CN115573793A - Particulate Filters and Extrusion Dies - Google Patents
Particulate Filters and Extrusion Dies Download PDFInfo
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- CN115573793A CN115573793A CN202211216206.9A CN202211216206A CN115573793A CN 115573793 A CN115573793 A CN 115573793A CN 202211216206 A CN202211216206 A CN 202211216206A CN 115573793 A CN115573793 A CN 115573793A
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- 238000001125 extrusion Methods 0.000 title claims abstract description 31
- 239000002245 particle Substances 0.000 claims abstract description 87
- 238000004519 manufacturing process Methods 0.000 claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 5
- 238000000465 moulding Methods 0.000 claims description 23
- 238000001914 filtration Methods 0.000 abstract description 9
- 238000010892 electric spark Methods 0.000 abstract description 4
- 239000004071 soot Substances 0.000 description 10
- 230000009286 beneficial effect Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 230000008901 benefit Effects 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 239000013618 particulate matter Substances 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000013341 scale-up Methods 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/02—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust
- F01N3/021—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for cooling, or for removing solid constituents of, exhaust by means of filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/04—Particle-shaped
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/345—Extrusion nozzles comprising two or more adjacently arranged ports, for simultaneously extruding multiple strands, e.g. for pelletising
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- Chemical & Material Sciences (AREA)
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- Manufacturing & Machinery (AREA)
- Processes For Solid Components From Exhaust (AREA)
- Filtering Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及材料领域,具体地,涉及颗粒过滤器和挤出模具。The present invention relates to the field of materials, in particular particle filters and extrusion dies.
背景技术Background technique
颗粒过滤器,如柴油颗粒过滤器(DPF)是安装在柴油车排气系统中,通过机械地分离/截留废气中的颗粒降低颗粒物(PM)排放的重要组件。DPF的过滤是通过使废气通过多孔介质来实现的,该介质只允许特定尺寸的颗粒通过。因此,穿过介质孔的颗粒会穿过过滤器,而过大的颗粒则留在过滤器内。因此可以理解的是,随着时间的推移,过滤通道,特别是入口通道内烟灰和灰烬会产生堆积,进而导致通过过滤器的流量受到限制,最终增加系统中的背压。而目前的DPF多数采用通道横截面由对称结构组成,在这种结构中,入口通道的尺寸与出口通道的尺寸相同。对称结构DPF在使用过程中不断捕集PM,当PM捕集到一定程度后,背压增幅会很大,背压的增加会影响汽车的耗油量及动力。虽然上述问题可以通过采用非对称结构的DPF得到一定程度的缓解,非对称结构的入口通道和出口通道尺寸不同,入口通道具有更大的面积,进而允许单位孔密度更高的烟灰负载,可降低烟灰负载对背压的影响,但代价是增加了初始背压。A particulate filter, such as a diesel particulate filter (DPF), is an important component installed in the exhaust system of a diesel vehicle to reduce particulate matter (PM) emissions by mechanically separating/retaining particles in the exhaust gas. DPF filtration is achieved by passing the exhaust gas through a porous media that only allows particles of a specific size to pass through. As a result, particles that pass through the pores of the media pass through the filter, while oversized particles remain within the filter. It is therefore understandable that, over time, soot and ash build up in the filter channels, especially the inlet channel, resulting in restricted flow through the filter and ultimately increased back pressure in the system. However, most of the current DPFs adopt a channel cross-section composed of a symmetrical structure, in which the size of the inlet channel is the same as that of the outlet channel. The symmetrical structure DPF continuously captures PM during use. When the PM is captured to a certain extent, the back pressure will increase greatly, and the increase in back pressure will affect the fuel consumption and power of the car. Although the above problems can be alleviated to a certain extent by adopting an asymmetric structure of the DPF, the size of the inlet channel and the outlet channel of the asymmetric structure are different, and the inlet channel has a larger area, which in turn allows a higher soot load per pore density, which can reduce Effect of soot loading on backpressure, but at the expense of increased initial backpressure.
但是,非对称通道结构的DPF由于通道壁采用了非对称结构,因此无法使用传统的电火花机器(EDM)生产挤出模具,需要特殊工具。这种特殊工具有一系列缺点,导致制造成本高制造难度大并耗时难扩增等。因此,目前的颗粒过滤器和挤出模具仍有待改进。However, due to the asymmetric structure of the channel wall, the DPF with asymmetric channel structure cannot use the traditional electric discharge machine (EDM) to produce extrusion dies, and special tools are required. This special tool has a series of disadvantages, resulting in high manufacturing cost, difficult manufacturing, time-consuming and difficult to scale up, etc. Therefore, current particle filters and extrusion dies still need to be improved.
发明内容Contents of the invention
本发明旨在一定程度上缓解甚至解决上述问题的至少之一。The present invention aims to alleviate or even solve at least one of the above-mentioned problems to a certain extent.
