CN115582846B - Modularized live working robot - Google Patents
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- CN115582846B CN115582846B CN202211261558.6A CN202211261558A CN115582846B CN 115582846 B CN115582846 B CN 115582846B CN 202211261558 A CN202211261558 A CN 202211261558A CN 115582846 B CN115582846 B CN 115582846B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
- B25J5/02—Manipulators mounted on wheels or on carriages travelling along a guideway
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
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Abstract
本发明公开了一种模块化带电作业机器人,主要包括行走臂模块、机箱模块、末端平台和机械作业臂,各部件之间为可拆卸连接。两组行走臂模块可拆卸连接于机箱模块的两端,可偏转至导线外侧,通过臂体上端的行走轮组件和压紧轮组件实现在导线上的行走。末端平台可搭载多种作业末端,实现功能多样化,机械臂可自动取、放作业末端,可一机多用。各模块可单独分开,现场应用时快速组装,能有效提高野外运输环境下的安全性和便利性。采用竖直双压紧轮的结构与行走轮形成夹持输电线路的形式在输电线路上行走,巡检遇到障碍时能自适应改变两轮之间的间距变化,使其机器人能稳定有效的跨越防震锤、悬垂线夹、间隔棒等障碍,提高了机器人巡检作业的效率。
The present invention discloses a modular live-working robot, which mainly includes a walking arm module, a chassis module, an end platform and a mechanical working arm, and each component is detachably connected. Two groups of walking arm modules are detachably connected to the two ends of the chassis module, and can be deflected to the outside of the conductor, and walking on the conductor is realized through the walking wheel assembly and the clamping wheel assembly at the upper end of the arm body. The end platform can carry a variety of working terminals to achieve diversified functions, and the mechanical arm can automatically take and put the working terminal, which can be used for multiple purposes. Each module can be separated separately and quickly assembled during on-site application, which can effectively improve the safety and convenience in the field transportation environment. The structure of the vertical double clamping wheel and the walking wheel form a form of clamping the transmission line to walk on the transmission line. When encountering obstacles during inspection, the spacing between the two wheels can be adaptively changed, so that the robot can stably and effectively cross obstacles such as shock-absorbing hammers, suspension wire clamps, and spacer bars, thereby improving the efficiency of the robot's inspection operation.
Description
技术领域Technical Field
本发明涉及高压输电线路自动化带电作业领域,尤其涉及一种模块化带电作业机器人。The invention relates to the field of automated live-line working on high-voltage power transmission lines, and in particular to a modular live-line working robot.
背景技术Background technique
由于输电线路长期暴露于自然环境中并受到侵害,线路上的金具极易出现缺陷,如导线破损、螺栓松动、绝缘子污损等威胁线路安全的问题。如果不及时发现并处理,会破坏输电线路运行的稳定性,造成区域性断电给工农业生产和人民生活带来极大的不便。因此,定期和不定期的线路巡视和检修作业便成为电力部门的常规性任务。Since power transmission lines are exposed to the natural environment for a long time and are damaged, defects are very likely to occur in the hardware on the lines, such as broken wires, loose bolts, dirty insulators, and other problems that threaten the safety of the lines. If not discovered and handled in time, it will undermine the stability of the operation of the power transmission lines, causing regional power outages and bringing great inconvenience to industrial and agricultural production and people's lives. Therefore, regular and irregular line inspections and maintenance operations have become routine tasks for the power sector.
以前输电线路的巡检及检修工作都是由人工登塔上线进行带电作业,耗费大量人力物力,特别是对作业人员的安全性带来极大的威胁。随着智能输电网络运维管理自动化水平的不断提升,近年来针对各种带电作业任务的输电线路机器人应运而生,而机器人作业前都需要通过各种方式使机器人完成上线,在其作业完成后需要将机器人运回地面,而传统的机器人上下线多通过人工吊装方式实现,存在效率低和可靠性差等问题,严重制约机器人实用化水平的提升,并成为输电线路带电作业机器人亟需突破的一个重要瓶颈技术问题。In the past, the inspection and maintenance of transmission lines were all done manually by climbing towers and going online to perform live operations, which consumed a lot of manpower and material resources, and posed a great threat to the safety of operators. With the continuous improvement of the automation level of intelligent transmission network operation and maintenance management, transmission line robots for various live operation tasks have emerged in recent years. Before the robot can operate, it needs to be put online by various means, and after the operation is completed, the robot needs to be transported back to the ground. Traditional robots are mostly put online and offline by manual lifting, which has problems such as low efficiency and poor reliability, which seriously restricts the improvement of the practical level of robots and has become an important bottleneck technical problem that needs to be broken through for live operation robots on transmission lines.
另外,机器人为整体式结构运输至应用现场,整体式结构造成机器人的功能较少,另外,整体式结构给野外运输造成不便,还容易出现机器人的损坏等情形。In addition, the robot is transported to the application site with an integral structure. The integral structure causes the robot to have fewer functions. In addition, the integral structure causes inconvenience in field transportation and is prone to damage to the robot.
发明内容Summary of the invention
本发明的目的在于提供一种能现场快速组装、功能多样化的模块化带电作业机器人。The object of the present invention is to provide a modular live-working robot which can be quickly assembled on site and has diversified functions.
