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CN115613007B - Film forming method for improving warpage - Google Patents

Film forming method for improving warpage Download PDF

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Publication number
CN115613007B
CN115613007B CN202211251913.1A CN202211251913A CN115613007B CN 115613007 B CN115613007 B CN 115613007B CN 202211251913 A CN202211251913 A CN 202211251913A CN 115613007 B CN115613007 B CN 115613007B
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temperature
air inlet
film forming
furnace
inlet pipe
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CN115613007A (en
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薛豪
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Shanghai Zhongxin Wafer Semiconductor Technology Co ltd
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Shanghai Zhongxin Wafer Semiconductor Technology Co ltd
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Priority to PCT/CN2023/081612 priority patent/WO2024077865A1/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/455Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
    • C23C16/45561Gas plumbing upstream of the reaction chamber
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/24Deposition of silicon only
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/50Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
    • C23C16/505Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges using radio frequency discharges
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/52Controlling or regulating the coating process
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The application relates to the technical field of semiconductors. A film forming method for improving warpage is characterized in that when a film forming process is carried out by a low-pressure chemical vapor deposition furnace, an air inlet pipe is used for introducing air from the bottom of a furnace chamber, and the warpage rate of a silicon wafer after the film forming process is adjusted by adjusting the length of the air inlet pipe extending into the furnace chamber of the low-pressure chemical vapor deposition furnace. The concentration of the reaction gas at the bottom is higher and decreases stepwise from the bottom to the top. According to the application, the air inlet pipe extends into the furnace, so that the concentration in the middle part is higher, the concentration is stepped down towards the two ends, the difference between the temperature areas is reduced, and the warping variation is reduced. The concentration of the reaction gas in each temperature zone in the furnace is changed by changing the position of the air inlet pipe, so that the temperature of each temperature zone in the furnace is influenced, and the warping of part of the positions is further improved.