在本发明的一个方面,本发明提出了一种颗粒过滤器。该颗粒过滤器包括本体,所述本体内部具有多个入口通道以及多个出口通道,所述入口通道和所述出口通道相邻排布,且多个入口通道之间不相接,多个所述出口通道之间也不相接,所述入口通道的水力直径大于所述出口通道的水力直径,位于相邻两个通道之间的所述本体构成所述通道的管壁,延长线位于同一直线上的多个所述通道的管壁的厚度相当。该颗粒过滤器具有非对称结构的通道,但延长线位于同一直线上的多个所述通道的管壁的厚度相当使得该颗粒过滤器可采用传统的电火花切割生产挤出模具,因此具有好的过滤性能以及较低的生产成本,同时可以较为容易地获得大的过滤器尺寸。In one aspect of the invention, the invention proposes a particulate filter. The particle filter includes a body, the body has a plurality of inlet passages and a plurality of outlet passages, the inlet passages and the outlet passages are arranged adjacently, and the plurality of inlet passages are not connected, and the plurality of outlet passages are arranged adjacent to each other. The outlet channels are also not connected, the hydraulic diameter of the inlet channel is larger than the hydraulic diameter of the outlet channel, the body located between two adjacent channels constitutes the pipe wall of the channel, and the extension line is located at the same The pipe walls of the plurality of channels on the straight line have the same thickness. The particle filter has channels with an asymmetric structure, but the thickness of the tube walls of the plurality of channels whose extension lines are located on the same straight line is comparable, so that the particle filter can be produced by traditional electric spark cutting extrusion dies, so it has good Excellent filtration performance and low production costs, while large filter sizes can be obtained relatively easily.
根据本发明的实施例,所述通道的任意一个管壁的延长线上,均分布有多个其他所述通道的管壁。由此,可降低生成该过滤器的挤出模具的生产难度,进而有利于降低该颗粒过滤器的生产成本。According to an embodiment of the present invention, on the extension line of any one tube wall of the channel, there are a plurality of other tube walls of the channel distributed. As a result, the production difficulty of the extrusion die for forming the filter can be reduced, which is beneficial to reduce the production cost of the particle filter.
根据本发明的实施例,所述入口通道的管壁厚度和所述出口通道的管壁的厚度相当。由此,可进一步降低该颗粒过滤器的生产成本。According to an embodiment of the present invention, the thickness of the pipe wall of the inlet passage is comparable to the thickness of the pipe wall of the outlet passage. As a result, the production costs of the particle filter can be further reduced.
根据本发明的实施例,所述入口通道和所述出口通道的面积之比为1.2~2。由此,可进一步提升该颗粒过滤器的性能。According to an embodiment of the present invention, the ratio of the areas of the inlet channel to the outlet channel is 1.2-2. Thus, the performance of the particulate filter can be further improved.
根据本发明的实施例,所述入口通道和所述出口通道的面积之比为1.3~1.6。由此,可进一步提升该颗粒过滤器的性能。According to an embodiment of the present invention, the ratio of the areas of the inlet channel to the outlet channel is 1.3-1.6. Thus, the performance of the particle filter can be further improved.
根据本发明的实施例,在垂直于所述通道延伸方向的方向上,所述入口通道以及所述出口通道的截面均为三角形。由此,可简便地构成入口通道以及出口通道交错排布的非对称性结构。According to an embodiment of the present invention, in a direction perpendicular to the extending direction of the channel, cross-sections of the inlet channel and the outlet channel are both triangular. Thus, an asymmetric structure in which the inlet passages and the outlet passages are arranged in a staggered manner can be easily formed.
根据本发明的实施例,所述入口通道以及所述出口通道的截面均为等边三角形。由此,可进一步提升该颗粒过滤器的性能。According to an embodiment of the present invention, the cross-sections of the inlet channel and the outlet channel are both equilateral triangles. Thus, the performance of the particle filter can be further improved.
根据本发明的实施例,多个所述通道排布为多行以及多列,位于同一行且相邻的两个所述通道中的一个为所述入口通道,另一个为所述出口通道,在垂直于所述通道延伸方向的方向上,相邻的所述入口通道和所述出口通道的截面共同构成一个平行四边形。由此,可进一步提升该颗粒过滤器的性能。According to an embodiment of the present invention, the plurality of channels are arranged in multiple rows and columns, one of the two adjacent channels in the same row is the inlet channel, and the other is the outlet channel, In a direction perpendicular to the extending direction of the channels, the cross-sections of the adjacent inlet channels and the outlet channels together form a parallelogram. Thus, the performance of the particle filter can be further improved.
