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CN115554777A - Dedusting environment-friendly fan - Google Patents

Dedusting environment-friendly fan Download PDF

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Publication number
CN115554777A
CN115554777A CN202211295181.6A CN202211295181A CN115554777A CN 115554777 A CN115554777 A CN 115554777A CN 202211295181 A CN202211295181 A CN 202211295181A CN 115554777 A CN115554777 A CN 115554777A
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adhesive layer
dust
mesh bag
air
air inlet
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Chinese (zh)
Inventor
周真真
曹欣欣
张玉宇
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Nanjing Zhenbuzhen Technology Co ltd
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Nanjing Zhenbuzhen Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0002Casings; Housings; Frame constructions
    • B01D46/0005Mounting of filtering elements within casings, housings or frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • B01D46/04Cleaning filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/66Regeneration of the filtering material or filter elements inside the filter
    • B01D46/74Regeneration of the filtering material or filter elements inside the filter by forces created by movement of the filter element
    • B01D46/76Regeneration of the filtering material or filter elements inside the filter by forces created by movement of the filter element involving vibrations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/08Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/70Suction grids; Strainers; Dust separation; Cleaning
    • F04D29/701Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2265/00Casings, housings or mounting for filters specially adapted for separating dispersed particles from gases or vapours
    • B01D2265/02Non-permanent measures for connecting different parts of the filter
    • B01D2265/023Non-permanent measures for connecting different parts of the filter making use of magnetic forces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2265/00Casings, housings or mounting for filters specially adapted for separating dispersed particles from gases or vapours
    • B01D2265/02Non-permanent measures for connecting different parts of the filter
    • B01D2265/024Mounting aids

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
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Abstract

本发明提供了应用于环保除尘领域的一种除尘环保的风机,在遇到带有余热的油污烟尘气体时,热熔层失去胶接连接作用,透气网袋的正面向内翘起形成裹球状结构,利用外粘接层实现裹球的封口处理,电磁吸附板对透气网袋中的磁吸组件产生吸附作用,使得裹球状透气网袋能够移动至引导槽内部之后排出进风圆筒的内部,在不含余热的气流停止后悬浮在空中的敲击坠球受到牵引绳的限制,在下降复位过程中撞击至拦截框架的表面,对拦截组件的表面起到相应的清理效果,在拦截组件和敲击坠球的配合下,使得本风机在除尘时,能够针对不同温度、不同粘接作用力的浮尘颗粒起到相应的清理效果,提高本风机的除尘效率。

Figure 202211295181

The invention provides a dust-removing and environment-friendly blower applied to the field of environmental protection and dust removal. When encountering oily smoke and dust gas with waste heat, the hot-melt layer loses the role of adhesive connection, and the front of the air-permeable mesh bag tilts inward to form a ball-wrapped shape. The structure uses the outer adhesive layer to realize the sealing process of the ball, and the electromagnetic adsorption plate has an adsorption effect on the magnetic suction component in the breathable mesh bag, so that the ball-shaped breathable mesh bag can move to the inside of the guide groove and then be discharged into the inside of the air inlet cylinder , after the air flow without waste heat stops, the knocking and falling ball suspended in the air is limited by the traction rope, and hits the surface of the intercepting frame during the process of descending and resetting, which has a corresponding cleaning effect on the surface of the intercepting component. With the cooperation of knocking and falling balls, the fan can have a corresponding cleaning effect on floating dust particles with different temperatures and different bonding forces during dust removal, and improve the dust removal efficiency of the fan.

Figure 202211295181

Description

一种除尘环保的风机A dust removal and environmental protection fan

技术领域technical field

本申请涉及环保除尘领域,特别涉及一种除尘环保的风机。The application relates to the field of environmental protection and dust removal, in particular to an environmental protection fan for dust removal.

背景技术Background technique

风机主要应用于冶金、石化、电力、城市轨道交通、纺织、船舶等领域以及各种场所的通风换气,风机大致分为轴流风机与离心风机两种,其中离心风机的风量风压都比较大,这就使得离心风机广泛应用于工厂、矿井、隧道、冷却塔、车辆、船舶和建筑物的通风、排尘和冷却。Fans are mainly used in metallurgy, petrochemical, electric power, urban rail transit, textiles, ships and other fields as well as ventilation in various places. Fans are roughly divided into two types: axial fans and centrifugal fans. The air volume and pressure of centrifugal fans are relatively Large, which makes centrifugal fans widely used in factories, mines, tunnels, cooling towers, vehicles, ships and buildings for ventilation, dust removal and cooling.

在用于工厂除尘时,现有的离心风机在使用过程中为保证拦截网结构的通常使用,通常采用抖动敲击的方式来震落拦截网结构表面的堵塞颗粒,但是离心风机抽吸拦截的灰尘不仅有浮尘颗粒,还会有带有余热的油污颗粒,这就使得带有余热的油污颗粒会粘结在拦截网结构的表面,通过单一的抖动敲击操作难以实现拦截网结构的正常疏通,使得拦截网结构被堵塞进而影响通风,因此会大幅度降低除尘风机的除尘效率。When used for dust removal in factories, in order to ensure the normal use of the interception net structure during use, the existing centrifugal fans usually use shaking and knocking to shake off the clogging particles on the surface of the interception net structure, but the centrifugal fan sucks and intercepts Dust not only has floating dust particles, but also oil particles with waste heat, which makes the oil particles with waste heat stick to the surface of the intercepting net structure, and it is difficult to achieve normal dredging of the intercepting net structure through a single shaking and tapping operation , so that the structure of the intercepting net is blocked and the ventilation is affected, so the dust removal efficiency of the dust removal fan will be greatly reduced.

