CN115614561A - A high temperature resistant non-bonded flexible composite pipeline and its manufacturing method - Google Patents
A high temperature resistant non-bonded flexible composite pipeline and its manufacturing method Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 239000002131 composite material Substances 0.000 title claims abstract description 18
- 238000007789 sealing Methods 0.000 claims abstract description 26
- 239000002033 PVDF binder Substances 0.000 claims abstract description 19
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims abstract description 19
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 13
- 239000004810 polytetrafluoroethylene Substances 0.000 claims abstract description 13
- 238000005253 cladding Methods 0.000 claims abstract description 11
- 238000001125 extrusion Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000004804 winding Methods 0.000 claims description 38
- 229910000831 Steel Inorganic materials 0.000 claims description 37
- 239000010959 steel Substances 0.000 claims description 37
- 229920003023 plastic Polymers 0.000 claims description 21
- 239000004033 plastic Substances 0.000 claims description 21
- 238000007906 compression Methods 0.000 claims description 16
- 230000006835 compression Effects 0.000 claims description 13
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 12
- 239000004760 aramid Substances 0.000 claims description 12
- 229920003235 aromatic polyamide Polymers 0.000 claims description 12
- 239000010962 carbon steel Substances 0.000 claims description 12
- 239000003365 glass fiber Substances 0.000 claims description 12
- 229920000728 polyester Polymers 0.000 claims description 12
- -1 polytetrafluoroethylene Polymers 0.000 claims description 10
- 239000004677 Nylon Substances 0.000 claims description 6
- 229920001903 high density polyethylene Polymers 0.000 claims description 6
- 239000004700 high-density polyethylene Substances 0.000 claims description 6
- 229920001179 medium density polyethylene Polymers 0.000 claims description 6
- 239000004701 medium-density polyethylene Substances 0.000 claims description 6
- 229920001778 nylon Polymers 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 6
- 239000010935 stainless steel Substances 0.000 claims description 6
- 229910001220 stainless steel Inorganic materials 0.000 claims description 6
- 239000002861 polymer material Substances 0.000 claims description 3
- 239000010410 layer Substances 0.000 claims 88
- 239000008187 granular material Substances 0.000 claims 4
- 239000011247 coating layer Substances 0.000 claims 3
- 239000000463 material Substances 0.000 abstract description 11
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 abstract 1
- 239000008188 pellet Substances 0.000 description 8
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000013535 sea water Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/045—Hoses, i.e. flexible pipes made of rubber or flexible plastics with four or more layers without reinforcement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/10—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements not embedded in the wall
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/12—Hoses, i.e. flexible pipes made of rubber or flexible plastics with arrangements for particular purposes, e.g. specially profiled, with protecting layer, heated, electrically conducting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L57/00—Protection of pipes or objects of similar shape against external or internal damage or wear
- F16L57/02—Protection of pipes or objects of similar shape against external or internal damage or wear against cracking or buckling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
- F16L58/10—Coatings characterised by the materials used by rubber or plastics
- F16L58/1054—Coatings characterised by the materials used by rubber or plastics the coating being placed outside the pipe
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Abstract
本发明公开了一种耐高温非粘结挠性复合管线及制造方法,管线由内至外依次设置有骨架层、牺牲层、内压密封层、抗压铠装层、第一辅助层、第一抗拉铠装层、第二辅助层、第二抗拉铠装层、第三辅助层、外包覆层,各层非粘结连接,并由内至外逐层生产;本发明通过应用聚四氟乙烯耐高温带作为牺牲层替代挤塑成型的聚偏氟乙烯材料制成的牺牲层,减少了管线生产中的一道偏氟乙烯挤塑工序,由于聚四氟乙烯耐高温带厚度薄,使管线各层整体内缩即管线整体截面面积减小,进而进一步减轻管线重量,降低管线材料成本,在保证管线高温介质水下输送的安全性、有效性的基础上,有效降低海底非粘结挠性复合管线的生产成本。
The invention discloses a high-temperature-resistant non-bonding flexible composite pipeline and a manufacturing method. The pipeline is sequentially provided with a skeleton layer, a sacrificial layer, an internal pressure sealing layer, a pressure-resistant armor layer, a first auxiliary layer, and a second auxiliary layer. A tensile armor layer, a second auxiliary layer, a second tensile armor layer, a third auxiliary layer, and an outer cladding layer, each layer is non-adhesively connected, and is produced layer by layer from the inside to the outside; the present invention uses The PTFE high temperature resistant tape is used as a sacrificial layer to replace the sacrificial layer made of extruded polyvinylidene fluoride material, which reduces a vinylidene fluoride extrusion process in pipeline production, because the thickness of the PTFE high temperature resistant tape is thin , so that the overall shrinkage of each layer of the pipeline means that the overall cross-sectional area of the pipeline is reduced, thereby further reducing the weight of the pipeline and reducing the cost of pipeline materials. Cost of production of flexible composite pipelines.
