CN115560117A - High-precision double-shaft linear electric valve servo control device and control method thereof - Google Patents
High-precision double-shaft linear electric valve servo control device and control method thereof Download PDFInfo
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- CN115560117A CN115560117A CN202211144446.2A CN202211144446A CN115560117A CN 115560117 A CN115560117 A CN 115560117A CN 202211144446 A CN202211144446 A CN 202211144446A CN 115560117 A CN115560117 A CN 115560117A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
- F16K31/046—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor with electric means, e.g. electric switches, to control the motor or to control a clutch between the valve and the motor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
- F16K31/047—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor characterised by mechanical means between the motor and the valve, e.g. lost motion means reducing backlash, clutches, brakes or return means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/50—Mechanical actuating means with screw-spindle or internally threaded actuating means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/53—Mechanical actuating means with toothed gearing
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Abstract
本发明涉及一种高精度双轴直线电动阀门伺服控制装置及其控制方法,属于伺服控制技术领域,解决了现有技术中的液压驱动系统占用空间大,且难以实现多轴输出的问题。本发明包括:运动执行机构、发动机阀体、阀体连接杆、伺服系统控制器;所述运动执行机构能够输出四个方向的直线位移;所述运动执行机构包括上舵机和下舵机;上舵机和下舵机分别驱动相互垂直的发动机阀体位移;所述发动机阀体有四个,分别通过阀体连接杆与运动执行机构的四个输出位移的轴端连接,所述伺服系统控制器用于控制所述运动执行机构。本发明通过设置上下对称的上舵机和下舵机,实现了电动阀门的水平交叉直线位移输出,同时实现了整体结构的集成化和小型化。
The invention relates to a high-precision two-axis linear electric valve servo control device and a control method thereof, belonging to the technical field of servo control, and solves the problems that a hydraulic drive system occupies a large space and is difficult to realize multi-axis output in the prior art. The invention includes: a motion actuator, an engine valve body, a valve body connecting rod, and a servo system controller; the motion actuator can output linear displacement in four directions; the motion actuator includes an upper steering gear and a lower steering gear; The upper steering gear and the lower steering gear respectively drive the displacement of the engine valve body perpendicular to each other; there are four engine valve bodies, which are respectively connected to the four output displacement shaft ends of the motion actuator through valve body connecting rods, and the servo system The controller is used to control the motion actuator. The present invention realizes the horizontal cross linear displacement output of the electric valve by setting up and down symmetrical upper and lower steering gears, and at the same time realizes the integration and miniaturization of the overall structure.
Description
技术领域technical field
本发明涉及伺服控制技术领域,尤其涉及一种高精度双轴直线电动阀门伺服控制装置及其控制方法。The invention relates to the technical field of servo control, in particular to a high-precision two-axis linear electric valve servo control device and a control method thereof.
背景技术Background technique
在制导执行机构的发展中,近些年一直存在的技术趋势为使用电机伺服系统来替代液压伺服系统。相对于液压伺服系统,电机伺服系统的主要优势为体积小,动态性能优异,无需液路循环系统等特点。In the development of guidance actuators, there has been a technical trend in recent years to use motor servo systems to replace hydraulic servo systems. Compared with the hydraulic servo system, the main advantages of the motor servo system are small size, excellent dynamic performance, and no need for a hydraulic circulation system.
现有直线伺服机构主要为电动缸形式或直线滑台的形式,大部分的产品结构为电机提供扭矩,丝杠组件转换扭矩为直线力,使用直线电位器作为位移反馈形成的闭环控制系统。The existing linear servo mechanism is mainly in the form of an electric cylinder or a linear slide table. Most of the product structures provide torque for the motor, and the screw assembly converts the torque into a linear force. A linear potentiometer is used as a closed-loop control system formed by displacement feedback.
现有电动直线伺服系统的产品,主要的设计思路还是各功能模块的组合配套,以满足单轴的性能参数指标为设计目标,使用工况也较少考虑尺寸空间的因素,系统布局层面亦没有进行紧凑的集成考虑,故外形大部分为直线式,体积空间也较大。带来的优势为传力环境简单,无系统刚度,额外弯矩等因素对于系统运动来带的影响。比如在自动化设备领域常用的直线伺服系统,多以步进电机组合梯形丝杠的形式,对于产品的尺寸与外形要求比较少,且传力环境中,丝杠主体与螺母仅受到轴向力的作用。The main design idea of existing electric linear servo system products is the combination of various functional modules to meet the single-axis performance parameter index as the design goal, and the operating conditions are less considered for size and space factors, and there is no system layout level. Considering compact integration, most of the shapes are linear, and the volume space is also large. The advantage is that the force transmission environment is simple, and there is no influence of system stiffness, additional bending moment and other factors on the system movement. For example, the linear servo system commonly used in the field of automation equipment is mostly in the form of a stepping motor combined with a trapezoidal screw. There are relatively few requirements for the size and shape of the product, and in the force transmission environment, the main body of the screw and the nut are only affected by the axial force. effect.
