CN115560898A - Method and device for measuring axial thrust of ship propeller - Google Patents
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Abstract
Description
技术领域technical field
本发明属于船舶机械、动力领域,尤其涉及一种船舶螺旋桨轴线推力的测量方法及装置。The invention belongs to the field of ship machinery and power, and in particular relates to a method and device for measuring the axial thrust of a ship propeller.
背景技术Background technique
船舶长期航行后船底将积累大量附着物,使得航行阻力增加,船舶航行速度降低,此时需准确监测船舶螺旋桨推力,从而为船舶污底污桨视情维保提供指导。此外,在线、实时、高精度监测螺旋桨推力可为航行状态监测、船-机-桨优化匹配及船舶快速性预报等提供数据支撑。目前,常用的船舶螺旋桨推力测量方法包括两大类,第一类是在轴系上布置应变片,通过测量轴系纵向应变来获取推力;第二类是在轴系上布置位移传感器,通过测量推进轴系纵向位移来获得推力。基于应变的方法具有灵敏度高、对小推力亦敏感等优点,然而存在零点漂移、受温度影响大、易受干扰噪声影响等缺点。基于位移测量的方法存在灵敏度低、对小额推力不敏感等缺点,但是测量数据稳定、无零点漂移、且受干扰噪声影响小。总之,两类测量方法优缺互补,After a long-term voyage, a large number of attachments will accumulate on the bottom of the ship, which will increase the navigation resistance and reduce the ship's navigation speed. At this time, it is necessary to accurately monitor the thrust of the ship's propeller, so as to provide guidance for the maintenance of the ship's dirty bottom and propeller according to the situation. In addition, online, real-time, and high-precision monitoring of propeller thrust can provide data support for navigation status monitoring, ship-engine-propeller optimization matching, and ship rapidity prediction. At present, the commonly used ship propeller thrust measurement methods include two categories. The first type is to arrange strain gauges on the shafting to obtain thrust by measuring the longitudinal strain of the shafting; the second is to arrange displacement sensors on the shafting. Propel the longitudinal displacement of the shafting to obtain thrust. The strain-based method has the advantages of high sensitivity and sensitivity to small thrusts, but has the disadvantages of zero drift, large temperature influence, and susceptibility to interference noise. The method based on displacement measurement has disadvantages such as low sensitivity and insensitivity to small thrusts, but the measurement data is stable, has no zero drift, and is less affected by interference noise. In a word, the advantages and disadvantages of the two types of measurement methods complement each other,
当前已有一些专利提出推力测试相关专利,包括方法类和装置类。At present, some patents have proposed patents related to thrust testing, including methods and devices.
现有的技术中,有提出一种水轮发电机转轴应力状态分析方法。该专利包括如下几个步骤:S1、根据测试转轴,建立模型有限元计算模型;S2、通过理论计算验证有限元模型正确性;S3、在轴上布置应变片,测试转轴轴向等应力;S4、在有限有模型中施加边界条件,使计算应力与测试应力相等;In the existing technology, a method for analyzing the stress state of the shaft of the hydro-generator is proposed. The patent includes the following steps: S1. Establish a finite element calculation model based on the test shaft; S2. Verify the correctness of the finite element model through theoretical calculations; S3. Arrange strain gauges on the shaft to test the axial stress of the shaft; S4 , Apply boundary conditions in the finite model to make the calculated stress equal to the test stress;
S5、通过分析有限元计算模型的计算结果和现场应力测试结果,建立转轴最大应力值与现场应力测试值之间的关系,实现由现场应力测试结果直接评估转轴寿命和安全状态的目的。S5. By analyzing the calculation results of the finite element calculation model and the on-site stress test results, establish the relationship between the maximum stress value of the rotating shaft and the on-site stress test value, and realize the purpose of directly evaluating the life and safety status of the rotating shaft from the on-site stress test results.
还有提出一种水下吊舱或舵桨推进装置模型驱动及推力、扭矩测试系统。该专利包括驱动模块、测量模块和传输模块。驱动模块采用直流电机,电机旋转轴连接测量模块,测量模块另一端连接螺旋桨。测量模块上的应变片可测量推力产生的应变。传输模块通过非接触耦合方式传输信号及应变片的输入电压。There is also proposed a model drive and thrust and torque testing system for an underwater pod or rudder propulsion device. The patent includes a drive module, a measurement module and a transmission module. The driving module adopts a DC motor, the rotating shaft of the motor is connected to the measuring module, and the other end of the measuring module is connected to the propeller. Strain gauges on the measurement module measure the strain induced by the thrust. The transmission module transmits the signal and the input voltage of the strain gauge through non-contact coupling.