本发明通过的这种模块化带电作业机器人,主要包括行走臂模块、机箱模块、末端平台和机械作业臂;行走臂模块有两组,每组包括臂体、升降装置、行走轮组件、压紧轮组件和旋转驱动装置,行走轮组件可拆卸连接于臂体上端,升降装置安装于臂体上,压紧轮组件安装于升降装置上,旋转驱动装置连接于臂体的下端;机箱模块包括机箱和伸出于机箱顶板外的多个安装座和航空插头,安装座分别用于安装作业机械臂及摄像头;两组行走臂模块的旋转驱动装置分别可拆卸连接于机箱的长度方向两端;机箱模块还包括对称设置于机箱内腔长度方向两端的夹爪装置,夹爪装置的可开合夹爪上下位置可调节,机箱底面对应夹爪位置设置让位孔;末端平台包括主体支架、嵌入式快换装置和作业末端,支撑架连接于主体支架的下侧,多个嵌入式快换装置分别连接于主体支架上,每个嵌入式快换装置分别连接有不同功能的作业末端;末端平台的主体支架通过夹爪夹持固定;机械作业臂为六自由度臂,通过紧固件可拆卸固定于相应的安装座上,可自动抓取作业末端及将作业末端返送回嵌入式快换装置。The modular live-working robot adopted by the present invention mainly includes a walking arm module, a chassis module, an end platform and a mechanical working arm; the walking arm modules have two groups, each group includes an arm body, a lifting device, a walking wheel assembly, a clamping wheel assembly and a rotating drive device, the walking wheel assembly is detachably connected to the upper end of the arm body, the lifting device is installed on the arm body, the clamping wheel assembly is installed on the lifting device, and the rotating drive device is connected to the lower end of the arm body; the chassis module includes a chassis and a plurality of mounting seats and aviation plugs extending out of the top plate of the chassis, and the mounting seats are respectively used to install the working mechanical arm and the camera; the rotating drive devices of the two groups of walking arm modules are respectively detachably connected to the two ends of the chassis in the length direction ; The chassis module also includes a clamping device symmetrically arranged at both ends of the length direction of the chassis inner cavity, the upper and lower positions of the openable and closable clamping jaws of the clamping device are adjustable, and a clearance hole is set on the bottom surface of the chassis corresponding to the clamping jaw position; the end platform includes a main bracket, an embedded quick-change device and an operating end, the support frame is connected to the lower side of the main bracket, and a plurality of embedded quick-change devices are respectively connected to the main bracket, and each embedded quick-change device is respectively connected to an operating end with different functions; the main bracket of the end platform is clamped and fixed by a clamping jaw; the mechanical working arm is a six-degree-of-freedom arm, which can be detachably fixed to the corresponding mounting seat by fasteners, and can automatically grasp the operating end and return the operating end to the embedded quick-change device.
上述机器人的一种实施方式中,所述臂体为方形空心柱,所述升降装置为丝杆滑块装置,其驱动电机采用直流伺服电机,固定于臂体的下端,丝杆布置于臂体的中心位置,下端通过联轴器与驱动电机的输出轴连接,臂体侧壁设置滑块行程槽;In one embodiment of the above robot, the arm body is a square hollow column, the lifting device is a screw slider device, the driving motor is a DC servo motor, fixed to the lower end of the arm body, the screw is arranged at the center of the arm body, the lower end is connected to the output shaft of the driving motor through a coupling, and a slider travel groove is provided on the side wall of the arm body;
上述机器人的一种实施方式中,所述丝杆滑块连接有套于臂体外的方形滑套,臂体外设置有滑轨,方形滑套内壁设置有与滑轨匹配的滑块。In one embodiment of the robot, the lead screw slider is connected to a square sliding sleeve sleeved outside the arm body, a sliding rail is arranged outside the arm body, and a slider matching the sliding rail is arranged on the inner wall of the square sliding sleeve.
上述机器人的一种实施方式中,所述行走轮组件包括驱动电机及其驱动的行走轮,行走轮的上方设置有防护罩,驱动电机的机座固定于所述臂体的上端。In one embodiment of the robot, the walking wheel assembly includes a driving motor and a walking wheel driven by the driving motor, a protective cover is provided above the walking wheel, and a base of the driving motor is fixed to the upper end of the arm body.
上述机器人的一种实施方式中,所述压紧轮组件包括压紧轮、等电位轮、轮座、减震组件和挡板组件,压紧轮和等电位轮分设于轮座的左右两侧,它们的轮轴两端分别连接弹簧减震组件,轮座的左右两端对称设有弹性挡板组件,中间设有刹车片;轮座与所述方形滑套连接。In one embodiment of the above-mentioned robot, the pressure wheel assembly includes a pressure wheel, an equipotential wheel, a wheel seat, a shock absorbing assembly and a baffle assembly. The pressure wheel and the equipotential wheel are respectively arranged on the left and right sides of the wheel seat, and their two ends of the wheel axle are respectively connected to the spring shock absorbing assembly. Elastic baffle assemblies are symmetrically arranged on the left and right ends of the wheel seat, and a brake pad is arranged in the middle; the wheel seat is connected to the square sleeve.
上述机器人的一种实施方式中,所述旋转驱动装置包括蜗轮蜗杆装置和方形套,蜗轮蜗杆设置于罩壳内,蜗轮的轮轴伸出,一端垂直连接方形套,另一端连接轴承,轴承外连接端盖,端盖固定于罩壳上,蜗轮连接的电机工作,使蜗杆驱动蜗轮转动,蜗轮的轮轴通过方形套带动臂体在竖直面转动;罩壳连接有安装架。In one embodiment of the above-mentioned robot, the rotation drive device includes a worm gear device and a square sleeve, the worm gear is arranged in a cover shell, the axle of the worm wheel extends out, one end is vertically connected to the square sleeve, and the other end is connected to the bearing, the bearing is connected to the end cover, and the end cover is fixed on the cover shell, and the motor connected to the worm gear works to make the worm drive the worm wheel to rotate, and the axle of the worm wheel drives the arm body to rotate in the vertical plane through the square sleeve; the cover shell is connected to a mounting frame.