Description
技术领域technical field
本发明涉及一种管线及制造方法,特别是涉及一种耐高温非粘结挠性复合管线及制造方法,属于海洋油气介质输送技术领域。The invention relates to a pipeline and a manufacturing method, in particular to a high-temperature-resistant non-bonding flexible composite pipeline and a manufacturing method, belonging to the technical field of marine oil and gas medium transportation.
背景技术Background technique
海底管线是海洋油气输送的主要载体,挠性管线作为钢管的升级换代产品,具有柔韧性高、施工成本低、抗腐蚀性强、地形适应性强和可重复使用的特点,适用于海上油气开采的混输、输油、输气、注水、化学药剂、深海立管和跨接管等各类管线应用,目前越来越多的油田开发中会考虑到采用非粘结挠性管线来代替钢管,因为挠性管线较钢管安装方便快捷,如果在油田开发中用挠性管线来代替钢管,将节省大量海上施工的费用。Submarine pipeline is the main carrier of offshore oil and gas transportation. As an upgraded product of steel pipe, flexible pipeline has the characteristics of high flexibility, low construction cost, strong corrosion resistance, strong terrain adaptability and reusability, and is suitable for offshore oil and gas exploitation. Various pipeline applications such as mixed transportation, oil transportation, gas transportation, water injection, chemical agents, deep-sea risers and jumper pipes. At present, more and more oilfield developments will consider the use of unbonded flexible pipelines instead of steel pipes. Because flexible pipelines are easier and quicker to install than steel pipes, if flexible pipelines are used instead of steel pipes in oilfield development, it will save a lot of offshore construction costs.
海洋挠性管线常规的内压密封层材料为非金属材料,该材料选择受管线内部输送介质的温度影响,针对高温介质输送常用的非金属材料为聚偏氟乙烯,由于该材料的特殊性,在选择该层材料时,为保证管线使用的安全性,需要设计两层结构,其中一层作为牺牲层,由于聚偏氟乙烯材料成本高,采用聚偏氟乙烯材料的牺牲层增加了整条管线的成本。The conventional internal pressure sealing layer material of the marine flexible pipeline is a non-metallic material. The selection of this material is affected by the temperature of the medium transported inside the pipeline. The non-metallic material commonly used for high-temperature medium transmission is polyvinylidene fluoride. Due to the particularity of this material, When selecting the material of this layer, in order to ensure the safety of the pipeline, it is necessary to design a two-layer structure, one of which is used as a sacrificial layer. Due to the high cost of polyvinylidene fluoride material, the sacrificial layer of polyvinylidene fluoride material increases the length of the entire pipeline. pipeline cost.
本专利申请正是在这一背景下提出了一种耐高温非粘结挠性复合管线及制造方法。It is against this background that this patent application proposes a high temperature resistant non-bonding flexible composite pipeline and its manufacturing method.
发明内容Contents of the invention
本发明的主要目的在于克服现有技术存在的上述缺点,而提供一种耐高温非粘结挠性复合管线及制造方法。The main purpose of the present invention is to overcome the above-mentioned shortcomings existing in the prior art, and provide a high-temperature-resistant non-bonding flexible composite pipeline and a manufacturing method.
