CN115539238A - A quick replacement device for the radial sealing system of a rotary engine - Google Patents
A quick replacement device for the radial sealing system of a rotary engine Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F11/00—Arrangements of sealings in combustion engines
- F02F11/002—Arrangements of sealings in combustion engines involving cylinder heads
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- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
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- Y02T10/12—Improving ICE efficiencies
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Abstract
Description
技术领域technical field
本发明属于发动机技术领域,具体涉及一种转子发动机径向密封系统快速更换装置。The invention belongs to the technical field of engines, and in particular relates to a quick replacement device for a radial sealing system of a rotor engine.
背景技术Background technique
转子发动机具有输出功率大、转速高等优势。传统转子发动机中,径向密封片安装在转子上,现阶段为了降低径向密封片的磨损,先是以滚针的滚动代替原先径向密封片的滑动,接着将安装于转子上的径向密封片(滚针)转移至缸体上,从而减少径向密封片(滚针)的磨损。然而,由于径向密封片直接接触缸内燃烧室,径向密封片的工作环境严苛,润滑不足的条件下,径向密封片的磨损情况较为严重,因此,径向密封片的更换频率较高。但由于径向密封片布置于缸内,因此,更换径向密封片时只能全面拆卸转子发动机,存在拆装麻烦的问题,导致径向密封片的更换效率低。并且,非专业技术人员难以具备拆装技术,大大加剧了使用成本,降低了转子发动机使用推广性。The rotary engine has the advantages of large output power and high speed. In the traditional rotary engine, the radial sealing sheet is installed on the rotor. In order to reduce the wear of the radial sealing sheet at this stage, the rolling of the needle roller is used to replace the sliding of the original radial sealing sheet, and then the radial sealing sheet installed on the rotor is replaced. The sheet (needle roller) is transferred to the cylinder body, thereby reducing the wear of the radial sealing sheet (needle roller). However, because the radial seal directly contacts the combustion chamber in the cylinder, the working environment of the radial seal is harsh, and under the condition of insufficient lubrication, the wear of the radial seal is relatively serious. Therefore, the replacement frequency of the radial seal is relatively high. high. However, since the radial sealing sheet is arranged in the cylinder, the rotor engine can only be completely disassembled when replacing the radial sealing sheet, which has the problem of troublesome disassembly and assembly, resulting in low replacement efficiency of the radial sealing sheet. Moreover, it is difficult for non-professional technicians to have disassembly and assembly technology, which greatly increases the cost of use and reduces the use of the rotary engine.
发明内容Contents of the invention
本发明意在提供一种转子发动机径向密封系统快速更换装置,以解决现有转子发动机径向密封片不易拆装的问题。The invention aims to provide a quick replacement device for a radial sealing system of a rotor engine to solve the problem that the radial sealing sheet of the existing rotor engine is not easy to disassemble.
为了达到上述目的,本发明的方案为:一种转子发动机径向密封系统快速更换装置,包括可拆卸安装在缸体上的安装基座,缸体上开设有供所述安装基座插入的安装通道,安装通道与缸体的内部连通,缸体沿安装通道长度方向上的两侧壁上均设有缸盖,缸盖上可拆卸安装有用于封闭安装通道端部的密封塞;所述安装基座包括上基座和下基座,上基座远离下基座一端开设有供径向密封片卡入的安装槽,上基座与下基座竖向滑动连接,且上基座与下基座之间设有若干第一弹性件,第一弹性件的一端与上基座相连,第一弹性件的另一端与下基座相连。In order to achieve the above object, the solution of the present invention is: a quick replacement device for the radial sealing system of a rotary engine, which includes a mounting base detachably mounted on the cylinder body, and a mounting hole for the mounting base to be inserted is provided on the cylinder body. channel, the installation channel communicates with the interior of the cylinder body, and the cylinder body is provided with a cylinder cover on both side walls along the length direction of the installation channel, and a sealing plug for closing the end of the installation channel is detachably installed on the cylinder cover; the installation The base includes an upper base and a lower base. The end of the upper base away from the lower base is provided with a mounting groove for the radial sealing sheet to snap in. The upper base and the lower base are vertically slidably connected, and the upper base is connected to the lower base. Several first elastic pieces are arranged between the bases, one end of the first elastic piece is connected with the upper base, and the other end of the first elastic piece is connected with the lower base.
