CN115653672A - An intelligent reloading system and control method for a parking lot at the bottom of an auxiliary inclined shaft - Google Patents
An intelligent reloading system and control method for a parking lot at the bottom of an auxiliary inclined shaft Download PDFInfo
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Abstract
本发明涉及矿井辅助运输领域,具体而言,涉及一种副斜井井底车场智能转载系统及控制方法,该智能装载系统主要包括提升机专用勾头车、电机车机器人、平板车、空轨转载机器人、单轨吊机器人、轨道吊、标准容器、称重单元、GPS模块、通讯模块、机器人感知控制单元。称重单元和GPS模块将平板车的重量和位置信息传递给机器人感知控制单元,机器人感知控制单元汇总多种信息并控制每一个机器人的运动行为。本发明实现了对平板车重量和位置信息的监控、对每一个机器人周边环境的感知及对机器人本身的控制,可及时准确地掌握副斜井井底车场的生产运行状况,智能高效地实现副斜井井底车场装载过程,优化转载过程,提高转载效率,并取得较高经济效益。
The present invention relates to the field of auxiliary transportation in mines, in particular to an intelligent reloading system and control method for auxiliary inclined shaft bottom yards. Robot, monorail crane robot, track crane, standard container, weighing unit, GPS module, communication module, robot perception control unit. The weighing unit and GPS module transmit the weight and position information of the flatbed to the robot perception control unit, which summarizes various information and controls the movement behavior of each robot. The invention realizes the monitoring of the weight and position information of the flatbed truck, the perception of the surrounding environment of each robot and the control of the robot itself, and can timely and accurately grasp the production and operation status of the auxiliary inclined shaft bottom yard, and realize the auxiliary inclined shaft intelligently and efficiently. The loading process at the bottom of the well is optimized, the reloading process is improved, the reloading efficiency is improved, and higher economic benefits are achieved.
Description
技术领域technical field
本发明涉及矿井辅助运输领域,具体涉及一种副斜井井底车场智能转载系统及控制方法。The invention relates to the field of auxiliary transportation in mines, in particular to an intelligent reloading system and control method for a parking lot at the bottom of an auxiliary inclined shaft.
背景技术Background technique
矿井的电机车、单轨吊、转载机器人等运输系统是矿井辅助运输系统的主动脉,是运输系统安全、高效运行的重要保障。目前,电机车或单轨吊等运输系统的调度大多为人工调度,部分依靠可编程控制器为主的“信集闭”系统,通过人工操作,状态实现对井下运输车的调度,存在无法及时掌握井下路况信息、只能针对局部进行调度、运输效率低等问题。The transportation systems such as electric locomotives, monorail cranes, and reloading robots in mines are the aorta of mine auxiliary transportation systems and an important guarantee for the safe and efficient operation of transportation systems. At present, the dispatching of transportation systems such as electric locomotives or monorail cranes is mostly manual dispatching, partly relying on the "signal collection and closing" system based on programmable controllers. Underground road condition information, only local dispatching, low transportation efficiency and other issues.
随着井下现代开采技术自动化程度的提高,矿山企业面对如何提高工作效率、提高工作安全系数、提高运营效率等现状,对井下运输系统的自动化、信息化的需求也越来越高。对于现有的电机车或单轨吊等运输系统而言,如何提供一种能够高效的实现井下运输智能转载和有效控制的方法是实现无人化、少人化的技术难题。With the improvement of the automation of underground modern mining technology, mining enterprises face the current situation of how to improve work efficiency, improve work safety factor, and improve operation efficiency. The demand for automation and informatization of underground transportation systems is also increasing. For existing transportation systems such as electric locomotives or monorail cranes, how to provide a method that can efficiently realize intelligent reloading and effective control of underground transportation is a technical problem to achieve unmanned and less-humanized.
发明内容Contents of the invention
针对上述存在的技术不足,本发明的目的是提供一种副斜井井底车场智能转载系统及控制方法,其通过信息技术和智能控制方法,对井底车场信息、各种车辆的状态信息进行分析,实现井底车场的智能转载和自主运行,进而实现井底车场辅助运输的智能化并且提升运输的效率。In view of the above-mentioned technical deficiencies, the object of the present invention is to provide an intelligent reloading system and control method for the parking lot at the bottom of the auxiliary inclined shaft. Analysis to realize the intelligent reloading and autonomous operation of the underground yard, and then realize the intelligentization of the auxiliary transportation of the underground yard and improve the efficiency of transportation.
为解决上述技术问题,本发明采用如下技术方案:In order to solve the problems of the technologies described above, the present invention adopts the following technical solutions:
一种副斜井井底车场智能转载系统,包括巷道以及转载运输设备,所述巷道包括副井、副井口车场、副斜井井底车场、大巷以及上部车场,所述转载运输设备为智能转载运输设备,包括:第一智能转载装置、提升机、空轨转载机器人、第二智能转载装置以及单轨吊机器人;其中:An intelligent reloading system for a parking lot at the bottom of an auxiliary inclined shaft, including a roadway and reloading transportation equipment. Reloading transportation equipment, including: the first intelligent reloading device, hoist, empty rail reloading robot, second intelligent reloading device and monorail crane robot; among them:
所述的第一智能转载装置包括提升机专用勾头车、第一电机车机器人、第一平板车列以及第一信号检测单元,第一电机车机器人上集成有第一感知控制单元;所述的第二智能转载装置包括第二电机车机器人、第二平板车列以及第二信号检测单元,第二电机车机器人上集成有第二感知控制单元;所述的空轨转载机器人上集成有第三感知控制单元;所述的单轨吊机器人上集成有第四感知控制单元;The first intelligent reloading device includes a special hook car for the hoist, a first electric locomotive robot, a first flat car train and a first signal detection unit, and a first perception control unit is integrated on the first electric locomotive robot; The second intelligent reloading device includes a second electric locomotive robot, a second flat train and a second signal detection unit, the second electric locomotive robot is integrated with a second perception control unit; the empty rail reloading robot is integrated with a third perception A control unit; the monorail crane robot is integrated with a fourth perception control unit;
所述的第一信号检测单元,用于检测第一平板车列的位置信息和重量信息,并反馈至第一、第三感知控制单元;The first signal detection unit is used to detect the position information and weight information of the first flatbed train, and feed back to the first and third perception control units;
所述的第二信号检测单元,用于检测第二平板车列的位置信息和重量信息,并反馈至第二、第四感知控制单元;The second signal detection unit is used to detect the position information and weight information of the second flatbed train, and feed back to the second and fourth perception control units;
所述的第一感知控制单元,根据所接收到的第一平板车列的位置信息、重量信息,控制第一电机车机器人与第一平板车列连接/解离,控制第一电机车机器人启动/制停,控制提升机通过提升机专用勾头车与第一平板车列连接/解离;The first perception control unit, according to the received position information and weight information of the first flatbed train, controls the first electric locomotive robot to connect/disconnect with the first flatbed train, controls the first electric locomotive robot to start/stop Stop, control the hoist to connect/disconnect with the first flat car train through the special hook car for the hoist;
所述的第一电机车机器人,在第一感知控制单元的控制下,能够与第一平板车列连接并带动第一平板车列在副井口车场的工业广场容器装载区与副井口车场的地地转载区之间往返穿梭;The first electric locomotive robot, under the control of the first perception control unit, can be connected with the first flatbed train and drive the first flatbed train to be reloaded in the container loading area of the industrial square of the auxiliary wellhead yard and the ground of the auxiliary wellhead yard. Shuttle between districts;
