CN115651174B - Method for synthesizing biodegradable PBAT-PLA copolyester by organic guanidine catalysis - Google Patents
Method for synthesizing biodegradable PBAT-PLA copolyester by organic guanidine catalysis Download PDFInfo
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- CN115651174B CN115651174B CN202211416915.1A CN202211416915A CN115651174B CN 115651174 B CN115651174 B CN 115651174B CN 202211416915 A CN202211416915 A CN 202211416915A CN 115651174 B CN115651174 B CN 115651174B
- Authority
- CN
- China
- Prior art keywords
- pla
- reaction
- esterification
- pbat
- copolyester
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Links
- ZRALSGWEFCBTJO-UHFFFAOYSA-N Guanidine Chemical compound NC(N)=N ZRALSGWEFCBTJO-UHFFFAOYSA-N 0.000 title claims abstract description 63
- 229920001634 Copolyester Polymers 0.000 title claims abstract description 41
- CHJJGSNFBQVOTG-UHFFFAOYSA-N N-methyl-guanidine Natural products CNC(N)=N CHJJGSNFBQVOTG-UHFFFAOYSA-N 0.000 title claims abstract description 31
- SWSQBOPZIKWTGO-UHFFFAOYSA-N dimethylaminoamidine Natural products CN(C)C(N)=N SWSQBOPZIKWTGO-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000002194 synthesizing effect Effects 0.000 title abstract description 3
- 238000006555 catalytic reaction Methods 0.000 title description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims abstract description 60
- 239000003054 catalyst Substances 0.000 claims abstract description 43
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 38
- 239000002253 acid Substances 0.000 claims abstract description 36
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 34
- 229920005862 polyol Polymers 0.000 claims abstract description 26
- 150000003077 polyols Chemical class 0.000 claims abstract description 26
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 18
- 229920000570 polyether Polymers 0.000 claims abstract description 18
- 238000006243 chemical reaction Methods 0.000 claims description 77
- 238000005886 esterification reaction Methods 0.000 claims description 54
- 230000032050 esterification Effects 0.000 claims description 43
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 35
- 125000001033 ether group Chemical group 0.000 claims description 27
- WHBMMWSBFZVSSR-UHFFFAOYSA-N 3-hydroxybutyric acid Chemical compound CC(O)CC(O)=O WHBMMWSBFZVSSR-UHFFFAOYSA-N 0.000 claims description 24
- AEMRFAOFKBGASW-UHFFFAOYSA-M Glycolate Chemical compound OCC([O-])=O AEMRFAOFKBGASW-UHFFFAOYSA-M 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- -1 n-octadecyl di-tert-butyl-4-hydroxyphenyl Chemical group 0.000 claims description 19
- 238000006068 polycondensation reaction Methods 0.000 claims description 18
- JVTAAEKCZFNVCJ-UHFFFAOYSA-M Lactate Chemical compound CC(O)C([O-])=O JVTAAEKCZFNVCJ-UHFFFAOYSA-M 0.000 claims description 14
- 230000035484 reaction time Effects 0.000 claims description 14
- 239000001361 adipic acid Substances 0.000 claims description 13
- 229960000250 adipic acid Drugs 0.000 claims description 13
- 238000007151 ring opening polymerisation reaction Methods 0.000 claims description 13
- 238000012546 transfer Methods 0.000 claims description 11
- 238000009833 condensation Methods 0.000 claims description 10
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 9
- 230000005494 condensation Effects 0.000 claims description 8
- 239000002994 raw material Substances 0.000 claims description 8
- 239000003963 antioxidant agent Substances 0.000 claims description 7
- 230000003078 antioxidant effect Effects 0.000 claims description 7
- 239000012760 heat stabilizer Substances 0.000 claims description 7
- 239000003999 initiator Substances 0.000 claims description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 6
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical group CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 claims description 5
- 235000010354 butylated hydroxytoluene Nutrition 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 230000001965 increasing effect Effects 0.000 claims description 4
- 229920002601 oligoester Polymers 0.000 claims description 4
- 238000003786 synthesis reaction Methods 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 3
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical group COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 claims description 3
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 claims description 2
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 claims description 2
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 claims description 2
- 238000006065 biodegradation reaction Methods 0.000 claims 5
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 claims 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims 1
- 239000003017 thermal stabilizer Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 13
- 238000001746 injection moulding Methods 0.000 abstract description 7
- 238000005187 foaming Methods 0.000 abstract description 6
- 239000003814 drug Substances 0.000 abstract description 3
- 238000010096 film blowing Methods 0.000 abstract description 2
- 239000004626 polylactic acid Substances 0.000 description 79
- 229920000747 poly(lactic acid) Polymers 0.000 description 78
- 230000000052 comparative effect Effects 0.000 description 29
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 20
- 238000012360 testing method Methods 0.000 description 19
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 18
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- 238000010438 heat treatment Methods 0.000 description 11
- 238000002360 preparation method Methods 0.000 description 11
- 229940001447 lactate Drugs 0.000 description 10
- 239000000155 melt Substances 0.000 description 10
- 238000001514 detection method Methods 0.000 description 9
- 229910001385 heavy metal Inorganic materials 0.000 description 8
- 229920001451 polypropylene glycol Polymers 0.000 description 8
- 235000011187 glycerol Nutrition 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 238000003756 stirring Methods 0.000 description 7
- 230000003197 catalytic effect Effects 0.000 description 6
- 238000006297 dehydration reaction Methods 0.000 description 6
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 5
- 238000007334 copolymerization reaction Methods 0.000 description 5
- 238000005191 phase separation Methods 0.000 description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 239000000543 intermediate Substances 0.000 description 4
- 229920000909 polytetrahydrofuran Polymers 0.000 description 4
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- 150000004072 triols Chemical class 0.000 description 3
- 239000004970 Chain extender Substances 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical group ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical group OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical class [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 238000005917 acylation reaction Methods 0.000 description 2
- 229920000229 biodegradable polyester Polymers 0.000 description 2
- 239000004622 biodegradable polyester Substances 0.000 description 2
- 229920001400 block copolymer Polymers 0.000 description 2
- YHWCPXVTRSHPNY-UHFFFAOYSA-N butan-1-olate;titanium(4+) Chemical compound [Ti+4].CCCC[O-].CCCC[O-].CCCC[O-].CCCC[O-] YHWCPXVTRSHPNY-UHFFFAOYSA-N 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 231100000252 nontoxic Toxicity 0.000 description 2
- 230000003000 nontoxic effect Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
- 239000003505 polymerization initiator Substances 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 238000007142 ring opening reaction Methods 0.000 description 2
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 125000003161 (C1-C6) alkylene group Chemical group 0.000 description 1
- AXKZIDYFAMKWSA-UHFFFAOYSA-N 1,6-dioxacyclododecane-7,12-dione Chemical compound O=C1CCCCC(=O)OCCCCO1 AXKZIDYFAMKWSA-UHFFFAOYSA-N 0.000 description 1
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 description 1
- WPMYUUITDBHVQZ-UHFFFAOYSA-N 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoic acid Chemical compound CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-N 0.000 description 1
- CYDQOEWLBCCFJZ-UHFFFAOYSA-N 4-(4-fluorophenyl)oxane-4-carboxylic acid Chemical compound C=1C=C(F)C=CC=1C1(C(=O)O)CCOCC1 CYDQOEWLBCCFJZ-UHFFFAOYSA-N 0.000 description 1
- JJTUDXZGHPGLLC-IMJSIDKUSA-N 4511-42-6 Chemical compound C[C@@H]1OC(=O)[C@H](C)OC1=O JJTUDXZGHPGLLC-IMJSIDKUSA-N 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000002479 acid--base titration Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000010933 acylation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- WVDDGKGOMKODPV-UHFFFAOYSA-N benzyl alcohol Substances OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- UDSAIICHUKSCKT-UHFFFAOYSA-N bromophenol blue Chemical compound C1=C(Br)C(O)=C(Br)C=C1C1(C=2C=C(Br)C(O)=C(Br)C=2)C2=CC=CC=C2S(=O)(=O)O1 UDSAIICHUKSCKT-UHFFFAOYSA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000007809 chemical reaction catalyst Substances 0.000 description 1
- YTRQFSDWAXHJCC-UHFFFAOYSA-N chloroform;phenol Chemical compound ClC(Cl)Cl.OC1=CC=CC=C1 YTRQFSDWAXHJCC-UHFFFAOYSA-N 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000009264 composting Methods 0.000 description 1
- VILAVOFMIJHSJA-UHFFFAOYSA-N dicarbon monoxide Chemical compound [C]=C=O VILAVOFMIJHSJA-UHFFFAOYSA-N 0.000 description 1
- LWJYMKDMGMOTSB-UHFFFAOYSA-L dichlorotin;hydrate Chemical compound O.Cl[Sn]Cl LWJYMKDMGMOTSB-UHFFFAOYSA-L 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000012039 electrophile Substances 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 235000013847 iso-butane Nutrition 0.000 description 1
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000012567 medical material Substances 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 1
- 238000006384 oligomerization reaction Methods 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N sec-butylidene Natural products CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 229940023144 sodium glycolate Drugs 0.000 description 1
- 239000001540 sodium lactate Substances 0.000 description 1
- 229940005581 sodium lactate Drugs 0.000 description 1
- 235000011088 sodium lactate Nutrition 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 239000012086 standard solution Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000002411 thermogravimetry Methods 0.000 description 1
- 239000012974 tin catalyst Substances 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- 150000003608 titanium Chemical class 0.000 description 1
- 238000004448 titration Methods 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- JEJAMASKDTUEBZ-UHFFFAOYSA-N tris(1,1,3-tribromo-2,2-dimethylpropyl) phosphate Chemical compound BrCC(C)(C)C(Br)(Br)OP(=O)(OC(Br)(Br)C(C)(C)CBr)OC(Br)(Br)C(C)(C)CBr JEJAMASKDTUEBZ-UHFFFAOYSA-N 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
Landscapes
- Polyesters Or Polycarbonates (AREA)
Abstract
Description
技术领域technical field
本发明涉及生物降解材料技术领域,具体涉及一种有机胍催化合成生物降解PBAT-PLA共聚酯的方法。The invention relates to the technical field of biodegradable materials, in particular to a method for synthesizing biodegradable PBAT-PLA copolyester by organic guanidine catalysis.