为此我们提出一种除尘环保的风机,利用除尘时通过气流温度的不同,选择性采取抖动敲击操作或者剥落的疏通操作,进而保证除尘风机内部拦截结构的正常通风,保证除尘效率。To this end, we propose a dust-removing and environmentally-friendly fan, which uses the difference in temperature of the airflow during dust removal to selectively adopt shaking and knocking operations or peeling dredging operations, thereby ensuring the normal ventilation of the internal intercepting structure of the dust removal fan and ensuring dust removal efficiency.

发明内容Contents of the invention

本申请目的在于保证除尘风机在拦截除尘过程中,针对不同温度状态下不同种类浮尘颗粒的拦截处理,提供针对性的疏通操作,保证除尘风机的除尘效率,相比现有技术提供一种除尘环保的风机,包括离心风机和进风圆筒,离心风机的顶部贯穿连接有出风管,离心风机的正面安装有进风圆筒,进风圆筒的底部安装有积尘底座,进风圆筒的顶壁安装有等距布置的牵引绳,牵引绳的尾端连接有实心的敲击坠球,进风圆筒的内部安装有拦截框架,拦截框架的表面布置有拦截组件;The purpose of this application is to ensure that the dust removal fan intercepts and processes different types of floating dust particles under different temperature conditions in the process of intercepting and removing dust, and provides targeted dredging operations to ensure the dust removal efficiency of the dust removal fan. The fan includes a centrifugal fan and an air inlet cylinder. The top of the centrifugal fan is connected with an air outlet pipe. The front of the centrifugal fan is equipped with an air inlet cylinder. The bottom of the air inlet cylinder is equipped with a dust accumulation base. The top wall is equipped with traction ropes arranged equidistantly, and the tail end of the traction rope is connected with a solid percussion falling ball. The interior of the air inlet cylinder is equipped with an interception frame, and the surface of the interception frame is arranged with interception components;

拦截组件包括有透气网袋、磁吸组件、复位条、内粘接层和外粘接层,透气网袋的正面通过胶水粘接有口字形的外粘接层,透气网袋的背面安装有热熔层,透气网袋的背面通过热熔层胶接有口字形的内粘接层,透气网袋的正面安装有纵横布置的复位条,且复位条位于外粘接层的内侧;The intercepting component includes a breathable mesh bag, a magnetic attraction component, a reset strip, an inner adhesive layer and an outer adhesive layer. The front of the breathable mesh bag is glued with a zigzag outer adhesive layer. Hot-melt layer, the back of the air-permeable mesh bag is glued with a zigzag inner adhesive layer through the hot-melt layer, and the front of the air-permeable mesh bag is equipped with reset strips arranged vertically and horizontally, and the reset strip is located on the inner side of the outer adhesive layer;

透气网袋的内部放置有磁吸组件,进风圆筒的内壁设有引导槽,引导槽的内壁镶嵌安装有对称布置的弧形的电磁吸附板。A magnetic suction component is placed inside the breathable mesh bag, and the inner wall of the air inlet cylinder is provided with a guide groove, and the inner wall of the guide groove is inlaid with symmetrically arranged arc-shaped electromagnetic adsorption plates.

进一步的,外粘接层与透气网袋表面连接的胶水为耐高温胶水,热熔层为熔点在50-60℃的热熔材料制成。Further, the glue connecting the outer adhesive layer and the surface of the air-permeable mesh bag is high-temperature-resistant glue, and the hot-melt layer is made of hot-melt material with a melting point of 50-60°C.

进一步的,复位条在内粘接层与透气网袋的表面失去胶接作用时向远离透气网袋正面的方向弯曲。Further, the reset strip bends away from the front of the air-permeable mesh bag when the bonding effect between the inner adhesive layer and the surface of the air-permeable mesh bag is lost.

进一步的,磁吸组件为外袋和位于外袋内部的内填充材料组成,外袋为水溶性膜制成,内填充材料为强力磁粉。Further, the magnetic component is composed of an outer bag and an inner filling material inside the outer bag, the outer bag is made of water-soluble film, and the inner filling material is strong magnetic powder.

进一步的,外粘接层的边缘与透气网袋的表面边缘贴合,外粘接层的截面面积大于内粘接层。Further, the edge of the outer adhesive layer is attached to the surface edge of the breathable mesh bag, and the cross-sectional area of the outer adhesive layer is larger than that of the inner adhesive layer.

进一步的,引导槽的底端贯穿进风圆筒的底部,且一组电磁吸附板的长度为引导槽整体弧长的0.3-0.4,积尘底座的顶部设有条形的进料口,且引导槽贯穿进风圆筒的部分在积尘底座表面的正投影与进料口的边缘重合。Further, the bottom end of the guide groove runs through the bottom of the air inlet cylinder, and the length of a group of electromagnetic adsorption plates is 0.3-0.4 of the overall arc length of the guide groove, and the top of the dust accumulation base is provided with a strip-shaped feeding port, and The orthographic projection of the part of the guide groove running through the air inlet cylinder on the surface of the dust accumulation base coincides with the edge of the feed port.

进一步的,进风圆筒的内部安装有位于引导槽前方的挡风环,且挡风环与拦截框架的重合区域的宽度为1-3cm。Further, a wind-shielding ring located in front of the guide groove is installed inside the wind-intake cylinder, and the width of the overlapping area between the wind-shielding ring and the intercepting frame is 1-3cm.

进一步的,内粘接层的内部嵌合安装有四组首尾相接的热膨胀条,且热膨胀条受热膨胀后的截面覆盖内粘接层的表面。Further, four groups of thermal expansion strips connected end to end are installed inside the inner adhesive layer, and the cross-section of the thermal expansion strips after thermal expansion covers the surface of the inner adhesive layer.