所述的提升机,在第一感知控制单元的控制下,能够在第一电机车机器人与第一平板车列处于解离的状态下,通过提升机专用勾头车带动第一平板车列在副井口车场的地地转载区与副井坡底的容器地空转载区往返运输;The hoist described above, under the control of the first perception control unit, can drive the first flat car train to the auxiliary wellhead through the special hook car for the hoist when the first electric locomotive robot and the first flat car train are in a state of dissociation. Round-trip transportation between the ground transfer area of the yard and the empty container transfer area at the bottom of the auxiliary well;
所述的第三感知控制单元,根据所接收到的第一平板车列的位置信息、重量信息,控制空轨转载机器人的启动/制停;The third perception control unit controls the start/stop of the empty rail reloading robot according to the received position information and weight information of the first flatbed train;
所述的空轨转载机器人,在第三感知控制单元的控制下,能够在副井坡底容器地空转载区以及第一待转载平板列车停泊位之间往复穿梭并能够将处于副井坡底容器地空转载区的第一平板车列上的满载标准容器吊装、转载至停靠在第一待转载平板列车停泊位的待装载第二平板车列上;第一待转载平板列车停泊位设置在副斜井井底车场上;The empty rail reloading robot, under the control of the third perception control unit, can reciprocate between the empty reloading area of the container at the bottom of the auxiliary shaft slope and the berth of the first flat-bed train to be reloaded, and can move the robot at the bottom of the auxiliary shaft The full-loaded standard container on the first flat train in the empty reloading area of the container is hoisted and transferred to the second flat train to be loaded that is parked at the berth of the first unloaded flat train; the first berth of the unloaded flat train is set on the auxiliary ramp On the bottom of the well;
所述的第二感知控制单元,根据所接收到的第二平板车列的位置信息、重量信息,控制第二电机车机器人与第二平板车列连接/解离;The second perception control unit controls the second electric locomotive robot to connect/disconnect with the second flatbed train according to the received position information and weight information of the second flatbed train;
所述的第二电机车机器人,在第二感知控制单元的控制下,能够与第二平板车列连接并带动第二平板车列沿着第一待转载平板列车停泊位、大巷、第二待转载平板列车停泊位往返穿梭,第二待转载平板列车停泊位设置于上部车场;The second electric locomotive robot, under the control of the second perception control unit, can be connected with the second flat train and drive the second flat train along the berth of the first flat train to be transferred, the avenue, and the second flat train to be transferred. The berths for flatbed trains shuttle back and forth, and the second berth for flatbed trains to be reloaded is set in the upper yard;
所述的第四感知控制单元,根据所接收到的第二平板车列的位置信息、重量信息,控制单轨吊机器人启动/制停;The fourth perception control unit controls the start/stop of the monorail crane robot according to the received position information and weight information of the second flatbed train;
所述的单轨吊机器人,在第四感知控制单元的控制下,能够将处于上部车场容器地空转载位的第二平板车列上的满载标准容器转载至工作面顺槽卸载,并能够将卸载后的标准容器运回第二平板车列。The monorail crane robot described above, under the control of the fourth perception control unit, can transfer the fully loaded standard container on the second flatbed wagon row at the idling loading position of the container in the upper yard to the working surface for unloading along the trough, and can unload the container after unloading. The standard container is transported back to the second flat car column.
优选地,所述副井口车场包括工业广场容器装载区、第一地轨线路以及第一阻车装置;其中:Preferably, the auxiliary wellhead depot includes the container loading area of the industrial square, the first ground rail line and the first vehicle blocking device; wherein:
第一地轨线路从工业广场容器装载区延伸至副井井口位置处,并在紧靠着副井的井口位置处通过配设第一阻车装置形成副井口车场的地地转载区,在紧靠着工业广场容器装载区的位置处设置有轨道吊;The first ground rail line extends from the container loading area of the industrial square to the wellhead of the auxiliary well, and at the wellhead close to the auxiliary well, the ground transfer area of the auxiliary wellhead depot is formed by arranging the first traffic blocking device. A track crane is installed near the container loading area of the industrial square;
所述轨道吊上集成有第五感知控制单元;The track crane is integrated with a fifth perception control unit;
所述的第一信号检测单元所检测到的第一平板车列的位置信息、重量信息能够反馈至第五感知控制单元;The position information and weight information of the first flatbed car train detected by the first signal detection unit can be fed back to the fifth perception control unit;
所述第五感知控制单元能够通过所接收到的第一平板车列的位置信息和重量信息控制轨道吊工作;The fifth perception control unit can control the work of the rail crane through the received position information and weight information of the first flat car train;
所述轨道吊在第五感知控制单元的控制下,能够将工业广场容器装载区堆置的满载标准容器吊装至处于工业广场容器装载区的空载第一平板车列上,直至第一平板车列满载;Under the control of the fifth perception control unit, the rail crane can hoist the full-load standard containers stacked in the container loading area of the industrial plaza to the unloaded first flatbed train in the container loading area of the industrial plaza until the first flatbed train is fully loaded ;
所述的第一电机车机器人,在第一感知控制单元的控制下,带动第一平板车列沿着第一地轨线路在工业广场容器装载区、副井口车场的地地转载区之间往返运行。The first electric locomotive robot, under the control of the first perception control unit, drives the first flatbed car train to run back and forth between the container loading area of the industrial square and the ground-ground reloading area of the auxiliary wellhead depot along the first ground rail line .
优选地,所述的副斜井井底车场包括副井坡底、第二地轨线路、转载空轨线路以及第一待转载平板列车停泊位;其中:Preferably, the parking lot at the bottom of the auxiliary inclined shaft includes the slope bottom of the auxiliary shaft, the second ground rail line, the reloading empty rail line and the berth of the first flat-bed train to be reloaded; wherein:
第二地轨线路从副井坡底延伸到大巷的下端,且第二地轨线路通过在紧靠着副井坡底的位置处设置第二阻车装置以形成前述的副井坡底的容器地空转载区;The second ground rail line extends from the bottom of the auxiliary shaft slope to the lower end of the main road, and the second ground rail line forms the bottom of the auxiliary shaft slope by setting a second vehicle stop device at a position close to the bottom of the auxiliary shaft slope Empty reloading area of the container;
第二地轨线路的部分线路配设有两端均与第二地轨线路连接的第一并行支路;第一并行支路上设置有第一待转载平板列车停泊位;第一并行支路在第一待转载平板列车停泊位的两侧分别对应地设置第三、第四阻车装置;The part line of the second ground track line is equipped with the first parallel branch that both ends are connected with the second ground track line; the first parallel branch is provided with the first berth for flat-bed trains to be reloaded; the first parallel branch is in On both sides of the berth of the first platform train to be reloaded, the third and fourth stoppers are correspondingly arranged;
转载空轨线路在巷道地面的投影线与第一并行支路重合,且转载空轨线路在巷道地面的投影线的一端能够延伸至副井坡底的容器地空转载区,另一端则能够延伸至第一待转载平板列车停泊位;The projection line of the reloading empty rail line on the roadway ground coincides with the first parallel branch road, and one end of the projection line of the reloading empty rail line on the roadway ground can extend to the empty reloading area of the container ground at the bottom of the auxiliary shaft slope, and the other end can extend Arrive at the first berth for flatbed trains to be reloaded;
所述的空轨转载机器人能够悬挂在转载空轨线路上并沿着转载空轨线路运行;The empty rail reloading robot can be suspended on the reloading empty rail line and run along the reloading empty rail line;
所述的第二电机车机器人,在第二感知控制单元的控制下,带动第二平板车列沿着第二地轨线路运行。The second electric locomotive robot, under the control of the second perception control unit, drives the second flatbed train to run along the second ground rail line.