背景技术Background technique
随着白色污染的日益严重,生物可降解聚酯成为了塑料污染问题最有效的解决方案之一,可在堆肥条件下或者自然条件下降解为对环境无害的二氧化碳和水。生物降解聚酯中,聚对苯二甲酸-己二酸丁二醇酯(PBAT)和聚乳酸(PLA)是目前市场上产量最大、用途最广的两大品种。PBAT是对苯二甲酸丁二醇酯(PBT)和己二酸丁二醇酯(PBA)的共聚物,结构中同时具有刚性与柔性链段,具有很高的延展性和断裂伸长率,然而PBAT的强度和刚度偏低,导致吹膜过程中容易黏结、膜制品偏软且在使用过程中易发生破裂。PLA具有强度大、硬度高、透明性和可加工性好等优点,然而PLA存在断裂伸长率低、冲击强度差、韧性差等缺点,难以满足某些实际使用要求,限制了它的应用。在实际应用过程中,通常采用PBAT与PLA直接共混加工以形成性能互补的PBAT-PLA共混物。但PBAT与PLA相容性较差,共混产品性能不稳定。针对共混问题,目前常用异氰酸酯类扩链剂进行扩链反应解决共混相容性不良问题,但扩链反应存在扩链剂毒性或扩链后产品的分子量分布宽的问题,对产品有不良的影响。 因此,研发一种PBAT-PLA共聚物及制备方法一直是急待解决的新课题。With the increasing white pollution, biodegradable polyester has become one of the most effective solutions to the problem of plastic pollution, which can be degraded into environmentally harmless carbon dioxide and water under composting conditions or natural conditions. Among biodegradable polyesters, polybutylene terephthalate-adipate (PBAT) and polylactic acid (PLA) are currently the two most productive and widely used varieties on the market. PBAT is a copolymer of butylene terephthalate (PBT) and butylene adipate (PBA). It has both rigid and flexible segments in its structure, and has high ductility and elongation at break. However, The strength and stiffness of PBAT are low, which leads to easy bonding during film blowing, soft film products and easy rupture during use. PLA has the advantages of high strength, high hardness, transparency, and good processability. However, PLA has disadvantages such as low elongation at break, poor impact strength, and poor toughness, which make it difficult to meet some practical requirements and limit its application. In practical applications, PBAT and PLA are usually directly blended to form PBAT-PLA blends with complementary properties. However, the compatibility between PBAT and PLA is poor, and the performance of the blended product is unstable. Aiming at the problem of blending, isocyanate chain extenders are commonly used for chain extension reaction to solve the problem of poor blending compatibility, but the chain extension reaction has the problem of the toxicity of the chain extender or the wide molecular weight distribution of the product after chain extension, which has adverse effects on the product. Impact. Therefore, researching and developing a kind of PBAT-PLA copolymer and preparation method is the new subject urgently waiting to be solved always.
目前,有些专利已经往这个方向进行了探索,如专利CN 107141458A采用预聚物PBAT和预聚物PLA,投入到高真空反应釜中,控制真空度,最终制得重均分子量为100000-250000的PBAT-PLA共聚酯。At present, some patents have been explored in this direction, such as patent CN 107141458A, which uses prepolymer PBAT and prepolymer PLA, puts them into a high-vacuum reactor, controls the vacuum degree, and finally obtains a compound with a weight average molecular weight of 100,000-250,000. PBAT-PLA copolyester.
专利CN107163232A 公开了一种PBAT-PLA嵌段共聚物的开环聚合方法,在具有预聚物PBAT的反应釜中投入脂肪族二元醇,制备得两端带有羟基的PBAT;将所述两端带有羟基的PBAT和丙交酯投入反应釜,待釜中物料完全熔融后,加入催化剂反应后得PBAT-PLA嵌段共聚物。Patent CN107163232A discloses a method for ring-opening polymerization of PBAT-PLA block copolymers. Aliphatic diols are put into a reactor with prepolymer PBAT to prepare PBAT with hydroxyl groups at both ends; the two PBAT and lactide with hydroxyl groups at the end are put into the reaction kettle, and after the materials in the kettle are completely melted, a catalyst is added to react to obtain a PBAT-PLA block copolymer.
专利CN 113968961 A公开了一种聚对苯二甲酸-共-丁二酸丁二醇酯-聚乳酸共聚物及制备方法,聚对苯二甲酸-共-丁二酸丁二醇酯-聚乳酸共聚物是由L-丙交酯和聚对苯二甲酸-共-丁二酸丁二醇酯,在氯化锡催化剂作用下,开环缩聚合成制得。Patent CN 113968961 A discloses a polyterephthalic acid-co-butylene succinate-polylactic acid copolymer and its preparation method, polyterephthalic acid-co-butylene succinate-polylactic acid The copolymer is prepared by ring-opening polycondensation of L-lactide and polybutylene terephthalate-co-succinate under the action of tin chloride catalyst.
上述专利采用PBAT和PLA共聚的方式,充分结合PBAT链段的柔性和PLA链段的刚性,形成刚柔并济的PBAT-PLA共聚物,更好满足吹膜、注塑等下游应用需求。在上述专利中,PBAT和PLA聚合时采用了钛酸四丁酯、水合二氯化锡等重金属催化剂,会污染产品,影响产品在食品、医药等领域的使用。其次,上述专利中并没有提到如何解决因PBAT链段和PLA链段相容性差会导致严重的相分离问题。最后,普通PBAT-PLA共聚酯的熔体强度和柔韧性在发泡、双拉伸薄膜等某些下游应用领域中仍显不足。The above-mentioned patent adopts the copolymerization method of PBAT and PLA, which fully combines the flexibility of the PBAT segment and the rigidity of the PLA segment to form a rigid and flexible PBAT-PLA copolymer, which can better meet the downstream application requirements such as blown film and injection molding. In the above patents, heavy metal catalysts such as tetrabutyl titanate and tin dichloride hydrate are used in the polymerization of PBAT and PLA, which will pollute the product and affect the use of the product in the fields of food and medicine. Secondly, the above patents do not mention how to solve the problem of serious phase separation caused by the poor compatibility between the PBAT chain segment and the PLA chain segment. Finally, the melt strength and flexibility of ordinary PBAT-PLA copolyesters are still insufficient in some downstream applications such as foaming and bi-stretched films.
发明内容Contents of the invention
本发明目的是解决PBAT-PLA共聚酯中存在重金属催化剂污染产品、链段之间严重的相分离,以及熔体强度和柔韧性不足等问题。通过采用有机胍催化剂、控制聚合过程中各链段的酸值(羟值)和分子量大小以及采用羟基≥3、分子量为600-3500g/mol的聚醚多元醇代替通常使用的1,4-丁二醇(BDO)引发丙交酯,合成具有良好的链段相容性、熔体强度和柔韧性的生物降解PBAT-PLA共聚酯,拓宽了其在食品、医药、农业等领域的应用范围,更好满足吹膜、注塑、发泡、双拉伸薄膜等下游应用需求。The purpose of the invention is to solve the problems of heavy metal catalyst pollution products, serious phase separation between chain segments, insufficient melt strength and flexibility in PBAT-PLA copolyester. By using organic guanidine catalysts, controlling the acid value (hydroxyl value) and molecular weight of each segment during the polymerization process, and using polyether polyols with a hydroxyl group ≥ 3 and a molecular weight of 600-3500 g/mol to replace the commonly used 1,4-butane Diol (BDO) triggers lactide to synthesize biodegradable PBAT-PLA copolyester with good segment compatibility, melt strength and flexibility, which broadens its application range in food, medicine, agriculture and other fields, and more It can meet the needs of downstream applications such as blown film, injection molding, foaming, and double-stretched film.
本发明针对重金属钛系和锡系催化剂的残留问题,在PBAT-PLA共聚酯制备过程中,采用热稳定性好、催化效率高(添加量仅为所加原料单体的万分之一到万分之五)、无毒性的有机胍催化剂(避免重金属催化剂的引入)不失为一种很好的解决方案。本发明采用有机胍催化剂合成具有良好的链段相容性、熔体强度和柔韧性的生物降解PBAT-PLA共聚酯。首先,有机胍催化剂具有高耐热性、大的本体体积、正电荷的高度离域性、高亲电子诱导能力等特点,与PBAT的聚合原料-对苯二甲酸(PTA)和己二酸(AA),以及PLA的聚合原料-丙交酯之间很强的正负电荷配位能力,先形成活化的酯化物中间体。然后1,4-丁二醇(BDO)与活性酯化物中间体进行酯交换反应,快速推动聚合反应,得到分子量受控的活性聚合物,进而制得可降解的嵌段聚酯等高分子材料。The present invention aims at the residual problem of heavy metal titanium series and tin series catalysts. In the preparation process of PBAT-PLA copolyester, it adopts the method with good thermal stability and high catalytic efficiency (the addition amount is only one ten-thousandth to 1/10000 of the added raw material monomers). 5/10,000), non-toxic organic guanidine catalysts (avoiding the introduction of heavy metal catalysts) may well be a good solution. The invention adopts the organic guanidine catalyst to synthesize the biodegradable PBAT-PLA copolyester with good chain segment compatibility, melt strength and flexibility. First of all, organoguanidine catalysts have the characteristics of high heat resistance, large bulk volume, highly delocalized positive charge, and high electrophilic induction ability. ), and PLA's polymerization raw material - lactide has a strong positive and negative charge coordination ability, and the activated esterified intermediate is first formed. Then 1,4-butanediol (BDO) undergoes transesterification reaction with the active esterified intermediate to rapidly promote the polymerization reaction to obtain an active polymer with controlled molecular weight, and then obtain polymer materials such as degradable block polyester .
