect ratio of 1:1, the longitudinal stretching ratio and transverse stretching ratio are respectively the same, and Example 5 is in the case of low stretching aspect ratio. It can be seen from the comparison that under the same condition of longitudinal stretch ratio and transverse stretch ratio, the longitudinal shrinkage rate will be significantly higher than the transverse shrinkage rate.
实施例8和9的测试结果可以看出,当纵向拉伸、横向拉伸的冷定型处理温度在1~25℃时,制备获得的生物降解热收缩膜的热收缩率均在55%以上。From the test results of Examples 8 and 9, it can be seen that when the cold-setting treatment temperature of longitudinal stretching and transverse stretching is 1-25°C, the heat shrinkage ratio of the prepared biodegradable heat-shrinkable film is above 55%.
由实施例10~13可知,生物降解热收缩膜材料中,当可生物降解共聚酯在 30~95份,聚乳酸在5~70份范围内时,单层生物降解热收缩膜同样也能够实现均衡的高热收缩率。It can be known from Examples 10 to 13 that among the biodegradable heat shrinkable film materials, when the biodegradable copolyester is in the range of 30 to 95 parts and the polylactic acid is in the range of 5 to 70 parts, the single layer biodegradable heat shrinkable film can also be used. Achieving a balanced high heat shrinkage rate.
由上表1可知,本申请实施例1~15制备的生物降解热收缩膜的纵向、横向热收缩率不仅均大于55%,且纵向撕裂强度为1200~2500mN,横向撕裂强度可维持在3000~4200mN;透光率≥65%;雾度<32。进一步优选地,实施例1~ 13中制备的生物降解热收缩膜具有更均衡的纵向和横向撕裂强度,纵向撕裂强度可维持在1900~2500mN,横向撕裂强度可维持在3800~4200mN;具有更优异的光学性能,透光率≥80%;雾度<5.5。It can be seen from Table 1 above that the longitudinal and transverse heat shrinkage rates of the biodegradable heat shrinkable films prepared in Examples 1 to 15 of the present application are not only greater than 55%, but also the longitudinal tear strength is 1200-2500mN, and the transverse tear strength can be maintained at 3000~4200mN; light transmittance ≥ 65%; haze < 32. Further preferably, the biodegradable heat-shrinkable film prepared in Examples 1-13 has a more balanced longitudinal and transverse tear strength, the longitudinal tear strength can be maintained at 1900-2500mN, and the transverse tear strength can be maintained at 3800-4200mN; It has more excellent optical properties, light transmittance ≥ 80%; haze < 5.5.
对比例1~2生物降解热收缩膜吹膜法制备Comparative Example 1-2 Preparation of biodegradable heat shrinkable film by blown film method
对比例1:将实施例1中的配方,加入单螺杆机中熔融熟化,上吹法吹膜工艺成型热收缩膜,其中,挤出温度为130~170℃,模头温度为150℃,吹胀比为 3:1。Comparative example 1: Add the formula in Example 1 into a single-screw machine for melting and curing, and form a heat-shrinkable film by the blown film process, wherein the extrusion temperature is 130-170°C, the die head temperature is 150°C, and the blown film is blown. The expansion ratio is 3:1.
对比例2:将实施例10中的配方,加入单螺杆机中熔融熟化,上吹法吹膜工艺成型热收缩膜,其中,挤出温度为130~170℃,模头温度为150℃,吹胀比为3:1。Comparative example 2: Add the formula in Example 10 into a single-screw machine for melting and curing, and form a heat-shrinkable film by blown film process, wherein the extrusion temperature is 130-170°C, the die head temperature is 150°C, and blown The expansion ratio is 3:1.
将对比例1~2制备标称厚度为45μm的生物降解热收缩膜,生物降解热收缩膜测试的各项性能如下表2:The biodegradable heat-shrinkable film with a nominal thickness of 45 μm was prepared from Comparative Examples 1 and 2, and the performance of the biodegradable heat-shrinkable film was tested in the following table 2:
表2Table 2
由上表2可知,对比例1~2中采用吹膜法制备成型的同样配方的生物降解收缩膜,由于冷却方式决定的冷却效率不足,以及吹膜成型的吹胀工艺对于纵向和横向两个方向取向度的限制,其纵向撕裂强度和光学性能都分别低于实施例1、实施例10中双向拉伸法制备的生物降解收缩膜。It can be seen from the above table 2 that the biodegradable shrink film of the same formula prepared by the blown film method in Comparative Examples 1-2 has insufficient cooling efficiency due to the cooling method, and the inflation process of blown film forming is not suitable for both longitudinal and transverse directions. Due to the limitation of the orientation degree, the longitudinal tear strength and optical properties are lower than those of the biodegradable shrink film prepared by the biaxial stretching method in Example 1 and Example 10, respectively.
