CN115574286B - A free-form surface symbol projection lighting device for vehicles - Google Patents
A free-form surface symbol projection lighting device for vehicles Download PDFInfo
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- CN115574286B CN115574286B CN202211587405.0A CN202211587405A CN115574286B CN 115574286 B CN115574286 B CN 115574286B CN 202211587405 A CN202211587405 A CN 202211587405A CN 115574286 B CN115574286 B CN 115574286B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
- F21S43/20—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by refractors, transparent cover plates, light guides or filters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
- F21S43/10—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by the light source
- F21S43/13—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by the light source characterised by the type of light source
- F21S43/14—Light emitting diodes [LED]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S43/00—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights
- F21S43/20—Signalling devices specially adapted for vehicle exteriors, e.g. brake lamps, direction indicator lights or reversing lights characterised by refractors, transparent cover plates, light guides or filters
- F21S43/26—Refractors, transparent cover plates, light guides or filters not provided in groups F21S43/235 - F21S43/255
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V5/00—Refractors for light sources
- F21V5/002—Refractors for light sources using microoptical elements for redirecting or diffusing light
- F21V5/004—Refractors for light sources using microoptical elements for redirecting or diffusing light using microlenses
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V5/00—Refractors for light sources
- F21V5/007—Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V5/00—Refractors for light sources
- F21V5/008—Combination of two or more successive refractors along an optical axis
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
- G02B27/0012—Optical design, e.g. procedures, algorithms, optimisation routines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2103/00—Exterior vehicle lighting devices for signalling purposes
- F21W2103/60—Projection of signs from lighting devices, e.g. symbols or information being projected onto the road
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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Abstract
Description
技术领域technical field
本发明涉及非成像光学及照明技术领域,尤其涉及一种车用自由曲面符号投影照明装置。The invention relates to the technical field of non-imaging optics and lighting, in particular to a free-form surface symbol projection lighting device for vehicles.
背景技术Background technique
随着科技的发展,智能汽车离我们越来越近,智能驾驶、人机交互等新兴技术逐步成为智能汽车的重要发展方向。符号投影即在观察位置处投影出特定的符号,是汽车人机交互的重要方向之一,而现有的汽车图案投影技术一般直接通过光阑挡光来实现,光阑通过阻止部分光束的传播来实现图案投影,这无疑意味着有大量的光源能量被浪费,同时利用也难以达到很好的投影效果。With the development of science and technology, smart cars are getting closer and closer to us, and emerging technologies such as smart driving and human-computer interaction have gradually become an important development direction of smart cars. Symbol projection is to project specific symbols at the observation position, which is one of the important directions of human-computer interaction in automobiles. However, the existing automobile pattern projection technology is generally realized directly by blocking the light through the diaphragm, which blocks the propagation of part of the light beam. To achieve pattern projection, this undoubtedly means that a large amount of light source energy is wasted, and it is difficult to achieve a good projection effect when using it.
CN201822024127.3提出了一种用于图形符号投影到投影面上的照明光学装置,该照明装置包括会聚透镜和成形光的结构,成形光的结构沿投影方向设置在会聚透镜的下游并且邻接于会聚透镜,同时成形光的结构的耦合输出面具有对应于图形符号的横截面形状,该装置通过TIR(TIR=“Total Internal Reflection,全内反射”)汇聚透镜来进行匀光,之后通过遮暗的方式实现图案投影,该装置中遮暗的图案投影方式会降低光能利用率,同时无法实现边界清晰以及复杂的图案投影。CN201822024127.3 proposes an illumination optical device for projecting graphic symbols onto a projection surface. The illumination device includes a converging lens and a light-shaping structure. The light-shaping structure is arranged downstream of the converging lens along the projection direction and adjacent to the converging The lens, while the outcoupling surface of the light-shaping structure has a cross-sectional shape corresponding to the graphic symbol, the device homogenizes the light by converging the lens through TIR (TIR = "Total Internal Reflection"), and then through the darkened Pattern projection can be realized by means of the method, and the dark pattern projection method in the device will reduce the utilization rate of light energy, and at the same time, clear boundary and complex pattern projection cannot be realized.
