CN115635985A - Rail car - Google Patents
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- CN115635985A CN115635985A CN202211292200.XA CN202211292200A CN115635985A CN 115635985 A CN115635985 A CN 115635985A CN 202211292200 A CN202211292200 A CN 202211292200A CN 115635985 A CN115635985 A CN 115635985A
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Abstract
Description
技术领域technical field
本发明涉及观光平台驱动载具领域,具体地涉及一种轨道车。The invention relates to the field of driving vehicles for sightseeing platforms, in particular to a rail car.
背景技术Background technique
随着环形弯道观光平台项目技术的逐渐成熟,在有限的空间内布置更长的轨道长度的需求也随之日益增大。目前,在现场空间大小受限的情况下,减小弯道的转弯半径从而增加空间的利用率,同时增加平台的载客数量,成为解决该问题的核心方向。然而目前市面上的观光平台设备的驱动方式大多是采用后轮车桥加单电机驱动的后置后驱方式驱动设备,弯道转弯半径需大于3米,且承重能力为1.5吨左右,载客人数最多8人次。无法满足大载重量的同时,轨道的转弯半径也受到限制。With the gradual maturity of the technology of the circular bend sightseeing platform project, the demand for arranging longer track lengths in a limited space is also increasing. At present, in the case of limited on-site space, reducing the turning radius of the curve to increase the utilization of space while increasing the number of passengers on the platform has become the core direction to solve this problem. However, the driving mode of sightseeing platform equipment currently on the market is mostly the rear-mounted rear-drive driving equipment driven by the rear axle and a single motor. The turning radius of the curve must be greater than 3 meters, and the load-bearing capacity is about 1.5 tons. The maximum number of people is 8 people. While the large load cannot be met, the turning radius of the track is also limited.
现有的观光平台驱动载具均存在上述不足。There are above-mentioned deficiencies in existing sightseeing platform drive vehicles.
发明内容Contents of the invention
本发明的目的是为了克服现有技术存在的不足,提供一种轨道车。The object of the present invention is to provide a rail car in order to overcome the deficiencies in the prior art.
本发明的一种轨道车,包括前端动力夹轨车桥总成与后端动力夹轨车桥总成,所述前端动力夹轨车桥总成、所述后端动力夹轨车桥总成与车体钢架连接,所述车体钢架向所述轨道车中部延伸并与所述第一回转支承连接,所述前端动力夹轨车桥总成与所述后端夹轨车桥总成均包括动力夹轨车桥,所述动力夹轨车桥包括花键传动轴,所述花键传动轴安装在所述动力夹轨车桥上,所述动力夹轨车桥上连接有动力车桥钢架,差速器、驱动电机及减速机安装在所述动力车桥钢架上并与所述动力夹轨车桥连接,动力车桥钢架两侧安装有驱动轮组,导向轮组沿与地面平行的方向安装在所述动力车桥钢架上,所述花键传动轴与所述差速器及驱动轮组连接以传递驱动力矩,所述驱动电机与所述差速器的输入轴连接,所述前端动力夹轨车桥总成的驱动电机上安装有超越离合器,AR平台与所述车体钢架连接,所述AR平台上连接有乘客平台。A railcar of the present invention comprises a front end power rail clamping axle assembly and a rear end power rail clamping axle assembly, the front end power rail clamping axle assembly, the rear end power rail clamping axle assembly It is connected with the steel frame of the car body, and the steel frame of the car body extends to the middle of the rail car and is connected with the first slewing bearing. Chengjun includes a power clamping rail axle, the power clamping rail axle includes a spline transmission shaft, the spline transmission shaft is installed on the power clamping rail axle, and the power clamping rail axle is connected with a power The axle steel frame, differential gear, driving motor and reducer are installed on the power axle steel frame and connected with the power clamp rail axle, and the driving wheel sets and guide wheels are installed on both sides of the power axle steel frame The group is installed on the steel frame of the power axle along the direction parallel to the ground, the spline transmission shaft is connected with the differential and the driving wheel set to transmit driving torque, and the driving motor is connected with the differential The drive motor of the front-end power clamp rail axle assembly is connected with an overrunning clutch, the AR platform is connected with the car body steel frame, and the AR platform is connected with a passenger platform.