上述机器人的一种实施方式中,所述夹爪装置包括吊架、丝杆、滑块、下同步轮和夹爪组件,吊架水平布置,丝杆沿竖向连接于吊架的中心位置,滑块连接于丝杆上,下同步轮连接于丝杆下端,夹爪包括滑块座、连杆臂和夹爪,滑块座套固于滑块外,滑块座的两侧对称铰接连杆臂,连杆臂的末端铰接夹爪;In one embodiment of the robot, the clamping device comprises a hanger, a screw, a slider, a lower synchronous wheel and a clamping claw assembly, the hanger is arranged horizontally, the screw is vertically connected to the center of the hanger, the slider is connected to the screw, the lower synchronous wheel is connected to the lower end of the screw, the clamping claw comprises a slider seat, a connecting rod arm and a clamping claw, the slider seat sleeve is fixed to the outside of the slider, the two sides of the slider seat are symmetrically hinged to the connecting rod arm, and the end of the connecting rod arm is hinged to the clamping claw;
上述机器人的一种实施方式中,所述其中一个夹爪装置还包括驱动装置,驱动装置包括伺服电机及其上端输出轴连接的上同步轮,伺服电机固定于所述吊架上,该夹爪装置的丝杆上端穿过所述吊架后连接上同步轮,两个上同步轮之间连接同步带,两套夹爪装置的下同步轮之间连接同步带。In one embodiment of the above-mentioned robot, one of the gripper devices also includes a driving device, which includes a servo motor and an upper synchronous wheel connected to its upper output shaft, the servo motor is fixed on the hanger, the upper end of the lead screw of the gripper device passes through the hanger and is connected to the upper synchronous wheel, a synchronous belt is connected between the two upper synchronous wheels, and a synchronous belt is connected between the lower synchronous wheels of the two sets of gripper devices.
上述机器人的一种实施方式中,所述机箱内腔中设置有关于机箱宽度方向中心面对称布置的两根方管,所述安装架和吊架分别通过方管安装/固定。In one embodiment of the robot, two square tubes symmetrically arranged about a center plane in a width direction of the chassis are provided in the inner cavity of the chassis, and the mounting frame and the hanger are respectively mounted/fixed by the square tubes.
上述机器人的一种实施方式中,所述作业臂安装座包括固定于方管上的底座和底座顶面的顶座,顶座的安装面倾角为45-60°。In one embodiment of the robot, the working arm mounting seat includes a base fixed on the square tube and a top seat on the top surface of the base, and the mounting surface of the top seat has an inclination angle of 45-60°.
本发明采用模块化设计,各模块可单独分开,现场应用时快速组装,能有效提高野外运输环境下的安全性和便利性。机器人本体装配了夹爪装置、机械臂座、航空接头和耐磨管等预留接口装置,可通过这些接口再装配末端平台和机械作业臂,其扩展了输电线路移动机器人的作业种类并且提升了机器人的实用化水平。机器人本体采用竖直双压紧轮的结构与行走轮形成夹持输电线路的形式在输电线路上行走,其减震弹簧可改变压紧轮和行走轮之间的距离,其机器人巡检遇到障碍时能自适应改变两轮之间的间距变化,使其机器人能稳定有效的跨越防震锤、悬垂线夹、间隔棒等障碍,提高了机器人巡检作业的效率。机器人本体的机械臂座可提升机械臂底座的稳固性,在其机械臂装备不同的作业末端后,可拓展机器人的功能使其不仅能进行巡线和越障作业的同时还能进行多种金具的检修作业任务,实现“一机多用”。The present invention adopts modular design, each module can be separated separately, and can be quickly assembled when applied on site, which can effectively improve the safety and convenience in field transportation environment. The robot body is equipped with reserved interface devices such as a clamping device, a mechanical arm seat, an aviation joint and a wear-resistant pipe, and the terminal platform and the mechanical working arm can be assembled through these interfaces, which expands the types of operations of the power transmission line mobile robot and improves the practical level of the robot. The robot body adopts a vertical double clamping wheel structure and a walking wheel to form a form of clamping the power transmission line and walk on the power transmission line. Its shock-absorbing spring can change the distance between the clamping wheel and the walking wheel. When the robot encounters obstacles during inspection, it can adaptively change the spacing between the two wheels, so that the robot can stably and effectively cross obstacles such as shock-proof hammers, suspension wire clamps, and spacer bars, thereby improving the efficiency of the robot inspection operation. The mechanical arm seat of the robot body can improve the stability of the mechanical arm base. After its mechanical arm is equipped with different operating ends, the function of the robot can be expanded so that it can not only perform line inspection and obstacle crossing operations, but also perform various hardware maintenance tasks, realizing "one machine for multiple uses".
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一个实施例的结构示意图。FIG1 is a schematic structural diagram of an embodiment of the present invention.
图2为行走臂模块和机箱模块的装配示意图。FIG. 2 is a schematic diagram of the assembly of the walking arm module and the chassis module.
图3为末端平台与电动绞磨装置的装配示意图。FIG. 3 is a schematic diagram of the assembly of the end platform and the electric capstan device.
图4为行走臂模块的放大结构示意图。FIG. 4 is an enlarged structural schematic diagram of the walking arm module.
图5为行走臂模块去掉行走轮组件、压紧轮组件及旋转驱动的结构示意图。FIG5 is a schematic diagram of the structure of the walking arm module without the walking wheel assembly, the clamping wheel assembly and the rotary drive.
图6为压紧轮组件的放大结构示意图。FIG. 6 is an enlarged structural schematic diagram of the pressure wheel assembly.
图7为机箱模块的俯视示意图(去掉机箱顶板)。FIG. 7 is a schematic top view of the chassis module (without the chassis top plate).
图8为机箱模块的夹爪装置放大结构示意图。FIG. 8 is an enlarged structural diagram of the clamping device of the chassis module.
图9为机械作业臂安装座的放大结构示意图。FIG. 9 is an enlarged structural schematic diagram of the mechanical working arm mounting base.