本方案的工作原理及有益效果在于:本方案中,缸盖上的密封塞拆卸后,即可将安装基座取出并更换径向密封片,无需全面拆卸转子发动机,实现了径向密封片的快速安装和拆卸,且拆装过程操作简单,降低了对工作人员的专业能力要求,从而降低了使用成本,提高使用推广性。并且,安装基座内的第一弹性件,既能够在径向密封片磨损后,推动上基座和径向密封片向转子方向径向移动,从而确保径向密封片依旧与转子形成精密配合,实现径向密封片的径向补偿,从而在一定程度上减少了径向密封片的磨损,延长了径向密封片的使用寿命,进而延长了转子发动机的使用寿命。The working principle and beneficial effects of this scheme are: in this scheme, after the sealing plug on the cylinder head is disassembled, the installation base can be taken out and the radial sealing sheet can be replaced without completely dismantling the rotor engine, and the radial sealing sheet is realized. Quick installation and disassembly, and the disassembly process is easy to operate, which reduces the professional ability requirements of the staff, thereby reducing the cost of use and improving the promotion of use. Moreover, the first elastic member in the installation base can push the upper base and the radial sealing sheet to move radially toward the rotor after the radial sealing sheet is worn, thereby ensuring that the radial sealing sheet still forms a precise fit with the rotor , to realize the radial compensation of the radial sealing sheet, thereby reducing the wear of the radial sealing sheet to a certain extent, prolonging the service life of the radial sealing sheet, and thus prolonging the service life of the rotary engine.
可选地,所述装置还包括安装凸台,所述安装凸台位于安装通道内,且安装凸台的外周壁与安装通道的内壁相契合,安装凸台上开设有供所述上基座沿缸体径向滑动的径向滑槽以及供所述下基座安放的放置腔,所述缸盖封闭安装通道的部分端部,安装通道被缸盖封闭的部分位于径向滑槽的上方,所述放置腔内设有垫高台,垫高台供下基座安放,放置腔内滑动连接有第一凸轮块和第二凸轮块,第一凸轮块和第二凸轮块通过连接件连接,连接件位于下基座的下方,放置腔内设有用于带动连接件平移的带动组件;所述第一凸轮块和第二凸轮块上均开设有轨迹线槽,所述下基座上设有第一轨迹轴和第二轨迹轴,第一轨迹轴与第一凸轮块上的轨迹线槽配合,第二轨迹轴与第二凸轮块上的轨迹线槽配合。Optionally, the device further includes an installation boss, the installation boss is located in the installation channel, and the outer peripheral wall of the installation boss matches the inner wall of the installation channel, and the installation boss is provided with a A radial chute that slides radially along the cylinder body and a placement cavity for placing the lower base, the cylinder cover closes part of the end of the installation channel, and the part of the installation channel that is closed by the cylinder cover is located above the radial chute , the placement cavity is provided with a raised platform, and the raised platform is used for placing the lower base, and a first cam block and a second cam block are slidably connected in the placement cavity, and the first cam block and the second cam block are connected through a connecting piece. The part is located under the lower base, and a driving assembly for driving the connecting part to move in translation is provided in the cavity; track grooves are provided on the first cam block and the second cam block, and a second cam block is provided on the lower base. A track axis and a second track axis, the first track axis cooperates with the track line groove on the first cam block, and the second track axis cooperates with the track line groove on the second cam block.
本方案中,安装基座插入安装凸台时,下基座沿垫高台轴向移动(“轴向”是指与转子发动机主轴的轴向所平行的方向),上基座滑入径向滑槽内,安装基座到位后,下基座上的第一轨迹轴和第二轨迹轴分别位于对应的轨迹线槽的起始点。如此,通过带动组件带动连接件,使得第一凸轮块和第二凸轮块沿轴向滑动,第一轨迹轴和第二轨迹轴分别进入对应的轨迹线槽内,迫使安装基座整体沿径向移动,从而使得径向密封片的部分进入缸体内部并与转子形成精密配合,缸内相邻两腔达到密封状态,实现安装基座的预紧。并且,当径向密封片磨损到一定程度且第一弹性件的弹性下降至不足以使得径向密封片与转子形成密封时,利用带动组件继续带动连接件,进而迫使安装基座整体进一步径向移动,直至径向密封片再次与转子形成密封,实现径向密封片的径向补偿,延长使用寿命。此外,本方案还能够通过上基座与安装凸台的横向约束作用,减轻径向密封片的振拍问题以及振纹的产生。In this solution, when the installation base is inserted into the installation boss, the lower base moves axially along the raised platform ("axial" refers to the direction parallel to the axial direction of the main shaft of the rotor engine), and the upper base slides into the radial slide In the groove, after the installation base is in place, the first trajectory axis and the second trajectory axis on the lower base are respectively located at the starting points of the corresponding trajectory line grooves. In this way, the connecting piece is driven by the driving component, so that the first cam block and the second cam block slide axially, and the first track axis and the second track axis respectively enter into the corresponding track line grooves, forcing the installation base as a whole to move radially Move, so that part of the radial sealing plate enters the cylinder and forms a precise fit with the rotor, and the two adjacent cavities in the cylinder reach a sealed state, realizing the pre-tightening of the installation base. Moreover, when the radial sealing sheet is worn to a certain extent and the elasticity of the first elastic member is not enough to make the radial sealing sheet and the rotor form a seal, the driving assembly is used to continue to drive the connecting member, thereby forcing the entire installation base to further radially Move until the radial sealing sheet forms a seal with the rotor again, realizing radial compensation of the radial sealing sheet and prolonging the service life. In addition, this solution can also alleviate the vibration problem of the radial sealing plate and the generation of vibration marks through the lateral restraint effect of the upper base and the installation boss.
