CN115673447A - Molybdenum wire punching device for reciprocating wire moving machine tool and using method thereof - Google Patents
Molybdenum wire punching device for reciprocating wire moving machine tool and using method thereof Download PDFInfo
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- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 238000000034 method Methods 0.000 title claims description 11
- 238000004080 punching Methods 0.000 title claims 2
- 229910052751 metal Inorganic materials 0.000 claims abstract description 60
- 239000002184 metal Substances 0.000 claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 238000005491 wire drawing Methods 0.000 claims abstract description 38
- 238000004804 winding Methods 0.000 claims abstract description 6
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Abstract
本发明提供一种用于往复走丝机床的钼丝穿孔装置,应用于电火花线切割技术领域,包括储丝机构和拉丝机构,储丝机构包括套接有储丝筒的辅助筒,储丝筒分为储丝端和收丝端,储丝端和收丝端的金属丝绕设方向相反;穿孔装置还包括分别架设于待切割工件上方和下方的辅助板,辅助板上安装有至少一个导向轮,辅助板上安装有用于牵引、固定金属丝的拉丝机构;拉丝机构包括安装有第一夹紧板的滑块,第一夹紧板与第二夹紧板卡接固定,第一夹紧板、第二夹紧板上分别连接有至少一个用于夹紧金属丝的凸块。通过两个拉丝机构分别牵引金属丝移动,依靠两根金属丝的快速分离和连接实现快速穿孔,能够避免工作人员来回走动穿丝,有利于提高工作效率。
The invention provides a molybdenum wire perforating device for a reciprocating wire machine tool, which is applied in the field of wire electric discharge cutting technology, and includes a wire storage mechanism and a wire drawing mechanism. The wire storage mechanism includes an auxiliary cylinder sleeved with a wire storage cylinder. The barrel is divided into a wire storage end and a wire receiving end. The wire winding directions of the wire storage end and the wire receiving end are opposite; the perforation device also includes auxiliary plates installed above and below the workpiece to be cut, and at least one guide plate is installed on the auxiliary plate. A wire drawing mechanism for pulling and fixing the metal wire is installed on the auxiliary plate; The plate and the second clamping plate are respectively connected with at least one projection for clamping the metal wire. The two wire drawing mechanisms respectively pull the metal wires to move, relying on the rapid separation and connection of the two wires to achieve fast perforation, which can avoid the staff walking back and forth to thread the wires, which is conducive to improving work efficiency.
Description
技术领域technical field
本发明属于电火花线切割技术领域,具体涉及一种用于往复走丝机床的钼丝穿孔装置及其使用方法。The invention belongs to the technical field of wire electric discharge cutting, and in particular relates to a molybdenum wire perforating device for a reciprocating wire machine tool and a method for using the same.
背景技术Background technique
电火花线切割加工,有时又称线切割。其基本工作原理是利用连续移动的细金属丝(称为电极丝)作电极,对工件进行脉冲火花放电蚀除金属、切割成型。Wire-cut EDM, sometimes called wire-cutting. Its basic working principle is to use a continuously moving thin metal wire (called an electrode wire) as an electrode to perform pulse spark discharge on the workpiece to etch the metal and cut it into shape.
电火花线切割技术是特种加工的一种,它不同于传统加工技术需要用机械力和机械能来切除,而主要利用电能来实现对材料的加工。所以,电火花线切割技术不受材料性能的限制,可以加工任何硬度、强度、脆性的材料,在现阶段的机械加工中占有很重要的地位。Wire EDM technology is a kind of special processing. It is different from traditional processing technology that needs to use mechanical force and mechanical energy to cut, but mainly uses electric energy to realize the processing of materials. Therefore, WEDM technology is not limited by material properties, and can process any hardness, strength, and brittle materials, which occupies a very important position in the current mechanical processing.