本发明是由以下技术方案实现的:The present invention is achieved by the following technical solutions:
一种耐高温非粘结挠性复合管线,包括骨架层、牺牲层、内压密封层、抗压铠装层、第一辅助层、第一抗拉铠装层、第二辅助层、第二抗拉铠装层、第三辅助层、外包覆层;A high temperature resistant non-bonded flexible composite pipeline, comprising a skeleton layer, a sacrificial layer, an internal pressure sealing layer, a compressive armor layer, a first auxiliary layer, a first tensile armor layer, a second auxiliary layer, a second Tensile armor layer, third auxiliary layer, outer cladding layer;
所述骨架层位于管线最内部,所述骨架层采用S型互锁不锈钢带制成,所述骨架层宽度在20~60毫米范围内可调节,所述骨架层缠绕角度为90度;The skeleton layer is located at the innermost part of the pipeline, and the skeleton layer is made of S-shaped interlocking stainless steel strips. The width of the skeleton layer can be adjusted within the range of 20-60 mm, and the winding angle of the skeleton layer is 90 degrees;
所述牺牲层非粘结缠绕于所述骨架层外侧,所述牺牲层采用聚四氟乙烯耐高温带制成,所述牺牲层宽度在50~90毫米范围内可调节,所述牺牲层厚度在0.4~2毫米范围内可调节;The sacrificial layer is non-bonded and wound on the outside of the skeleton layer. The sacrificial layer is made of polytetrafluoroethylene high temperature resistant tape. The width of the sacrificial layer can be adjusted within the range of 50-90 mm. The thickness of the sacrificial layer Adjustable in the range of 0.4~2mm;
所述内压密封层通过挤塑非粘结包覆于所述牺牲层外侧,所述内压密封层采用聚偏氟乙烯制成;The internal pressure sealing layer is coated on the outside of the sacrificial layer through extrusion non-bonding, and the internal pressure sealing layer is made of polyvinylidene fluoride;
所述抗压铠装层采用碳钢钢带制成,所述抗压铠装层由碳钢钢带正反交替螺旋非粘结缠绕于所述内压密封层外侧,所述抗压铠装层缠绕角度在80~90度范围内可调节,所述抗压铠装层宽度在20~90毫米范围内可调节,所述抗压铠装层厚度在0.5~1.5毫米范围内可调节;The anti-compression armor layer is made of carbon steel strip, and the anti-compression armor layer is wound on the outside of the internal pressure sealing layer by alternating positive and negative helical non-bonded carbon steel strips, and the anti-compression armor layer The layer winding angle can be adjusted in the range of 80~90 degrees, the width of the compressive armor layer can be adjusted in the range of 20~90 mm, and the thickness of the compressive armor layer can be adjusted in the range of 0.5~1.5 mm;
所述第一辅助层螺旋非粘结缠绕于所述抗压铠装层外侧,所述第一辅助层采用塑带制成,所述第一辅助层宽度在60~90毫米范围内可调节,所述第一辅助层厚度在0.1~1毫米范围内可调节,所述第一辅助层缠绕角度在50~90度范围内可调节;The first auxiliary layer is spirally and non-adhesively wound on the outside of the pressure-resistant armor layer, the first auxiliary layer is made of plastic tape, and the width of the first auxiliary layer can be adjusted within the range of 60-90 mm. The thickness of the first auxiliary layer is adjustable within the range of 0.1-1 mm, and the winding angle of the first auxiliary layer is adjustable within the range of 50-90 degrees;
所述第一抗拉铠装层采用扁钢钢带制成,所述第一抗拉铠装层由扁钢钢带正反交替螺旋非粘结缠绕于所述第一辅助层外侧,所述第一抗拉铠装层宽度在5~15毫米范围内可调节,所述第一抗拉铠装层厚度在2~7毫米范围内可调节,所述第一抗拉铠装层缠绕角度在20~55度范围内可调节;The first tensile armor layer is made of a flat steel strip, and the first tensile armor layer is wound on the outside of the first auxiliary layer by a flat steel strip, which is alternately helical and non-adhesive. The width of the first tensile armor layer is adjustable within the range of 5-15 mm, the thickness of the first tensile armor layer is adjustable within the range of 2-7 mm, and the winding angle of the first tensile armor layer is between Adjustable within the range of 20~55 degrees;