可选地,所述带动组件包括螺纹杆,所述垫高台开设有与螺纹杆螺纹连接的轴向螺纹孔,螺纹杆的一端与所述连接件转动连接,螺纹杆的另一端伸出所述垫高台。Optionally, the driving assembly includes a threaded rod, the raised platform is provided with an axial threaded hole threadedly connected with the threaded rod, one end of the threaded rod is rotatably connected with the connecting piece, and the other end of the threaded rod extends out of the Raise the platform.
本方案中,转动螺纹杆即可带动连接件轴向移动,结构简单。In this solution, the connecting piece can be driven to move axially by rotating the threaded rod, and the structure is simple.
可选地,所述密封塞上开设有供所述螺纹杆伸入的容纳盲孔。Optionally, a blind hole for receiving the threaded rod is opened on the sealing plug.
本方案中,密封塞上的容纳盲孔供螺纹杆伸入,以便在转动螺纹杆后,密封塞能够正常安装在缸盖上。In this solution, the receiving blind hole on the sealing plug is used for the threaded rod to extend into, so that the sealing plug can be normally installed on the cylinder head after the threaded rod is rotated.
可选地,所述带动组件包括滚珠丝杠副,所述垫高台开设有供滚珠丝杠副的丝杠贯穿的通孔,滚珠丝杠副的丝杠转动连接于垫高台上,滚珠丝杠副的螺母与所述连接件固定连接;所述安装凸台上设有用于固定第一凸轮块和第二凸轮块的定位组件,定位组件包括驱动件和锁定件,安装凸台内开设有供驱动件滑动的第一滑腔和供锁定件滑动的第二滑腔,第一滑腔和第二滑腔垂直,且第二滑腔与放置腔连通,第二滑腔内设有第二弹性件,第二弹性件的一端与第二滑腔的内壁相连,第二弹性件的另一端与锁定件相连,第二弹性件处于压缩状态;所述第一凸轮块和第二凸轮上均开设有若干供所述锁定件贯穿的锁定孔,所述锁定件在驱动件作用下脱离锁定孔。Optionally, the driving assembly includes a ball screw pair, and the raised platform is provided with a through hole for the screw of the ball screw pair to pass through, and the screw of the ball screw pair is rotatably connected to the raised platform, and the ball screw The nut of the pair is fixedly connected with the connecting piece; the positioning assembly for fixing the first cam block and the second cam block is provided on the mounting boss, the positioning assembly includes a driving part and a locking part, and there are holes in the mounting boss for The first sliding chamber for the sliding of the driving part and the second sliding chamber for the sliding of the locking part, the first sliding chamber and the second sliding chamber are vertical, and the second sliding chamber communicates with the placement chamber, the second sliding chamber is provided with a second elastic part, one end of the second elastic part is connected with the inner wall of the second sliding chamber, the other end of the second elastic part is connected with the locking part, and the second elastic part is in a compressed state; the first cam block and the second cam are provided with There are several locking holes through which the locking piece penetrates, and the locking piece breaks away from the locking hole under the action of the driving piece.