CN201811224209.0提出了一种利用MEMS扫描镜对投影光束进行反射的车灯投影装置,该装置包括一光源、合束镜、整形柱面镜和MEMS扫描镜,其中光源产生投影光束,之后合束镜将相同方向或不同方向的投影光束合成一束光,再经过整形柱面镜后到达MEMS扫描镜,MEMS扫描镜按照一定规则转动对投影光束进行反射,并以扫描的方式在投影区域投出一个投影图案。该装置需要用到多透镜组合以及MEMS扫描镜的共同作用来实现图案投影,结构复杂且对扫描装置的扫描精度要求较高。CN201811224209.0 proposes a car lamp projection device that uses a MEMS scanning mirror to reflect the projection beam. The device includes a light source, a beam combining mirror, a shaping cylindrical mirror and a MEMS scanning mirror. The light source generates a projection beam, which is then combined The mirror combines the projection beams in the same direction or different directions into a beam of light, and then reaches the MEMS scanning mirror after passing through the shaped cylindrical mirror. The MEMS scanning mirror rotates according to certain rules to reflect the projection beam and cast it in the projection area A projected pattern. The device needs to use the multi-lens combination and the MEMS scanning mirror to realize the pattern projection, the structure is complex and the scanning accuracy of the scanning device is high.
为进一步提高图案投影在车灯照明中的应用,解决智能汽车中人机交互这一难题,非常有必要提出一种结构简单、高效节能、投影效果好的符号投影装置。光学自由曲面是一类不具有轴旋转对称或平移对称的光学曲面,其灵活的面形结构可突破传统光学系统理念创造全新的结构形式,可在有效提高系统性能的同时极大地简化系统结构、减少光学元件数量,可实现具有高性能和新功能的轻小型光束调控系统,在高效节能照明、激光束整形等尖端国防和民用领域均具有重要应用价值。自由曲面以其灵活的面型结构的优势在图案投影方面具有巨大的应用潜力,其调控原理意味着忽略菲涅尔反射的影响后,所有的光线均被调控至目标投影区域,在提高投影系统能量利用率方面具有巨大的应用价值,同时自由曲面投影装置结构简单,便于使用时的安装调整。In order to further improve the application of pattern projection in vehicle lighting and solve the problem of human-computer interaction in smart cars, it is very necessary to propose a symbol projection device with simple structure, high efficiency and energy saving, and good projection effect. Optical free-form surface is a kind of optical surface without axial rotational symmetry or translational symmetry. Its flexible surface structure can break through the traditional optical system concept to create a new structural form, which can greatly simplify the system structure while effectively improving system performance. Reducing the number of optical components can realize a light and small beam control system with high performance and new functions, which has important application value in cutting-edge defense and civilian fields such as high-efficiency energy-saving lighting and laser beam shaping. The free-form surface has great application potential in pattern projection due to its flexible surface structure. Its control principle means that after ignoring the influence of Fresnel reflection, all the light is regulated to the target projection area, improving the projection system. The utility model has great application value in terms of energy utilization, and at the same time, the free-form surface projection device has a simple structure and is convenient for installation and adjustment during use.
