CN115637994A - Support structure, shield segment structure comprising same and construction method of shield segment structure - Google Patents
Support structure, shield segment structure comprising same and construction method of shield segment structure Download PDFInfo
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- CN115637994A CN115637994A CN202211290319.3A CN202211290319A CN115637994A CN 115637994 A CN115637994 A CN 115637994A CN 202211290319 A CN202211290319 A CN 202211290319A CN 115637994 A CN115637994 A CN 115637994A
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Abstract
本发明公开了一种支撑结构和包含其的盾构管片结构及其施工方法,属于隧道工程技术领域,包括套筒和嵌设在套筒内并可在套筒内往复运动的支撑构件以及与支撑构件端部可拆卸连接的端帽,并通过将套筒嵌设在盾构管片上并连通其两侧,利用支撑构件对盾构管片提供支撑力,并利用支撑构件实现盾构管片安装后对超挖空间的再次注浆。本发明的支撑结构和包含其的盾构管片结构及其施工方法,其通过支撑构件减小盾构管片上浮量的同时,还可以实现对超挖空间的再次注浆,有效减少盾构隧道施工过程中盾构管片的上浮量和地表沉降量,且其结构简单,施工便捷,上浮控制效果好,能够广泛应用于隧道施工,具有较好的发展前景。
The invention discloses a support structure, a shield segment structure containing the same and a construction method thereof, belonging to the technical field of tunnel engineering, comprising a sleeve, a support member embedded in the sleeve and capable of reciprocating movement in the sleeve, and The end cap is detachably connected to the end of the support member, and by embedding the sleeve on the shield segment and connecting its two sides, the support member is used to provide support for the shield segment, and the support member is used to realize the shield tube Re-grouting of over-excavated space after sheet installation. The support structure of the present invention and the shield segment structure including it and its construction method, while reducing the floating amount of the shield segment through the support member, can also realize the re-grouting of the over-excavation space, effectively reducing the During the tunnel construction process, the uplift and surface subsidence of the shield segment, and its simple structure, convenient construction, good uplift control effect, can be widely used in tunnel construction, and has a good development prospect.
Description
技术领域technical field
本发明属于隧道工程技术领域,具体涉及一种支撑结构和包含其的盾构管片结构及其施工方法。The invention belongs to the technical field of tunnel engineering, and in particular relates to a support structure, a shield segment structure containing the support structure and a construction method thereof.
背景技术Background technique
随着基础建设的飞速发展,我国在隧道工程等领域的技术已达到世界领先水平,其中,盾构法是隧道施工中一种全机械化施工方法,具有施工安全、自动化程度高、施工速度快、对周边环境影响小等优点,故被广泛应用于隧道建设之中,是我国隧道建设的主要施工方法。其中盾构管片是盾构施工的主要装配构件,其作为隧道内层的永久衬砌结构,承担着抵抗土层和地下水压力以及一些特殊荷载,其设置的安全性关乎到隧道的整体质量和安全性。With the rapid development of infrastructure construction, my country's technology in tunnel engineering and other fields has reached the world's leading level. Among them, the shield method is a fully mechanized construction method in tunnel construction, which has the advantages of safe construction, high degree of automation, fast construction speed, It has the advantages of little impact on the surrounding environment, so it is widely used in tunnel construction, and it is the main construction method of tunnel construction in my country. Among them, the shield segment is the main assembly component of the shield construction. As the permanent lining structure of the inner layer of the tunnel, it bears the resistance to soil layer and groundwater pressure and some special loads. The safety of its setting is related to the overall quality and safety of the tunnel. sex.
在盾构隧道施工过程中,盾构管片与周围地层之间会存在一定的超挖间隙,需要在掘进过程中及时进行同步注浆,以填充管片与地层之间的间隙,待浆液凝固后使得地层与管片形成一个整体,以保证隧道施工安全。During the construction of the shield tunnel, there will be a certain over-excavation gap between the shield segment and the surrounding strata, and it is necessary to perform synchronous grouting in time during the excavation process to fill the gap between the segment and the stratum, and wait for the grout to solidify Finally, the stratum and the segment form a whole to ensure the safety of tunnel construction.