本方案中,转动滚珠丝杠副的丝杆,滚珠丝杠副的螺母带动连接件轴向移动,第一凸轮块和第二凸轮块滑动到位后,由定位组件进行定位,确保对安装基座的支撑效果。并且,本方案中,滚珠丝杠副的丝杠只转动而不会轴向移动,避免对密封塞进行结构改造。此外,第二弹性件处于压缩状态,当第一凸轮块和第二凸轮块滑动至预设位时,锁定杆在第二弹性件作用下插入对应的锁定孔内,从而实现对第一凸轮块和第二凸轮块的锁定;而需要对径向密封片进行径向补偿时,利用驱动件使得锁定件脱离对应的锁定孔即可。In this scheme, when the screw rod of the ball screw pair is rotated, the nut of the ball screw pair drives the connecting piece to move axially. After the first cam block and the second cam block slide into place, the positioning component is used for positioning to ensure that the installation base support effect. Moreover, in this solution, the lead screw of the ball screw pair only rotates but does not move axially, thus avoiding structural modification of the sealing plug. In addition, the second elastic member is in a compressed state. When the first cam block and the second cam block slide to the preset position, the locking rod is inserted into the corresponding locking hole under the action of the second elastic member, thereby realizing the locking of the first cam block. and the locking of the second cam block; and when it is necessary to perform radial compensation on the radial sealing sheet, it is enough to use the driving member to make the locking member disengage from the corresponding locking hole.
可选地,所述第一滑腔内设有第三弹性件,第三弹性件的一端与第一滑腔的内壁相连,第三弹性件的另一端与驱动件相连;所述锁定件上开设有楔形槽,楔形槽具有第一斜面,第一斜面朝向所述放置腔,所述驱动件靠近锁定件的一端具有与第一斜面配合的第二斜面。Optionally, a third elastic member is provided in the first sliding chamber, one end of the third elastic member is connected with the inner wall of the first sliding chamber, and the other end of the third elastic member is connected with the driving member; A wedge-shaped groove is opened, and the wedge-shaped groove has a first slope facing the placement cavity, and an end of the driving part close to the locking part has a second slope matched with the first slope.
本方案中,需要对径向密封片进行径向补偿时,按压驱动件,驱动件上的第二斜面与锁定件上的第一斜面相抵,推动锁定件向远离放置腔的方向滑动,锁定件脱离对应的锁定孔,从而实现对第一凸轮块和第二凸轮块的释放,进而进入径向补偿操作。而后,驱动件在第三弹性件的作用下复位。In this solution, when it is necessary to perform radial compensation for the radial sealing piece, press the driving part, the second slope on the driving part will be offset against the first slope on the locking part, and the locking part will be pushed to slide away from the placement cavity, and the locking part will Disengage from the corresponding locking hole, so as to realize the release of the first cam block and the second cam block, and then enter into the radial compensation operation. Then, the driving member returns under the action of the third elastic member.
可选地,所述第一滑腔内设有第三弹性件,第三弹性件的一端与第一滑腔的内壁相抵,第三弹性件的另一端与驱动件相抵;所述锁定件远离放置腔的一端开设有供所述驱动件贯穿的凹槽,凹槽内设有转辊,所述驱动件远离放置槽的一侧上开设有卡槽,所述卡槽具有第二斜面,且第二斜面位于卡槽远离第三弹性件的一侧壁上,所述转辊与卡槽的槽底相对。Optionally, a third elastic member is provided in the first sliding chamber, one end of the third elastic member abuts against the inner wall of the first sliding chamber, and the other end of the third elastic member abuts against the driving member; the locking member is away from One end of the placement cavity is provided with a groove for the driving member to pass through, and a rotating roller is arranged in the groove, and a locking groove is opened on the side of the driving member away from the placement groove, and the locking groove has a second slope, and The second slope is located on the side wall of the slot away from the third elastic member, and the rotating roller is opposite to the bottom of the slot.
本方案中,需要对径向密封片进行径向补偿时,按压驱动件,驱动件上的第二斜面与转辊相抵,推动锁定件向远离放置腔的方向滑动,锁定件脱离对应的锁定孔,从而实现对第一凸轮块和第二凸轮块的释放,进而进入径向补偿操作。而后,驱动件在第三弹性件作用下自动复位。In this solution, when it is necessary to perform radial compensation on the radial sealing sheet, press the driving part, the second slope on the driving part will be against the roller, push the locking part to slide away from the placement cavity, and the locking part will break away from the corresponding locking hole , so as to realize the release of the first cam block and the second cam block, and then enter into the radial compensation operation. Then, the driving member automatically resets under the action of the third elastic member.
