CN115644234A - Low-voltage electrostatic field combined with vacuum thawing device and method - Google Patents
Low-voltage electrostatic field combined with vacuum thawing device and method Download PDFInfo
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Abstract
一种低压静电场联合真空解冻装置,利用真空度传感器、湿度传感器分别监测解冻腔内的真空度和湿度,并产生对应的当前真空度值及当前湿度值;解冻控制装置在判断出当前真空度值与预设的基准真空度值相对应时,控制真空泵装置维持工作,还控制加湿器工作以使所述解冻腔内的当前湿度值与预设的基准湿度值相对应并控制所述低压静电发生器开始工作;解冻控制装置在判断出超声测温系统提供的冻肉当前温度值与预存的基准温度值相对应时,控制低压静电发生器停止工作,并控制真空调节阀工作以使解冻腔内的压力恢复到常压,如此利用低压静电场可破坏水的稳态结构并形成离子风加速解冻。本申请还提供一种低压静电场联合真空解冻方法。
A low-voltage electrostatic field combined vacuum thawing device, which uses a vacuum sensor and a humidity sensor to monitor the vacuum and humidity in the thawing chamber respectively, and generates the corresponding current vacuum value and current humidity value; the thawing control device judges the current vacuum degree When the value corresponds to the preset reference vacuum value, control the vacuum pump device to maintain work, and also control the humidifier to work so that the current humidity value in the thawing chamber corresponds to the preset reference humidity value and control the low-voltage static electricity The generator starts to work; when the thawing control device judges that the current temperature value of the frozen meat provided by the ultrasonic temperature measurement system corresponds to the pre-stored reference temperature value, it controls the low-voltage electrostatic generator to stop working, and controls the vacuum regulating valve to work so that the thawing chamber The internal pressure returns to normal pressure, so the use of low-voltage electrostatic field can destroy the steady-state structure of water and form ion wind to accelerate thawing. The present application also provides a low-voltage electrostatic field combined vacuum thawing method.
Description
技术领域technical field
本发明涉及肉类解冻技术领域,特别涉及一种低压静电场联合真空解冻装置及方法。The invention relates to the technical field of meat thawing, in particular to a low-voltage electrostatic field combined vacuum thawing device and method.
背景技术Background technique
肉类食物可以为人类提供丰富和必要的营养物质,如蛋白质、脂肪和矿物质。然而,这些营养物质也为储存和加工过程中的内源性酶和腐败微生物提供了优良的生长基质,肉类食物的质量和安全受到了极大的影响。冷冻是通过抑制微生物的生长和腐败来延长肉制品货架期的一种最常见方法。因此,人们通常将肉制品冷冻起来以供储存、运输和销售。解冻成为冷冻肉在进入后续加工和烹饪处理之前的一个必要且关键的步骤。然而,在解冻过程中会不可避免地发生质量损失,包括颜色恶化、保水能力下降、质地变化和蛋白质变性等。解冻肉的质量可能受到多种因素的影响,如动物种类、屠宰加工方式以及冷冻、解冻的影响,特别需要注意的是解冻方法。Meat food can provide human beings with rich and necessary nutrients, such as protein, fat and minerals. However, these nutrients also provide excellent growth substrates for endogenous enzymes and spoilage microorganisms during storage and processing, and the quality and safety of meat foods are greatly affected. Freezing is one of the most common methods used to extend the shelf life of meat products by inhibiting microbial growth and spoilage. Therefore, meat products are usually frozen for storage, transportation and sale. Thawing becomes a necessary and critical step before frozen meat enters subsequent processing and cooking treatments. However, quality loss inevitably occurs during the thawing process, including color deterioration, decreased water retention capacity, texture changes, and protein denaturation, among others. The quality of thawed meat may be affected by many factors, such as animal species, slaughtering and processing methods, freezing and thawing, and special attention should be paid to the thawing method.
