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CN115636414A - Silicon carbide composite particles with high specific surface area, and preparation method and application thereof - Google Patents

Silicon carbide composite particles with high specific surface area, and preparation method and application thereof Download PDF

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CN115636414A
CN115636414A CN202211350936.8A CN202211350936A CN115636414A CN 115636414 A CN115636414 A CN 115636414A CN 202211350936 A CN202211350936 A CN 202211350936A CN 115636414 A CN115636414 A CN 115636414A
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silicon carbide
composite particles
surface area
hours
starch
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郭其蓁
刘雅峰
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Changzhou Yongzhen Material Technology Co ltd
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Abstract

The invention discloses a silicon carbide composite particle with high specific surface area, a preparation method and application thereof, wherein the preparation method comprises the following steps: dissolving a metal salt in silica sol, and controlling the molar ratio of metal to silicon element to be 0.1-10; adding starch into the silica sol mixture containing the metal salt, controlling the mass ratio of the starch to the silica sol mixture containing the metal salt to be 20-80, uniformly stirring, heating to boil, and keeping the boiling state for 5-30 minutes to obtain a first mixture; adding starch into the first mixture to enable the total mass of the starch added last time and the starch added this time to reach 0.5-1.5 times of the mass of the silica sol so as to obtain a first mixture; performing vacuum pugging on the first mixture for 3-5 times to obtain precursor pug; drying for 1-5 hours at 50-80 ℃ to obtain a precursor mud blank; and heating the precursor mud blank to 1000-1800 ℃ in an oxygen-free environment and keeping the temperature for 5-20 hours. The invention can directly prepare millimeter-sized particles.

Description

一种高比表面积碳化硅复合物颗粒及其制备方法和应用A kind of high specific surface area silicon carbide composite particle and its preparation method and application

技术领域technical field

本发明涉及一种高比表面积碳化硅复合物颗粒及其制备方法和应用,属于技术领域。The invention relates to a silicon carbide composite particle with a high specific surface area and a preparation method and application thereof, belonging to the technical field.

背景技术Background technique

碳化硅是一种无机陶瓷材料。目前,我国碳化硅主要采用Acheson法生产,即将焦碳粉末和石英砂一定比例混合后在电弧炉中加热到2000℃以上形成碳化硅。这种方法生产的产品为α-SiC,主要应用于切割、研磨、冶金、高温陶瓷以及半导体等领域。Silicon carbide is an inorganic ceramic material. At present, silicon carbide in my country is mainly produced by the Acheson method, that is, coke powder and quartz sand are mixed in a certain proportion and heated in an electric arc furnace to above 2000°C to form silicon carbide. The product produced by this method is α-SiC, which is mainly used in the fields of cutting, grinding, metallurgy, high-temperature ceramics, and semiconductors.

催化剂载体是一类重要的功能材料,是负载型催化剂的重要组成部分,起着支撑和分散活性组分的作用,因而要求其具有比较高的比表面积。碳化硅具有化学性质稳定、导电导热性能良好等特点,非常适合作为催化剂载体。但是,目前商业碳化硅的比表面积很低,一般不到1平方米/克(m2/g)。因此,国内外许多学者提出了不少制备高比表面积碳化硅的方法。例如,法国学者提出了一种“形状记忆合成”法,即先将硅粉和氧化硅在高温下反应产生SiO、然后将气相SiO与多孔碳反应制备比表面积约30m2/g的碳化硅。又例如,中国专利(02130060.7)公开了一种制备高比表面积碳化硅介孔材料的方法,该方法先将酚醛树脂、硅酸乙酯等在催化剂作用下共水解形成凝胶,然后在惰性气氛下加热凝胶制备高比表面积的碳化硅。又例如,中国专利(200710008663.8)公开了一种低温合成碳化硅的方法,该方法先将蔗糖、正硅酸乙酯等水解形成凝胶,干燥后在惰性气氛下加热制备碳化硅。又例如,中国专利(201110307547.2)公开了一种β-纳米碳化硅的制备方法,该方法先将淀粉、水玻璃和金属硝酸盐按一定比例形成混合物,干燥后在惰性气氛下加热制备碳化硅。由于前驱体中水玻璃的强碱性,高温下对气氛炉腐蚀严重。又例如,中国专利(202111037246.2)则先将蔗糖、硅溶胶等在200℃左右进行水热处理,然后过滤得到碳硅前驱体,干燥后在高温下反应制备碳化硅。Catalyst support is an important class of functional materials and an important part of supported catalysts, which plays a role in supporting and dispersing active components, so it is required to have a relatively high specific surface area. Silicon carbide has the characteristics of stable chemical properties, good electrical and thermal conductivity, etc., and is very suitable as a catalyst carrier. However, the specific surface area of current commercial silicon carbide is very low, generally less than 1 square meter per gram (m 2 /g). Therefore, many scholars at home and abroad have proposed many methods for preparing silicon carbide with high specific surface area. For example, French scholars proposed a "shape memory synthesis" method, that is, first reacting silicon powder and silicon oxide at high temperature to produce SiO, and then reacting gas phase SiO with porous carbon to prepare silicon carbide with a specific surface area of about 30m 2 /g. Another example, Chinese patent (02130060.7) discloses a method for preparing silicon carbide mesoporous materials with high specific surface area. In this method, phenolic resin, ethyl silicate, etc. are co-hydrolyzed under the action of a catalyst to form a gel, and then in an inert atmosphere Preparation of silicon carbide with high specific surface area under heating gel. For another example, Chinese patent (200710008663.8) discloses a method for synthesizing silicon carbide at low temperature. In this method, sucrose, tetraethyl orthosilicate, etc. are hydrolyzed to form a gel, which is then dried and heated in an inert atmosphere to prepare silicon carbide. For another example, Chinese patent (201110307547.2) discloses a method for preparing β-nano silicon carbide. In this method, starch, water glass and metal nitrate are mixed in a certain proportion, dried and then heated in an inert atmosphere to prepare silicon carbide. Due to the strong alkalinity of water glass in the precursor, the atmosphere furnace is seriously corroded at high temperature. Another example, the Chinese patent (202111037246.2) first hydrothermally treats sucrose, silica sol, etc. at about 200°C, then filters to obtain a carbon-silicon precursor, and then reacts at high temperature to prepare silicon carbide after drying.