发明内容Contents of the invention
本发明的目的在于克服现有技术的不足,提供一种车用自由曲面符号投影照明装置。本发明的技术方案如下:The object of the present invention is to overcome the deficiencies of the prior art, and provide a free-form surface symbol projection lighting device for vehicles. Technical scheme of the present invention is as follows:
本发明提供了一种车用自由曲面符号投影照明装置,其包含照明光源和一个自由曲面透镜组,其中自由曲面透镜组包含沿光路顺次设置的光束准直自由曲面透镜和自由曲面阵列透镜;光束准直自由曲面透镜包含入射面和出射面,其中入射面和出射面均为自由曲面,不具有旋转对称性;自由曲面阵列透镜包含入射面和出射面,其中入射面是平面,出射面是自由曲面且不具有旋转对称性;所述光束准直自由曲面透镜用于光束准直,其将照明光源发出的光束偏折为光照强度分布均匀的平行光,并垂直照射到自由曲面阵列透镜的入射面上;平行光再经自由曲面阵列透镜偏折后在目标照明面上产生预定的符号照明光斑;The invention provides a free-form surface symbol projection lighting device for vehicles, which includes an illumination light source and a free-form surface lens group, wherein the free-form surface lens group includes a beam collimating free-form surface lens and a free-form surface array lens sequentially arranged along the optical path; The beam collimating free-form surface lens includes an incident surface and an exit surface, where both the incident surface and the exit surface are free-form surfaces without rotational symmetry; the free-form surface array lens includes an incident surface and an exit surface, where the incident surface is a plane, and the exit surface is The free-form surface has no rotational symmetry; the beam collimating free-form surface lens is used for beam collimation, which deflects the beam emitted by the illumination source into parallel light with uniform light intensity distribution, and vertically illuminates the free-form surface array lens On the incident surface; the parallel light is deflected by the free-form surface array lens to produce a predetermined symbol illumination spot on the target illumination surface;
所述的自由曲面阵列透镜的出射面由周期性阵列排布的若干完全相同的自由曲面单元组成;所述的自由曲面单元将能量分布均匀的平行光束整形为目标图案照明分布,所述自由曲面单元的光轴与照明光源的光轴平行,所述自由曲面阵列透镜的入射面入射光束不发生偏折作用。The outgoing surface of the free-form surface array lens is composed of several identical free-form surface units arranged in a periodic array; the free-form surface unit shapes the parallel light beam with uniform energy distribution into the target pattern illumination distribution, and the free-form surface The optical axis of the unit is parallel to the optical axis of the illumination source, and the incident light beam does not deflect on the incident surface of the free-form surface array lens.
进一步的,所述的自由曲面透镜组按如下步骤设计:Further, the free-form surface lens group is designed according to the following steps:
1)根据初始设计参数对光束准直自由曲面透镜及自由曲面阵列透镜进行初始设计;1) Initial design of the beam collimating free-form surface lens and free-form surface array lens according to the initial design parameters;
2)根据斯涅耳定律、能量守恒定律以及等光程原理设计光束准直自由曲面透镜,将照明光源的出射光束整形为光强分布均匀的平行光,所述光束准直自由曲面透镜的光轴与照明光源的光轴重合;2) According to Snell's law, the law of energy conservation and the principle of equal optical path, the beam collimating free-form surface lens is designed, and the outgoing beam of the illumination source is shaped into a parallel light with uniform light intensity distribution, and the light beam collimating the free-form surface lens The axis coincides with the optical axis of the illumination source;
3)根据能量守恒定律以及斯涅耳定律设计自由曲面阵列透镜;3) Design the freeform surface array lens according to the law of energy conservation and Snell's law;
4)将光束准直自由曲面透镜与自由曲面阵列透镜建模,得到自由曲面透镜组。4) Model the beam collimating free-form surface lens and the free-form surface array lens to obtain the free-form surface lens group.
更进一步的,自由曲面阵列透镜的设计,包括如下步骤:Furthermore, the design of the free-form surface array lens includes the following steps:
3.1)自由曲面阵列透镜的尺寸为k*k,其中包含m*m个相同的自由曲面透镜单元,m为大于1的整数,所设计的每个自由曲面透镜单元的口径为k/m;3.1) The size of the free-form surface array lens is k*k, which contains m*m identical free-form surface lens units, m is an integer greater than 1, and the aperture of each free-form surface lens unit is k/m;
3.2)建立能量守恒关系式:3.2) Establish the energy conservation relation:
, ,