另外有提出一种商用车推力杆轴向力测试装置。该专利包括推力杆、应变片、数据采集仪。其中,推力杆与应变片固定安装,应变片通过粘合层贴合固定安装在平行于推力杆轴线的推力杆表面;应变片与数据采集仪电连接;数据采集仪采集应变片的数据。In addition, a commercial vehicle thrust rod axial force testing device is proposed. The patent includes thrust rods, strain gauges, and data acquisition instruments. Among them, the thrust rod and the strain gauge are fixedly installed, and the strain gauge is fixedly installed on the surface of the thrust rod parallel to the axis of the thrust rod through the adhesive layer; the strain gauge is electrically connected to the data acquisition instrument; the data acquisition instrument collects the data of the strain gauge.
此外还有提出一种用于微小推力测量的高分辨率角位移测量装置及其方法。该专利包括激光位移传感器、用于安装并调整激光传感器高度和水平位置的支架、阿基米德测量块、采集并记录激光传感器输出信号的数据采集仪。通过测量位移监测推力。In addition, a high-resolution angular displacement measuring device and method for micro-thrust measurement are proposed. The patent includes a laser displacement sensor, a bracket for installing and adjusting the height and horizontal position of the laser sensor, an Archimedes measuring block, and a data acquisition instrument for collecting and recording the output signal of the laser sensor. Thrust is monitored by measuring displacement.
发明内容Contents of the invention
本发明的技术目的是提供一种船舶螺旋桨轴线推力的测量方法及装置,以解决现有方法或测量装置测量出的螺旋桨推力存在测量精度低、无法实时跟踪推力变化的缺陷。The technical purpose of the present invention is to provide a method and device for measuring the axial thrust of a ship's propeller, so as to solve the defects of low measurement accuracy and inability to track thrust changes in real time in the propeller thrust measured by existing methods or measuring devices.
为解决上述问题,本发明的技术方案为:In order to solve the above problems, the technical solution of the present invention is:
一种船舶螺旋桨轴线推力的测量方法,包括如下步骤:A method for measuring the axial thrust of a ship's propeller, comprising the steps of:
获取两个应变片的读数ε1,ε2,和两个激光传感器的读数d1,d2;Obtain the readings ε 1 , ε 2 of the two strain gauges, and the readings d 1 , d 2 of the two laser sensors;
根据应变片的读数ε1,ε2建立与螺旋桨轴线推力FT的第一关系式;According to the readings ε 1 and ε 2 of the strain gauges, establish the first relational expression with the axial thrust FT of the propeller;
根据激光传感器的读数d1,d2建立与螺旋桨轴线推力FT的第二关系式;According to the readings d 1 and d 2 of the laser sensor, the second relational expression with the propeller axial thrust FT is established;
分别对第一关系式和第二关系式求导,并按时间步离散得到离散关系式;Deriving the first relational expression and the second relational expression respectively, and discretizing according to the time step to obtain the discrete relational expression;
将离散关系式转换为卡尔曼滤波的状态转移方程,并构建卡尔曼滤波的观测方程,基于状态转移方程和观测方程进行卡尔曼滤波,从而得到降噪后船舶螺旋桨轴线的推力值。The discrete relational expression is transformed into the state transition equation of the Kalman filter, and the observation equation of the Kalman filter is constructed. Based on the state transition equation and the observation equation, the Kalman filter is performed to obtain the thrust value of the propeller axis of the ship after noise reduction.
具体地,两个应变片的读数ε1,ε2满足以下公式Specifically, the readings ε 1 and ε 2 of the two strain gauges satisfy the following formula
ε1=εF-εM+α·(T-T0)ε 1 =ε F -ε M +α·(TT 0 )
ε2=εF+εM+α·(T-T0)ε 2 =ε F +ε M +α·(TT 0 )
其中,ε1,ε2分别为贴附于船舶螺旋桨轴线的两片应变片R1,R2产生的应变,且应变片R1和应变片R2对向安装于船舶螺旋桨轴线上,εF为纯推力产生的应变,εM为纯弯矩产生的应变,α为轴系热膨胀系数,T0为环境初始温度,T为测量时的环境温度;Among them, ε 1 and ε 2 are the strains generated by two strain gauges R 1 and R 2 attached to the axis of the propeller of the ship respectively, and the strain gauge R 1 and R 2 are installed oppositely on the axis of the propeller of the ship, ε F is the strain caused by pure thrust, ε M is the strain caused by pure bending moment, α is the thermal expansion coefficient of the shaft system, T 0 is the initial temperature of the environment, and T is the ambient temperature during measurement;
两个激光传感器的读数d1,d2满足以下公式The readings d 1 and d 2 of the two laser sensors satisfy the following formula
d1=dF-dM+α·(L2-L1)·(T-T0)d 1 =d F -d M +α·(L 2 −L 1 )·(TT 0 )
d2=dF+dM+α·(L2-L1)·(T-T0)d 2 =d F +d M +α·(L 2 −L 1 )·(TT 0 )
其中,L2-L1为激光传感器到相对应感知反光块的距离。Wherein, L 2 -L 1 is the distance from the laser sensor to the corresponding sensing reflective block.
