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CN115585205A - Truncated triangular pyramid-shaped energy absorption box based on paper folding geometry - Google Patents

Truncated triangular pyramid-shaped energy absorption box based on paper folding geometry Download PDF

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Publication number
CN115585205A
CN115585205A CN202211360063.9A CN202211360063A CN115585205A CN 115585205 A CN115585205 A CN 115585205A CN 202211360063 A CN202211360063 A CN 202211360063A CN 115585205 A CN115585205 A CN 115585205A
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energy
energy absorption
absorbing
box
triangular pyramid
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邱皓
冯毅雄
李秦川
严博
詹晨希
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Zhejiang Sci Tech University ZSTU
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Zhejiang Sci Tech University ZSTU
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F7/00Vibration-dampers; Shock-absorbers
    • F16F7/003One-shot shock absorbers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention relates to the technical field of structural engineering. The energy absorption box has the characteristics of good energy absorption characteristic, strong structural rigidity and simplicity in manufacturing. The technical scheme is a truncate triangular pyramid energy-absorbing box based on paper folding geometry, which is characterized in that: the energy absorption box comprises two laminates which are arranged in parallel and a plurality of folding units which are arranged between the two laminates in parallel; the folding unit is formed by axially connecting two energy absorption columns, and each energy absorption column is a truncated triangular pyramid shell with an open bottom surface.

Description

一种基于折纸几何的截断三棱锥形吸能盒A truncated triangular pyramid-shaped energy-absorbing box based on origami geometry

技术领域technical field

本发明涉及及结构工程技术领域,具体是一种基于折纸几何的截断三棱锥形吸能盒。The invention relates to the technical field of structural engineering, in particular to a truncated triangular pyramid-shaped energy-absorbing box based on origami geometry.

背景技术Background technique

随着种类各异的交通工具的飞速发展,吸能结构在工程领域逐渐突显出了对现代社会发展的重要意义,而其中的折纸结构作为能量吸收结构中极其重要和最具活力的一种,已成为吸能结构发展的重要方向。With the rapid development of various means of transportation, energy-absorbing structures in the engineering field have gradually highlighted their significance to the development of modern society, and the origami structure is an extremely important and most dynamic energy-absorbing structure. It has become an important direction for the development of energy-absorbing structures.

折纸因为能通过折叠将柔软的片材转变为具有一定刚度的结构而被用于工程领域的研究。折叠所形成的结构因为具有出色的折叠能力和极高的实用价值,近年越来越受到来自科学和工程界的广泛关注。折纸结构作为一种新的结构形式,被引入作为夹芯结构的核心。夹芯结构,顾名思义,通常是指夹在两个高强度表皮之间的网状可压碎核心组成,该结构由于具有高比强度、重量轻和高能量吸收能力等特点得到了广泛的应用。但是现有折纸夹芯结构也存在成型精度低、力学性能弱、结构单一性等问题。Origami has been used in engineering research for its ability to transform soft sheets into rigid structures through folding. The structure formed by folding has attracted more and more attention from the scientific and engineering circles in recent years because of its excellent folding ability and high practical value. The origami structure, as a new structural form, was introduced as the core of the sandwich structure. Sandwich structure, as the name suggests, usually refers to a mesh-like crushable core sandwiched between two high-strength skins, which has been widely used due to its high specific strength, light weight, and high energy absorption capacity. However, the existing origami sandwich structure also has problems such as low forming precision, weak mechanical properties, and single structure.

除了折纸结构,剪纸结构的破碎响应行为也是近年来被广泛研究的内容。与折纸结构不同的是,剪纸结构的片材可以在折叠之前对其进行切割或冲压,因此可以获得更复杂的几何形状,并带来可能在抗压能力上的提升。然而,与其他折叠结构不同的是,目前性能最好的剪纸结构,不能仅通过单一片材制造而成,而是需要多个片材分别单独折叠后组装而成。In addition to origami structures, the fracture response behavior of kirigami structures has also been extensively studied in recent years. Unlike origami structures, the sheets of kirigami structures can be cut or punched before being folded, so more complex geometries can be obtained, with possible improvements in resistance to compression. However, unlike other folding structures, the current best-performing kirigami structures cannot be fabricated from a single sheet, but require multiple sheets to be folded and assembled separately.

