CN115627399B - Low-rare-earth high-strength Mg 98.5 Y 1 Zn 0.5 Preparation method of magnesium alloy - Google Patents
Low-rare-earth high-strength Mg 98.5 Y 1 Zn 0.5 Preparation method of magnesium alloy Download PDFInfo
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- 239000011777 magnesium Substances 0.000 title claims abstract description 36
- 229910000861 Mg alloy Inorganic materials 0.000 title claims abstract description 31
- 229910052761 rare earth metal Inorganic materials 0.000 title claims abstract description 18
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 238000001125 extrusion Methods 0.000 claims abstract description 71
- 239000011701 zinc Substances 0.000 claims abstract description 32
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 24
- 239000000956 alloy Substances 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 17
- 150000002910 rare earth metals Chemical class 0.000 claims abstract description 17
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 13
- 238000007670 refining Methods 0.000 claims abstract description 11
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 10
- 238000005266 casting Methods 0.000 claims abstract description 9
- 238000012360 testing method Methods 0.000 claims abstract description 3
- 239000002893 slag Substances 0.000 claims description 13
- 239000000919 ceramic Substances 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000000395 magnesium oxide Substances 0.000 claims description 10
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 10
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 10
- 239000000843 powder Substances 0.000 claims description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 7
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 2
- 239000000243 solution Substances 0.000 description 12
- 238000003756 stirring Methods 0.000 description 7
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 239000006104 solid solution Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000003723 Smelting Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 229910052688 Gadolinium Inorganic materials 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 229910052727 yttrium Inorganic materials 0.000 description 2
- 240000007643 Phytolacca americana Species 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
- C22C23/06—Alloys based on magnesium with a rare earth metal as the next major constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/001—Extruding metal; Impact extrusion to improve the material properties, e.g. lateral extrusion
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/06—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of magnesium or alloys based thereon
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Chemical & Material Sciences (AREA)
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- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
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- Crystallography & Structural Chemistry (AREA)
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Abstract
Description
技术领域Technical field
本发明属于高强镁合金制备技术领域,涉及一种低稀土高强度Mg98.5Y1Zn0.5镁合金的制备方法。The invention belongs to the technical field of high-strength magnesium alloy preparation and relates to a preparation method of low rare earth high-strength Mg 98.5 Y 1 Zn 0.5 magnesium alloy.
背景技术Background technique
随着能源的枯竭,航空、航天、汽车等领域对轻量化需求越来越大,镁合金作为最轻的结构材料,因具有比强度高、比刚度高、良好的导电性、电磁屏蔽性、易于加工成形等优点,一直被给予厚望。然而,随着科学技术的发展,对材料的性能提出了更高的要求,镁合金其绝对强度低、塑性低、高温性能差等不足使其应用受到严重的限制。With the depletion of energy, there is an increasing demand for lightweighting in aviation, aerospace, automobiles and other fields. As the lightest structural material, magnesium alloy has high specific strength, high specific stiffness, good electrical conductivity, electromagnetic shielding, It has always been highly anticipated due to its advantages such as ease of processing and forming. However, with the development of science and technology, higher requirements have been placed on the performance of materials. The application of magnesium alloys has been seriously restricted due to its low absolute strength, low plasticity, and poor high-temperature performance.
经过研究者的不懈努力,目前已经开发出了一系列高性能镁合金,特别是稀土镁合金,例如国外开发的WE43、国内开发的Mg-Gd-Y系系列镁合金等,都具有优异的力学性能。尤其是,挤压态WE43镁合金拥有高达20%以上的延伸率,但是其抗拉强度偏低,只有225MPa左右。此外,Song Zhang等开发的高强度铸态Mg-14Gd-3Y-1.8Zn-0.5Zr镁合金的抗拉强度可达到366MPa,但是其延伸率极低,只有2.8%,但其稀土含量高达17%。目前,在开发镁合金过程中,在保证高强度、高塑性的前提下,减少稀土的使用量仍然是一个热点话题。Through the unremitting efforts of researchers, a series of high-performance magnesium alloys have been developed, especially rare earth magnesium alloys, such as WE43 developed abroad, Mg-Gd-Y series magnesium alloys developed domestically, etc., all of which have excellent mechanical properties. performance. In particular, the extruded WE43 magnesium alloy has an elongation of more than 20%, but its tensile strength is low, only about 225MPa. In addition, the tensile strength of the high-strength cast Mg-14Gd-3Y-1.8Zn-0.5Zr magnesium alloy developed by Song Zhang et al. can reach 366MPa, but its elongation is extremely low, only 2.8%, but its rare earth content is as high as 17% . Currently, in the process of developing magnesium alloys, reducing the use of rare earths while ensuring high strength and high plasticity is still a hot topic.