根据本发明的实施例,位于同一列且相邻的两个所述通道中的一个为所述入口通道,另一个为所述出口通道,在垂直于所述通道延伸方向的方向上,相邻的所述入口通道和所述出口通道的截面共同构成一个菱形。由此,可进一步提升该颗粒过滤器的性能。According to an embodiment of the present invention, one of the two adjacent channels in the same column is the inlet channel, and the other is the outlet channel, and in the direction perpendicular to the extending direction of the channels, adjacent The cross-sections of the inlet channel and the outlet channel together form a rhombus. Thus, the performance of the particulate filter can be further improved.
根据本发明的实施例,所述入口通道三角形内壁的边长和所述出口通道三角形内壁的边长之差,小于所述管壁的厚度。由此,可简便地保证该非对称结构的管壁均由直线构成,进而可以进一步降低该颗粒过滤器的生产成本。According to an embodiment of the present invention, the difference between the side length of the triangular inner wall of the inlet channel and the side length of the triangular inner wall of the outlet channel is smaller than the thickness of the tube wall. In this way, it can be easily ensured that the pipe walls of the asymmetric structure are all made of straight lines, thereby further reducing the production cost of the particle filter.
根据本发明的实施例,所述颗粒过滤器满足以下条件的至少之一:所述通道的管壁的厚度为100-10000微米,优选200-1000微米;所述颗粒过滤器的体积密度为0.45-0.8kg/L;所述入口通道的水力直径为100-10000微米,优选900-1800微米。由此,可进一步提升该颗粒过滤器的性能。According to an embodiment of the present invention, the particle filter meets at least one of the following conditions: the thickness of the pipe wall of the channel is 100-10000 microns, preferably 200-1000 microns; the bulk density of the particle filter is 0.45 -0.8kg/L; the hydraulic diameter of the inlet channel is 100-10000 microns, preferably 900-1800 microns. Thus, the performance of the particle filter can be further improved.
根据本发明的实施例,所述本体由多孔介质形成。由此,可进一步提升该颗粒过滤器的性能。According to an embodiment of the invention, said body is formed of a porous medium. Thus, the performance of the particle filter can be further improved.
根据本发明的实施例,所述入口通道具有第一端和第二端,所述第一端为待过滤介质入口,所述第二端为封闭结构;所述出口通道具有第三端和第四端,所述第四端为待过滤介质出口,所述第三端为封闭结构,所述第一端和所述第三端位于同一侧,所述第二端和所述第四端位于同一侧,且所述待过滤介质可穿过所述入口通道和所述出口通道之间的所述管壁,自所述过滤介质入口一侧流动至所述过滤介质出口。由此,可进一步提升该颗粒过滤器的性能。According to an embodiment of the present invention, the inlet passage has a first end and a second end, the first end is the inlet of the medium to be filtered, and the second end is a closed structure; the outlet passage has a third end and a second end. Four ends, the fourth end is the outlet of the medium to be filtered, the third end is a closed structure, the first end and the third end are on the same side, and the second end and the fourth end are on the same side the same side, and the medium to be filtered can pass through the pipe wall between the inlet passage and the outlet passage, and flow from the inlet side of the filter medium to the outlet of the filter medium. Thus, the performance of the particle filter can be further improved.
在本发明的另一方面,本发明提出了一种用于制备颗粒过滤器的挤出模具。该模具包括:模具本体,所述模具本体上具有供料孔;多个第一成型件和多个第二成型件,所述第一成型件和所述第二成型件相邻排布,且多个第一成型件之间不相接,多个第二成型件之间也不相接,所述第一成型件的水力直径大于所述第二成型件的水力直径,所述供料孔位于相邻两个成型件之间,相邻的两个成型件之间的间距构成待挤出颗粒过滤器的管壁,所述第一成型件和所述第二成型件的尺寸以及位置被配置为令延长线位于同一直线上的管壁的厚度相当。该挤出模具可简便地形成前述的颗粒过滤器,有利于降低该颗粒过滤器的生产成本。In another aspect of the invention, the present invention proposes an extrusion die for producing a particulate filter. The mold includes: a mold body with a feed hole; a plurality of first moldings and a plurality of second moldings, the first moldings and the second moldings are arranged adjacently, and A plurality of first forming parts are not connected, and a plurality of second forming parts are not connected, the hydraulic diameter of the first forming part is larger than the hydraulic diameter of the second forming part, and the feed hole Located between two adjacent molded parts, the distance between two adjacent molded parts constitutes the pipe wall of the particle filter to be extruded, the size and position of the first molded part and the second molded part are determined The pipe walls arranged so that the extension lines lie on the same straight line have the same thickness. The extrusion die can easily form the aforementioned particle filter, which is beneficial to reduce the production cost of the particle filter.
根据本发明的实施例,所述挤出模具被配置为用于制备前面所述的颗粒过滤器。According to an embodiment of the present invention, the extrusion die is configured for producing the aforementioned particulate filter.
根据本发明的实施例,所述挤出模具是通过电火花机切割形成的。由此,可进一步降低形成该挤出模具的成本,从而有利于降低生产前述颗粒过滤器的生产成本。According to an embodiment of the present invention, the extrusion die is formed by electric discharge machine cutting. Thus, the cost of forming the extrusion die can be further reduced, which is beneficial to reduce the production cost of producing the aforementioned particle filter.