针对PBAT链段和PLA链段相容性差导致严重的相分离问题,通过控制聚合过程中各链段的酸值(羟值)和分子量大小,提高BHBT、BHBA和PLA链段的反应活性,实现不同链段之间更好地反应融合。针对普通PBAT-PLA共聚酯的熔体强度和柔韧性仍显不足的问题,采用羟基≥3、分子量为600-3500g/mol的聚醚多元醇,代替通常使用的1,4-丁二醇(BDO)引发丙交酯,制备具有支化醚链结构PLA多元醇,在提高PBAT-PLA共聚酯熔体强度的同时,也提高了柔韧性,解决了PBAT-PLA共聚酯在发泡、双拉伸薄膜等下游应用领域中的不足。Aiming at the serious phase separation problem caused by the poor compatibility of PBAT chain segment and PLA chain segment, by controlling the acid value (hydroxyl value) and molecular weight of each chain segment during the polymerization process, the reactivity of BHBT, BHBA and PLA chain segments is improved, and different chains are realized. Better responsive fusion between segments. Aiming at the problem that the melt strength and flexibility of ordinary PBAT-PLA copolyester are still insufficient, polyether polyols with a hydroxyl group ≥ 3 and a molecular weight of 600-3500 g/mol are used instead of the commonly used 1,4-butanediol (BDO) triggers lactide to prepare PLA polyols with branched ether chain structure. While improving the melt strength of PBAT-PLA copolyester, it also improves flexibility and solves the problem of foaming of PBAT-PLA copolyester. , Double stretched film and other downstream applications.
本发明的具体技术方案为:Concrete technical scheme of the present invention is:
有机胍催化合成生物降解PBAT-PLA共聚酯的方法,包括以下步骤:The method for organic guanidine catalyzed synthesis of biodegradable PBAT-PLA copolyester comprises the following steps:
S1分酯化-预缩聚:S1 esterification-precondensation:
S11酯化:将对苯二甲酸(PTA)、1,4-丁二醇(BDO)和有机胍催化剂加入酯化釜一中,进行酯化反应,直至反应的出水量达到理论值;在酯化釜二中,加入1,6-己二酸(AA)、1,4-丁二醇(BDO)和有机胍催化剂,进行酯化反应,直至反应的出水量达到理论值;S11 Esterification: Add terephthalic acid (PTA), 1,4-butanediol (BDO) and organic guanidine catalyst into esterification kettle 1 to carry out esterification reaction until the water output of the reaction reaches the theoretical value; Add 1,6-adipic acid (AA), 1,4-butanediol (BDO) and an organic guanidine catalyst to the second tank for esterification until the water yield of the reaction reaches the theoretical value;
S12预缩聚:酯化釜一和酯化釜二的酯化反应完成后,进一步提高真空度,进行预缩聚,待酯化釜一的对苯二甲酸与1,4-丁二醇的低聚酯化物BHBT和酯化釜二的1,6-己二酸与1,4-丁二醇的低聚酯化物BHBA的链段酸值和分子量分别达到目标值后,降低釜内温度至180℃以下,进一步蒸出多余的1,4-丁二醇(BDO),然后转移至聚合釜三;S12 Pre-condensation: After the esterification reaction of esterification kettle 1 and esterification kettle 2 is completed, the vacuum degree is further increased to carry out pre-condensation, and the oligomerization of terephthalic acid and 1,4-butanediol in esterification kettle 1 After the segment acid value and molecular weight of the esterification product BHBT and the oligoesterification product BHBA of 1,6-adipic acid and 1,4-butanediol in the second esterification tank reach the target values, reduce the temperature in the tank to 180°C Next, further distill off excess 1,4-butanediol (BDO), and then transfer to polymerization tank three;
S2支化醚结构PLA多元醇的合成:将丙交酯、有机胍催化剂和引发剂聚醚多元醇加入聚合釜三中,升温至目标温度后,抽真空进行开环聚合反应,直至支化醚结构PLA多元醇的分子量和羟值达到目标值;S2 Synthesis of PLA polyol with branched ether structure: add lactide, organic guanidine catalyst and initiator polyether polyol into polymerization kettle three, heat up to the target temperature, vacuumize and carry out ring-opening polymerization until the branched ether The molecular weight and hydroxyl value of structural PLA polyol reach the target value;
S3共缩聚:将反应完成的BHBA、BHBT转入聚合釜三,升温至指定温度,开启真空,与支化醚结构PLA多元醇进行共缩聚;S3 co-polycondensation: transfer the completed BHBA and BHBT into the polymerization tank 3, raise the temperature to the specified temperature, turn on the vacuum, and co-condense with PLA polyols with branched ether structure;
S4终缩聚:向聚合釜三中加入热稳定剂、抗氧化剂,抽真空,进行缩聚反应,随后进一步提高真空度进行终缩聚,得到生物降解PBAT-PLA共聚酯;S4 final polycondensation: add heat stabilizer and antioxidant to polymerization kettle three, vacuumize, carry out polycondensation reaction, then further increase the vacuum degree to carry out final polycondensation, and obtain biodegradable PBAT-PLA copolyester;
步骤S1中,所述有机胍催化剂的结构式为:In step S1, the structural formula of the organic guanidine catalyst is:
其中,R1-R6为C1-C6的直链亚烷基,X为乙醇酸或乳酸根负离子。Wherein, R 1 -R 6 are linear C1-C6 alkylene groups, and X is glycolic acid or lactate anion.
优选地,步骤S1中,所述对苯二甲酸与1,6-己二酸的摩尔比为1:1.0-2.3;酯化釜一中,对苯二甲酸与1,4-丁二醇的摩尔比为1:1.0-3.0;酯化釜二中,1,6-己二酸与1,4-丁二醇的摩尔比为1:1.0-3.0;对苯二甲酸与1,6-己二酸的总摩尔量和1,4-丁二醇的摩尔量比为1:1.0-3.0。Preferably, in step S1, the molar ratio of terephthalic acid to 1,6-adipic acid is 1:1.0-2.3; The molar ratio is 1:1.0-3.0; in the second esterification tank, the molar ratio of 1,6-hexanedioic acid to 1,4-butanediol is 1:1.0-3.0; terephthalic acid and 1,6-hexanediol The molar ratio of the total molar weight of diacid to 1,4-butanediol is 1:1.0-3.0.
进一步优选地,所述有机胍催化剂为乙醇酸六甲基胍、乳酸六甲基胍、乙醇酸六乙基胍、乳酸六乙基胍中的一种或多种。具体结构如下:Further preferably, the organic guanidine catalyst is one or more of hexamethylguanidine glycolate, hexamethylguanidine lactate, hexaethylguanidine glycolate, and hexaethylguanidine lactate. The specific structure is as follows:
。 .
以乙醇酸六甲基胍和乳酸六甲基胍为例,其制备过程如下所示:Taking hexamethylguanidine glycolate and hexamethylguanidine lactate as examples, the preparation process is as follows:
。 .
以六甲基氯化胍为原料,分别与乙醇酸钠和乳酸钠在回流条件下反应,生成乙醇酸六甲基胍和乳酸六甲基胍,可进一步形成具有稳定结构的七元环活性酯化物。采用同样的制备方法,制备出乙醇酸六乙基胍和乳酸六乙基胍。Using hexamethylguanidine chloride as raw material, react with sodium glycolate and sodium lactate under reflux conditions to generate hexamethylguanidine glycolate and hexamethylguanidine lactate, which can further form a seven-membered ring active ester with a stable structure . Using the same preparation method, hexaethylguanidine glycolate and hexaethylguanidine lactate were prepared.
胍鎓阳离子是一个正电荷离域的体系,具有高稳定性和高亲电子诱导能力。胍鎓阳离子极易与羰基氧缔合从而提高羰基碳的亲电子能力。使用有机胍催化剂进行PBAT酯化反应和PLA开环聚合,主要是有机胍鎓盐先与羧酸化合物线形成正负离子对化合物,通过分子内的转移得到相应的活性酯化物中间体,然后1,4-丁二醇(BDO)与活性酯化物中间体进行酯交换反应,快速推动聚合反应,制备PBAT树脂。以六甲基氯化胍为催化剂,其反应机理如下所示:The guanidinium cation is a positively delocalized system with high stability and high electrophile-inducing ability. The guanidinium cation easily associates with the carbonyl oxygen to enhance the electrophilic ability of the carbonyl carbon. Using organic guanidine catalysts for PBAT esterification and PLA ring-opening polymerization, mainly organic guanidinium salts first form positive and negative ion pairs with carboxylic acid compound lines, and obtain corresponding active ester intermediates through intramolecular transfer, and then 1, 4-Butanediol (BDO) undergoes transesterification reaction with the active esterified intermediate to rapidly promote the polymerization reaction to prepare PBAT resin. With hexamethylguanidine chloride as catalyst, its reaction mechanism is as follows:
。 .
支化醚结构PLA多元醇的反应机理如下所示:The reaction mechanism of PLA polyol with branched ether structure is as follows:
。 .
