CN115555730A - Intelligent processing equipment and processing method for explosion-proof membrane - Google Patents
Intelligent processing equipment and processing method for explosion-proof membrane Download PDFInfo
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- CN115555730A CN115555730A CN202211214225.8A CN202211214225A CN115555730A CN 115555730 A CN115555730 A CN 115555730A CN 202211214225 A CN202211214225 A CN 202211214225A CN 115555730 A CN115555730 A CN 115555730A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/16—Removal of by-products, e.g. particles or vapours produced during treatment of a workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/40—Removing material taking account of the properties of the material involved
- B23K26/402—Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Separation Using Semi-Permeable Membranes (AREA)
Abstract
The invention discloses intelligent processing equipment of an explosion-proof membrane and a processing method thereof. The air pump is controlled to pump air into the filtering bin, the interior of the filtering bin is forced to be in a negative pressure state, air on the inner side of the U-shaped hollow bin is forced to enter the interior of the U-shaped hollow bin along with harmful gas through the first through hole, then the harmful gas enters the inner bottom of the filtering bin through the air inlet pipe, then the harmful gas is filtered and purified through the activated carbon bag in the placing frame, finally the air pump discharges the filtered and purified air into the external environment, and the quality of the air around the equipment can be greatly guaranteed through purification of the harmful gas.
Description
Technical Field
The invention relates to the technical field of rupture membrane processing, in particular to intelligent rupture membrane processing equipment and a processing method thereof.
Background
The explosion-proof film is a metal film which is mounted on the upper portion of pressure container to prevent the container from exploding, and is a safety device, also called explosion-proof sheet or rupture disk, when the pressure in the container exceeds a certain limit, the film is firstly broken, so that the pressure in the container can be reduced, and the explosion can be avoided.
In the current process of processing the explosion-proof membrane, harmful gases are often generated by laser cutting, and if the gases cannot be absorbed and purified in time, the air environment around the equipment is often greatly influenced, and the body of an operator is damaged invisibly; when the current explosion-proof membrane is cut by laser, the explosion-proof membrane is often in a suspended state, once air flows in the state, the roll material of the explosion-proof membrane is easy to shake, so that the cutting precision of equipment is influenced, and the finished processed explosion-proof membrane is unqualified; meanwhile, the tightness of the explosion-proof membrane coil cannot be automatically adjusted in the processing process of the current explosion-proof membrane, so that the processing accuracy of equipment can be influenced.
Disclosure of Invention
The invention aims to provide intelligent processing equipment and a processing method of an explosion-proof membrane, which aim to solve the related problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an intelligent processing equipment of rupture membrane, includes the processing platform, the intermediate position department at processing bench top installs the processing storehouse, and the inside both ends symmetry in processing storehouse is provided with a pair of conveying roller, one side of processing storehouse is provided with the drive arrangement who is connected with two pairs of conveying roller transmissions, the intermediate position department of bottom installs four group's electric lift rod in the processing storehouse, and four group's electric lift rod's output installs U type cavity jointly, the link frame is installed on the top in U type cavity, the inside of link frame is provided with the mounting panel, the both ends of mounting panel both sides all with the interior both sides fixed connection in processing storehouse, the blanking mouth has been seted up to one side at mounting panel top, the one end that the bottom is close to the blanking mouth in the processing storehouse is provided with the flitch, first through-hole has evenly been seted up to the bilateral symmetry in the U type cavity, the inside in U type cavity is provided with the regulation subassembly of breathing in, the one end that the top is close to the blanking mouth in the processing storehouse is provided with the filtering component, the one end that the blanking mouth was kept away from the blanking mouth installs two sets of one end laser cutting device, the symmetry at both ends of processing platform one side is provided with the winding table, and the inboard intermediate position department of just all is provided with the inboard guide roller of guide roller, the intermediate position department of mounting bracket and the servo roller, the top is provided with the cooperation of the mutual control assembly of the top of servo roller, the top of the processing roller respectively, the top of the servo roller, the top of a set of the cooperation of the processing storehouse and the servo roller, the control panel, the mutual connection of the top of the motor top of the processing storehouse.
Preferably, the adjusting part of breathing in includes slide bar, spring, lower through-hole, goes up the through-hole, supports board, movable rod, cavity and second through-hole, the slide bar is installed to the four corners position department symmetry of the inside bottom in U type cavity storehouse, and the common cover in the outside of four groups of slide bars is equipped with and supports the board, the outside cover of slide bar is equipped with the spring, the both ends of spring respectively with the inside bottom in U type cavity storehouse with support board fixed connection, support the four corners position department symmetry at board top and install the movable rod, and the top of movable rod extends to the below of mounting panel, the through-hole has evenly been seted up down to the interior bottom in U type cavity storehouse, the inside of mounting panel is provided with the cavity, and the bottom of cavity evenly seted up with the last through-hole of through-hole mutually supporting down, the second through-hole with the inside intercommunication of cavity has evenly been seted up at the top of mounting panel.