传统穿孔需要操作储丝筒移动至一边,拆下钼丝,完成穿孔后再将其固定至储丝筒上,操作工需要来回走动并操作储丝筒,时间长,操作繁琐。Traditional piercing needs to operate the wire storage cylinder to move to one side, remove the molybdenum wire, and then fix it to the wire storage cylinder after piercing. The operator needs to walk back and forth and operate the wire storage cylinder, which takes a long time and the operation is cumbersome.
发明内容Contents of the invention
鉴于现有技术中存在上述问题,本发明的目的是提供一种用于往复走丝机床的钼丝穿孔装置及其使用方法,通过两个拉丝机构分别牵引金属丝向待切割工件移动,依靠两根金属丝的快速分离和连接实现快速穿孔,能够避免工作人员来回走动穿丝,有利于提高工作效率。In view of the above-mentioned problems in the prior art, the purpose of the present invention is to provide a molybdenum wire perforating device for a reciprocating wire machine tool and a method of use thereof. Two wire drawing mechanisms respectively pull the metal wire to move to the workpiece to be cut, relying on two The rapid separation and connection of the root metal wires realizes rapid perforation, which can avoid the staff from walking back and forth to thread the wires, and is conducive to improving work efficiency.
一种用于往复走丝机床的钼丝穿孔装置,包括储丝机构和拉丝机构,所述储丝机构包括辅助筒,所述辅助筒上套接有绕设有金属丝的储丝筒,所述储丝筒分为储丝端和收丝端,所述储丝端和收丝端金属丝的绕设方向相反;A molybdenum wire perforating device for a reciprocating wire machine tool, including a wire storage mechanism and a wire drawing mechanism, the wire storage mechanism includes an auxiliary cylinder, and a wire storage cylinder wrapped with a metal wire is sleeved on the auxiliary cylinder. The wire storage cylinder is divided into a wire storage end and a wire receiving end, and the wire winding directions of the wire storage end and the wire receiving end are opposite;
所述穿孔装置还包括分别架设于待切割工件上方和下方的辅助板,所述辅助板上安装有至少一个导向轮,所述辅助板上安装有拉丝机构,所述拉丝机构用于牵引、固定所述金属丝;The perforating device also includes auxiliary boards erected above and below the workpiece to be cut, at least one guide wheel is installed on the auxiliary board, and a wire drawing mechanism is installed on the auxiliary board, and the wire drawing mechanism is used for pulling and fixing said wire;
所述拉丝机构包括滑块,所述滑块与辅助板滑动套接,所述滑块上安装有第一夹紧板,所述第一夹紧板与第二夹紧板卡接固定,所述第一夹紧板、第二夹紧板均为阶梯状,所述第一夹紧板、第二夹紧板相向的一端分别连接有至少一个用于夹紧金属丝的凸块,所述凸块的截面为梯形。The wire drawing mechanism includes a slider, the slider is slidably socketed with the auxiliary plate, the first clamping plate is installed on the slider, the first clamping plate is clamped and fixed with the second clamping plate, and the Both the first clamping plate and the second clamping plate are stepped, and the opposite ends of the first clamping plate and the second clamping plate are respectively connected with at least one protrusion for clamping the wire. The section of the bump is trapezoidal.
为了便于拉丝机构拉丝,所述储丝端、收丝端上的金属丝一端与储丝筒固定连接,另一端分别连接有连接件。In order to facilitate wire drawing by the wire drawing mechanism, one end of the metal wire on the wire storage end and the wire collection end is fixedly connected to the wire storage tube, and the other ends are respectively connected with connectors.
为了实现快速连接和分离,所述连接件为钩子、磁吸块、卡扣中的任意一种。In order to realize fast connection and separation, the connecting part is any one of hooks, magnetic blocks and buckles.
为了便于拉丝机构自动移动,从而牵引金属丝完成穿丝操作,所述辅助板上安装有电动滑轨,所述滑块与电动滑轨上的移动件连接。In order to facilitate the automatic movement of the wire drawing mechanism, thereby pulling the metal wire to complete the wire threading operation, an electric slide rail is installed on the auxiliary plate, and the slide block is connected with a moving part on the electric slide rail.