但是,由于同步注浆浆液凝固前为液体状态,且无固体强度,这将使盾构管片产生局部或整体上浮现象,导致隧道轴线向上偏移、管片错台、管片破损等,对盾构隧道施工质量产生不利影响。为减少盾构管片上浮产生的影响,一般是采用提前压低盾构隧道拼装施工轴线、改良同步注浆层、加强盾构隧道纵向连接刚度等措施。但是,这些措施均为被动地对盾构隧道上浮影响进行控制,且施工复杂,需要施工单位能够有丰富的施工经验才能有效进行,无法广泛应用于隧道盾构的施工。However, since the synchronous grouting grout is in a liquid state before solidification and has no solid strength, this will cause partial or overall floating up of the shield segment, resulting in the upward deviation of the tunnel axis, segment misalignment, and segment damage. The construction quality of shield tunneling will be adversely affected. In order to reduce the impact of shield segment uplift, measures such as lowering the assembly construction axis of the shield tunnel in advance, improving the synchronous grouting layer, and strengthening the longitudinal connection stiffness of the shield tunnel are generally adopted. However, these measures passively control the impact of shield tunnel uplift, and the construction is complex, requiring the construction unit to have rich construction experience to be effective, and cannot be widely used in tunnel shield construction.
发明内容Contents of the invention
针对现有技术的以上缺陷或改进需求中的一种或者多种,本发明提供了一种支撑结构和包含其的盾构管片结构及其施工方法,能够在对盾构管片进行支撑的同时,实现对超挖空间的再次注浆,减小盾构管片的上浮量和隧道空间内的地表沉降量,实现对盾构隧道上浮的主动控制。Aiming at one or more of the above defects or improvement needs of the prior art, the present invention provides a support structure, a shield segment structure containing it and a construction method thereof, which can support the shield segment At the same time, the re-grouting of the over-excavation space is realized, the floating amount of the shield segment and the surface settlement in the tunnel space are reduced, and the active control of the floating of the shield tunnel is realized.
为实现上述目的,本发明的一个方面,提供一种支撑结构,其包括套筒、支撑构件和端帽;To achieve the above object, one aspect of the present invention provides a support structure, which includes a sleeve, a support member and an end cap;
所述套筒内设置有两端贯穿的通孔,用于所述支撑构件的嵌设及连接;The sleeve is provided with a through hole through both ends, which is used for embedding and connecting of the support member;
所述支撑构件包括支撑部和设置于该支撑部背离支撑面一侧的连接段;所述连接段与所述套筒可拆卸连接,并使得所述支撑部与所述套筒之间的相对位置可通过所述连接段在该通孔内的往复运动来调节;且The support member includes a support portion and a connection section arranged on the side of the support portion away from the support surface; the connection section is detachably connected to the sleeve, and makes the relative relationship between the support portion and the sleeve the position is adjustable by reciprocating movement of the connecting section within the through hole; and
所述连接段内开设有盲孔,该盲孔自支撑构件背离支撑部的一端延伸至连接段靠近支撑部的一端;相应地,在所述连接段靠近所述支撑部的一端外周壁面上开设有至少一个连通该盲孔的贯通孔;A blind hole is opened in the connecting section, and the blind hole extends from the end of the supporting member away from the supporting part to the end of the connecting section close to the supporting part; There is at least one through hole communicating with the blind hole;
所述端帽对应所述连接段背离所述支撑部的一端设置,其与所述连接段的端部可拆卸连接,用于所述盲孔端部的启闭。The end cap is arranged corresponding to the end of the connecting section away from the support part, and is detachably connected to the end of the connecting section, and is used for opening and closing the end of the blind hole.
作为本发明的进一步改进,所述连接段与所述套筒之间和/或所述端帽与所述连接段之间通过螺纹连接。As a further improvement of the present invention, the connecting section and the sleeve and/or the end cap and the connecting section are connected by threads.