Description

Film forming method for improving warpage
Technical Field
The invention relates to the technical field of semiconductors, in particular to a film forming method.
Background
Vertical low pressure chemical vapor deposition technology is currently used as the main deposition means for polysilicon backset. Because of the vertical furnace body, the warping variation difference caused by each part in the furnace is large, wherein the warping of the silicon wafer is large easily caused by the part position, and the yield loss is generated.
Four temperature areas with different temperatures are arranged in the vertical low-pressure chemical vapor deposition furnace from top to bottom, and an M7 layer, an M6 layer, an M5 layer, an M4 layer, an M3 layer, an M2 layer and an M1 layer for placing silicon wafers are arranged in the vertical low-pressure chemical vapor deposition furnace from bottom to top in sequence.
Through tests, the warpage change of the M7 position is significantly larger than that of the M1 position, and the main reason for the poor warpage change of each part in the furnace is as follows: the reaction cavity is of a vertical single-tube bottom air inlet structure; the requirements of customers on the film thickness and the uniformity in the product sheet can be met, but the gradient between 4 temperature areas is larger: the lower the temperature toward the BOTTOM (BOTTOM end), the more the warp (warp) increases significantly after single-side polishing (the warp increase is also in a gradient increase mode, and the larger the warp increase toward the BOTTOM end).
At present, a film forming method capable of controlling warpage of a vertical low-pressure chemical vapor deposition furnace is lacking.
Disclosure of Invention
Aiming at the problems existing in the prior art, the invention provides a film forming method for improving warpage so as to solve at least one technical problem.
In order to achieve the above object, the present invention provides a film forming method for improving warpage, which is characterized in that when a film forming process is performed by a low pressure chemical vapor deposition furnace, an air inlet pipe is used for introducing air from the bottom of the furnace chamber, and the warpage rate of a silicon wafer after the film forming process is adjusted by adjusting the length of the air inlet pipe extending into the furnace chamber of the low pressure chemical vapor deposition furnace.
Further preferably, seven silicon wafer placement layers are arranged in the furnace chamber from top to bottom;
The top of the air inlet pipe is positioned between the third silicon wafer placing layer and the seventh silicon wafer placing layer from top to bottom.
Further preferably, the air inlet pipe is a telescopic pipe. The length is convenient to adjust according to the requirement.
Further preferably, the air inlet pipe comprises a vertical part which is vertically arranged and is positioned in the furnace chamber;
the lateral wall of vertical portion has seted up the venthole, the aperture of venthole increases gradually from top to bottom.
Further preferably, the air inlet pipe is a pipeline made of quartz.
Further preferably, when the deposition thickness of the film forming step is 300 to 1000nm, the film forming step comprises the steps of:
Step one, cleaning a monocrystalline silicon wafer;
Putting the cleaned monocrystalline silicon wafer on a silicon boat made of SiC material for thermal processing, wherein the principle is that pure monocrystalline silicon is deposited on the back surface of the silicon wafer through thermal decomposition of SiH 4, and the monocrystalline silicon wafer is subjected to thermal treatment in the following way: before heating, putting the cleaned monocrystalline silicon wafer on a silicon boat, introducing high-purity nitrogen into the furnace while keeping the temperature for 15-25 minutes to remove air, then slowly heating the silicon boat to 500-700 ℃ and keeping the temperature for 20-60 minutes, slowly cooling, and taking out the monocrystalline silicon wafer, wherein a layer of polycrystalline silicon film is formed on the surface of the monocrystalline silicon.
In the second step, in the thermal decomposition process, silane is used as a reaction gas, a chemical vapor deposition method is adopted to deposit a polysilicon film on the monocrystalline silicon wafer after thermal oxidation treatment, and the technological parameters of depositing the polysilicon film on the monocrystalline silicon wafer after thermal oxidation treatment are as follows: the radio frequency power is 100-150W, the radio frequency is 13.56MHz, the substrate temperature is 500-700 ℃, the cavity pressure is 20-35Pa, the purity is 0.8-1.2slm of SiH 4 gas with 99.999% volume percent, and the deposition time is 20-60 minutes.
Further preferably, when the air inlet flow rate of the air inlet pipe is controlled to be 0.8-1.2slm in the film forming process, siH 4 gas is input, the time is controlled to be 20-60 minutes, and the temperature in the furnace chamber is controlled to be four temperature areas of 640+/-50 ℃ from top to bottom.
Four temperature areas are sequentially arranged in the furnace chamber from top to bottom, and the four temperature areas are a first temperature area, a second temperature area, a third temperature area and a fourth temperature area respectively;
When the input height of the air inlet pipe is 15cm from the furnace mouth, inputting a reaction gas SiH 4, wherein the temperatures of the first temperature region, the second temperature region, the third temperature region and the fourth temperature region are 650 ℃, 646 ℃, 640 ℃, 638 ℃ and 20-60min respectively;
when the input height of the air inlet pipe is 35cm from the furnace mouth, inputting a reaction gas SiH 4, wherein the temperatures of the first temperature region, the second temperature region, the third temperature region and the fourth temperature region are 650 ℃, 646 ℃, 645 ℃, 647 ℃ and 20-60min respectively;
When the input height of the air inlet pipe is 57cm from the furnace mouth, the reaction gas SiH 4 is input, the temperatures of the first temperature area, the second temperature area, the third temperature area and the fourth temperature area are 640 ℃, 642 ℃, 648 ℃, 651 ℃ and the reaction time is 20-60min.
The concentration of different positions in the furnace chamber tends to be consistent by changing the heights of the air inlet pipe in the furnace chamber. Thereby reducing the temperature difference at different positions in the furnace chamber to reduce the warpage change amount.