其中, I(x,y)为光源的强度分布,此处的 I(x,y)为正方形分布的均匀照明光束,光束口径大小为k/m, E(t x ,t y )为目标照明面上目标照明区域的照度分布,即最终的目标照度分布,J(T)为位置矢量T的Jacobi矩阵,; Among them, I(x,y) is the intensity distribution of the light source, where I(x,y) is a uniform illumination beam with a square distribution, the beam aperture size is k/m, E(t x , ty ) is the target illumination The illuminance distribution of the target illumination area on the surface, that is, the final target illuminance distribution, J(T) is the Jacobi matrix of the position vector T, ;
3.3)化简上式得到方程:3.3) Simplify the above formula to get the equation:
其中 z xx 、 z yy 分别为P点的坐标 z关于 x和 y的二阶偏导数, z xy 为P点的坐标z关于 x和 y的二阶混合偏导数,系数 B i 表示为 z x 、 z y 、 z、 x 以及 y的函数,其中 B 1 为 z xx z yy -z xy 2 项的系数方程, B 2 为 z xx 项的系数方程, B 3 为 z yy 项的系数方程, B 4 为 z xy 项的系数方程, B 5 为常数项方程,入射光束的内部光线应满足上述能量传输方程; Among them, z xx and z yy are the second-order partial derivatives of the coordinate z of point P with respect to x and y , z xy is the second-order mixed partial derivative of coordinate z of point P with respect to x and y , and the coefficients B i are expressed as z x , z y , z , x and y functions, where B 1 is the coefficient equation of z xx z yy -z xy 2 terms, B 2 is the coefficient equation of z xx term, B 3 is the coefficient equation of z yy term, B 4 is the coefficient equation of the zxy term , B5 is the constant term equation, and the internal light of the incident beam should satisfy the above energy transfer equation;
3.4)建立边界条件;3.4) Establish boundary conditions;
3.5)将上述能量传输方程和边界条件联立求解,得到一组离散数据点,通过对该组数据点进行曲面拟合即可得到所需自由曲面单元的面型。3.5) The above energy transfer equation and boundary conditions are solved simultaneously to obtain a set of discrete data points, and the surface shape of the required free-form surface unit can be obtained by surface fitting the set of data points.
本发明与现有技术相比具有的有益效果是:The beneficial effect that the present invention has compared with prior art is:
1) 本发明采用了自由曲面光束调控技术,克服了现有技术中难以实现精细图案投影,图案边界模糊的技术问题,从而得到了精细复杂,具有锐利边界的投影图案。1) The present invention adopts the free-form surface beam control technology, which overcomes the technical problems that it is difficult to realize fine pattern projection and the pattern boundary is blurred in the prior art, so as to obtain a fine and complex projection pattern with sharp boundaries.
2)本发明克服了现有技术中光束能量浪费的问题,本发明在忽略菲涅尔反射的情况下可以将所有的入射光能量分配到目标图案当中,具有很高的能量利用率。2) The present invention overcomes the problem of beam energy waste in the prior art. The present invention can distribute all incident light energy to the target pattern under the condition of ignoring Fresnel reflection, and has a high energy utilization rate.
3)本发明采用了自由曲面阵列透镜作为图案投影透镜,克服了现有技术中对系统对准精度要求高,装调困难等问题,本发明中自由曲面阵列透镜中的每一个阵列单元均能在目标照明面上产生预定的图案投影,因此对到达阵列透镜上的光束均匀度要求不高,因此系统的安装调整容错率,高安装调整方便。3) The present invention uses a free-form surface array lens as the pattern projection lens, which overcomes the problems of high alignment accuracy and difficult installation and adjustment in the prior art. In the present invention, each array unit in the free-form surface array lens can A predetermined pattern projection is generated on the target lighting surface, so the uniformity of the light beam reaching the array lens is not high, so the installation and adjustment error tolerance of the system is high, and the installation and adjustment are convenient.
4)本发明采用了自由曲面透镜作为光束准直透镜,克服了现有技术中对光源旋转对称性的要求,本发明的照明光源可以是LED光源,也可以是功率较大的具有其他光强分布的非旋转对称光源。4) The present invention adopts a free-form surface lens as a light beam collimating lens, which overcomes the requirement of the rotational symmetry of the light source in the prior art. The illumination light source of the present invention can be an LED light source, or a larger power source with other light intensities Distributed non-rotationally symmetric light sources.
附图说明Description of drawings
图1为本发明车用自由曲面符号投影照明装置光路结构图。Fig. 1 is a structural diagram of the optical path of the free-form surface symbol projection lighting device for vehicles according to the present invention.
图2为本发明光束准直自由曲面透镜的结构示意图。Fig. 2 is a schematic structural view of the beam collimating free-form surface lens of the present invention.
图3为本发明自由曲面阵列透镜的结构示意图。FIG. 3 is a schematic diagram of the structure of the free-form surface array lens of the present invention.
图4为本发明自由曲面透镜组结构示意图。Fig. 4 is a schematic diagram of the structure of the free-form surface lens group of the present invention.