作为本发明的进一步改进,所述连接段背离所述支撑部的一端与所述套筒螺纹连接,且该连接段靠近所述支撑部的一端与所述套筒滑动间隙匹配。As a further improvement of the present invention, the end of the connection section away from the support part is screwed to the sleeve, and the end of the connection section close to the support part matches the sliding gap of the sleeve.
作为本发明的进一步改进,所述盲孔为阶梯孔,且该阶梯孔连通所述贯通孔位置的横截面积大于其余部位的横截面积。As a further improvement of the present invention, the blind hole is a stepped hole, and the cross-sectional area of the position where the stepped hole is connected to the through hole is larger than the cross-sectional area of other parts.
作为本发明的进一步改进,所述支撑部为横截面积大于所述连接段横截面积的翼板结构。As a further improvement of the present invention, the support part is a wing plate structure with a cross-sectional area larger than that of the connecting section.
作为本发明的进一步改进,在所述支撑部上设置有至少一个通孔;As a further improvement of the present invention, at least one through hole is provided on the support portion;
和/或and / or
对应所述翼板在所述套筒的端部设置有嵌设槽,使得所述翼板可对应容置于该嵌设槽中且不突出于该套筒的端部。An embedding groove is provided at the end of the sleeve corresponding to the wing plate, so that the wing plate can be correspondingly accommodated in the embedding groove and does not protrude from the end of the sleeve.
作为本发明的进一步改进,在所述连接段与所述端帽之间设置有密封件,用于两者连接后的密封;As a further improvement of the present invention, a seal is provided between the connecting section and the end cap for sealing after the two are connected;
和/或and / or
对应所述端帽设置有密封件,用于所述端帽连接设置后该端帽与所述套筒之间的密封。A seal is provided corresponding to the end cap, for sealing between the end cap and the sleeve after the end cap is connected and installed.
本发明的一个方面,提供一种盾构管片结构,该盾构管片上设置有至少一个以上任一项所述的支撑结构;One aspect of the present invention provides a shield segment structure, the shield segment is provided with at least one support structure described in any one of the above;
所述套筒嵌设在所述盾构管片上,并连通所述盾构管片的内外两侧;The sleeve is embedded on the shield segment and communicates with the inner and outer sides of the shield segment;
所述支撑部的厚度小于超挖间隙的厚度,使得所述贯通孔可在该支撑部支撑地层内壁时伸出所述套筒。The thickness of the support part is smaller than the thickness of the overbreak gap, so that the through hole can protrude out of the sleeve when the support part supports the inner wall of the formation.
本发明的另一个方面,提供一种盾构管片结构的施工方法,具体包括如下步骤:Another aspect of the present invention provides a construction method for a shield segment structure, which specifically includes the following steps:
(1)根据设计的抗浮力值确定支撑结构的数量和布置位置;(1) Determine the number and location of supporting structures according to the designed buoyancy resistance value;
(2)预制支撑构件、端帽、套筒和盾构管片,并将套筒安装在盾构管片上;(2) Prefabricate support members, end caps, sleeves and shield segments, and install the sleeves on the shield segments;
(3)将支撑构件安装在套筒上;(3) Install the supporting member on the sleeve;
(4)将盾构管片在施工隧道内进行拼装,并同步向超挖间隙内注浆;(4) Assemble the shield segment in the construction tunnel, and simultaneously inject grout into the over-excavation gap;
(5)旋转升高支撑构件,将支撑构件的上端面与地层内侧壁抵紧;(5) Rotate and raise the support member, and press the upper end surface of the support member against the inner wall of the formation;
(6)利用支撑构件将浆液从盾构管片的内侧注入到超挖间隙内,注浆完成后,安装端帽,完成盾构管片结构的施工。(6) Use the support member to inject grout from the inner side of the shield segment into the over-excavation gap. After the grouting is completed, install the end cap to complete the construction of the shield segment structure.