优选地,所述的上部车场包括第三地轨线路、轨道下山、第二待转载平板列车停泊位以及单轨吊空轨线路;其中:Preferably, the upper parking lot includes a third ground rail line, a downhill track, a berth for the second flatbed train to be reloaded, and a monorail crane empty rail line; wherein:
第三地轨线路从大巷的上端延伸到轨道下山,且第三地轨线路的部分线路配设有两端均与第三地轨线路连接的第二并行支路;所述的第二并行支路上设置有第二待转载平板列车停泊位,且第二待转载平板列车停泊位通过在第二并行支路上配设第五、第六阻车装置而形成;The third ground rail line extends from the upper end of the alley to the downhill track, and part of the third ground rail line is equipped with a second parallel branch with both ends connected to the third ground rail line; the second parallel The branch road is provided with a second berth for flatbed trains to be reloaded, and the second berth for flatbed trains to be reloaded is formed by arranging the fifth and sixth vehicle blocking devices on the second parallel branch road;
单轨吊空轨线路在巷道地面的投影线与第二并行支路重合,且单轨吊空轨线路在巷道地面的投影线的一端能够延伸至第二待转载平板列车停泊位,另一端则能够延伸至工作面顺槽;The projection line of the monorail crane empty rail line on the roadway ground coincides with the second parallel branch road, and one end of the projection line of the monorail crane empty rail line on the roadway ground can extend to the berth of the second platform train to be reloaded, and the other end can extend To the working surface along the groove;
所述的单轨吊机器人,在第四感知控制单元的控制下,能够悬挂连接在单轨吊空轨线路的下方并在第二待转载平板列车停泊位、工作面顺槽之间往返运行;The monorail crane robot, under the control of the fourth perception control unit, can be suspended and connected below the empty rail line of the monorail crane and run back and forth between the berth of the second platform train to be reloaded and the trough of the working surface;
所述的第二电机车机器人,在第二感知控制单元的控制下,带动第二平板车列能够顺序沿着第二地轨线路的第一待转载平板列车停泊位、大巷、第三地轨线路第二待转载平板列车停泊位往返运行。The second electric locomotive robot, under the control of the second perception control unit, drives the second flat train to be able to sequentially follow the first berth of the flat train to be reloaded, the main street, and the third ground rail along the second ground rail line. The second berth for flatbed trains to be reloaded on the line runs back and forth.
优选地,所述的第一、第二信号检测单元均包括称重单元、GPS模块;Preferably, the first and second signal detection units both include a weighing unit and a GPS module;
所述第一信号检测单元的称重单元用于检测第一平板车列的重量信息,所述第一信号检测单元的GPS模块用于检测第一平板车列的位置信息;The weighing unit of the first signal detection unit is used to detect the weight information of the first flat car train, and the GPS module of the first signal detection unit is used to detect the position information of the first flat car train;
所述第二信号检测单元的称重单元用于检测第二平板车列的重量信息,所述第二信号检测单元的GPS模块用于检测第二平板车列的位置信息。The weighing unit of the second signal detection unit is used to detect the weight information of the second flatbed train, and the GPS module of the second signal detection unit is used to detect the position information of the second flatbed train.
本发明的另一个技术目的是提供一种上述的副斜井井底车场智能转载系统的控制方法,通过协调控制第一智能转载装置、提升机,实现工业广场容器装载区的满载标准容器与副井坡底的容器地空转载区之间的转载调度;通过协调控制第一智能转载装置以及空轨转载机器人,实现停靠在副井坡底的容器地空转载区的满载第一平板车列的转载调度;通过协调控制第二智能转载装置、单轨吊转载机器人,实现停靠在上部车场的第二待转载平板列车停泊位的满载第二平板车列的转载调度。Another technical purpose of the present invention is to provide a control method for the above-mentioned intelligent reloading system at the bottom of the auxiliary inclined shaft. By coordinating and controlling the first intelligent reloading device and the hoist, the fully loaded standard container and auxiliary container in the container loading area of the industrial plaza can be realized The reloading dispatch between the empty reloading area of the container ground at the bottom of the well slope; through the coordinated control of the first intelligent reloading device and the empty rail reloading robot, the reloading of the fully loaded first flatbed train that stops at the empty reloading area of the container ground at the bottom of the auxiliary well slope Scheduling: by coordinating and controlling the second intelligent reloading device and the monorail crane reloading robot, the reloading dispatch of the fully loaded second flatbed train that stops at the berth of the second flatbed train to be reloaded in the upper yard is realized.