图5为光束准直自由曲面透镜光线追迹结果图。Fig. 5 is a diagram of the ray tracing result of the beam collimating free-form surface lens.
图6为自由曲面透镜组光线追迹结果图。Fig. 6 is a ray tracing result diagram of the free-form surface lens group.
图中,1-照明光源;2-光束准直自由曲面透镜;3-自由曲面阵列透镜;4-自由曲面透镜组;5-第一入射面;6-第一出射面;7-第二入射面;8-第二出射面。In the figure, 1-illumination light source; 2-beam collimation free-form surface lens; 3-free-form surface array lens; 4-free-form surface lens group; 5-first incident surface; 6-first exit surface; 7-second incident surface; 8-the second exit surface.
具体实施方式Detailed ways
为使本发明的目的、技术方案及优点更加清楚,下面将结合附图进一步说明,本法发明主要由一个自由曲面透镜组构成,其中自由曲面透镜组包含一个用于光束准直匀化的自由曲面透镜和一个用于产生图案投影的自由曲面阵列透镜。In order to make the purpose of the present invention, technical solutions and advantages clearer, it will be further described below in conjunction with the accompanying drawings. curved lens and a freeform array lens for pattern projection.
如图1-图4,本发明实施例提供的车用自由曲面符号投影照明装置;该投影装置包含照明光源1和一个自由曲面透镜组4,其中自由曲面透镜组4包含光束准直自由曲面透镜2和自由曲面阵列透镜3;来自照明光源1的光束经光束准直自由曲面透镜2偏折后变为光照强度分布均匀的平行光,平行光再经自由曲面阵列透镜3偏折后在目标照明面上产生定向照明分布,见附图1。As shown in Figures 1 to 4, the embodiment of the present invention provides a vehicle free-form surface symbol projection lighting device; the projection device includes an
本实施例的光束准直自由曲面透镜2包含第一入射面5和第一出射面6,其中第一入射面5和第一出射面6均为自由曲面,不具有旋转对称性。光束准直自由曲面透镜2用于光束准直,其将照明光源发出的光束偏折为光照强度分布均匀的平行光,并垂直照射到自由曲面阵列透镜3的入射面上。The beam collimating free-
本实施例的自由曲面阵列透镜3包含第二入射面7和第二出射面8,其中第二入射面7是平面,第二出射面8是自由曲面且不具有旋转对称性;平行光再经自由曲面阵列透镜3偏折后在目标照明面上产生预定的符号照明光斑;所述的自由曲面阵列透镜的出射面由周期性阵列排布的若干完全相同的自由曲面单元组成;所述的自由曲面单元将能量分布均匀的平行光束整形为目标图案照明分布,所述自由曲面单元的光轴与照明光源的光轴平行,所述自由曲面阵列透镜的入射面入射光束不发生偏折作用。The free-form
在本实施例中,自由曲面透镜组4的设计方法如下:In the present embodiment, the design method of the free-form surface lens group 4 is as follows:
(1)光束准直自由曲面透镜2的设计(1) Design of beam collimating free-
根据初始设计参数对光束准直自由曲面透镜及自由曲面阵列透镜进行设计;根据斯涅耳定律、能量守恒定律以及等光程原理设计光束准直自由曲面透镜,将照明光源的出射光束整形为光强分布均匀的平行光,所述光束准直自由曲面透镜的光轴与照明光源的光轴重合。Design the beam collimating free-form surface lens and the free-form surface array lens according to the initial design parameters; design the beam collimating free-form surface lens according to Snell's law, the law of energy conservation and the principle of equal optical path, and shape the outgoing beam of the illumination source into light Parallel light with strong distribution and uniformity, the optical axis of the beam collimating free-form surface lens coincides with the optical axis of the illumination source.
(2)自由曲面阵列透镜3的设计(2) Design of free-form
根据能量守恒定律以及斯涅耳定律设计自由曲面阵列透镜,所述的自由曲面阵列透镜的出射面由阵列排布的若干自由曲面单元组成;所述的自由曲面单元将能量分布均匀的平行光束整形为目标图案照明分布,所述自由曲面单元的光轴与照明光源的光轴平行,所述自由曲面阵列透镜的入射面为平面,对入射光束不发生偏折作用。According to the law of energy conservation and Snell's law, the free-form surface array lens is designed, and the exit surface of the free-form surface array lens is composed of a number of free-form surface units arranged in an array; the free-form surface unit shapes parallel beams with uniform energy distribution Illumination distribution of the target pattern, the optical axis of the free-form surface unit is parallel to the optical axis of the illumination source, and the incident surface of the free-form surface array lens is a plane, which does not deflect the incident light beam.