可选地,所述安装通道靠近缸体内部的一端设有用于防止径向密封片冲入缸体内部的限位部。Optionally, the end of the installation channel close to the inside of the cylinder is provided with a limiting portion for preventing the radial sealing sheet from rushing into the inside of the cylinder.
本方案中,限位部能够防止径向密封片冲入缸体内部,并且,也能够对上基座进行限位,限制上基座的最大径向移动行程。In this solution, the limiting part can prevent the radial sealing sheet from rushing into the cylinder body, and can also limit the upper base to limit the maximum radial movement stroke of the upper base.
可选地,所述上基座上开设有限位孔,限位孔内过盈配合有定位销,所述下基座上开设有竖向设置的腰圆孔,腰圆孔的直径与定位销的直径相同,定位销远离限位孔的一端位于所述腰圆孔内;所述下基座的两端分别与上基座的两端相贴。Optionally, a limiting hole is provided on the upper base, and a positioning pin is interference-fitted in the limiting hole, and a vertical round hole is opened on the lower base, and the diameter of the round hole is the same as that of the positioning pin. The diameters are the same, and the end of the positioning pin away from the limit hole is located in the waist hole; the two ends of the lower base are respectively attached to the two ends of the upper base.
本方案中,定位销沿腰圆孔发生径向滑动,且下基座的两端分别与上基座的两端相贴,确保上基座与下基座之间仅在径向上发生相对滑动。In this solution, the positioning pin slides radially along the waist hole, and the two ends of the lower base are respectively attached to the two ends of the upper base, so as to ensure that the upper base and the lower base only slide relative to each other in the radial direction .
可选地,所述安装槽长度方向上的两侧壁内嵌设有第一磁块,所述径向密封片的两端内嵌设有第二磁块,第二磁块与第一磁块相对的一端磁极相同。Optionally, a first magnetic block is embedded in the two side walls in the length direction of the installation groove, and a second magnetic block is embedded in both ends of the radial sealing sheet, and the second magnetic block is connected to the first magnetic block. The opposite ends of the block have the same magnetic pole.
本方案中,第一磁块和第二磁块相对的一端磁极相同,利用同性相斥原理,减少对径向密封片端面的摩擦力,从而延长径向密封片的使用寿命。In this solution, the magnetic poles at opposite ends of the first magnetic block and the second magnetic block are the same, and the same-sex repulsion principle is used to reduce the friction force on the end surface of the radial sealing sheet, thereby prolonging the service life of the radial sealing sheet.
附图说明Description of drawings
图1为本发明实施例一中一种转子发动机径向密封系统快速更换装置安装在转子发动机上时的结构示意图;Fig. 1 is a structural schematic diagram of a quick replacement device for a radial sealing system of a rotary engine installed on a rotary engine in
图2为图1中缸体一侧壁上的缸盖隐去后的结构示意图;Fig. 2 is a structural schematic diagram after the cylinder head on the side wall of the cylinder block in Fig. 1 is hidden;
图3为本发明实施例一中安装基座安装在缸体上时的结构示意图;Fig. 3 is a schematic structural view of the mounting base installed on the cylinder body in
图4为图3的正视图;Fig. 4 is the front view of Fig. 3;
图5为图4中A的放大示意图;Fig. 5 is the enlarged schematic view of A in Fig. 4;
图6为本发明实施例一中密封塞的结构示意图;6 is a schematic structural view of the sealing plug in
图7为本发明实施例一中安装基座的结构示意图;Fig. 7 is a schematic structural diagram of the installation base in
图8为本发明实施例一中上基座的结构示意图;Fig. 8 is a schematic structural view of the upper base in
图9为本发明实施例二中安装凸台和安装基座安装在缸体上时的结构示意图;Fig. 9 is a schematic structural view of the installation boss and the installation base installed on the cylinder body in the second embodiment of the present invention;
图10为图9中B的放大示意图;Figure 10 is an enlarged schematic view of B in Figure 9;
图11为本发明实施例二中安装凸台的结构示意图;Fig. 11 is a schematic structural diagram of the mounting boss in
图12为本发明实施例二中下基座与第一凸轮块以及第二凸轮块的装配图;Fig. 12 is an assembly drawing of the lower base, the first cam block and the second cam block in the second embodiment of the present invention;
图13为图11的后视图;Figure 13 is a rear view of Figure 11;
图14为本发明实施例二中密封塞的结构示意图;Fig. 14 is a schematic structural diagram of the sealing plug in
图15为本发明实施例二中上基座的结构示意图;Fig. 15 is a schematic structural view of the upper base in
图16为本发明实施例三中安装凸台的结构示意图;Fig. 16 is a schematic structural view of the installation boss in the third embodiment of the present invention;
图17为图16的后视图;Figure 17 is a rear view of Figure 16;
图18为图16的正视图;Figure 18 is a front view of Figure 16;
图19为图18中A-A方向的局剖图;Fig. 19 is a partial sectional view of A-A direction in Fig. 18;
图20为本发明实施例四中安装凸台按图18中A-A方向的局剖图;Fig. 20 is a partial cross-sectional view of the installation boss according to the direction A-A in Fig. 18 in Embodiment 4 of the present invention;
图21为图21中B-B方向的局剖图;Fig. 21 is a partial sectional view of B-B direction in Fig. 21;
图22为本发明实施例五中安装凸台按图18中A-A方向的局剖图。Fig. 22 is a partial cross-sectional view of the installation boss according to the direction A-A in Fig. 18 in the fifth embodiment of the present invention.