优选地,工业广场容器装载区的满载标准容器与副井坡底的容器地空转载区之间的转载调度,具体包括如下步骤:Preferably, the reloading scheduling between the fully loaded standard container in the container loading area of the industrial plaza and the empty reloading area of the container at the bottom of the auxiliary well slope specifically includes the following steps:
S01:第一信号检测单元将第一平板车列的位置信息和重量信息通过通信模块分别发送给第一、第五感知控制单元;第五感知控制单元对所接收到的第一平板车列的位置信息和重量信息进行处理后,表明第一平板车列处于工业广场容器装载区并呈空载状态时,向轨道吊的执行机构发出执行指令,控制轨道吊的执行机构将料场的满载标准容器吊装到空载的第一平板车列上,直至该空载的第一平板车列满载;S01: the first signal detection unit sends the position information and the weight information of the first flat car train to the first and fifth perception control units respectively through the communication module; the fifth perception control unit is to the received position information of the first flat car train After processing with the weight information, it indicates that when the first flatbed car train is in the container loading area of the industrial square and is in an empty state, an execution command is issued to the actuator of the rail crane, and the actuator of the rail crane is controlled to hoist the full-load standard container in the stockyard to the on the empty first flatbed train until the empty first flatbed train is fully loaded;
S02:第一感知控制单元对所接收到的第一平板车列的位置信息和重量信息进行处理后,表明第一平板车列处于工业广场容器装载区并呈满载状态时,向第一电机车机器人发送执行指令;S02: After the first perception control unit processes the received position information and weight information of the first flat car train, it indicates that when the first flat car train is in the container loading area of the industrial square and is in a fully loaded state, it sends a message to the first electric locomotive robot execute instructions;
S03:第一电机车机器人接收到执行指令后,自动行驶到满载的第一平板车列所在位置后,通过自动连接装置与满载的第一平板车列连接,而后启动第一电机车机器人,推动满载的第一平板车列行至副井口车场的第一阻车装置处;S03: After the first electric locomotive robot receives the execution command, it will automatically drive to the position of the fully loaded first flatbed train, connect with the fully loaded first flatbed train through the automatic connection device, and then start the first electric locomotive robot to push the fully loaded first flatbed train. The first flatbed car row to the first car stop device in the auxiliary wellhead yard;
S04:第一电机车机器人推动满载的第一平板车列到达副井口车场的第一阻车装置处后,第一电机车机器人与满载的第一平板车列之间自动脱开;提升机专用勾头车接收到执行指令,朝向满载的第一平板车列移动以致能够与第一平板车列自动连接;S04: After the first electric locomotive robot pushes the fully loaded first flatbed train to the first stop device at the auxiliary wellhead yard, the first electric locomotive robot is automatically disengaged from the fully loaded first flatbed train; special hook for the hoist The car receives the execution instruction and moves towards the fully loaded first flatbed train so that it can be automatically connected with the first flatbed train;
S05:提升机接收到执行指令,挂载提升机专用勾头车与满载的第一平板车列下井至副井坡底的第二阻车装置处;S05: The hoist receives the execution instruction, mounts the special hook car for the hoist and the fully loaded first flat car train and goes down the well to the second car stop device at the bottom of the auxiliary shaft slope;
S06:满载的第一平板车列在副井坡底完成满载标准容器转载;S06: the full-loaded first flatbed car completes the full-loaded standard container reloading at the bottom of the auxiliary shaft slope;
S07:提升机内集成的感知控制单元对所接收到的第一平板车列的位置信息和重量信息进行处理后,表明第一平板车列处于副井坡底并呈空载状态时,向提升机发出执行指令,控制提升机挂载提升机专用勾头车与空载的第一平板车列,并回收上井;S07: After the perception control unit integrated in the hoist processes the received position information and weight information of the first flatbed train, it indicates that the first flatbed train is at the bottom of the auxiliary shaft and in an unloaded state, and sends a message to the hoist. Execute the instruction, control the hoist to mount the special hook car for the hoist and the first unloaded flat car train, and recover the upper well;
S08:上井后在副井口车场的第一阻车装置处停止,空载的第一平板车列与提升机专用勾头车自动脱离,与第一电机车机器人自动连接;S08: stop at the first vehicle stop device in the auxiliary wellhead parking lot after going up the well, the unloaded first flat car train and the special hook car for the hoist are automatically separated, and are automatically connected with the first electric locomotive robot;
S09:第一电机车机器人拉动空载的第一平板车列回到工业广场容器装载区;在此之前轨道吊在第五感知控制单元的控制下将料场满载标准容器吊装到另一组待装载的第一平板车列,完成对另一组待装载的第一平板车列的装载;S09: The first electric locomotive robot pulls the unloaded first flatbed car column back to the container loading area of the industrial square; before this, the track crane hoisted the full-loaded standard container in the stockyard to another group to be loaded under the control of the fifth perception control unit The first flatbed wagon train of another group is loaded on the first flat wagon train to be loaded;
S10:第一电机车机器人与空载的第一平板车列到达工业广场容器装载区的停车区后自动脱离,自动运行至另一组满载的第一平板车列位置,并与满载的第一平板车列通过自动连接装置连接;S10: The first electric locomotive robot and the unloaded first flatbed train arrive at the parking area of the container loading area of the industrial plaza and then automatically disengage, and automatically run to another group of fully loaded first flatbed trains, and connect with the fully loaded first flatbed train Connect by automatic connection device;
第一电机车机器人推动满载的第一平板车列抵达至副井口车场的阻车装置处,进行下一轮作业。The first electric locomotive robot pushes the fully loaded first flatbed train to the stop device at the auxiliary wellhead yard for the next round of operations.
优选地,通过协调控制空轨转载机器人、第二智能转载装置,完成步骤S06步骤所述的满载的第一平板车列在副井坡底完成容器转载,具体包括如下步骤:Preferably, by coordinating and controlling the empty rail reloading robot and the second intelligent reloading device, the fully loaded first flatbed trolley described in the step S06 is completed at the bottom of the auxiliary shaft to complete the reloading of the container, specifically including the following steps:
S0601:在提升机专用勾头车携带满载的第一平板车列即将抵达副井坡底的阻车装置处时,将自己的重量信息和位置信息发送给空轨转载机器人上所集成的第三感知控制单元;S0601: When the hoist special hook car carries the fully loaded first flat car train and is about to arrive at the car stop device at the bottom of the auxiliary shaft slope, send its own weight information and position information to the third sensor integrated on the empty rail reloading robot control unit;
S0602:第三感知控制单元接到信号后,发出执行指令,控制空轨转载机器人前往满载的第一平板车列处将满载标准容器吊装、转运至停靠在第一待转载平板列车停泊位的待转载第二平板车列;S0602: After the third perception control unit receives the signal, it issues an execution command to control the empty rail reloading robot to go to the fully loaded first flat train to hoist and transfer the fully loaded standard container to the berth of the first flat train to be reloaded. the second flatbed train;
S0603:待转载的第二平板车列装满后将自己的重量信息和位置信息发送到第二电机车机器人上所集成的第一感知控制单元;S0603: Send its weight information and position information to the first perception control unit integrated on the second electric locomotive robot after the second flatbed train to be reloaded is full;
S0604:第一感知控制单元接到信号后,发出执行指令,控制第二电机车机器人拖动满载的第二平板车列经大巷前往上部车场的第二待转载平板列车停泊位;S0604: After the first perception control unit receives the signal, it sends out an execution command to control the second electric locomotive robot to drag the fully loaded second flat train train to the second flat train berth to be reloaded in the upper yard through the main street;
S0605:满载的第二平板车列抵达上部车场的第六阻车装置后,将自己的重量信息和位置信息发送到单轨吊机器人上所集成的第四感知控制单元;第四感知控制单元接到信号后,发出执行指令,控制单轨吊机器人将第二平板车列的满载标准容器转载;S0605: After the fully loaded second flatbed car train arrives at the sixth car stop device in the upper yard, it sends its weight information and position information to the fourth perception control unit integrated on the monorail crane robot; the fourth perception control unit receives the signal Afterwards, an execution instruction is issued to control the monorail crane robot to reload the fully loaded standard container of the second flatbed train;
S0606:转载完成后,第二平板车列就将自己的重量信息和位置信息发送给第二电机车机器人上的,第二电机车机器人拖动回收空载的第二平板车列返回进入副斜井井底车场,推动空载的第二平板车列进入空泊位,等待空轨转载机器人的转载;S0606: After the reloading is completed, the second flat car train sends its weight information and position information to the second electric locomotive robot, and the second electric locomotive robot drags and recovers the unloaded second flat car train to return to the auxiliary inclined shaft At the bottom of the yard, push the unloaded second flatbed train into the empty berth, waiting for the reloading of the empty rail reloading robot;
完成后,第二电机车机器人与第二平板车列自动脱离,等待下一次运输调度的开始。After completion, the second electric locomotive robot will automatically separate from the second flatbed train, waiting for the start of the next transportation dispatch.