在Mg-Re系中添加Zn元素能形成Long Period Stacking Ordered(LPSO)特殊结构,其中以添加稀土Gd、Y为主,但是相比于Y,Gd相对原子质量更大,无法满足轻量化需求。LPSO存在多种结构,其中18R-LPSO和14H-LPSO最为常见。18R-LPSO是一种块状结构,具有高强度高硬度,是一种硬脆相,在受力过程中容易引起应力集中,导致微裂纹的形成,对组织有不利影响;14H-LPSO是一种堆叠层状的结构,具有高强度良好的韧性,是一种有利结构。18R-LPSO一般在铸态下就能形成,而14H-LPSO只有通过固相转变才能形成。在热处理过程中,当温度低于500℃时,处理时间长,容易引起晶粒长大,而且18R-LPSO向14H-LPSO转变不完全;当温度高于500℃时,容易导致合金烧损。Adding Zn element to the Mg-Re system can form a Long Period Stacking Ordered (LPSO) special structure, in which the rare earths Gd and Y are mainly added. However, compared to Y, Gd has a larger relative atomic mass and cannot meet the need for lightweighting. There are many structures of LPSO, among which 18R-LPSO and 14H-LPSO are the most common. 18R-LPSO is a massive structure with high strength and hardness. It is a hard and brittle phase, which can easily cause stress concentration during the stress process, leading to the formation of micro-cracks and adversely affecting the structure; 14H-LPSO is a A stacked layered structure with high strength and good toughness is an advantageous structure. 18R-LPSO can generally be formed in the cast state, while 14H-LPSO can only be formed through solid phase transformation. During the heat treatment process, when the temperature is lower than 500°C, the treatment time is long, which easily causes grain growth, and the transformation of 18R-LPSO to 14H-LPSO is incomplete; when the temperature is higher than 500°C, it is easy to cause alloy burning.
正挤压是提高镁合金力学性能的一种常用方法。通过正挤压可以获得大量的细小动态再结晶晶粒,也能在一定程度改善组织、减少缩松缩孔、致密组织。目前,正挤压主要集中在300℃~400℃内,当挤压温度低于250℃时,正挤压容易导致挤压过程中工件开裂,同时也将形成大量的内应力,导致塑性降低。Forward extrusion is a common method to improve the mechanical properties of magnesium alloys. A large number of fine dynamic recrystallized grains can be obtained through positive extrusion, which can also improve the structure, reduce shrinkage, porosity, and dense structure to a certain extent. At present, forward extrusion is mainly concentrated in the range of 300°C to 400°C. When the extrusion temperature is lower than 250°C, forward extrusion can easily lead to cracking of the workpiece during the extrusion process, and will also form a large amount of internal stress, resulting in reduced plasticity.
发明内容Contents of the invention
本发明克服了现有技术的不足,提出一种低稀土高强度Mg98.5Y1Zn0.5镁合金的制备方法。为了达到上述目的,本发明是通过如下技术方案实现的。The present invention overcomes the shortcomings of the prior art and proposes a preparation method of low rare earth and high strength Mg 98.5 Y 1 Zn 0.5 magnesium alloy. In order to achieve the above objects, the present invention is achieved through the following technical solutions.
一种低稀土高强度Mg98.5Y1Zn0.5镁合金的制备方法,包括以下步骤:A preparation method of low rare earth high strength Mg 98.5 Y 1 Zn 0.5 magnesium alloy, including the following steps:
1)按照Mg98.5Y1Zn0.5合金成分准备纯镁、纯锌和Mg-30Y中间合金;1) Prepare pure magnesium, pure zinc and Mg-30Y master alloy according to the Mg 98.5 Y 1 Zn 0.5 alloy composition;
2)在熔化的镁锭中依次加入纯锌、Mg-30Y中间合金进行精炼并浇注;2) Add pure zinc and Mg-30Y master alloy to the molten magnesium ingot in sequence for refining and pouring;
3)将浇注得到的浇注件进行固溶处理,固溶处理的温度为530-550℃;3) Perform solution treatment on the cast parts obtained by casting. The temperature of solution treatment is 530-550℃;
4)将固溶处理后的试件进行正挤压;正挤压的挤压温度为380℃~420℃;挤压速度0.3-0.5mm/s、挤压比23~26:1、挤压角度30°~40°。4) Perform forward extrusion on the solution-treated specimen; the extrusion temperature of forward extrusion is 380°C~420°C; the extrusion speed is 0.3-0.5mm/s, the extrusion ratio is 23~26:1, and Angle 30°~40°.