具体实施方式detailed description
下面通过具体实施方式进一步详细说明:The following is further described in detail through specific implementation methods:
说明书附图中的标记包括:缸体1、安装通道101、限位部110、安装基座2、上基座210、安装槽211、限位孔212、定位销213、容纳槽214、第一限位槽215、第二限位槽216、下基座220、腰圆孔221、第一弹性件230、径向密封片3、转子4、缸盖5、密封塞6、螺纹柱610、容纳盲孔611、塞板620、环形密封槽621、六角槽622、主轴7、安装凸台8、径向滑槽801、放置腔802、垫高台9、轴向螺纹孔901、第一凸轮块10、第二凸轮块11、第一滑槽12、第二滑槽13、连接件14、螺纹杆15、限位片151、轨迹线槽16、第一轨迹轴17、第二轨迹轴18、丝杠19、螺母20、驱动件21、卡槽2101、锁定件22、楔形槽2201、凹槽2202、第一滑腔23、第二滑腔24、第二弹性件25、第三弹性件26、锁定孔27、转辊28、齿轮29。The marks in the drawings of the specification include:
实施例一Embodiment one
本实施例基本如图1、图2、图3和图4所示:一种转子发动机径向密封系统快速更换装置,包括可拆卸安装在缸体1上的安装基座2,缸体1上开设有供安装基座2插入的安装通道101,安装通道101与缸体1的内部连通,以便安装基座2上的径向密封片3的部分伸入缸体1内部并与转子4相抵紧。缸体1沿安装通道101长度方向的两侧壁上均设有缸盖5,缸盖5上可拆卸安装有用于封闭安装通道101端部的密封塞6,本实施例中,密封塞6螺纹连接于缸盖5上。结合图6所示,密封塞6包括螺纹柱610和塞板620,塞板620朝向螺纹柱610的一侧壁上开设有环形密封槽621,环形密封槽621内装有环形密封圈,提高密封性;塞板620远离螺纹柱610的一侧壁上开设有六角槽622,以便施力转动密封塞6。This embodiment is basically shown in Figure 1, Figure 2, Figure 3 and Figure 4: a quick replacement device for the radial sealing system of a rotary engine, including a mounting
结合图7所示,安装基座2包括上基座210和下基座220,上基座210远离下基座220的一端开设有供径向密封片3卡入的安装槽211,安装槽211长度方向上的两侧壁内嵌设有第一磁块,径向密封片3的两端内嵌设有第二磁块,第二磁块与第一磁块相对的一端磁极相同,利用同性相斥原理,减少对径向密封片3端面的摩擦力。上基座210与下基座220竖向滑动连接,具体地,结合图7和图8所示,上基座210上开设有限位孔212,限位孔212内过盈配合有定位销213,下基座220上开设有竖向设置的腰圆孔221,腰圆孔221的直径与定位销213的直径相同,定位销213远离限位孔212的一端位于腰圆孔221内;下基座220的两端分别与上基座210的两端相贴,上基座210的底端开设有供下基座220滑入的容纳槽214。As shown in FIG. 7 , the
上基座210与下基座220之间设有若干第一弹性件230,第一弹性件230的一端与上基座210焊接,第一弹性件230的另一端与下基座220焊接。本实施例中,相邻两根第一弹性件230之间的距离为50mm,第一弹性件230为弹簧。A plurality of first
结合图5所示,安装通道101靠近缸体1内部的一端(安装通道101靠近转子4的一端)设有用于防止径向密封片3冲入缸体1内部的限位部110,限位部110与缸体1一体成型,限位部110能够在径向密封片3的圆周方向上包裹部分径向密封片3,从而防止径向密封片3完全冲入缸体1内部,也能够防止上基座210靠近转子4的一端伸入缸体1内部而与转子4相撞,破坏转子4结构。As shown in FIG. 5 , the end of the