优选地,步骤S0605中,上部车场的单轨吊机器人将平板车列的满载标准容器转载,具体包括如下步骤:Preferably, in step S0605, the monorail crane robot in the upper yard reloads the fully loaded standard container of the flatbed train, specifically including the following steps:
S060501:待转载车列停靠进入阻车位置后向单轨吊机器人发送重量信息和位置信息;S060501: Send the weight information and position information to the monorail crane robot after the reloading train stops and enters the blocking position;
S060502:单轨吊机器人接收到信息后,通过感知控制单元前往吊装;S060502: After the monorail crane robot receives the information, it goes to hoisting through the perception control unit;
S060503:单轨吊机器人携带满载标准容器沿单轨吊空轨线路自主运行至工作面顺槽;S060503: The monorail crane robot carries a full load of standard containers and runs autonomously along the empty rail line of the monorail crane to the trough of the working surface;
S060504:在工作面顺槽卸载后,将空载标准容器运回;S060504: After unloading along the trough on the working surface, transport the empty standard container back;
S060505:单轨吊机器人往返,直至待转载平板车列完成转载作业;S060505: The monorail crane robot goes back and forth until the flatbed train to be reloaded completes the reloading operation;
电机车机器人将完成转载的空容器平板车列回收。The electric locomotive robot will complete the recycling of the reloaded empty container flatbed.
本发明的有益效果在于:The beneficial effects of the present invention are:
通过信息技术,将标准容器或者平板车列的重量和位置信息通过远距离无线传输技术传递给机器人感知控制单元,机器人感知控制单元汇总多种信息并控制每一个机器人的运动行为。本发明实现了对平板车重量和位置信息的监控、对每一个机器人周边环境的感知以及对机器人本身的控制,及时准确地掌握副斜井井底车场的生产运行状况,智能高效地实现副斜井井底车场装载过程,达到优化转载过程、提高转载效率、取得较高经济效益的目的。Through information technology, the weight and position information of standard containers or flatbed trains is transmitted to the robot perception control unit through long-distance wireless transmission technology. The robot perception control unit summarizes various information and controls the movement behavior of each robot. The invention realizes the monitoring of the weight and position information of the flatbed truck, the perception of the surrounding environment of each robot, and the control of the robot itself, timely and accurately grasps the production and operation status of the bottom of the auxiliary inclined shaft, and intelligently and efficiently realizes the operation of the auxiliary inclined shaft. The loading process at the bottom of the well can achieve the purpose of optimizing the reloading process, improving the reloading efficiency, and achieving higher economic benefits.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明实施例提供的矿采三区辅运机器人系统平面示意图的框架图;Fig. 1 is a frame diagram of a plane schematic diagram of a three-zone auxiliary transportation robot system in mining provided by an embodiment of the present invention;
图2为本发明实施例提供的地面工业广场及副井口车场装载、转载及车列调度示意图;Fig. 2 is a schematic diagram of loading, reloading and train scheduling of the ground industrial plaza and auxiliary wellhead yard provided by the embodiment of the present invention;
图3为本发明实施例提供的井底车场电机车机器人容器转载及车列调度示意图。Fig. 3 is a schematic diagram of container reloading and train scheduling of the electric locomotive robot in the underground yard provided by the embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
为便于叙述,本发明将穿梭在副井口车场与副井坡底之间的电机车机器人、平板车列对应地记为第一电机车机器人、第一平板车列,将穿梭在副斜井井底车场与上部车场之间的电机车机器人、平板车列对应地记为第二电机车机器人、第二平板车列。For ease of narration, the present invention records the electric locomotive robot and flat car train that shuttle between the auxiliary well head yard and the auxiliary well slope bottom as the first electric locomotive robot and the first flat car train, and shuttles between the auxiliary well bottom parking lot It is correspondingly recorded as the second electric locomotive robot and the second flatbed train with the electric locomotive robot and the flatbed train between the upper yard.
如图1至图3所示,本发明所述的副斜井井底车场智能转载系统,包括巷道以及转载运输设备,所述巷道包括副井、副井口车场、副斜井井底车场、大巷以及上部车场,所述转载运输设备为智能转载运输设备,包括:第一智能转载装置、提升机、空轨转载机器人、第二智能转载装置以及单轨吊机器人;其中:As shown in Fig. 1 to Fig. 3, the intelligent reloading system of auxiliary inclined shaft bottom parking yard according to the present invention includes roadway and reloading transportation equipment, and the roadway includes auxiliary shaft, auxiliary wellhead parking lot, auxiliary inclined shaft bottom parking lot, large Alley and upper yard, the reloading and transportation equipment is intelligent reloading and transportation equipment, including: a first intelligent reloading device, a hoist, an empty rail reloading robot, a second intelligent reloading device and a monorail crane robot; wherein:
所述的第一智能转载装置包括提升机专用勾头车、第一电机车机器人、第一平板车列以及第一信号检测单元,第一电机车机器人上集成有第一感知控制单元;所述的第二智能转载装置包括第二电机车机器人、第二平板车列以及第二信号检测单元,第二电机车机器人上集成有第二感知控制单元;所述的空轨转载机器人上集成有第三感知控制单元;所述的单轨吊机器人上集成有第四感知控制单元;The first intelligent reloading device includes a special hook car for the hoist, a first electric locomotive robot, a first flat car train and a first signal detection unit, and a first perception control unit is integrated on the first electric locomotive robot; The second intelligent reloading device includes a second electric locomotive robot, a second flat train and a second signal detection unit, the second electric locomotive robot is integrated with a second perception control unit; the empty rail reloading robot is integrated with a third perception A control unit; the monorail crane robot is integrated with a fourth perception control unit;
所述的第一信号检测单元,用于检测第一平板车列的位置信息和重量信息,并反馈至第一、第三感知控制单元;The first signal detection unit is used to detect the position information and weight information of the first flatbed train, and feed back to the first and third perception control units;
所述的第二信号检测单元,用于检测第二平板车列的位置信息和重量信息,并反馈至第二、第四感知控制单元;The second signal detection unit is used to detect the position information and weight information of the second flatbed train, and feed back to the second and fourth perception control units;
所述的第一感知控制单元,根据所接收到的第一平板车列的位置信息、重量信息,控制第一电机车机器人与第一平板车列连接/解离,控制第一电机车机器人启动/制停,控制提升机通过提升机专用勾头车与第一平板车列连接/解离;The first perception control unit, according to the received position information and weight information of the first flatbed train, controls the first electric locomotive robot to connect/disconnect with the first flatbed train, controls the first electric locomotive robot to start/stop Stop, control the hoist to connect/disconnect with the first flat car train through the special hook car for the hoist;
所述的第一电机车机器人,在第一感知控制单元的控制下,能够与第一平板车列连接并带动第一平板车列在副井口车场的工业广场容器装载区与副井口车场的地地转载区之间往返穿梭;The first electric locomotive robot, under the control of the first perception control unit, can be connected with the first flatbed train and drive the first flatbed train to be reloaded in the container loading area of the industrial square of the auxiliary wellhead yard and the ground of the auxiliary wellhead yard. Shuttle between districts;