在此背景下,在发动机阀门控制的使用条件下,需求多轴的直线伺服(水平交叉轴),且对于产品的尺寸与外形有特定要求,比较难以直接引用现有产品。In this context, under the conditions of engine valve control, multi-axis linear servo (horizontal cross axis) is required, and there are specific requirements for the size and shape of the product, so it is difficult to directly quote existing products.
根据发动机的内部空间需求,需要一个电动执行机构替代原液压系统,输出轴向往复直线运动,且结构空间布置需紧凑,尽可能占用较小的空间体积,提供大推力和高精度定位的同时,具备良好的动态性能。According to the internal space requirements of the engine, an electric actuator is needed to replace the original hydraulic system, the output axis reciprocates and linearly moves, and the structural space layout needs to be compact, occupying as little space as possible, providing high thrust and high-precision positioning at the same time, It has good dynamic performance.
发明内容Contents of the invention
鉴于上述的分析,本发明旨在提供一种高精度双轴直线电动阀门伺服控制装置及其控制方法,用以解决现有液压驱动系统占用空间大,且难以实现多轴输出的问题。In view of the above analysis, the present invention aims to provide a high-precision two-axis linear electric valve servo control device and its control method to solve the problems that the existing hydraulic drive system occupies a large space and is difficult to achieve multi-axis output.
本发明的目的主要是通过以下技术方案实现的:The purpose of the present invention is mainly achieved through the following technical solutions:
一种高精度双轴直线电动阀门伺服控制装置,包括:运动执行机构、阀体连接杆、伺服系统控制器;所述运动执行机构能够输出四个方向的直线位移;所述运动执行机构的四个输出轴端分别通过阀体连接杆与四个发动机阀体连接,所述伺服系统控制器用于控制所述运动执行机构输出的运动方向和位移量。A high-precision two-axis linear electric valve servo control device, including: a motion actuator, a valve body connecting rod, and a servo system controller; the motion actuator can output linear displacements in four directions; the four motion actuators of the motion actuator The two output shaft ends are respectively connected to the four engine valve bodies through valve body connecting rods, and the servo system controller is used to control the motion direction and displacement outputted by the motion actuator.
进一步地,所述运动执行机构的四个输出位移的轴端分别为:第一轴端、第二轴端、第三轴端和第四轴端。Further, the four output displacement shaft ends of the motion actuator are respectively: a first shaft end, a second shaft end, a third shaft end and a fourth shaft end.
进一步地,所述运动执行机构包括上舵机和下舵机;所述第一轴端和第二轴端通过上舵机带动同步位移;所述第三轴端和第四轴端通过下舵机带动同步位移。Further, the motion actuator includes an upper steering gear and a lower steering gear; the first shaft end and the second shaft end are driven by the upper steering gear for synchronous displacement; the third shaft end and the fourth shaft end are driven by the lower steering gear The machine drives the synchronous displacement.
进一步地,所述第一轴端和第二轴端同轴线;所述第三轴端和第四轴端同轴线;所述第一轴端和第二轴端的轴线与所述第三轴端和第四轴端的轴线相互垂直。Further, the first shaft end and the second shaft end are coaxial; the third shaft end and the fourth shaft end are coaxial; the axes of the first shaft end and the second shaft end are the same as the third shaft end Axes of the shaft end and the fourth shaft end are perpendicular to each other.
进一步地,所述上舵机和下舵机的结构相同。Further, the structures of the upper steering gear and the lower steering gear are the same.
进一步地,所述下舵机包括:伺服电机、齿轮组件和滚珠丝杠组件。Further, the lower steering gear includes: a servo motor, a gear assembly and a ball screw assembly.