为了便于储丝筒上丝,所述储丝筒与辅助筒可拆卸连接,所述辅助筒的一端与电机的驱动轴连接,用于带动储丝筒转动。In order to facilitate the loading of the wire storage cylinder, the wire storage cylinder is detachably connected to the auxiliary cylinder, and one end of the auxiliary cylinder is connected to the drive shaft of the motor to drive the wire storage cylinder to rotate.
为了便于将金属丝涨紧,所述辅助板上连接有至少一个固定杆,所述固定杆上安装有第一伸缩杆,所述第一伸缩杆上安装有导向轮,所述辅助板上连接有至少一个第二伸缩杆,所述第二伸缩杆上安装有导向轮。In order to facilitate tensioning of the metal wire, at least one fixed rod is connected to the auxiliary board, and a first telescopic rod is installed on the fixed rod, and guide wheels are installed on the first telescopic rod, and the auxiliary board is connected to There is at least one second telescopic rod on which guide wheels are installed.
为了将金属丝与拉丝机构夹紧固定,所述滑块上安装有连接杆,所述连接杆通过连接块与第一夹紧板连接,所述第一夹紧板通过螺栓与第二夹紧板卡接固定。In order to clamp and fix the metal wire and the wire drawing mechanism, a connecting rod is installed on the slider, and the connecting rod is connected to the first clamping plate through the connecting block, and the first clamping plate is connected to the second clamping plate through bolts. The board is clamped and fixed.
为了便于使金属丝能够上下移动,所述滑块上安装有第三伸缩杆,所述第三伸缩杆通过连接块与第一夹紧板连接,所述第一夹紧板通过螺栓与第二夹紧板卡接固定。In order to facilitate the metal wire to move up and down, a third telescopic rod is installed on the slider, and the third telescopic rod is connected to the first clamping plate through a connecting block, and the first clamping plate is connected to the second clamping plate through bolts. The clamping plate is clamped and fixed.
本发明的另一方面,还提出了一种用于往复走丝机床的钼丝穿孔装置的使用方法,包括如下步骤:Another aspect of the present invention also proposes a method for using a molybdenum wire perforating device for a reciprocating wire machine tool, comprising the following steps:
S1、将储丝筒的储丝端和收丝端上金属丝的一端分别与对应位置的拉丝机构连接;S1. Connect one end of the metal wire on the wire storage end and the wire collection end of the wire storage drum to the wire drawing mechanism at the corresponding position respectively;
S2、拉丝机构通过电动滑轨将金属丝经过导向轮牵引至待切割工件的位置处;S2. The wire drawing mechanism pulls the wire through the guide wheel to the position of the workpiece to be cut through the electric slide rail;
S3、从拉丝机构上取下金属丝,然后将两根金属丝中的一根金属丝穿过待切割工件上的孔后,再将两根金属丝连接;S3, take off the metal wire from the wire drawing mechanism, then pass one of the two metal wires through the hole on the workpiece to be cut, and then connect the two metal wires;
S4、启动电机带动辅助筒转动,从而带动第一储丝筒、第二储丝筒转动,使两根金属丝的接口远离带切割工件;S4. Start the motor to drive the auxiliary cylinder to rotate, thereby driving the first wire storage cylinder and the second wire storage cylinder to rotate, so that the interface of the two metal wires is far away from the cutting workpiece;
S5、通过金属丝完成切割后,将两根金属丝的连接端分离,并通过对应位置的拉丝机构分别将两根金属丝的连接端夹紧固定。S5. After the cutting is completed by the metal wire, the connection ends of the two metal wires are separated, and the connection ends of the two metal wires are respectively clamped and fixed by the wire drawing mechanism at the corresponding position.