综上所述,研究吸能盒对于结构工程技术领域的应用有很大意义。To sum up, it is of great significance to study the energy-absorbing box for the application in the field of structural engineering technology.

发明内容Contents of the invention

本发明的目的是克服上述背景技术中的不足,提供一种基于折纸几何的截断三棱锥形吸能盒,该吸能盒应具有吸能特性好、结构刚度强、制造简单的特点。The purpose of the present invention is to overcome the disadvantages of the above-mentioned background technology and provide a truncated triangular pyramid-shaped energy-absorbing box based on origami geometry. The energy-absorbing box should have the characteristics of good energy-absorbing characteristics, strong structural rigidity, and simple manufacture.

本发明的技术方案是:Technical scheme of the present invention is:

一种基于折纸几何的截断三棱锥形吸能盒,其特征在于:该吸能盒包括两个平行布置的层板以及并联设置在两个层板之间的若干折叠单元;所述折叠单元由两个吸能柱轴向连接而成,吸能柱为底面敞开的截断三棱锥壳体。A truncated triangular pyramid-shaped crash box based on origami geometry, characterized in that: the crash box includes two laminates arranged in parallel and several folding units arranged in parallel between the two laminates; the folding units consist of Two energy-absorbing columns are axially connected, and the energy-absorbing column is a truncated triangular pyramid shell with an open bottom.

所述折叠单元环绕吸能盒的中轴线均匀布置。The folding units are evenly arranged around the central axis of the crash box.

同一折叠单元中,两个吸能柱的上底面连接,每个吸能柱的下底面与同一侧层板连接。In the same folding unit, the upper bottom surfaces of the two energy-absorbing columns are connected, and the lower bottom surface of each energy-absorbing column is connected with the same side laminate.

同一折叠单元中,两个吸能柱的上底面重合。In the same folding unit, the upper and lower surfaces of the two energy-absorbing columns coincide.

相邻两个折叠单元的吸能柱的下底边分别互相平行。The lower bases of the energy-absorbing columns of two adjacent folding units are respectively parallel to each other.

所述折叠单元包括围绕吸能盒的中轴线间隔布置第一折叠单元与第二折叠单元。The folding unit includes a first folding unit and a second folding unit arranged at intervals around the central axis of the crash box.

所述第一折叠单元的吸能盒的下底边长度大于第二折叠单元的吸能盒的下底边长度,第一折叠单元的吸能盒的上底边长度大于第二折叠单元的吸能盒的上底边长度。The length of the bottom edge of the energy-absorbing box of the first folding unit is greater than the length of the bottom edge of the energy-absorbing box of the second folding unit, and the length of the upper edge of the energy-absorbing box of the first folding unit is greater than that of the energy-absorbing box of the second folding unit. The length of the top edge of the energy box.

同一折叠单元中,两个吸能柱的上底面粘接固定。In the same folding unit, the upper and lower surfaces of the two energy-absorbing columns are bonded and fixed.

所述第一折叠单元的数量为三个,第二折叠单元的数量为三个。The number of the first folding units is three, and the number of the second folding units is three.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明提供了一种基于折纸几何的截断三棱锥形吸能盒,与传统的夹芯结构相比,该吸能盒吸能特性好、结构刚度强、制造方法简单,同时原材料易获取、成本低廉。The invention provides a truncated triangular pyramid-shaped energy-absorbing box based on origami geometry. Compared with the traditional sandwich structure, the energy-absorbing box has good energy-absorbing characteristics, strong structural rigidity, simple manufacturing method, easy access to raw materials, and low cost. low.

附图说明Description of drawings

图1是本发明的立体结构示意图之一。Fig. 1 is one of the three-dimensional structure schematic diagrams of the present invention.

图2是本发明的立体结构示意图之二。Fig. 2 is the second schematic diagram of the three-dimensional structure of the present invention.

图3是本发明的主视结构示意图。Fig. 3 is a schematic diagram of the front view structure of the present invention.

图4是本发明的左视结构示意图。Fig. 4 is a left view structural schematic diagram of the present invention.

图5是本发明的后视结构示意图。Fig. 5 is a rear view structural schematic diagram of the present invention.

图6是本发明的俯视结构示意图。Fig. 6 is a schematic top view of the present invention.