所述第二辅助层非粘结缠绕于所述第一抗拉铠装层外侧,所述第二辅助层为玻纤带、涤纶带和芳纶带的任意一者制成,所述第二辅助层宽度在60~90毫米范围内可调节,所述第二辅助层厚度在0.3~1毫米范围内可调节,所述第二辅助层缠绕角度在50~90度范围内可调节;The second auxiliary layer is non-adhesively wound on the outside of the first tensile armor layer, the second auxiliary layer is made of any one of glass fiber tape, polyester tape and aramid tape, and the second The width of the auxiliary layer is adjustable within the range of 60-90 mm, the thickness of the second auxiliary layer is adjustable within the range of 0.3-1 mm, and the winding angle of the second auxiliary layer is adjustable within the range of 50-90 degrees;
所述第二抗拉铠装层采用扁钢钢带制成,所述第二抗拉铠装层由扁钢钢带正反交替螺旋非粘结缠绕于所述第二辅助层外侧,所述第二抗拉铠装层宽度在5~15毫米范围内可调节,所述第二抗拉铠装层厚度在2~7毫米范围内可调节,所述第二抗拉铠装层缠绕角度在20~55度范围内可调节;The second tensile armor layer is made of a flat steel strip, and the second tensile armor layer is wound on the outside of the second auxiliary layer by a flat steel strip, which is alternately helical and non-bonding. The width of the second tensile armor layer is adjustable within the range of 5-15 mm, the thickness of the second tensile armor layer is adjustable within the range of 2-7 mm, and the winding angle of the second tensile armor layer is between Adjustable within the range of 20~55 degrees;
所述第三辅助层非粘结缠绕于所述第二抗拉铠装层外侧,所述第三辅助层为玻纤带、涤纶带和芳纶带的任意一者制成,所述第三辅助层宽度在60~90毫米范围内可调节,所述第三辅助层厚度在0.3~1毫米范围内可调节,所述第三辅助层缠绕角度在50~90度范围内可调节;The third auxiliary layer is non-bonded and wound on the outside of the second tensile armor layer. The third auxiliary layer is made of any one of glass fiber tape, polyester tape and aramid tape. The third The width of the auxiliary layer is adjustable within the range of 60-90 mm, the thickness of the third auxiliary layer is adjustable within the range of 0.3-1 mm, and the winding angle of the third auxiliary layer is adjustable within the range of 50-90 degrees;
所述外包覆层通过挤塑非粘结包覆于所述第三辅助层外侧,所述外包覆层采用中密度聚乙烯、高密度聚乙烯和尼龙的任意一者制成。The outer cladding layer is coated on the outside of the third auxiliary layer through extrusion non-bonding, and the outer cladding layer is made of any one of medium density polyethylene, high density polyethylene and nylon.
本发明还涉及一种耐高温非粘结挠性复合管线制造方法,所述制造方法,包括以下步骤:The present invention also relates to a method for manufacturing a high-temperature-resistant non-bonding flexible composite pipeline. The manufacturing method includes the following steps:
步骤S1:耐高温非粘结挠性复合管线由内至外逐层生产;Step S1: High temperature resistant non-bonded flexible composite pipeline is produced layer by layer from inside to outside;
步骤S2:所述骨架层采用不锈钢带制造,通过锁扣机压型和互锁成型实现制造;Step S2: The skeleton layer is made of stainless steel strips, and the manufacturing is realized by pressing and interlocking forming with a locking machine;
步骤S3:所述牺牲层采用聚四氟乙烯耐高温带制造,在骨架层生产工序后,通过高温带缠绕机将聚四氟乙烯耐高温带螺旋缠绕至所述骨架层外侧;Step S3: The sacrificial layer is made of polytetrafluoroethylene high-temperature-resistant tape, and after the production process of the skeleton layer, the polytetrafluoroethylene high-temperature-resistant tape is spirally wound to the outside of the skeleton layer by a high-temperature tape winding machine;
步骤S4:所述内压密封层采用聚偏氟乙烯粒料制成,在牺牲层生产工序后,通过挤塑机将聚偏氟乙烯粒料融化,通过模具将聚偏氟乙烯包覆至所述牺牲层外侧;Step S4: The internal pressure sealing layer is made of polyvinylidene fluoride pellets. After the production process of the sacrificial layer, the polyvinylidene fluoride pellets are melted through an extruder, and the polyvinylidene fluoride is coated on the polyvinylidene fluoride through a mold. outside the sacrificial layer;
步骤S5:所述抗压铠装层采用碳钢钢带制造,在内压密封层生产工序后,通过钢带缠绕机将碳钢钢带正反交替螺旋缠绕至所述内压密封层外侧;Step S5: The compressive armor layer is made of carbon steel strips, and after the production process of the internal pressure sealing layer, the carbon steel strips are alternately helically wound to the outside of the internal pressure sealing layer by a steel strip winding machine;