优选的,正挤压的挤压温度为400℃;挤压速度0.4mm/s、挤压比25:1、挤压角度30°。Preferably, the extrusion temperature of forward extrusion is 400°C; the extrusion speed is 0.4mm/s, the extrusion ratio is 25:1, and the extrusion angle is 30°.
优选的,所述的精炼是待炉温在780 ℃保温15 min后,断开电源,待温度降到750℃,扒掉熔液表面上的熔渣,并进行精炼;之后,均匀撒上覆盖剂后合上炉盖,在炉温750 ℃保温 20 min。Preferably, the refining is to wait until the furnace temperature is maintained at 780°C for 15 minutes, then turn off the power, wait until the temperature drops to 750°C, peel off the slag on the surface of the molten liquid, and perform refining; after that, evenly spread the covering After adding the agent, close the furnace lid and keep the furnace at 750°C for 20 minutes.
优选的,所述的浇注是在 750 ℃下保温 20 min 后,扒渣后将镁合金熔体浇注到预热好的模具中;等模具温度自然冷却到室温后,将试样从模具中取出得到直径Ø80mm的浇注棒。Preferably, the pouring is performed by holding the temperature at 750°C for 20 minutes, then pouring the magnesium alloy melt into the preheated mold after slag removal; after the mold temperature naturally cools to room temperature, the sample is taken out of the mold. A casting rod with a diameter of Ø80mm was obtained.
优选的,将浇注得到的浇注件以及干燥的氧化镁粉共同包裹在锡纸内压实,然后放入陶瓷罐;然后在陶瓷罐外面用锡纸包裹好,最后再把陶瓷罐放在铁罐里,并在陶瓷罐周围填满氧化镁粉并压实,然后将包裹好的试件放入热处理炉中进行固溶处理。Preferably, the poured casting and dry magnesium oxide powder are wrapped in tin foil and compacted, and then placed in a ceramic pot; then the ceramic pot is wrapped with tin foil, and finally the ceramic pot is placed in an iron can. Magnesium oxide powder is filled around the ceramic jar and compacted, and then the wrapped specimen is placed in a heat treatment furnace for solid solution treatment.
优选的,固溶处理的温度为530℃;并保温10小时,然后随炉冷却到室温。Preferably, the solution treatment temperature is 530°C; the solution is kept for 10 hours, and then cooled to room temperature in the furnace.
优选的,所述的正挤压是将热处理炉加热到挤压温度,待温度到达后将固溶处理好的试件放入到炉中,并保温1小时;待模具到达挤压温度,试件到达保温时间,断开电源,将试件放到模具中进行挤压。Preferably, the forward extrusion is to heat the heat treatment furnace to the extrusion temperature. After the temperature reaches the solution-treated specimen, put it into the furnace and keep it warm for 1 hour; after the mold reaches the extrusion temperature, try When the specimen reaches the holding time, disconnect the power supply and place the specimen into the mold for extrusion.