(3)将光束准直自由曲面透镜与自由曲面阵列透镜建模,得到自由曲面透镜组。(3) Model the beam collimating free-form surface lens and the free-form surface array lens to obtain the free-form surface lens group.
实施例:光源为具有朗伯光强分布的白光LED,发光强度分布满足I(φ)=cosφ,照明装置的高度为10mm,即入射LED光源距离光学系统出射面的距离为10mm,投影距离为500mm,即光源距离目标投影面的距离为500mm,投影图案的大小为300*300mm,图案与背景的照度比为2.5:1,在本实施例中,投影图案为符号“ZJ1”字母,同时根据不同的应用需求,该投影图案可以灵活多变。字头曲面透镜组所用材料的折射率的1.4936,透镜周围介质为空气,自由曲面透镜组的总长度小于10mm,口径大小为4mm。Embodiment: the light source is a white LED with Lambertian light intensity distribution, the luminous intensity distribution satisfies I(φ)=cosφ, the height of the lighting device is 10mm, that is, the distance between the incident LED light source and the exit surface of the optical system is 10mm, and the projection distance is 500mm, that is, the distance between the light source and the target projection surface is 500mm, the size of the projection pattern is 300*300mm, and the illumination ratio of the pattern to the background is 2.5:1. In this embodiment, the projection pattern is the letter "ZJ1". According to different application requirements, the projection pattern can be changed flexibly. The refractive index of the material used in the prefix curved surface lens group is 1.4936, the medium around the lens is air, the total length of the free curved surface lens group is less than 10mm, and the aperture size is 4mm.
本实施例的光束准直自由曲面透镜2的设计如下:The design of the beam collimating free-
根据斯涅耳定律、能量守恒定律以及等光程原理设计用于光束准直的自由曲面透镜,将照明光源的出射光束整形为光强分布均匀的平行光,所述光束准直自由曲面透镜的光轴与照明光源的光轴重合;According to Snell's law, the law of energy conservation and the principle of equal optical path, the free-form surface lens for beam collimation is designed to shape the outgoing beam of the illumination source into parallel light with uniform light intensity distribution, and the beam collimation free-form surface lens The optical axis coincides with the optical axis of the illumination source;
建立能量守恒关系式:Establish the energy conservation relation:
其中,为照明光源的强度分布,为自曲面阵列透镜入射面上的目标照度分布,J(T)为位置矢量T的Jacobi矩阵,是极坐标系中的方位角,是极角;、,其中为入射到光束准直自由曲面透镜的光束的最大发散角。in, is the intensity distribution of the illumination source, is the target illuminance distribution on the incident surface of the curved surface array lens, J(T) is the Jacobi matrix of the position vector T, is the azimuth in polar coordinates, is the polar angle; , ,in is the maximum divergence angle of the beam incident on the beam collimating free-form surface lens.
建立等光程原理关系式:OPL=|OP|+n|PQ|+|QT|,其中,OPL 是某一根光线从光源到某一波前的光程,|OP|是该光线从光源出发到自由曲面入射面之间的距离,|PQ|是该光线在自由曲面入射面和出射面上的交点之间的距离, |QT|是该光线在出射面和某一波前的交点的距离,n是透镜材料的折射率,n=1.49386。Establish the equal optical path principle relation: OPL=|OP|+n|PQ|+|QT|, where OPL is the optical path of a certain light from the light source to a certain wavefront, and |OP| is the optical path of the light from the light source The distance between the starting surface and the incident surface of the free-form surface, |PQ| is the distance between the intersection point of the ray on the incident surface and the exit surface of the free-form surface, |QT| is the intersection point of the ray on the exit surface and a certain wavefront Distance, n is the refractive index of the lens material, n=1.49386.