但是上述方法中,形状记忆合成法需要的设备复杂,产品中含有的单质硅杂质难以去除;溶胶-凝胶法在形成凝胶以及凝胶干燥时,消耗时间长;水热法则存在高压设备、前驱体分离难等问题。另外,这些方法一般得到的都是纳米或微米级的碳化硅粉体,作为催化剂或吸附剂时还需要高温烧结成型。However, among the above methods, the shape memory synthesis method requires complex equipment, and the elemental silicon impurities contained in the product are difficult to remove; the sol-gel method consumes a long time when forming a gel and drying the gel; the hydrothermal method has high-pressure equipment, Precursor separation is difficult and other problems. In addition, these methods generally obtain nano- or micron-sized silicon carbide powders, which require high-temperature sintering and molding when used as catalysts or adsorbents.

因此,设计一种制作原料便宜、制作相对简单、且制成后直接为毫米级的高比表面积碳化硅复合物颗粒很有必要。Therefore, it is necessary to design a silicon carbide composite particle with a high specific surface area that is cheap to make, relatively simple to make, and directly in millimeter order after being made.

发明内容Contents of the invention

为解决现有技术的不足,本发明的目的在于提供一种高比表面积碳化硅复合物颗粒及其制备方法和应用,解决了现有技术中缺乏一种制作原料便宜、制作相对简单、且制成后直接为毫米级的高比表面积碳化硅复合物颗粒。In order to solve the deficiencies of the prior art, the purpose of the present invention is to provide a silicon carbide composite particle with a high specific surface area and its preparation method and application, which solves the problem in the prior art that the raw material is cheap, the production is relatively simple, and the production is relatively simple. After being formed, it becomes millimeter-scale silicon carbide composite particles with high specific surface area.

为了实现上述目标,本发明采用如下的技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种高比表面积碳化硅复合物颗粒的制备方法,包括如下步骤:A method for preparing silicon carbide composite particles with high specific surface area, comprising the steps of:

1)将金属盐溶解于硅溶胶内,控制金属与硅元素的摩尔比为0.1-10:100,以得到含金属盐的硅溶胶混合物;1) dissolving the metal salt in the silica sol, and controlling the molar ratio of the metal to the silicon element to be 0.1-10:100 to obtain a silica sol mixture containing the metal salt;

2)向含金属盐的硅溶胶混合物加入淀粉,并控制淀粉和含金属盐的硅溶胶混合物的质量比例为20-80:100,搅拌均匀后加热至沸腾,并保持沸腾状态5-30分钟,以得到第一混合物;2) adding starch to the metal salt-containing silica sol mixture, and controlling the mass ratio of the starch and the metal salt-containing silica sol mixture to 20-80:100, stirring evenly, heating to boiling, and maintaining the boiling state for 5-30 minutes, to obtain the first mixture;

3)向第一混合物中加入淀粉,使步骤2)加入的淀粉与步骤3)加入的淀粉的总质量达到硅溶胶质量的0.5-1.5倍,以得到第二混合物;3) adding starch to the first mixture, so that the total mass of the starch added in step 2) and the starch added in step 3) reaches 0.5-1.5 times the mass of the silica sol, to obtain a second mixture;

4)将第二混合物真空练泥3-5次后,得到前驱体泥料;4) Vacuum refining the second mixture for 3-5 times to obtain the precursor mud;

5)将前驱体泥料用模具制成预设形状,在50-80℃烘干1-5小时后得到前驱体泥坯;5) Make the precursor mud into a preset shape with a mold, and dry it at 50-80°C for 1-5 hours to obtain the precursor mud;

6)将前驱体泥坯置于无氧环境中加热到1000-1800℃并保持5-20小时,即得到碳化硅复合物颗粒。6) Precursor mud is placed in an oxygen-free environment and heated to 1000-1800° C. and kept for 5-20 hours to obtain silicon carbide composite particles.

作为本发明的一种优选方案,所述金属盐是铁、钴、镍三者之一的可溶性盐类化合物。As a preferred solution of the present invention, the metal salt is a soluble salt compound of one of iron, cobalt and nickel.

作为本发明的一种优选方案,在步骤6)中,无氧环境的实现方法包括:As a preferred version of the present invention, in step 6), the realization method of anaerobic environment comprises:

使用氮气或惰性气体置换掉高温炉腔内的空气;或者将坯体用碳粉进行包埋;或者将坯体置于密封容器内再放入高温炉内煅烧。Use nitrogen or inert gas to replace the air in the high-temperature furnace cavity; or embed the green body with carbon powder; or put the green body in a sealed container and then put it in a high-temperature furnace for calcination.

作为本发明的一种优选方案,淀粉是从各种农作物中获得的淀粉类产品。As a preferred solution of the present invention, the starch is a starch product obtained from various crops.

为解决上述技术问题,本发明还进一步提供下述技术方案:In order to solve the above technical problems, the present invention further provides the following technical solutions:

一种高比表面积碳化硅复合物颗粒。A high specific surface area silicon carbide composite particle.

作为本发明的一种优选方案,单一颗粒的径向尺寸处于1-50毫米的范围内;As a preferred solution of the present invention, the radial size of a single particle is in the range of 1-50 mm;

比表面积处于30-300m2/g的范围内。The specific surface area is in the range of 30-300 m 2 /g.

作为本发明的一种优选方案,按质量份计,所述颗粒包含:As a preferred version of the present invention, in parts by mass, the particles include:

碳化硅35-100份、氧化硅0-35份、碳0-25份、金属0-5份。Silicon carbide 35-100 parts, silicon oxide 0-35 parts, carbon 0-25 parts, metal 0-5 parts.