所述金属丝与拉丝机构连接的过程包括如下步骤:The process that described metal wire is connected with wire-drawing mechanism comprises the following steps:
拧动螺栓将第二夹紧板与第一夹紧板分离后,将金属丝放置于第一夹紧板、第二夹紧板之间,使凸块将金属丝夹紧,再通过螺栓将第一夹紧板、第二夹紧板卡接固定。After turning the bolt to separate the second clamping plate from the first clamping plate, place the metal wire between the first clamping plate and the second clamping plate, so that the protrusion clamps the metal wire, and then tightens the wire through the bolt. The first clamping plate and the second clamping plate are clamped and fixed.
本发明的有益效果是:该用于往复走丝机床的钼丝穿孔装置及其使用方法,通过第一夹紧板和第二夹紧板上的凸块将金属丝卡紧固定,通过两个拉丝机构分别牵引金属丝向待切割工件移动,依靠两根金属丝的快速分离和连接实现快速穿孔,能够避免工作人员来回走动穿丝,缩短工作时间,有利于提高工作效率。The beneficial effects of the present invention are: the molybdenum wire perforating device for reciprocating wire machine tool and its use method, the metal wire is clamped and fixed by the protrusions on the first clamping plate and the second clamping plate, through two The wire drawing mechanism respectively pulls the metal wires to move to the workpiece to be cut, relying on the rapid separation and connection of the two metal wires to achieve fast perforation, which can avoid the staff walking back and forth to thread the wire, shorten the working time, and help improve work efficiency.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention. In the attached picture:
图1是本发明穿孔装置拉丝时状态的结构示意图;Fig. 1 is a schematic structural view of the state of the perforating device of the present invention when drawing;
图2是本发明穿孔装置穿孔后状态的结构示意图;Fig. 2 is a schematic structural view of the perforated state of the perforating device of the present invention;
图3是本发明拉丝机构的结构示意图;Fig. 3 is the structural representation of wire drawing mechanism of the present invention;
图4是本发明拉丝机构的另一种结构示意图。Fig. 4 is another structural schematic diagram of the drawing mechanism of the present invention.
图中标记为:1、辅助筒;2、储丝筒;4、电机;5、辅助板;6、拉丝机构;601、滑块;602、连接杆;603、连接块;604、第一夹紧板;605、第二夹紧板;606、凸块;607、第三伸缩杆;7、待切割工件;8、固定杆;9、第一伸缩杆;10、导向轮;11、金属丝;12、第二伸缩杆。Marked in the figure: 1, auxiliary cylinder; 2, wire storage cylinder; 4, motor; 5, auxiliary plate; 6, wire drawing mechanism; 601, slider; 602, connecting rod; 603, connecting block; Tight plate; 605, the second clamping plate; 606, bump; 607, the third telescopic rod; 7, the workpiece to be cut; 8, fixed rod; 9, the first telescopic rod; 10, guide wheel; 11, wire ; 12, the second telescopic rod.
具体实施方式Detailed ways
实施例一Embodiment one
如图1至图2所示,一种用于往复走丝机床的钼丝穿孔装置,包括储丝机构和拉丝机构6,储丝机构包括辅助筒1,辅助筒1上套接有绕设有金属丝11的储丝筒2,储丝筒2与辅助筒1可拆卸连接,可通过固定螺栓固定,有利于储丝筒2的拆卸与固定,便于上丝,辅助筒1的一端与电机4的驱动轴连接,用于带动储丝筒2转动,实现收丝或放丝。As shown in Figures 1 to 2, a molybdenum wire perforating device for a reciprocating wire machine tool includes a wire storage mechanism and a