图10至图24本实施例配套的机器人上下线系统结构示意图及机器人的应用过程示意图。10 to 24 are schematic diagrams of the structure of the robot on-line and off-line system of this embodiment and schematic diagrams of the application process of the robot.
具体实施方式Detailed ways
结合图1至图9所示,本实施例公开的这种模块化带电作业机器人,主要包括行走臂模块A、机箱模块B、末端平台C和机械作业臂D。行走臂模块A有两组,每组包括臂体A1、升降装置A2、行走轮组件A3、压紧轮组件A4和旋转驱动装置A5,行走轮组件A3可拆卸连接于臂体A1的上端,升降装置A2安装于臂体上,压紧轮组件A3安装于升降装置A2上,旋转驱动装置A5连接于臂体A1的下端。As shown in Figures 1 to 9, the modular live-working robot disclosed in this embodiment mainly includes a walking arm module A, a chassis module B, an end platform C and a mechanical working arm D. There are two groups of walking arm modules A, each group includes an arm body A1, a lifting device A2, a walking wheel assembly A3, a clamping wheel assembly A4 and a rotating drive device A5, the walking wheel assembly A3 is detachably connected to the upper end of the arm body A1, the lifting device A2 is installed on the arm body, the clamping wheel assembly A3 is installed on the lifting device A2, and the rotating drive device A5 is connected to the lower end of the arm body A1.
机箱模块B包括机箱B1和伸出于机箱顶板外的机械作业臂安装座B2和航空插头B3及摄像头安装座。两组行走臂模块A的旋转驱动装置A5分别可拆卸连接于机箱B1的长度方向两端。机箱模块B还包括对称设置于机箱内腔长度方向两端的夹爪装置B4,夹爪装置的可开合夹爪上下位置可调节,机箱底面对应夹爪位置设置让位孔。The chassis module B includes a chassis B1 and a mechanical working arm mounting seat B2 and an aviation plug B3 extending out of the chassis top plate and a camera mounting seat. The rotation drive devices A5 of the two walking arm modules A are detachably connected to the two ends of the length direction of the chassis B1. The chassis module B also includes a clamping device B4 symmetrically arranged at the two ends of the length direction of the chassis inner cavity. The upper and lower positions of the openable and closable clamping devices of the clamping device are adjustable, and a clearance hole is arranged on the bottom surface of the chassis at the corresponding clamping position.
末端平台C包括主体支架C1、嵌入式快换装置C2和作业末端C3,多个嵌入式快换装置分别连接于主体支架上,每个嵌入式快换装置分别连接有不同功能的作业末端。The terminal platform C includes a main frame C1, an embedded quick-change device C2 and an operating terminal C3. A plurality of embedded quick-change devices are respectively connected to the main frame, and each embedded quick-change device is respectively connected to an operating terminal with different functions.
末端平台C的主体支架C1通过夹爪夹持固定,嵌入式快换装置C2的数量根据需要的作业末端数量确定,作业末端必需包括两个夹持式手爪装置,还可根据巡检线路上金具需要配置销钉补装作业末端、螺栓紧固作业末端及清除异物作业末端等。The main support C1 of the end platform C is clamped and fixed by claws. The number of embedded quick-change devices C2 is determined according to the number of working ends required. The working end must include two clamping hand claw devices. It can also be equipped with a pin-replacing working end, a bolt-tightening working end and a foreign body removal working end according to the needs of the hardware on the inspection line.
机械作业臂D为六自由度臂,通过紧固件可拆卸固定于机械臂安装座B2上,可自动抓取作业末端及将作业末端返送回嵌入式快换装置。The robotic working arm D is a six-degree-of-freedom arm, which can be detachably fixed to the robotic arm mounting base B2 by fasteners, and can automatically grasp the working end and return the working end to the embedded quick-change device.
具体来说:Specifically:
臂体A1为方形空心柱。The arm body A1 is a square hollow column.
升降装置A2为丝杆滑块装置,其驱动电机采用直流伺服电机,固定于臂体A1的下端,丝杆A21布置于臂体的中心位置,下端通过联轴器与驱动电机的输出轴连接,臂体侧壁设置滑块行程槽A11。The lifting device A2 is a screw slider device, and its driving motor is a DC servo motor, which is fixed to the lower end of the arm body A1. The screw A21 is arranged at the center of the arm body, and the lower end is connected to the output shaft of the driving motor through a coupling. A slider travel groove A11 is set on the side wall of the arm body.
丝杆滑块连接有套于臂体外的方形滑套A21,臂体外设置有滑轨A22,方形滑套内壁设置有与滑轨匹配的滑块。The lead screw slider is connected with a square sliding sleeve A21 which is sleeved on the arm body. A sliding rail A22 is arranged outside the arm body. A slider matching the sliding rail is arranged on the inner wall of the square sliding sleeve.
行走轮组件A3包括驱动电机及其驱动的行走轮,行走轮的上方设置有防护罩,驱动电机的机座固定于臂体的上端。The travel wheel assembly A3 includes a driving motor and a travel wheel driven by the driving motor. A protective cover is provided above the travel wheel. The base of the driving motor is fixed to the upper end of the arm body.
压紧轮组件A4包括压紧轮A41、轮座A42、减震组件A43、挡板组件A44和刹车片A45,压紧轮A41分设于轮座A42的左右两侧,它们的轮轴两端分别连接减震组件A43,轮座的左右两端对称设有弹性挡板组件A44,中间设有刹车片A45。The pressure wheel assembly A4 includes a pressure wheel A41, a wheel seat A42, a shock absorbing assembly A43, a baffle assembly A44 and a brake pad A45. The pressure wheel A41 is arranged on the left and right sides of the wheel seat A42, and the two ends of their wheel axles are respectively connected to the shock absorbing assembly A43. Elastic baffle assemblies A44 are symmetrically arranged on the left and right ends of the wheel seat, and a brake pad A45 is arranged in the middle.