进一步的,外粘接层远离透气网袋的表面连接有离型纸,离型纸远离透气网袋的表面连接有热缩膜。Further, the surface of the outer adhesive layer away from the air mesh bag is connected with a release paper, and the surface of the release paper far away from the air mesh bag is connected with a heat shrinkable film.

进一步的,离心风机的后方通过轴件安装有电机,积尘底座的内部嵌合安装有滑动抽屉,滑动抽屉的内部盛放有水体,电机的表面安装有延伸至滑动抽屉内部的导热杆,且导热杆与滑动抽屉滑动密封连接。Further, the rear of the centrifugal fan is equipped with a motor through a shaft, and a sliding drawer is fitted inside the dust accumulation base, and the inside of the sliding drawer is filled with water, and the surface of the motor is installed with a heat conduction rod extending to the inside of the sliding drawer, and The heat conduction rod is connected with the sliding drawer in a sliding and sealing manner.

相比于现有技术,本申请的优点在于:Compared with the prior art, the advantages of the present application are:

(1)在遇到带有余热的油污烟尘气体时,热熔层失去胶接连接作用,透气网袋的正面在复位条的作用下向内翘起形成裹球状结构,并能够利用外粘接层实现裹球的封口处理,通电状态的电磁吸附板对透气网袋中的磁吸组件产生吸附作用,使得被气流正面挤压的裹球状透气网袋能够横向移动至进风圆筒的内壁侧之后进入引导槽内部之后排出进风圆筒的内部。(1) When encountering oily smoke and dust gas with waste heat, the hot-melt layer loses the role of adhesive connection, and the front of the breathable mesh bag is tilted inward under the action of the reset strip to form a ball-wrapped structure, and can be used for external bonding The layer realizes the sealing process of wrapping the ball, and the electromagnetic adsorption plate in the energized state has an adsorption effect on the magnetic attraction component in the breathable mesh bag, so that the ball-wrapped breathable mesh bag squeezed by the front of the air flow can move laterally to the inner wall side of the air inlet cylinder After entering the inside of the guide groove, it is discharged into the inside of the air inlet cylinder.

(2)在气流停止后悬浮在空中的敲击坠球受到牵引绳的限制,在下降复位过程中撞击至拦截框架的表面,造成撞击效果,使得拦截组件表面拦截的浮尘颗粒被敲击震落,对拦截组件的表面起到相应的清理效果。(2) The knocking ball suspended in the air after the air flow stops is limited by the traction rope, and hits the surface of the interception frame during the descent and reset process, causing an impact effect, so that the floating dust particles intercepted by the surface of the interception component are knocked off , to have a corresponding cleaning effect on the surface of the intercepting component.

(3)此外水溶性膜使得磁吸组件落进水中后可以溶解进而释放强力磁粉,之后通过磁吸块即可实现强力磁粉的回收再利用。(3) In addition, the water-soluble film allows the magnetic component to dissolve after falling into the water and release the strong magnetic powder, and then the strong magnetic powder can be recycled and reused through the magnetic block.

(4)由于相邻的外粘接层和内粘接层存在尺寸上的差异,使得前方透气网袋背面的内粘接层与后方透气网袋正面的外粘接层在贴合时不会产生胶接重叠,方便透气网袋的顺利脱离。(4) Due to the difference in size between the adjacent outer adhesive layer and the inner adhesive layer, the inner adhesive layer on the back side of the front air mesh bag and the outer adhesive layer on the front side of the rear air mesh bag will not stick together. Glued overlapping is produced to facilitate the smooth detachment of the breathable mesh bag.

(5)在内粘接层脱离后方透气网袋的正面时热膨胀条受热膨胀进而对内粘接层予以覆盖,使得内粘接层无法起到有效的粘接作用,进而减少裹球状态外露的内粘接层与拦截框架表面的粘接作用,方便裹球顺利移动。(5) When the inner adhesive layer is detached from the front of the rear breathable mesh bag, the thermal expansion strip is heated and expanded to cover the inner adhesive layer, so that the inner adhesive layer cannot play an effective bonding role, thereby reducing the exposure of the ball-wrapped state The bonding effect between the inner adhesive layer and the surface of the intercepting frame facilitates the smooth movement of the wrapped ball.

(6)在受热时热缩膜带动离型纸蜷缩,进而露出外粘接层,方便封口,在正常通风拦截时,热缩膜带动离型纸将外粘接层予以覆盖,使得浮尘不会粘接在外粘接层的表面破坏外粘接层的粘接效果。(6) When heated, the heat-shrinkable film drives the release paper to curl up, and then exposes the outer adhesive layer, which is convenient for sealing. When normal ventilation is intercepted, the heat-shrinkable film drives the release paper to cover the outer adhesive layer, so that the floating dust will not Bonding to the surface of the outer adhesive layer destroys the adhesive effect of the outer adhesive layer.