作为本发明的进一步改进,步骤(6)中还包括如下步骤:As a further improvement of the present invention, step (6) also includes the following steps:
将速凝浆液通过通道注入到超挖间隙内,并在超挖间隙内凝固形成固体结构;Inject the quick-setting slurry into the over-excavation gap through the channel, and solidify in the over-excavation gap to form a solid structure;
和/或and / or
当盾构管片下方发生地表沉降时,还包括如下步骤:When the ground subsidence occurs under the shield segment, the following steps are also included:
(7)取下端帽,清理注浆通道,进行再次注浆,并在注浆完成后安装端帽,完成对超挖间隙的填补。(7) Remove the end cap, clean the grouting channel, perform grouting again, and install the end cap after the grouting is completed to complete the filling of the overcut gap.
上述改进技术特征只要彼此之间未构成冲突就可以相互组合。The above-mentioned improved technical features can be combined with each other as long as they do not constitute conflicts with each other.
总体而言,通过本发明所构思的以上技术方案与现有技术相比,具有的有益效果包括:Generally speaking, compared with the prior art, the above technical solutions conceived by the present invention have beneficial effects including:
(1)本发明的支撑结构,其通过设置中部开设有通孔的套筒,并在套筒内连接设置可沿套筒上下移动的支撑构件,利用支撑构件实现对待支撑部件的支撑作用;并通过连接段上设置的盲孔和贯通孔,在支撑构件内形成注浆通道,实现支撑结构的注浆或注水功能等。(1) The supporting structure of the present invention is provided with a sleeve with a through hole in the middle, and a supporting member that can move up and down along the sleeve is connected in the sleeve, and the supporting member is used to realize the supporting function of the component to be supported; and Through the blind hole and the through hole provided on the connecting section, a grouting channel is formed in the support member to realize the grouting or water injection function of the support structure.
(2)本发明的支撑结构,其通过将连接段和套筒之间设置为螺纹匹配,在实现两者之间连接匹配的同时,通过旋拧连接段实现支撑构件沿套筒的上下移动;通过将支撑部设置为翼板结构,增加支撑部与待支撑部件之间的支撑面积,减少应力集中,提高支撑构件的支撑作用;通过在支撑部上设置的通孔,减少液体环境下支撑构件向上移动时,液体环境对支撑构件的阻力;同时,通过在连接段与端帽之间设置密封件,并在端帽上设置密封件,提高支撑结构各构件之间连接后的密封性。(2) In the supporting structure of the present invention, by setting the connecting section and the sleeve as thread matching, while realizing the connection and matching between the two, the supporting member can move up and down along the sleeve by screwing the connecting section; By setting the support part as a wing plate structure, the support area between the support part and the part to be supported is increased, the stress concentration is reduced, and the support function of the support member is improved; the through hole provided on the support part reduces the support member under the liquid environment When moving upwards, the resistance of the liquid environment to the support member; at the same time, by setting a seal between the connecting section and the end cap, and setting a seal on the end cap, the sealing performance after connection between the members of the support structure is improved.
(3)本发明的包含支撑结构的盾构管片结构,其通过在盾构管片上设置支撑结构,并通过将支撑构件向上移动至与地层内侧壁抵紧,为盾构管片提供向下的支撑力,有效减少盾构管片的上浮量;同时通过支撑构件上设置的盲孔和贯通孔形成注浆孔,使得盾构管片安装并对超挖空间同步注浆后,能够对超挖空间进行再次注浆,实现对隧道壁面的进一步填充和补强,减少地表沉降对盾构管片的影响。(3) The shield segment structure including the support structure of the present invention provides a downward support for the shield segment by setting the support structure on the shield segment and moving the support member up to the inner side wall of the formation. The supporting force effectively reduces the floating amount of the shield segment; at the same time, the blind hole and the through hole on the support member form the grouting hole, so that after the shield segment is installed and the over-excavation space is synchronously grouted, the over-excavation space can be Excavate the space for re-grouting to achieve further filling and reinforcement of the tunnel wall and reduce the impact of surface settlement on shield segments.