而实施例1、实施例10中双向拉伸法制备的可生物降解热收缩膜不仅具有优异的透光率和极低的雾度,表现出了良好的光学性能;而且也具有优异的纵向、横向热收缩率,且其均衡性也较为优异,特别是对比例1~2中的横向热收缩率与实施例1、实施例10中的横向热收缩率差距甚远。However, the biodegradable heat-shrinkable film prepared by the biaxial stretching method in Example 1 and Example 10 not only has excellent light transmittance and extremely low haze, but also exhibits good optical properties; it also has excellent longitudinal, The transverse heat shrinkage rate is relatively excellent, and its balance is also relatively excellent, especially the transverse heat shrinkage rate in Comparative Examples 1-2 is far from the transverse heat shrinkage rate in Example 1 and Example 10.
对比例3~7不同纵向拉伸比、横向拉伸比和拉伸纵横比优化Different longitudinal stretch ratios, transverse stretch ratios and stretch aspect ratio optimizations of comparative examples 3 to 7
对比例3与实施例1的区别在于:纵向拉伸比为2:1;横向拉伸比为2:1;拉伸纵横比为1:1。The difference between Comparative Example 3 and Example 1 is that: the longitudinal stretch ratio is 2:1; the transverse stretch ratio is 2:1; the stretch aspect ratio is 1:1.
对比例4与实施例1的区别在于:纵向拉伸比为8:1;横向拉伸比为8:1;拉伸纵横比为1:1。The difference between Comparative Example 4 and Example 1 is that: the longitudinal stretch ratio is 8:1; the transverse stretch ratio is 8:1; the stretch aspect ratio is 1:1.
对比例5与实施例1的区别在于:纵向拉伸比为3:1;横向拉伸比为15:1;拉伸纵横比为1:5。The difference between Comparative Example 5 and Example 1 is that: the longitudinal stretch ratio is 3:1; the transverse stretch ratio is 15:1; the stretch aspect ratio is 1:5.
对比例6与实施例1的区别在于:纵向拉伸比为15:1;横向拉伸比为3:1;拉伸纵横比为5:1。The difference between Comparative Example 6 and Example 1 is that: the longitudinal stretch ratio is 15:1; the transverse stretch ratio is 3:1; the stretch aspect ratio is 5:1.
对比例7与实施例1的区别在于:纵向拉伸比为6:1;横向拉伸比为3:1;拉伸纵横比为2:1。The difference between Comparative Example 7 and Example 1 is that: the longitudinal stretch ratio is 6:1; the transverse stretch ratio is 3:1; the stretch aspect ratio is 2:1.
将对比例3~7制备标称厚度为45μm的生物降解热收缩膜,薄膜测试的各项性能如下表3:Biodegradable heat-shrinkable films with a nominal thickness of 45 μm were prepared from Comparative Examples 3 to 7. The properties of the film tests are as follows in Table 3:
表3table 3
由上表3可知,与对比例3~7相比,实施例1中制备的生物降解热收缩膜在纵向和横向上的热收缩率可以达到55%以上,具有优异的收缩包裹保护性;另外,热收缩率还较大地受到拉伸纵横比的影响,在流延熔体冷却至收卷过程即具备一定的纵向拉伸比的情况下,实施例1(拉伸纵横比为1:3)制备的生物降解热收缩膜的热收缩率的均衡性(各向同性),明显优于对比例3~7(拉伸纵横比分别为1:5、1:1、5:1和2:1)制备的生物降解热收缩膜。It can be seen from the above Table 3 that compared with Comparative Examples 3-7, the thermal shrinkage rate of the biodegradable heat shrinkable film prepared in Example 1 can reach more than 55% in the longitudinal and transverse directions, and has excellent shrink wrap protection; in addition , the thermal shrinkage rate is also greatly affected by the stretching aspect ratio. In the case of cooling the casting melt to a certain longitudinal stretching ratio during the winding process, Example 1 (the stretching aspect ratio is 1:3) The balance (isotropy) of the thermal shrinkage rate of the prepared biodegradable heat shrinkable film is significantly better than that of Comparative Examples 3 to 7 (the stretching aspect ratios are 1:5, 1:1, 5:1 and 2:1 respectively). ) prepared biodegradable heat shrinkable film.