本发明相对于现有技术所产生的有益效果为:The beneficial effects produced by the present invention compared with the existing technology are:
本发明采用低稀土,通过高温短时间固溶,将较多18R-LPSO转化为14H-LPSO,同时克服了转化不完全和晶粒长大的问题,然后通过高温正挤压获得大量的细小动态再结晶晶粒,减少内应力,提高合金的塑性,从而获得了一种低稀土高强度Mg98.5Y1Zn0.5镁合金。本发明制备的低稀土高强度Mg98.5Y1Zn0.5镁合金的挤压温度控制在400℃,抗拉强度为330.6MPa,伸长率为12.8%;表征镁合金强韧性水平的综合性能指标显著提高。同时,本发明所述的Mg98.5Y1Zn0.5镁合金采用的稀土金属显著降低,降低了该种镁合金的成本。This invention uses low rare earth and solid solution at high temperature for a short time to convert more 18R-LPSO into 14H-LPSO. At the same time, it overcomes the problems of incomplete conversion and grain growth, and then obtains a large number of fine dynamics through high-temperature forward extrusion. Recrystallize the grains, reduce internal stress, and improve the plasticity of the alloy, thus obtaining a low rare earth and high strength Mg 98.5 Y 1 Zn 0.5 magnesium alloy. The extrusion temperature of the low rare earth high strength Mg 98.5 Y 1 Zn 0.5 magnesium alloy prepared by the present invention is controlled at 400°C, the tensile strength is 330.6MPa, and the elongation is 12.8%; the comprehensive performance index characterizing the strength and toughness level of the magnesium alloy is significant. improve. At the same time, the rare earth metal used in the Mg 98.5 Y 1 Zn 0.5 magnesium alloy of the present invention is significantly reduced, which reduces the cost of the magnesium alloy.
附图说明Description of drawings
图1是固溶态Mg98.5Y1Zn0.5合金OM显微组织图。Figure 1 is the microstructure diagram of solid solution Mg 98.5 Y 1 Zn 0.5 alloy OM.
图2是正挤压工艺示意图;其中:1-凸模;2-垫片;3-凹模;4-挤压前试样;5-挤压后试样;挤压前试样的厚度为30mm,直径为40mm;挤压后试样的直径为8mm。Figure 2 is a schematic diagram of the forward extrusion process; where: 1-punch die; 2-gasket; 3-concave die; 4-sample before extrusion; 5-sample after extrusion; the thickness of the sample before extrusion is 30mm , the diameter is 40mm; the diameter of the sample after extrusion is 8mm.
图3是挤压态Mg98.5Y1Zn0.5合金不同挤压参数下室温拉伸应力-应变曲线。Figure 3 is the room temperature tensile stress-strain curve of extruded Mg 98.5 Y 1 Zn 0.5 alloy under different extrusion parameters.
图4是挤压态Mg98.5Y1Zn0.5合金不同挤压参数下的SEM显微组织;其中:(a)、(c)、(e)的挤压温度分别为380℃,400℃,420℃;(b)、(d)、(f)分别为图(a)中1区域、图(c)中2区域、图(e)中3区域的放大图。Figure 4 is the SEM microstructure of the extruded Mg 98.5 Y 1 Zn 0.5 alloy under different extrusion parameters; the extrusion temperatures of (a), (c), and (e) are 380°C, 400°C, and 420°C respectively. ℃; (b), (d), and (f) are enlarged views of area 1 in figure (a), area 2 in figure (c), and area 3 in figure (e), respectively.
具体实施方式Detailed ways
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,结合实施例和附图,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。下面结合实施例及附图详细说明本发明的技术方案,但保护范围不被此限制。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clear, the present invention will be further described in detail with reference to the embodiments and drawings. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention. The technical solution of the present invention will be described in detail below with reference to the embodiments and drawings, but the scope of protection is not limited by this.
实施例1Example 1
合金成分的设计:本实施例采用纯度为99.99 wt% 的镁锭,Mg-30Y中间合金,纯度为99.99 wt%的锌,以及覆盖剂和精炼剂。熔炼一次一共1500g,其中Mg为1303.8g,Zn为19.5g,Mg-30Y中间合金为176.7g,少量覆盖剂和精炼剂,Mg98.5Y1Zn0.5合金成分如表1所示。Design of alloy components: This embodiment uses magnesium ingots with a purity of 99.99 wt%, Mg-30Y master alloy, zinc with a purity of 99.99 wt%, as well as covering agents and refining agents. A total of 1500g is smelted at one time, including 1303.8g of Mg, 19.5g of Zn, 176.7g of Mg-30Y master alloy, a small amount of covering agent and refining agent, and the composition of the Mg 98.5 Y 1 Zn 0.5 alloy is shown in Table 1.