本发明还提供一种高比表面积碳化硅复合物颗粒在制备碳化硅/二氧化硅复合物颗粒中的应用,将所述的高比表面积碳化硅复合物颗粒在空气气氛下加热至500-800℃并保持1-3小时,冷却后用稀盐酸浸泡0.5-2小时,过滤干燥后得到碳化硅/氧化硅复合物颗粒。The present invention also provides an application of high specific surface area silicon carbide composite particles in the preparation of silicon carbide/silicon dioxide composite particles, wherein the high specific surface area silicon carbide composite particles are heated to 500-800 ℃ and kept for 1-3 hours, after cooling, soak in dilute hydrochloric acid for 0.5-2 hours, filter and dry to obtain silicon carbide/silicon oxide composite particles.

本发明还提供一种高比表面积碳化硅复合物颗粒在制备碳化硅/碳复合物颗粒中的应用,根据需求除去颗粒中的二氧化硅:将所述的高比表面积碳化硅复合物颗粒得到的颗粒置于氢氟酸或氢氧化钠溶液中,浸泡处理0.5-3小时,过滤后再用稀盐酸浸泡0.5-2小时,过滤干燥后得到碳化硅/碳复合物颗粒。The present invention also provides an application of high specific surface area silicon carbide composite particles in the preparation of silicon carbide/carbon composite particles, removing silicon dioxide in the particles according to requirements: obtaining the high specific surface area silicon carbide composite particles The particles are placed in hydrofluoric acid or sodium hydroxide solution, soaked for 0.5-3 hours, filtered and then soaked in dilute hydrochloric acid for 0.5-2 hours, filtered and dried to obtain silicon carbide/carbon composite particles.

本发明还提供一种高比表面积碳化硅复合物颗粒在制备碳化硅颗粒中的应用,将所述的高比表面积碳化硅复合物颗粒在空气气氛下加热至500-800℃并保持1-3小时,冷却后用稀盐酸浸泡0.5-2小时,过滤干燥后得到碳化硅/氧化硅复合物颗粒;The present invention also provides an application of silicon carbide composite particles with high specific surface area in the preparation of silicon carbide particles. The silicon carbide composite particles with high specific surface area are heated to 500-800° C. in an air atmosphere and kept for 1-3 Hours, after cooling, soak in dilute hydrochloric acid for 0.5-2 hours, filter and dry to obtain silicon carbide/silicon oxide composite particles;

再将碳化硅/氧化硅复合物颗粒得到的颗粒置于氢氟酸或氢氧化钠溶液中,浸泡处理0.5-3小时,过滤后再用稀盐酸浸泡0.5-2小时,过滤干燥后得到碳化硅颗粒。Then put the particles obtained from silicon carbide/silicon oxide composite particles in hydrofluoric acid or sodium hydroxide solution, soak for 0.5-3 hours, filter and then soak in dilute hydrochloric acid for 0.5-2 hours, filter and dry to obtain silicon carbide particles.

本发明所达到的有益效果:The beneficial effect that the present invention reaches:

本发明提出以淀粉、硅溶胶分别为碳源和硅源,通过共沸形成糊状物以后,再添加淀粉使之形成面团状物,然后经机械挤压、处理形成球状、条状、网状等不同外形的颗粒,再经高温反应形成高比表面积碳化硅复合物颗粒,制得的颗粒直径处于1-50毫米,直接为毫米级的高比表面积碳化硅复合物颗粒,无需二次处理,即可作为催化剂载体使用;The present invention proposes to use starch and silica sol as carbon source and silicon source respectively, after azeotroping to form a paste, then add starch to form a dough-like object, and then form a ball, strip, and net shape through mechanical extrusion and processing Wait for particles of different shapes, and then react at high temperature to form silicon carbide composite particles with high specific surface area. The diameter of the obtained particles is 1-50 mm, and they are directly millimeter-scale high specific surface area silicon carbide composite particles without secondary treatment. It can be used as a catalyst carrier;

本发明以价格低廉、来源广泛的淀粉和硅溶胶为主要原料,可显著降低高比表面积碳化硅的生产成本;The invention uses starch and silica sol with low price and wide sources as main raw materials, which can significantly reduce the production cost of silicon carbide with high specific surface area;

本发明中淀粉和硅溶胶共沸在常压下进行,通过煮沸的方式使淀粉分子发生交联,同时和硅溶胶达到均匀混合,过程安全,且不需要复杂设备具有前驱体制备过程简单、产品外形多样、容易产业化等优点;In the present invention, starch and silica sol are azeotroped under normal pressure, and the starch molecules are crosslinked by boiling, and at the same time, they are uniformly mixed with silica sol, the process is safe, and no complicated equipment is required. The preparation process of the precursor is simple and the product Various shapes, easy industrialization and other advantages;

本发明可烧制成各种形状的碳化硅或碳化硅复合物颗粒,便于直接作为催化剂载体、吸附剂等使用。The invention can be fired into silicon carbide or silicon carbide composite particles in various shapes, which is convenient to be directly used as catalyst carrier, adsorbent and the like.

具体实施方式Detailed ways

下面对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The present invention will be further described below. The following examples are only used to illustrate the technical solution of the present invention more clearly, but not to limit the protection scope of the present invention.

针对目前高比表面积碳化硅制备方法存在设备复杂、前驱体制备耗时长等问题,本发明提供了一种高比表面积碳化硅复合物颗粒的制备方法,包括如下步骤:Aiming at the problems of complex equipment and long time-consuming preparation of precursors in the current preparation method of silicon carbide with high specific surface area, the present invention provides a method for preparing silicon carbide composite particles with high specific surface area, which includes the following steps:

1)将金属盐溶解于硅溶胶内,控制金属与硅元素的摩尔比为0.1-10:100,以得到含金属盐的硅溶胶混合物;1) dissolving the metal salt in the silica sol, and controlling the molar ratio of the metal to the silicon element to be 0.1-10:100 to obtain a silica sol mixture containing the metal salt;

2)向含金属盐的硅溶胶混合物加入淀粉,并控制淀粉和含金属盐的硅溶胶混合物的质量比例为20-80:100,搅拌均匀后加热至沸腾,并保持沸腾状态5-30分钟,以得到第一混合物;2) adding starch to the metal salt-containing silica sol mixture, and controlling the mass ratio of the starch and the metal salt-containing silica sol mixture to 20-80:100, stirring evenly, heating to boiling, and maintaining the boiling state for 5-30 minutes, to obtain the first mixture;