(4)本发明的用于控制盾构管片上浮及地表沉降的支撑结构的施工方法,其施工步骤简单,操作方便,能够在盾构管片安装后将支撑构件向上移动至与隧道外壁抵接,由其为盾构管片提供向下的抗浮力,同时通过对超挖空间的再次注浆,保证盾构管片在隧道内设置的可靠性与稳定性,提高隧道的施工质量。(4) The construction method of the support structure used to control the floating of the shield segment and the subsidence of the ground surface of the present invention has simple construction steps and convenient operation, and the support member can be moved upwards to touch the outer wall of the tunnel after the shield segment is installed. Then, it provides downward anti-buoyancy for the shield segment, and at the same time, through re-grouting the over-excavation space, it ensures the reliability and stability of the shield segment in the tunnel, and improves the construction quality of the tunnel.
(5)本发明的支撑结构和包含其的盾构管片结构及其施工方法,其通过支撑构件减小盾构管片上浮量的同时,还可以实现对超挖空间的再次注浆,有效减少盾构隧道施工过程中盾构管片的上浮量和地表沉降量,且其结构简单,施工便捷,上浮控制效果好,能够广泛应用于隧道施工,具有较好的发展前景。(5) The support structure of the present invention and the shield segment structure including it and its construction method, while reducing the floating amount of the shield segment through the support member, can also realize the re-grouting of the over-excavation space, effectively It can reduce the floating amount of the shield segment and the surface settlement during the construction of the shield tunnel, and its structure is simple, the construction is convenient, and the floating control effect is good. It can be widely used in tunnel construction and has a good development prospect.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those skilled in the art can also obtain other drawings based on these drawings without any creative effort.
图1是本发明实施例中套筒和支撑构件组合结构示意图;Fig. 1 is a schematic diagram of the combined structure of a sleeve and a supporting member in an embodiment of the present invention;
图2是本发明实施例中支撑构件的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of a support member in an embodiment of the present invention;
图3是本发明实施例中支撑构件的结构剖面示意图;Fig. 3 is a schematic cross-sectional view of a support member in an embodiment of the present invention;
图4是本发明实施例中端帽的结构剖面示意图;Fig. 4 is a schematic cross-sectional view of the structure of an end cap in an embodiment of the present invention;
图5是本发明实施例中端帽的立体结构示意图;Fig. 5 is a schematic diagram of a three-dimensional structure of an end cap in an embodiment of the present invention;
图6是本发明实施例中第一密封圈的结构示意图;Fig. 6 is a schematic structural view of the first sealing ring in the embodiment of the present invention;
图7是本发明实施例中第二密封圈的结构示意图;7 is a schematic structural view of a second sealing ring in an embodiment of the present invention;
图8是本发明实施例中支撑结构在盾构管片上的组合示意图;Fig. 8 is a schematic diagram of the combination of the support structure on the shield segment in the embodiment of the present invention;