其中,根据应变片的读数ε1,ε2建立与螺旋桨轴线推力FT的第一关系式具体为Among them, according to the readings ε 1 and ε 2 of the strain gauges, the first relational expression with the axial thrust FT of the propeller is specifically expressed as
基于应变片的读数ε1,ε2得到应变仪器读数ε仪,计算公式为:Based on the readings ε 1 and ε 2 of the strain gauge, the reading ε of the strain gauge is obtained, and the calculation formula is:
ε仪=ε1+ε2=2εF+2α·(T-T0) εmeter =ε 1 +ε 2 =2ε F +2α·(TT 0 )
螺旋桨轴线推力FT与应变仪器读数ε仪满足以下公式Propeller axis thrust F T and strain instrument reading ε instrument satisfy the following formula
其中,E为应变片所在测点处轴段的弹性模量,A为应变片所在测点处轴段截面积与安装应变片的安装组件截面积之和。Among them, E is the elastic modulus of the shaft section at the measuring point where the strain gauge is located, and A is the sum of the cross-sectional area of the shaft section at the measuring point where the strain gauge is located and the cross-sectional area of the installation component where the strain gauge is installed.
具体地,根据激光传感器的读数d1,d2建立与螺旋桨轴线推力FT的第二关系式具体为:Specifically, according to the readings d 1 and d 2 of the laser sensor, the second relational expression with the axial thrust FT of the propeller is specifically:
基于两个激光传感器的读数d1,d2得到平均位移计算公式为The average displacement is obtained based on the readings d 1 , d 2 of the two laser sensors The calculation formula is
螺旋桨轴线推力FT与平均位移满足以下公式Propeller axis thrust F T and average displacement satisfy the following formula
其中,L2为应变片两侧的安装组件的间距。Among them, L2 is the distance between the mounting components on both sides of the strain gauge.
其中,分别对第一关系式和第二关系式求导,并按时间步离散得到离散关系式,离散关系式为:Among them, the first relational expression and the second relational expression are derived respectively, and the discrete relational expression is obtained by discretizing according to the time step, and the discrete relational expression is:
其中,ε仪(k+1)为第k+1个时间步下的应变仪器读数,ε仪(k)为第k个时间步下的应变仪器读数,ΔFT(k)为第k个时间步下推力变化值,ΔT(k)为第k个时间步下环境温度变化值。Among them, εmeter (k+1) is the strain instrument reading at the k+1th time step, εmeter (k) is the strain instrument reading at the kth time step, and ΔF T (k) is the kth time The change value of the thrust at the next step, ΔT(k) is the change value of the ambient temperature at the kth time step.
具体地,将离散关系式转换为卡尔曼滤波的状态转移方程具体为:Specifically, the state transition equation that transforms the discrete relational expression into Kalman filter is specifically:
令则状态转移方程表示为如下:make Then the state transition equation is expressed as follows:
Xk+1=ΦXk+wk X k+1 =ΦX k +w k
其中,wk为模型噪声,Φ为状态转移矩阵;Among them, w k is the model noise, Φ is the state transition matrix;
观测方程表示为:The observation equation is expressed as:
yk=H·Xk+vk y k =H·X k +v k
其中,yk为测量的应变与测量的温度变化,H为观测矩阵,vk为测量噪声。Among them, y k is the measured strain and measured temperature change, H is the observation matrix, and v k is the measurement noise.
其中,基于状态转移方程和观测方程进行数据融合并完成卡尔曼滤波具体为:Among them, data fusion and completion of Kalman filtering based on the state transition equation and observation equation are as follows:
在第k个时间步下,完成状态一步预测,其计算公式为:At the kth time step, the one-step prediction of the state is completed, and its calculation formula is:
Pk|k-1=Φ·Pk-1|k-1·ΦT+QP k|k-1 =Φ·P k-1|k-1 ·Φ T +Q
其中,为X在第k个时间步的先验估计,为X在第k-1个时间步的后验估计,Pk|k-1为的估计误差协方差矩阵,Pk-1|k-1为的估计误差协方差矩阵,Q为模型噪声wk的协方差矩阵;in, is the prior estimate of X at the kth time step, is the posterior estimate of X at the k-1th time step, P k|k-1 is The estimated error covariance matrix of P k-1|k-1 is The estimated error covariance matrix of Q is the covariance matrix of the model noise w k ;
在第k个时间步下,利用先验估计完成状态估计,其计算公式为:At the kth time step, use the prior estimate The state estimation is completed, and its calculation formula is:
Kk=Pk|k-1·HT·(H·Pk|k-1·HT+R)-1 K k =P k|k-1 · HT ·(H·P k|k-1 · HT +R) -1
Pk|k=(1-Kk·H)·Pk|k-1 P k|k =(1-K k ·H)·P k|k-1
其中,Kk为卡尔曼滤波增益,zk为测量信号与先验估计间的偏差序列,R为测量噪声vk的协方差矩阵;Among them, K k is the Kalman filter gain, z k is the deviation sequence between the measurement signal and the prior estimate, and R is the covariance matrix of the measurement noise v k ;
将时间递推至第k+1个时间步,重复上述步骤。Recurse the time to the k+1th time step, and repeat the above steps.