3)向第一混合物中加入淀粉,使步骤2)加入的淀粉与步骤3)加入的淀粉的总质量达到硅溶胶质量的0.5-1.5倍,以得到第二混合物;3) adding starch to the first mixture, so that the total mass of the starch added in step 2) and the starch added in step 3) reaches 0.5-1.5 times the mass of the silica sol, to obtain a second mixture;

4)将第二混合物真空练泥3-5次后,得到前驱体泥料;4) Vacuum refining the second mixture for 3-5 times to obtain the precursor mud;

5)将前驱体泥料用模具制成预设形状,在50-80℃烘干1-5小时后得到前驱体泥坯;5) Make the precursor mud into a preset shape with a mold, and dry it at 50-80°C for 1-5 hours to obtain the precursor mud;

6)将前驱体泥坯置于无氧环境中加热到1000-1800℃并保持5-20小时,即得到碳化硅复合物颗粒。6) Precursor mud is placed in an oxygen-free environment and heated to 1000-1800° C. and kept for 5-20 hours to obtain silicon carbide composite particles.

本发明提出以淀粉、硅溶胶分别为碳源和硅源,通过共沸形成糊状物以后,再添加淀粉使之形成面团状物,然后经机械挤压、处理形成球状、条状、网状等不同外形的颗粒,再经高温反应形成高比表面积的碳化硅复合物颗粒。本发明以价格低廉、来源广泛的淀粉和硅溶胶为主要原料,可显著降低高比表面积碳化硅的生产成本;本发明中淀粉和硅溶胶共沸在常压下进行,通过煮沸的方式使淀粉分子发生交联,同时和硅溶胶达到均匀混合,过程安全,且不需要复杂设备具有前驱体制备过程简单、产品外形多样、容易产业化等优点;本发明可烧制成各种形状的碳化硅或碳化硅复合物颗粒,便于直接作为催化剂载体、吸附剂等使用。The present invention proposes to use starch and silica sol as carbon source and silicon source respectively, after azeotroping to form a paste, then add starch to form a dough-like object, and then form a ball, strip, and net shape through mechanical extrusion and processing Particles with different shapes, and then reacted at high temperature to form silicon carbide composite particles with high specific surface area. The present invention uses starch and silica sol with low price and wide sources as the main raw materials, which can significantly reduce the production cost of silicon carbide with high specific surface area; in the present invention, starch and silica sol are azeotroped under normal pressure, and the starch is boiled Molecules are cross-linked, and at the same time, they are evenly mixed with silica sol, the process is safe, and no complicated equipment is required. It has the advantages of simple precursor preparation process, various product shapes, and easy industrialization; the invention can be fired into silicon carbide of various shapes. Or silicon carbide composite particles, which are convenient to be directly used as catalyst carrier, adsorbent, etc.

作为本发明的一种优选方案,所述金属盐是铁、钴、镍三者之一的可溶性盐类化合物。As a preferred solution of the present invention, the metal salt is a soluble salt compound of one of iron, cobalt and nickel.

作为本发明的一种优选方案,在步骤6)中,无氧环境的实现方法包括:As a preferred version of the present invention, in step 6), the realization method of anaerobic environment comprises:

使用氮气或惰性气体置换掉高温炉腔内的空气;或者将坯体用碳粉进行包埋;或者将坯体置于密封容器内再放入高温炉内煅烧。Use nitrogen or inert gas to replace the air in the high-temperature furnace cavity; or embed the green body with carbon powder; or put the green body in a sealed container and then put it in a high-temperature furnace for calcination.

作为本发明的一种优选方案,淀粉是从各种农作物中获得的淀粉类产品。As a preferred solution of the present invention, the starch is a starch product obtained from various crops.

为解决上述技术问题,本发明还进一步提供下述技术方案:In order to solve the above technical problems, the present invention further provides the following technical solutions:

一种高比表面积碳化硅复合物颗粒。A high specific surface area silicon carbide composite particle.

作为本发明的一种优选方案,单一颗粒的径向尺寸处于1-50毫米的范围内;As a preferred solution of the present invention, the radial size of a single particle is in the range of 1-50 mm;

比表面积处于30-300m2/g的范围内。The specific surface area is in the range of 30-300 m 2 /g.

作为本发明的一种优选方案,按质量份计,所述颗粒包含:As a preferred version of the present invention, in parts by mass, the particles include:

碳化硅35-100份、氧化硅0-35份、碳0-25份、金属0-5份。Silicon carbide 35-100 parts, silicon oxide 0-35 parts, carbon 0-25 parts, metal 0-5 parts.

本发明还提供一种高比表面积碳化硅复合物颗粒在制备碳化硅/二氧化硅复合物颗粒中的应用,将所述的高比表面积碳化硅复合物颗粒在空气气氛下加热至500-800℃并保持1-3小时,冷却后用稀盐酸浸泡0.5-2小时,过滤干燥后得到碳化硅/氧化硅复合物颗粒。The present invention also provides an application of high specific surface area silicon carbide composite particles in the preparation of silicon carbide/silicon dioxide composite particles, wherein the high specific surface area silicon carbide composite particles are heated to 500-800 ℃ and kept for 1-3 hours, after cooling, soak in dilute hydrochloric acid for 0.5-2 hours, filter and dry to obtain silicon carbide/silicon oxide composite particles.

本发明还提供一种高比表面积碳化硅复合物颗粒在制备碳化硅/碳复合物颗粒中的应用,根据需求除去颗粒中的二氧化硅:将所述的高比表面积碳化硅复合物颗粒得到的颗粒置于氢氟酸或氢氧化钠溶液中,浸泡处理0.5-3小时,过滤后再用稀盐酸浸泡0.5-2小时,过滤干燥后得到碳化硅/碳复合物颗粒。The present invention also provides an application of high specific surface area silicon carbide composite particles in the preparation of silicon carbide/carbon composite particles, removing silicon dioxide in the particles according to requirements: obtaining the high specific surface area silicon carbide composite particles The particles are placed in hydrofluoric acid or sodium hydroxide solution, soaked for 0.5-3 hours, filtered and then soaked in dilute hydrochloric acid for 0.5-2 hours, filtered and dried to obtain silicon carbide/carbon composite particles.