优选地,步骤S12中,预缩聚反应结束时,低聚酯化物BHBT和低聚酯化物BHBA的链段酸值为60-100mol/t,BHBT重均分子量为2000-8000 g/mol,BHBA重均分子量为2000-8000g/mol。Preferably, in step S12, when the precondensation reaction ends, the segmental acid value of the oligoester compound BHBT and the oligoester compound BHBA is 60-100 mol/t, the weight average molecular weight of BHBT is 2000-8000 g/mol, and the weight average molecular weight of BHBA is 2000-8000 g/mol. The average molecular weight is 2000-8000g/mol.
优选地,步骤S11中,酯化釜一中,有机胍催化剂的用量为对苯二甲酸摩尔数的0.01-0.05%;酯化釜二中,有机胍催化剂的用量为1,6-己二酸摩尔数的0.01-0.05%;步骤S2中,开环聚合时,有机胍催化剂的用量为丙交酯摩尔数的0.01-0.05%。Preferably, in step S11, in the first esterification kettle, the amount of the organic guanidine catalyst is 0.01-0.05% of the moles of terephthalic acid; in the second esterification kettle, the amount of the organic guanidine catalyst is 1,6-adipic acid 0.01-0.05% of the number of moles; in step S2, during the ring-opening polymerization, the amount of the organic guanidine catalyst used is 0.01-0.05% of the number of moles of lactide.
优选地,步骤S11中,酯化釜一的酯化反应温度为140-250℃,反应时间为1-3h,反应压力为70-100kPa;酯化釜二的酯化反应温度为130-240℃,反应时间为1-3h,反应压力为70-100kPa;步骤S12中,预缩聚反应温度为200-260℃,反应压力10-70kPa,反应0.1-1.5h;步骤S2中,丙交酯开环聚合反应温度为130-180℃,反应压力为3-10KPa,反应时间为2-5h。Preferably, in step S11, the esterification reaction temperature of esterification kettle 1 is 140-250°C, the reaction time is 1-3h, and the reaction pressure is 70-100kPa; the esterification reaction temperature of esterification kettle 2 is 130-240°C , the reaction time is 1-3h, and the reaction pressure is 70-100kPa; in step S12, the precondensation reaction temperature is 200-260°C, the reaction pressure is 10-70kPa, and the reaction is 0.1-1.5h; in step S2, lactide ring-opening The polymerization reaction temperature is 130-180°C, the reaction pressure is 3-10KPa, and the reaction time is 2-5h.
优选地,步骤S1中,在对苯二甲酸(PTA)、1,6-己二酸(AA)、1,4-丁二醇(BDO)和有机胍催化剂分别加入酯化釜一和酯化釜二后,在进行酯化反应之前,先通高纯氮气并抽真空,置换1-2次。Preferably, in step S1, terephthalic acid (PTA), 1,6-adipic acid (AA), 1,4-butanediol (BDO) and organic guanidine catalysts are added to esterification tank 1 and esterification After the second kettle, before carrying out the esterification reaction, pass high-purity nitrogen and vacuumize, and replace 1-2 times.
优选地,步骤S2中,聚醚多元醇的羟基≥3,分子量为600-3500 g/mol。Preferably, in step S2, the hydroxyl group of the polyether polyol is ≥3, and the molecular weight is 600-3500 g/mol.
进一步优选地,步骤S2中,聚醚多元醇为甘油(Gly)基聚醚、三羟甲基丙烷(TMP)基聚醚或季戊四醇(PER)基聚醚。Further preferably, in step S2, the polyether polyol is glycerol (Gly)-based polyether, trimethylolpropane (TMP)-based polyether or pentaerythritol (PER)-based polyether.
优选地,步骤S2中,所述聚醚多元醇与丙交酯的摩尔比为1:30.0-300.0;丙交酯的摩尔量与对苯二甲酸和1,6-己二酸的总摩尔量的摩尔比为1:0.1-10.0;控制支化醚结构PLA多元醇的分子量为20000-50000g/mol,羟值为30-100mgKOH/g。Preferably, in step S2, the molar ratio of polyether polyol to lactide is 1:30.0-300.0; the molar weight of lactide and the total molar weight of terephthalic acid and 1,6-adipic acid The molar ratio of the PLA polyol is 1:0.1-10.0; the molecular weight of the controlled branched ether structure PLA polyol is 20000-50000g/mol, and the hydroxyl value is 30-100mgKOH/g.
优选地,步骤S2中,丙交酯加入前,聚合釜三通高纯氮气并抽真空,置换1-2次。Preferably, in step S2, before the lactide is added, the polymerizer is three-passed with high-purity nitrogen and vacuumized, and replaced 1-2 times.
优选地,步骤S3中,缩聚反应温度为180-250℃,反应压力为100-10000Pa,反应时间为0.5-3.0h;步骤S4中,随后进一步提高真空度至100Pa以下进行终缩聚,反应0.5-3.0h,结束反应得到生物降解PBAT-PLA共聚酯。Preferably, in step S3, the polycondensation reaction temperature is 180-250°C, the reaction pressure is 100-10000Pa, and the reaction time is 0.5-3.0h; in step S4, the vacuum degree is further increased to below 100Pa for final polycondensation, and the reaction is 0.5- 3.0h, finish the reaction to obtain biodegradable PBAT-PLA copolyester.
优选地,步骤S3中,在步骤S1预缩聚完的熔体加入前,聚合釜三先通高纯氮气并抽真空,置换1-2次。Preferably, in step S3, before the pre-condensed melt in step S1 is added, the polymerization tank three is first vented with high-purity nitrogen and vacuumized, and replaced 1-2 times.
优选地,步骤S4中,所述抗氧化剂为2,6-二叔丁基-4-甲基苯酚、四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯、三[2.4-二叔丁基苯基]亚磷酸酯和β-(3,5-二叔丁基-4-羟基苯基)丙酸正十八碳醇酯中的一种或多种。Preferably, in step S4, the antioxidant is 2,6-di-tert-butyl-4-methylphenol, tetrakis[β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionic acid] One or more of pentaerythritol ester, tris[2.4-di-tert-butylphenyl] phosphite and n-octadecyl β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate kind.
优选地,步骤S4中,所述热稳定剂为磷酸三甲酯、磷酸三乙酯和磷酸三苯酯中的一种或多种;热稳定剂用量为总原料重量的0.01-0.2%,抗氧化剂用量为总原料重量的0.01-0.2%。Preferably, in step S4, the heat stabilizer is one or more of trimethyl phosphate, triethyl phosphate and triphenyl phosphate; the amount of heat stabilizer is 0.01-0.2% of the total raw material weight, anti The dosage of the oxidizing agent is 0.01-0.2% of the total raw material weight.
优选地,步骤S4中,在步骤S3共缩聚完的熔体、热稳定剂和抗氧化剂加入前,聚合釜三先通高纯氮气并抽真空,置换1-2次。Preferably, in step S4, before adding the co-polycondensed melt, heat stabilizer and antioxidant in step S3, the polymerization tank three is first passed with high-purity nitrogen and vacuumized, and replaced 1-2 times.
本发明与现有技术相比,具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1. 本发明所用有机胍为生物无毒有机催化剂,避免了PBAT和PLA聚合过程中使用传统钛系和锡系重金属催化剂,不存在重金属残留的污染问题。同时,有机胍催化剂具有耐热性好、催化效率高等特点,添加量仅为所加原料的万分之一到万分之五,大大降低了催化剂残留的问题,扩大了PBAT-PLA共聚物在食品、医药用材料方面的应用。1. The organic guanidine used in the present invention is a biological non-toxic organic catalyst, which avoids the use of traditional titanium-based and tin-based heavy metal catalysts in the polymerization process of PBAT and PLA, and does not have the pollution problem of heavy metal residues. At the same time, the organic guanidine catalyst has the characteristics of good heat resistance and high catalytic efficiency, and the addition amount is only 1/10,000 to 5/10,000 of the raw material added, which greatly reduces the problem of catalyst residue and expands the use of PBAT-PLA copolymer in Applications in food and medical materials.
2. 本发明制备的PBAT-PLA为嵌段共聚酯,通过控制各链段的酸值(羟值)和分子量大小,提高BHBT、BHBA和PLA链段的反应活性,实现不同链段之间更好地反应融合,避免了各链段之间因相容性差导致严重的相分离问题,制备得PBAT-PLA共聚酯具有良好的刚韧平衡性和综合性能。2. The PBAT-PLA prepared by the present invention is a block copolyester. By controlling the acid value (hydroxyl value) and molecular weight of each segment, the reactivity of the BHBT, BHBA and PLA segments can be improved, and the interaction between different segments can be achieved. Better reaction fusion avoids the serious phase separation problem caused by poor compatibility between the segments, and the prepared PBAT-PLA copolyester has good rigidity-toughness balance and comprehensive performance.
3. 采用羟基≥3、分子量为600-3500g/mol的聚醚多元醇为引发剂,开环聚合制得具有支化醚结构PLA多元醇,进一步制得支化醚结构的PBAT-PLA共聚酯,显著改善了熔体强度和柔韧性,更好满足吹膜、注塑、发泡、双拉伸薄膜等下游应用需求。3. Use polyether polyol with hydroxyl ≥3 and molecular weight of 600-3500g/mol as the initiator to obtain PLA polyol with branched ether structure by ring-opening polymerization, and further obtain PBAT-PLA copolymerization with branched ether structure Ester, which significantly improves melt strength and flexibility, and better meets downstream application requirements such as blown film, injection molding, foaming, and double-stretched film.
具体实施方式Detailed ways
为了便于理解本发明,本发明列举实施例如下。本领域技术人员应该明了,所述实施例仅仅是帮助理解本发明,不应视为对本发明的具体限制。In order to facilitate understanding of the present invention, the present invention enumerates the following examples. It should be clear to those skilled in the art that the embodiments are only for helping to understand the present invention, and should not be regarded as specific limitations on the present invention.