所述的提升机,在第一感知控制单元的控制下,能够在第一电机车机器人与第一平板车列处于解离的状态下,通过提升机专用勾头车带动第一平板车列在副井口车场的地地转载区与副井坡底的容器地空转载区往返运输;The hoist described above, under the control of the first perception control unit, can drive the first flat car train to the auxiliary wellhead through the special hook car for the hoist when the first electric locomotive robot and the first flat car train are in a state of dissociation. Round-trip transportation between the ground transfer area of the yard and the empty container transfer area at the bottom of the auxiliary well;
所述的第三感知控制单元,根据所接收到的第一平板车列的位置信息、重量信息,控制空轨转载机器人的启动/制停;The third perception control unit controls the start/stop of the empty rail reloading robot according to the received position information and weight information of the first flatbed train;
所述的空轨转载机器人,在第三感知控制单元的控制下,能够在副井坡底容器地空转载区以及第一待转载平板列车停泊位之间往复穿梭并能够将处于副井坡底容器地空转载区的第一平板车列上的满载标准容器吊装、转载至停靠在第一待转载平板列车停泊位的待装载第二平板车列上;第一待转载平板列车停泊位设置在副斜井井底车场上;The empty rail reloading robot, under the control of the third perception control unit, can reciprocate between the empty reloading area of the container at the bottom of the auxiliary shaft slope and the berth of the first flat-bed train to be reloaded, and can move the robot at the bottom of the auxiliary shaft The full-loaded standard container on the first flat train in the empty reloading area of the container is hoisted and transferred to the second flat train to be loaded that is parked at the berth of the first unloaded flat train; the first berth of the unloaded flat train is set on the auxiliary ramp On the bottom of the well;
所述的第二感知控制单元,根据所接收到的第二平板车列的位置信息、重量信息,控制第二电机车机器人与第二平板车列连接/解离;The second perception control unit controls the second electric locomotive robot to connect/disconnect with the second flatbed train according to the received position information and weight information of the second flatbed train;
所述的第二电机车机器人,在第二感知控制单元的控制下,能够与第二平板车列连接并带动第二平板车列沿着第一待转载平板列车停泊位、大巷、第二待转载平板列车停泊位往返穿梭,第二待转载平板列车停泊位设置于上部车场;The second electric locomotive robot, under the control of the second perception control unit, can be connected with the second flat train and drive the second flat train along the berth of the first flat train to be transferred, the avenue, and the second flat train to be transferred. The berths for flatbed trains shuttle back and forth, and the second berth for flatbed trains to be reloaded is set in the upper yard;
所述的第四感知控制单元,根据所接收到的第二平板车列的位置信息、重量信息,控制单轨吊机器人启动/制停;The fourth perception control unit controls the start/stop of the monorail crane robot according to the received position information and weight information of the second flatbed train;
所述的单轨吊机器人,在第四感知控制单元的控制下,能够将处于上部车场容器地空转载位的第二平板车列上的满载标准容器转载至工作面顺槽卸载,并能够将卸载后的标准容器运回第二平板车列。The monorail crane robot described above, under the control of the fourth perception control unit, can transfer the fully loaded standard container on the second flatbed wagon row at the idling loading position of the container in the upper yard to the working surface for unloading along the trough, and can unload the container after unloading. The standard container is transported back to the second flat car column.
优选地,所述副井口车场包括工业广场容器装载区、第一地轨线路以及第一阻车装置;其中:Preferably, the auxiliary wellhead depot includes the container loading area of the industrial square, the first ground rail line and the first vehicle blocking device; wherein:
第一地轨线路从工业广场容器装载区延伸至副井井口位置处,并在紧靠着副井的井口位置处通过配设第一阻车装置形成副井口车场的地地转载区,在紧靠着工业广场容器装载区的位置处设置有轨道吊;The first ground rail line extends from the container loading area of the industrial square to the wellhead of the auxiliary well, and at the wellhead close to the auxiliary well, the ground transfer area of the auxiliary wellhead depot is formed by arranging the first traffic blocking device. A track crane is installed near the container loading area of the industrial square;
所述轨道吊上集成有第五感知控制单元;The track crane is integrated with a fifth perception control unit;
所述的第一信号检测单元所检测到的第一平板车列的位置信息、重量信息能够反馈至第五感知控制单元;The position information and weight information of the first flatbed car train detected by the first signal detection unit can be fed back to the fifth perception control unit;
所述第五感知控制单元能够通过所接收到的第一平板车列的位置信息和重量信息控制轨道吊工作;The fifth perception control unit can control the work of the rail crane through the received position information and weight information of the first flat car train;
所述轨道吊在第五感知控制单元的控制下,能够将工业广场容器装载区堆置的满载标准容器吊装至处于工业广场容器装载区的空载第一平板车列上,直至第一平板车列满载;Under the control of the fifth perception control unit, the rail crane can hoist the full-load standard containers stacked in the container loading area of the industrial plaza to the unloaded first flatbed train in the container loading area of the industrial plaza until the first flatbed train is fully loaded ;
所述的第一电机车机器人,在第一感知控制单元的控制下,带动第一平板车列沿着第一地轨线路在工业广场容器装载区、副井口车场的地地转载区之间往返运行。The first electric locomotive robot, under the control of the first perception control unit, drives the first flatbed car train to run back and forth between the container loading area of the industrial square and the ground-ground reloading area of the auxiliary wellhead depot along the first ground rail line .
优选地,所述的副斜井井底车场包括副井坡底、第二地轨线路、转载空轨线路以及第一待转载平板列车停泊位;其中:Preferably, the parking lot at the bottom of the auxiliary inclined shaft includes the slope bottom of the auxiliary shaft, the second ground rail line, the reloading empty rail line and the berth of the first flat-bed train to be reloaded; wherein:
第二地轨线路从副井坡底延伸到大巷的下端,且第二地轨线路通过在紧靠着副井坡底的位置处设置第二阻车装置以形成前述的副井坡底的容器地空转载区;The second ground rail line extends from the bottom of the auxiliary shaft slope to the lower end of the main road, and the second ground rail line forms the bottom of the auxiliary shaft slope by setting a second vehicle stop device at a position close to the bottom of the auxiliary shaft slope Empty reloading area of the container;
第二地轨线路的部分线路配设有两端均与第二地轨线路连接的第一并行支路;第一并行支路上设置有第一待转载平板列车停泊位;第一并行支路在第一待转载平板列车停泊位的两侧分别对应地设置第三、第四阻车装置;The part line of the second ground track line is equipped with the first parallel branch that both ends are connected with the second ground track line; the first parallel branch is provided with the first berth for flat-bed trains to be reloaded; the first parallel branch is in On both sides of the berth of the first platform train to be reloaded, the third and fourth stoppers are correspondingly arranged;
转载空轨线路在巷道地面的投影线与第一并行支路重合,且转载空轨线路在巷道地面的投影线的一端能够延伸至副井坡底的容器地空转载区,另一端则能够延伸至第一待转载平板列车停泊位;The projection line of the reloading empty rail line on the roadway ground coincides with the first parallel branch road, and one end of the projection line of the reloading empty rail line on the roadway ground can extend to the empty reloading area of the container ground at the bottom of the auxiliary shaft slope, and the other end can extend Arrive at the first berth for flatbed trains to be reloaded;
所述的空轨转载机器人能够悬挂在转载空轨线路上并沿着转载空轨线路运行;The empty rail reloading robot can be suspended on the reloading empty rail line and run along the reloading empty rail line;
所述的第二电机车机器人,在第二感知控制单元的控制下,带动第二平板车列沿着第二地轨线路运行。The second electric locomotive robot, under the control of the second perception control unit, drives the second flatbed train to run along the second ground rail line.