步骤S6:所述第一辅助层采用塑带制造,在抗压铠装层生产工序后,通过绕包机将塑带螺旋缠绕至所述抗压铠装层外侧;Step S6: The first auxiliary layer is made of plastic tape, and after the production process of the compressive armor layer, the plastic tape is spirally wound to the outside of the compressive armor layer by a wrapping machine;
步骤S7:所述第一抗拉铠装层采用扁钢钢带制造,在第一辅助层生产工序后,通过扁钢缠绕机将扁钢钢带正反交替螺旋缠绕至所述第一辅助层外侧;Step S7: The first tensile armor layer is made of flat steel strips, and after the production process of the first auxiliary layer, the flat steel strips are alternately helically wound to the first auxiliary layer by a flat steel winding machine outside;
步骤S8:所述第二辅助层采用玻纤带、涤纶带和芳纶带任意一者的高强度塑带制造,在第一抗拉铠装层生产工序后,通过绕包机将高强度塑带螺旋缠绕至所述第一抗拉铠装层外侧;Step S8: The second auxiliary layer is made of a high-strength plastic tape of any one of glass fiber tape, polyester tape and aramid tape. After the production process of the first tensile armor layer, the high-strength plastic tape is wrapped by a wrapping machine. helically wound to the outside of the first tensile armor layer;
步骤S9:所述第二抗拉铠装层采用扁钢钢带制造,在第二辅助层生产工序后,通过扁钢缠绕机将扁钢钢带正反交替螺旋缠绕至所述第二辅助层外侧;Step S9: The second tensile armor layer is made of flat steel strips, and after the production process of the second auxiliary layer, the flat steel strips are alternately helically wound to the second auxiliary layer by a flat steel winding machine outside;
步骤S10:所述第三辅助层采用玻纤带、涤纶带和芳纶带任意一者的高强度塑带制造,在第二抗拉铠装层生产工序后,通过绕包机将高强度塑带螺旋缠绕至所述第二抗拉铠装层外侧;Step S10: The third auxiliary layer is made of a high-strength plastic tape of any one of glass fiber tape, polyester tape and aramid tape. After the second tensile armor layer production process, the high-strength plastic tape is wrapped by a wrapping machine. helically wound onto the outside of said second tensile armor layer;
步骤S11:所述外包覆层采用中密度聚乙烯、高密度聚乙烯和尼龙的任意一者的高分子聚合物材料粒料制成,在第三辅助层生产工序后,通过挤塑机将高分子聚合物粒料融化,通过模具将高分子聚合物包覆至所述第三辅助层外侧。Step S11: The outer cladding layer is made of polymer material pellets of any one of medium-density polyethylene, high-density polyethylene and nylon, and after the third auxiliary layer production process, the The high-molecular polymer pellets are melted, and the high-molecular polymer is coated on the outside of the third auxiliary layer through the mold.
本发明的有益效果:Beneficial effects of the present invention:
本发明公开的一种耐高温非粘结挠性复合管线及制造方法,应用螺旋缠绕的聚四氟乙烯耐高温带作为牺牲层替代挤塑成型的聚偏氟乙烯材料制成的牺牲层,减少了管线生产工艺中的一道聚偏氟乙烯挤塑工序,同时由于聚四氟乙烯耐高温带厚度薄,使管线各层整体内缩即管线整体截面面积减小,进而进一步减轻管线重量,降低管线材料成本,在保证管线高温介质水下输送的安全性、有效性的基础上,有效降低海底非粘结挠性复合管线的生产成本。The invention discloses a high-temperature-resistant non-bonding flexible composite pipeline and its manufacturing method, using a spirally wound polytetrafluoroethylene high-temperature-resistant tape as a sacrificial layer instead of a sacrificial layer made of extruded polyvinylidene fluoride material, reducing A polyvinylidene fluoride extrusion process in the pipeline production process is introduced. At the same time, due to the thin thickness of the PTFE high temperature resistant belt, the overall shrinkage of each layer of the pipeline, that is, the overall cross-sectional area of the pipeline is reduced, and the weight of the pipeline is further reduced. The cost of materials, on the basis of ensuring the safety and effectiveness of the pipeline's high-temperature medium underwater transportation, effectively reduces the production cost of the submarine non-bonded flexible composite pipeline.