一种船舶螺旋桨轴线推力的测量装置,应用上述任意一项的船舶螺旋桨轴线推力的测量方法,包括A measuring device for the axial thrust of a ship's propeller, using any one of the methods for measuring the axial thrust of a ship's propeller, including
安装组件,呈环状套设于船舶螺旋桨轴线上;The installation component is ring-shaped and sleeved on the axis of the ship's propeller;
应变片,设有至少两片应变片,相邻的应变片之间呈相同角度间隔地固定于安装组件上,The strain gauge is provided with at least two strain gauges, and the adjacent strain gauges are fixed on the mounting assembly at the same angular interval,
激光位移传感器和感知反光块,设有至少两个激光位移传感器和两个感知反光块,激光位移传感器与相对应的感知反光块的连线与船舶螺旋桨轴线方向相互平行,相邻的激光位移传感器之间呈相同角度间隔地固定于安装组件上,相邻的感知反光块之间呈相同角度间隔地固定于安装组件上。The laser displacement sensor and the sensing reflective block are provided with at least two laser displacement sensors and two sensing reflective blocks. The connection line between the laser displacement sensor and the corresponding sensing reflective block is parallel to the axial direction of the propeller of the ship, and the adjacent laser displacement sensor They are fixed on the mounting assembly at the same angular interval, and the adjacent sensing reflective blocks are fixed on the mounting assembly at the same angular interval.
具体地,安装组件包括两个安装件,两个安装件之间螺栓连接,固定在船舶螺旋桨轴上,与船舶螺旋桨轴抱死;Specifically, the installation assembly includes two installation parts, and the two installation parts are connected by bolts, fixed on the propeller shaft of the ship, and locked with the propeller shaft of the ship;
安装件包括第一弧形件、第二弧形件和第一横梁和第二横梁;The mounting part includes a first arc-shaped part, a second arc-shaped part, a first beam and a second beam;
第一弧形件和第二弧形件位于安装件的两侧,且开口朝向相同设置;The first arc-shaped piece and the second arc-shaped piece are located on both sides of the mounting piece, and the openings are set in the same direction;
第一横梁的两端分别与第一弧形件和第二弧形件的侧面中点固定连接;Both ends of the first beam are respectively fixedly connected to the midpoints of the sides of the first arc-shaped member and the second arc-shaped member;
第二横梁的一端与第一弧形件的侧面固定连接,第二横梁的另一端未与第二弧形件的侧面固定连接,第二横梁与第一横梁相互平行设置且未相连。One end of the second beam is fixedly connected to the side of the first arc, the other end of the second beam is not fixedly connected to the side of the second arc, and the second beam and the first beam are arranged parallel to each other and are not connected.
其中,应变片固定于第一横梁的中部,且位于外侧;Wherein, the strain gauge is fixed on the middle part of the first beam and is located on the outside;
激光位移传感器固定于第二横梁靠近第二弧形件的一端,且位于外侧;The laser displacement sensor is fixed on the end of the second crossbeam close to the second arc-shaped part, and is located on the outside;
感知反光块固定于第二弧形件上,且位于第二弧形件的外弧形面。The sensing reflective block is fixed on the second arc part and is located on the outer arc surface of the second arc part.
本发明由于采用以上技术方案,使其与现有技术相比具有以下的优点和积极效果:Compared with the prior art, the present invention has the following advantages and positive effects due to the adoption of the above technical scheme:
本发明既利用应变片测量轴系在推力下的应变,又利用激光位移传感器测量转轴变形位移,通过卡尔曼滤波方法对这些测量数据融合处理并滤除测量噪声影响,从而提出一个可高精度、在线、实时测量船舶螺旋桨推力的装置与降噪方法。The invention not only uses the strain gauge to measure the strain of the shafting under the thrust, but also uses the laser displacement sensor to measure the deformation displacement of the rotating shaft, and uses the Kalman filter method to fuse and process these measurement data and filter out the influence of measurement noise, thereby proposing a high-precision, A device for online and real-time measurement of ship propeller thrust and a noise reduction method.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating a preferred embodiment and are not to be considered as limiting the invention.