轮座A42与方形滑套A21连接。The wheel seat A42 is connected to the square sliding sleeve A21.
旋转驱动装置A5包括蜗轮蜗杆装置A51和方形套A52,蜗轮蜗杆设置于罩壳A53内,蜗轮的轮轴伸出,一端垂直连接方形套A52,另一端连接轴承,轴承外连接端盖A54,端盖固定于罩壳A53上。蜗轮连接的电机工作,使蜗杆驱动蜗轮转动,蜗轮的轮轴通过方形套A52带动臂体A1在竖直面转动。The rotary drive device A5 includes a worm gear device A51 and a square sleeve A52. The worm gear is arranged in a housing A53. The axle of the worm wheel extends out, one end of which is vertically connected to the square sleeve A52, and the other end is connected to a bearing. The bearing is externally connected to an end cover A54, and the end cover is fixed to the housing A53. When the motor connected to the worm wheel works, the worm gear drives the worm wheel to rotate, and the axle of the worm wheel drives the arm body A1 to rotate in a vertical plane through the square sleeve A52.
罩壳A53外壁连接有安装架A55。The outer wall of the cover A53 is connected with a mounting frame A55.
机箱B1的内腔中设置有关于机箱宽度方向中心面对称布置的两根铝方管B5。机箱两端设置有垫脚。Two aluminum square tubes B5 are arranged symmetrically about the center plane in the width direction of the chassis in the inner cavity of the chassis B1. Foot pads are arranged at both ends of the chassis.
夹爪装置B4包括吊架B41、丝杆B42、滑块、下同步轮B43和夹爪组件,吊架B41水平布置,丝杆B42沿竖向连接于吊架的中心位置,滑块连接于丝杆上,下同步轮B43连接于丝杆下端。夹爪组件包括滑块座B44、连杆臂B45和夹爪B46,滑块座B44套固于滑块外,滑块座的两侧对称铰接连杆臂B45,连杆臂的末端铰接夹爪B46。The clamping device B4 includes a hanger B41, a screw rod B42, a slider, a lower synchronous wheel B43 and a clamping claw assembly. The hanger B41 is arranged horizontally, the screw rod B42 is vertically connected to the center of the hanger, the slider is connected to the screw rod, and the lower synchronous wheel B43 is connected to the lower end of the screw rod. The clamping claw assembly includes a slider seat B44, a connecting rod arm B45 and a clamping claw B46. The slider seat B44 is fixed to the outside of the slider, and the two sides of the slider seat are symmetrically hinged to the connecting rod arm B45, and the end of the connecting rod arm is hinged to the clamping claw B46.
其中一个夹爪装置还包括驱动装置,驱动装置包括伺服电机B47及其上端输出轴连接的上同步轮B48,伺服电机B47固定于吊架B41上,该夹爪装置的丝杆上端穿过吊架后连接上同步轮B48,两个上同步轮之间连接同步带TBD,两套夹爪装置的下同步轮之间连接同步带TBD。One of the clamping devices also includes a driving device, which includes a servo motor B47 and an upper synchronous wheel B48 connected to its upper output shaft. The servo motor B47 is fixed on the hanger B41. The upper end of the screw rod of the clamping device passes through the hanger and is connected to the upper synchronous wheel B48. A synchronous belt TBD is connected between the two upper synchronous wheels, and a synchronous belt TBD is connected between the lower synchronous wheels of the two sets of clamping devices.
左侧吊架的顶面设置两块立板,立板的上端分别固定于铝方管的底面。右侧吊架的顶面设置两个矩形套,矩形套分别套于铝方管B5上。Two vertical plates are arranged on the top surface of the left hanger, and the upper ends of the vertical plates are respectively fixed to the bottom surface of the aluminum square tube. Two rectangular sleeves are arranged on the top surface of the right hanger, and the rectangular sleeves are respectively sleeved on the aluminum square tube B5.
旋转驱动装置A5通过其安装架A55套于铝方管B5上安装。The rotary drive device A5 is installed on the aluminum square tube B5 through its mounting frame A55.
夹爪装置的工作原理如下:右侧夹爪装置的伺服电机B47工作,通过上同步轮连接的同步带带动丝杆B42转动,丝杆上的滑块带着滑块座B44沿丝杆上下移动,滑块座实现连杆臂B45的内端上下位置改变,从而使夹爪B46绕其与连杆臂的铰接处转动实现开合。The working principle of the clamping device is as follows: the servo motor B47 of the right clamping device works, and the synchronous belt connected to the upper synchronous wheel drives the screw rod B42 to rotate. The slider on the screw rod moves the slider seat B44 up and down along the screw rod, and the slider seat realizes the change of the upper and lower position of the inner end of the connecting rod arm B45, so that the clamping jaw B46 rotates around the hinge between it and the connecting rod arm to realize opening and closing.
末端平台C的主体支架C1的两端对称连接T形板,夹爪装置C4的夹爪B46从机箱底面伸出夹持T形板的较宽部分。The two ends of the main support C1 of the end platform C are symmetrically connected to the T-shaped plate, and the clamping claw B46 of the clamping claw device C4 extends from the bottom surface of the chassis to clamp the wider part of the T-shaped plate.
机械作业臂D有两个,均为六自由度臂。作业臂安装座B2本包括固定于铝方管B5上的底座B21和底座顶面的顶座B22,顶座的安装面倾角为45-60°。There are two mechanical working arms D, both of which have six degrees of freedom. The working arm mounting seat B2 includes a base B21 fixed on the aluminum square tube B5 and a top seat B22 on the top surface of the base, and the mounting surface of the top seat has an inclination angle of 45-60°.