联立上述能量守恒关系式和等光程原理关系式得到如下二阶非线性偏微分方程Simultaneously combine the above energy conservation relational formula and the equal optical path principle relational formula to obtain the following second-order nonlinear partial differential equation
其中, r是光线在光束准直自由曲面透镜入射面上和出射面上落点之间的距离,是极坐标系中的方位角,是极角,、分别是 r 在和方向的一阶偏导数,、分别是 r在和方向的二阶偏导数,是 r在和两个方向的二阶混合偏导数, A i 是、、 r、以及的函数,i=1,...,5,其中 A 1 是项的系数方程, A 2 是项的系数方程, A 3 是项的系数方程, A 4 是项的系数方程, A 5 是常数项方程。 Among them, r is the distance between the light falling on the incident surface and the exit surface of the beam collimating free-form surface lens, is the azimuth in polar coordinates, is the polar angle, , r in and The first-order partial derivative of the direction, , r in and The second order partial derivative of the direction, is r in and The second order mixed partial derivatives in both directions, A i is , , r , as well as function of i=1,...,5, where A 1 is The coefficient equation of the term, A 2 is The coefficient equation of the term, A 3 is The coefficient equation of the term, A 4 is The coefficient equation of the term, A 5 is the constant term equation.
建立边界条件:Establish boundary conditions:
其中,表示入射到自由曲面光束的范围,表示自曲面阵列透镜入射面上的照明区域,和分别为区域和的边界。in, Indicates the range of the beam incident on the free-form surface, Indicates the illuminated area on the incident surface of the curved array lens, and area respectively and borders.
利用差分替代微分法和牛顿迭代法将上述二阶非线性偏微分方程和边界条件联立求解,得到一组离散数据点,通过对该组数据点进行曲面拟合即可得到所需自由曲面单元的面型。Using the difference substitution differential method and the Newton iterative method to solve the above second-order nonlinear partial differential equation and boundary conditions simultaneously, a set of discrete data points is obtained, and the required free-form surface element can be obtained by surface fitting the set of data points face shape.
本实施例的自由曲面阵列透镜3的设计如下:The design of the freeform
根据能量守恒定律以及斯涅耳定律设计自由曲面阵列透镜,所述的自由曲面阵列透镜由沿着两个相互垂直的方向阵列排布的16个相同的自由曲面单元组成;所述的自由曲面阵列模块中的自由曲面单元将能量分布均匀的平行光束整形为目标图案照明分布,所述自由曲面单元的光轴与照明光源的光轴平行,所述自由曲面阵列透镜的入射面为平面,对入射光束不发生偏折作用,出射面为自由曲面;According to the law of energy conservation and Snell's law, the free-form surface array lens is designed, and the free-form surface array lens is composed of 16 identical free-form surface units arranged in arrays along two mutually perpendicular directions; the free-form surface array The free-form surface unit in the module shapes the parallel light beam with uniform energy distribution into the target pattern illumination distribution. The optical axis of the free-form surface unit is parallel to the optical axis of the illumination source, and the incident surface of the free-form surface array lens is a plane. There is no deflection of the beam, and the exit surface is a free-form surface;
建立能量守恒关系式,在不考虑能量损失的情况下,由光源出射的任意一条细光束经自由曲面透镜偏折后其所有能量被传输至照明面上的目标照明区域,即自由曲面对细光束的偏折满足以下能量关系式,其中, I(x,y)为光源的强度分布; E(t x ,t y )为目标照明面上目标照明区域的照度分布,此处即为“ZJU”字母符号,J(T)为位置矢量T的Jacobi矩阵,; The energy conservation relation is established. Without considering the energy loss, all the energy of any thin light beam emitted by the light source is deflected by the free-form surface lens and then transmitted to the target illumination area on the illumination surface, that is, the free-form surface is to the thin light beam. The deflection of the beam satisfies the following energy relation , where, I(x,y) is the intensity distribution of the light source; E(t x , ty ) is the illuminance distribution of the target lighting area on the target lighting surface, here is the letter "ZJU", J(T) is the Jacobi matrix of the position vector T, ;
化简上式进一步得到方程:Simplify the above formula to get the equation:
其中 z xx 、 z yy 分别为P点的坐标 z关于 x和 y的二阶偏导数, z xy 为P点的坐标z关于 x和 y的二阶混合偏导数,系数 B i 表示为 z x 、 z y 、 z、 x 以及 y的函数,其中 B 1 为 z xx z yy -z xy 2 项的系数方程, B 2 为 z xx 项的系数方程, B 3 为 z yy 项的系数方程, B 4 为 z xy 项的系数方程, B 5 为常数项方程,入射光束的内部光线应满足上述能量传输方程。 Among them, z xx and z yy are the second-order partial derivatives of the coordinate z of point P with respect to x and y , z xy is the second-order mixed partial derivative of coordinate z of point P with respect to x and y , and the coefficients B i are expressed as z x , z y , z , x and y functions, where B 1 is the coefficient equation of z xx z yy -z xy 2 terms, B 2 is the coefficient equation of z xx term, B 3 is the coefficient equation of z yy term, B 4 is the coefficient equation of the z x xy term, B 5 is the constant term equation, and the internal light of the incident beam should satisfy the above energy transfer equation.