图9是本发明实施例中支撑构件工作状态下的整体示意图;Fig. 9 is an overall schematic diagram of the working state of the supporting member in the embodiment of the present invention;
图10是本发明实施例中盾构管片预留安装孔位置示意图;Fig. 10 is a schematic diagram of the position of the reserved mounting holes of the shield segment in the embodiment of the present invention;
图11是本发明实施例中支撑构件安装位置示意图;Figure 11 is a schematic diagram of the installation position of the support member in the embodiment of the present invention;
在所有附图中,同样的附图标记表示相同的技术特征,具体为:In all drawings, the same reference numerals represent the same technical features, specifically:
1、盾构管片;11、安装孔;2、套筒;3、支撑构件;31、支撑部;311、通孔;32、连接段;321、第一孔;322、贯通孔;323、第二孔;4、端帽;5、第一密封件;6、第二密封件;7、地层;8、未凝固浆液。1. Shield segment; 11. Installation hole; 2. Sleeve; 3. Support member; 31. Support part; 311. Through hole; 32. Connecting section; 321. First hole; 322. Through hole; 323. Second hole; 4. End cap; 5. First seal; 6. Second seal; 7. Formation; 8. Unsolidified slurry.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not constitute a conflict with each other.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
实施例:Example:
请参阅图1~图7,本发明优选实施例中的支撑结构包括套筒2、支撑构件3和端帽4。其中,套筒2内设置有两端贯穿的通孔,为支撑构件3的嵌设安装提供空间;支撑构件3与套筒2可拆卸连接,并可沿套筒2往复运动;端帽4连接设置在支撑构件3一端。Referring to FIGS. 1 to 7 , the supporting structure in the preferred embodiment of the present invention includes a
具体而言,如图1~图3中所示,优选实施例中的支撑构件3设置在套筒2内,包括依次连接设置的支撑部31和连接段32,优选为一体连接设置。其中,支撑部31设置在支撑构件3的一端,其一端形成支撑面,用于对待支撑部件抵接并进行支撑。Specifically, as shown in FIGS. 1 to 3 , the
具体地,优选实施例中的支撑部31嵌设在套筒2的通孔内,并可伸出套筒2,对待支撑部件进行支撑。为了保证支撑部31对待支撑部件支撑的可靠性,优选支撑部31为翼板结构,其横截面积大于连接段32的横截面积,以提高支撑部31与待支撑部件之间的接触面积,提高支撑结构的支撑作用;更优选地,该翼板结构的厚度为沿与连接段32的连接边缘处向外依次减小,在保证支撑部31提供足够支撑力的同时,能够有效利用材料,节约用料。Specifically, the supporting
同时,优选在翼板结构上设置有至少一个通孔311,如图2和图3中所示,优选实施例中在支撑部31上沿环向间隔设置了四个通孔311,用于支撑构件3在液体环境下向上移动时,减少液体对支撑构件3的阻力。At the same time, preferably at least one through
实际设置时,可以对应该翼板结构在套筒2的端部设置嵌设槽,并优选该嵌设槽的厚度不小于翼板厚度,使得翼板可对应容置在该嵌设槽内且不突出于套筒2的端部,使其在实际应用时不影响其他部件的安装与施工。In actual setting, an embedding groove can be provided at the end of the
相应地,连接段32与支撑部31背离支撑面的一侧连接,并与套筒2之间为可拆卸连接,使其可带动支撑构件3在套筒2通孔内往复运动,使得支撑部31与套筒2之间的相对位置通过连接段32在套筒2通孔内的往复运动进行调节,实现支撑结构对待支撑部件的支撑和解除支撑。Correspondingly, the connecting
优选地,连接段32与套筒2之间通过螺纹连接,并通过旋拧连接段32实现支撑构件3沿套筒2的上下移动。进一步优选地,连接段32上部分设置有螺纹,将连接段32背离支撑部31的一侧与套筒2之间设置为螺纹连接,并将连接段32靠近支撑部31的一端与套筒2之间设置为滑动间隙匹配,使得支撑构件3运动至与待支撑部件抵接后,连接段32上的螺纹始终在套筒2通孔内,防止螺纹暴露在液体环境中,进而导致液体进入套筒2与连接段32之间的间隙,影响支撑结构的往复运动的顺利进行。Preferably, the
进一步地,在连接段32内开设有盲孔,其自支撑构件3背离支撑部31的一端延伸至连接段32靠近支撑部31的一端,并在连接段32靠近支撑部31的一端外周壁面上开设有至少一个连通该盲孔的贯通孔322,使其与盲孔组合形成注浆通道,可通过支撑结构进行注浆或注水。Further, a blind hole is opened in the
优选地,将连接段32内的盲孔设置为阶梯孔,且该阶梯孔连通贯通孔322位置的横截面积大于其余部位的横截面积,使得在利用注浆孔进行注浆时,浆液能够相对舒缓的从贯通孔322流出,防止在贯通孔322处产生堵塞,确保注浆过程的顺利进行。如图1~图3所示的优选实施例中的阶梯孔包括第一孔321和第二孔323,并通过第一孔321与贯通孔322连通,且第一孔321的横截面积大于第二孔323的横截面积。Preferably, the blind hole in the connecting