Preferably, the filter assembly comprises an air pump, a filter bin, a placing frame, an air inlet pipe, a limiting strip, an activated carbon bag and an air vent, the air pump is installed at one end, close to the winding roll, of the top in the processing bin, the filter bin is installed at one end, close to the air pump, of the top in the processing bin, the limiting strip is installed at the bottom of two ends in the filter bin in a symmetrical mode, the top of the limiting strip is jointly provided with the placing frame, the activated carbon bag is arranged inside the placing frame, the air vent is evenly formed in the top and the bottom of the placing frame, the air inlet pipe is installed at the two sides, far away from the bottom of one end of the winding roll, of the filter bin, of the two sets of air inlet pipes, the end of the filter bin is communicated with the two sides inside the U-shaped hollow bin respectively, and the input end of the air pump is communicated with the inner top of one end of the filter bin.
Preferably, angle adjusting part includes recess, pivot, double-shaft motor, dwang, worm and worm wheel, control panel's a side symmetry has been seted up at processing platform both ends, and the inside pivot that is provided with of recess, control panel's one end and the inboard bottom fixed connection of mounting bracket are kept away from in the pivot, the worm wheel is installed in the outside of pivot, the intermediate position department of processing platform bottom one side installs double-shaft motor, and double-shaft motor's two sets of output shaft symmetries install the dwang, the one end that double-shaft motor was kept away from to the dwang is installed the worm that mutually supports with the worm wheel.
Preferably, the top of support the board evenly install with the rubber buffer of through-hole mutually supporting down, the interior bottom in U type cavity is evenly provided with the sealing washer, the through-hole is located the inner circle position department of sealing washer down.
Preferably, four groups of the movable rods are provided with base plates at the top ends, and four groups of square grooves matched with the base plates are formed in the bottom of the mounting plate.
Preferably, drive arrangement includes driving motor, belt pulley, driving belt and linkage gear, and the top is two sets of the conveying roller pass the processing storehouse with one side and the symmetry is installed the belt pulley, and the outside of two sets of belt pulleys is provided with driving belt jointly, one side that control panel one end was kept away from in the processing storehouse is installed the driving motor who is connected with the transmission of an adjacent set of conveying roller, and is two sets of with the one end the conveying roller is close to one side symmetry of control panel and is installed intermeshing's linkage gear.
Preferably, two groups of sliding grooves are symmetrically formed in two sides of the interior of the processing bin, sliding blocks are arranged in the sliding grooves, and the outer sides of the four groups of sliding blocks are fixedly connected with two sides of the U-shaped hollow bin respectively.
Preferably, two sets of auxiliary bearings are symmetrically installed at two ends of one side, far away from the control panel, of the bottom of the processing table, and the inner sides of the two sets of auxiliary bearings at the same end are fixedly connected with the outer sides of the adjacent rotating rods.
Preferably, the processing method of the intelligent processing equipment for the rupture membrane comprises the following steps:
1. firstly, the head end of an anti-explosion film coil on a discharging roller sequentially passes through a first group of guide rollers, a space between a first pair of conveying rollers, the inside of a U-shaped hollow bin, a space between a second pair of conveying rollers and a second group of guide rollers, and finally the head end of the anti-explosion film coil is fixed on the outer side of a winding roller;
2. then, the servo motor can be controlled to drive the winding roller to rotate, so that the rupture membrane coil continuously passes through the interior of the processing bin, when the laser cutting device cuts the rupture membrane coil positioned above the mounting plate, the electric lifting rod is controlled to extend firstly, the bottom of the inner side of the U-shaped hollow bin is tightly abutted against the bottom of the mounting plate, and the movable rod abuts against the abutting plate to descend in a bottom cavity in the U-shaped hollow bin in the process, so that the abutting plate does not shield the lower through hole any more;
3. after the lower through hole and the upper through hole are completely attached, the air suction pump is controlled to suck air from the interior of the filter bin, so that cavities in the filter bin and the U-shaped hollow bin are forced to be in a negative pressure state, and along with the communication between the lower through hole and the upper through hole, the interior of the cavity is also in a negative pressure state, so that the coiled material of the explosion-proof membrane above the mounting plate is forced to be automatically adsorbed on the top of the mounting plate;
4. then controlling a laser cutting device to cut the explosion-proof membrane coil stock on the mounting plate, sucking harmful gas generated by cutting into the interior of the U-shaped hollow bin through the first through hole, then entering the inner bottom of the filtering bin through the air inlet pipe, filtering and purifying the harmful gas through an activated carbon bag in the placing frame, and then discharging the filtered and purified air into the external environment through an air suction pump;
5. after the cutting of the explosion-proof membrane coil stock on the inner side of the U-shaped hollow bin is completed, the servo motor is controlled to drive the winding roller to wind, so that the explosion-proof membrane coil stock drives the explosion-proof membrane to move towards the winding roller together, then the explosion-proof membrane automatically falls onto the discharge plate when passing through the blanking port, the explosion-proof membrane leaves the inside of the processing bin along the guide of the discharge plate, and the cut rim charge is gradually wound by the winding roller.