图7是本发明的仰视结构示意图。Fig. 7 is a schematic bottom view of the present invention.

图8是本发明的爆炸图。Figure 8 is an exploded view of the present invention.

图9是本发明的层板与吸能柱的示意图。Fig. 9 is a schematic diagram of a laminate and an energy-absorbing column of the present invention.

图10是本发明的实施例示意图。Fig. 10 is a schematic diagram of an embodiment of the present invention.

附图标记:层板1、镂空部1.1、吸能柱2、上底面2.1、下底面2.2、第一折叠单元2-1、第二折叠单元2-2、第一下底边3.1、第二下底边4.1、第三下底边3.2、第四下底边4.2、第五下底边3.3、第六下底边4.3、轴线A。Reference signs: laminate 1, hollow part 1.1, energy-absorbing column 2, upper bottom surface 2.1, lower bottom surface 2.2, first folding unit 2-1, second folding unit 2-2, first lower bottom edge 3.1, second Lower base 4.1, third lower base 3.2, fourth lower base 4.2, fifth lower base 3.3, sixth lower base 4.3, axis A.

具体实施方式detailed description

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处说描述的具体实施例仅仅用于解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

如图1所示,一种折纸几何的截断三棱锥形吸能盒,包括两个层板1与若干折叠单元。所述两个层板平行布置,若干折叠单元并联设置在两个层板之间,层板通过折叠单元连为一体。As shown in FIG. 1 , a truncated triangular pyramid-shaped crash box with origami geometry includes two laminates 1 and several folding units. The two laminates are arranged in parallel, and several folding units are arranged in parallel between the two laminates, and the laminates are connected as a whole through the folding units.

每个折叠单元包括两个吸能柱2,这两个吸能柱沿着轴线方向(平行于图3中的轴线A)连接,吸能柱为截断三棱锥壳体并且截断三棱锥壳体的底面敞开,吸能柱的上底面为正三角形,吸能柱的下底面为正三角形,吸能柱的侧面为等腰梯形。Each folding unit comprises two energy-absorbing columns 2, and these two energy-absorbing columns are connected along the axial direction (parallel to the axis A in Fig. 3), and the energy-absorbing columns are truncated triangular pyramid shells and truncated triangular pyramid shells. The bottom surface is open, the upper bottom surface of the energy-absorbing column is an equilateral triangle, the lower bottom surface of the energy-absorbing column is an equilateral triangle, and the side surface of the energy-absorbing column is an isosceles trapezoid.

如图3所示,同一折叠单元中,吸能柱的上底面2.1与另一吸能柱的上底面连接,吸能柱的下底面2.2与同一侧的层板连接,层板上设有与吸能柱的下底面形状相适合的镂空部1.1。As shown in Figure 3, in the same folding unit, the upper bottom surface 2.1 of the energy-absorbing column is connected to the upper bottom surface of another energy-absorbing column, and the lower bottom surface 2.2 of the energy-absorbing column is connected to the laminate on the same side. The hollow part 1.1 which is suitable for the shape of the lower bottom surface of the energy-absorbing column.

如图3所示,同一折叠单元中,两个吸能柱的上底面重合,两个吸能柱的上底边与对应的下底边分别互相平行。如图6所示,相邻两个折叠单元的吸能柱的三条下底边分别互相平行(图7中,第一下底边3.1平行于第二下底边4.1,第三下底边3.2平行于第四下底边4.2,第五下底边3.3平行于第六下底边4.3),同理,相邻两个折叠单元的吸能柱的三条上底边也分别互相平行。As shown in FIG. 3 , in the same folding unit, the upper bottoms of the two energy-absorbing columns overlap, and the upper bottoms of the two energy-absorbing columns are parallel to the corresponding lower bottoms. As shown in Figure 6, the three lower bases of the energy-absorbing columns of two adjacent folding units are respectively parallel to each other (in Figure 7, the first lower base 3.1 is parallel to the second lower base 4.1, the third lower base 3.2 Parallel to the fourth bottom edge 4.2, the fifth bottom edge 3.3 is parallel to the sixth bottom edge 4.3), similarly, the three upper bottom edges of the energy-absorbing columns of two adjacent folding units are also parallel to each other.