优选地,所述的上部车场包括第三地轨线路、轨道下山、第二待转载平板列车停泊位以及单轨吊空轨线路;其中:Preferably, the upper parking lot includes a third ground rail line, a downhill track, a berth for the second flatbed train to be reloaded, and a monorail crane empty rail line; wherein:
第三地轨线路从大巷的上端延伸到轨道下山,且第三地轨线路的部分线路配设有两端均与第三地轨线路连接的第二并行支路;所述的第二并行支路上设置有第二待转载平板列车停泊位,且第二待转载平板列车停泊位通过在第二并行支路上配设第五、第六阻车装置而形成;The third ground rail line extends from the upper end of the alley to the downhill track, and part of the third ground rail line is equipped with a second parallel branch with both ends connected to the third ground rail line; the second parallel The branch road is provided with a second berth for flatbed trains to be reloaded, and the second berth for flatbed trains to be reloaded is formed by arranging the fifth and sixth vehicle blocking devices on the second parallel branch road;
单轨吊空轨线路在巷道地面的投影线与第二并行支路重合,且单轨吊空轨线路在巷道地面的投影线的一端能够延伸至第二待转载平板列车停泊位,另一端则能够延伸至工作面顺槽;The projection line of the monorail crane empty rail line on the roadway ground coincides with the second parallel branch road, and one end of the projection line of the monorail crane empty rail line on the roadway ground can extend to the berth of the second platform train to be reloaded, and the other end can extend To the working surface along the groove;
所述的单轨吊机器人,在第四感知控制单元的控制下,能够悬挂连接在单轨吊空轨线路的下方并在第二待转载平板列车停泊位、工作面顺槽之间往返运行;The monorail crane robot, under the control of the fourth perception control unit, can be suspended and connected below the empty rail line of the monorail crane and run back and forth between the berth of the second platform train to be reloaded and the trough of the working surface;
所述的第二电机车机器人,在第二感知控制单元的控制下,带动第二平板车列能够顺序沿着第二地轨线路的第一待转载平板列车停泊位、大巷、第三地轨线路第二待转载平板列车停泊位往返运行。The second electric locomotive robot, under the control of the second perception control unit, drives the second flat train to be able to sequentially follow the first berth of the flat train to be reloaded, the main street, and the third ground rail along the second ground rail line. The second berth for flatbed trains to be reloaded on the line runs back and forth.
优选地,所述的第一、第二信号检测单元均包括称重单元、GPS模块;Preferably, the first and second signal detection units both include a weighing unit and a GPS module;
所述第一信号检测单元的称重单元用于检测第一平板车列的重量信息,所述第一信号检测单元的GPS模块用于检测第一平板车列的位置信息;The weighing unit of the first signal detection unit is used to detect the weight information of the first flat car train, and the GPS module of the first signal detection unit is used to detect the position information of the first flat car train;
所述第二信号检测单元的称重单元用于检测第二平板车列的重量信息,所述第二信号检测单元的GPS模块用于检测第二平板车列的位置信息。The weighing unit of the second signal detection unit is used to detect the weight information of the second flatbed train, and the GPS module of the second signal detection unit is used to detect the position information of the second flatbed train.
基于上述的副斜井井底车场智能转载系统,本发明公开了一种副斜井井底车场智能转载系统的控制方法,包括以下步骤:Based on the above-mentioned intelligent reloading system at the bottom of an auxiliary inclined shaft, the present invention discloses a control method for an intelligent reloading system at the bottom of an auxiliary inclined shaft, including the following steps:
S01:轨道吊通过感知控制单元感知料场标准容器的位置信息和重量信息,通过对信息的处理和环境感知自动控制轨道吊将料场满载标准容器吊装到待装载的第一平板车列上,直至该待装载的第一平板车列的重量因承载标准容器而增重到满载,成为满载的第一平板车列(或者为已装载的第一平板车列);S01: The rail crane perceives the position information and weight information of the standard container in the stockyard through the perception control unit, and automatically controls the rail crane to hoist the full-load standard container in the stockyard to the first flatbed wagon train to be loaded by processing the information and environment perception. The weight of the first flatbed train to be loaded is increased to full load due to carrying standard containers, and becomes the first fully loaded flatbed train (or the loaded first flatbed train);
S02:满载的第一平板车列将自身的位置信息和重量信息通过通信模块发送给第一电机车机器人;S02: The fully loaded first flat car column sends its position information and weight information to the first electric locomotive robot through the communication module;
S03:第一电机车机器人收到信息后,通过感知控制单元自动行驶到满载的第一平板车列所在位置,并通过自动连接装置与满载的第一平板车列连接,推动满载的第一平板车列至副井口车场的阻车装置处;S03: After the first electric locomotive robot receives the information, it automatically drives to the position of the fully loaded first flatbed train through the perception control unit, and connects with the fully loaded first flatbed train through an automatic connection device, and pushes the fully loaded first flatbed train to the At the vehicle blocking device of the auxiliary wellhead depot;
S04:到达副井口车场的阻车装置处后,第一电机车机器人与满载的第一平板车列之间自动脱开,而勾头车则与满载的第一平板车列自动连接;S04: After arriving at the vehicle blocking device at the auxiliary wellhead depot, the first electric locomotive robot is automatically disengaged from the fully loaded first flat car train, and the hook car is automatically connected to the fully loaded first flat car train;
S05:提升机挂载勾头车与满载的第一平板车列下井至副井坡底的阻车装置处;S05: The hoist mounts the hook car and the fully loaded first flat car train and goes down to the car stop device at the bottom of the auxiliary shaft slope;
S06:第一平板车列在副井坡底所在位置处将满载的第一平板车列上的标准容器通过空轨转载机器人转载至第二平板车列,以完成容器转载;此过程中,满载的第一平板车列在转载后的重量减轻到空载状态,成为空载的第一平板车列,而空载的第二平板车列的重量因承载标准容器而增重到满载,成为满载的第二平板车列;S06: The first flat car train transfers the standard container on the fully loaded first flat car train to the second flat car train through the empty rail transfer robot at the position at the bottom of the auxiliary well slope to complete the container reloading; in this process, the fully loaded first flat car train The weight of the flatbed train is reduced to the empty state after reloading, and becomes the first unloaded flatbed train, while the weight of the unloaded second flatbed train is increased to full load due to carrying standard containers, and becomes the second full-loaded flatbed train;
S07:空载的第一平板车列将自身位置信息和重量信息通过通信模块发送给提升机,提升机接到信息后挂载勾头车与空载的第一平板车列回收上井;S07: the unloaded first flat car train sends its position information and weight information to the hoist through the communication module, and the hoist mounts the hook car and the unloaded first flat car train after receiving the information and reclaims the upper well;