优选的,所述AR平台上连接有第二回转支撑,所述乘客平台与所述第二回转支承连接。Preferably, a second slewing support is connected to the AR platform, and the passenger platform is connected to the second slewing support.
优选的,所述动力车桥钢架上设置有螺孔,所述差速器、驱动电机及减速机通过螺栓安装固定在所述动力车桥钢架上。Preferably, the steel frame of the power axle is provided with screw holes, and the differential, drive motor and reducer are fixed on the steel frame of the power axle through bolts.
优选的,所述差速器为斜齿轮差速器。Preferably, the differential is a helical gear differential.
优选的,所述导向轮组通过轴孔配合固定安装在所述动力车桥钢架上。Preferably, the set of guide wheels is fixedly mounted on the steel frame of the power axle through shaft holes.
优选的,所述花键传动轴通过法兰盘与所述差速器及驱动轮组连接。Preferably, the spline transmission shaft is connected to the differential and the drive wheel set through a flange.
优选的,所述驱动电机通过圆弧齿型同步轮将扭矩传递到所述差速器的输入轴。Preferably, the drive motor transmits torque to the input shaft of the differential through an arc-toothed synchronous wheel.
优选的,与所述前端动力夹轨车桥总成的所述动力夹轨车桥连接的所述动力车桥钢架及/或所述车体钢架上设置有电箱。Preferably, an electric box is arranged on the steel frame of the power axle and/or the steel frame of the vehicle body connected to the power rail clamping axle of the front end power clamping rail axle assembly.
优选的,所述电箱内放置有电机驱动器和控制元件。Preferably, a motor driver and control elements are placed in the electric box.
优选的,所述导向轮组的间距能够调节。Preferably, the distance between the guide wheel sets can be adjusted.
通过本发明,能够达到在更大的平台载荷情况下令整体轨道车在直线运动和弯道寻迹两种状态下均同时能稳定运行。AR平台与乘客平台采用带驱动电机的回转支承连接,该回转支承能够提供乘客平台回转的自由度,从而能够达到更好的观光效果。Through the present invention, under the condition of greater platform load, the whole rail car can run stably in both states of straight line motion and curve tracking. The AR platform and the passenger platform are connected by a slewing bearing with a drive motor. The slewing bearing can provide the degree of freedom for the passenger platform to rotate, so as to achieve a better sightseeing effect.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2是本发明另一方向的结构示意图;Fig. 2 is the structural representation of another direction of the present invention;
图3是本发明另一方向的结构示意图;Fig. 3 is the structural representation of another direction of the present invention;
图4是本发明的前端动力夹轨车桥总成的结构示意图;Fig. 4 is a schematic structural view of the front end power rail clamping axle assembly of the present invention;
图5是本发明的使用状态示意图。Fig. 5 is a schematic diagram of the use state of the present invention.
附图标记说明Explanation of reference signs
1、前端动力夹轨车桥总成 2、后端动力夹轨车桥总成1. Front-end power clamping
31、动力夹轨车桥 32、花键传动轴31. Power
33、动力车桥钢架 34、差速器33. Power
35、驱动电机35. Drive motor
41、驱动轮组 42、导向轮组41.