结合图10至图24可知,上述机器人配套的机器人上下线系统主要包括无人机E、绝缘绳悬吊组件F和绝缘绳收放装置G。From Figures 10 to 24, it can be seen that the robot online and offline system supporting the above-mentioned robot mainly includes a drone E, an insulating rope suspension assembly F and an insulating rope retracting device G.
绝缘绳收放装置G为电动绞磨装置,安装于主体支架C1的下侧,绝缘绳悬吊组件F下端的绝缘绳穿过机箱模块B后固定于电动绞磨装置G的绞盘上。The insulating rope retracting device G is an electric capstan device, which is installed on the lower side of the main support C1. The insulating rope at the lower end of the insulating rope suspension assembly F passes through the chassis module B and is fixed on the capstan of the electric capstan device G.
具体来说:Specifically:
无人机E为四旋翼机。Drone E is a quadrotor.
绝缘绳悬吊组件F包括绝缘绳F1、十字架F2和挂钩组件F3,四根绝缘绳的上端分别固定于无人机的各旋翼安装臂上,中部通过一个十字架连接,下端连接于另一个十字架上,十字架的中心位置下侧弹性可拆卸连接挂钩组件F3。挂钩组件包括连接块F31、腔体和腔体盖F32、活动销F33、弹簧轴销F34、弹簧F35、活动块F36、滑轮F37,腔体和腔体盖F32与连接块连接,活动销沿着腔体上的导向槽上下移动能使连接块分离与锁紧;滑轮与活动块位于同一水平面,其布置于主体的两侧。挂钩主体部分的底端一侧是外扩的折弯板,另一侧是圆台形状用于连接下面的绝缘绳F1。即挂钩上方设置锁紧机构,通过挂钩上活动块与导线的伸缩与实现挂钩与连接块的锁紧与分离,能保证无人机有效脱离和取回挂钩。The insulating rope suspension assembly F includes an insulating rope F1, a cross F2 and a hook assembly F3. The upper ends of the four insulating ropes are respectively fixed to the rotor mounting arms of the drone, the middle part is connected by a cross, and the lower end is connected to another cross. The lower side of the center position of the cross is elastically detachably connected to the hook assembly F3. The hook assembly includes a connecting block F31, a cavity and a cavity cover F32, a movable pin F33, a spring shaft pin F34, a spring F35, a movable block F36, and a pulley F37. The cavity and the cavity cover F32 are connected to the connecting block. The movable pin moves up and down along the guide groove on the cavity to separate and lock the connecting block; the pulley and the movable block are located on the same horizontal plane and are arranged on both sides of the main body. One side of the bottom end of the hook main body is an outward-expanding bending plate, and the other side is a truncated cone shape for connecting the insulating rope F1 below. That is, a locking mechanism is set above the hook. Through the extension and contraction of the movable block and the wire on the hook and the locking and separation of the hook and the connecting block, the drone can be effectively detached and retrieved.
电动绞磨装置包括箱体G1和其内设置的双输出轴电机G2对称驱动的行星齿轮传动组件G3。箱体G1固定于主体支架C1的下侧,行星齿轮传动组件G3的输出轴分别连接防跑线绞盘G4,防跑线绞盘分别固定于箱体G1的两端外壁。The electric capstan device includes a housing G1 and a planetary gear transmission assembly G3 symmetrically driven by a dual-output shaft motor G2 disposed therein. The housing G1 is fixed to the lower side of the main support C1, and the output shafts of the planetary gear transmission assembly G3 are respectively connected to the anti-runaway winch G4, which are respectively fixed to the outer walls of both ends of the housing G1.
行星齿轮传动组件包括一个由三个同样的行星小齿轮围绕太阳齿轮旋转排列组成的行星齿轮(简称三系行星齿轮)和一个由四个同样的行星小齿轮围绕太阳齿轮旋转排列组成的行星齿轮(简称四系行星齿轮);其三系行星齿轮一端连接电机,另一端连接四系行星齿轮,而四系行星齿轮的另一端连接卷绳盘。The planetary gear transmission assembly includes a planetary gear composed of three identical planetary pinions arranged to rotate around the sun gear (referred to as the three-series planetary gear) and a planetary gear composed of four identical planetary pinions arranged to rotate around the sun gear (referred to as the four-series planetary gear); one end of the three-series planetary gear is connected to the motor and the other end is connected to the four-series planetary gear, and the other end of the four-series planetary gear is connected to the rope reel.
机箱模块B的长度方向两端对称设置导向管B6,挂钩下端连接的绝缘绳穿过导向管后固定于绞盘上。导向管采用耐磨管,肢体支架C1两端T形板的较窄段末端设置用于定位固定导向管的凸台。The guide tubes B6 are symmetrically arranged at both ends of the chassis module B in the length direction, and the insulating rope connected to the lower end of the hook passes through the guide tube and is fixed on the winch. The guide tube is made of wear-resistant tube, and the narrower end of the T-shaped plate at both ends of the limb bracket C1 is provided with a boss for positioning and fixing the guide tube.
为了便于机器人安装作业末端及使作业末端装配后避免与底面碰触,在肢体支架的下侧还连接一个支撑架H来保护作业末端。另外,支撑架也便于机器人的搬运。In order to facilitate the installation of the robot end and prevent the end of the operation from touching the bottom surface after assembly, a support frame H is connected to the lower side of the limb support to protect the end of the operation. In addition, the support frame also facilitates the transportation of the robot.
从上述机器人的结构可以看出,各模块之间为可拆卸连接,现场组装方便,现场可通过机器人上下线系统的绝缘绳悬吊组件与挂钩组件之间为可拆卸连接,使无人机可自动连接挂钩组件实现挂钩在目标导线上的悬挂,挂钩挂上后,无人机可自动与挂钩脱离返回。It can be seen from the structure of the above robot that the modules are detachably connected, which makes on-site assembly convenient. The insulating rope suspension component and the hook component of the robot's up and down line system are detachably connected on-site, so that the drone can automatically connect to the hook component to achieve suspension on the target wire. After the hook is hung, the drone can automatically detach from the hook and return.