传统的肉类解冻都是在空气和水中进行的。这类方法除了会消耗大量的时间之外,通常还会导致严重的肉品质量损失。此外,其他新的解冻方法,如超高压、微波和超声也已被广泛研究和应用到解冻中。虽然这些方法可以有效地缩短解冻时间,但也存在许多缺点。超高压解冻对肌肉组织的影响很大,因为高压极易引起蛋白质变性和组织的结构损伤,并且高压对设备的要求极高,成本费用昂贵;微波解冻时,冻结区和未冻结区对电磁波能量的吸收快慢不一,导致加热不均匀,部分区域的肉被彻底解冻,而其他部分保持冷冻,并且微波因为频率的缘故而穿透力较弱,对于大体积的冷冻肉无法进行深层次的解冻;超声波解冻的功耗高,设备昂贵,难以在工业上进行大规模应用。Traditional meat thawing is carried out in air and water. In addition to being time consuming, such methods often lead to severe loss of meat quality. In addition, other new thawing methods, such as ultra-high pressure, microwave, and ultrasound, have also been widely studied and applied to thawing. Although these methods can effectively shorten the thawing time, there are many disadvantages. Ultra-high pressure thawing has a great impact on muscle tissue, because high pressure can easily cause protein denaturation and tissue structural damage, and high pressure has extremely high requirements on equipment, and the cost is expensive; The absorption speed of the microwave varies, resulting in uneven heating, and the meat in some areas is completely thawed, while other parts remain frozen, and the penetration of microwaves is weak due to the frequency, and deep thawing cannot be performed for large-volume frozen meat. ; The power consumption of ultrasonic thawing is high, the equipment is expensive, and it is difficult to carry out large-scale application in industry.
发明内容Contents of the invention
有鉴于此,本发明公开一种解冻效率高且降低肉品质量损失的低压静电场联合真空解冻装置。In view of this, the invention discloses a low-voltage electrostatic field combined vacuum thawing device with high thawing efficiency and reduced meat quality loss.
还有提供一种解冻效率高且降低肉品质量损失的低压静电场联合真空解冻方法。There is also provided a low-voltage electrostatic field combined vacuum thawing method with high thawing efficiency and reduced meat quality loss.
一种低压静电场联合真空解冻装置,包括箱门、箱体、加湿器、超声波探头、真空调节阀、真空度传感器、湿度传感器、低压静电场极板、解冻控制装置、低压静电发生器、超声测温系统;所述箱体具有不连通的解冻腔及电气腔;A low-voltage electrostatic field combined vacuum thawing device, including a box door, a box body, a humidifier, an ultrasonic probe, a vacuum regulating valve, a vacuum sensor, a humidity sensor, a low-voltage electrostatic field plate, a thawing control device, a low-voltage electrostatic generator, an ultrasonic A temperature measurement system; the box has a disconnected thawing chamber and an electrical chamber;
所述解冻腔内设置有加湿器、超声波探头、真空度传感器、湿度传感器、真空调节阀及低压静电场极板;所述解冻腔的相对的两个内壁上各设置一块低压静电场极板;所述解冻腔通过管道与真空泵装置相连接;The thawing chamber is provided with a humidifier, an ultrasonic probe, a vacuum sensor, a humidity sensor, a vacuum regulating valve, and a low-voltage electrostatic field plate; two opposite inner walls of the thawing chamber are respectively provided with a low-voltage electrostatic field plate; The thawing chamber is connected with a vacuum pump device through a pipeline;
所述右侧电气腔内设置解冻控制装置、低压静电发生器、超声测温系统,解冻控制装置与低压静电发生器、超声测温系统、真空度传感器、湿度传感器、真空调节阀及加湿器电性连接,低压静电发生器还与低压静电场极板电性连接,超声测温系统与超声波探头电性连接;A thawing control device, a low-voltage electrostatic generator, and an ultrasonic temperature measurement system are installed in the right electric cavity, and the thawing control device, a low-voltage electrostatic generator, an ultrasonic temperature measurement system, a vacuum sensor, a humidity sensor, a vacuum regulating valve, and a humidifier electric The low-voltage electrostatic generator is also electrically connected to the low-voltage electrostatic field plate, and the ultrasonic temperature measurement system is electrically connected to the ultrasonic probe;