附图说明Description of drawings

图1为本申请的整体外部结构图;Fig. 1 is the overall external structure diagram of the present application;

图2为本申请的进风圆筒内部示意图;Fig. 2 is the internal schematic diagram of the air inlet cylinder of the present application;

图3为本申请的进风圆筒、引导槽和积尘底座内部图;Fig. 3 is the internal view of the air inlet cylinder, guide groove and dust accumulation base of the present application;

图4为本申请的无余热状态下通风除尘示意图;Fig. 4 is the schematic diagram of ventilation and dust removal under the state of no waste heat of the present application;

图5为本申请的拦截组件组装图;Figure 5 is an assembly diagram of the interception assembly of the present application;

图6为本申请的拦截组件工作状态示意图;Fig. 6 is a schematic diagram of the working state of the interception component of the present application;

图7为本申请的透气网袋在通风状态下移动示意图;Fig. 7 is a schematic diagram of the movement of the breathable mesh bag of the present application in a ventilated state;

图8为本申请的透气网袋在电磁吸附板断电后的移动路径图;Fig. 8 is the movement path diagram of the breathable mesh bag of the present application after the electromagnetic adsorption plate is powered off;

图9为本申请的外粘接层剖面图;Fig. 9 is the sectional view of the outer adhesive layer of the present application;

图10为本申请的外粘接层受热后形变图;Figure 10 is a deformation diagram of the outer adhesive layer of the present application after being heated;

图11为本申请的内粘接层和热膨胀条图;Fig. 11 is the inner bonding layer and thermal expansion bar graph of the present application;

图12为本申请的内粘接层受热膨胀状态图。Fig. 12 is a diagram showing the thermal expansion state of the inner adhesive layer of the present application.

图中标号说明:Explanation of symbols in the figure:

1、电机;2、离心风机;21、出风管;3、进风圆筒;31、敲击坠球;32、牵引绳;33、挡风环;4、引导槽;41、电磁吸附板;5、拦截组件;51、透气网袋;52、磁吸组件;53、复位条;54、内粘接层;55、外粘接层;541、热膨胀条;551、热缩膜;552、离型纸;6、积尘底座;61、进料口;62、滑动抽屉。1. Motor; 2. Centrifugal fan; 21. Air outlet pipe; 3. Air inlet cylinder; 31. Knocking drop ball; 32. Traction rope; 33. Wind-shielding ring; 4. Guide groove; 41. Electromagnetic adsorption plate ;5, interception assembly; 51, breathable mesh bag; 52, magnetic suction assembly; 53, reset strip; 54, inner adhesive layer; 55, outer adhesive layer; 541, thermal expansion strip; 551, heat shrinkable film; 552, Release paper; 6. Dust accumulation base; 61. Feeding port; 62. Sliding drawer.

具体实施方式detailed description

下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例,基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the application. Obviously, the described embodiments are only some of the embodiments of the application, not all of them. Based on The embodiments in the present application and all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the protection scope of the present application.

实施例1:Example 1:

本发明提供了一种除尘环保的风机,请参阅图1-4,包括离心风机2和进风圆筒3,离心风机2的顶部贯穿连接有出风管21,离心风机2的正面安装有进风圆筒3,进风圆筒3的底部安装有积尘底座6,进风圆筒3的顶壁安装有等距布置的牵引绳32,牵引绳32的尾端连接有实心的敲击坠球31,进风圆筒3的内部安装有拦截框架,拦截框架的表面布置有拦截组件5;The present invention provides a dust-removing and environment-friendly fan, please refer to Figure 1-4, which includes a centrifugal fan 2 and an air inlet cylinder 3, the top of the centrifugal fan 2 is connected with an air outlet pipe 21, and the front of the centrifugal fan 2 is installed with an inlet The wind cylinder 3, the bottom of the air inlet cylinder 3 is equipped with a dust accumulation base 6, the top wall of the air inlet cylinder 3 is equipped with traction ropes 32 arranged equidistantly, and the tail end of the traction rope 32 is connected with a solid knocking pendant. Ball 31, an intercepting frame is installed inside the air inlet cylinder 3, and an intercepting assembly 5 is arranged on the surface of the intercepting frame;

具体的,离心风机2排尘工作时,裹挟有灰尘颗粒的气流经过进风圆筒3内部经拦截框架的拦截除尘后经由出风管21排出,实现气流的通畅转移,在气流经过时,在吹动作用下敲击坠球31向斜后方抬升,并在气流停止后悬浮在空中的敲击坠球31受到牵引绳32的限制,在下降复位过程中撞击至拦截框架的表面,造成撞击效果,使得拦截组件5表面拦截的浮尘颗粒被敲击震落,对拦截组件5的表面起到相应的清理效果;Specifically, when the centrifugal fan 2 is working to exhaust dust, the airflow entrained by the dust particles passes through the interior of the air inlet cylinder 3 and is intercepted and dedusted by the intercepting frame and then discharged through the air outlet pipe 21 to realize the smooth transfer of the airflow. Under the action of blowing, the knocking ball 31 is lifted obliquely rearward, and the knocking ball 31 suspended in the air after the air flow stops is limited by the traction rope 32, and hits the surface of the intercepting frame during the descent and reset process, causing the impact effect , so that the floating dust particles intercepted on the surface of the intercepting component 5 are knocked off, and the surface of the intercepting component 5 is cleaned accordingly;

请参阅图1-8,拦截组件5包括有透气网袋51、磁吸组件52、复位条53、内粘接层54和外粘接层55,透气网袋51的正面通过胶水粘接有口字形的外粘接层55,透气网袋51的背面安装有热熔层,透气网袋51的背面通过热熔层胶接有口字形的内粘接层54,透气网袋51的正面安装有纵横布置的复位条53,且复位条53位于外粘接层55的内侧;透气网袋51的内部放置有磁吸组件52,进风圆筒3的内壁设有引导槽4,引导槽4的内壁镶嵌安装有对称布置的弧形的电磁吸附板41。Please refer to Fig. 1-8, interception assembly 5 includes breathable mesh bag 51, magnetic attraction assembly 52, reset bar 53, inner adhesive layer 54 and outer adhesive layer 55, and the front of breathable mesh bag 51 is bonded with mouth by glue. The outer bonding layer 55 of glyph, the back side of breathable mesh bag 51 is equipped with hot-melt layer, the back side of breathable mesh bag 51 is glued with the inner bonding layer 54 of mouth-shaped by hot-melt layer, and the front side of breathable mesh bag 51 is installed with The reset strip 53 arranged vertically and horizontally, and the reset strip 53 is located on the inner side of the outer adhesive layer 55; the inside of the breathable mesh bag 51 is placed with a magnetic attraction assembly 52, and the inner wall of the air inlet cylinder 3 is provided with a guide groove 4, and the guide groove 4 The inner wall is inlaid with symmetrically arranged arc-shaped electromagnetic adsorption plates 41 .