本发明还提供一种高比表面积碳化硅复合物颗粒在制备碳化硅颗粒中的应用,将所述的高比表面积碳化硅复合物颗粒在空气气氛下加热至500-800℃并保持1-3小时,冷却后用稀盐酸浸泡0.5-2小时,过滤干燥后得到碳化硅/氧化硅复合物颗粒;The present invention also provides an application of silicon carbide composite particles with high specific surface area in the preparation of silicon carbide particles. The silicon carbide composite particles with high specific surface area are heated to 500-800° C. in an air atmosphere and kept for 1-3 Hours, after cooling, soak in dilute hydrochloric acid for 0.5-2 hours, filter and dry to obtain silicon carbide/silicon oxide composite particles;

再将碳化硅/氧化硅复合物颗粒得到的颗粒置于氢氟酸或氢氧化钠溶液中,浸泡处理0.5-3小时,过滤后再用稀盐酸浸泡0.5-2小时,过滤干燥后得到碳化硅颗粒。Then put the particles obtained from silicon carbide/silicon oxide composite particles in hydrofluoric acid or sodium hydroxide solution, soak for 0.5-3 hours, filter and then soak in dilute hydrochloric acid for 0.5-2 hours, filter and dry to obtain silicon carbide particles.

以下实施例中所使用的商品硅溶胶,二氧化硅含量30%,密度1.2克/立方厘米;所使用的金属盐均为化学纯。The commercial silica sol used in the following examples has a silicon dioxide content of 30% and a density of 1.2 g/cm3; the metal salts used are all chemically pure.

实施例1Example 1

称取1000克硅溶胶,向其中加入2.42克Fe(NO3)3,搅拌使其完全溶解后,再加入200克玉米淀粉,搅拌均匀后加热至沸腾并保持15分钟。冷却后,再向其中加入300克玉米淀粉,简单混合后用练泥机练3次得到前驱体泥料。前驱体泥料用模具制成直径1毫米的球形颗粒,在烘箱中50℃处理4小时后,置于氩气气氛炉加热至1000℃并保持20小时后,自然降至室温,即得到碳化硅复合物小球。Weigh 1000 g of silica sol, add 2.42 g of Fe(NO 3 ) 3 into it, stir to dissolve completely, then add 200 g of cornstarch, stir evenly, heat to boiling and keep for 15 minutes. After cooling, add 300 grams of cornstarch to it, mix briefly, and use a mud trainer to practice 3 times to obtain the precursor mud. The precursor mud is made into spherical particles with a diameter of 1 mm. After being treated in an oven at 50°C for 4 hours, it is placed in an argon atmosphere furnace and heated to 1000°C for 20 hours. After that, it is naturally lowered to room temperature to obtain silicon carbide. Compound pellets.

实施例2Example 2

称取1000克硅溶胶,向其中加入20.20克Fe(NO3)3·9H2O,搅拌使其完全溶解后,再加入400克红薯淀粉,搅拌均匀后加热至沸腾并保持5分钟。冷却后,再向其中加入600克玉米淀粉,简单混合后用练泥机练5次得到前驱体泥料。前驱体泥料用模具制成直径4毫米、高5毫米的圆柱体,在烘箱中60℃处理3小时后,置于氮气气氛炉加热至1400℃并保持15小时后,自然降至室温,即得到圆柱体状的碳化硅复合物颗粒。Weigh 1000 g of silica sol, add 20.20 g of Fe(NO 3 ) 3 ·9H 2 O to it, stir to dissolve completely, then add 400 g of sweet potato starch, stir evenly, heat to boiling and keep for 5 minutes. After cooling, 600 grams of cornstarch was added thereto, mixed briefly and then practiced 5 times with a mud trainer to obtain the precursor mud. The precursor mud is made into a cylinder with a diameter of 4 mm and a height of 5 mm. After being treated in an oven at 60°C for 3 hours, it is placed in a nitrogen atmosphere furnace and heated to 1400°C for 15 hours. After that, it is naturally lowered to room temperature. Cylindrical silicon carbide composite particles were obtained.

进一步处理,将上述圆柱状碳化硅复合物颗粒在空气气氛中加热至500℃并保持3小时,自然冷却至室温后取出,置于0.1M的盐酸中浸泡2小时,滤出后用自来水清洗3次后晾干或烘干,即得到圆柱状的碳化硅/氧化硅复合物颗粒。For further processing, the above-mentioned cylindrical silicon carbide composite particles were heated to 500°C in an air atmosphere and kept for 3 hours, cooled naturally to room temperature, taken out, soaked in 0.1M hydrochloric acid for 2 hours, filtered out and washed with tap water for 3 hours. After drying or drying for a few times, cylindrical silicon carbide/silicon oxide composite particles are obtained.

实施例3Example 3

称取1000克硅溶胶,向其中加入38.03克FeCl2,搅拌使其完全溶解后,再加入500克木薯淀粉,搅拌均匀后加热至沸腾并保持5分钟。冷却后,再向其中加入700克普通面粉,简单混合后用练泥机练4次得到前驱体泥料。前驱体泥料用模具制成外径10毫米、内径4毫米、高5毫米的圆环,在烘箱中50℃处理3小时后,置于氩气气氛炉加热至1600℃并保持10小时后,自然降至室温,即得到圆环状的碳化硅复合物颗粒。Weigh 1000 g of silica sol, add 38.03 g of FeCl 2 into it, stir to dissolve it completely, then add 500 g of tapioca starch, stir evenly, heat to boiling and keep for 5 minutes. After cooling, add 700 grams of ordinary flour to it, mix briefly, and use a mud trainer to practice 4 times to obtain the precursor mud. The precursor mud is made into a ring with an outer diameter of 10 mm, an inner diameter of 4 mm, and a height of 5 mm. After being treated in an oven at 50 ° C for 3 hours, it is placed in an argon atmosphere furnace and heated to 1600 ° C for 10 hours. Naturally lowered to room temperature, the ring-shaped silicon carbide composite particles are obtained.