Compared with the prior art, the invention provides intelligent processing equipment and a processing method of an explosion-proof membrane, and the intelligent processing equipment and the processing method have the following beneficial effects:
1. when the explosion-proof membrane coil stock is cut by the laser cutting device, the air suction pump is controlled to suck air from the interior of the filter bin, the interior of the filter bin is forced to be in a negative pressure state, air on the inner side of the U-shaped hollow bin is forced to enter the interior of the U-shaped hollow bin along with harmful gas through the first through hole, then the harmful gas enters the inner bottom of the filter bin through the air inlet pipe, the harmful gas is filtered and purified through the activated carbon bag in the placing frame, finally the air filtered and purified by the air suction pump is discharged into the external environment, and through purification of the harmful gas, the air quality around the equipment can be greatly ensured, and the influence on the health of operators around the equipment is avoided.
2. When the invention cuts the explosion-proof membrane coil stock positioned at the inner side of the U-shaped hollow bin, the electric lifting rod is controlled to extend to ensure that the bottom of the inner side of the U-shaped hollow bin is tightly propped against the bottom of the mounting plate, the movable rod props against the propping plate to descend in the bottom cavity chamber in the U-shaped hollow bin in the process, so that the propping plate does not cover the lower through hole any more, and after the lower through hole and the upper through hole are completely jointed, the air suction pump is controlled to suck air from the interior of the filter bin, so that the cavities in the filter bin and the U-shaped hollow bin are both in a negative pressure state, and the interior of the cavity is also in the negative pressure state along with the communication of the lower through hole and the upper through hole, and the air at the inner side of the U-shaped hollow bin can enter the interior of the U-shaped hollow bin from the first through hole, so that the negative pressure intensity in the cavity is not too high, when the cavity is internally in a negative pressure state, the explosion-proof membrane coil stock above the mounting plate is forced to be automatically adsorbed at the top of the mounting plate, the explosion-proof membrane coil stock positioned on the inner side of the U-shaped hollow bin can not shake or shake any more at the moment, so that the precision of processing the explosion-proof membrane by the whole equipment is greatly improved, the finished product yield of the explosion-proof membrane is ensured, and the explosion-proof membrane coil stock is not processed, the control electric lifting rod is shortened, the explosion-proof membrane coil stock is positioned above the mounting plate but is not contacted with the top of the mounting plate, the sliding friction between the explosion-proof membrane coil stock and the mounting plate can be avoided, the explosion-proof membrane coil stock can not generate friction damage, and the whole equipment is more intelligent.
3. When the tightness of the rupture membrane coil stock in the processing bin needs to be adjusted, the two sets of rotating rods can be driven to rotate clockwise by controlling the double-shaft motor, the two sets of mounting frames are driven to rotate oppositely by taking respective rotating shafts as axes through transmission of the worm wheel and the worm, so that the tightness of the rupture membrane coil stock between the two sets of guide rollers can be improved, the double-shaft motor is controlled to drive the two sets of rotating rods to rotate anticlockwise, the tightness of the rupture membrane coil stock between the two sets of guide rollers can be reduced, the equipment can be ensured to process the rupture membrane better, when a new rupture membrane coil stock needs to be better, the double-shaft motor can be controlled to drive the two sets of rotating rods to rotate clockwise until the two sets of mounting frames respectively drive the height of the winding roller and the height of the discharging roller to lower, and therefore operators can change the new rupture membrane coil stock to the discharging roller, waste materials wound on the winding roller can be easily taken down, and the convenience of the whole equipment for changing the processing materials is improved.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a front cross-sectional view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a rear view of the present invention;
FIG. 5 is a perspective view of the mounting plate of the present invention;
FIG. 6 is a front cross-sectional view of a U-shaped hollow cartridge of the present invention;
FIG. 7 is a schematic perspective view of a U-shaped hollow chamber according to the present invention;
fig. 8 is a front cross-sectional view of a filtration cartridge of the present invention.
In the figure: 1. an angle adjustment assembly; 101. a groove; 102. a rotating shaft; 103. a dual-axis motor; 104. rotating the rod; 105. a worm; 106. a worm gear; 2. a processing bin; 3. a laser cutting device; 4. a control panel; 5. a discharge plate; 6. a wind-up roll; 7. an electric lifting rod; 8. an inspiration adjustment assembly; 801. a slide bar; 802. a spring; 803. a lower through hole; 804. an upper through hole; 805. a resisting plate; 806. a movable rod; 807. a cavity; 808. a second through hole; 9. a filter assembly; 901. an air pump; 902. a filtering bin; 903. placing a rack; 904. an air inlet pipe; 905. a limiting strip; 906. an activated carbon bag; 907. a vent hole; 10. a guide roller; 11. a discharge roller; 12. a mounting frame; 13. a processing table; 14. a conveying roller; 15. a U-shaped hollow bin; 16. a connecting frame; 17. a servo motor; 18. a drive device; 19. mounting a plate; 20. a first through hole; 21. and (6) a blanking port.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: the utility model provides an intelligent processing equipment of rupture membrane, including processing platform 13, processing storehouse 2 is installed to the intermediate position department at processing platform 13 top, and the inside both ends symmetry in processing storehouse 2 is provided with a pair of conveying roller 14, one side of processing storehouse 2 is provided with drive arrangement 18 with two pairs of conveying roller 14 transmission connection, the intermediate position department of bottom installs four groups of electric lift rod 7 in the processing storehouse 2, and the output of four groups of electric lift rod 7 installs U type cavity storehouse 15 jointly, connecting frame 16 is installed on the top of U type cavity storehouse 15, the inside of connecting frame 16 is provided with mounting panel 19, the both ends of mounting panel 19 both sides all with the interior both sides fixed connection in processing storehouse 2, the blanking mouth 21 has been seted up to one side at mounting panel 19 top, the one end that the bottom is close to blanking mouth 21 in processing storehouse 2 is provided with row flitch 5, first through-hole 20 has evenly been seted up to both sides symmetry in U type cavity storehouse 15, the inside of U type cavity storehouse 15 is provided with the regulation subassembly 8 of breathing in, the top is provided with filtering component 9 near the one end of blanking mouth 21 in processing storehouse 2, the top is provided with the inboard of the control panel 12 of the two sets of mounting bracket 12 and the inboard of the drive arrangement 12 of the middle of the drive arrangement 12 that the inboard of mounting bracket 12 that the middle position of mounting bracket 12 that the two sets up the drive roll 12 and the inboard of the mounting bracket 12 that the two sets of the drive arrangement 12 that the middle of mounting bracket 12 that the installation rack was provided with the drive roller 12, the common control panel 12 that the inboard of the installation rack 12 that the installation of the installation rack was installed on the installation rack 12.