储丝筒2分为储丝端和收丝端,所述储丝端和收丝端金属丝11的绕设方向相反,绕线相反便于两根金属丝11分别收丝、放丝,便于切割时通过辅助筒1转动使连接端远离待切割工件,所述储丝端、收丝端上的金属丝11一端与储丝筒2固定连接,另一端分别连接有连接件,连接件为钩子、磁吸块、卡扣中的任意一种,还可通过焊接方式实现金属丝11的快速连接,通过剪断方式实现金属丝11的快速分离。The
穿孔装置还包括分别架设于待切割工件7上方和下方的辅助板5,辅助板5上安装有至少一个导向轮10,导向轮10用于引导金属丝11的方向,辅助板5上安装有拉丝机构6,拉丝机构6用于牵引、固定金属丝11,拉丝机构6能够实现自动拉丝功能,避免工作人员来回走动拉丝,缩短操作时间。The perforating device also includes
拉丝机构6包括滑块601,滑块601与辅助板5滑动套接,辅助板5上安装有电动滑轨,滑块601与电动滑轨上的移动件连接,电动滑轨为现有技术,主要实现带动滑块601移动的功能,在此不做赘述。The
滑块601上安装有连接杆602,连接杆602通过连接块603与第一夹紧板604连接,第一夹紧板604通过螺栓与第二夹紧板605卡接固定,第一夹紧板604、第二夹紧板605均为阶梯状,第一夹紧板604、第二夹紧板605相向的一端分别连接有至少一个用于夹紧金属丝11的凸块606,凸块606的截面为梯形,凸块606用于将金属丝11夹紧固定,提高金属丝11与第一夹紧板604、第二夹紧板605之间的紧密性。A connecting
辅助板5上连接有至少一个固定杆8,固定杆8上安装有第一伸缩杆9,第一伸缩杆9上安装有导向轮10,辅助板5上连接有至少一个第二伸缩杆12,第二伸缩杆12上安装有导向轮10,第一伸缩杆9、第二伸缩杆12均用于调节导向轮10的位置,便于涨紧金属丝11。The
实施例二Embodiment two
如图4所示,本实施例的结构与实施例一中基本相同,其不同之处在于:本实施例滑块601上安装有第三伸缩杆607,第三伸缩杆607通过连接块603与第一夹紧板604连接,第一夹紧板604通过螺栓与第二夹紧板605卡接固定,通过第三伸缩杆607带动第一夹紧板604和第二夹紧板605移动,提高拉丝机构6的使用灵活性,便于将金属丝11移动至适宜位置处。As shown in Figure 4, the structure of this embodiment is basically the same as that of Embodiment 1, the difference being that: a third
实施例三Embodiment Three
本发明的另一方面,还提出了一种用于往复走丝机床的钼丝穿孔装置的使用方法,包括如下步骤:Another aspect of the present invention also proposes a method for using a molybdenum wire perforating device for a reciprocating wire machine tool, comprising the following steps:
S1、将储丝筒2的储丝端和收丝端上金属丝11的一端分别与对应位置的拉丝机构6连接;S1. Connect one end of the
S2、拉丝机构6通过电动滑轨将金属丝11经过导向轮10牵引至待切割工件7的位置处;S2. The
S3、从拉丝机构6上取下金属丝11,然后将两根金属丝11中的一根金属丝11穿过待切割工件7上的孔后,再将两根金属丝11连接;S3, remove the
S4、启动电机4带动辅助筒1转动,从而带动第一储丝筒2、第二储丝筒3转动,使两根金属丝11的接口远离带切割工件7;S4, start the
S5、通过金属丝11完成切割后,将两根金属丝11的连接端分离,并通过对应位置的拉丝机构6分别将两根金属丝11的连接端夹紧固定。S5. After the cutting is completed by the
金属丝11与拉丝机构6连接的过程包括如下步骤:The process that
拧动螺栓将第二夹紧板605与第一夹紧板604分离后,将金属丝11放置于第一夹紧板604、第二夹紧板605之间,使凸块606将金属丝11夹紧,再通过螺栓将第一夹紧板604、第二夹紧板605卡接固定。After turning the bolt to separate the
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments The recorded technical solutions are modified, or some of the technical features are equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims (10)
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Cited By (1)
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CN117047214A (en) * | 2023-09-15 | 2023-11-14 | 河北华烨机械科技有限公司 | Balanced wire feeding device for aircraft skeleton wire cutting |
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CN113199099A (en) * | 2021-05-05 | 2021-08-03 | 重庆台立克智能装备有限公司 | Automatic wire feeding device and method for wire cut electrical discharge machine |
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