所述低压静电发生器用于使两块低压静电场极板之间形成对称的且电场强度相对一致的低压静电场,且保证低压静电场将待解冻冻肉完整罩住,并使两块低压静电场极板之间产生电晕风;The low-voltage electrostatic generator is used to form a symmetrical low-voltage electrostatic field with relatively consistent electric field strength between the two low-voltage electrostatic field plates, and ensure that the low-voltage electrostatic field completely covers the frozen meat to be thawed, and makes the two low-voltage electrostatic fields Corona wind is generated between the field plates;
超声波探头用于将监测到的冻肉温度信号实时传递给超声测温系统,超声测温系统根据冻肉温度信号产生对应的冻肉当前温度值,并将冻肉当前温度值提供给解冻控制装置;所述真空度传感器、湿度传感器分别监测解冻腔内的真空度和湿度,并产生对应的当前真空度值及当前湿度值,并将当前真空度值及当前湿度值提供给解冻控制装置;The ultrasonic probe is used to transmit the monitored temperature signal of frozen meat to the ultrasonic temperature measurement system in real time. The ultrasonic temperature measurement system generates the corresponding current temperature value of frozen meat according to the temperature signal of frozen meat, and provides the current temperature value of frozen meat to the thawing control device The vacuum degree sensor and the humidity sensor monitor the vacuum degree and humidity in the thawing chamber respectively, and generate corresponding current vacuum degree value and current humidity value, and provide the current vacuum degree value and current humidity value to the thawing control device;
解冻控制装置响应启动操作,控制真空泵装置开始工作,在判断出当前真空度值与预设的基准真空度值相对应时,控制真空泵装置维持工作,以使当前真空度值与预设的基准真空度值相对应;The thawing control device responds to the startup operation, controls the vacuum pump device to start working, and when it is judged that the current vacuum value corresponds to the preset reference vacuum value, controls the vacuum pump device to maintain work so that the current vacuum value is consistent with the preset reference vacuum value. Corresponding to the degree value;
解冻控制装置在判断出当前真空度值与预设的基准真空度值相对应时,还控制加湿器工作以使所述解冻腔内的当前湿度值与预设的基准湿度值相对应,解冻控制装置在判断出当前湿度值与预设的基准湿度值相对应,还控制所述低压静电发生器开始工作;解冻控制装置在判断出冻肉当前温度值与预存的基准温度值相对应时,控制所述低压静电发生器停止工作,并控制真空调节阀工作以使解冻腔内的压力恢复到常压。When the thawing control device judges that the current vacuum value corresponds to the preset reference vacuum value, it also controls the humidifier to work so that the current humidity value in the thawing chamber corresponds to the preset reference humidity value, and the thawing control When the device determines that the current humidity value corresponds to the preset reference humidity value, it also controls the low-voltage electrostatic generator to start working; when the thawing control device determines that the current temperature value of the frozen meat corresponds to the pre-stored reference temperature value, it controls The low-voltage electrostatic generator stops working, and controls the vacuum regulating valve to work so that the pressure in the thawing chamber returns to normal pressure.