进一步地,所述滚珠丝杠组件包括:丝杠和轴连臂组合件;所述伺服电机通过所述齿轮组件将动力传输至所述丝杠;所述丝杠旋转运动时能够带动所述轴连臂组合件直线位移;所述轴连臂组合件的两端通过阀体连接杆分别连接两个所述发动机阀体。Further, the ball screw assembly includes: a lead screw and a shaft-linked arm assembly; the servo motor transmits power to the lead screw through the gear assembly; the lead screw can drive the shaft when it rotates The connecting arm assembly linearly displaces; the two ends of the shaft connecting arm assembly are respectively connected to the two engine valve bodies through the valve body connecting rod.
进一步地,所述齿轮组件包括:电机齿轮、过渡齿轮和传动齿轮;所述电机齿轮与所述伺服电机的输出端固定连接;所述电机齿轮和所述传动齿轮之间通过所述过渡齿轮啮合传动。Further, the gear assembly includes: a motor gear, a transition gear and a transmission gear; the motor gear is fixedly connected to the output end of the servo motor; the motor gear and the transmission gear are meshed through the transition gear transmission.
进一步地,所述上舵机、下舵机相互垂直。Further, the upper steering gear and the lower steering gear are perpendicular to each other.
一种高精度双轴直线电动阀门伺服控制装置的控制方法,采用上述的高精度双轴直线电动阀门伺服控制装置进行伺服控制;A control method for a high-precision two-axis linear electric valve servo control device, using the above-mentioned high-precision two-axis linear electric valve servo control device for servo control;
所述控制方法包括以下步骤:Described control method comprises the following steps:
步骤S1:通过伺服系统控制器控制运动执行机构的伺服电机的输出转速;Step S1: Control the output speed of the servo motor of the motion actuator through the servo system controller;
步骤S2:伺服电机通过齿轮组件将动力传输至丝杠;Step S2: The servo motor transmits power to the lead screw through the gear assembly;
步骤S3:丝杠旋转运动,同时带动轴连臂组合件的轴端同步位移,进而带动发动机阀体位移;Step S3: the lead screw rotates, and at the same time drives the shaft end of the shaft-connecting-arm assembly to displace synchronously, thereby driving the engine valve body to displace;
步骤S4:反馈调节。Step S4: Feedback regulation.
本发明技术方案至少能够实现以下效果之一:The technical solution of the present invention can at least achieve one of the following effects:
1.本发明涉及一种高精度双轴直线电动阀门伺服控制装置,具备阀门控制功能,在接收上位机指令信号后,能够在规定时间内,快速、准确的控制阀门运动到指定位置。1. The present invention relates to a high-precision two-axis linear electric valve servo control device, which has a valve control function, and can quickly and accurately control the movement of the valve to a designated position within a specified time after receiving an instruction signal from a host computer.
2.本发明涉的高精度双轴直线电动阀门伺服控制装置,可以实现发动机阀门控制时,水平交叉轴的高精度、高动态响应的要求。同时,通过结构的刚度设计,减弱了平行轴传动时带来的结构变形误差,减少了丝杆传动部分承受的弯矩,并实现了结构布局的高度集成化、紧凑化。2. The high-precision two-axis linear electric valve servo control device involved in the present invention can realize the requirements of high precision and high dynamic response of the horizontal cross axis when controlling the engine valve. At the same time, through the rigidity design of the structure, the structural deformation error caused by the parallel shaft transmission is weakened, the bending moment borne by the screw drive part is reduced, and the highly integrated and compact structural layout is realized.
3.本发明的高精度双轴直线电动阀门伺服控制装置,能够实现对发动机各方向的助推阀门控制,替换原制导执行系统中使用的液压伺服阀门控制系统。在性能指标满足原系统要求的同时,体积大大减少,为发动机系统内部空间提供了巨大的优化空间。3. The high-precision two-axis linear electric valve servo control device of the present invention can realize boost valve control in all directions of the engine, and replace the hydraulic servo valve control system used in the original guidance execution system. While the performance index meets the requirements of the original system, the volume is greatly reduced, providing a huge optimization space for the internal space of the engine system.
本发明中,上述各技术方案之间还可以相互组合,以实现更多的优选组合方案。本发明的其他特征和优点将在随后的说明书中阐述,并且,部分优点可从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过说明书以及附图中所特别指出的内容中来实现和获得。In the present invention, the above technical solutions can also be combined with each other to realize more preferred combination solutions. Additional features and advantages of the invention will be set forth in the description which follows, and some of the advantages will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the matter particularly pointed out in the written description and appended drawings.