图1为本发明的一种船舶螺旋桨轴线推力的测量方法的流程图;Fig. 1 is the flow chart of the measurement method of a kind of ship propeller axis thrust of the present invention;
图2为本发明的一种船舶螺旋桨轴线推力的测量装置的结构图;Fig. 2 is the structural diagram of a kind of measuring device of ship propeller axis thrust of the present invention;
图3为本发明的一种船舶螺旋桨轴线推力的测量装置的安装、装配图;Fig. 3 is the installation, assembly drawing of a kind of measuring device of ship propeller axis thrust of the present invention;
图4为本发明的激光位移传感器与应变片的安装示意图;Fig. 4 is the installation schematic diagram of laser displacement sensor and strain gauge of the present invention;
图5为本发明的方法在不同信噪比(SNR)下推力辨识结果。Fig. 5 is the result of thrust identification under different signal-to-noise ratios (SNR) by the method of the present invention.
附图标记说明Explanation of reference signs
1:第一弧形件;2:第二弧形件;3:第一横梁;4:第二横梁;5:感知反光块;6:应变片;7:激光位移传感器。1: The first arc; 2: The second arc; 3: The first beam; 4: The second beam; 5: Sensing reflective block; 6: Strain gauge; 7: Laser displacement sensor.
具体实施方式detailed description
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对照附图说明本发明的具体实施方式。显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图,并获得其他的实施方式。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation manners of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention, and those skilled in the art can obtain other accompanying drawings based on these drawings and obtain other implementations.
为使图面简洁,各图中只示意性地表示出了与本发明相关的部分,它们并不代表其作为产品的实际结构。另外,以使图面简洁便于理解,在有些图中具有相同结构或功能的部件,仅示意性地绘示了其中的一个,或仅标出了其中的一个。在本文中,“一个”不仅表示“仅此一个”,也可以表示“多于一个”的情形。In order to make the drawing concise, each drawing only schematically shows the parts related to the present invention, and they do not represent the actual structure of the product. In addition, to make the drawings concise and easy to understand, in some drawings, only one of the components having the same structure or function is schematically shown, or only one of them is marked. Herein, "a" not only means "only one", but also means "more than one".
以下结合附图和具体实施例对本发明提出的一种船舶螺旋桨轴线推力的测量方法及装置作进一步详细说明。根据下面说明和权利要求书,本发明的优点和特征将更清楚。A method and device for measuring the axial thrust of a ship's propeller proposed by the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. Advantages and features of the present invention will be apparent from the following description and claims.
实施例Example
参看图1至图5,本实施例提供一种船舶螺旋桨轴线推力的测量方法及装置,同时测量应变与位移,利用卡尔曼滤波对应变片6测量数据及位移传感器测量数据融合处理,既利用了应变片6灵敏度高的优点,又利用了位移传感器稳定性好的优势。同时卡尔曼滤波方法基于状态转移方程与测量方程,可对数据进行最小方差无偏估计,具有优越的降噪效果,可进一步提高螺旋桨推力测量精度。Referring to Fig. 1 to Fig. 5, the present embodiment provides a method and device for measuring the axial thrust of a ship's propeller, which measures strain and displacement at the same time, and utilizes Kalman filtering to fuse and process the measurement data of the strain gauge 6 and the measurement data of the displacement sensor. The advantage of the high sensitivity of the strain gauge 6 also utilizes the advantage of the good stability of the displacement sensor. At the same time, the Kalman filter method is based on the state transition equation and measurement equation, which can perform minimum variance unbiased estimation on the data, has excellent noise reduction effect, and can further improve the propeller thrust measurement accuracy.
参看图2至图4,在本实施中,为了方便理解与说明,先对一种船舶螺旋桨轴线推力的测量装置进行说明,装置包括安装组件、应变片6、激光位移传感器7和感知反光块5。Referring to Figures 2 to 4, in this implementation, for the convenience of understanding and explanation, a device for measuring the axial thrust of a ship's propeller is described first. The device includes a mounting assembly, a strain gauge 6, a
安装组件包括两个安装件,以两个为佳。两个安装件之间通过螺栓-螺母连接,使其形成一环状结构,套设固定在船舶螺旋桨轴上,使得安装组件与船舶螺旋桨轴抱死。确保在转轴受推力时,安装组件与轴段间无相对滑移。另外,安装组件各个部分需采用与转轴相同的材质加工,可确保测量装置与转轴有相同的热膨胀系数。The mounting assembly includes two mounting pieces, preferably two. The two installation parts are connected by bolts and nuts to form a ring structure, which is sleeved and fixed on the propeller shaft of the ship, so that the installation component and the propeller shaft of the ship are locked. Ensure that there is no relative slippage between the mounting assembly and the shaft section when the shaft is thrust. In addition, each part of the installation component needs to be processed with the same material as the rotating shaft, so as to ensure that the measuring device and the rotating shaft have the same coefficient of thermal expansion.