本发明涉及的测试如下:The tests involved in the present invention are as follows:
1.熔融指数测试1. Melt index test
按照GB/T 3682-2000中规定的方法进行测定,其中,测试温度为190℃,载荷为2.16kg。PBAT-PLA共聚酯,在同等分子量大小和分布的情况下,熔融指数(MI)越小表示其熔体强度越大。The measurement is carried out according to the method specified in GB/T 3682-2000, wherein the test temperature is 190°C and the load is 2.16kg. PBAT-PLA copolyester, in the case of the same molecular weight and distribution, the smaller the melt index (MI), the greater the melt strength.
2.本发明的实施例中,BHBT和BHBA的相对分子质量采用Agilent 1260凝胶色谱检测,检测器:1260 MCN,色谱柱:Agilent PL gel 5μm MIXED-C(made in GB),流动相为氯仿。2. In the examples of the present invention, the relative molecular mass of BHBT and BHBA is detected by Agilent 1260 gel chromatography, detector: 1260 MCN, chromatographic column: Agilent PL gel 5 μm MIXED-C (made in GB), mobile phase is chloroform .
3.产品酸值根据GB/T 32366-2015《生物降解聚对苯二甲酸-己二酸丁二酯(PBAT)》的规定,按照GB/T14190—2008《纤维级聚酯切片(PET)试验方法》中端羧基测试方法A规定进行。标准滴定溶液为浓度0.01mol/L的氢氧化钾-苯甲醇,溴酚蓝为指示剂。试样配置:0.5g样品溶解于苯酚-三氯甲烷混合溶剂(体积比2:3),依照标准酸碱滴定操作进行检测。3. The acid value of the product is in accordance with the provisions of GB/T 32366-2015 "Biodegradable Polybutylene Terephthalate-Adipate (PBAT)", and according to GB/T14190-2008 "Fiber Grade Polyester Chip (PET) Test Carboxy-terminal test method A stipulated in Method ". The standard titration solution is potassium hydroxide-benzyl alcohol with a concentration of 0.01mol/L, and bromophenol blue is the indicator. Sample configuration: 0.5g sample is dissolved in phenol-chloroform mixed solvent (volume ratio 2:3), and tested according to standard acid-base titration operation.
4.支化醚结构多元醇羟值测试:4. Hydroxyl value test of polyols with branched ether structure:
采用邻苯二甲酰化法测试羟值。The hydroxyl value was tested by the phthalylation method.
酰化剂配制:称取42g邻苯二甲酸酐溶于300mL干燥过的吡啶中,溶解完全后贮于棕色瓶并置于干燥器内备用。Preparation of acylating agent: Weigh 42g of phthalic anhydride and dissolve it in 300mL of dried pyridine. After the dissolution is complete, store it in a brown bottle and place it in a desiccator for later use.
称取6g咪唑加人配好的酰化剂中。Weigh 6g of imidazole and add it to the prepared acylating agent.
分析程序:在分析天平上精确称取一定量样品,置于一只带磨口的安装回流冷凝器的酰化瓶中,用移液管精确加入25mL酰化剂,试样溶解后置于恒温水浴中,酰化反应20-25min;取离水浴后,冷却至室温,从冷凝管上端沿口壁伃细加入20mL 1:1的吡啶-蒸馏水溶液,以水解剩余酸酐,摇匀后加入3-5滴酚酞指示剂,用0.8mol/L或1mol/L的KOH标准溶液滴定至粉红色,出现15s不変为终点,以同样方法做空白试验。羟值计算如下所示,允许误差小于0.5 mg KOH/g;Analysis procedure: Accurately weigh a certain amount of sample on an analytical balance, place it in an acylation bottle with a ground mouth and install a reflux condenser, add 25mL of acylating agent accurately with a pipette, and place the sample at a constant temperature after dissolution In the water bath, the acylation reaction takes 20-25min; after taking it out of the water bath, cool to room temperature, and add 20mL of 1:1 pyridine-distilled aqueous solution from the upper end of the condenser along the mouth wall to hydrolyze the remaining anhydride, shake well and then add 3- Titrate 5 drops of phenolphthalein indicator with 0.8 mol/L or 1 mol/L KOH standard solution until it turns pink, and if it does not change within 15 seconds, it is the end point. Do a blank test in the same way. The calculation of hydroxyl value is as follows, and the allowable error is less than 0.5 mg KOH/g;
5.产品颜色测试:采用爱色丽X-Rite Ci7600型号,测试条件:采用25mm孔径,反射模式进行测量;色板规格为80*50*3mm。5. Product color test: use X-Rite Ci7600 model, test conditions: use 25mm aperture, reflective mode for measurement; color plate specification is 80*50*3mm.
6.产品热稳定性测试:将切好的PBAT颗粒,在85℃真空干燥6h,采用DiscoveryTGA55进行PBAT热失重分析。测试条件:称量8-10mg样品,空气氛围,温度范围50-600℃,升温速度10℃/min。用失重5%质量时的温度(T5%)来表征PBAT树脂的热稳定性能。6. Product thermal stability test: The cut PBAT particles were vacuum-dried at 85°C for 6 hours, and PBAT thermogravimetric analysis was carried out using Discovery TGA55. Test conditions: weighing 8-10mg sample, air atmosphere, temperature range 50-600°C, heating rate 10°C/min. The thermal stability of PBAT resin was characterized by the temperature (T 5% ) at the time of weight loss of 5% mass.
7.产品的相容性测试:将切好的PBAT颗粒,在85℃真空干燥6h,采用DiscoveryDSC250进行PBAT-PLA共聚酯的玻璃化转变温度(Tg)分析。测试条件:称量8-10mg样品,氮气氛围,温度范围50-200℃,升温速度10℃/min。用不同的玻璃化转变温度(Tg)来表征PBAT-PLA共聚酯的相容性。7. Product compatibility test: The cut PBAT particles were vacuum-dried at 85°C for 6 hours, and the glass transition temperature (T g ) of PBAT-PLA copolyester was analyzed using DiscoveryDSC250. Test conditions: weighing 8-10mg sample, nitrogen atmosphere, temperature range 50-200°C, heating rate 10°C/min. The compatibility of PBAT-PLA copolyesters was characterized by different glass transition temperatures (T g ).
8.拉伸强度测试,样条制备:注塑试样按 GB/T17037.1—1997 规定进行,用 GB/T17037.1—1997 中的A型模具制备符合GB/T1040.2—2006中IA型试样。注塑时使用合适的保压压力以获得无缺陷的试样样条。8. Tensile strength test, sample preparation: Injection molding samples shall be carried out according to the regulations of GB/T17037.1-1997, and the A-type mold in GB/T17037.1-1997 shall be used to prepare in accordance with the IA type in GB/T1040.2-2006 sample. Use proper packing pressure for injection molding to obtain defect-free test strips.
粒料预处理:在成型试样前,粒料在鼓风干燥箱内进行预热干燥处理,装盘厚度小于4cm,在80℃下连续干燥5h。经过干燥处理的粒料立即使用,防止吸潮。Pretreatment of pellets: Before forming the samples, the pellets are preheated and dried in a blast drying oven, the thickness of the tray is less than 4cm, and they are dried continuously at 80°C for 5h. Use the dried pellets immediately to prevent moisture absorption.
试样制备条件:采用FANUC ROBOSHOT ɑ-S100iA日本发那科全电动注塑机,螺杆注射机工艺:Sample preparation conditions: FANUC ROBOSHOT ɑ-S100iA Japanese FANUC all-electric injection molding machine, screw injection machine process:
试样的状态调节和试验的标准环境:试样的状态调节按GB/T2918—1998的规定进行,状态调节的条件为,温度23℃±2℃,调节时间40h。试验在GB/T2918—1998 规定的标准环境下进行,环境的温度为23℃±2℃,相对湿度为50%±10%。The state adjustment of the sample and the standard environment of the test: the state adjustment of the sample is carried out in accordance with the provisions of GB/T2918-1998, the condition of the state adjustment is temperature 23 °C ± 2 °C, and the adjustment time is 40h. The test is carried out under the standard environment specified in GB/T2918-1998, the temperature of the environment is 23°C±2°C, and the relative humidity is 50%±10%.
测试条件:按GB/T1040.2—2006规定进行,试验速度为50mm/min。Test conditions: According to the provisions of GB/T1040.2-2006, the test speed is 50mm/min.
实施例1Example 1
实施例1中各物料的投料量如表1所示:The charging capacity of each material in embodiment 1 is as shown in table 1:
表1实施例1投料表Table 1 Example 1 Feeding table
S1分酯化-预缩聚:S1 esterification-precondensation:
将称量好的1661.7g对苯二甲酸(w/%≥99.90%)、994.3g 1,4-丁二醇(w/%≥99.70%)和0.55g乙醇酸六甲基胍加入10L酯化釜一中,开启加热,搅拌均匀,逐步升温至240℃,反应压力70KPa,进行酯化脱水反应,反应2h,当反应的出水量达到理论值360.0g,再无水分馏出。随后逐步降低反应压力至10KPa,进行前预缩聚,反应1h,取样进行分子量和酸值检测。待分子量和酸值达到目标后,降低温度至180℃蒸出多余1,4-丁二醇,将BHBT低聚物转移至聚合釜三。Add 1661.7g of terephthalic acid (w/%≥99.90%), 994.3g of 1,4-butanediol (w/%≥99.70%) and 0.55g of hexamethylguanidine glycolate into 10L of esterification In Kettle 1, turn on the heating, stir evenly, gradually raise the temperature to 240°C, and the reaction pressure is 70KPa, carry out the esterification and dehydration reaction, and react for 2 hours. When the water yield of the reaction reaches the theoretical value of 360.0g, no more water will be distilled out. Then gradually reduce the reaction pressure to 10KPa, carry out pre-condensation, react for 1 hour, and take samples for molecular weight and acid value detection. After the molecular weight and acid value reach the target, lower the temperature to 180°C to evaporate excess 1,4-butanediol, and transfer the BHBT oligomer to the third polymerization tank.