上述模块化带电作业机器人系统应用时的步骤如下:The steps for applying the above modular live working robot system are as follows:
一、模块化机器人上线1. Modular robots are launched
(1)将绝缘绳悬吊组件的四根绝缘绳上端与无人机固定,挂钩下端连接好另一根用于连接绞盘的绝缘绳;(1) Fix the upper ends of the four insulating ropes of the insulating rope suspension assembly to the drone, and connect the lower end of the hook to another insulating rope used to connect the winch;
(2)无人机携带绝缘绳悬吊组件升空,将挂钩挂于目标导线上;(2) The drone carries the insulated rope suspension assembly and takes off into the air, hanging the hook on the target wire;
(3)重复步骤(1)和(2)将第二个挂钩挂于目标导线上;(3) Repeat steps (1) and (2) to hang the second hook on the target wire;
(4)地面工作人员拉扯两挂钩连接的绝缘绳来调节来两个挂钩之间的距离,使两个挂钩之间距离与机箱模块上两根导向管之间的距离一致,并将两根绝缘绳分别穿过导向管后固定于相应的绞盘上;(4) The ground staff pulls the insulating rope connecting the two hooks to adjust the distance between the two hooks so that the distance between the two hooks is consistent with the distance between the two guide tubes on the chassis module, and then passes the two insulating ropes through the guide tubes and fixes them on the corresponding winches;
(5)使电动绞盘装置的双输出轴电机正向工作,使挂钩连接的绝缘绳长度缩短带着模块化机器人上升至指定高度;(5) Make the dual output shaft motor of the electric winch device work in the forward direction, shorten the length of the insulating rope connected to the hook, and lift the modular robot to the specified height;
(6)使两行走臂模块的旋转驱动装置驱动臂体带着偏转指定角度;(6) The rotation drive devices of the two walking arm modules drive the arm bodies to deflect at a specified angle;
(7)电动绞磨装置的双输出轴电机继续正向工作,直至臂体上端行走轮的下表面超过目标导线指定高度;(7) The dual output shaft motor of the electric capstan continues to work in the forward direction until the lower surface of the running wheel at the upper end of the arm exceeds the specified height of the target conductor;
(8)两行走臂模块的旋转驱动装置驱动臂体带着回到竖直状态;(8) The rotation drive device of the two walking arm modules drives the arm body back to the vertical state;
(9)电动绞磨装置的双输出轴电机反向工作使行走轮的轮槽下沿落于目标导线上,并通过机箱上的摄像头拍摄行走轮轮槽与导线的接触情况;(9) The dual output shaft motor of the electric capstan works in reverse to make the lower edge of the wheel groove of the traveling wheel fall on the target conductor, and the contact between the wheel groove of the traveling wheel and the conductor is photographed through the camera on the chassis;
(10)行走臂模块的丝杆滑块装置的伺服电机工作,使丝杆滑块通过方形滑块带动压紧轮组件向上移动,直至压紧轮的轮槽上沿与目标导线接触,此时模块化带电作业机器人上线完成;(10) The servo motor of the lead screw slider device of the walking arm module works, so that the lead screw slider drives the clamping wheel assembly to move upward through the square slider until the upper edge of the wheel groove of the clamping wheel contacts the target wire. At this time, the modular live working robot is online.
(11)模块化作业机器人的两机械作业臂末端已装配的夹持式手爪末端分别将挂钩从目标导线上取下,电动绞磨装置的双输出轴电机工作,使挂钩连接的绝缘绳收短,直至挂钩底部插入机箱模块上的导向管中。上述过程如图14至24所示。(11) The clamping claws installed at the ends of the two mechanical working arms of the modular working robot remove the hooks from the target wires respectively, and the dual output shaft motors of the electric capstan work to shorten the insulating rope connected to the hooks until the bottom of the hook is inserted into the guide tube on the chassis module. The above process is shown in Figures 14 to 24.
二、模块化机器人带电作业2. Modular Robot Live Working
(1)通过行走轮带着模块化机器人在目标导线上行走,通过机械作业臂上作业末端搭载的摄像头拍摄导线上工器具的情况;(1) The modular robot moves on the target conductor using its wheels, and the camera at the end of the mechanical working arm captures the status of the tools on the conductor.
(2)根据拍摄情况确定机械作业臂从末端平台上的相应嵌入式快换装置处插接装配取下相应的作业末端进行作业;(2) According to the shooting situation, the mechanical working arm is determined to be plugged in and assembled from the corresponding embedded quick-change device on the end platform, and the corresponding working end is removed to perform the operation;
(3)行走过程中进行导线上越障时,前行走臂模块的丝杆滑块装置的伺服电机工作先后,使前行走臂模块的压紧轮向下运动松开导线,前后行走轮向前行走至前行走轮越过障碍后,使前压紧轮上升复位,然后使后行走臂模块的压紧轮向下松开导线,越过障碍后在上升复位;(3) When crossing an obstacle on the conductor during walking, the servo motor of the screw slider device of the front walking arm module works in sequence, causing the clamping wheel of the front walking arm module to move downward to release the conductor, and the front and rear walking wheels move forward until the front walking wheel passes the obstacle, causing the front clamping wheel to rise and reset, and then causing the clamping wheel of the rear walking arm module to move downward to release the conductor, and then rise and reset after passing the obstacle;
(4)行走过程中进行导线上的悬垂线夹越障时,保持后行走臂模块在导线上,使前压紧轮向下松开导线,机械作业臂通过夹持式手爪末端夹持近前行走臂模块的挂钩并将其挂于导线上,使前行走轮脱离导线,然后通过旋转驱动装置使前行走臂模块向导线外偏转,使后行走臂模块在导线上行走至前行走臂模块越过悬垂线夹,前行走臂模块复位至夹紧导线,取下挂钩;再进行后行走臂模块的越障,使前后行走臂模块避开悬垂线夹。(4) When overcoming obstacles such as the hanging wire clamp on the conductor during walking, keep the rear walking arm module on the conductor, move the front clamping wheel downward to loosen the conductor, and the mechanical operating arm clamps the hook of the front walking arm module through the end of the clamping claw and hangs it on the conductor, so that the front walking wheel is separated from the conductor. Then, the front walking arm module is deflected outward from the conductor through the rotating drive device, so that the rear walking arm module moves on the conductor until the front walking arm module passes the hanging wire clamp. The front walking arm module is reset to clamp the conductor and the hook is removed. Then, the rear walking arm module is overcoming obstacles so that the front and rear walking arm modules avoid the hanging wire clamp.