Further, the air suction adjusting assembly 8 comprises slide bars 801, springs 802, lower through holes 803, upper through holes 804, resisting plates 805, movable rods 806, a cavity 807 and second through holes 808, the slide bars 801 are symmetrically installed at four corners of the bottom end inside the U-shaped hollow bin 15, the resisting plates 805 are sleeved on the outer sides of the four groups of slide bars 801 together, the springs 802 are sleeved on the outer sides of the slide bars 801, two ends of the springs 802 are fixedly connected with the bottom end inside the U-shaped hollow bin 15 and the resisting plates 805 respectively, the movable rods 806 are symmetrically installed at four corners of the top of the resisting plates 805, the top ends of the movable rods 806 extend to the lower side of the mounting plate 19, the lower through holes 803 are uniformly formed in the inner bottom of the U-shaped hollow bin 15, the cavity 807 is formed inside the mounting plate 19, the upper through holes 804 matched with the lower through holes 803 are uniformly formed in the bottom end of the cavity 807, and the second through holes 808 communicated with the inside of the cavity 807 are uniformly formed in the top of the mounting plate 19.
Further, the filter assembly 9 includes an air pump 901, a filter bin 902, a placing rack 903, an air inlet pipe 904, a limiting strip 905, an activated carbon bag 906 and a vent 907, the air pump 901 is installed at one end, close to the wind-up roll 6, of the top in the processing bin 2, the filter bin 902 is installed at one end, close to the air pump 901, of the top in the processing bin 2, and the limiting strips 905 are installed at the bottom of two ends in the filter bin 902 symmetrically, the placing rack 903 is arranged at the top of the two sets of limiting strips 905 together, the activated carbon bag 906 is arranged inside the placing rack 903, the vent 907 is evenly arranged at the top and the bottom of the placing rack 903, the air inlet pipe 904 is installed at two sides, far away from the bottom of one end of the wind-up roll 6, of the two sets of air inlet pipes 904, far away from the one end of the filter bin 902, are communicated with two sides inside the U-shaped hollow bin 15 respectively, and the input end of the air pump 901 is communicated with the top inside of one end of the filter bin 902.
Further, angle adjusting part 1 includes recess 101, pivot 102, double-shaft motor 103, dwang 104, worm 105 and worm wheel 106, one side symmetry that control panel 4 was kept away from at processing platform 13 both ends is seted up recess 101, and recess 101 is inside to be provided with pivot 102, the one end that control panel 4 was kept away from to pivot 102 and the inboard bottom fixed connection of mounting bracket 12, worm wheel 106 is installed in the outside of pivot 102, double-shaft motor 103 is installed to the intermediate position department of processing platform 13 bottom one side, and the dwang 104 is installed to two sets of output shaft symmetries of double-shaft motor 103, the one end that double-shaft motor 103 was kept away from to dwang 104 is installed the worm 105 of mutually supporting with worm wheel 106.
Further, the top of the resisting plate 805 is uniformly provided with rubber plugs matched with the lower through holes 803, the inner bottom of the U-shaped hollow bin 15 is uniformly provided with sealing rings, and the lower through holes 803 are located at the inner ring positions of the sealing rings, which is helpful for improving the sealing performance of the connecting positions of the inside of the U-shaped hollow bin 15 and the inside of the cavity 807.
Further, the top ends of the four groups of movable rods 806 are all provided with a base plate, and the bottom of the mounting plate 19 is provided with four groups of square grooves matched with the base plate, so that the stability of the movable rods 806 in the lifting process is improved.
Further, drive arrangement 18 includes driving motor, the belt pulley, driving belt and linkage gear, the belt pulley is installed to the same one side that passes processing storehouse 2 and symmetry of two sets of conveying rollers 14 in top, and the outside of two sets of belt pulleys is provided with driving belt jointly, processing storehouse 2 is kept away from one side of control panel 4 one end and is installed the driving motor who is connected with the transmission of an adjacent set of conveying roller 14, the linkage gear of intermeshing is installed to one side symmetry that is close to control panel 4 with two sets of conveying rollers 14 of one end, drive two sets of conveying rollers 14 synchronous rotation through driving motor, and two pairs of conveying rollers 14 are because the transmission of linkage gear, make two sets of conveying rollers 14 be opposite rotation, thereby help driving the stable removal of rupture membrane coil stock.