实际设置时,优选将第二孔323的截面设置为正六边形,以便于通过六边形扳手对连接段32进行旋拧,进而控制支撑构件3的上升或者下降。当然,也可以设置为其它形状以匹配对应的扳手对支撑构件3的移动进行控制。In actual setting, it is preferable to set the cross-section of the
进一步地,优选实施例中的端帽4设置在连接段32背离支撑部31的一端,并将其与连接段32的端部设置为可拆卸连接,用于连接段32盲孔端部的启闭。优选地,端帽4与连接段32之间通过螺纹连接,使得端帽4能够在施工过程中能够反复拆卸。Further, the
优选地,在端帽4与连接段32之间设置有第一密封件5,用于对连接段32盲孔端部的进一步密封;如图4~图7中所示的优选实施例中在端帽4的内侧底部设置有凹槽,并将第一密封件5放置在凹槽内。同时,对应端帽4和套筒2之间设置有第二密封件6,使得端帽4可在与连接段32连接后,对端帽4和套筒2之间进行密封,防止浆液从套筒2和连接段32之间的间隙流出套筒2。实际设置时,该密封件可以是橡胶等弹性材质的密封圈,通过压缩拧紧对装置之间的间隙进行密封,也可以是遇水膨胀止水圈,使其遇水后通过膨胀对装置之间的间隙进行密封。Preferably, a
同时,为了进一步优化支撑结构的安装空间,优选将套筒2通孔设置为阶梯孔,同时将套筒2背离嵌设槽的一端的通孔直径大于另一端的通孔直径,且大于端帽4的外部尺寸,使得端帽4与连接段32的端部连接后为嵌设在套筒2内,使其在实际应用时不影响其他部件的安装与施工。At the same time, in order to further optimize the installation space of the support structure, it is preferable to set the through hole of the
进一步地,在一个具体的优选实施例中,将套筒2嵌设在盾构管片1上,并连通盾构管片1的两侧,形成如图8中所示的带有支撑结构的盾构管片结构,该支撑构件3可沿套筒2向上移动至与地层7抵接,如图9中所示,为盾构管片1提供向下的支撑力,用于控制盾构管片1安装后的上浮。同时,当地层为土质地层时,支撑部31翼板结构的设置形式,在增大支撑面与土层的接触面积进而增大支撑力的同时,还能减少应力集中,能够有效减少支撑装置刺入土层的位移量,从而减少盾构管片的上浮量。Further, in a specific preferred embodiment, the
具体地,优选实施例中在盾构管片1上预留有与套筒2相匹配的安装孔11,如图10中所示,将套筒2固定安装在安装孔11内,并将支撑部31设置在盾构管片1相对盾构管片1外侧的一端,并优选套筒2两端面不超过盾构管片1的两侧面。优选地,套筒2为预制安装在盾构管片1内的钢结构,与盾构管片1形成整体结构。Specifically, in the preferred embodiment, an installation hole 11 matching the
此外,为了保证套筒2与盾构管片1连接的可靠性,套筒2的外周优选设置为阶梯轴的形式,防止套筒2与盾构管片1匹配安装后发生松动、脱落等。同时,为了确保盾构管片1安装操作的可靠性,优选将支撑部31的支撑面设置为与盾构管片1外侧曲率相同的弧面,保证盾构管片1外表面的平顺性。In addition, in order to ensure the reliability of the connection between the
实际施工时,在盾构管片1和地层7之间的超挖间隙内设置有未凝固浆液8,为了实现盾构管片1安装后对超挖间隙的再次注浆,优选支撑部31的厚度小于超挖间隙的厚度,使得贯通孔322可在支撑部31支撑地层内壁时伸出套筒2,并伸入至超挖间隙内,用于从盾构管片1内侧通过注浆通道向超挖间隙内注浆,对超挖间隙进行填充和进一步补强,减少盾构管片1的上浮,同时减少因地表沉降对盾构管片1的影响。同时,优选实施例中在连接段32的侧壁面上设置有两个相对的贯通孔322,以提高注浆速度。During actual construction, unsolidified grout 8 is provided in the over-excavation gap between the shield segment 1 and the
实际设置时,可以根据实际设计所需的抗浮力值,对盾构掘进方向上的每环盾构管片1上布置至少一个支撑结构,当然,也可以每隔一环或多环的盾构管片1上布置至少一个支撑结构,其具体布置方式和数量可根据实际需要确定。如图11所示的优选实施例中,分别在每个盾构管片1的上半部分间隔设置了三排,并在每排间隔设置了两个支撑结构。In actual setting, according to the buoyancy resistance value required by the actual design, at least one support structure can be arranged on each ring shield segment 1 in the shield tunneling direction. Of course, every other ring or multiple rings of the shield can also At least one support structure is arranged on the segment 1, and its specific arrangement and quantity can be determined according to actual needs. In the preferred embodiment shown in Fig. 11, three rows are arranged at intervals in the upper half of each shield segment 1, and two support structures are arranged at intervals in each row.