一种低压静电场联合真空解冻方法,该方法应用于上述低压静电场联合真空解冻装置中,包括以下步骤:A low-voltage electrostatic field combined vacuum thawing method, the method is applied to the above-mentioned low-voltage electrostatic field combined vacuum thawing device, comprising the following steps:
将冻肉制品放在箱体的解冻腔内并关上箱门;Put frozen meat products in the thawing cavity of the box and close the door;
利用真空度传感器、湿度传感器分别监测解冻腔内的真空度和湿度,并产生对应的当前真空度值及当前湿度值;Use the vacuum degree sensor and the humidity sensor to monitor the vacuum degree and humidity in the thawing chamber respectively, and generate the corresponding current vacuum degree value and current humidity value;
响应启动操作,解冻控制装置控制真空泵装置开始工作,在判断出当前真空度值与预设的基准真空度值相对应时,控制真空泵装置维持工作,以使当前真空度值与预设的基准真空度值相对应;In response to the start-up operation, the thawing control device controls the vacuum pump device to start working, and when it is judged that the current vacuum degree value corresponds to the preset reference vacuum degree value, controls the vacuum pump device to maintain operation so that the current vacuum degree value is consistent with the preset reference vacuum degree value. Corresponding to the degree value;
解冻控制装置在判断出当前真空度值与预设的基准真空度值相对应时,还控制加湿器工作以使所述解冻腔内的当前湿度值与预设的基准湿度值相对应;When the thawing control device judges that the current vacuum value corresponds to the preset reference vacuum value, it also controls the operation of the humidifier so that the current humidity value in the thawing chamber corresponds to the preset reference humidity value;
解冻控制装置在判断出当前湿度值与预设的基准湿度值相对应,还控制所述低压静电发生器开始工作;After judging that the current humidity value corresponds to the preset reference humidity value, the thawing control device also controls the low-voltage electrostatic generator to start working;
利用超声波探头监测冻肉的温度,并产生对应的冻肉温度信号;Use an ultrasonic probe to monitor the temperature of frozen meat and generate a corresponding frozen meat temperature signal;
利用超声测温系统根据冻肉温度信号产生对应的冻肉当前温度值;Use the ultrasonic temperature measurement system to generate the corresponding current temperature value of the frozen meat according to the temperature signal of the frozen meat;
解冻控制装置在判断出冻肉当前温度值与预存的基准温度值相对应时,控制所述低压静电发生器停止工作,并控制真空调节阀工作以使解冻腔内的压力恢复到常压。When the thawing control device determines that the current temperature of the frozen meat corresponds to the pre-stored reference temperature, it controls the low-voltage electrostatic generator to stop working, and controls the vacuum regulating valve to restore the pressure in the thawing chamber to normal pressure.
上述低压静电场联合真空解冻装置及方法中,利用真空度传感器、湿度传感器分别监测解冻腔内的真空度和湿度,并产生对应的当前真空度值及当前湿度值;解冻控制装置控制真空泵装置开始工作,在判断出当前真空度值与预设的基准真空度值相对应时,控制真空泵装置维持工作,以使当前真空度值与预设的基准真空度值相对应;解冻控制装置在判断出当前真空度值与预设的基准真空度值相对应时,还控制加湿器工作以使所述解冻腔内的当前湿度值与预设的基准湿度值相对应;解冻控制装置在判断出当前湿度值与预设的基准湿度值相对应,还控制所述低压静电发生器开始工作;利用超声波探头及超声测温系统获得所述解冻腔内的冻肉当前温度值;解冻控制装置在判断出冻肉当前温度值与预存的基准温度值相对应时,控制所述低压静电发生器停止工作,并控制真空调节阀工作以使解冻腔内的压力恢复到常压,如此利用低压静电场可破坏水的稳态结构并形成离子风加速解冻,在此过程中真空泵装置使解冻腔内的真空度维持在基准真空度值内,以此缓解低压静电场电离空气产生的带电离子对冻肉的脂质和蛋白质的氧化,并保持蛋白质凝胶质量,同时通过向冻肉表面释放潜热,加速解冻速度,从而缩短解冻时间。In the above-mentioned low-voltage electrostatic field combined vacuum thawing device and method, the vacuum degree and humidity in the thawing chamber are monitored respectively by using the vacuum degree sensor and the humidity sensor, and the corresponding current vacuum degree value and current humidity value are generated; the thawing control device controls the vacuum pump device to start When judging that the current vacuum value corresponds to the preset reference vacuum value, control the vacuum pump device to maintain work so that the current vacuum value corresponds to the preset reference vacuum value; When the current vacuum value corresponds to the preset reference vacuum value, the humidifier is also controlled to work so that the current humidity value in the thawing chamber corresponds to the preset reference humidity value; the thawing control device determines the current humidity The value corresponds to the preset reference humidity value, and also controls the low-voltage electrostatic generator to start working; uses the ultrasonic probe and the ultrasonic temperature measurement system to obtain the current temperature value of the frozen meat in the thawing chamber; When the current temperature value of the meat corresponds to the pre-stored reference temperature value, control the low-voltage electrostatic generator to stop working, and control the vacuum regulating valve to work so that the pressure in the thawing chamber returns to normal pressure, so that the low-voltage electrostatic field can destroy the water. Steady-state structure and the formation of ion wind to accelerate thawing. During this process, the vacuum pump device keeps the vacuum in the thawing chamber within the reference vacuum value, so as to alleviate the impact of charged ions produced by the ionized air of the low-voltage electrostatic field on the lipids of frozen meat. And the oxidation of protein, and maintain the quality of protein gel, at the same time by releasing latent heat to the surface of frozen meat, accelerate the speed of thawing, thereby shortening the thawing time.