附图说明Description of drawings
本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and comprehensible from the description of the embodiments in conjunction with the following drawings, wherein:
图1显示了相关技术中的一个颗粒过滤器的结构示意图;FIG. 1 shows a schematic structural view of a particulate filter in the related art;
图2显示了相关技术中另一个颗粒过滤器的结构示意图;Figure 2 shows a schematic structural view of another particulate filter in the related art;
图3显示了根据本发明一个实施例的颗粒过滤器的结构示意图;FIG. 3 shows a schematic structural view of a particulate filter according to an embodiment of the present invention;
图4显示了根据本发明另一个实施例的颗粒过滤器的结构示意图;FIG. 4 shows a schematic structural view of a particle filter according to another embodiment of the present invention;
图5显示了根据本发明又一个实施例的颗粒过滤器的结构示意图;Figure 5 shows a schematic structural view of a particle filter according to yet another embodiment of the present invention;
图6显示了根据本发明又一个实施例的颗粒过滤器的结构示意图;FIG. 6 shows a schematic structural view of a particle filter according to yet another embodiment of the present invention;
图7显示了根据本发明一个实施例的颗粒过滤器的部分结构示意图;FIG. 7 shows a partial structural schematic diagram of a particle filter according to an embodiment of the present invention;
图8显示了根据本发明一个实施例的用于制备颗粒过滤器的挤出模具的结构示意图。Fig. 8 shows a schematic structural view of an extrusion die for preparing a particulate filter according to an embodiment of the present invention.
附图说明:Description of drawings:
1000:颗粒过滤器;100:本体;110:入口通道;120:出口通道;2000:挤出模具;1:供料孔;2:第一成型件;3:第二成型件。1000: particle filter; 100: body; 110: inlet channel; 120: outlet channel; 2000: extrusion die; 1: feed hole; 2: first molding; 3: second molding.
具体实施方式detailed description
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
在本发明的一个方面,本发明提出了一种颗粒过滤器。该颗粒过滤器包括本体,所述本体内部具有多个入口通道以及多个出口通道,所述入口通道和所述出口通道相邻排布,且多个入口通道之间不相接,多个所述出口通道之间也不相接,所述入口通道的水力直径大于所述出口通道的水力直径,位于相邻两个通道之间的所述本体构成所述通道的管壁,延长线位于同一直线上的多个所述通道的管壁的厚度相当。该颗粒过滤器具有非对称结构的通道,但延长线位于同一直线上的多个所述通道的管壁的厚度相当使得该颗粒过滤器可采用传统的电火花切割生产挤出模具,因此具有好的过滤性能以及较低的生产成本,同时可以较为容易地获得大的过滤器尺寸。In one aspect of the invention, the invention proposes a particulate filter. The particle filter includes a body, the body has a plurality of inlet passages and a plurality of outlet passages, the inlet passages and the outlet passages are arranged adjacently, and the plurality of inlet passages are not connected, and the plurality of outlet passages are arranged adjacent to each other. The outlet channels are also not connected, the hydraulic diameter of the inlet channel is larger than the hydraulic diameter of the outlet channel, the body located between two adjacent channels constitutes the pipe wall of the channel, and the extension line is located at the same The pipe walls of the plurality of channels on the straight line have the same thickness. The particle filter has channels with an asymmetric structure, but the thickness of the tube walls of the plurality of channels whose extension lines are located on the same straight line is comparable, so that the particle filter can be produced by traditional electric spark cutting extrusion dies, so it has good Excellent filtration performance and low production costs, while large filter sizes can be obtained relatively easily.