附图说明Description of drawings
附图仅用于示出具体实施例的目的,而并不认为是对本发明的限制,在整个附图中,相同的参考符号表示相同的部件。The drawings are for the purpose of illustrating specific embodiments only and are not to be considered as limitations of the invention, and like reference numerals refer to like parts throughout the drawings.
图1为本发明的高精度双轴直线电动阀门伺服控制装置与发动机缸体组合图;Fig. 1 is a combination diagram of the high-precision two-axis linear electric valve servo control device and the engine block of the present invention;
图2为本发明的高精度双轴直线电动阀门伺服控制装置的运动执行机构的侧视图;Fig. 2 is a side view of the motion actuator of the high-precision two-axis linear electric valve servo control device of the present invention;
图3为本发明的高精度双轴直线电动阀门伺服控制装置的运动执行机构的俯视图;3 is a top view of the motion actuator of the high-precision two-axis linear electric valve servo control device of the present invention;
图4为本发明的高精度双轴直线电动阀门伺服控制装置的运动执行机构的下舵机的结构示意图;Fig. 4 is a structural schematic diagram of the lower steering gear of the motion actuator of the high-precision two-axis linear electric valve servo control device of the present invention;
图5为图4中的下舵机的轴连臂组合件的俯视图;Fig. 5 is a top view of the shaft-linked arm assembly of the lower steering gear in Fig. 4;
图6为图5中的轴连臂组合件的A-A方向的剖视效果图;Fig. 6 is a sectional effect diagram of the A-A direction of the shaft-link arm assembly in Fig. 5;
图7为本发明的伺服控制原理图。Fig. 7 is a schematic diagram of the servo control of the present invention.
附图标记:Reference signs:
1-运动执行机构;2-发动机阀体;3-阀体连接杆;4-伺服系统控制器;5-伺服系统底座;1-motion actuator; 2-engine valve body; 3-valve body connecting rod; 4-servo system controller; 5-servo system base;
11-上舵机;12-下舵机;11-upper steering gear; 12-lower steering gear;
31-第一轴端;32-第二轴端;33-第三轴端;34-第四轴端;31-first shaft end; 32-second shaft end; 33-third shaft end; 34-fourth shaft end;
101-伺服电机;102-电机齿轮;103-过渡齿轮;104-第一轴承;105-传动齿轮;106-丝杠;107-第二轴承;108-后轴承盖;109-轴连臂组合件;110-前轴承盖;111-机体;101-servo motor; 102-motor gear; 103-transition gear; 104-first bearing; 105-transmission gear; 106-lead screw; 107-second bearing; 108-rear bearing cover; ; 110-front bearing cover; 111-body;
1091-连臂;1092-滚珠螺母;1093-连接销;1094-轴臂槽;1095-输出轴。1091-joint arm; 1092-ball nut; 1093-connecting pin; 1094-shaft arm groove; 1095-output shaft.
具体实施方式detailed description
下面结合附图来具体描述本发明的优选实施例,其中,附图构成本发明一部分,并与本发明的实施例一起用于阐释本发明的原理,并非用于限定本发明的范围。The preferred embodiments of the present invention will be specifically described below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present invention and together with the embodiments of the present invention are used to explain the principles of the present invention and are not intended to limit the scope of the present invention.