如图8所示,所述折叠单元包括第一折叠单元2-1与第二折叠单元2-2。所述第一折叠单元的吸能盒的下底边长度大于第二折叠单元的吸能盒的下底边长度,第一折叠单元的吸能盒的上底边长度大于第二折叠单元的吸能盒的上底边长度。所述第一折叠单元的数量为三个,第二折叠单元的数量为三个。As shown in FIG. 8 , the folding unit includes a first folding unit 2-1 and a second folding unit 2-2. The length of the bottom edge of the energy-absorbing box of the first folding unit is greater than the length of the bottom edge of the energy-absorbing box of the second folding unit, and the length of the upper edge of the energy-absorbing box of the first folding unit is greater than that of the energy-absorbing box of the second folding unit. The length of the top edge of the energy box. The number of the first folding units is three, and the number of the second folding units is three.

所述第一折叠单元中,吸能柱的下底边长度优选38mm、上底边长度优选22mm,高度优选8√3mm。所述第二折叠单元中,吸能柱的下底边长度优选30mm、下底边长度优选14mm,高度优选8√3mm。In the first folding unit, the length of the lower bottom of the energy-absorbing column is preferably 38mm, the length of the upper bottom is preferably 22mm, and the height is preferably 8√3mm. In the second folding unit, the length of the lower bottom of the energy-absorbing column is preferably 30mm, the length of the lower bottom is preferably 14mm, and the height is preferably 8√3mm.

所述层板、吸能柱为非金属材料或金属材料制成的板材,非金属材料可以通过激光切割机刻画得到,金属材料可以通过水切割刻画得到。The laminates and energy-absorbing columns are plates made of non-metallic materials or metal materials. Non-metallic materials can be drawn by laser cutting machines, and metal materials can be drawn by water-jet cutting.

如图9所示,所述层板与同一侧的吸能柱连为一体,两个对应吸能柱的上底面之间粘接固定。优选的胶水型号为ergo1665NB(粘接金属用),优选的板材为紫铜,因为该型号的胶水具有较大的粘接强度,能保持结构的稳定性,经过多次实验,确定合适的胶水用量为0.28g。粘接时,使用带量程的针管将胶水注入上底面之间对吸能盒进行连接和组装,这种组装方式简单高效。As shown in FIG. 9 , the laminates are integrated with the energy-absorbing columns on the same side, and the upper and bottom surfaces of the two corresponding energy-absorbing columns are bonded and fixed. The preferred glue model is ergo1665NB (for bonding metal), and the preferred plate material is copper, because this type of glue has greater bonding strength and can maintain the stability of the structure. After many experiments, it is determined that the appropriate amount of glue is 0.28g. When bonding, use a needle tube with a measuring range to inject glue between the upper and lower surfaces to connect and assemble the energy-absorbing box. This assembly method is simple and efficient.

本发明可将多个吸能盒组合使用(图10),各吸能盒的层板之间使用胶水粘接固定。In the present invention, multiple energy-absorbing boxes can be used in combination (Fig. 10), and the laminates of each energy-absorbing box are bonded and fixed by glue.

本发明的工作原理是:The working principle of the present invention is:

在吸能盒受到低速碰撞的初期,也就是面内应力发生作用之前,依靠层板间的摩擦力使结构保持在合适的位置上,发挥了其内在锁的作用;之后利用吸能柱的面内屈曲,在自由支撑的折叠单元侧壁(吸能柱的侧壁)的诱导下,将垂直方向的载荷转化为侧壁的压缩变形,此时吸能柱的侧壁因发生内凹或外凸的变形引导而溃缩,进而吸收碰撞能量。因此,该吸能盒在具有较强结构刚度的同时,有效提升了吸能盒的能量吸收效率,并且成本低廉、制造简易、组装方式简单高效。At the initial stage of the energy-absorbing box being subjected to low-speed impact, that is, before the in-plane stress acts, the friction between the laminates is used to keep the structure in a proper position, which plays the role of its internal lock; after that, the surface of the energy-absorbing column is used Inward buckling, under the induction of the side wall of the freely supported folding unit (the side wall of the energy-absorbing column), the load in the vertical direction is converted into the compression deformation of the side wall. At this time, the side wall of the energy-absorbing column is concave or outward The convex deformation guides the collapse, thereby absorbing the collision energy. Therefore, while the energy-absorbing box has strong structural rigidity, the energy-absorbing efficiency of the energy-absorbing box is effectively improved, and the cost is low, the manufacture is simple, and the assembly method is simple and efficient.