具体的,在遇到带有余热的油污烟尘气体时,油污颗粒粘接在透气网袋51的表面不易被敲击震落,此时油污烟尘气体中的热量会使得热熔层失去胶接连接作用,透气网袋51的正面在复位条53的作用下向内翘起形成裹球状结构,并能够利用外粘接层55实现裹球的封口处理,使得包裹在内部的油污烟尘颗粒难以漏出,由于透气网袋51处于裹球状态凸出拦截框架的表面,内部的磁吸组件52与引导槽4内部的电磁吸附板41产生空间重合,进而通电状态的电磁吸附板41对透气网袋51中的磁吸组件52产生吸附作用,使得被气流正面挤压的裹球状透气网袋51能够横向移动至进风圆筒3的内壁侧之后进入引导槽4内部之后排出进风圆筒3的内部;Concretely, when encountering the oily dust gas with residual heat, the oily dust particles bonded to the surface of the air-permeable mesh bag 51 are not easy to be knocked off, and the heat in the oily dust gas will make the hot-melt layer lose the adhesive connection Function, the front of the air-permeable mesh bag 51 is tilted inward under the action of the reset strip 53 to form a ball-wrapped structure, and the outer adhesive layer 55 can be used to realize the sealing process of the ball, so that the oily smoke particles wrapped inside are difficult to leak out. Because the breathable mesh bag 51 protrudes from the surface of the intercepting frame in the ball-wrapping state, the inner magnetic attraction assembly 52 and the electromagnetic adsorption plate 41 inside the guide groove 4 overlap in space, and then the electromagnetic adsorption plate 41 in the energized state is opposite to the breathable mesh bag 51. The magnetic attraction assembly 52 of the magnetic suction assembly produces an adsorption effect, so that the ball-shaped air-permeable mesh bag 51 squeezed by the front of the air flow can move laterally to the inner wall side of the air inlet cylinder 3, enter the inside of the guide groove 4, and then be discharged into the inside of the air inlet cylinder 3;

在拦截组件5和敲击坠球31的配合下,使得本风机在除尘时,能够针对不同温度、不同粘接作用力的浮尘颗粒起到相应的清理效果,提高本风机的除尘效率。Under the cooperation of the intercepting assembly 5 and the knocking ball 31, the fan can have a corresponding cleaning effect on the floating dust particles with different temperatures and different bonding forces during dust removal, and improve the dust removal efficiency of the fan.

外粘接层55与透气网袋51表面连接的胶水为耐高温胶水,热熔层为熔点在50-60℃的热熔材料制成。The glue connecting the outer adhesive layer 55 with the surface of the breathable mesh bag 51 is high temperature resistant glue, and the hot melt layer is made of hot melt material with a melting point of 50-60°C.

具体的,耐高温胶水使得外粘接层55表面的胶水在遇上带有余热的气体时,不会热熔进而能够正常起到相应的粘接使得裹球状的透气网袋51可以正常封口,热熔层在经过一段时长受热后,温度达到熔点后处于流动态,失去胶接作用,方便透气网袋51的背面脱离拦截框架的表面继而方便正面向内蜷缩形成裹球状。Specifically, the high-temperature-resistant glue makes the glue on the surface of the outer adhesive layer 55 not hot-melt when it encounters the gas with residual heat, so that the corresponding bonding can be performed normally so that the ball-shaped air-permeable mesh bag 51 can be sealed normally. After being heated for a period of time, the hot-melt layer is in a flow state after the temperature reaches the melting point, and loses the bonding effect, so that the back side of the air-permeable mesh bag 51 is separated from the surface of the intercepting frame, and then the front side is curled inward to form a ball-wrapped shape.

复位条53在内粘接层54与透气网袋51的表面失去胶接作用时向远离透气网袋51正面的方向弯曲。The reset strip 53 bends away from the front of the air-permeable mesh bag 51 when the inner adhesive layer 54 and the surface of the air-permeable mesh bag 51 lose the bonding effect.

具体的,复位条53为带有一定弹性的材料塑料条制成,在透气网袋51通过内粘接层54连接在拦截框架的表面时,复位条53被动弯曲成弧形,之后在失去内粘接层54的束缚时可以在弹性作用下向内翘起,方便外粘接层55粘接封口。Specifically, the reset strip 53 is made of a material plastic strip with certain elasticity. When the air-permeable mesh bag 51 is connected to the surface of the intercepting frame through the inner adhesive layer 54, the reset strip 53 is passively bent into an arc, and then loses the inner When the adhesive layer 54 is restrained, it can be tilted inward under the action of elasticity, so as to facilitate the bonding and sealing of the outer adhesive layer 55 .

磁吸组件52为外袋和位于外袋内部的内填充材料组成,外袋为水溶性膜制成,内填充材料为强力磁粉。The magnetic attraction assembly 52 is composed of an outer bag and an inner filling material located inside the outer bag. The outer bag is made of a water-soluble film, and the inner filling material is a strong magnetic powder.