细分下,安装件又包括第一弧形件1、第二弧形件2和第一横梁3和第二横梁4。其中,第一弧形件1和第二弧形件2位于安装件的两侧,且开口朝向相同设置。当安装件连接时,第一弧形件1的两端会与另一安装件的第一弧形件1的两端连接在一起,第二弧形件2同理。第一横梁3的两端分别与第一弧形件1和第二弧形件2的侧面中点固定连接,具体采用焊接连接。第二横梁4的一端与第一弧形件1的侧面固定连接,图中选取约四分之一处连接,第二横梁4的另一端自由,即未与第二弧形件2的侧面固定连接。在设置上,第二横梁4与第一横梁3相互平行设置且未相连在一起。Subdivided, the installation part further includes a first arc-shaped
应变片6,设有至少两片应变片6,应变片6的数量与第一横梁3的数量相对应设置,相邻的应变片6之间呈相同角度间隔地粘贴于第一横梁3的中部,且朝向外侧。以两片应变片6为例,则两片应变片6间隔180°设置。The strain gauges 6 are provided with at least two strain gauges 6, the number of the strain gauges 6 is set corresponding to the number of the first beam 3, and the adjacent strain gauges 6 are pasted on the middle part of the first beam 3 at the same angular interval , and facing outward. Taking two strain gauges 6 as an example, the two strain gauges 6 are arranged at intervals of 180°.
激光位移传感器7和感知反光块5,设有至少两个激光位移传感器7和两个感知反光块5,激光位移传感器7和感知反光块5的数量则与第二横梁4的数量相对应。激光位移传感器7与相对应的感知反光块5的连线与船舶螺旋桨轴线方向相互平行设置,相邻的激光位移传感器7之间呈相同角度间隔地固定于安装组件上,相邻的感知反光块5之间呈相同角度间隔地固定于安装组件上。可理解为,当设有两个激光位移传感器7时,则两个激光位移传感器7间隔180°设置,同理感知反光块5也是如此设置。The
具体地,激光位移传感器7通过螺栓固定于第二横梁4的自由端,且位于外侧,激光位移传感器7与第二弧形件2的距离与其焦距相关。感知反光块5焊接固定于第二弧形件2上,且位于第二弧形件2的外弧形面。Specifically, the
较优地,第一横梁3上可布置多个应变片6,可对这些应变片6数据取平均值,从而消除随机误差影响。同时,测量装置中可对称设计多个第一横梁3,每个第一横梁3上可粘贴一个或多个应变片6。此外,测量装置中可对称设计多个第二横梁4,每个横梁上可固定一个激光位移传感器7。最后,本装置中的激光位移传感器7可换成其余位移传感器,比如电涡流位移传感器等等。Preferably, a plurality of strain gauges 6 can be arranged on the first beam 3, and the data of these strain gauges 6 can be averaged, thereby eliminating the influence of random errors. At the same time, a plurality of first beams 3 can be symmetrically designed in the measuring device, and one or more strain gauges 6 can be pasted on each first beam 3 . In addition, multiple
参看图4,当两个安装件通过螺栓紧固在转轴上后,需保证两应变片6之间、两激光位移传感器7之间均呈180度夹角,这可确保将两应变片6(或两激光位移传感器7)信号相加时可消除轴系弯曲影响。此外整个测试装置还包含固定在转轴上的滑环、数据采集系统及测试电脑,市面上均有成熟的产品,因此不进行详细展开说明。滑环有两个作用,一是为应变片6和激光位移传感器7提供工作电压,二是将应变信号及位移信号传输至数据采集系统,最后通过数据采集系统将测试数据传输至测试电脑处理。Referring to Fig. 4, when the two mounting parts are fastened on the rotating shaft by bolts, it is necessary to ensure that the angle between the two strain gauges 6 and the two
本实施例将安装组件安装在转轴上后,当转轴在螺旋桨推力作用下产生变形时,两个安装件将产生纵向相对位移,该相对位移可由激光位移传感器7与感知反光块5的距离获得。同时,两个安装件间的第一横梁3将产生应变,可由第一横梁3上应变片6获得。通过对位移与应变测量数据融合处理,最终可获得螺旋桨推力。In this embodiment, after the mounting assembly is installed on the rotating shaft, when the rotating shaft deforms under the thrust of the propeller, the two mounting parts will have a longitudinal relative displacement, which can be obtained from the distance between the
参看图1,本实施例还提供一种运用上述装置的船舶螺旋桨轴线推力的测量方法。Referring to FIG. 1 , this embodiment also provides a method for measuring the axial thrust of a ship's propeller using the above-mentioned device.