该吸能盒的设计方法如下:The design method of the energy absorbing box is as follows:

S1:选定六边形网格的边长,将其铺满图纸并在其上遵循一定的规则进行设计;S1: Select the side length of the hexagonal grid, spread it all over the drawing and follow certain rules to design on it;

S2:根据各个需求进行统筹规划,确定吸能盒总体的尺寸参数;S2: Carry out overall planning according to each requirement, and determine the overall size parameters of the energy-absorbing box;

S3:根据吸能盒总体的几何参数进行三维建模;S3: Carry out three-dimensional modeling according to the overall geometric parameters of the energy-absorbing box;

S4:根据吸能盒的三维模型,对模型进行有限元分析,验证吸能盒总体性能是否达到要求,若通过则进入步骤S5;若不通过,则需要继续修改设计参数直到其通过评估为止;S4: According to the three-dimensional model of the energy-absorbing box, conduct finite element analysis on the model to verify whether the overall performance of the energy-absorbing box meets the requirements, and if it passes, proceed to step S5; if not, continue to modify the design parameters until it passes the evaluation;

S5:根据最终达到性能要求的三维模型,完成吸能盒总体的设计,可进一步完成物理模型的制作。S5: According to the 3D model that finally meets the performance requirements, complete the overall design of the energy-absorbing box, and further complete the production of the physical model.

附图中给出了本发明的较佳实施例。但是,本发明可以用许多不同的形式来实现,并不限于本说明书所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described in this specification. On the contrary, these embodiments are provided to make the understanding of the disclosure of the present invention more thorough and comprehensive.

Claims (9)

1. The utility model provides a cut triangular pyramid energy-absorbing box based on paper folding geometry which characterized in that: the energy absorption box comprises two laminates (1) which are arranged in parallel and a plurality of folding units arranged between the two laminates; the folding unit is formed by axially connecting two energy absorption columns (2), and the energy absorption columns are regular triangular platform shells with open bottom surfaces.
2. The folded paper geometry-based truncated triangular pyramid energy absorption box of claim 1, wherein: the folding units are uniformly arranged around a central axis of the energy absorption box.
3. The folded paper geometry-based truncated triangular pyramid energy absorption box of claim 2, wherein: in the same folding unit, the upper bottom surfaces (2.1) of the two energy-absorbing columns are connected, and the lower bottom surface (2.2) of each energy-absorbing column is connected with the same side layer plate.
4. The origami-based truncated triangular pyramid energy-absorbing box of claim 3, wherein: in the same folding unit, the upper bottom surfaces of the two energy absorption columns are overlapped.
5. The origami-based truncated triangular pyramid energy-absorbing box of claim 4, wherein: the lower bottom edges of the energy absorption columns of two adjacent folding units are respectively parallel to each other.
6. The origami-based truncated triangular pyramid energy-absorbing box of claim 5, wherein: the folding unit comprises a first folding unit (2-1) and a second folding unit (2-2) which are arranged around the central axis of the energy absorption box at intervals.
7. The folded paper geometry-based truncated triangular pyramid energy absorption box of claim 6, wherein: the length of the lower bottom edge of the energy absorption box of the first folding unit is greater than that of the energy absorption box of the second folding unit, and the length of the upper bottom edge of the energy absorption box of the first folding unit is greater than that of the energy absorption box of the second folding unit.
8. The origami-based truncated triangular pyramid energy-absorbing box of claim 7, wherein: in the same folding unit, the upper bottom surfaces of the two energy absorption columns are fixedly bonded.
9. The origami-based truncated triangular pyramid energy-absorbing box of claim 8, wherein: the number of the first folding units is three, and the number of the second folding units is three.
CN202211360063.9A 2022-11-02 2022-11-02 Truncated triangular pyramid-shaped energy absorption box based on paper folding geometry Pending CN115585205A (en)

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CN117005546A (en) * 2023-09-01 2023-11-07 沈阳建筑大学 A space-foldable structure based on origami and kirigami technology and its modular application

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117005546A (en) * 2023-09-01 2023-11-07 沈阳建筑大学 A space-foldable structure based on origami and kirigami technology and its modular application

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