三、模块化机器人下线3. Modular robots come off the production line
巡检检修作业完成后,机械作业臂通过夹持式手爪末端两挂钩挂于导线上,使电动绞磨装置的双输出轴电机反向工作,使挂钩连接的绝缘绳放线,模块化机器人随着绝缘绳的放线逐步下降返回。After the inspection and maintenance work is completed, the mechanical working arm is hung on the conductor through the two hooks at the end of the clamping claw, so that the dual output shaft motor of the electric capstan device works in reverse, so that the insulating rope connected to the hook is released, and the modular robot gradually descends and returns as the insulating rope is released.
总结来说,本发明采用模块化设计,各模块可单独分开,现场应用时快速组装,能有效减轻野外运输环境下机器人单位重量。机器人本体装配了夹爪装置、机械臂座、航空接头和耐磨管等预留接口装置,可通过这些接口再装配末端平台,扩展了输电线路移动机器人的作业种类并且提升了机器人的实用化水平。机器人本体采用竖直双压紧轮的结构与行走轮形成夹持输电线路的形式在输电线路上行走,其减震弹簧可改变压紧轮和行走轮之间的距离,其机器人巡检遇到障碍时能自适应改变两轮之间的间距变化,使其机器人能稳定有效的跨越防震锤、悬垂线夹、间隔棒等障碍,提高了机器人巡检作业的效率。In summary, the present invention adopts a modular design, each module can be separated separately, and can be quickly assembled when used on site, which can effectively reduce the unit weight of the robot in a field transportation environment. The robot body is equipped with reserved interface devices such as a clamping claw device, a mechanical arm seat, an aviation joint and a wear-resistant pipe, and the terminal platform can be assembled through these interfaces, which expands the types of operations of the power transmission line mobile robot and improves the practical level of the robot. The robot body adopts a vertical double clamping wheel structure and a walking wheel to form a form of clamping the transmission line and walk on the transmission line. Its shock-absorbing spring can change the distance between the clamping wheel and the walking wheel. When the robot encounters obstacles during inspection, it can adaptively change the distance between the two wheels, so that the robot can stably and effectively cross obstacles such as shock-absorbing hammers, suspension wire clamps, and spacer bars, thereby improving the efficiency of the robot's inspection operation.
可配合机器人上下线系统采用无人机在导线上悬挂挂钩,挂钩连接的绝缘绳通过电动绞磨装置实现收放,通过绝缘绳的收放实现机器人的升降,从而实现机器人的自主上下线,大幅提高了机器人的作业效率,减少了人员拉扯绝缘绳的能量损耗。机器人能在线上自主根据作业对象更换作业末端,不再下线由人工更换作业末端,线上可作业对象不再单一,提高了机器人的作业范围、作业效率和经济效益,减少了人员能量损耗。机器人本体的机械臂座可提升机械臂底座的稳固性,在其机械臂装备不同的作业末端后,可拓展机器人的功能使其不仅能进行巡线和越障作业的同时还能进行多种金具的检修作业任务,实现“一机多用”。无人机将挂钩悬挂于导线上,然后通过绝缘绳收放装置实现机器人的自动上、下线,作业人员无需登塔也不用拉扯吊装的机器人,仅在地面操控无人机和机器人就能完成上下线技术,有效改善了工人的劳动强度,提高了带电作业安全性。无人机每次飞行携带一个挂钩上线,降低了无人机负载保证无人机能平稳飞行,而且两根绝缘绳能保证机器人的稳定升降。The robot can be used in conjunction with the robot's on-line system to hang a hook on the wire. The insulating rope connected to the hook is retracted and released through an electric capstan. The robot is lifted and lowered by the retracted and released insulating rope, thereby realizing the robot's autonomous on-line and off-line operation, greatly improving the robot's operating efficiency and reducing the energy loss of personnel pulling the insulating rope. The robot can autonomously change the operating end according to the operating object online, and no longer needs to go offline to manually change the operating end. The operating object online is no longer single, which improves the robot's operating range, operating efficiency and economic benefits, and reduces personnel energy loss. The robot's mechanical arm seat can improve the stability of the mechanical arm base. After its mechanical arm is equipped with different operating ends, the robot's function can be expanded so that it can not only patrol the line and overcome obstacles, but also perform a variety of hardware maintenance tasks, realizing "one machine for multiple uses". The drone hangs the hook on the wire, and then realizes the robot's automatic on-line and off-line operation through the insulating rope retracting and releasing device. The operator does not need to climb the tower or pull the hoisted robot. The on-line and off-line technology can be completed by controlling the drone and robot on the ground, which effectively improves the labor intensity of the workers and improves the safety of live-line operations. The drone carries a hook on the line every time it flies, which reduces the drone's load and ensures that the drone can fly smoothly, and two insulating ropes can ensure the stable lifting and lowering of the robot.
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