5、车体钢架 6、第一回转支承5. Car
7、第二回转支承 8、AR平台 9、乘客平台。7. Second slewing bearing 8. AR
具体实施方式Detailed ways
请参考本发明的附图,以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Please refer to the accompanying drawings of the present invention, and the specific implementation manners of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
请参考图1至图5所示,本发明的一种轨道车,包括前端动力夹轨车桥总成1与后端动力夹轨车桥总成2,所述前端动力夹轨车桥总成1、所述后端动力夹轨车桥总成2与车体钢架5连接,所述车体钢架5向所述轨道车中部延伸并与所述第一回转支承6连接,所述前端动力夹轨车桥总成1与所述后端夹轨车桥总成2均包括动力夹轨车桥31,所述动力夹轨车桥31包括花键传动轴32,所述花键传动轴32安装在所述动力夹轨车桥31上,所述动力夹轨车桥31上连接有动力车桥钢架33,差速器34、驱动电机35及减速机安装在所述动力车桥钢架33上并与所述动力夹轨车桥31连接,优选的,所述动力车桥钢架33上设置有螺孔,所述差速器34、驱动电机35及减速机通过螺栓安装固定在所述动力车桥钢架33上。所述螺栓可以采用10.8级高强度螺栓连接。所述差速器34加工时可以采用CNC机床加工,并在无尘无油环境装配,确保零件安装精度。所述动力车桥钢架33两侧安装有驱动轮组35,优选的,所述驱动轮组35可以通过角接触球轴承安装到所述动力车桥钢架33上。导向轮组42沿与地面平行的方向安装在所述动力车桥钢架33上,优选的,所述导向轮组42通过深沟球轴承组安装在所述动力车桥钢架33上,所述花键传动轴32与所述差速器34及驱动轮组41连接以传递驱动力矩,所述花键传动轴32能够调整所述驱动轮组41的轮距,增大的轮距能够增强所述AR平台8在通过弯道时的稳定性以及所述乘客平台9单独运行时的稳定性。所述驱动电机35与所述差速器34的输入轴连接,优选的,所述驱动电机35可以通过圆弧齿型同步轮将扭矩传递到所述差速器34的输入轴,并通过差速原理将驱动力合理分配到驱动轮上,满足所述轨道车在直行和沿轨道转弯时候左右两侧的驱动轮各自需要的驱动力。所述前端动力夹轨车桥总成1的驱动电机35上安装有超越离合器,AR平台8与所述车体钢架5连接,所述AR平台8上连接有乘客平台9。优选的,所述车体钢架5可以采用30*30*2材质的Q235方管拼接成型,外加材质Q235的平面板整体焊接,从而保证钢结构的强度,焊接时,所述车体钢架5可以采用嵌套焊接的方式,即在12号工字钢焊接大梁的基础上,加宽外形尺寸并在工字钢侧壁嵌套仿形钢板,以增加竖直方向承重能力,从而能够搭载重量更大的AR平台8。Please refer to Fig. 1 to Fig. 5, a railcar of the present invention includes a front end power rail clamping
优选的,所述AR平台8上连接有第二回转支承7,所述乘客平台9与所述第二回转支承7连接。Preferably, the
优选的,所述差速器34为斜齿轮差速器。所述斜齿轮差速器采用荷载满足15kw的斜齿轮差速器,所述斜齿轮差速器与所述花键传动轴32配合,能够代替现有技术中的成品叉车车桥,使得轨道车能够至少通过转弯半径为2米的弯道。Preferably, the differential 34 is a helical gear differential. The helical gear differential adopts a helical gear differential with a load of 15kw. The helical gear differential cooperates with the
优选的,所述导向轮组42通过轴孔配合固定安装在所述动力车桥钢架33上。Preferably, the guide wheel set 42 is fixedly mounted on the
优选的,所述花键传动轴32通过法兰盘与所述差速器34及驱动轮组35连接。Preferably, the
优选的,与所述前端动力夹轨车桥总成1的所述动力夹轨车桥31连接的所述动力车桥钢架33及/或所述车体钢架5上设置有电箱。Preferably, an electrical box is provided on the power
优选的,所述电箱内放置有电机驱动器和控制元件。Preferably, a motor driver and control elements are placed in the electrical box.