另外,发明人发现当拉伸纵横比系数过小或过大时,即纵向拉伸比过大或横向拉伸比过大时,另一方向的收缩率会出现下降趋势(如对比例6和对比例7),其原因主要在于:首先整个流延过程存在一定的初始纵向拉伸行为,叠加纵向拉伸比会导致实际纵向拉伸比偏大,其次更为重要的是生物降解聚酯材料的分子链拉伸取向过程,单向取向度过大时会导致分子链在另一方向上发生松弛行为从而产生解取向,从而导致了另一方向的热收缩率发生下降。In addition, the inventors have found that when the stretch aspect ratio coefficient is too small or too large, that is, when the longitudinal stretch ratio is too large or the transverse stretch ratio is too large, the shrinkage in the other direction tends to decline (as in Comparative Examples 6 and Comparative example 7), the main reasons are: firstly, there is a certain initial longitudinal stretching behavior in the entire casting process, and the superposition of the longitudinal stretching ratio will lead to a larger actual longitudinal stretching ratio, and secondly, the more important thing is that the biodegradable polyester material In the stretching and orientation process of molecular chains, when the one-way orientation is too large, the molecular chains will relax in the other direction, resulting in disorientation, which will lead to a decrease in the thermal shrinkage rate in the other direction.
上述数据表明,纵向拉伸比、横向拉伸比以及拉伸纵横比都需要控制在适当范围内,才能够实现纵向和横向高热收缩率和均衡性。The above data show that the longitudinal stretch ratio, transverse stretch ratio, and stretch aspect ratio all need to be controlled within an appropriate range in order to achieve high thermal shrinkage and balance in the longitudinal and transverse directions.
对比例8~10拉伸处理后不同定型方式优化Optimization of different shaping methods after stretching treatment in comparative examples 8-10
对比例8和实施例1的区别在于:步骤(3)和步骤(4)中,在纵向拉伸和横向拉伸后不进行冷定型处理。The difference between Comparative Example 8 and Example 1 is that in step (3) and step (4), cold setting treatment is not carried out after longitudinal stretching and transverse stretching.
对比例9和实施例1的区别在于:冷定型处理的温度为30℃。The difference between Comparative Example 9 and Example 1 is that the temperature of the cold setting treatment is 30°C.
对比例10和实施例1的区别在于:步骤(3)和(4)中,在纵向拉伸和横向拉伸后,采用6组热定型辊进行处理,定型温度为45℃。The difference between Comparative Example 10 and Example 1 is that in steps (3) and (4), after longitudinal stretching and transverse stretching, 6 sets of heat setting rollers are used for processing, and the setting temperature is 45°C.
将对比例8~10制备标称厚度为45μm的生物降解热收缩膜,薄膜测试的各项性能如下表4:Biodegradable heat-shrinkable films with a nominal thickness of 45 μm were prepared from Comparative Examples 8-10. The properties of the film tests are as follows in Table 4:
表4Table 4
由上表4可知,无论是纵向拉伸还是横向拉伸,分子链取向后进行主动强制冷却的结晶和定型,有助于避免解取向。对比例8中在纵向拉伸和横向拉伸之后并未进行冷定型处理,分子链解取向明显,制备的生物降解热收缩膜的纵向、横向热收缩率较低。而实施例1中制备的生物降解热收缩膜(冷定型处理的温度为 12℃)的双向热收缩率也明显优于对比例9的(冷却温度为30℃)的生物降解热收缩膜。而对比例10采用热定型工艺明显造成了生物降解热收缩膜分子链的松弛,解取向明显,几乎丧失热收缩率。It can be seen from the above table 4 that whether it is longitudinal stretching or transverse stretching, crystallization and setting by active forced cooling after molecular chain orientation help to avoid deorientation. In Comparative Example 8, no cold setting treatment was carried out after the longitudinal stretching and transverse stretching, the molecular chain deorientation was obvious, and the longitudinal and transverse heat shrinkage rates of the prepared biodegradable heat-shrinkable film were relatively low. The bidirectional heat shrinkage rate of the biodegradable heat-shrinkable film prepared in Example 1 (cold-setting treatment temperature is 12°C) is also significantly better than that of the biodegradable heat-shrinkable film in Comparative Example 9 (cooling temperature is 30°C). In comparison example 10, the thermal setting process obviously caused the molecular chain relaxation of the biodegradable heat-shrinkable film, the de-orientation was obvious, and the thermal shrinkage rate was almost lost.