为了方便理解,下面首先对本申请能够实现上述有益效果的原理进行简单说明:For the convenience of understanding, the principle that the present application can realize the above-mentioned beneficial effects is briefly described below:
如前所述,参考图1,对称式的柴油颗粒过滤器(DPF)由于入口通道110’和出口通道120’的面积相一致,在使用一段时间之后,由于入口通道中会堆积烟灰等物质,导致入口通道的实际流通量降低,进而导致系统背压升高的问题。虽然相关技术中为了解决DPF使用一段时间后入口通道由于烟灰等物质堆积导致的流量降低系统背压升高的问题,采用了入口通道和出口通道非对称的设计,参考图2,即入口通道的面积大于出口通道的面积。然而,上述技术方案除了导致前述的加工困难等问题,不对称通道结构还限制了DPF产品的尺寸大小:参考图1,传统的对称式DPF结构的入口和出口的管壁也是对称的,即多个入口和出口的管壁是由多条交叉的直线限定出的。而非对称结构由于出口和入口的面积不对称,会导致相邻两行的入口、出口之间的管壁发生弯曲。参考图2,即DPF的管壁并非由多条直线形成,管壁在延伸方向上存在拐点。该结构会导致DPF基体产生额外应力,进而导致该位置的管壁更容易开裂。并且随着入口和出口通道之间尺寸差异的增加,壁交叉点的厚度减小,也进一步降低了颗粒过滤器本体的热强度和机械强度。As mentioned above, with reference to FIG. 1, since the inlet channel 110' and the outlet channel 120' of the symmetrical diesel particulate filter (DPF) have the same area, after a period of use, due to the accumulation of soot and other substances in the inlet channel, This leads to a decrease in the actual flow rate of the inlet channel, which in turn leads to an increase in the back pressure of the system. Although in the related art, in order to solve the problem of the flow reduction and system back pressure increase caused by the accumulation of soot and other substances in the inlet channel after the DPF has been used for a period of time, an asymmetric design of the inlet channel and the outlet channel is adopted. Refer to Figure 2, that is, the inlet channel The area is larger than the area of the exit channel. However, in addition to the above-mentioned problems such as processing difficulties caused by the above-mentioned technical solutions, the asymmetric channel structure also limits the size of the DPF product: Referring to Figure 1, the pipe walls of the inlet and outlet of the traditional symmetrical DPF structure are also symmetrical, that is, more The walls of the inlet and outlet are defined by a number of intersecting straight lines. In the asymmetric structure, due to the asymmetrical area of the outlet and the inlet, the tube wall between the inlets and the outlets of two adjacent rows will be bent. Referring to FIG. 2 , that is, the pipe wall of the DPF is not formed by multiple straight lines, and there is an inflection point in the extension direction of the pipe wall. This structure will cause additional stress in the DPF matrix, which in turn will cause the pipe wall at this location to crack more easily. And as the size difference between the inlet and outlet channels increases, the thickness of the wall intersections decreases, further reducing the thermal and mechanical strength of the particulate filter body.
本发明提出的颗粒过滤器对入口以及出口通道的结构进行了设计,从而在保证入口通道的水力直径大于所述出口通道的水力直径的同时,还可以令延长线位于同一直线上的多个通道的管壁的厚度相当。具体地,参考图3,通过对颗粒过滤器1000的入口通道(如图中所示出的110A以及110B)和出口通道120的截面形状进行改进,可以令通道之间的本体100的部分仍旧由直线结构构成,从而一方面可以避免由于具有拐点的管壁导致的模加工困难的问题,另一方面,该设计还可以令延长线位于同一直线上的多个所述通道的管壁的厚度(如图中所示出的d)相当。由此,可以解决拐点处管壁厚度变化导致的应力增大的问题,从而进一步提高该颗粒过滤器的使用寿命。The particulate filter proposed by the present invention designs the structure of the inlet and outlet passages, so that while ensuring that the hydraulic diameter of the inlet passage is greater than that of the outlet passage, multiple passages whose extension lines can be located on the same straight line The thickness of the pipe wall is equivalent. Specifically, referring to FIG. 3 , by improving the cross-sectional shape of the inlet channel (110A and 110B shown in the figure) and the
下面,根据本发明的具体实施例,对该颗粒过滤器的具体结构,进行详细说明:Below, according to specific embodiments of the present invention, the specific structure of the particulate filter will be described in detail:
根据本发明的实施例,参考图4,通道的任意一个管壁的延长线上,均分布有多个其他所述通道的管壁。具体地,构成入口通道110A以及出口通道120C之间的管壁所在的延长线,还可以分布有构成入口通道110C和出口通道120B之间的管壁。类似地,本发明所提出的颗粒过滤器的本体可以构成多个相互交叉的直线进而限定出多个入口和出口通道,也即是说,本发明的颗粒过滤器的主体100可以由多条交叉的直线构成,主体100不具有折线和拐点。由此,可降低生成该过滤器的挤出模具的生产难度,进而有利于降低该颗粒过滤器的生产成本。According to an embodiment of the present invention, referring to FIG. 4 , on the extension line of any tube wall of the channel, there are a plurality of tube walls of other channels distributed. Specifically, the extension line where the pipe wall between the