在测量之前,首先在推进轴系上选取合适测点位置,并测量测点处轴段直径。根据轴段直径加工如图2、图3所示的测量装置,所用材质需与转轴一致。在测量装置的第一横梁3上粘贴应变片6,两个应变片6采用如图4所示的半桥接线,消除转轴弯曲变形影响,在实验室中校核应变片6的灵敏度系数。在第二横梁4上固定激光位移传感器7。将测量装置利用螺栓-螺母固定在转轴上。在转轴上安装滑环装置,连接数据采集系统,并调试测试系统。采集应变与位移信号,并通过滑环将数据传输至电脑中,同时测量环境温度变化。Before the measurement, first select a suitable measuring point position on the propulsion shafting, and measure the diameter of the shaft section at the measuring point. Process the measuring device shown in Figure 2 and Figure 3 according to the diameter of the shaft section, and the material used must be consistent with the shaft. Paste the strain gauge 6 on the first crossbeam 3 of the measuring device, and the two strain gauges 6 adopt the half-bridge line as shown in Figure 4 to eliminate the influence of the bending deformation of the rotating shaft, and check the sensitivity coefficient of the strain gauge 6 in the laboratory. A
当轴系受到螺旋桨推力与弯矩联合作用时,获取两个应变片6的读数ε1,ε2,和两个激光传感器的读数d1,d2。When the shafting is subjected to the joint action of propeller thrust and bending moment, the readings ε 1 , ε 2 of the two strain gauges 6 and the readings d 1 , d 2 of the two laser sensors are obtained.
具体地,两个应变片6的读数ε1,ε2满足以下公式Specifically, the readings ε 1 and ε 2 of the two strain gauges 6 satisfy the following formula
ε1=εF-εM+α·(T-T0)ε 1 =ε F -ε M +α·(TT 0 )
ε2=εF+εM+α·(T-T0)ε 2 =ε F +ε M +α·(TT 0 )
其中,ε1,ε2分别为贴附于船舶螺旋桨轴线的两片应变片6r1,r2产生的应变,且应变片6R1和应变片6r2对向安装于船舶螺旋桨轴线上,εF为纯推力产生的应变,εM为纯弯矩产生的应变,α为轴系热膨胀系数,T0为环境初始温度,T为测量时的环境温度;Among them, ε 1 and ε 2 are the strains generated by two strain gauges 6r 1 and r 2 attached to the axis of the propeller of the ship, respectively, and the strain gauge 6R 1 and strain gage 6r 2 are oppositely installed on the axis of the propeller of the ship, ε F is the strain caused by pure thrust, ε M is the strain caused by pure bending moment, α is the thermal expansion coefficient of the shaft system, T 0 is the initial temperature of the environment, and T is the ambient temperature during measurement;
两个激光传感器的读数d1,d2满足以下公式The readings d 1 and d 2 of the two laser sensors satisfy the following formula
d1=dF-dM+α·(L2-L1)·(T-T0)d 1 =d F -d M +α·(L 2 −L 1 )·(TT 0 )
d2=dF+dM+α·(L2-L1)·(T-T0)d 2 =d F +d M +α·(L 2 −L 1 )·(TT 0 )
其中,L2为第一弧形件1与第二弧形件2之间的距离,L1为第二横梁4的长度,L2-L1即激光传感器到感知反光块5的距离。Wherein, L 2 is the distance between the
然后,根据应变片6的读数ε1,ε2建立与螺旋桨轴线推力FT的第一关系式具体为Then, according to the readings ε 1 and ε 2 of the strain gauge 6, the first relational expression with the axial thrust FT of the propeller is specifically expressed as
首先,基于应变片6的读数ε1,ε2得到应变仪器读数ε仪,计算公式为:First, based on the readings ε 1 and ε 2 of the strain gauge 6, the reading ε of the strain gauge is obtained, and the calculation formula is:
ε仪=ε1+ε2=2εF+2α·(T-T0) εmeter =ε 1 +ε 2 =2ε F +2α·(TT 0 )
螺旋桨轴线推力FT与应变仪器读数ε仪满足以下第一关系式The axial thrust F T of the propeller and the strain gauge reading ε gauge satisfy the following first relationship
其中,E为应变片6所在测点处(应变片6处)轴段的弹性模量,A为应变片6所在测点处轴段截面积与安装组件即前文提到的第一横梁3截面积之和。上述公式中考虑了环境温度变化引起的热变形误差影响。Among them, E is the elastic modulus of the axial section at the measuring point where the strain gauge 6 is located (the strain gauge 6), and A is the cross-sectional area of the axial section at the measuring point where the strain gauge 6 is located and the installation component, that is, the section of the first beam 3 mentioned above. sum of areas. In the above formula, the influence of thermal deformation error caused by the change of ambient temperature is considered.
然后,基于两个激光传感器的读数d1,d2得到平均位移计算公式为Then, the average displacement is obtained based on the readings d 1 , d 2 of the two laser sensors The calculation formula is
螺旋桨轴线推力FT与平均位移满足以下第二关系式Propeller axis thrust F T and average displacement Satisfy the following second relation
上述公式中亦考虑了环境温度变化引起的热变形误差影响。The above formula also takes into account the influence of thermal deformation errors caused by ambient temperature changes.