具体的,强力磁粉与电磁吸附板41之间的力吸附作用可以辅助裹球状的透气网袋51克服其受到风力作用时与拦截框架表面新的透气网袋51表面的摩擦作用进而吸引裹球状的透气网袋51吸附移动至进风圆筒3的内侧壁位置,实现拦截框架表面的清理。Specifically, the force adsorption between the strong magnetic powder and the electromagnetic adsorption plate 41 can assist the ball-shaped air-permeable mesh bag 51 to overcome the friction with the new air-permeable mesh bag 51 surface on the surface of the intercepting frame when it is subjected to wind force and then attract the ball-shaped air-permeable mesh bag 51. The air-permeable mesh bag 51 absorbs and moves to the position of the inner side wall of the air inlet cylinder 3, so as to realize the cleaning of the intercepting frame surface.

此外水溶性膜使得磁吸组件52落进水中后可以溶解进而释放强力磁粉,之后通过磁吸块即可实现强力磁粉的回收再利用。In addition, the water-soluble film enables the magnetic attraction assembly 52 to dissolve after being dropped into water to release the strong magnetic powder, and then the strong magnetic powder can be recovered and reused through the magnetic block.

外粘接层55的边缘与透气网袋51的表面边缘贴合,外粘接层55的截面面积大于内粘接层54。The edge of the outer adhesive layer 55 is attached to the surface edge of the breathable net bag 51 , and the cross-sectional area of the outer adhesive layer 55 is larger than that of the inner adhesive layer 54 .

具体的,在拦截框架的表面布置有多层的拦截组件5,进而在最外侧的透气网袋51形成裹球脱离后还会有拦截组件5进行除尘拦截操作,此外由于相邻的外粘接层55和内粘接层54存在尺寸上的差异,且内粘接层54的外侧布置有与外粘接层55对应匹配的离型层,使得前方透气网袋51背面的内粘接层54与后方透气网袋51正面的外粘接层55在贴合时不会产生胶接重叠,方便透气网袋51的顺利脱离。Specifically, a multi-layer interception assembly 5 is arranged on the surface of the interception frame, and then after the outermost breathable mesh bag 51 forms a wrapping ball and separates, there will be an interception assembly 5 for dust removal and interception operation. In addition, due to the adjacent outer bonding There is a difference in size between the layer 55 and the inner adhesive layer 54, and a release layer corresponding to the outer adhesive layer 55 is arranged on the outside of the inner adhesive layer 54, so that the inner adhesive layer 54 on the back side of the front air-permeable mesh bag 51 The outer adhesive layer 55 on the front side of the air-permeable mesh bag 51 at the rear will not overlap when glued together, so that the air-permeable mesh bag 51 can be easily detached.

引导槽4的底端贯穿进风圆筒3的底部,且一组电磁吸附板41的长度为引导槽4整体弧长的0.4,积尘底座6的顶部设有条形的进料口61,且引导槽4贯穿进风圆筒3的部分在积尘底座6表面的正投影与进料口61的边缘重合。The bottom end of the guide groove 4 runs through the bottom of the air inlet cylinder 3, and the length of a group of electromagnetic adsorption plates 41 is 0.4 of the overall arc length of the guide groove 4, and the top of the dust accumulation base 6 is provided with a strip-shaped feed port 61, And the orthographic projection of the part of the guide groove 4 penetrating through the air inlet cylinder 3 on the surface of the dust accumulation base 6 coincides with the edge of the feed opening 61 .

具体的,电磁吸附板41的弧长限定使得磁力吸附作用限于进风圆筒3内部的部分,不会扩散至进风圆筒3的上部区域,进入引导槽4内部的裹球在电磁吸附板41断电后通过贯穿部分进入进料口61内部,之后落进滑动抽屉62内部,实现积尘处理。Specifically, the arc length of the electromagnetic adsorption plate 41 is limited so that the magnetic adsorption is limited to the inner part of the air inlet cylinder 3, and will not spread to the upper area of the air inlet cylinder 3. 41 enters the inside of the feed port 61 through the penetrating part after the power is cut off, and then falls into the inside of the sliding drawer 62 to realize dust accumulation treatment.

进风圆筒3的内部安装有位于引导槽4前方的挡风环33,且挡风环33与拦截框架的重合区域的宽度为2cm。The inside of the air inlet cylinder 3 is equipped with a windshield ring 33 positioned at the front of the guide groove 4, and the width of the overlapping area between the windshield ring 33 and the intercepting frame is 2 cm.

具体的,挡风环33的设计,能够使得引导槽4的前方存在一定的挡风区域,进而减少引导槽4内壁积灰。Specifically, the design of the wind-shielding ring 33 can make a certain wind-shielding area exist in front of the guide groove 4 , thereby reducing dust accumulation on the inner wall of the guide groove 4 .

请参阅图11-12,内粘接层54的内部嵌合安装有四组首尾相接的热膨胀条541,且热膨胀条541受热膨胀后的截面覆盖内粘接层54的表面。Please refer to FIGS. 11-12 , the inner adhesive layer 54 is fitted with four groups of thermal expansion strips 541 connected end to end, and the thermal expansion strips 541 cover the surface of the inner adhesive layer 54 in section after thermal expansion.

具体的,热膨胀条541的表面覆盖有一层润滑油层,在内粘接层54脱离后方透气网袋51的正面时受热膨胀进而对内粘接层54予以覆盖,使得内粘接层54无法起到有效的粘接作用,进而减少裹球状态外露的内粘接层54与拦截框架表面的粘接作用,方便裹球顺利移动。Specifically, the surface of the thermal expansion strip 541 is covered with a layer of lubricating oil, and when the inner adhesive layer 54 is separated from the front of the rear breathable mesh bag 51, it is heated and expands to cover the inner adhesive layer 54, so that the inner adhesive layer 54 cannot function. The effective bonding effect can further reduce the bonding effect between the exposed inner adhesive layer 54 and the surface of the intercepting frame in the state of wrapping the ball, so as to facilitate the smooth movement of the wrapping ball.