步骤1、合金熔炼Step 1. Alloy smelting
在熔炼前,需把原材料、模具、搅拌棒、扒渣棒进行预热,模具、搅拌棒、扒渣棒均采用钢制材料,为了便于铸件脱模以及防止带进杂质需在模具内壁喷脱模剂,喷之前把模具打磨干净;为了防止搅拌棒、扒渣棒在使用过程中表面的氧化层脱落带入杂质,需要对搅拌棒、扒渣棒表面涂保护涂料,所用涂料为滑石粉、水玻璃和水的混合溶液,首先将搅拌棒、扒渣棒加热到400℃,然后在表面均匀地涂上涂料,保温,待其涂料干后再进行涂涂料,反复3~4次,目的在于使其涂料牢固的粘在搅拌棒、扒渣棒表面。为了方便原材料的加入和减少杂质的带入,需将纯镁、纯锌、Mg-30Y中间合金切成合适大小的块状并用砂纸把表面的氧化膜杂质打磨干净。Before smelting, the raw materials, molds, stirring rods, and slag removal rods need to be preheated. The molds, stirring rods, and slag removal rods are all made of steel. In order to facilitate the demoulding of the casting and prevent the introduction of impurities, they need to be sprayed off the inner wall of the mold. Mold agent, polish the mold before spraying; in order to prevent the oxide layer on the surface of the stirring rod and slag removal rod from falling off and bringing in impurities during use, it is necessary to apply protective coating on the surface of the stirring rod and slag removal rod. The coating used is talc powder, To make a mixed solution of sodium silicate and water, first heat the stirring rod and scraping rod to 400°C, then evenly apply paint on the surface, keep it warm, wait until the paint is dry, and then apply the paint again, repeat 3 to 4 times, the purpose is Make the paint stick firmly to the surface of the stirring rod and slag scraping rod. In order to facilitate the addition of raw materials and reduce the introduction of impurities, pure magnesium, pure zinc, and Mg-30Y master alloy need to be cut into blocks of appropriate size and the oxide film impurities on the surface must be polished with sandpaper.
1)熔化镁锭1) Melting magnesium ingot
电阻炉温度升到500℃时,将预热好的纯镁锭加入到坩埚中,并在其表面上均匀撒上预热好的覆盖剂,同时开始向炉膛内通入氩气进行气体保护,由于 Mg在高温下极易与空气中O2、N2和水蒸气反应,所以本实施例采用覆盖剂+ 氩气保护的方法进行保护。当电阻炉温度升至 720 ℃时,开始恒温下保温20 min,确保镁锭能够完全熔化。When the temperature of the resistance furnace rises to 500°C, add the preheated pure magnesium ingot into the crucible, and evenly sprinkle the preheated covering agent on its surface. At the same time, start to introduce argon gas into the furnace for gas protection. Since Mg easily reacts with O 2 , N 2 and water vapor in the air at high temperatures, this embodiment uses a covering agent + argon gas protection method for protection. When the resistance furnace temperature rises to 720°C, start holding it at constant temperature for 20 minutes to ensure that the magnesium ingot can be completely melted.
2)加锌2) Add zinc
待镁锭完全熔化后,打开炉盖进行扒渣,然后加入预热好的纯锌,均匀撒上覆盖剂后合上炉盖开始升温到780℃。After the magnesium ingot is completely melted, open the furnace cover to remove the slag, then add the preheated pure zinc, evenly sprinkle the covering agent, close the furnace cover and start to heat up to 780°C.
3)加Mg-30Y中间合金3) Add Mg-30Y master alloy
当温度升至780℃时,开炉扒渣,按照试验需要加入预热好的Mg-30Y中间合金,搅拌后撒覆盖剂,并关闭炉盖,等炉温升到780 ℃后保温 15 min。When the temperature rises to 780°C, open the furnace and remove the slag, add the preheated Mg-30Y master alloy according to the test requirements, stir and sprinkle the covering agent, close the furnace lid, and wait for the furnace temperature to rise to 780°C and then keep it warm for 15 minutes.
4)精炼4) Refining
待炉温在780 ℃保温15 min后,断开电源,待温度降到750℃,扒掉熔液表面上的熔渣,并进行精炼。最后,均匀撒上覆盖剂后合上炉盖,在炉温750 ℃保温 20 min。After the furnace temperature is maintained at 780°C for 15 minutes, turn off the power, wait until the temperature drops to 750°C, peel off the slag on the surface of the melt, and proceed with refining. Finally, evenly sprinkle the covering agent, close the furnace lid, and keep the furnace at 750°C for 20 minutes.
5)浇注5) Pouring
在 750 ℃下保温 20 min 后,扒渣后将镁合金熔体浇注到预热好的模具(200℃)中。等模具温度自然冷却到室温后,将试样从模具中取出得到直径Ø80mm的浇注棒。After holding at 750 °C for 20 min, the magnesium alloy melt was poured into the preheated mold (200 °C) after slag removal. After the mold temperature naturally cools to room temperature, the sample is taken out of the mold to obtain a casting rod with a diameter of Ø80mm.