附图说明Description of drawings
图1为一较佳实施方式的低压静电场联合真空解冻装置的结构示意图。Fig. 1 is a schematic structural diagram of a low-voltage electrostatic field combined vacuum thawing device in a preferred embodiment.
图2为低压静电场联合真空解冻方法的流程示意图。Fig. 2 is a schematic flow chart of the low-voltage electrostatic field combined with vacuum thawing method.
图中:低压静电场联合真空解冻装置100、箱门101、箱体102、解冻腔1021、电气腔1022、载物台1023、解冻废液收集盘1024、加湿器103、超声波探头104、真空调节阀105、真空度传感器106、湿度传感器107、低压静电场极板108、解冻控制装置109、低压静电发生器110、超声测温系统111、真空泵装置112、低压静电场联合真空解冻方法的步骤S100至步骤S107。In the figure: low-voltage electrostatic field combined
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请具体实施例及相应的附图对本申请技术方案进行清楚、完整地描述。显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments of the present application and corresponding drawings. Apparently, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.
如图1所示,本申请提供的一种低压静电场联合真空解冻装置100包括箱门101、箱体102、加湿器103、超声波探头104、真空调节阀105、真空度传感器106、湿度传感器107、低压静电场极板108、具有数据处理功能的解冻控制装置109、低压静电发生器110、超声测温系统111、真空泵装置112;所述箱体102具有不连通的解冻腔1021及电气腔1022;As shown in Figure 1, a low-voltage electrostatic field combined
所述解冻腔1021内设置有加湿器103、超声波探头104、真空调节阀105、真空度传感器106、湿度传感器107、真空调节阀105及低压静电场极板108;所述解冻腔1021的相对的两个内壁上各设置一块低压静电场极板108;所述解冻腔1021通过管道与真空泵装置112相连接。A
所述右侧电气腔1022内设置解冻控制装置109、低压静电发生器110、超声测温系统111,解冻控制装置109与低压静电发生器110、超声测温系统111、真空度传感器106、湿度传感器107、真空调节阀105及加湿器103电性连接,低压静电发生器110还与低压静电场极板108电性连接,超声测温系统111与超声波探头104电性连接。The
所述低压静电发生器110用于使两块低压静电场极板108之间形成对称的且电场强度相对一致的低压静电场,且保证低压静电场将待解冻冻肉完整罩住,并使两块低压静电场极板108之间产生电晕风。相对设置的两块低压静电场极板108保证了冻肉周围电场的均匀及场强一致性,使得两块低压静电场极板108各自产生的电晕风能够相对稳定的碰撞,进而带动空气中散存的带电粒子与更多的空气接触,形成新的带电粒子,增加带电粒子与冻肉中的冰晶的接触机率及接触时间,进而保证产生解冻所需的热量,以此提高解冻效率和解冻均匀性。The low-voltage
超声波探头104用于将监测到的冻肉温度信号实时传递给超声测温系统111,超声测温系统111根据冻肉温度信号产生对应的冻肉当前温度值,并将冻肉当前温度值提供给解冻控制装置109;所述真空度传感器106、湿度传感器107分别监测解冻腔内的真空度和湿度,并产生对应的当前真空度值及当前湿度值,并将当前真空度值及当前湿度值提供给解冻控制装置109;The
解冻控制装置109响应启动操作,控制真空泵装置112开始工作,在判断出当前真空度值与预设的基准真空度值相对应时,控制真空泵装置112维持工作,以使当前真空度值与预设的基准真空度值相对应;The
解冻控制装置109在判断出当前真空度值与预设的基准真空度值相对应时,还控制加湿器103工作以使所述解冻腔1021内的当前湿度值与预设的基准湿度值相对应,解冻控制装置109在判断出当前湿度值与预设的基准湿度值相对应,还控制所述低压静电发生器110开始工作;解冻控制装置109在判断出冻肉当前温度值与预存的基准温度值相对应时,控制所述低压静电发生器110停止工作,并控制真空调节阀105工作以使解冻腔内的压力恢复到常压。When the
其中,在解冻腔1021内设置有载物台1023及解冻废液收集盘1024,解冻废液收集盘1024位于载物台1023的下方。所述超声波探头104设置在解冻腔1021内正对载物台1023的顶部中间位置,超声测温系统的精度在1℃以内,分辨率达到0.001℃,通过二维场重建算法反演冻肉的切面温度特性。采用超声测温系统111与超声波探头104监测解冻过程的温度变化,一是不需要钻孔获取通道,不会破坏冷冻肉品的温度场分布;二是可以精准地获取到冷冻肉品几何中心的温度,保证了判断冻肉解冻完毕的准确度。Wherein, an