Further, two sets of chutes are symmetrically formed in two sides of the interior of the processing bin 2, the chutes are internally provided with sliding blocks, the outer sides of the four sets of sliding blocks are fixedly connected with two sides of the U-shaped hollow bin 15 respectively, and the lifting height of the U-shaped hollow bin 15 can be limited while the stability of the lifting process of the U-shaped hollow bin 15 is improved.
Further, two sets of auxiliary bearings are symmetrically installed at two ends of one side of the processing platform 13, which is far away from the control panel 4, and the inner sides of the two sets of auxiliary bearings at the same end are fixedly connected with the outer sides of the adjacent set of rotating rods 104, so that the stability of the rotating rods 104 and the worms 105 in the rotating process is improved.
Further, a processing method of the intelligent processing equipment for the rupture membrane comprises the following steps:
1. firstly, the head end of an explosion-proof membrane roll on a discharging roller 11 sequentially passes through a first group of guide rollers 10, a space between a first pair of conveying rollers 14, the inside of a U-shaped hollow bin 15, a space between a second pair of conveying rollers 14 and the second group of guide rollers 10, and finally the head end of the explosion-proof membrane roll is fixed at the outer side of a winding roller 6;
2. then, the servo motor 17 can be controlled to drive the winding roller 6 to rotate, so that the rupture membrane coil continuously passes through the interior of the processing bin 2, when the laser cutting device 3 cuts the rupture membrane coil positioned above the mounting plate 19, the electric lifting rod 7 is firstly controlled to extend, the bottom of the inner side of the U-shaped hollow bin 15 is tightly abutted against the bottom of the mounting plate 19, and the movable rod 806 abuts against the abutting plate 805 to descend in a bottom cavity in the U-shaped hollow bin 15 in the process, so that the abutting plate 805 does not shield the lower through hole 803 any more;
3. after the lower through hole 803 and the upper through hole 804 are completely attached, the air suction pump 901 is controlled to suck air from the interior of the filter bin 902, so that the cavities in the filter bin 902 and the U-shaped hollow bin 15 are forced to be in a negative pressure state, and along with the communication between the lower through hole 803 and the upper through hole 804, the interior of the cavity 807 is also in a negative pressure state, so that the rupture membrane coil stock above the mounting plate 19 is forced to be automatically adsorbed on the top of the mounting plate 19;
4. then, the laser cutting device 3 is controlled to cut the rupture membrane coil stock on the mounting plate 19, harmful gas generated by cutting is sucked into the U-shaped hollow bin 15 through the first through hole 20, then enters the inner bottom of the filtering bin 902 through the air inlet pipe 904, then is filtered and purified through the activated carbon bag 906 in the placing frame 903, and then is discharged into the external environment through the air pump 901;
5. after the cutting of the rupture membrane coil stock on the inner side of the U-shaped hollow bin 15 is completed, the servo motor 17 is controlled to drive the winding roller 6 to wind, so that the rupture membrane coil stock drives the rupture membrane to move towards the winding roller 6 together, then the rupture membrane automatically falls onto the discharge plate 5 when passing through the discharge port 21, and leaves the inside of the processing bin 2 along the guide of the discharge plate 5, and the cut rim charge is gradually wound by the winding roller 6.
Embodiment 1, as shown in fig. 1-4, when the tightness of the rupture membrane roll material inside the processing bin 2 needs to be adjusted, the two sets of rotating rods 104 can be driven to rotate clockwise by controlling the dual-shaft motor 103, and the two sets of mounting frames 12 are driven to rotate back and forth by taking the respective rotating shafts 102 as axes by using the transmission of the worm gear 106 and the worm 105, so that the tightness of the rupture membrane roll material between the two sets of guide rollers 10 can be improved, and the dual-shaft motor 103 is controlled to drive the two sets of rotating rods 104 to rotate counterclockwise, so that the tightness of the rupture membrane roll material between the two sets of guide rollers 10 can be reduced, and it is ensured that the apparatus can process the rupture membrane better, and when a new rupture membrane roll material needs to be better, the dual-shaft motor 103 can be controlled to drive the two sets of rotating rods 104 to rotate clockwise until the two sets of mounting frames 12 respectively drive the winding roller 6 and the unwinding roller 11 to descend, which helps an operator to change the new rupture membrane roll material to the unwinding roller 11.