步骤2、固溶处理Step 2. Solid solution treatment
1)将浇铸得到的浇注棒用电火花线切割机切割成Ø40×30mm的圆柱,并用砂布将表面氧化层打掉;1) Cut the cast rod into a Ø40×30mm cylinder with a wire EDM machine, and use emery cloth to remove the oxide layer on the surface;
2)将氧化镁粉放在干燥炉中,在200℃干燥2小时,目的在于防止在后续热处理中带进水蒸气;2) Place the magnesium oxide powder in a drying oven and dry it at 200°C for 2 hours to prevent water vapor from being introduced during subsequent heat treatment;
3)待氧化镁粉干燥完成后,用锡纸将切割后的浇注棒和氧化镁粉包裹起来并压实,然后放到陶瓷罐里,周围填满氧化镁粉并压实,然后在陶瓷罐外面用锡纸包裹好,最后再把陶瓷罐放在铁罐里,并在陶瓷罐周围填满氧化镁粉并压实,用锡纸盖住铁罐顶部并扎上几个小孔,其目的是为了透气。之所以将热处理件用氧化镁粉包裹严实,是为了防止空气和水蒸气进入,以及使受热均匀防止温度太高将件烧损;3) After the magnesium oxide powder is dried, wrap the cut casting rod and magnesium oxide powder with tin foil and compact it, then place it in a ceramic jar, fill it with magnesium oxide powder and compact it, and then place it outside the ceramic jar Wrap it with tin foil, and finally put the ceramic pot in the iron can, fill it with magnesium oxide powder around the ceramic pot and compact it, cover the top of the iron can with tin foil and poke a few small holes for ventilation. . The reason why the heat-treated parts are tightly wrapped with magnesium oxide powder is to prevent air and water vapor from entering, and to make the heating even and prevent the parts from being burned if the temperature is too high;
4)将包裹好的件放入热处理炉中,随炉升温到530℃,并保温10小时,然后随炉冷却到室温;4) Put the wrapped parts into the heat treatment furnace, raise the temperature to 530℃ with the furnace, keep it warm for 10 hours, and then cool to room temperature with the furnace;
5)待炉子冷却到室温,取出件并清理干净件,用砂纸打磨干净表面氧化层,固溶处理完后OM图如图1所示。5) Wait for the furnace to cool to room temperature, take out the parts and clean them, use sandpaper to polish the surface oxide layer, and the OM diagram after solution treatment is shown in Figure 1.
步骤3、正挤压Step 3. Positive extrusion
1)将模具装好后,用电阻炉加热磨具,将磨具加热到挤压温度;1) After installing the mold, use a resistance furnace to heat the grinding tool to the extrusion temperature;
2)在加热模具的同时,将热处理炉加热到380℃的挤压温度,待温度到达后快速将固溶处理好的件放入到炉中,并保温1小时;2) While heating the mold, heat the heat treatment furnace to the extrusion temperature of 380°C. When the temperature reaches the temperature, quickly put the solution-treated parts into the furnace and keep them warm for 1 hour;
3)待模具到达挤压温度,热处理件到达保温时间,断开电源,快速将挤压件放到模具中,放好垫片和挤压杆;3) When the mold reaches the extrusion temperature and the heat-treated parts reach the holding time, disconnect the power supply, quickly place the extrusion parts into the mold, and place the gasket and extrusion rod;
4)放好挤压件后,以挤压速度0.4mm/s、挤压比25:1、挤压角度30°进行挤压;4) After placing the extruded parts, extrusion is carried out at an extrusion speed of 0.4mm/s, an extrusion ratio of 25:1, and an extrusion angle of 30°;
5)挤压完成后,将挤压件取出空冷至室温,得到直径Ø8mm的细长挤压棒,正挤压工艺如图2所示。使用的凸模1的直径为38mm,垫片2的厚度为10mm。5) After the extrusion is completed, take out the extrusion part and air-cool it to room temperature to obtain a slender extrusion rod with a diameter of Ø8mm. The forward extrusion process is shown in Figure 2. The diameter of the punch 1 used is 38mm, and the thickness of the gasket 2 is 10mm.