其中,所述加湿器103安装在解冻腔1021内的顶部,所述基准湿度值的范围为80%-85%;所述基准真空度值为2000Pa;基准温度值为4℃;所述低压静电场极板108为锌合金,尺寸为W260mm×D170mm×H7mm,两块极板间距为30-40cm之间;所述低压静电发生器110输出2500V、0.2mA的直流电,以使使两块低压静电场极板108之间产生电晕风,所述箱体102绝缘,外壳接地;管道上还设置一个所述真空调节阀105,通过两个真空调节阀105同时打开以此来缩短解冻腔内的压力恢复到常压所需时间。Wherein, the
在本实施方式中,上述解冻控制装置109为微型计算机,解冻控制装置109包括中央处理器、存储器、输入输出接口电路及总线硬件结构,存储器中可以存储包括操作系统、网络通信程序、用户接口程序以及冻肉解冻控制程序。操作系统是管理和控制设备硬件和软件资源的程序,支持冻肉解冻控制程序以及其它软件或程序的运行。解冻控制装置109中的中央处理器运行存储器存储的冻肉解冻控制程序后,产生如下功能模块:In this embodiment, the above-mentioned
启动单元,用于响应启动操作,控制真空泵装置112开始工作;A starting unit, used to control the
真空度判断单元,在判断出当前真空度值与预设的基准真空度值相对应时,输出第一执行命令给真空度维持单元、湿度控制单元;The vacuum degree judging unit, when judging that the current vacuum degree value corresponds to the preset reference vacuum degree value, outputs a first execution command to the vacuum degree maintaining unit and the humidity control unit;
真空度维持单元,响应第一执行命令,控制真空泵装置112维持工作,以使当前真空度值与预设的基准真空度值相对应;The vacuum maintenance unit controls the
湿度控制单元,响应第一执行命令,还控制加湿器103工作以使所述解冻腔1021内的当前湿度值与预设的基准湿度值相对应,湿度控制单元还用于在判断出当前湿度值与预设的基准湿度值相对应,输出第二控制命令给所述低压静电发生器,所述低压静电发生器110响应第二控制命令,开始工作;The humidity control unit, in response to the first execution command, also controls the
解冻判断单元,用于接收超声测温系统111提供的冻肉当前温度值,在判断出冻肉当前温度值与预存的基准温度值相对应时,输出第三控制命令给所述低压静电发生器110、所述真空度维持单元及真空调节阀105;所述低压静电发生器110响应第三控制命令,停止工作;所述真空度维持单元响应第三控制命令,控制真空泵装置112停止工作,所述真空调节阀105响应第三控制命令,所述真空调节阀105打开,以使解冻腔内的压力恢复到常压。The thawing judging unit is used to receive the current temperature value of the frozen meat provided by the ultrasonic temperature measuring system 111, and output a third control command to the low-voltage electrostatic generator when it is judged that the current temperature value of the frozen meat corresponds to the pre-stored
进一步,请同时参看图2,本申请还提供一种低压静电场联合真空解冻方法,该方法应用于上述低压静电场联合真空解冻装置中,包括以下步骤:Further, please refer to Fig. 2 at the same time, the present application also provides a low-voltage electrostatic field combined vacuum thawing method, which is applied to the above-mentioned low-voltage electrostatic field combined vacuum thawing device, including the following steps:
步骤S100,将冻肉制品放在箱体的解冻腔内并关上箱门;Step S100, placing frozen meat products in the thawing cavity of the box and closing the box door;
步骤S101,利用真空度传感器、湿度传感器分别监测解冻腔内的真空度和湿度,并产生对应的当前真空度值及当前湿度值;Step S101, using the vacuum degree sensor and the humidity sensor to monitor the vacuum degree and humidity in the thawing chamber respectively, and generating the corresponding current vacuum degree value and current humidity value;