实施例1Example 1
本发明的一个具体实施例,公开了一种高精度双轴直线电动阀门伺服控制装置,如图1所示,包括:运动执行机构1、阀体连接杆3和伺服系统控制器4。所述运动执行机构1具有四个输出轴端,能够输出四个方向的直线位移;发动机阀体2有四个,分别通过阀体连接杆3与运动执行机构1的四个输出位移的轴端连接,进而通过运动执行机构1带动发动机阀体2位移。进而通过伺服系统控制器4控制所述运动执行机构1输出的位移方向和位移量。A specific embodiment of the present invention discloses a high-precision two-axis linear electric valve servo control device, as shown in FIG. 1 , including: a
具体地,运动执行机构1、发动机阀体2和伺服系统控制器4均安装在伺服系统底座5上;伺服系统底座5为圆盘状结构,如图1所示。Specifically, the
如图1所示,运动执行机构1固定安装在伺服系统底座5的中部,发动机阀体2滑动安装在伺服系统底座5上,且多个发动机阀体2周向均匀分布在运动执行机构1的外侧;发动机阀体2通过阀体连接杆3与运动执行机构1的四个输出位移的轴端固定连接。As shown in Figure 1, the
本发明的一种具体实施方式中,运动执行机构1的四个输出位移的轴端分别为:第一轴端31、第二轴端32、第三轴端33和第四轴端34。In a specific embodiment of the present invention, the four output displacement shaft ends of the
进一步地,如图2、图3所示,运动执行机构1包括上舵机11和下舵机12。Further, as shown in FIG. 2 and FIG. 3 , the
其中,第一轴端31和第二轴端32分别为上舵机11的输出轴的两端,所述第一轴端31和第二轴端32通过上舵机11带动同步位移。第三轴端33和第四轴端34分别为下舵机12的输出轴的两端;所述第三轴端33和第四轴端34通过下舵机12带动同步位移。Wherein, the
具体地,第一轴端31、第二轴端32、第三轴端33和第四轴端34分别通过四个阀体连接杆3连接四个发动机阀体2,进而能够带动不同的发动机阀体2位移。Specifically, the
具体地,如图2、图3所示,所述第一轴端31和第二轴端32同轴线;所述第三轴端33和第四轴端34同轴线;所述第一轴端31和第二轴端32的轴线与所述第三轴端33和第四轴端34的轴线相互垂直。Specifically, as shown in Fig. 2 and Fig. 3, the
本发明中,所述上舵机11和下舵机12的结构相同。如图2、图3所示,所述上舵机11的下舵机12上下设置,且相互垂直。In the present invention, the
本发明的一种具体实施方式中,所述下舵机12包括:伺服电机101、齿轮组件和滚珠丝杠组件。In a specific embodiment of the present invention, the
1)如图4所示,所述齿轮组件包括:电机齿轮102、过渡齿轮103和传动齿轮105。1) As shown in FIG. 4 , the gear assembly includes: a
具体地,机体111为下舵机12的主要承载部件。伺服电机101固定安装在机体111上;所述电机齿轮102固定安装在所述伺服电机101的输出端。过渡齿轮103通过第一轴承104转动安装在机体111上;并且,过渡齿轮103与电机齿轮102啮合。传动齿轮105以过盈配合的方式固定安装在丝杠106的端部。Specifically, the
所述电机齿轮102和所述传动齿轮105之间通过所述过渡齿轮103啮合传动。即过渡齿轮103设置在电机齿轮102和传动齿轮105之间,过渡齿轮103的一侧与电机齿轮102啮合,另一侧与传动齿轮105啮合。伺服电机101输出转速时,能够带动电机齿轮102旋转,电机齿轮102与过渡齿轮103啮合,并通过过渡齿轮103将动力传输至传动齿轮105,带动传动齿轮105旋转。The
2)如图4所示,所述滚珠丝杠组件包括:丝杠106和轴连臂组合件109。2) As shown in FIG. 4 , the ball screw assembly includes: a
具体地,如图4所示,丝杠106通过第二轴承107转动安装在机体111上。传动齿轮105与丝杠106固定连接,传动齿轮105转动时,丝杠106同步转动。Specifically, as shown in FIG. 4 , the
具体地,如图5、图6所示,轴连臂组合件109包括:连臂1091、滚珠螺母1092、连接销1093、轴臂槽1094和输出轴1095。Specifically, as shown in FIGS. 5 and 6 , the shaft-connected-
其中,滚珠螺母1092套设安装在丝杠106外部;丝杠106与滚珠螺母1092组成丝杠螺母副,丝杠106转动时,滚珠螺母1092沿丝杠106的轴线方向位移。Wherein, the ball nut 1092 is sheathed and installed outside the
连臂1091套设在滚珠螺母1092的外部,并通过连接销1093连接为一体;滚珠螺母1092位移时,连臂1091同步位移。The connecting arm 1091 is sheathed on the outside of the ball nut 1092 and connected as a whole through the connecting pin 1093; when the ball nut 1092 is displaced, the connecting arm 1091 is displaced synchronously.