接着,分别对第一关系式和第二关系式求导,并按时间步离散得到离散关系式,离散关系式为:Next, derivate the first relational expression and the second relational expression respectively, and discretize according to the time step to obtain the discrete relational expression, the discrete relational expression is:
其中,ε仪(k+1)为第k+1个时间步下的应变仪器读数,ε仪(k)为第k个时间步下的应变仪器读数,ΔFT(k)为第k个时间步下推力变化值,ΔT(k)为第k个时间步下环境温度变化值。Among them, εmeter (k+1) is the strain instrument reading at the k+1th time step, εmeter (k) is the strain instrument reading at the kth time step, and ΔF T (k) is the kth time The change value of the thrust at the next step, ΔT(k) is the change value of the ambient temperature at the kth time step.
进而,令状态向量则将离散关系式转换为状态转移方程,表示为如下:Furthermore, let the state vector Then convert the discrete relational expression into a state transition equation, which is expressed as follows:
Xk+1=ΦXk+wk X k+1 =ΦX k +w k
式中,wk为模型噪声,反映建模误差对结果影响,Φ为状态转移矩阵;In the formula, w k is the model noise, which reflects the influence of modeling errors on the results, and Φ is the state transition matrix;
构建的观测方程表示为:The constructed observation equation is expressed as:
yk=H·Xk+vk y k =H·X k +v k
式中,yk为测量的应变与测量的温度变化,H为观测矩阵,vk为测量噪声。In the formula, y k is the measured strain and measured temperature change, H is the observation matrix, and v k is the measurement noise.
基于状态转移方程和观测方程,卡尔曼滤波过程如下:Based on the state transition equation and observation equation, the Kalman filtering process is as follows:
A1、在第k个时间步下,完成状态一步预测,其计算公式为:A1. At the kth time step, one-step prediction of the state is completed, and the calculation formula is:
Pk|k-1=Φ·Pk-1|k-1·ΦT+QP k|k-1 =Φ·P k-1|k-1 ·Φ T +Q
其中,为X在第k个时间步的先验估计,为X在第k-1个时间步的后验估计,Pk|k-1为的估计误差协方差矩阵,Pk-1|k-1为的估计误差协方差矩阵,Q为模型噪声wk的协方差矩阵;in, is the prior estimate of X at the kth time step, is the posterior estimate of X at the k-1th time step, P k|k-1 is The estimated error covariance matrix of P k-1|k-1 is The estimated error covariance matrix of Q is the covariance matrix of the model noise w k ;
A2、在第k个时间步下,利用先验估计完成状态估计,其计算公式为:A2. At the kth time step, use a priori estimation The state estimation is completed, and its calculation formula is:
kk=Pk|k-1·HT·(H·Pk|k-1·HT+R)-1 k k =P k|k-1 · HT ·(H·P k|k-1 · HT +R) -1
Pk|k=(1-Kk·H)·Pk|k-1 P k|k =(1-K k ·H)·P k|k-1
其中,Kk为卡尔曼滤波增益,zk为测量信号与先验估计间的偏差序列,R为测量噪声vk的协方差矩阵。Among them, K k is the Kalman filter gain, z k is the deviation sequence between the measurement signal and the prior estimate, and R is the covariance matrix of the measurement noise v k .
A3、将时间递推至第k+1个时间步,重复步骤A1和A2。从而实现对采集的应变、位移及温读数据执行卡尔曼滤波,从中提高辨识螺旋桨推力的精度。由于状态变量Xk+1中包含了第k+1个时间步下推力变化值ΔFT(k+1),因此当获得所有时间步下状态变量Xk+1后,从中即可获得推力变化值ΔFT的实时变化过程。应用本实施例的方法在不同信噪比(SNR)下推力辨识结果以图5为例。A3. Recursively advance the time to the k+1th time step, and repeat steps A1 and A2. In this way, the Kalman filter is implemented on the collected strain, displacement and temperature reading data, thereby improving the accuracy of propeller thrust identification. Since the state variable X k+1 contains the thrust change value ΔF T (k+1) at the k+1th time step, after obtaining the state variable X k+1 at all time steps, the thrust change can be obtained from it The real-time change process of the value ΔF T. Figure 5 is an example of thrust identification results under different signal-to-noise ratios (SNR) using the method of this embodiment.
上面结合附图对本发明的实施方式作了详细说明,但是本发明并不限于上述实施方式。即使对本发明作出各种变化,倘若这些变化属于本发明权利要求及其等同技术的范围之内,则仍落入在本发明的保护范围之中。The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments. Even if various changes are made to the present invention, if these changes fall within the scope of the claims of the present invention and equivalent technologies, they still fall within the protection scope of the present invention.
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