下面结合附图和实施例对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
附图说明Description of drawings
图1是本发明的优选实施例管线示意图。Fig. 1 is a schematic diagram of the pipeline of the preferred embodiment of the present invention.
附图中各部件的标记如下:1、骨架层;2、牺牲层;3、内压密封层;4、抗压铠装层;5、第一辅助层;6、第一抗拉铠装层;7、第二辅助层;8、第二抗拉铠装层;9、第三辅助层;10、外包覆层。The marks of the components in the drawings are as follows: 1. Skeleton layer; 2. Sacrificial layer; 3. Internal pressure sealing layer; 4. Compression-resistant armor layer; 5. First auxiliary layer; 6. First tensile armor layer ; 7, the second auxiliary layer; 8, the second tensile armor layer; 9, the third auxiliary layer; 10, the outer cladding layer.
具体实施方式detailed description
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1所示,一种耐高温非粘结挠性复合管线,包括骨架层1、牺牲层2、内压密封层3、抗压铠装层4、第一辅助层5、第一抗拉铠装层6、第二辅助层7、第二抗拉铠装层8、第三辅助层9、外包覆层10,以上各层非粘结连接;骨架层1位于管线最内部,该层起到支撑管线整体结构的作用,骨架层1采用S型互锁不锈钢带制成,骨架层1宽度在20~60毫米范围内可调节,骨架层1缠绕角度为90度;牺牲层2非粘结缠绕于骨架层1外侧,该层为了减少内压密封层挤塑时的应力集中影响,牺牲层2采用聚四氟乙烯耐高温带制成,牺牲层2宽度在50~90毫米范围内可调节,牺牲层2厚度在0.4~2毫米范围内可调节;内压密封层3通过挤塑非粘结包覆于牺牲层2外侧,该层对输送介质起到密封作用,内压密封层3采用聚偏氟乙烯制成;抗压铠装层4采用碳钢钢带制成,该层起到承担内部及外部压力的作用,抗压铠装层4由碳钢钢带正反交替螺旋非粘结缠绕于内压密封层3外侧,抗压铠装层4缠绕角度在80~90度范围内可调节,抗压铠装层4宽度在20~90毫米范围内可调节,抗压铠装层4厚度在0.5~1.5毫米范围内可调节;第一辅助层5螺旋非粘结缠绕于抗压铠装层4外侧,该层起到对内层结构的束缚作用,同时,避免生产转运过程中对内层结构的磨损,第一辅助层5采用塑带制成,第一辅助层5宽度在60~90毫米范围内可调节,第一辅助层5厚度在0.1~1毫米范围内可调节,第一辅助层5缠绕角度在50~90度范围内可调节;第一抗拉铠装层6采用扁钢钢带制成,第一抗拉铠装层6由扁钢钢带正反交替螺旋非粘结缠绕于第一辅助层5外侧,该层承担轴向拉力,第一抗拉铠装层6宽度在5~15毫米范围内可调节,第一抗拉铠装层6厚度在2~7毫米范围内可调节,第一抗拉铠装层6缠绕角度在20~55度范围内可调节;第二辅助层7非粘结缠绕于第一抗拉铠装层6外侧,第二辅助层7为玻纤带、涤纶带和芳纶带的任意一者制成,该层起到束缚第一抗拉铠装层的作用,防止第一抗拉铠装层发生屈曲或是“鸟笼”失效,第二辅助层7宽度在60~90毫米范围内可调节,第二辅助层7厚度在0.3~1毫米范围内可调节,第二辅助层7缠绕角度在50~90度范围内可调节;第二抗拉铠装层8采用扁钢钢带制成,第二抗拉铠装层8由扁钢钢带正反交替螺旋非粘结缠绕于第二辅助层7外侧,该层承担轴向拉力,第二抗拉铠装层8宽度在5~15毫米范围内可调节,第二抗拉铠装层8厚度在2~7毫米范围内可调节,第二抗拉铠装层8缠绕角度在20~55度范围内可调节;第三辅助层9非粘结缠绕于第二抗拉铠装层8外侧,第三辅助层9为玻纤带、涤纶带和芳纶带的任意一者制成,,该层起到束缚第二抗拉铠装层的作用,防止第二抗拉铠装层发生屈曲或是“鸟笼”失效,第三辅助层9宽度在60~90毫米范围内可调节,第三辅助层9厚度在0.3~1毫米范围内可调节,第三辅助层9缠绕角度在50~90度范围内可调节;外包覆层10通过挤塑非粘结包覆于第三辅助层9外侧,外包覆层10采用中密度聚乙烯、高密度聚乙烯和尼龙的任意一者制成,该层起到隔绝外部海水与内部的铠装层,防止海水腐蚀铠装层材料。As shown in Figure 1, a high temperature resistant non-bonded flexible composite pipeline includes a
一种耐高温非粘结挠性复合管线制造方法,步骤如下:A method for manufacturing a high-temperature resistant non-bonding flexible composite pipeline, the steps are as follows:
耐高温非粘结挠性复合管线由内至外逐层生产;High temperature resistant non-bonded flexible composite pipelines are produced layer by layer from inside to outside;
骨架层1采用不锈钢带制造,通过锁扣机压型和互锁成型实现制造;