实施例2Example 2
本实施例与实施例1的方法和材料相同,所不同的是挤压温度为400℃。The method and materials of this embodiment are the same as those of Example 1, except that the extrusion temperature is 400°C.
实施例3Example 3
本实施例与实施例1的方法和材料相同,所不同的是挤压温度为420℃。The method and materials of this embodiment are the same as those of Example 1, except that the extrusion temperature is 420°C.
实施例1-3制备得到的镁合金性能实验结果:Performance experimental results of the magnesium alloy prepared in Examples 1-3:
实施例1-3采用了三种挤压温度,三种方法所用的熔炼工艺和固溶处理工艺都采用上述所描述的工艺过程,所不同的是挤压温度,实施例1-3分别采用380℃、400℃、420℃进行挤压,挤压速度均为0.4mm/s,挤压角度均为30o,挤压比均为25:1。在380℃挤压时,抗拉强度为339.5MPa,伸长率为7.5%;在400℃挤压时,抗拉强度为330.6MPa,伸长率为12.8%;在420℃挤压时,抗拉强度为231.7MPa,伸长率为17.6%,合金的室温拉伸应力-应变曲线及抗拉强度与伸长率见图3和表2。Examples 1-3 used three extrusion temperatures. The smelting process and solution treatment process used in the three methods all adopted the process described above. The difference was the extrusion temperature. Examples 1-3 adopted 380°C respectively. The extrusion was carried out at ℃, 400℃ and 420℃, the extrusion speed was 0.4mm/s, the extrusion angle was 30 ° , and the extrusion ratio was 25:1. When extruded at 380°C, the tensile strength is 339.5MPa and the elongation is 7.5%; when extruded at 400°C, the tensile strength is 330.6MPa and the elongation is 12.8%; when extruded at 420°C, the tensile strength is 339.5MPa and the elongation is 7.5%. The tensile strength is 231.7MPa and the elongation is 17.6%. The room temperature tensile stress-strain curve, tensile strength and elongation of the alloy are shown in Figure 3 and Table 2.
在380℃挤压时,抗拉强度最高达到339.5MPa,但延伸率最低,为7.5%;在420℃挤压时,抗拉强度最低,为231.7MPa,但延伸率最高,为17.6%。根据强塑积(强塑积是表征金属材料强韧性水平的综合性能指标,即抗拉强度*伸长率),400℃综合性能最好,420℃次之,380℃最低。When extruded at 380°C, the highest tensile strength reaches 339.5MPa, but the elongation is the lowest, 7.5%; when extruded at 420°C, the tensile strength is the lowest, 231.7MPa, but the elongation is the highest, 17.6%. According to the strong plastic product (strong plastic product is a comprehensive performance index that characterizes the strength and toughness level of metal materials, that is, tensile strength * elongation), 400°C has the best comprehensive performance, followed by 420°C, and 380°C is the lowest.
随着挤压温度的提高,其强度逐渐减小,但是塑性提高明显,这是由于随着挤压温度的提高,发生动态再结晶越完全,再结晶数量越多,再结晶晶粒特别细小,起到细晶强化,不但能提高强度还能提高塑性,然而随着挤压温度的提高再结晶晶粒逐渐长大,导致强度降低,如图4所示。As the extrusion temperature increases, its strength gradually decreases, but its plasticity increases significantly. This is because as the extrusion temperature increases, the more complete the dynamic recrystallization occurs, the greater the number of recrystallizations, and the recrystallized grains are particularly fine. It can achieve fine grain strengthening, which can not only improve the strength but also improve the plasticity. However, as the extrusion temperature increases, the recrystallized grains gradually grow, resulting in a decrease in strength, as shown in Figure 4.
以上内容是结合具体的优选实施方式对本发明所做的进一步详细说明,不能认定本发明的具体实施方式仅限于此,对于本发明所属技术领域的普通技术人员来说,在不脱离本发明的前提下,还可以做出若干简单的推演或替换,都应当视为属于本发明由所提交的权利要求书确定专利保护范围。The above content is a further detailed description of the present invention in combination with specific preferred embodiments. It cannot be concluded that the specific embodiments of the present invention are limited to this. For those of ordinary skill in the technical field to which the present invention belongs, without departing from the premise of the present invention, Below, several simple deductions or substitutions can be made, which should all be deemed to belong to the patent protection scope of the present invention as determined by the submitted claims.
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