根据本发明的实施例,参考图4,入口通道(如图中所示出的110A-110C)的管壁厚度和出口通道(如图中所示出的120A-120C)的管壁的厚度相当,例如具体地,入口通道110B的管壁厚度d可以和出口通道120B的管壁厚度一致,更具体地,多个入口通道中的任意一个的管壁厚度,可以和多个出口通道中的任意一个的管壁厚度一致。换句话说,根据本发明实施例的颗粒过滤器的本体,可以由多条厚度一致的直线相交叉而构成。由此,可进一步降低该颗粒过滤器的生产成本,用于制备该颗粒过滤器的挤出模具可以依靠相关技术中制备对称结构的颗粒过滤器的挤出模具的技术(即使用传统的电火花机器(EDM))进行制备。并且,多个厚度一致的、相交的直线构成的颗粒过滤器的本体,也有利于提升该颗粒过滤器的整体机械强度,进而也可以提高该颗粒过滤器的可制备的整体直径以及尺寸。According to an embodiment of the present invention, referring to FIG. 4, the thickness of the pipe wall of the inlet channel (110A-110C as shown in the figure) and the thickness of the pipe wall of the outlet channel (120A-120C as shown in the figure) are comparable. For example, specifically, the wall thickness d of the
根据本发明的实施例,入口通道和出口通道的具体尺寸、面积以及形状均不受特别限制,只要能够实现上述功能即可。例如,根据本发明的一些具体实施例,入口通道和出口通道的面积之比可以为1.2~2。例如,可以为1.2、1.3、1.4、1.5、1.6、1.7、1.8、2等。具体地,入口通道和出口通道的面积之比的范围可以为1.3~1.6,具体地可以为1.25-1.75,具体为1.56。由此,可进一步提升该颗粒过滤器的性能。发明人发现,当上述比例范围过大时,由于入口通道的面积大幅大于出口通道的面积,则颗粒过滤器的实际过滤效果将受到影响:出口通道面积过小可能导致系统初始背压较大,且过滤效率较低;当入口通道和出口通道之比过小,即入口通道大于出口通道的幅度较小,则很难解决使用一段时间之后由于入口通道烟灰等物质堆积而造成的背压升高的问题。According to the embodiment of the present invention, the specific size, area and shape of the inlet channel and the outlet channel are not particularly limited, as long as the above functions can be realized. For example, according to some specific embodiments of the present invention, the ratio of the areas of the inlet channel to the outlet channel may be 1.2-2. For example, it may be 1.2, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 2, etc. Specifically, the area ratio of the inlet channel and the outlet channel may range from 1.3 to 1.6, specifically 1.25-1.75, specifically 1.56. Thus, the performance of the particle filter can be further improved. The inventors have found that when the above ratio range is too large, the actual filtering effect of the particle filter will be affected because the area of the inlet channel is significantly larger than the area of the outlet channel: too small an area of the outlet channel may lead to a large initial back pressure of the system, And the filtration efficiency is low; when the ratio of the inlet channel to the outlet channel is too small, that is, the inlet channel is larger than the outlet channel, it is difficult to solve the back pressure increase caused by the accumulation of soot and other substances in the inlet channel after a period of use The problem.
根据本发明的实施例,参考图3-6,在垂直于所通道延伸方向的方向上,入口通道以及出口通道的截面均为三角形。由此,可简便地构成入口通道以及出口通道交错排布的非对称性结构。更具体地,参考图4,入口通道以及出口通道的截面均为等边三角形:以入口通道110C为例,构成入口通道110C的截面的三个内侧边缘a的长度可以相等。以出口通道120C的截面的三个内侧边缘b的长度可以相等。由此,可进一步提升该颗粒过滤器的性能,入口以及出口通道的各个边缘的长度相等,在该颗粒过滤器使用过程中,各个边缘的受力情况是相一致的,进而也有利于提升该颗粒过滤器的使用寿命。According to an embodiment of the present invention, referring to FIGS. 3-6 , in a direction perpendicular to the extending direction of the channels, the cross sections of the inlet channel and the outlet channel are both triangular. Thus, an asymmetric structure in which the inlet passages and the outlet passages are arranged in a staggered manner can be easily formed. More specifically, referring to FIG. 4 , the sections of the inlet channel and the outlet channel are both equilateral triangles: taking the
根据本发明的实施例,参考图5,多个通道排布为多行以及多列。位于同一行且相邻的两个通道中的一个为入口通道(例如110A),另一个为出口通道(例如120C),在垂直于通道延伸方向的方向上,相邻的入口通道和所述出口通道的截面共同构成一个平行四边形(如图中虚线框所示出的)。由此,可以在保证多个入口和出口之间的管壁由相交的多条直线构成的前提下,节省入口和出口通道所占用的面积,从而能够在单位体积的颗粒过滤器内容纳下更多的入口和出口通道,进而可以提升该颗粒过滤器的过滤效果。According to an embodiment of the present invention, referring to FIG. 5 , multiple channels are arranged in multiple rows and multiple columns. One of the two adjacent channels in the same row is an inlet channel (eg 110A), and the other is an outlet channel (eg 120C). In a direction perpendicular to the direction in which the channel extends, the adjacent inlet channel and the outlet channel The cross-sections of the passages together form a parallelogram (shown by the dashed box in the figure). Therefore, under the premise of ensuring that the pipe wall between multiple inlets and outlets is composed of multiple intersecting straight lines, the area occupied by the inlet and outlet passages can be saved, so that more particles can be accommodated in the unit volume of the particle filter. More inlet and outlet channels can improve the filtering effect of the particle filter.