请参阅图9-10,外粘接层55远离透气网袋51的表面连接有离型纸552,离型纸552远离透气网袋51的表面连接有热缩膜551。Referring to FIGS. 9-10 , the surface of the outer adhesive layer 55 away from the air mesh bag 51 is connected with a release paper 552 , and the surface of the release paper 552 away from the air mesh bag 51 is connected with a heat shrinkable film 551 .

具体的,离型纸552与外粘接层55之间胶接作用小,方便脱离,在受热时热缩膜551带动离型纸552蜷缩,进而露出外粘接层55,方便封口,在正常通风拦截时,热缩膜551带动离型纸552将外粘接层55予以覆盖,使得浮尘不会粘接在外粘接层55的表面破坏外粘接层55的粘接效果。Concretely, the bonding effect between the release paper 552 and the outer adhesive layer 55 is small, and it is convenient to separate. When the ventilation is intercepted, the heat-shrinkable film 551 drives the release paper 552 to cover the outer adhesive layer 55, so that floating dust will not adhere to the surface of the outer adhesive layer 55 and damage the bonding effect of the outer adhesive layer 55.

离心风机2的后方通过轴件安装有电机1,积尘底座6的内部嵌合安装有滑动抽屉62,滑动抽屉62的内部盛放有水体,电机1的表面安装有延伸至滑动抽屉62内部的导热杆,且导热杆与滑动抽屉62滑动密封连接。The rear of the centrifugal fan 2 is equipped with a motor 1 through a shaft, and a sliding drawer 62 is fitted inside the dust accumulation base 6. The inside of the sliding drawer 62 is filled with water, and the surface of the motor 1 is installed with a motor that extends to the inside of the sliding drawer 62. The heat conducting rod is connected with the sliding drawer 62 in a sliding and sealing manner.

具体的,电机1工作时产生的热量通过导热杆传递至滑动抽屉62内部的水体中,且水体能够降低干燥浮尘发生扬尘的可能,还可促进水溶性膜的水解,方便后续回收强力磁粉。Specifically, the heat generated by the motor 1 is transferred to the water body inside the sliding drawer 62 through the heat conduction rod, and the water body can reduce the possibility of dry floating dust to generate dust, and can also promote the hydrolysis of the water-soluble film, which is convenient for subsequent recovery of powerful magnetic powder.

以上所述,仅为本申请较佳的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,根据本申请的技术方案及其改进构思加以等同替换或改变,都应涵盖在本申请的保护范围内。The above is only a preferred embodiment of the present application, but the scope of protection of the present application is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in this application, according to the technical solutions of this application Equivalent replacements or changes thereof shall fall within the scope of protection of the present application.

Claims (10)