对比例11~13不同生物降解材料的生物降解热收缩膜制备Preparation of biodegradable heat-shrinkable films of different biodegradable materials in comparative examples 11-13
对比例11与实施例10的区别在于:A层配方:PLA2份,PBAT98份,滑石粉5份,爽滑剂0.5份,抗氧剂0.2份,扩链剂0.1份。The difference between Comparative Example 11 and Example 10 is: A-layer formula: 2 parts of PLA, 98 parts of PBAT, 5 parts of talcum powder, 0.5 part of slippery agent, 0.2 part of antioxidant, and 0.1 part of chain extender.
对比例12与实施例10的区别在于:PPC(聚甲基乙撑碳酸酯,市售薄膜级) 为95份,PLA为5份,滑石粉为5份,爽滑剂0.5份,抗氧剂0.2份,扩链剂 0.1份。The difference between Comparative Example 12 and Example 10 is: PPC (polymethylethylene carbonate, commercially available film grade) is 95 parts, PLA is 5 parts, talcum powder is 5 parts, smooth agent 0.5 part, antioxidant 0.2 parts, chain extender 0.1 parts.
对比例13与实施例10的区别在于:PET(聚对苯二甲酸乙二醇酯,市售薄膜级)为95份,PLA为5份,滑石粉为5份,爽滑剂0.5份,抗氧剂0.2份,扩链剂0.1份;于220~270℃下熔融。The difference between Comparative Example 13 and Example 10 is: PET (polyethylene terephthalate, commercially available film grade) is 95 parts, PLA is 5 parts, talcum powder is 5 parts, smooth agent 0.5 part, anti- 0.2 part of oxygen agent, 0.1 part of chain extender; melt at 220-270°C.
将对比例11~13制备标称厚度为45μm的生物降解热收缩膜,薄膜测试的各项性能如下表5:Biodegradable heat-shrinkable films with a nominal thickness of 45 μm were prepared from Comparative Examples 11 to 13. The properties of the film tests are shown in Table 5:
表5table 5
由上表5可以看出,聚乳酸特有的分子链结构和晶型排布对热收缩率(无论是纵向和横向)都有重要影响,可通过优化配方中的聚乳酸PLA份数来调整生物降解热收缩膜的热收缩率关键指标。对比例11中采用了单层、高PBAT含量的热收缩膜,其力学性能方面,虽然柔韧性高于实施例1,但是却无热收缩性。对比例12~13中,不同聚酯成分在实施例1中特定的激冷辊温度、冷定型处理、拉伸纵横比、以及纵向、横向拉伸比条件下,没有体现出足够的热收缩率,且透光率、雾度以及撕裂强度也与实施例1具有较大差距。对比例11~13制备的生物降解热收缩膜的综合性能效果远低于实施例1。It can be seen from the above table 5 that the unique molecular chain structure and crystal form arrangement of polylactic acid have an important influence on the heat shrinkage rate (both longitudinal and transverse), and the biological shrinkage can be adjusted by optimizing the number of PLA parts in the formula. The key index of heat shrinkage rate of degraded heat shrinkable film. In Comparative Example 11, a single-layer heat-shrinkable film with high PBAT content was used. Although its mechanical properties were higher than that of Example 1 in terms of flexibility, it had no heat shrinkability. In Comparative Examples 12 to 13, different polyester components did not show sufficient thermal shrinkage under the conditions of specific chill roll temperature, cold setting treatment, stretching aspect ratio, and longitudinal and transverse stretch ratios in Example 1. , and the light transmittance, haze and tear strength also have a large gap with Example 1. The comprehensive performance effect of the biodegradable heat-shrinkable films prepared in Comparative Examples 11-13 is much lower than that of Example 1.
前述的实例仅是说明性的,用于解释本发明所述方法的一些特征。所附的权利要求旨在要求可以设想的尽可能广的范围,且本文所呈现的实施例为申请人真实试验结果加以论证。因此,申请人的用意是所附的权利要求不被说明本发明的特征的示例的选择限制。在权利要求中所用的一些数值范围也包括了在其之内的子范围,这些范围中的变化也应在可能的情况下解释为被所附的权利要求覆盖。The foregoing examples are illustrative only, and are used to explain some features of the methods described in the present invention. The appended claims are intended to have the broadest scope conceivable and the examples presented herein are evidenced by applicants' actual tests. Accordingly, it is the applicant's intention that the appended claims not be limited by the selection of examples which characterize the invention. Certain numerical ranges used in the claims also include sub-ranges therein, and changes within these ranges should also be construed as being covered by the appended claims where possible.
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