Further preferably, after film formation, the warp change rate of the silicon wafer is controlled to WARPBF to 15.
The beneficial effects are that:
the concentration of the reaction gas at the bottom is higher and decreases stepwise from the bottom to the top. According to the application, the air inlet pipe extends into the furnace, so that the concentration in the middle part is higher, the concentration is stepped down towards the two ends, the difference between the temperature areas is reduced, and the warping variation is reduced.
The concentration of the reaction gas in each temperature zone in the furnace is changed by changing the position of the air inlet pipe, so that the temperature of each temperature zone in the furnace is influenced, and the warping of part of the positions is further improved.
Drawings
Fig. 1 is a schematic structural diagram of embodiment 1 of the present invention.
Wherein: and 1 is an air inlet pipe.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Referring to fig. 1, embodiment 1 is a film forming method for improving warpage, wherein when a film forming process is performed by a low pressure chemical vapor deposition furnace, an air inlet pipe is introduced from the bottom of the furnace chamber, and the warpage rate of a silicon wafer after the film forming process is adjusted by adjusting the length of the air inlet pipe extending into the furnace chamber of the low pressure chemical vapor deposition furnace.
Seven silicon wafer placement layers are arranged in the furnace chamber from top to bottom; the top of the air inlet pipe is positioned between the third silicon wafer placing layer and the seventh silicon wafer placing layer from top to bottom. The seven silicon wafer placing layers are a first silicon wafer placing layer, a second silicon wafer placing layer, a third silicon wafer placing layer, a fourth silicon wafer placing layer, a fifth silicon wafer placing layer, a sixth silicon wafer placing layer and a seventh silicon wafer placing layer which are arranged from top to bottom in sequence.
The air inlet pipe 1 is a telescopic pipe. The length is convenient to adjust according to the requirement.
The air inlet pipe 1 comprises a vertical part which is vertically arranged and positioned in the furnace chamber; the lateral wall of vertical portion has seted up the venthole, and the aperture of venthole increases from top to bottom.
The air inlet pipe is a pipeline made of quartz material.
When the deposition thickness of the film forming process is 300-1000nm, the film forming process comprises the following steps:
Step one, cleaning a monocrystalline silicon wafer;
Putting the cleaned monocrystalline silicon wafer on a silicon boat made of SiC material for thermal processing, wherein the principle is that pure monocrystalline silicon is deposited on the back surface of the silicon wafer through thermal decomposition of SiH 4, and the monocrystalline silicon wafer is subjected to thermal treatment in the following way: before heating, putting the cleaned monocrystalline silicon wafer on a silicon boat, introducing high-purity nitrogen into the furnace while keeping the temperature for 15-25 minutes to remove air, then slowly heating the silicon boat to 500-700 ℃ and keeping the temperature for 20-60 minutes, slowly cooling, and taking out the monocrystalline silicon wafer, wherein a layer of polycrystalline silicon film is formed on the surface of the monocrystalline silicon.
In the second step, in the thermal decomposition process, silane is used as a reaction gas, a chemical vapor deposition method is adopted to deposit a polysilicon film on the monocrystalline silicon wafer after thermal oxidation treatment, and the technological parameters of depositing the polysilicon film on the monocrystalline silicon wafer after thermal oxidation treatment are as follows: the radio frequency power is 100-150W, the radio frequency is 13.56MHz, the substrate temperature is 500-700 ℃, the cavity pressure is 20-35Pa, the purity is 0.8-1.2slm of SiH 4 gas with 99.999% volume percent, and the deposition time is 20-60 minutes.
In embodiment 2, based on embodiment 1, when the air inlet flow rate of the air inlet pipe is controlled to be 0.8-1.2slm in the film forming process, siH 4 gas is input, the time is controlled to be 20-60 minutes, and the temperature in the furnace chamber is controlled to be in four temperature areas of 640+/-50 ℃ from top to bottom.
Four temperature areas are sequentially arranged in the furnace chamber from top to bottom, and the four temperature areas are a first temperature area, a second temperature area, a third temperature area and a fourth temperature area respectively;
When the input height of the air inlet pipe is 15cm from the furnace mouth, the reaction gas SiH 4 is input, the temperatures of the first temperature region, the second temperature region, the third temperature region and the fourth temperature region are 650 ℃, 646 ℃, 640 ℃, 638 ℃ and 20-60min respectively. At the moment, the top pipe orifice of the air inlet pipe is arranged on the seventh silicon wafer placing layer.
When the input height of the air inlet pipe is 35cm from the furnace mouth, the reaction gas SiH 4 is input, the temperatures of the first temperature region, the second temperature region, the third temperature region and the fourth temperature region are 650 ℃, 646 ℃, 645 ℃, 647 ℃ and the reaction time is 20-60min respectively. At the moment, the top pipe orifice of the air inlet pipe is arranged on the fifth silicon wafer placing layer.
When the input height of the air inlet pipe is 57cm from the furnace mouth, the reaction gas SiH 4 is input, the temperatures of the first temperature area, the second temperature area, the third temperature area and the fourth temperature area are 640 ℃, 642 ℃, 648 ℃, 651 ℃ and the reaction time is 20-60min. At the moment, the top pipe orifice of the air inlet pipe is arranged on the third silicon wafer placing layer.
The concentration of different positions in the furnace chamber tends to be consistent by changing the heights of the air inlet pipe in the furnace chamber. Thereby reducing the temperature difference at different positions in the furnace chamber to reduce the warpage change amount.
From the furnace mouth, i.e. the bottom position of the vertical portion.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.