优选的,所述导向轮组42的间距能够根据轨道的宽度调节。所述导向轮组42夹在导向轨道外侧,使得轨道车在运行中与导向轨道贴合,从而使轨道车的乘客平台9能够按照设计的路线运动。Preferably, the distance between the guide wheel sets 42 can be adjusted according to the width of the track. The guide wheel set 42 is clamped on the outside of the guide track, so that the rail car fits the guide track during operation, so that the
优选的,所述前端动力夹轨车桥总成1与所述后端动力夹轨车桥总成2的所述导向轮组42的数量均为2个。Preferably, the number of the guide wheel sets 42 of the front end power rail clamping
本发明的轨道车在运行时,当整体轨道车的运动趋势为直线运动时,前端动力夹轨车桥总成的驱动轮组的转速略高于后端动力夹轨车桥总成的驱动轮组的转速,所述超越离合器呈关闭状态,此时前端、后端动力夹轨车桥总成的驱动电机均做有效功,轨道车的运动为四轮驱动状态。当整体轨道车的运动趋势为弯道寻迹时,前端动力夹轨车桥总成的驱动轮组的转速略低于后端动力夹轨车桥总成的驱动轮组的转速,所述超越离合器呈时关时开状态,此时后端夹轨车桥总成的驱动电机全时做有效功,前端夹轨车桥总成的驱动电机仅提供前端夹轨车桥总成寻迹导向所需要的驱动力,轨道车的运动为前轮导向后轮驱动状态。When the rail car of the present invention is in operation, when the motion trend of the whole rail car is linear motion, the rotating speed of the driving wheel set of the front power rail clamping axle assembly is slightly higher than that of the driving wheel of the rear end power rail clamping axle assembly The rotating speed of group, described overrunning clutch is closed state, and the drive motor of front-end, rear-end power clip rail axle assembly all does effective work at this moment, and the motion of rail car is four-wheel drive state. When the movement trend of the whole rail car is curve tracking, the rotating speed of the driving wheel set of the front-end power clamping rail axle assembly is slightly lower than the rotating speed of the driving wheel set of the rear end power clamping rail axle assembly. The clutch is in the state of closing and opening at times. At this time, the driving motor of the rear-end rail-clamping axle assembly is doing effective work all the time, and the driving motor of the front-end rail-clamping axle assembly only provides the tracking and guidance of the front-end rail-clamping axle assembly. The driving force required, the movement of the railcar is in the state of front-wheel-guided rear-wheel drive.
本发明的轨道车,通过前端动力夹轨车桥总成与所述后端动力夹轨车桥总成两组动力夹轨车桥总成的方案代替了现有技术中的一组动力夹轨车桥的方案,从而实现了四轮驱动,可以满足至少搭载2吨共计12人次乘客的需求。通过本发明的轨道车,能够达到在更大的平台载荷情况下令整体轨道车在直线运动和弯道寻迹两种状态下均同时能稳定运行。AR平台与乘客平台采用带驱动电机的回转支承连接,该回转支承能够提供乘客平台回转的自由度,从而能够达到更好的观光效果。The rail car of the present invention replaces one set of power clamping rails in the prior art by the front end power clamping rail bridge assembly and the rear end power clamping rail bridge assembly of two sets of power clamping rail bridge assemblies The axle scheme realizes four-wheel drive, which can meet the needs of carrying at least 12 passengers with 2 tons. With the rail car of the present invention, under the condition of greater platform load, the whole rail car can run stably in two states of straight line motion and curve tracking at the same time. The AR platform and the passenger platform are connected by a slewing bearing with a drive motor. The slewing bearing can provide the degree of freedom for the passenger platform to rotate, so as to achieve a better sightseeing effect.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个具体技术特征以任何合适的方式进行组合,为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。但这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, including combining each specific technical feature in any suitable manner. Not otherwise stated. However, these simple modifications and combinations should also be regarded as the content disclosed by the present invention, and all belong to the protection scope of the present invention.
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US20200230508A1 (en) * | 2017-07-31 | 2020-07-23 | Robocoaster Limited | Automated Guided Vehicles |
CN111659128A (en) * | 2020-05-14 | 2020-09-15 | 江苏博人文化科技有限公司 | Driving chassis for roller coaster |
CN219077193U (en) * | 2022-10-21 | 2023-05-26 | 上海风语筑文化科技股份有限公司 | Rail car |
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