输出轴1095设置在连臂1091的侧面,且二者为一体结构。输出轴1095的中部设有轴臂槽1094,轴臂槽1094的两侧为输出轴1095的轴端。具体地,下舵机12的输出轴1095的两个轴端分别为:第三轴端33和第四轴端34。上舵机11与下舵机12结构相同,上舵机11的输出轴1095的两个轴端分别为:第一轴端31和第二轴端32。The output shaft 1095 is arranged on the side of the connecting arm 1091, and the two are integrated. The middle part of the output shaft 1095 is provided with a shaft arm slot 1094 , and both sides of the shaft arm slot 1094 are shaft ends of the output shaft 1095 . Specifically, the two shaft ends of the output shaft 1095 of the
实施时,所述伺服电机101通过所述齿轮组件将动力传输至所述丝杠106;所述丝杠106旋转运动进而带动所述轴连臂组合件109直线位移;所述轴连臂组合件109的输出轴1095两端的轴端通过阀体连接杆3分别连接两个所述发动机阀体2;进而通过输出轴1095的轴端的往复位移带动发动机阀体2位移,最终能够实现对发动机的伺服控制。During implementation, the
本发明的一种具体实施方式中,轴臂槽1094的底面为平面。In a specific embodiment of the present invention, the bottom surface of the shaft arm groove 1094 is a plane.
上舵机11与下舵机12组合后,上舵机11的输出轴1095和下舵机12的输出轴1095相互垂直;且上舵机11和下舵机12的两个输出轴1095上的两个轴臂槽1094的底面贴合。由于,两个输出轴1095相互垂直且两个输出轴1095上的轴臂槽1094相互贴合,使上舵机11和下舵机12上的两个输出轴1095不能相对转动仅能相对滑移;输出轴1095仅能实现沿自身轴线方向的位移运动。After the
进一步地,如图6所示,轴臂槽1094的深度与输出轴1095的半径相同。由于两个轴臂槽1094的底面相互贴合,使得上舵机11和下舵机12上的两个输出轴1095的轴线共面,即第一轴端31、第二轴端32、第三轴端33和第四轴端34的轴线位于同一平面,如图3所示。Further, as shown in FIG. 6 , the depth of the shaft arm groove 1094 is the same as the radius of the output shaft 1095 . Since the bottom surfaces of the two shaft arm grooves 1094 fit together, the axes of the two output shafts 1095 on the
本发明中,由于运动执行机构1的两个轴连臂组合件109上的两个轴臂槽1094的相互限位作用,轴连臂组合件109不能相对于丝杠106转动,轴连臂组合件109的输出轴1095仅能贴合轴臂槽1094滑移。In the present invention, due to the mutual limiting effect of the two shaft-arm grooves 1094 on the two shaft-connected
具体地,上舵机11上的输出轴1095沿下舵机12上的输出轴1095的轴臂槽1094滑移,且位移行程为轴臂槽1094的长度。下舵机12的输出轴1095的运动同理。Specifically, the output shaft 1095 on the
本发明的一种具体实施方式中,为了保证运动执行机构1的动作顺滑性,避免外界环境对齿轮组件或丝杠106转动的影响,在第一轴承104的外侧设置前轴承盖110;第二轴承107的外侧设置后轴承盖108;前轴承盖110、后轴承盖108与机体111通过螺钉固定连接,用于实现对运动执行机构1的保护和密封。In a specific embodiment of the present invention, in order to ensure the smooth operation of the
进一步地,第一轴承104为深沟球轴承,第二轴承107均为角接触球轴承;轴承为过渡齿轮103和丝杠106提供固定支撑和减少旋转引起的摩擦力。轴承盖为角接触球轴承提供固定支撑作用。后轴承盖108、前轴承盖110和机体111之间设有弹性垫圈。Further, the
进一步地,在四个发动机阀体2处设置位移传感器,用于监测发动机阀体2的位移。伺服系统控制器4一方面用于控制伺服电机101的转速和启停时间,另一方面能够接收位移传感器监测到的发动机阀体2的位置信息,进而根据反馈结果对伺服电机101的动作进行调控。Further, displacement sensors are provided at the four
实施时,本发明的电动伺服系统工作原理,如图7所示:During implementation, the working principle of the electric servo system of the present invention is as shown in Figure 7:
本发明的伺服电机101采用直流无刷电机;通过滚珠丝杠副及直齿轮副作为机械转换装置,采用LVDT伺服控制方式,将直流无刷电机输出的转速通过直齿轮副传递至滚珠丝杠副,滚珠丝杠副将旋转运动转换为直线运动传递至轴连臂组合件109,并通过轴连臂组合件109的轴端输出,通过阀体连接杆3带动发动机阀体2直线位移。The
具体地,通电后,伺服电机101输出旋转运动,驱动电机齿轮102旋转,电机齿轮102通过过渡齿轮103将旋转运动传递到传动齿轮105,传动齿轮105带动滚珠丝杠组件的丝杠106转动,滚珠丝杠组件将旋向运动转化为直线运动,最后经与滚珠螺母1092刚性连接的输出轴1095进行直线输出运动,进而通过阀体连接杆3带动发动机阀体2位移。最后通过伺服系统控制器4控制伺服电机101的正反转,使该运动执行机构1可以实现输出两个相互垂直交叉的方向的往复直线运动。Specifically, after electrification, the
电动伺服系统正常工作时,电动伺服系统控制器接收上位机给定的位移位置指令,伺服电机101带动齿轮副旋转,同时伺服系统控制器4实时采集实际的位移位置,保证输出轴1095在一定的响应时间内以一定的精度趋近给定位置,伺服系统控制器4采用高速PWM调速模式,通过调整PWM的脉冲宽度,实现对输出电压平均值的控制,从而达到通过控制伺服电机101的电枢电压来实现电动伺服系统的调速。When the electric servo system is working normally, the electric servo system controller receives the displacement position command given by the host computer, the
实施例2Example 2
本发明的一个具体实施例,提供一种高精度双轴直线电动阀门伺服控制装置的控制方法,采用实施例1中所述的高精度双轴直线电动阀门伺服控制装置对发动机阀体2进行伺服控制。A specific embodiment of the present invention provides a control method for a high-precision two-axis linear electric valve servo control device, using the high-precision two-axis linear electric valve servo control device described in
所述控制方法包括以下步骤:Described control method comprises the following steps:
步骤S1:通过伺服系统控制器4控制运动执行机构1的伺服电机101输出转速;Step S1: Control the output speed of the
步骤S2:伺服电机101通过齿轮组件将动力传输至丝杠106;Step S2: The
步骤S3:丝杠106旋转运动,同时带动轴连臂组合件109的轴端同步位移,进而带动发动机阀体2位移。Step S3: The
所述步骤S1中,伺服系统控制器4接收上位机给定的位移位置指令,进而确定上舵机11和下舵机12的两个伺服电机101的旋转运动的输出方向和输出圈数。In the step S1, the
具体地,根据需要调节位置的发动机阀体2的数量和位移量,确定上舵机11和/或下舵机12中的伺服电机101输出的旋转角位移的方向和大小。Specifically, according to the quantity and displacement of the
具体地,根据齿轮组件的传动比,能够计算伺服电机101每旋转一圈对应的丝杠106的转动圈数,进而能够根据滚珠丝杠副的具体参数计算得出输出轴1095的位移量。Specifically, according to the transmission ratio of the gear assembly, the number of rotations of the
所述步骤S2中,伺服电机101输出旋转运动后,能够带动电机齿轮102转动,电机齿轮102与过渡齿轮103啮合,能够带动过渡齿轮103转动;过渡齿轮103与传动齿轮105啮合,进而能够带动传动齿轮105旋转运动。丝杠106和传动齿轮105固定连接,传动齿轮105旋转运动时,丝杠106也同步转动。In the step S2, after the
所述步骤S3中,丝杠106转动时,能够驱动滚珠螺母1092沿丝杠106的轴线方向直线位移;滚珠螺母1092与连臂1091通过连接销1093固定为一体,连臂1091与输出轴1095为一体结构;滚珠螺母1092沿丝杠106轴线方向直线位移时,输出轴1095同步进行直线位移。In the step S3, when the
输出轴1095通过阀体连接杆3与发动机阀体2固定连接,进而能够带动发动机阀体2直线位移。The output shaft 1095 is fixedly connected with the
具体地,通过控制不同的输出轴1095位移,能够带动不同的发动机阀体2位移。Specifically, by controlling the displacement of different output shafts 1095, different
进一步地,所述控制方法还包括:步骤S4:反馈调节。Further, the control method further includes: Step S4: feedback adjustment.