牺牲层2采用聚四氟乙烯耐高温带制造,在骨架层生产工序后,通过高温带缠绕机将聚四氟乙烯耐高温带螺旋缠绕至骨架层1外侧;The
内压密封层3采用聚偏氟乙烯粒料制成,在牺牲层生产工序后,通过挤塑机将聚偏氟乙烯粒料融化,通过模具将聚偏氟乙烯包覆至牺牲层2外侧;The internal
抗压铠装层4采用碳钢钢带制造,在内压密封层生产工序后,通过钢带缠绕机将碳钢钢带正反交替螺旋缠绕至内压密封层3外侧;The compression armor layer 4 is made of carbon steel strips, and after the production process of the internal pressure sealing layer, the carbon steel strips are alternately spirally wound to the outside of the internal
第一辅助层5采用塑带制造,在抗压铠装层生产工序后,通过绕包机将塑带螺旋缠绕至抗压铠装层4外侧;The first auxiliary layer 5 is made of plastic tape, and after the production process of the compressive armor layer, the plastic tape is spirally wound to the outside of the compressive armor layer 4 by a wrapping machine;
第一抗拉铠装层6采用扁钢钢带制造,在第一辅助层生产工序后,通过扁钢缠绕机将扁钢钢带正反交替螺旋缠绕至第一辅助层5外侧;The first tensile armor layer 6 is made of flat steel strips, and after the production process of the first auxiliary layer, the flat steel strips are alternately helically wound to the outside of the first auxiliary layer 5 by a flat steel winding machine;
第二辅助层7采用玻纤带、涤纶带和芳纶带任意一者的高强度塑带制造,在第一抗拉铠装层生产工序后,通过绕包机将高强度塑带螺旋缠绕至第一抗拉铠装层6外侧;The second auxiliary layer 7 is made of a high-strength plastic tape of any one of glass fiber tape, polyester tape and aramid tape. A tensile armor layer 6 outside;
第二抗拉铠装层8采用扁钢钢带制造,在第二辅助层生产工序后,通过扁钢缠绕机将扁钢钢带正反交替螺旋缠绕至第二辅助层7外侧;The second tensile armor layer 8 is made of flat steel strips, and after the production process of the second auxiliary layer, the flat steel strips are alternately helically wound to the outside of the second auxiliary layer 7 by a flat steel winding machine;
第三辅助层9采用玻纤带、涤纶带和芳纶带任意一者的高强度塑带制造,在第二抗拉铠装层生产工序后,通过绕包机将高强度塑带螺旋缠绕至第二抗拉铠装层8外侧;The third auxiliary layer 9 is made of a high-strength plastic tape of any one of glass fiber tape, polyester tape and aramid tape. After the production process of the second tensile armor layer, the high-strength plastic tape is spirally wound to the first The outer side of the secondary tensile armor layer 8;
外包覆层10采用中密度聚乙烯、高密度聚乙烯和尼龙的任意一者的高分子聚合物材料粒料制成,在第三辅助层生产工序后,通过挤塑机将高分子聚合物粒料融化,通过模具将高分子聚合物包覆至第三辅助层9外侧。The
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only examples of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the content of the description of the present invention, or directly or indirectly used in other related technical fields, shall be The same reasoning is included in the patent protection scope of the present invention.
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