根据本发明的实施例,参考图6,位于同一列且相邻的两个所述通道中的一个为所述入口通道(如图中所示出的110A),另一个为出口通道(如图中所示出的120A),在垂直于通道延伸方向的方向上,相邻的入口通道和出口通道的截面共同构成一个菱形(如图中虚线框所示出的)。由此,可进一步提升该颗粒过滤器的性能。According to an embodiment of the present invention, with reference to Fig. 6, one of the two adjacent passages in the same column is the entrance passage (110A as shown in the figure), and the other is the exit passage (as shown in the figure 120A shown in ), in the direction perpendicular to the extending direction of the channel, the cross-sections of adjacent inlet channels and outlet channels jointly form a rhombus (as shown by the dotted line box in the figure). Thus, the performance of the particle filter can be further improved.
根据本发明的实施例,入口通道三角形内壁的边长和出口通道三角形内壁的边长之差,小于所述管壁的厚度。由此,可简便地保证该非对称结构的管壁均由直线构成,进而可以进一步降低该颗粒过滤器的生产成本。According to an embodiment of the present invention, the difference between the side lengths of the triangular inner wall of the inlet channel and the side length of the triangular inner wall of the outlet channel is smaller than the thickness of the tube wall. In this way, it can be easily ensured that the pipe walls of the asymmetric structure are all made of straight lines, thereby further reducing the production cost of the particle filter.
根据本发明的实施例,颗粒过滤器满足以下条件的至少之一:通道的管壁的厚度为100-10000微米;颗粒过滤器的体积密度为0.45-0.8kg/L;入口通道的水力直径为100-10000微米。由此,可进一步提升该颗粒过滤器的性能。该颗粒过滤器可以满足前述要求中的任意一个,任意两个,或是三者均满足。发明人发现,当颗粒过滤器满足前述要求时,可以具有较好的过滤性能。例如,根据本发明的一些示例,通道的管壁的厚度为200-1000微米,入口通道的水力直径为900-1800微米。具体地,当入口通道的水力直径为900-1800微米时,该颗粒过滤器的通道直径适中,可在背压相对较低的同时,降低所需横截面占据的空间。体积密度在上述范围内时,过滤面积适中,同时可保持烟灰负载能力较高、背压较低。管壁厚度在上述范围内时,可以保持较好的机械强度,同时不显著增大背压。由此,该颗粒过滤器可具有较好的综合性能。According to an embodiment of the present invention, the particle filter meets at least one of the following conditions: the thickness of the pipe wall of the channel is 100-10000 microns; the bulk density of the particle filter is 0.45-0.8kg/L; the hydraulic diameter of the inlet channel is 100-10000 microns. Thus, the performance of the particle filter can be further improved. The particle filter can meet any one, any two, or all of the above requirements. The inventors found that when the particle filter meets the aforementioned requirements, it can have better filtering performance. For example, according to some examples of the present invention, the wall thickness of the channel is 200-1000 microns, and the hydraulic diameter of the inlet channel is 900-1800 microns. Specifically, when the hydraulic diameter of the inlet channel is 900-1800 microns, the particle filter has a moderate channel diameter, which can reduce the space occupied by the required cross section while the back pressure is relatively low. When the bulk density is within the above range, the filter area is moderate, and at the same time, it can maintain a high soot loading capacity and a low back pressure. When the pipe wall thickness is within the above range, good mechanical strength can be maintained without significantly increasing the back pressure. Therefore, the particle filter can have better overall performance.
根据本发明的实施例,本体100的具体材料不受特别限制,本领域技术人员可以选择熟悉的材料构成颗粒过滤器的本体100。例如,根据本发明的一些具体实施例,本体100可以由多孔介质形成。更具体地,本体100的材料只要可以用于过滤气体,并截留烟灰等颗粒即可。例如,本体100的材料可以为重结晶碳化硅。该材料具有良好的高温力学性能,对高温耐受度高,并且具有较高的致密度,以及好的力学性能和使用寿命,特别适用于制备诸如柴油颗粒过滤器(DPF)等需要在一定温度环境下持续工作的过滤器本体。根据本发明的实施例,参考图7,入口通道110可以具有第一端和第二端,第一端为待过滤介质入口(如图中箭头所示出的),所述第二端为封闭结构。出口通道120具有第三端和第四端,第四端为待过滤介质出口(如图中箭头所示出的),第三端为封闭结构。第一端和第三端位于同一侧,第二端和所述第四端位于同一侧,且所述待过滤介质可穿过所述入口通道和所述出口通道之间的所述管壁,自所述过滤介质入口一侧流动至所述过滤介质出口。由此,经入口通道110的第一端进入颗粒过滤器内部的含有烟尘等颗粒的空气,可穿过入口通道110以及出口通道120之间的管壁进入出口通道120一侧并最终排出,而烟尘等颗粒则被截留在第二端封闭的入口通道110内。由此,可进一步提升该颗粒过滤器的性能。According to the embodiment of the present invention, the specific material of the