Claims (4)

1. The film forming method for improving the warpage is characterized in that when a film forming process is carried out by a low-pressure chemical vapor deposition furnace, an air inlet pipe is used for introducing air from the bottom of a furnace chamber, and the warpage rate of a silicon wafer after the film forming process is adjusted by adjusting the length of the air inlet pipe extending into the furnace chamber of the low-pressure chemical vapor deposition furnace;
When the deposition thickness of the film forming process is 300-1000nm, the film forming process comprises the following steps:
Step one, cleaning a monocrystalline silicon wafer;
Putting the cleaned monocrystalline silicon wafer on a silicon boat made of SiC material for thermal processing, wherein the principle is that pure monocrystalline silicon is deposited on the back surface of the silicon wafer through thermal decomposition of SiH 4, and the monocrystalline silicon wafer is subjected to thermal treatment in the following way: before heating, putting the cleaned monocrystalline silicon wafer on a silicon boat, introducing nitrogen into the furnace and keeping the temperature for 15-25 minutes for air removal, then slowly heating the silicon boat to 500-700 ℃ for 20-60 minutes, then slowly cooling, taking out the monocrystalline silicon wafer, and forming a layer of polycrystalline silicon film on the surface of the monocrystalline silicon at the moment;
in the second step, in the thermal decomposition process, silane is used as a reaction gas, a chemical vapor deposition method is adopted to deposit a polysilicon film on the monocrystalline silicon wafer after thermal oxidation treatment, and the technological parameters of depositing the polysilicon film on the monocrystalline silicon wafer after thermal oxidation treatment are as follows: the radio frequency power is 100-150W, the radio frequency is 13.56MHz, the substrate temperature is 500-700 ℃, the cavity pressure is 20-35Pa, the SiH 4 gas flow rate with the purity of 99.999 percent by volume percent is 0.8-1.2slm, and the deposition time is 20-60 minutes;
In the film forming process, when the air inlet flow of an air inlet pipe is controlled to be 0.8-1.2slm, siH 4 gas is input, the time is controlled to be 20-60 minutes, and the temperature in a furnace chamber is controlled to be in four temperature areas of 640+/-50 ℃ from top to bottom in sequence;
four temperature areas are sequentially arranged in the furnace chamber from top to bottom, and the four temperature areas are a first temperature area, a second temperature area, a third temperature area and a fourth temperature area respectively;
When the input height of the air inlet pipe is 15cm from the furnace mouth, inputting a reaction gas SiH 4, wherein the temperatures of the first temperature region, the second temperature region, the third temperature region and the fourth temperature region are 650 ℃, 646 ℃, 640 ℃, 638 ℃ and 20-60min respectively;
when the input height of the air inlet pipe is 35cm from the furnace mouth, inputting a reaction gas SiH 4, wherein the temperatures of the first temperature region, the second temperature region, the third temperature region and the fourth temperature region are 650 ℃, 646 ℃, 645 ℃, 647 ℃ and 20-60min respectively;
When the input height of the air inlet pipe is 57cm from the furnace mouth, the reaction gas SiH 4 is input, the temperatures of the first temperature area, the second temperature area, the third temperature area and the fourth temperature area are 640 ℃, 642 ℃, 648 ℃, 651 ℃ and the reaction time is 20-60min.
2. A film forming method for improving warpage as claimed in claim 1, wherein: the air inlet pipe comprises a vertical part which is vertically arranged and positioned in the furnace chamber;
the lateral wall of vertical portion has seted up the venthole, the aperture of venthole increases gradually from top to bottom.
3. A film forming method for improving warpage as claimed in claim 1, wherein: the air inlet pipe is a pipeline made of quartz.
4. A film forming method for improving warpage as claimed in claim 1, wherein: after film forming, the warp change rate of the silicon wafer is controlled to be WARPBF to 15.
CN202211251913.1A 2022-10-13 2022-10-13 Film forming method for improving warpage Active CN115613007B (en)

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CN202211251913.1A CN115613007B (en) 2022-10-13 2022-10-13 Film forming method for improving warpage
PCT/CN2023/081612 WO2024077865A1 (en) 2022-10-13 2023-03-15 Film forming method for alleviating warping

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