自由曲面在满足上述能量传输方程的同时还要保证光束的边界光线经自由曲面偏折后入射到目标照明区域的边界,即满足以下的边界条件While the free-form surface satisfies the above energy transfer equation, it must also ensure that the boundary light of the beam is incident on the boundary of the target illumination area after being deflected by the free-form surface, that is, the following boundary conditions are met
其中,表示光束准直自由曲面透镜的出射光束的范围,即入射到自由曲面阵列透镜上的光束的范围,表示目标照明面上的照明区域,和分别为区域和的边界。in, Indicates the range of the outgoing beam of the beam collimating free-form surface lens, that is, the range of the beam incident on the free-form surface array lens, Indicates the illuminated area on the target illuminated surface, and area respectively and borders.
将上述能量传输方程和边界条件联立求解,得到一组离散数据点,对该组数据点进行曲面拟合即可得到所需的自由曲面单元的面型。Solve the above energy transfer equation and boundary conditions simultaneously to obtain a set of discrete data points, and then perform surface fitting on the set of data points to obtain the required surface shape of the free-form surface unit.
将准直自由曲面透镜与自由曲面阵列透镜建模,得到自由曲面透镜投影模块,见附图2、附图3和附图4,其中附图2为用于光束准直和匀化的自由曲面透镜2,附图3为产生符号投影的自由曲面阵列透镜3,附图4为该车用自由曲面符号投影照明装置的整体模型。光束准直自由曲面透镜2的第一入射面5和第一出射面6均为自由曲面,不具有旋转对称性;自由曲面阵列透镜3的第二入射面7是平面,第二出射面8是自由曲面,有4*4个自由曲面单元阵列排布构成,出射面不具有旋转对称性;所述光束准直自由曲面透镜2将照明光源发出的光束偏折为光照强度分布均匀的平行光,并垂直照射到自由曲面阵列透镜3的入射面上,平行光再经自由曲面阵列透镜3偏折后在目标照明面上产生预定的“ZJU”符号照明光斑。Model the collimating free-form surface lens and the free-form surface array lens to obtain the free-form surface lens projection module, see attached
对准直自由曲面透镜进行光线追迹,得到其出射光线在任意平面处的照度分布见附图5,由附图5可见具有朗伯体分布的光束经准直自由曲面透镜2后,被整形为均匀的方形光斑,且为平行准直光束。对自由曲面透镜组模型进行追迹光线,在目标照明面上得到照度分布图见附图6,由附图6可见入射光束经本发明提出的符号投影照明装置整形后变为目标面上的具有“ZJU”字母样式的图案分布。该照度分布图清楚地表明,本发明提出的车用自由曲面符号投影照明装置实现了目标照明要求,有效的模拟出了自然光照射的边界较为清晰的均匀照明光斑。Perform ray tracing on the collimated free-form surface lens, and obtain the illuminance distribution of the outgoing light at any plane, as shown in Figure 5. From Figure 5, it can be seen that the light beam with Lambertian distribution is shaped after passing through the collimated free-
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only express several implementation modes of the present invention, and the description thereof is relatively specific and detailed, but should not be construed as limiting the patent scope of the present invention. For those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, and these all belong to the protection scope of the present invention.
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