将称量好的1789.4g 1,6-己二酸(w/%≥99.80%)、1213.0g 1,4-丁二醇(w/%≥99.70%)和0.67g乙醇酸六甲基胍加入10L酯化釜二中,开启加热,搅拌均匀,逐步升温至200℃,反应压力70KPa,进行酯化脱水反应,反应2h,当反应的出水量达到理论值439.9g,再无水分馏出。随后反应压力逐步降低至10KPa,进行前预缩聚,反应0.5h,取样进行分子量和酸值检测。待分子量和酸值达到目标后,降低温度至180℃蒸出多余1,4-丁二醇,将BHBA低聚物转移至聚合釜三。Add the weighed 1789.4g 1,6-adipic acid (w/%≥99.80%), 1213.0g 1,4-butanediol (w/%≥99.70%) and 0.67g hexamethylguanidine glycolate In the 10L esterification kettle two, turn on the heating, stir evenly, gradually raise the temperature to 200°C, and the reaction pressure is 70KPa, carry out the esterification and dehydration reaction, and react for 2 hours. When the water output of the reaction reaches the theoretical value of 439.9g, no more water will be distilled out. Subsequently, the reaction pressure was gradually reduced to 10KPa, pre-condensation was carried out, and the reaction was carried out for 0.5h. Samples were taken for detection of molecular weight and acid value. After the molecular weight and acid value reach the target, lower the temperature to 180°C to evaporate excess 1,4-butanediol, and transfer the BHBA oligomer to the third polymerization tank.
S2支化醚结构PLA三元醇制备:将称量好的802.16g丙交酯(w/%≥99.90%)、79.43g甘油聚氧化丙烯三醇(平均分子量3000g/mol,羟值56mgKOH/g)和0.30g乙醇酸六甲基胍加入20L聚合釜三中,抽真空、氮气置换3次,开启加热,搅拌均匀,进行开环聚合,逐步升温至180℃,在5000Pa下反应3h,取样进行分子量和羟值检测。Preparation of S2 branched ether structure PLA triol: weighed 802.16g lactide (w/%≥99.90%), 79.43g glycerol polyoxypropylene triol (average molecular weight 3000g/mol, hydroxyl value 56mgKOH/g ) and 0.30g of hexamethylguanidine glycolate were added to the 20L polymerization kettle 3, vacuumed and replaced with nitrogen for 3 times, turned on the heating, stirred evenly, and carried out ring-opening polymerization, gradually raised the temperature to 180°C, reacted at 5000Pa for 3h, and took samples Molecular weight and hydroxyl value detection.
S3共缩聚:将反应完成的BHBT、BHBA加入20L聚合釜三中,与支化醚结构PLA三元醇进行共聚,反应逐步升温至240℃,反应压力5000Pa,反应时间2h。S3 Copolycondensation: Add the completed BHBT and BHBA into the 20L polymerization kettle three, and carry out copolymerization with PLA triols with branched ether structure. The reaction temperature is gradually raised to 240°C, the reaction pressure is 5000Pa, and the reaction time is 2h.
S4终缩聚:向聚合釜三中加入磷酸三苯酯0.63g,2,6-二叔丁基-4-甲基苯酚0.63g,反应温度240℃,反应压力逐步降低至80Pa,反应时间1.5h,结束反应。S4 final polycondensation: Add 0.63g of triphenyl phosphate and 0.63g of 2,6-di-tert-butyl-4-methylphenol into the polymerization kettle three, the reaction temperature is 240°C, the reaction pressure is gradually reduced to 80Pa, and the reaction time is 1.5h , to end the reaction.
实施例2-4Example 2-4
实施例2-4中各物料的投料量如表2-4所示,实施例2-4采用不同的有机胍催化剂,反应步骤与实施例1一致。The feeding amount of each material in Example 2-4 is shown in Table 2-4. Different organic guanidine catalysts were used in Example 2-4, and the reaction steps were consistent with Example 1.
表2 实施例2投料表Table 2 Example 2 Feeding Table
表3 实施例3投料表Table 3 Example 3 Feeding Table
表4 实施例4投料表Table 4 Example 4 Feeding Table
实施例5-8Example 5-8
实施例5-8中各物料的投料量如表5-8所示,反应步骤与实施例1一致,其中三羟甲基丙烷聚氧化丙烯三醇的平均分子量为3000 g/mol、羟值为58 mgKOH/g;季戊四醇聚氧化丙烯四醇的平均分子量为600 g/mol、羟值为374 mgKOH/g;实施例6和实施例8采用乳酸六甲基胍催化剂。The feeding amount of each material in embodiment 5-8 is as shown in table 5-8, and reaction procedure is consistent with embodiment 1, wherein the average molecular weight of trimethylolpropane polyoxypropylene triol is 3000 g/mol, and the hydroxyl value is 58 mgKOH/g; the average molecular weight of pentaerythritol polyoxypropylene tetraol is 600 g/mol, and the hydroxyl value is 374 mgKOH/g; embodiment 6 and embodiment 8 use hexamethylguanidine lactate catalyst.
表5 实施例5投料表Table 5 Example 5 Feeding Table
表6 实施例6投料表Table 6 Example 6 Feeding Table
表7 实施例7投料表Table 7 Example 7 Feeding Table
表8 实施例8投料表Table 8 Example 8 Feeding Table
实施例9Example 9
实施例9、10中各物料的投料量如表9、10所示,实施例9、10都是采用乙醇酸六甲基胍有机催化剂,反应步骤与实施例1一致,其中PTA、AA、BDO以及丙交酯的投入量比与实施例1-8不一样,催化剂、热稳定剂和抗氧剂的投入量比也进行了相应的调整。此外,在缩聚阶段的反应条件也进行了改变。The feeding amount of each material in embodiment 9,10 is as shown in table 9,10, and embodiment 9,10 all is to adopt hexamethylguanidine glycolate organic catalyst, and reaction step is consistent with embodiment 1, wherein PTA, AA, BDO And the input amount ratio of lactide is different from that of Examples 1-8, and the input amount ratio of catalyst, heat stabilizer and antioxidant has also been adjusted accordingly. In addition, the reaction conditions in the polycondensation stage were also changed.
表9 实施例9投料表Table 9 Example 9 Feeding Table
S1分酯化-预缩聚:S1 esterification-precondensation:
将称量好的1663.0g对苯二甲酸(w/%≥99.90%)、1807.8g 1,4-丁二醇(w/%≥99.70%)和0.22g乙醇酸六甲基胍加入10L酯化釜一中,开启加热,搅拌均匀,逐步升温至140℃,反应压力80KPa,进行酯化脱水反应,反应1h,当反应的出水量达到理论值360.0g,再无水分馏出。随后逐步降低反应压力至40KPa,进行前预缩聚,反应0.1h,取样进行分子量和酸值检测。待分子量和酸值达到目标后,降低温度至180℃蒸出多余1,4-丁二醇,将BHBT低聚物转移至聚合釜三。Add 1663.0g of terephthalic acid (w/%≥99.90%), 1807.8g of 1,4-butanediol (w/%≥99.70%) and 0.22g of hexamethylguanidine glycolate into 10L of esterification In Kettle 1, turn on the heating, stir evenly, gradually raise the temperature to 140°C, and the reaction pressure is 80KPa, carry out the esterification and dehydration reaction, and react for 1 hour. When the water yield of the reaction reaches the theoretical value of 360.0g, no more water will be distilled out. Then gradually reduce the reaction pressure to 40KPa, carry out pre-condensation, react for 0.1h, and sample for molecular weight and acid value detection. After the molecular weight and acid value reach the target, lower the temperature to 180°C to evaporate excess 1,4-butanediol, and transfer the BHBT oligomer to the third polymerization tank.
将称量好的1464.3g 1,6-己二酸(w/%≥99.80%)、1807.8g 1,4-丁二醇(w/%≥99.70%)和0.22g乙醇酸六甲基胍加入10L酯化釜二中,开启加热,搅拌均匀,逐步升温至130℃,反应压力80KPa,进行酯化脱水反应,反应1h,当反应的出水量达到理论值360.0g,再无水分馏出。随后反应压力逐步降低至40KPa,进行前预缩聚,反应0.1h,取样进行分子量和酸值检测。待分子量和酸值达到目标后,降低温度至180℃蒸出多余1,4-丁二醇,将BHBA低聚物转移至聚合釜三。Add weighed 1464.3g 1,6-adipic acid (w/%≥99.80%), 1807.8g 1,4-butanediol (w/%≥99.70%) and 0.22g hexamethylguanidine glycolate In the 10L esterification kettle two, turn on the heating, stir evenly, gradually raise the temperature to 130°C, and the reaction pressure is 80KPa, carry out the esterification and dehydration reaction, and react for 1 hour. When the water output of the reaction reaches the theoretical value of 360.0g, no more water will be distilled out. Then the reaction pressure was gradually reduced to 40KPa, and the pre-condensation was carried out, and the reaction was carried out for 0.1h, and samples were taken for molecular weight and acid value detection. After the molecular weight and acid value reach the target, lower the temperature to 180°C to evaporate excess 1,4-butanediol, and transfer the BHBA oligomer to the third polymerization tank.