进一步处理,将上述圆环状碳化硅复合物颗粒置于3M的NaOH溶液中,室温下浸泡5小时,滤出后再用0.3M的盐酸浸泡1小时,滤出后用自来水清洗3次后晾干或烘干,即得到圆环状的碳化硅/碳复合物颗粒。For further processing, the above-mentioned annular silicon carbide composite particles were placed in 3M NaOH solution, soaked at room temperature for 5 hours, filtered out and then soaked in 0.3M hydrochloric acid for 1 hour, washed with tap water for 3 times after filtering out, and then aired Dried or oven-dried to obtain circular silicon carbide/carbon composite particles.

实施例4Example 4

称取1000克硅溶胶,向其中加入1.86克二茂铁(Fe(C5H5)2),搅拌使其完全溶解后,再加入400克玉米淀粉,搅拌均匀后加热至沸腾并保持15分钟。冷却后,再向其中加入500克玉米淀粉,简单混合后用练泥机练3次得到前驱体泥料。前驱体泥料用模具制成直径6毫米的球形颗粒,在烘箱中70℃处理2小时后,置于氩气气氛炉加热至1300℃并保持10小时后,自然降至室温,即得到碳化硅复合物小球。Weigh 1000 grams of silica sol, add 1.86 grams of ferrocene (Fe(C 5 H 5 ) 2 ) to it, stir to dissolve it completely, then add 400 grams of cornstarch, stir well, heat to boiling and keep for 15 minutes . After cooling, add 500 grams of cornstarch to it, mix briefly, and use a mud trainer to practice 3 times to obtain the precursor mud. The precursor mud is made into spherical particles with a diameter of 6 mm. After being treated in an oven at 70°C for 2 hours, it is placed in an argon atmosphere furnace and heated to 1300°C for 10 hours. After that, it is naturally lowered to room temperature to obtain silicon carbide. Compound pellets.

实施例5Example 5

称取1000克硅溶胶,向其中加入9.15克Co(NO3)2,搅拌使其完全溶解后,再加入500克土豆淀粉,搅拌均匀后加热至沸腾并保持10分钟。冷却后,再向其中加入800克普通面粉,简单混合后用练泥机练5次得到前驱体泥料。前驱体泥料用模具制成直径50毫米、厚度5毫米、网眼直径2毫米的圆饼状网筛,在烘箱中50℃处理5小时后,置于氩气气氛炉加热至1600℃并保持15小时后,自然降至室温,即得到网筛状的碳化硅复合物颗粒。Weigh 1000 g of silica sol, add 9.15 g of Co(NO 3 ) 2 into it, stir to dissolve it completely, then add 500 g of potato starch, stir evenly, heat to boiling and keep for 10 minutes. After cooling, add 800 grams of ordinary flour to it, mix briefly, and practice 5 times with a mud mill to obtain the precursor mud. The precursor mud is made into a round cake-shaped mesh screen with a diameter of 50 mm, a thickness of 5 mm, and a mesh diameter of 2 mm. After being treated in an oven at 50 ° C for 5 hours, it is heated to 1600 ° C in an argon atmosphere furnace and kept for 15 Hours later, it was naturally lowered to room temperature, and mesh-like silicon carbide composite particles were obtained.

实施例6Example 6

称取1000克硅溶胶,向其中加入25.96克CoCl2,搅拌使其完全溶解后,再加入200克土豆淀粉,搅拌均匀后加热至沸腾并保持30分钟。冷却后,再向其中加入800克普通面粉,简单混合后用练泥机练5次得到前驱体泥料。前驱体泥料用模具制成直径3毫米的球形颗粒,在烘箱中80℃处理1小时后,置于氮气气氛炉加热至1500℃并保持12小时后,自然降至室温,即得到小球状的碳化硅复合物颗粒。Weigh 1000 g of silica sol, add 25.96 g of CoCl 2 into it, stir to dissolve it completely, then add 200 g of potato starch, stir evenly, heat to boiling and keep for 30 minutes. After cooling, add 800 grams of ordinary flour to it, mix briefly, and practice 5 times with a mud mill to obtain the precursor mud. The precursor mud is made into spherical particles with a diameter of 3 mm, and after being treated in an oven at 80°C for 1 hour, it is placed in a nitrogen atmosphere furnace and heated to 1500°C for 12 hours, and then naturally cooled to room temperature to obtain small spherical particles. Silicon carbide composite particles.

实施例7Example 7

称取1000克硅溶胶,向其中加入119.00克CoCl2·6H2O,搅拌使其完全溶解后,再加入300克木薯淀粉,搅拌均匀后加热至沸腾并保持25分钟。冷却后,再向其中加入1000克普通面粉,简单混合后用练泥机练5次得到前驱体泥料。前驱体泥料用模具制成直径10毫米、高5毫米的圆柱状颗粒,在烘箱中80℃处理1小时。之后,将圆柱状坯体置于刚玉材质的容器中并用过量碳粉覆盖好,然后置于进气口关闭的高温炉中加热至1500℃并保持8小时后,自然降至室温,筛去碳粉即得到圆柱状的碳化硅复合物颗粒。Weigh 1000 g of silica sol, add 119.00 g of CoCl 2 ·6H 2 O to it, stir to dissolve completely, then add 300 g of tapioca starch, stir evenly, heat to boiling and keep for 25 minutes. After cooling, add 1000 grams of ordinary flour to it, mix briefly, and practice 5 times with a mud mill to obtain the precursor mud. The precursor mud was molded into cylindrical particles with a diameter of 10 mm and a height of 5 mm, and treated in an oven at 80°C for 1 hour. Afterwards, put the cylindrical green body in a container made of corundum and cover it with excess carbon powder, then place it in a high-temperature furnace with the air inlet closed and heat it to 1500°C for 8 hours, then cool it down to room temperature naturally, and sieve out the carbon powder to obtain cylindrical silicon carbide composite particles.