步骤S102,响应启动操作,解冻控制装置控制真空泵装置开始工作,在判断出当前真空度值与预设的基准真空度值相对应时,控制真空泵装置维持工作,以使当前真空度值与预设的基准真空度值相对应;所述基准真空度值为2000Pa;Step S102, in response to the start-up operation, the thawing control device controls the vacuum pump device to start working, and when it is judged that the current vacuum degree value corresponds to the preset reference vacuum degree value, controls the vacuum pump device to maintain work so that the current vacuum degree value is consistent with the preset reference vacuum degree value. Corresponding to the benchmark vacuum value; the benchmark vacuum value is 2000Pa;
步骤S103,解冻控制装置在判断出当前真空度值与预设的基准真空度值相对应时,还控制加湿器工作以使所述解冻腔内的当前湿度值与预设的基准湿度值相对应,所述基准湿度值的范围为80%-85%;Step S103, when the thawing control device determines that the current vacuum value corresponds to the preset reference vacuum value, it also controls the operation of the humidifier so that the current humidity value in the thawing chamber corresponds to the preset reference humidity value , the range of the reference humidity value is 80%-85%;
步骤S104,解冻控制装置在判断出当前湿度值与预设的基准湿度值相对应,还控制所述低压静电发生器开始工作;Step S104, after judging that the current humidity value corresponds to the preset reference humidity value, the thawing control device also controls the low-voltage electrostatic generator to start working;
步骤S105,利用超声波探头监测冻肉的温度,并产生对应的冻肉温度信号;Step S105, using the ultrasonic probe to monitor the temperature of the frozen meat, and generating a corresponding frozen meat temperature signal;
步骤S106,利用超声测温系统根据冻肉温度信号产生对应的冻肉当前温度值;Step S106, using the ultrasonic temperature measurement system to generate the corresponding current temperature value of the frozen meat according to the temperature signal of the frozen meat;
步骤S107,解冻控制装置在判断出冻肉当前温度值与预存的基准温度值相对应时,控制所述低压静电发生器停止工作,并控制真空调节阀工作以使解冻腔内的压力恢复到常压,所述基准温度值为4℃。Step S107, when the thawing control device judges that the current temperature value of the frozen meat corresponds to the pre-stored reference temperature value, control the low-voltage electrostatic generator to stop working, and control the vacuum regulating valve to work so that the pressure in the thawing chamber returns to normal. pressure, the reference temperature value is 4°C.
为便于理解,以下举例说明本申请的技术方案:以宰后成熟24h羊后腿为原料,将其分割成4cm×4cm×3cm重约50±2g的肉块,置于-18℃冰箱中冷冻24小时。For ease of understanding, the following is an example to illustrate the technical solution of the present application: take the hind leg of a lamb matured for 24 hours after slaughter as raw material, divide it into meat pieces of 4cm×4cm×3cm weighing about 50±2g, and place them in a -18°C refrigerator for freezing 24 hours.