S08:上井后在副井口车场的阻车装置处停止,空载的第一平板车列与勾头车自动脱离,与第一电机车机器人自动连接;S08: After going into the well, stop at the vehicle stop device in the auxiliary wellhead yard, and the unloaded first flat car train is automatically separated from the hook car, and is automatically connected with the first electric locomotive robot;
S09:第一电机车机器人拉动空载平板车列到工业广场容器装载区,在此之前轨道吊通过感知控制单元将料场满载标准容器吊装到另一组待装载的第一平板车列(空载的第一平板车列),完成对另一组待装载的第一平板车列的装载;S09: The first electric locomotive robot pulls the empty flatbed train to the container loading area of the industrial square. Before that, the rail crane lifts the full-loaded standard container from the stockyard to another group of the first flatbed train to be loaded (empty one) through the perception control unit The first flatbed train) to complete the loading of another group of the first flatbed train to be loaded;
S10:第一电机车机器人与空载的第一平板车列到达工业广场容器装载区的停车区后自动脱离,自动运行至另一组满载的第一平板车列位置,并与满载的第一平板车列通过自动连接装置连接;S10: The first electric locomotive robot and the unloaded first flatbed train arrive at the parking area of the container loading area of the industrial plaza and then automatically disengage, and automatically run to another group of fully loaded first flatbed trains, and connect with the fully loaded first flatbed train Connect by automatic connection device;
S11:第一电机车机器人推动满载的第一平板车列抵达至副井口车场的阻车装置处,进行下一轮作业。S11: The first electric locomotive robot pushes the fully loaded first flatbed train to the vehicle blocking device at the auxiliary wellhead yard for the next round of operations.
具体实施过程中,步骤S06平板车列在副井坡底完成容器转载,包括以下步骤:In the specific implementation process, the step S06 flatbed cart completes the reloading of the container at the bottom of the auxiliary well slope, including the following steps:
S0601:在勾头车携带满载的第一平板车列即将抵达副井坡底的阻车装置处时,将自己的重量信息和位置信息发送给空轨转载机器人;S0601: When the hook-head truck carrying the fully loaded first flatbed train is about to arrive at the vehicle stop device at the bottom of the auxiliary shaft slope, send its own weight information and position information to the empty rail reloading robot;
S0602:空轨转载机器人接到信号后,前往满载的第一平板车列处将标准容器吊装、转运至待转载的第二平板车列;S0602: After receiving the signal, the empty rail reloading robot goes to the fully loaded first flat car train to hoist and transfer the standard container to the second flat car train to be reloaded;
S0603:待转载的第二平板车列装满后将自己的重量信息和位置信息发送到第二电机车机器人;S0603: Send the weight information and position information of oneself to the second electric locomotive robot after the second flat car column to be reloaded is full;
S0604:第二电机车机器人接到信号后,拖动满载的第二平板车列至大巷,并随之前往上部车场;S0604: After the second electric locomotive robot receives the signal, it drags the fully loaded second flatbed car to the main street, and then goes to the upper parking lot;
S0605:第二平板车列抵达上部车场的阻车装置后,将自己的重量信息和位置信息发送到单轨吊机器人,单轨吊机器人将第二平板车列的满载标准容器转载;S0605: After the second flat car train arrives at the vehicle stop device in the upper parking lot, it sends its weight information and position information to the monorail crane robot, and the monorail crane robot reloads the fully loaded standard container of the second flat car train;
S0606:转载完成后,第二平板车列就将自己的重量信息和位置信息发送给第二电机车机器人,第二电机车机器人拖动回收空载的第二平板车列返回进入副斜井井底车场,推动空载的第二平板车列进入空泊位,等待空轨转载机器人的转载;S0606: After the reloading is completed, the second flatbed train will send its weight information and position information to the second electric locomotive robot, and the second electric locomotive robot will drag and recover the unloaded second flatbed train to return to the parking lot at the bottom of the auxiliary inclined shaft , push the unloaded second flatbed train into the empty berth, and wait for the reloading of the empty rail reloading robot;
S0607:完成后,第二电机车机器人与第二平板车列自动脱离,等待下一次运输调度的开始。S0607: After completion, the second electric locomotive robot is automatically separated from the second flat car train, waiting for the start of the next transportation dispatch.
具体实施过程中,步骤S0605上部车场的单轨吊机器人将平板车列的满载标准容器转载,包括以下步骤:In the specific implementation process, step S0605, the monorail crane robot in the upper parking lot reloads the fully loaded standard container of the flatbed train, including the following steps:
S060501:待转载的第二平板车列(即为满载的第二平板车列)停靠进入上部车场的阻车位置后向单轨吊机器人发送重量信息和位置信息;S060501: The second flatbed train to be reloaded (that is, the fully loaded second flatbed train) stops and enters the blocking position of the upper parking lot, and then sends weight information and position information to the monorail crane robot;
S060502:单轨吊机器人接收到信息后,通过感知控制单元前往第二平板车列的所在位置并吊装、转运第二平板车列上的满载标准容器;S060502: After the monorail crane robot receives the information, it goes to the location of the second flat car train through the perception control unit and lifts and transfers the fully loaded standard container on the second flat car train;
S060503:单轨吊机器人携带满载标准容器沿单轨吊空轨线路自主运行至工作面顺槽;S060503: The monorail crane robot carries a full load of standard containers and runs autonomously along the empty rail line of the monorail crane to the trough of the working surface;
S060504:在工作面顺槽卸载后,将空载标准容器运回;S060504: After unloading along the trough on the working surface, transport the empty standard container back;
S060505:单轨吊机器人往返,直至待转载的第二平板车列完成转载作业;S060505: The monorail crane robot goes back and forth until the second flatbed train to be reloaded completes the reloading operation;
S060506:第二电机车机器人将完成转载的第二空容器平板车列回收。S060506: The second electric locomotive robot will complete the reclaiming of the second empty container flat car train that has been reloaded.
本发明中,根据不同的转运阶段和标准容器的重量信息和位置信息,进一步计算标准容器达到下一个目的地的时间,进而合理、高效的安排各机器人的工作,从而实现副斜井井底车场智能转载和高效控制。In the present invention, according to different transfer stages and the weight information and position information of the standard container, the time for the standard container to reach the next destination is further calculated, and then the work of each robot is arranged reasonably and efficiently, so as to realize the parking lot at the bottom of the auxiliary inclined shaft Intelligent reprint and efficient control.
以上所述仅是本发明的实施例。显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。The foregoing are merely examples of the present invention. Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.
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