1.一种除尘环保的风机,包括离心风机(2)和进风圆筒(3),其特征在于,所述离心风机(2)的顶部贯穿连接有出风管(21),所述离心风机(2)的正面安装有进风圆筒(3),所述进风圆筒(3)的底部安装有积尘底座(6),所述进风圆筒(3)的顶壁安装有等距布置的牵引绳(32),所述牵引绳(32)的尾端连接有实心的敲击坠球(31),所述进风圆筒(3)的内部安装有拦截框架,拦截框架的表面布置有拦截组件(5);1. A fan for dust removal and environmental protection, comprising a centrifugal fan (2) and an air inlet cylinder (3), characterized in that, the top of the centrifugal fan (2) is connected with an air outlet pipe (21), and the centrifugal fan (2) The front of the fan (2) is equipped with an air inlet cylinder (3), the bottom of the air inlet cylinder (3) is equipped with a dust accumulation base (6), and the top wall of the air inlet cylinder (3) is installed with Equidistantly arranged traction ropes (32), the tail ends of the traction ropes (32) are connected with solid percussion falling balls (31), and the inside of the air inlet cylinder (3) is equipped with an intercepting frame, and the intercepting frame The surface of is arranged with an intercepting component (5); 所述拦截组件(5)包括有透气网袋(51)、磁吸组件(52)、复位条(53)、内粘接层(54)和外粘接层(55),所述透气网袋(51)的正面通过胶水粘接有口字形的外粘接层(55),所述透气网袋(51)的背面安装有热熔层,所述透气网袋(51)的背面通过热熔层胶接有口字形的内粘接层(54),所述透气网袋(51)的正面安装有纵横布置的复位条(53),且复位条(53)位于外粘接层(55)的内侧;The interception assembly (5) includes a breathable mesh bag (51), a magnetic attraction assembly (52), a reset strip (53), an inner adhesive layer (54) and an outer adhesive layer (55), and the breathable mesh bag (51) is bonded with a zigzag outer adhesive layer (55) by glue; The inner adhesive layer (54) of mouth shape is glued on layer, and the reset bar (53) of vertical and horizontal arrangement is installed on the front of described air-permeable mesh bag (51), and reset bar (53) is positioned at outer adhesive layer (55). inside of 所述透气网袋(51)的内部放置有磁吸组件(52),所述进风圆筒(3)的内壁设有引导槽(4),所述引导槽(4)的内壁镶嵌安装有对称布置的弧形的电磁吸附板(41)。A magnetic attraction assembly (52) is placed inside the breathable mesh bag (51), and a guide groove (4) is provided on the inner wall of the air inlet cylinder (3), and the inner wall of the guide groove (4) is inlaid with a Symmetrically arranged arc-shaped electromagnetic adsorption plates (41). 2.根据权利要求1所述的一种除尘环保的风机,其特征在于,所述外粘接层(55)与透气网袋(51)表面连接的胶水为耐高温胶水,所述热熔层为熔点在50-60℃的热熔材料制成。2. A kind of dust-removing and environment-friendly fan according to claim 1, characterized in that, the glue connecting the outer adhesive layer (55) and the surface of the air-permeable mesh bag (51) is a high-temperature-resistant glue, and the hot-melt layer It is made of hot-melt material with a melting point of 50-60°C. 3.根据权利要求1所述的一种除尘环保的风机,其特征在于,所述复位条(53)在内粘接层(54)与透气网袋(51)的表面失去胶接作用时向远离透气网袋(51)正面的方向弯曲。3. A dust-removing and environment-friendly fan according to claim 1, characterized in that, when the inner adhesive layer (54) and the surface of the air-permeable mesh bag (51) lose bonding effect, the reset strip (53) faces Bending away from the direction of the air-permeable mesh bag (51) front. 4.根据权利要求1所述的一种除尘环保的风机,其特征在于,所述磁吸组件(52)为外袋和位于外袋内部的内填充材料组成,外袋为水溶性膜制成,内填充材料为强力磁粉。4. A dust-removing and environment-friendly fan according to claim 1, characterized in that, the magnetic attraction assembly (52) is composed of an outer bag and an inner filling material located inside the outer bag, and the outer bag is made of a water-soluble film , The filling material is strong magnetic powder. 5.根据权利要求1所述的一种除尘环保的风机,其特征在于,所述外粘接层(55)的边缘与透气网袋(51)的表面边缘贴合,所述外粘接层(55)的截面面积大于内粘接层(54)。5. A kind of dust-removing and environment-friendly fan according to claim 1, characterized in that, the edge of the outer adhesive layer (55) is bonded to the surface edge of the air-permeable mesh bag (51), and the outer adhesive layer (55) has a larger cross-sectional area than the inner adhesive layer (54). 6.根据权利要求1所述的一种除尘环保的风机,其特征在于,所述引导槽(4)的底端贯穿进风圆筒(3)的底部,且一组电磁吸附板(41)的长度为引导槽(4)整体弧长的0.3-0.4,所述积尘底座(6)的顶部设有条形的进料口(61),且引导槽(4)贯穿进风圆筒(3)的部分在积尘底座(6)表面的正投影与进料口(61)的边缘重合。6. A dust-removing and environmentally friendly fan according to claim 1, characterized in that the bottom end of the guide groove (4) runs through the bottom of the air inlet cylinder (3), and a set of electromagnetic adsorption plates (41) The length is 0.3-0.4 of the overall arc length of the guide groove (4), the top of the dust accumulation base (6) is provided with a strip-shaped feed port (61), and the guide groove (4) runs through the air inlet cylinder ( 3) The orthographic projection of the part on the surface of the dust accumulation base (6) coincides with the edge of the feed port (61). 7.根据权利要求1所述的一种除尘环保的风机,其特征在于,所述进风圆筒(3)的内部安装有位于引导槽(4)前方的挡风环(33),且挡风环(33)与拦截框架的重合区域的宽度为1-3cm。7. A dust-removing and environment-friendly fan according to claim 1, characterized in that a wind-shielding ring (33) located in front of the guide groove (4) is installed inside the air-intake cylinder (3), and the wind-shielding ring (33) The width of the overlapping area of the wind ring (33) and the intercepting frame is 1-3cm. 8.根据权利要求1所述的一种除尘环保的风机,其特征在于,所述内粘接层(54)的内部嵌合安装有四组首尾相接的热膨胀条(541),且热膨胀条(541)受热膨胀后的截面覆盖内粘接层(54)的表面。8. A dust-removing and environment-friendly fan according to claim 1, characterized in that four sets of thermal expansion strips (541) connected end-to-end are installed inside the inner adhesive layer (54), and the thermal expansion strips (541) The cross-section after thermal expansion covers the surface of the inner adhesive layer (54). 9.根据权利要求1所述的一种除尘环保的风机,其特征在于,所述外粘接层(55)远离透气网袋(51)的表面连接有离型纸(552),所述离型纸(552)远离透气网袋(51)的表面连接有热缩膜(551)。9. A dust-removing and environment-friendly blower fan according to claim 1, characterized in that, the surface of the outer adhesive layer (55) away from the breathable mesh bag (51) is connected with a release paper (552), and the release paper (552) is connected to the surface of the release layer (55). A heat-shrinkable film (551) is connected to the surface of the model paper (552) away from the air-permeable mesh bag (51). 10.根据权利要求1所述的一种除尘环保的风机,其特征在于,所述离心风机(2)的后方通过轴件安装有电机(1),所述积尘底座(6)的内部嵌合安装有滑动抽屉(62),所述滑动抽屉(62)的内部盛放有水体,所述电机(1)的表面安装有延伸至滑动抽屉(62)内部的导热杆,且导热杆与滑动抽屉(62)滑动密封连接。10. A dust-removing and environment-friendly fan according to claim 1, characterized in that, a motor (1) is installed behind the centrifugal fan (2) through a shaft, and the inside of the dust accumulation base (6) is embedded A sliding drawer (62) is installed together, and the inside of the sliding drawer (62) is filled with a water body, and the surface of the motor (1) is installed with a heat conducting rod extending to the inside of the sliding drawer (62), and the heat conducting rod and the sliding The drawer (62) is slidably and airtightly connected.
CN202211295181.6A 2022-10-21 2022-10-21 Dedusting environment-friendly fan Pending CN115554777A (en)

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Application publication date: 20230103