Embodiment 2, as shown in fig. 1, 2, 5, 6 and 7, when cutting the roll of rupture disk located inside the U-shaped hollow bin 15, the electric lifting rod 7 is controlled to extend, so that the bottom inside the U-shaped hollow bin 15 is tightly pressed against the bottom of the mounting plate 19, during the process, the movable rod 806 is pressed against the pressing plate 805 to descend in the bottom cavity inside the U-shaped hollow bin 15, so that the pressing plate 805 no longer covers the lower through hole 803, and after the lower through hole 803 and the upper through hole 804 are completely attached, the air pump 901 is controlled to pump air inside the filter bin 902, so that the filter bin 902 and the cavity inside the U-shaped hollow bin 15 are both in a negative pressure state, and as the lower through hole 803 and the upper through hole 804 are communicated, the inside of the cavity is also in a negative pressure state, and as the air inside the U-shaped hollow bin 15 can enter the U-shaped hollow bin 15 from the first through hole 20, thereby make the inside negative pressure intensity of cavity 807 not too high, when cavity 807 is inside in the negative pressure state, will force the automatic top that adsorbs at mounting panel 19 of rupture membrane coil stock above mounting panel 19, the rupture membrane coil stock that is located cavity 15 inboards in the U type this moment can not take place the condition of rocking or shake again, thereby greatly improved the precision of whole equipment processing rupture membrane, the off-the-shelf yields of rupture membrane has been guaranteed, and when not adding man-hour to rupture membrane coil stock, control electric lift rod 7 shortens, make rupture membrane coil stock be located mounting panel 19's top, but not contact with mounting panel 19's top, just can avoid rupture membrane coil stock and mounting panel 19 to take place sliding friction.
Example 3, as shown in fig. 1 to 3 and fig. 8, the sealing cover on the top of the filter bin 902 is periodically opened, the placing rack 903 is pulled out from the inside of the filter bin 902, the activated carbon bag 906 inside the placing rack 903 also leaves the inside of the filter bin 902, then the activated carbon bag 906 is replaced, and then the placing rack 903 is placed inside the filter bin 902 again until the bottom of the placing rack 903 is placed on the limiting strip 905, and then the sealing cover is covered and fixed again, so that the filtering and purifying effect of the activated carbon bag 906 on harmful gas can be fully ensured.
The working principle is as follows: before use, the device is powered on, firstly, the end of the rupture membrane coil on the discharging roller 11 sequentially passes through the first group of guide rollers 10, the space between the first pair of conveying rollers 14, the inside of the U-shaped hollow bin 15, the space between the second pair of conveying rollers 14 and the second group of guide rollers 10, and finally, the end of the rupture membrane coil is fixed at the outer side of the winding roller 6, then the servo motor 17 can be controlled to drive the winding roller 6 to rotate, so that the rupture membrane coil continuously passes through the inside of the processing bin 2, when the laser cutting device 3 cuts the rupture membrane coil above the mounting plate 19, the electric lifting rod 7 is controlled to extend firstly, the bottom of the inner side of the U-shaped hollow bin 15 is tightly abutted against the bottom of the mounting plate 19, in the process, the movable rod 806 abuts against the supporting plate 805 to descend in the bottom cavity of the U-shaped hollow bin 15, so that the lower through hole 803 is not covered by the supporting plate 805, and after the lower through hole 803 and the upper through hole 804 are completely attached, the air pump 901 is controlled to pump air into the filtering bin 902, the filtering bin 902 and the cavity inside the U-shaped hollow bin 15 are forced to be in a negative pressure state, the inside of the cavity 807 is also in a negative pressure state along with the communication between the lower through hole 803 and the upper through hole 804, and because the air inside the U-shaped hollow bin 15 enters the inside of the U-shaped hollow bin 15 from the first through hole 20, the negative pressure strength inside the cavity 807 is not too high, when the inside of the cavity 807 is in a negative pressure state, the rupture membrane coil stock above the mounting plate 19 is forced to be automatically adsorbed on the top of the mounting plate 19, then the laser cutting device 3 is controlled to cut the rupture membrane coil stock on the mounting plate 19, the harmful gas generated by cutting is sucked into the inside of the U-shaped hollow bin 15 through the first through hole 20, then enters the inner bottom of the filtering bin 902 through the air inlet pipe 904, and then the harmful gas is filtered and purified through the activated carbon bag 906 inside the placing rack 903, finally, the air pump 901 discharges the filtered and purified air to the external environment, after the cutting of the rupture membrane coil stock inside the U-shaped hollow bin 15 is completed, the servo motor 17 is controlled to drive the winding roller 6 to wind, so that the rupture membrane coil stock drives the rupture membrane to move together in the direction of the winding roller 6, then the rupture membrane automatically falls onto the discharge plate 5 when passing through the blanking port 21, and the cut rim charge is gradually wound by the winding roller 6.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The electrical components in the document are electrically connected with an external master controller and 220V mains supply, and the master controller can be a computer or other conventional known devices for playing a role in control.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an intelligent processing equipment of rupture membrane, includes processing platform (13), its characterized in that: the processing device is characterized in that a processing bin (2) is installed at the middle position of the top of the processing platform (13), a pair of conveying rollers (14) is symmetrically arranged at two ends of the interior of the processing bin (2), a driving device (18) in transmission connection with two pairs of conveying rollers (14) is arranged at one side of the processing bin (2), four groups of electric lifting rods (7) are installed at the middle position of the bottom of the processing bin (2), a U-shaped hollow bin (15) is jointly installed at the output ends of the four groups of electric lifting rods (7), a connecting frame (16) is installed at the top end of the U-shaped hollow bin (15), a mounting plate (19) is arranged inside the connecting frame (16), first through holes (20) are symmetrically and uniformly formed in two ends of two sides of the mounting plate (19) and the processing bin (2), a blanking port (21) is formed in one side of the top of the mounting plate (19), one end, close to the blanking port (21) of the bottom of the processing bin (2) is provided with a blanking plate (5), two sides of the U-shaped hollow bin (15) are symmetrically and one end of an air suction adjusting component (8), and one end of the processing bin (2) is close to one end of a laser blanking port (3) and one end of the processing bin (2) is provided with a cutting device (3), the both ends symmetry of processing platform (13) one side is provided with mounting bracket (12), and the inboard intermediate position department of two sets of mounting bracket (12) all is provided with guide roll (10), and is two sets of the inboard top of mounting bracket (12) is provided with wind-up roll (6) and blowing roller (11) respectively, and is a set of servo motor (17) of being connected with wind-up roll (6) transmission are installed at the top in mounting bracket (12) outside, the both ends at processing platform (13) top are provided with angle adjusting component (1) of mutually supporting with mounting bracket (12) jointly, intermediate position department of processing storehouse (2) one side installs control panel (4).