进一步处理,将上述圆柱状碳化硅复合物颗粒在空气气氛中加热至600℃并保持2小时,自然冷却至室温后取出,置于0.1M的盐酸中浸泡2小时,滤出后用自来水清洗3次后晾干或烘干,即得到圆柱状的碳化硅/氧化硅复合物颗粒。For further processing, the above-mentioned cylindrical silicon carbide composite particles were heated to 600°C in an air atmosphere and kept for 2 hours, cooled to room temperature naturally, taken out, soaked in 0.1M hydrochloric acid for 2 hours, filtered out and washed with tap water for 3 After drying or drying for a few times, cylindrical silicon carbide/silicon oxide composite particles are obtained.

进一步处理,将上述圆柱状的碳化硅/氧化硅复合物颗粒置于2M的NaOH溶液中,室温下浸泡4小时,滤出后再用1.0M的盐酸浸泡1小时,滤出后用自来水清洗3次后晾干或烘干,即得到圆柱状的碳化硅颗粒。For further processing, the above-mentioned cylindrical silicon carbide/silicon oxide composite particles were placed in 2M NaOH solution, soaked at room temperature for 4 hours, filtered out and then soaked in 1.0M hydrochloric acid for 1 hour, and washed with tap water for 3 hours after filtering out. After drying or drying for a few times, cylindrical silicon carbide particles are obtained.

实施例8Example 8

称取1000克硅溶胶,向其中加入5.49克Ni(NO3)2,搅拌使其完全溶解后,再加入800克玉米淀粉,搅拌均匀后加热至沸腾并保持5分钟。冷却后,再向其中加入700克玉米淀粉,简单混合后用练泥机练4次得到前驱体泥料。前驱体泥料用模具制成直径5毫米的球形颗粒,在烘箱中70℃处理4小时后,置于氩气气氛炉加热至1700℃并保持6小时后,自然降至室温,即得到碳化硅复合物小球。Weigh 1000 g of silica sol, add 5.49 g of Ni(NO 3 ) 2 into it, stir to dissolve completely, then add 800 g of cornstarch, stir evenly, heat to boiling and keep for 5 minutes. After cooling, 700 grams of cornstarch was added thereto, and after simple mixing, it was practiced 4 times with a mud trainer to obtain the precursor mud. The precursor mud is made into spherical particles with a diameter of 5 mm by a mold. After being treated in an oven at 70°C for 4 hours, it is placed in an argon atmosphere furnace and heated to 1700°C for 6 hours. After that, it is naturally lowered to room temperature to obtain silicon carbide. Compound pellets.

实施例9Example 9

称取1000克硅溶胶,向其中加入29.08克Ni(NO3)2·6H2O,搅拌使其完全溶解后,再加入600克玉米淀粉,搅拌均匀后加热至沸腾并保持5分钟。冷却后,再向其中加入600克普通面粉,简单混合后用练泥机练5次得到前驱体泥料。前驱体泥料用模具制成外直径20毫米、内直径6毫米、高度7毫米的圆环状颗粒,在烘箱中70℃处理4小时后,置于氩气气氛炉加热至1800℃并保持5小时后,自然降至室温,即得到圆环状碳化硅复合物颗粒。Weigh 1000 g of silica sol, add 29.08 g of Ni(NO 3 ) 2 ·6H 2 O into it, stir to dissolve completely, then add 600 g of cornstarch, stir evenly, heat to boiling and keep for 5 minutes. After cooling, add 600 grams of ordinary flour to it, mix briefly, and practice 5 times with a mud mill to obtain the precursor mud. The precursor mud was made into ring-shaped particles with an outer diameter of 20 mm, an inner diameter of 6 mm, and a height of 7 mm. After being treated in an oven at 70 ° C for 4 hours, it was heated to 1800 ° C in an argon atmosphere furnace and kept for 5 Hours later, it was cooled down to room temperature naturally, and the annular silicon carbide composite particles were obtained.

实施例10Example 10

称取1000克硅溶胶,向其中加入25.92克NiCl2,搅拌使其完全溶解后,再加入200克玉米淀粉,搅拌均匀后加热至沸腾并保持30分钟。冷却后,再向其中加入1000克普通面粉,简单混合后用练泥机练5次得到前驱体泥料。前驱体泥料用模具制成直径40毫米、厚度8毫米、网眼直径3毫米的圆饼状网筛,在烘箱中60℃处理4小时后,置于氩气气氛炉加热至1300℃并保持20小时后,自然降至室温,即得到网筛状碳化硅复合物颗粒。Weigh 1000 g of silica sol, add 25.92 g of NiCl 2 into it, stir to dissolve it completely, then add 200 g of cornstarch, stir evenly, heat to boiling and keep for 30 minutes. After cooling, add 1000 grams of ordinary flour to it, mix briefly, and practice 5 times with a mud mill to obtain the precursor mud. The precursor mud is made into a circular cake-shaped mesh screen with a diameter of 40 mm, a thickness of 8 mm, and a mesh diameter of 3 mm. After being treated in an oven at 60 ° C for 4 hours, it is heated to 1300 ° C in an argon atmosphere furnace and kept for 20 Hours later, it was naturally lowered to room temperature, and mesh-like silicon carbide composite particles were obtained.

进一步处理,将上述网筛状碳化硅复合物颗粒置于10%的HF溶液中,室温下浸泡5小时,滤出后再用0.1M的盐酸浸泡1小时,滤出后用自来水清洗3次后晾干或烘干,即得到网筛状碳化硅/碳复合物颗粒。For further processing, the above-mentioned mesh-shaped silicon carbide composite particles were placed in 10% HF solution, soaked at room temperature for 5 hours, filtered out and then soaked in 0.1M hydrochloric acid for 1 hour, washed with tap water for 3 times after filtering out Drying or oven drying can obtain mesh-like silicon carbide/carbon composite particles.