S2支化醚结构PLA三元醇制备:将称量好的720.7g丙交酯(w/%≥99.90%)、500g 甘油聚氧化丙烯三醇(平均分子量3000g/mol,羟值56mgKOH/g)和0.11g乙醇酸六甲基胍加入20L聚合釜三中,抽真空、氮气置换3次,开启加热,搅拌均匀,进行开环聚合,逐步升温至130℃,在3000Pa下反应2h,取样进行分子量和羟值检测。Preparation of S2 branched ether structure PLA triol: weighed 720.7g lactide (w/%≥99.90%), 500g glycerol polyoxypropylene triol (average molecular weight 3000g/mol, hydroxyl value 56mgKOH/g) Add 0.11g of hexamethylguanidine glycolate into a 20L polymerization kettle 3, vacuumize and replace with nitrogen for 3 times, turn on the heating, stir evenly, carry out ring-opening polymerization, gradually raise the temperature to 130°C, react at 3000Pa for 2h, and take samples to determine the molecular weight and hydroxyl value detection.
S3共缩聚:将反应完成的BHBT、BHBA加入20L聚合釜三中,与支化醚结构PLA三元醇进行共聚,反应逐步升温至180℃,反应压力100Pa,反应时间0.5h。S3 Copolycondensation: Add the completed BHBT and BHBA into the 20L polymerization kettle three, and carry out copolymerization with PLA triol with branched ether structure. The reaction temperature is gradually raised to 180°C, the reaction pressure is 100Pa, and the reaction time is 0.5h.
S4终缩聚:向聚合釜三中加入磷酸三苯酯0.75g,2,6-二叔丁基-4-甲基苯酚0.75g,反应温度240℃,反应压力逐步降低至80Pa,反应时间0.5h,结束反应。S4 Final polycondensation: Add 0.75g of triphenyl phosphate and 0.75g of 2,6-di-tert-butyl-4-methylphenol to the polymerization kettle three, the reaction temperature is 240°C, the reaction pressure is gradually reduced to 80Pa, and the reaction time is 0.5h , to end the reaction.
实施例10Example 10
表10 实施例10投料表Table 10 Example 10 Feeding Table
S1分酯化-预缩聚:S1 esterification-precondensation:
将称量好的1663.0g对苯二甲酸(w/%≥99.90%)、2711.7g 1,4-丁二醇(w/%≥99.70%)和1.10g乙醇酸六甲基胍加入10L酯化釜一中,开启加热,搅拌均匀,逐步升温至250℃,反应压力100KPa,进行酯化脱水反应,反应3h,当反应的出水量达到理论值360.0g,再无水分馏出。随后逐步降低反应压力至70KPa,进行前预缩聚,反应1.5h,取样进行分子量和酸值检测。待分子量和酸值达到目标后,降低温度至180℃蒸出多余1,4-丁二醇,将BHBT低聚物转移至聚合釜三。Add 1663.0g of terephthalic acid (w/%≥99.90%), 2711.7g of 1,4-butanediol (w/%≥99.70%) and 1.10g of hexamethylguanidine glycolate into 10L of esterification In Kettle 1, turn on the heating, stir evenly, gradually raise the temperature to 250°C, and the reaction pressure is 100KPa, carry out the esterification and dehydration reaction, and react for 3 hours. When the water yield of the reaction reaches the theoretical value of 360.0g, no more water will be distilled out. Then gradually reduce the reaction pressure to 70KPa, carry out pre-condensation, react for 1.5h, and take samples for molecular weight and acid value detection. After the molecular weight and acid value reach the target, lower the temperature to 180°C to evaporate excess 1,4-butanediol, and transfer the BHBT oligomer to the third polymerization tank.
将称量好的3367.9g 1,6-己二酸(w/%≥99.80%)、6236.9g 1,4-丁二醇(w/%≥99.70%)和2.53g乙醇酸六甲基胍加入10L酯化釜二中,开启加热,搅拌均匀,逐步升温至240℃,反应压力100KPa,进行酯化脱水反应,反应3h,当反应的出水量达到理论值828.0g,再无水分馏出。随后反应压力逐步降低至70KPa,进行前预缩聚,反应1.5h,取样进行分子量和酸值检测。待分子量和酸值达到目标后,降低温度至180℃蒸出多余1,4-丁二醇,将BHBA低聚物转移至聚合釜三。Add 3367.9g of 1,6-adipic acid (w/%≥99.80%), 6236.9g of 1,4-butanediol (w/%≥99.70%) and 2.53g of hexamethylguanidine glycolate In the 10L esterification kettle two, turn on the heating, stir evenly, gradually raise the temperature to 240°C, and the reaction pressure is 100KPa, carry out the esterification and dehydration reaction, and react for 3 hours. When the water output of the reaction reaches the theoretical value of 828.0g, no more water will be distilled out. Subsequently, the reaction pressure was gradually reduced to 70KPa, pre-condensation was carried out, and the reaction was carried out for 1.5 hours. Samples were taken for detection of molecular weight and acid value. After the molecular weight and acid value reach the target, lower the temperature to 180°C to evaporate excess 1,4-butanediol, and transfer the BHBA oligomer to the third polymerization tank.
S2支化醚结构PLA三元醇制备:将称量好的1189.16g丙交酯(w/%≥99.90%)、82.5g甘油聚氧化丙烯三醇(平均分子量3000g/mol,羟值56mgKOH/g)和0.91g乙醇酸六甲基胍加入20L聚合釜三中,抽真空、氮气置换3次,开启加热,搅拌均匀,进行开环聚合,逐步升温至150℃,在3000Pa下反应5h,取样进行分子量和羟值检测。Preparation of S2 branched ether structure PLA triol: weighed 1189.16g lactide (w/%≥99.90%), 82.5g glycerol polyoxypropylene triol (average molecular weight 3000g/mol, hydroxyl value 56mgKOH/g ) and 0.91g of hexamethylguanidine glycolate were added to the 20L polymerization kettle 3, vacuumed and replaced with nitrogen for 3 times, turned on the heating, stirred evenly, and carried out ring-opening polymerization, gradually raised the temperature to 150°C, reacted at 3000Pa for 5h, and took samples Molecular weight and hydroxyl value detection.
S3共缩聚:将反应完成的BHBT、BHBA加入20L聚合釜三中,与支化醚结构PLA三元醇进行共聚,反应逐步升温至250℃,反应压力10000Pa,反应时间3h。S3 Copolycondensation: Add the completed BHBT and BHBA into the 20L polymerization kettle three, and carry out copolymerization with PLA triol with branched ether structure. The reaction temperature is gradually raised to 250°C, the reaction pressure is 10000Pa, and the reaction time is 3h.
S4终缩聚:向聚合釜三中加入磷酸三苯酯3.06g,2,6-二叔丁基-4-甲基苯酚3.06g,反应温度240℃,反应压力逐步降低至80Pa,反应时间3h,结束反应。S4 Final polycondensation: Add 3.06g of triphenyl phosphate and 3.06g of 2,6-di-tert-butyl-4-methylphenol into the polymerization kettle three, the reaction temperature is 240°C, the reaction pressure is gradually reduced to 80Pa, and the reaction time is 3h. End the reaction.
对比例1Comparative example 1
对比例1中各物料的投料量如表11所示,采用钛酸四丁酯和辛酸亚锡为催化剂,反应步骤与实施例1一致:The feeding amount of each material in comparative example 1 is as shown in table 11, adopts tetrabutyl titanate and stannous octoate as catalyst, and the reaction steps are consistent with embodiment 1:
表11 对比例1投料表Table 11 Feeding table of comparative example 1
对比例2Comparative example 2
对比例2中各物料的投料量如表12所示。反应过程中,控制BHBT和BHBA链段的酸值≥120 mol/t,支化醚结构PLA三元醇的羟值≥50 mgKOH/g。The feeding amount of each material in Comparative Example 2 is shown in Table 12. During the reaction process, the acid value of the BHBT and BHBA segments was controlled to be ≥120 mol/t, and the hydroxyl value of the PLA triol with branched ether structure was ≥50 mgKOH/g.
表12 对比例2投料表Table 12 Feeding table of comparative example 2
对比例3Comparative example 3
对比例3中各物料的投料量如表13所示。反应过程中,控制BHBT和BHBA链段的酸值<60 mol/t,支化醚结构PLA三元醇的羟值≥50 mgKOH/g。The feeding amount of each material in Comparative Example 3 is shown in Table 13. During the reaction process, the acid value of the BHBT and BHBA segments is controlled to be <60 mol/t, and the hydroxyl value of the PLA triol with branched ether structure is ≥50 mgKOH/g.
表13 对比例3投料表Table 13 Feeding Table of Comparative Example 3
对比例4Comparative example 4
对比例4中各物料的投料量如表14所示。以聚四亚甲基醚二醇(PTMEG)(分子量3000g/mol,羟值37 mgKOH/g)为引发剂制备直链醚结构PLA二元醇;反应过程中,控制BHBT和BHBA链段的酸值在60-100mol/t之间,支化醚结构PLA三元醇的羟值在30-50mgKOH/g之间。The feeding amount of each material in Comparative Example 4 is shown in Table 14. Polytetramethylene ether glycol (PTMEG) (molecular weight 3000g/mol, hydroxyl value 37 mgKOH/g) was used as an initiator to prepare linear ether structure PLA diols; during the reaction, the acidity of the BHBT and BHBA segments was controlled The value is between 60-100mol/t, and the hydroxyl value of PLA triol with branched ether structure is between 30-50mgKOH/g.
表14 对比例4投料表Table 14 Feeding Table of Comparative Example 4
对比例5Comparative example 5
对比例5中各物料的投料量如表18所示。以甘油聚氧化丙烯三醇(分子量500 g/mol,羟值380mgKOH/g )为引发剂制备支化醚链结构PLA三元醇;反应过程中,控制BHBT和BHBA链段的酸值在60-100 mol/t之间,支化醚结构PLA三元醇的羟值在30-100mgKOH/g之间。The feeding amount of each material in Comparative Example 5 is shown in Table 18. Using glycerol polyoxypropylene triol (molecular weight 500 g/mol, hydroxyl value 380 mgKOH/g ) as an initiator to prepare branched ether chain structure PLA triol; during the reaction, control the acid value of BHBT and BHBA segments at 60- Between 100 mol/t, the hydroxyl value of PLA trihydric alcohol with branched ether structure is between 30-100mgKOH/g.