进一步地,对于优选实施例中的用于控制盾构管片上浮及地表沉降的支撑结构而言,其施工方法优选包括如下过程:Further, for the supporting structure used to control the floating of the shield segment and the subsidence of the ground surface in the preferred embodiment, the construction method preferably includes the following process:
(1)根据设计的抗浮力值确定支撑结构的数量和布置位置。(1) Determine the number and location of supporting structures according to the designed buoyancy resistance value.
(2)预制支撑构件3、端帽4、套筒2和盾构管片1,并将套筒2安装在盾构管片1上,具体包括如下步骤:(2) Prefabricate the
(2.1)预制支撑构件3;(2.1)
(2.2)根据预制的支撑构件3的尺寸预制相匹配的套筒2和端帽4;(2.2)
(2.3)将预制好的套筒2根据布置位置放置在正在预制的盾构管片1内,使之与盾构管片1形成整体结构。(2.3) Place the
(3)将支撑构件3安装在套筒2上。(3) Install the
在将支撑构件3安装在盾构管片1上时,优选将支撑构件3旋拧至其上端面与盾构管片1的上端面平齐或低于盾构管片1的上端面,以保证盾构管片1外表面的平顺性。When the
(4)将盾构管片1在施工隧道内进行拼装,并同步向超挖间隙内注浆。(4) Assemble the shield segment 1 in the construction tunnel, and simultaneously inject grout into the over-excavation gap.
(5)旋转升高支撑构件3,将支撑构件3的上端面与地层7内侧壁抵紧。(5) Rotate and raise the
(6)根据施工需求,利用支撑构件3将浆液从盾构管片1的内侧注入到超挖间隙内,注浆完成后,安装端帽4,完成对盾构管片1的施工。(6) According to the construction requirements, use the
实际施工时,该浆液可以是速凝浆液,使其注入后在超挖间隙内的支撑构件3周围迅速凝固形成固体结构,进一步增强支撑结构对盾构管片1的支撑作用;也可以是与盾构管片1安装时同步注浆的浆液相同,以对超挖间隙进行填充和补强。During actual construction, the grout may be quick-setting grout, so that it solidifies rapidly around the supporting
当盾构管片1下方发生地表沉降时,会造成超挖间隙的增大,可以取下端帽4,清理注浆通道,进行再次注浆,并在注浆完成后安装端帽4,完成对超挖间隙的进一步填补。When the surface subsidence occurs under the shield segment 1, it will cause the increase of the overbreak gap, the
当盾构管片1下方发生地表沉降时,取下端帽4,清理注浆通道,并再次注浆,对注浆完成后,安装端帽直至完成对盾构管片1上浮及地表沉降的控制。When the surface subsidence occurs under the shield segment 1, remove the
本发明的支撑结构和包含其的盾构管片结构及其施工方法,其通过支撑构件减小盾构管片上浮量的同时,还可以实现对超挖空间的再次注浆,有效减少盾构隧道施工过程中盾构管片的上浮量和地表沉降量,且其结构简单,施工便捷,上浮控制效果好,能够广泛应用于隧道施工,具有较好的发展前景。The support structure of the present invention and the shield segment structure including it and its construction method, while reducing the floating amount of the shield segment through the support member, can also realize the re-grouting of the over-excavation space, effectively reducing the During the tunnel construction process, the uplift and surface subsidence of the shield segment, and its simple structure, convenient construction, good uplift control effect, can be widely used in tunnel construction, and has a good development prospect.
本领域的技术人员容易理解,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。It is easy for those skilled in the art to understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention, All should be included within the protection scope of the present invention.
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