安装径向密封片3时,将径向密封片3安装至安装槽211内,再施力将上基座210与下基座220之间的距离缩短,即第一弹性件230被压缩,安装基座2整体高度变小,随后,再将高度变小的安装基座2插入安装通道101内,安装基座2到位后,在第一弹性件230的作用下,径向密封片3与缸体1内部的转子4形成密封,最后再将密封塞6安装在缸盖5上并旋紧,将安装通道101密封,并避免安装基座2轴向移动(“轴向”是指与转子4发动机主轴7的轴向所平行的方向)。转子4发动机工作过程中,转子4转动,安装槽211内的径向密封片3与转子4之间的摩擦为滚动摩擦,并且,当径向密封片3磨损后,在第一弹性件230的作用下,径向密封片3能够沿转子4的径向向转子4方向移动,从而使得径向密封片3能够继续与转子4形成密封,实现对径向密封片3的径向补偿,延长径向密封片3的使用寿命。When installing the
当径向密封片3需要更换时,工人转动缸盖5上的密封塞6,将密封塞6拆卸下来,露出安装基座2后,再将安装基座2拔出(必要时,可以将两侧缸盖5上的密封塞6拆卸下来,以便推出安装基座2),将磨损的径向密封片3取出,更换为新的径向密封片3。再按照上述操作方法将安装基座2重新插入安装通道101内,并将密封塞6重新安装在缸盖5上。When the
综上所述,本实施例中,仅在缸盖5面即可实现径向密封片3的快速安装和拆卸,且拆装过程操作简单,降低了使用成本,提高了转子4发动机的使用推广性。并且,本实施例中,径向密封片3磨损后,第一弹性件230推动上基座210和径向密封片3向转子4方向径向移动,从而确保径向密封片3依旧与转子4形成密封,实现径向密封片3的径向补偿,延长径向密封片3的使用寿命。此外,本实施例中还利用了同性相斥原理,减少对径向密封片3端面的摩擦力,整体配合,大大延长了转子4发动机的使用寿命。To sum up, in this embodiment, the
实施例二Embodiment two
本实施例与实施例一的区别之处在于:如图9、图10和图11所示,本实施例中的一种转子发动机径向密封系统快速更换装置还包括安装凸台8,安装凸台8位于安装通道101内,且安装凸台8的外周壁与安装通道101大部分的内壁相契合,安装凸台8上开设有供上基座210沿缸体1径向(“缸体1径向”是指与转发动机主轴7的径向所平行的方向)滑动的径向滑槽801以及供下基座220安放的放置腔802。缸盖5封闭安装通道101的部分端部,安装通道101被缸盖5封闭的部分位于径向滑槽801的上方。The difference between this embodiment and
放置腔802内设有垫高台9,垫高台9供下基座220安放,结合图11、图12和13所示,放置腔802内轴向滑动连接有第一凸轮块10和第二凸轮块11,具体地,放置腔802内开设有供第一凸轮块10滑动的第一滑槽12和供第二凸轮块11滑动的第二滑槽13。结合图12和图13所示,第一凸轮块10和第二凸轮块11通过连接件14连接,连接件14可以与第一凸轮块10和第二凸轮块11焊接,也可以与第一凸轮块10和第二凸轮块11活动连接,本实施例中,第一凸轮块10和第二凸轮块11上均开设有供连接件14贯穿的轴销孔,如此,连接件14移动时能够带动第一凸轮块10和第二凸轮块11同时滑动;连接件14位于下基座220的下方,放置腔802内设有用于带动连接件14平移的带动组件,本实施例中,带动组件包括螺纹杆15,垫高台9开设有与螺纹杆15螺纹连接的轴向螺纹孔901,螺纹杆15的一端与连接件14转动连接,螺纹杆15的另一端伸出垫高台9。结合图13所示,本实施例中,连接件14的中部开设有螺纹杆15贯穿的贯穿孔,且螺纹杆15靠近连接件14的一端设有两片限位片151,连接件14位于两片限位片151之间。另外,为了给螺纹杆15提供更多移动空间,结合图14所示,密封塞6上开设有供螺纹杆15伸入的容纳盲孔611。The