实施例11Example 11

称取1000克硅溶胶,向其中加入2.57克乙酰丙酮镍,搅拌使其完全溶解后,再加入400克玉米淀粉,搅拌均匀后加热至沸腾并保持5分钟。冷却后,再向其中加入600克普通面粉,简单混合后用练泥机练4次得到前驱体泥料。前驱体泥料用模具制成直径10毫米、高度10毫米的圆柱状颗粒,在烘箱中70℃处理4小时后,置于氩气气氛炉加热至1700℃并保持6小时后,自然降至室温,即得到圆柱状碳化硅复合物颗粒。Weigh 1000 grams of silica sol, add 2.57 grams of nickel acetylacetonate therein, stir to make it dissolve completely, then add 400 grams of cornstarch, stir evenly, heat to boiling and keep for 5 minutes. After cooling, add 600 grams of ordinary flour to it, mix briefly, and use a mud trainer to practice 4 times to obtain the precursor mud. The precursor mud is made into cylindrical particles with a diameter of 10 mm and a height of 10 mm. After being treated in an oven at 70 ° C for 4 hours, it is placed in an argon atmosphere furnace and heated to 1700 ° C for 6 hours. After that, it is naturally cooled to room temperature , that is, cylindrical silicon carbide composite particles are obtained.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. It should also be regarded as the protection scope of the present invention.

Claims (10)

1. A preparation method of silicon carbide composite particles with high specific surface area is characterized by comprising the following steps:
1) Dissolving a metal salt in silica sol, and controlling the molar ratio of metal to silicon element to be 0.1-10;
2) Adding starch into the silica sol mixture containing the metal salt, controlling the mass ratio of the starch to the silica sol mixture containing the metal salt to be 20-80, uniformly stirring, heating to boil, and keeping the boiling state for 5-30 minutes to obtain a first mixture;
3) Adding starch into the first mixture, so that the total mass of the starch added in the step 2) and the starch added in the step 3) is 0.5-1.5 times of the mass of the silica sol, and obtaining a second mixture;
4) Performing vacuum pugging on the second mixture for 3-5 times to obtain precursor pug;
5) Making the precursor pug into a preset shape by using a mould, and drying for 1-5 hours at 50-80 ℃ to obtain a precursor pug blank;
6) And heating the precursor mud blank to 1000-1800 ℃ in an oxygen-free environment and keeping the temperature for 5-20 hours to obtain the silicon carbide composite particles.
2. The method of claim 1, wherein the metal salt is a soluble salt compound of one of iron, cobalt and nickel.
3. The method for preparing high surface area silicon carbide composite particles according to claim 1, wherein in step 6), the oxygen-free environment is achieved by a method comprising:
replacing air in the high-temperature furnace cavity with nitrogen or inert gas; or embedding the blank with carbon powder; or placing the blank body in a sealed container and then placing the sealed container in a high-temperature furnace for calcining.
4. The method of preparing high surface area silicon carbide composite particles according to claim 1, wherein the starch is a starch-based product obtained from various agricultural crops.
5. A high specific surface area silicon carbide composite particle produced by the production method according to any one of claims 1 to 4.
6. The high surface area silicon carbide composite particles according to claim 5, wherein the single particles have a radial dimension in the range of 1 to 50 mm;
the specific surface area is between 30 and 300m 2 In the range of/g.
7. The high surface area silicon carbide composite particles according to claim 5, wherein the particles comprise, in parts by mass:
35-100 parts of silicon carbide, 0-35 parts of silicon oxide, 0-25 parts of carbon and 0-5 parts of metal.
8. The use of the high surface area silicon carbide composite particles according to claim 5 in the preparation of silicon carbide/silica composite particles, wherein the high surface area silicon carbide composite particles are heated to 500-800 ℃ in an air atmosphere and maintained for 1-3 hours, cooled, then soaked with dilute hydrochloric acid for 0.5-2 hours, filtered and dried to obtain silicon carbide/silica composite particles.
9. Use of high surface area silicon carbide composite particles according to claim 5 in the preparation of silicon carbide/carbon composite particles, wherein the ratio of silica: and placing the particles obtained from the silicon carbide composite particles with high specific surface area in a hydrofluoric acid or sodium hydroxide solution, soaking for 0.5-3 hours, filtering, soaking for 0.5-2 hours by using dilute hydrochloric acid, filtering, and drying to obtain the silicon carbide/carbon composite particles.
10. The use of the high surface area silicon carbide composite particles of claim 5 in the preparation of silicon carbide particles, wherein the high surface area silicon carbide composite particles are heated to 500-800 ℃ in an air atmosphere and maintained for 1-3 hours, cooled, then soaked with dilute hydrochloric acid for 0.5-2 hours, filtered and dried to obtain silicon carbide/silicon oxide composite particles;
then placing the particles obtained from the silicon carbide/silicon oxide compound particles into hydrofluoric acid or sodium hydroxide solution, soaking for 0.5-3 hours, filtering, then soaking for 0.5-2 hours by using dilute hydrochloric acid, filtering and drying to obtain silicon carbide particles.
CN202211350936.8A 2022-10-31 2022-10-31 Silicon carbide composite particles with high specific surface area, and preparation method and application thereof Pending CN115636414A (en)

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CN102503533A (en) * 2011-10-25 2012-06-20 浙江大学 Method for preparing silicon carbide honeycomb ceramics
CN106495167A (en) * 2016-10-26 2017-03-15 陕西科技大学 A kind of preparation method of SiC/SiO2 nano bead
CN113666375A (en) * 2021-09-06 2021-11-19 常州大学 Green preparation method of beta-silicon carbide with high specific surface area

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1472136A (en) * 2003-07-15 2004-02-04 中国科学院理化技术研究所 Method for preparing silicon carbide
CN102432013A (en) * 2011-10-08 2012-05-02 中国科学院山西煤炭化学研究所 Preparation method of beta-nano silicon carbide
CN102503533A (en) * 2011-10-25 2012-06-20 浙江大学 Method for preparing silicon carbide honeycomb ceramics
CN106495167A (en) * 2016-10-26 2017-03-15 陕西科技大学 A kind of preparation method of SiC/SiO2 nano bead
CN113666375A (en) * 2021-09-06 2021-11-19 常州大学 Green preparation method of beta-silicon carbide with high specific surface area

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Application publication date: 20230124