2. The intelligent rupture disk processing equipment as set forth in claim 1, wherein: the air suction adjusting assembly (8) comprises a sliding rod (801), a spring (802), a lower through hole (803), an upper through hole (804), a resisting plate (805), a movable rod (806), a cavity (807) and a second through hole (808), wherein the sliding rod (801) is symmetrically installed at four corners of the inner bottom end of the U-shaped hollow bin (15), the four groups of sliding rods (801) are jointly sleeved with the resisting plate (805), the spring (802) is sleeved on the outer side of the sliding rod (801), two ends of the spring (802) are respectively fixedly connected with the inner bottom end of the U-shaped hollow bin (15) and the resisting plate (805), the movable rod (806) is symmetrically installed at the four corners of the top of the resisting plate (805), the top end of the movable rod (806) extends to the lower side of the mounting plate (19), the lower through hole (803) is uniformly formed in the inner bottom of the U-shaped hollow bin (15), the cavity (807) is arranged in the mounting plate (19), the cavity (807) is uniformly formed in the bottom end of the cavity (801) and is uniformly formed in the upper through hole (804) matched with the lower through hole (803), and the inner bottom end of the mounting plate (19) is uniformly formed in the second through hole (804).
3. The intelligent processing equipment of rupture membranes as claimed in claim 1, wherein: the air suction assembly (9) comprises an air suction pump (901), a filter bin (902), a placing frame (903), an air inlet pipe (904), a limiting strip (905), an activated carbon bag (906) and vent holes (907), wherein the air suction pump (901) is installed at one end, close to a winding roller (6), of the inner top of the processing bin (2), the filter bin (902) is installed at one end, close to the air suction pump (901), of the inner top of the processing bin (2), the limiting strip (905) is symmetrically installed at the bottoms of two ends in the filter bin (902), the placing frames (903) are jointly arranged at the tops of two groups of limiting strips (905), the activated carbon bag (906) are arranged inside the placing frames (903), the vent holes (907) are uniformly formed in the top and the bottom of the placing frames (903), the air inlet pipes (904) are symmetrically installed on two sides, far away from the bottom of one end of the filter bin (6), of the two groups of the air inlet pipes (904) are communicated with two sides inside the U-shaped hollow bin (15) respectively, and the input end of the air suction pump (901) is communicated with the top of one end of the filter bin (902).
4. The intelligent rupture disk processing equipment as set forth in claim 1, wherein: angle adjusting part (1) is including recess (101), pivot (102), double-shaft motor (103), dwang (104), worm (105) and worm wheel (106), recess (101) have been seted up to one side symmetry of keeping away from control panel (4) at processing platform (13) both ends, and recess (101) inside is provided with pivot (102), the one end and the inboard bottom fixed connection of mounting bracket (12) of control panel (4) are kept away from in pivot (102), worm wheel (106) are installed in the outside of pivot (102), intermediate position department of processing platform (13) bottom one side installs double-shaft motor (103), and two sets of output shaft symmetries of double-shaft motor (103) install dwang (104), the one end of keeping away from double-shaft motor (103) in dwang (104) is installed worm (105) of mutually supporting with worm wheel (106).
5. The intelligent rupture disk processing equipment as set forth in claim 2, wherein: the top of supporting plate (805) evenly installs the rubber buffer of mutually supporting with lower through-hole (803), the interior bottom in U type cavity (15) evenly is provided with the sealing washer, lower through-hole (803) are located the inner circle position department of sealing washer.
6. The intelligent rupture disk processing equipment as set forth in claim 2, wherein: four groups of the top ends of the movable rods (806) are provided with base plates, and four groups of square grooves matched with the base plates are formed in the bottom of the mounting plate (19).
7. The intelligent processing equipment of rupture membranes as claimed in claim 1, wherein: drive arrangement (18) are including driving motor, belt pulley, driving belt and linkage gear, and the top is two sets of processing storehouse (2) and symmetry are passed with one side of conveying roller (14) and are installed the belt pulley, and the outside of two sets of belt pulleys is provided with driving belt jointly, the driving motor who is connected with adjacent a set of conveying roller (14) transmission is installed to one side that control panel (4) one end was kept away from in processing storehouse (2), and is two sets of with the end mutually engaged linkage gear is installed to one side symmetry that conveying roller (14) are close to control panel (4).