将冻结后的羊肉块取出,放入解冻腔内的载物台上,关闭箱门;Take out the frozen mutton pieces, put them on the stage in the thawing chamber, and close the door;
操作人员启动电源,上述解冻控制装置中预设解冻腔内真空度为2000Pa,湿度范围为80%-85%;The operator turns on the power supply, and the vacuum degree in the thawing chamber preset in the above-mentioned thawing control device is 2000Pa, and the humidity range is 80%-85%;
解冻控制装置控制真空泵装置开始工作,以使解冻腔内的真空度持续维持在2000Pa;解冻控制装置控制加湿器开始工作,解冻腔内的湿度上升,当解冻控制装置判断出解冻腔内的湿度大于85%时,控制加湿器停止工作以防产生凝露,当判断出解冻腔内的湿度低于80%时,控制加湿器103立即工作增湿,防止电场中发生干耗现象;The thawing control device controls the vacuum pump device to start working so that the vacuum degree in the thawing chamber is continuously maintained at 2000Pa; the thawing control device controls the humidifier to start working, and the humidity in the thawing chamber rises. When it is 85%, control the humidifier to stop working to prevent condensation. When it is judged that the humidity in the thawing chamber is lower than 80%, control the
解冻控制装置在判断出解冻腔内的湿度在80%-85%之间时,控制低压静电发生器工作,以使低压静电发生器产生2500V,0.2mA的直流电,在低压静电场极板之间形成相互对称弧形盖状分布的、强度相对一致的电场;When the thawing control device judges that the humidity in the thawing chamber is between 80% and 85%, it controls the low-voltage electrostatic generator to work so that the low-voltage electrostatic generator can generate 2500V, 0.2mA direct current between the low-voltage electrostatic field plates. Form an electric field with a symmetrical arc-shaped distribution and a relatively consistent intensity;
解冻控制装置在判断出冻肉当前温度值与预存的基准温度值相对应时说明解冻结束,控制真空泵装置停止工作及真空调节阀打开,待解冻腔恢复常压后取出肉块。When the thawing control device judges that the current temperature value of the frozen meat corresponds to the pre-stored reference temperature value, it indicates that the thawing is over, controls the vacuum pump device to stop working and the vacuum regulating valve to open, and takes out the meat piece after the thawing chamber returns to normal pressure.
经过本申请的技术方案处理的羊肉的解冻速度分别是单独使用低压静电场和真空解冻的1.85倍和1.54倍;本方法处理的羊肉样品的解冻损失为3.26%,单独使用低压静电场和真空解冻处理的解冻损失分别为4.71%和4.05%;本方法处理的羊肉样品的羰基含量最低(3.65mmol/mg),与鲜肉(3.45mmol/mg)差异不显著(P<0.05),而单独使用低压静电场和真空解冻后的样品羰基含量分别为4.4mmol/mg和4.3mmol/mg;经过本申请的技术方案处理的羊肉样品总巯基含量与新鲜样品对照减少了2.8%,与之对应的是单独使用低压静电场和真空解冻的样品总巯基含量分别减少了8.2%和6.1%。综上,采用本方法具有最短的解冻时间,抑制蛋白质氧化变性,并减少汁液流失。The thawing speed of the mutton processed by the technical scheme of the present application is 1.85 times and 1.54 times that of using low-voltage electrostatic field and vacuum thawing alone; The thawing loss of the treatment was 4.71% and 4.05% respectively; the carbonyl content of the mutton sample treated by this method was the lowest (3.65mmol/mg), which was not significantly different from that of fresh meat (3.45mmol/mg) (P<0.05). The carbonyl content of the samples after low-voltage electrostatic field and vacuum thawing were 4.4mmol/mg and 4.3mmol/mg respectively; the total sulfhydryl content of the mutton samples treated by the technical scheme of the present application was reduced by 2.8% compared with the fresh sample, corresponding to The total thiol content of samples using low-voltage electrostatic field and vacuum thawing alone decreased by 8.2% and 6.1%, respectively. In summary, this method has the shortest thawing time, inhibits protein oxidative denaturation, and reduces juice loss.
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