具体地,步骤S4的反馈调节过程为:Specifically, the feedback adjustment process of step S4 is:
步骤S41:当发动机阀体2的实际位移位置与要求的位移位置存在误差时,伺服系统控制器4产生PWM波调制信号和控制伺服电机101正反转信号。Step S41: When there is an error between the actual displacement position of the
具体地,在伺服系统安装底座内部嵌套安装四个位移传感器(图中未示出),位移传感器为LVDT传感器;通过四个位移传感器分别监测四个发动机阀体2的位移量和位移方向。Specifically, four displacement sensors (not shown) are nested inside the servo system installation base, and the displacement sensors are LVDT sensors; the displacements and displacement directions of the four
步骤S42:PWM信号经功率放大后,驱动伺服电机101转动;伺服电机101根据伺服系统控制器4产生的正反转信号输出正转/反转。Step S42: After the PWM signal is amplified by power, it drives the
步骤S43:伺服电机101输出的力矩通过齿轮组件和滚珠丝杠组件减速传动,带动输出轴1095运动;具体地,位置误差为正时,伺服系统控制器4给出使伺服电机101正转的信号,输出轴1095向正方向运动;位置误差为负时,伺服系统控制器4给出使伺服电机101反转的信号,输出轴向负方向运动,输出轴1095向反方向运动;从而不断的调整位置,形成位置闭环调控系统。Step S43: The torque output by the
其中,PWM就是脉冲宽度调制,也就是占空比可变的脉冲波形。Among them, PWM is pulse width modulation, which is a pulse waveform with variable duty cycle.
具体地,步骤S43中涉及的正方向、反方向,并非指代特定的方向,而是指代与预设运动方向相同的方向为正方向,与预设运动方向相反的方向为反方向;位置误差为正,表示输出轴1095的位移量小于预设位移量,此时正向运动,直至实际位移量与预设位移量相等;位置误差为负时,表示输出轴1095的实际位移量大于预设位移量,此时反向运动直至实际位移量与预设位移量相同。Specifically, the forward direction and the reverse direction involved in step S43 do not refer to specific directions, but refer to the same direction as the preset motion direction as the forward direction, and the direction opposite to the preset motion direction as the reverse direction; position If the error is positive, it means that the displacement of the output shaft 1095 is less than the preset displacement. At this time, it moves forward until the actual displacement is equal to the preset displacement; when the position error is negative, it means that the actual displacement of the output shaft 1095 is greater than the preset displacement. Set the displacement, at this time reverse movement until the actual displacement is the same as the preset displacement.
与现有技术相比,本实施例提供的技术方案与现有技术相比,至少具有如下有益效果之一:Compared with the prior art, compared with the prior art, the technical solution provided by this embodiment has at least one of the following beneficial effects:
1.本发明的高精度双轴直线电动阀门伺服控制装置的系统布局紧凑,占用空间小,能够适应空间有限环境下的伺服驱动作业。1. The system layout of the high-precision two-axis linear electric valve servo control device of the present invention is compact, occupies a small space, and can adapt to servo-driven operations in a space-limited environment.
2.本发明的高精度双轴直线电动阀门伺服控制装置通过上下分体两部分伺服的组合,即上舵机11和下舵机12上下叠设组合,且二者的输出轴1095相互垂直,形成水平交叉轴的直线伺服系统,能够在水平方向输出四个方向的直线位移,且四个位移方向间的夹角为90°,进而能够带动四个周向均布的发动机阀体2直线位移。2. The high-precision two-axis linear electric valve servo control device of the present invention is combined with the upper and lower two-part servo, that is, the
3.本发明的高精度双轴直线电动阀门伺服控制装置将输出LVDT传感器布置在机构内部,减少占用的空间体积。3. The high-precision two-axis linear electric valve servo control device of the present invention arranges the output LVDT sensor inside the mechanism to reduce the occupied space volume.
4.本发明的高精度双轴直线电动阀门伺服控制装置的连臂1091、滚珠螺母1092、连接销1093与输出轴1095共同组合形成异形的一体件,提高传动刚度,并且使用两个连接销1093连接滚珠螺母1092,使用等长的力臂来减少滚珠螺母承受的弯矩,提高了结构强度。4. The connecting arm 1091, the ball nut 1092, the connecting pin 1093 and the output shaft 1095 of the high-precision two-axis linear electric valve servo control device of the present invention are combined to form a special-shaped one piece, which improves the transmission rigidity, and uses two connecting pins 1093 The ball nut 1092 is connected, and the moment arm of equal length is used to reduce the bending moment borne by the ball nut and improve the structural strength.
5.本发明的高精度双轴直线电动阀门伺服控制装置及控制方法,通过伺服电机101驱动的输出轴1095的往复高精度直线运动,在接收上位机指令信号后,配合发动机的点火,同时可在规定时间内,快速、准确的控制发动机阀体2运动到指定位置。5. The high-precision two-axis linear electric valve servo control device and control method of the present invention, through the reciprocating high-precision linear motion of the output shaft 1095 driven by the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed in the present invention can easily think of changes or Replacement should be covered within the protection scope of the present invention.
Claims (10)
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