总的来说,前述的颗粒过滤器由于采用了不对称的结构,同时本体由多条交叉的直线构成,进而还具有便于生产,无需额外设计用于制备挤出该颗粒过滤器的模具的优点。并且,该颗粒过滤器内部各通道的管壁处厚度均一,应力分布均已,进而可形成相对较大体积的颗粒过滤器,并保证使用寿命。此外,该颗粒过滤器还具有较低的背压,从而可以降低应用该颗粒过滤器排气管内部的压力损失,从而令应用该颗粒过滤器的车辆具有较高的燃油效率。并且,该颗粒过滤器的烟灰负载能力较好,维修间隔较长,随着使用时间推移,对背压影响小,耐热性能较好以及机械强度较高等优点的至少之一。In general, the aforesaid particulate filter adopts an asymmetric structure, and at the same time, the body is composed of multiple intersecting straight lines, which in turn has the advantage of being easy to produce and does not require additional design of a mold for extruding the particulate filter . Moreover, the thickness of the pipe wall of each channel inside the particle filter is uniform, and the stress distribution is uniform, thereby forming a particle filter with a relatively large volume and ensuring a service life. In addition, the particulate filter also has a lower back pressure, which can reduce the pressure loss inside the exhaust pipe to which the particulate filter is applied, so that the vehicle using the particulate filter has higher fuel efficiency. In addition, the particle filter has at least one of the advantages of better soot loading capacity, longer maintenance interval, less impact on back pressure as time goes by, better heat resistance and higher mechanical strength.
在本发明的另一方面,本发明提出了一种用于制备颗粒过滤器的挤出模具。参考图8,该模具包括:模具本体2000,所述模具本体上具有供料孔1。该模具还具有多个第一成型件2和多个第二成型件3,第一成型件和所述第二成型件相邻排布,且多个第一成型件之间不相接,多个第二成型件之间也不相接,所述第一成型件的水力直径大于所述第二成型件的水力直径,所述供料孔位于相邻两个成型件之间,相邻的两个成型件之间的间距构成待挤出颗粒过滤器的管壁,所述第一成型件和所述第二成型件的尺寸以及位置被配置为令延长线位于同一直线上的管壁的厚度相当。该挤出模具可简便地形成前述的颗粒过滤器,有利于降低该颗粒过滤器的生产成本。In another aspect of the invention, the present invention proposes an extrusion die for producing a particulate filter. Referring to FIG. 8 , the mold includes: a
具体地,第一成型件可以用于形成前述的颗粒过滤器中的入口通道,第二成型件可以用于形成前述的颗粒过滤器的出口通道。本领域技术人员能够理解的是,上述挤出模具可用来形成前面描述的颗粒过滤器。关于颗粒过滤器的结构以及优点,前面已经进行了详细的描述,上述挤出模具具有用于形成颗粒过滤器的入口和出口通道的第一、第二成型件,因此第一、第二成型件可具有和入口以及出口通道相一致的特征,在此不再赘述。Specifically, the first molding can be used to form the inlet channel in the aforementioned particle filter, and the second molding can be used to form the outlet channel of the aforementioned particle filter. Those skilled in the art will appreciate that the extrusion die described above can be used to form the particulate filter described above. The structure and advantages of the particle filter have been described in detail above. The above-mentioned extrusion die has first and second molded parts for forming the inlet and outlet channels of the particle filter, so the first and second molded parts It may have the same features as the inlet and outlet passages, which will not be repeated here.
具体地,参考图8,挤出模具2000上的第一成型件2和第二成型件3相邻排布,且多个第一成型件之间不相接,多个第二成型件之间也不相接,第一成型件的水力直径大于所述第二成型件的水力直径,供料孔1位于两个成型件之间,相邻的两个成型件之间的间距构成待挤出颗粒过滤器的管壁,第一成型件和所述第二成型件的尺寸以及位置被配置为令延长线位于同一直线上的管壁的厚度相当。根据本发明的实施例的挤出模具可以通过传统的电火花机切割形成。由此,可进一步降低形成该挤出模具的成本,从而有利于降低生产前述颗粒过滤器的生产成本。Specifically, referring to FIG. 8 , the first molded
在本发明的描述中,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, the orientations or positional relationships indicated by the terms "upper", "lower" and the like are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and do not require that the present invention must be based on a specific Azimuth configuration and operation, therefore, should not be construed as limiting the invention.
在本说明书的描述中,参考术语“一个实施例”、“另一个实施例”等的描述意指结合该实施例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。另外,需要说明的是,本说明书中,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。In the description of this specification, description with reference to the terms "one embodiment", "another embodiment", etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment is included in at least one embodiment of the present invention . In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other. In addition, it should be noted that in this specification, the terms "first" and "second" are used for description purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention, those skilled in the art can make the above-mentioned The embodiments are subject to changes, modifications, substitutions and variations.
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