表18 对比例5投料表Table 18 Feeding Table of Comparative Example 5
对比例6Comparative example 6
对比例6中各物料的投料量如表16所示。以甘油聚氧化丙烯三醇(分子量5000 g/mol,羟值32 mgKOH/g )为引发剂制备支化醚链结构PLA三元醇;反应过程中,控制BHBT和BHBA链段的酸值在60-100mol/t之间,支化醚结构PLA三元醇的羟值在30-50mgKOH/g之间。The feeding amount of each material in Comparative Example 6 is shown in Table 16. Using glycerol polyoxypropylene triol (molecular weight 5000 g/mol, hydroxyl value 32 mgKOH/g ) as an initiator to prepare PLA triol with branched ether chain structure; during the reaction, the acid value of BHBT and BHBA segments was controlled at 60 Between -100mol/t, the hydroxyl value of PLA trihydric alcohol with branched ether structure is between 30-50mgKOH/g.
表16 对比例6投料表Table 16 Comparative Example 6 Feeding Table
以下对实施例1-10和对比例1-6的酸值、拉伸强度、断裂伸长率、外观颜色和热稳定性进行检测,测试结果如表17和表18所示:The following acid value, tensile strength, elongation at break, appearance color and thermal stability of Examples 1-10 and Comparative Examples 1-6 are detected, and the test results are as shown in Table 17 and Table 18:
表17实施例1-10和对比例1-6产品的链段分子量、酸值等Segment molecular weight, acid value etc. of table 17 embodiment 1-10 and comparative example 1-6 product
表18 实施例1-10和对比例1-6产品的熔指、酸值、颜色和力学性能等Table 18 Melt index, acid value, color and mechanical properties of the products of Examples 1-10 and Comparative Examples 1-6
从表17和表18中PBAT-PLA共聚酯的测试数据来看,实施例1-4在同等工艺条件、相同催化剂加入量以及采用甘油聚氧化丙烯三醇为丙交酯开环聚合引发剂的条件下,各催化剂的催化效果是乙醇酸六甲基胍>乳酸六甲基胍>>乙醇酸六乙基胍>乳酸六乙基胍,实施例1-2中的乙醇酸六甲基胍和乳酸六甲基胍作为催化剂制备的PBAT-PLA共聚酯具有较好的酸值、外观颜色、拉伸强度和热稳定性能。这是因为六乙基胍中乙基的空间位阻明显大于甲基,发生酯化和缩聚时链段与六乙基胍催化剂的结合更加困难、催化效果相对较差,从而导致PBAT-PLA共聚酯的性能要明显差一些。From the test data of PBAT-PLA copolyester in Table 17 and Table 18, embodiment 1-4 is lactide ring-opening polymerization initiator Under the condition, the catalytic effect of each catalyst is hexamethylguanidine glycolate>hexamethylguanidine lactate>>hexaethylguanidine glycolate>hexaethylguanidine lactate, the hexamethylguanidine glycolate in embodiment 1-2 The PBAT-PLA copolyester prepared with hexamethylguanidine lactate as a catalyst has good acid value, appearance color, tensile strength and thermal stability. This is because the steric hindrance of the ethyl group in hexaethylguanidine is significantly greater than that of the methyl group, it is more difficult for the chain segment to combine with the hexaethylguanidine catalyst when esterification and polycondensation occur, and the catalytic effect is relatively poor, which leads to the co-production of PBAT-PLA. The performance of polyester is significantly worse.
在后续实施例5-8中,在催化剂乙醇酸六甲基胍和乳酸六甲基胍的同等催化量下,采用三羟甲基丙烷(TMP)、季戊四醇(PER)基聚醚多元醇作为丙交酯开环聚合引发剂分别制备支化醚结构PLA三元醇和四元醇,考察了其对PBAT-PLA共聚酯性能的影响。在分子量大小相差不大的情况下,季戊四醇(羟基为4)支链结构的熔体强度(实施例7的熔融指数为1.2,实施例8的熔融指数为2.2),明显高于甘油和三羟甲基丙烷(羟基为3)支链结构的熔体强度(实施例5的熔融指数为3.9,实施例6的熔融指数为4.3),更有利于PBAT-PLA共聚酯在发泡、双向拉伸膜领域的应用。同时,季戊四醇(PER)基聚氧化丙烯四醇因聚醚的分子量小、支化度高(4条支链),使得在同等条件下PBAT-PLA共聚酯的断裂伸长率降低。In subsequent examples 5-8, trimethylolpropane (TMP) and pentaerythritol (PER)-based polyether polyols were used as propane under the same catalytic amount of hexamethylguanidine glycolate and hexamethylguanidine lactate. Lactide ring-opening polymerization initiators were used to prepare branched ether PLA triols and tetraols, and their effects on the properties of PBAT-PLA copolyester were investigated. In the case of little difference in molecular weight, the melt strength of pentaerythritol (4 hydroxyl groups) branched chain structure (the melt index of Example 7 is 1.2, the melt index of Example 8 is 2.2), significantly higher than that of glycerin and trihydroxy The melt strength (melt index of embodiment 5 is 3.9, the melt index of embodiment 6 is 4.3) of methyl propane (hydroxyl is 3) branched chain structure is more conducive to PBAT-PLA copolyester in foaming, two-way drawing Applications in the field of film stretching. At the same time, the pentaerythritol (PER)-based polyoxypropylene tetraol has a small molecular weight and a high degree of branching (4 branches) of the polyether, which makes the elongation at break of the PBAT-PLA copolyester lower under the same conditions.
对比例1中使用钛酸酯催化剂和辛酸亚锡作为反应催化剂,由于钛系催化剂在酯化阶段易被水解,不能充分发挥催化效果,导致酯化反应不完全(出水量未达理论值),PBAT-PLA共聚酯的酸值、颜色和力学性能较差;同时,也因重金属钛系和锡系催化剂的加入,带来了重金属残留的问题。In Comparative Example 1, a titanate catalyst and stannous octoate were used as the reaction catalyst. Since the titanium-based catalyst was easily hydrolyzed during the esterification stage, the catalytic effect could not be fully exerted, resulting in an incomplete esterification reaction (the water yield did not reach the theoretical value). The acid value, color and mechanical properties of PBAT-PLA copolyester are poor; at the same time, due to the addition of heavy metal titanium and tin catalysts, the problem of heavy metal residues is brought.
在实施例1-10、对比例2和对比例3的比较中可以看出,通过控制BHBT和BHBA链段的分子量大小和酸值(60-100 mol/t),在保持BHBT、BHBA和支化醚结构PLA多元醇链段具有较好相容性的同时,PBAT-PLA共聚酯具有优异的酸值、颜色、熔体强度和力学性能。当链段的分子量较小或酸值过大(≥120 mol/t)时,如对比例2,会导致产品的酸值升高、力学性能大幅降低;当链段的分子量较大或酸值过小(≤60 mol/t)时,如对比例3,因分子链段之间相容性较差导致产品出现相分离现象(有两个Tg),使得力学性能也下降明显。From the comparison of Examples 1-10, Comparative Example 2 and Comparative Example 3, it can be seen that by controlling the molecular weight and acid value (60-100 mol/t) of the BHBT and BHBA segments, the BHBT, BHBA and branched While the PLA polyol segment with ether structure has good compatibility, PBAT-PLA copolyester has excellent acid value, color, melt strength and mechanical properties. When the molecular weight of the segment is small or the acid value is too large (≥120 mol/t), as in Comparative Example 2, the acid value of the product will increase and the mechanical properties will be greatly reduced; when the molecular weight of the segment is large or the acid value When it is too small (≤60 mol/t), as in Comparative Example 3, due to the poor compatibility between molecular segments, the product will appear phase separation (two Tg), resulting in a significant decline in mechanical properties.
对比例4中,采用聚四亚甲基醚二醇(PTMEG,分子量3000g/mol,羟值37mgKOH/g)制备直链醚结构PLA二元醇,可以看出在同等分子量大小的情况下,因分子链中没有支化结构,其熔体强度(熔融指数为9.8)要明显低于实施例1的熔体强度(熔融指数为4.2);其他方面如颜色、力学性能相差不大,酸值要高一些。In comparative example 4, polytetramethylene ether glycol (PTMEG, molecular weight 3000g/mol, hydroxyl value 37mgKOH/g) was used to prepare PLA diol with linear ether structure. It can be seen that in the case of the same molecular weight, because There is no branched structure in the molecular chain, and its melt strength (melt index is 9.8) is significantly lower than that of Example 1 (melt index is 4.2); other aspects such as color and mechanical properties are not much different, and the acid value is higher than that of Example 1. higher.
实施例1、对比例5和对比例6中,采用不同分子量大小的甘油氧化丙烯三醇(3000、500和5000g/mol)为引发剂制备支化醚结构PLA三元醇,制得PBAT-PLA共聚酯的断裂伸长率表现出明显的差异,聚醚三元醇的分子量越大,其断裂伸长率(柔韧性)越好,然而聚醚三元醇的分子量过小或过大都会导致PBAT-PLA共聚酯的力学性能显著下降。In Example 1, Comparative Example 5 and Comparative Example 6, glycerin oxide propylene triols (3000, 500 and 5000 g/mol) with different molecular weights were used as initiators to prepare PLA triols with branched ether structure, and PBAT-PLA was obtained The elongation at break of copolyesters shows obvious differences. The larger the molecular weight of polyether triol, the better its elongation at break (flexibility), but the molecular weight of polyether triol is too small or too large. Lead to a significant decline in the mechanical properties of PBAT-PLA copolyester.
Claims (8)
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