8. The intelligent rupture disk processing equipment as set forth in claim 1, wherein: two groups of sliding grooves are symmetrically formed in two sides of the interior of the processing bin (2), sliding blocks are arranged in the sliding grooves, and the outer sides of the four groups of sliding blocks are fixedly connected with two sides of the U-shaped hollow bin (15) respectively.
9. The intelligent processing equipment of rupture membranes as claimed in claim 1, wherein: two sets of auxiliary bearings are symmetrically installed at two ends of the bottom of the processing table (13) far away from one side of the control panel (4), and the inner sides of the two sets of auxiliary bearings at the same end are fixedly connected with the outer sides of the adjacent rotating rods (104).
10. A processing method of intelligent processing equipment for an explosion-proof membrane as claimed in any one of claims 1 to 9, the processing method comprises the following steps:
1. firstly, the head end of an anti-explosion film coil on an emptying roller (11) sequentially passes through a first group of guide rollers (10), a space between a first pair of conveying rollers (14), the inside of a U-shaped hollow bin (15), a space between a second pair of conveying rollers (14) and a second group of guide rollers (10), and finally the head end of the anti-explosion film coil is fixed on the outer side of a winding roller (6);
2. then, the servo motor (17) can be controlled to drive the winding roller (6) to rotate, so that the explosion-proof film coil continuously passes through the processing bin (2), when the laser cutting device (3) cuts the explosion-proof film coil above the mounting plate (19), the electric lifting rod (7) is controlled to extend firstly, the bottom of the inner side of the U-shaped hollow bin (15) is tightly propped against the bottom of the mounting plate (19), the movable rod (806) props against the propping plate (805) to descend in a bottom cavity in the U-shaped hollow bin (15), and the propping plate (805) does not cover the lower through hole (803) any more;
3. after the lower through hole (803) and the upper through hole (804) are completely attached, an air suction pump (901) is controlled to suck air from the interior of the filter bin (902), so that cavities in the filter bin (902) and the U-shaped hollow bin (15) are forced to be in a negative pressure state, and along with the communication between the lower through hole (803) and the upper through hole (804), the interior of the cavity (807) is also in the negative pressure state, so that an explosion-proof membrane coil stock above the mounting plate (19) is forced to be automatically adsorbed on the top of the mounting plate (19);
4. then controlling a laser cutting device (3) to cut the explosion-proof membrane coil stock on the mounting plate (19), sucking harmful gas generated by cutting into the interior of the U-shaped hollow bin (15) through a first through hole (20), then entering the inner bottom of the filtering bin (902) through an air inlet pipe (904), then filtering and purifying the harmful gas through an activated carbon bag (906) in the placing rack (903), and then exhausting the filtered and purified air to the external environment through an air suction pump (901);
5. after the cutting of the rupture membrane coil stock on the inner side of the U-shaped hollow bin (15) is completed, the servo motor (17) is controlled to drive the winding roller (6) to wind, so that the rupture membrane coil stock drives the rupture membrane to move towards the winding roller (6) together, then the rupture membrane automatically falls onto the discharge plate (5) when passing through the discharge port (21), and leaves the inside of the processing bin (2) along the guide direction of the discharge plate (5), and the cut edge stock is gradually wound by the winding roller (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211214225.8A CN115555730A (en) | 2022-09-30 | 2022-09-30 | Intelligent processing equipment and processing method for explosion-proof membrane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211214225.8A CN115555730A (en) | 2022-09-30 | 2022-09-30 | Intelligent processing equipment and processing method for explosion-proof membrane |
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| CN115555730A true CN115555730A (en) | 2023-01-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211214225.8A Withdrawn CN115555730A (en) | 2022-09-30 | 2022-09-30 | Intelligent processing equipment and processing method for explosion-proof membrane |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117466039A (en) * | 2023-12-28 | 2024-01-30 | 常州龙骏天纯环保科技有限公司 | Film conveying device and method for starch-based plastic sheet film |
| CN118543994A (en) * | 2024-07-26 | 2024-08-27 | 深圳市利和腾鑫科技有限公司 | Automatic conveying and processing line for folding screen protective film based on machine vision |
| CN118616922A (en) * | 2024-08-06 | 2024-09-10 | 深圳市燕川光电有限公司 | Laser cutting equipment for explosion-proof film |
-
2022
- 2022-09-30 CN CN202211214225.8A patent/CN115555730A/en not_active Withdrawn
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117466039A (en) * | 2023-12-28 | 2024-01-30 | 常州龙骏天纯环保科技有限公司 | Film conveying device and method for starch-based plastic sheet film |
| CN117466039B (en) * | 2023-12-28 | 2024-04-05 | 常州龙骏天纯环保科技有限公司 | Film conveying device and method for starch-based plastic sheet film |
| CN118543994A (en) * | 2024-07-26 | 2024-08-27 | 深圳市利和腾鑫科技有限公司 | Automatic conveying and processing line for folding screen protective film based on machine vision |
| CN118616922A (en) * | 2024-08-06 | 2024-09-10 | 深圳市燕川光电有限公司 | Laser cutting equipment for explosion-proof film |
| CN118616922B (en) * | 2024-08-06 | 2024-10-11 | 深圳市燕川光电有限公司 | Laser cutting equipment for explosion-proof film |
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Application publication date: 20230103 |