结合图12所示,第一凸轮块10和第二凸轮块11上均开设有轨迹线槽16,下基座220上一体成型有第一轨迹轴17和第二轨迹轴18,第一轨迹轴17与第一凸轮块10上的轨迹线槽16配合,第二轨迹轴18与第二凸轮块11上的轨迹线槽16配合。本实施例中,第一轨迹轴17和第二轨迹轴18不同轴,对应地,第一凸轮块10和第二凸轮块11的长度不同,如此,保证安装基座2在径向移动过程中,下基座220绕不会发生转动。结合图15所示,下基座220的侧壁上开设有供第一轨迹轴17径向运动的第一限位槽215和供第二轨迹轴18径向运动的第二限位槽216。As shown in FIG. 12 , the
本实施例中,安装径向密封片3时,将径向密封片3安装在上基座210的安装槽211内,再将安装基座2插入安装凸台8,此过程中,下基座220沿垫高台9轴向移动,上基座210滑入径向滑槽801内,安装基座2到位后,下基座220上的第一轨迹轴17位于第一凸轮块10的轨迹线槽16的起始点,下基座220上的第二轨迹轴18位于第二凸轮块11的轨迹线槽16的起始点。接着,工人顺时针转动螺纹杆15,螺纹杆15一边顺时针转动,一边向放置腔802外移动,从而带动连接件14向靠近垫高台9的方向移动,进而带动第一凸轮块10和第二凸轮块11轴向滑动,于是,第一轨迹轴17沿第一凸轮块10上的轨迹轴线槽向上运动,第二轨迹轴18沿第二凸轮块11上的轨迹线槽16向上运动,从而迫使安装基座2沿径向向转子4方向移动,即迫使安装基座2靠近转子4,直至径向密封片3靠近转子4的一端进入缸体1内部并与转子4形成密封,此时第一弹性件230处于压缩状态,具有径向弹性恢复力。然后,工人不再转动螺纹杆15,螺纹杆15在轴向螺纹孔901的限制作用下静止,从而使得连接件14、第一凸轮块10、第二凸轮块11静止,进而确保下基座220不会在径向上移动,实现对安装基座2的预紧。最后,工人将密封塞6安装在缸盖5上,此过程中,伸出安装凸台8的螺纹杆15部分能够伸入容纳盲孔611内,以确保密封塞6能够正常密封缸盖5。上述过程中,由于缸盖5封闭了安装通道101的部分端部,因此,安装基座2不会在轴向上发生移动。In this embodiment, when installing the
使用过程中,当径向密封片3受到磨损后,上基座210在第一弹性件230的作用下向转子4方向滑动,从而补偿径向密封片3的磨损量,使得径向密封片3仍能够与转子4形成精密配合而发挥密封作用,而当径向密封片3的磨损量无法由第一弹性件230补偿时(即转子4转动过程中,径向密封片3无法与转子4形成密封,第一弹性件230没有被压缩),工人将缸盖5上的密封塞6(注意此处的“密封塞6”为远离连接件14的缸盖5上的密封塞6)拆卸下来,露出安装凸台8,工人顺时针转动螺纹杆15,螺纹杆15带动连接件14向靠近垫高台9的方向移动,从而带动第一凸轮块10和第二凸轮块11轴向滑动,于是,第一轨迹轴17沿第一凸轮块10上的轨迹轴线槽继续向上运动,第二轨迹轴18沿第二凸轮块11上的轨迹线槽16继续向上运动,从而迫使安装基座2沿径向向转子4方向移动,即迫使安装基座2靠近转子4,直至径向密封片3靠近转子4的一端重新与转子4形成密封,此时第一弹性件230再次处于压缩状态,具有径向弹性恢复力。如此,即可实现径向密封片3的再次径向补偿,延长径向密封片3的使用寿命,降低径向密封片3的更换频率。During use, when the
当径向密封片3需要更换时,工人转动缸盖5上的密封塞6,将密封塞6拆卸下来,露出安装凸台8。工人逆时针转动螺纹杆15,螺纹杆15带动连接件14、第一凸轮块10和第二凸轮块11向远离垫高台9的方向移动,第一轨迹轴17在第一凸轮块10的轨迹线槽16内向下运动,第二轨迹轴18在第二凸轮块11的轨迹线槽16内向下运动,从而使得安装基座2沿径向向远离转子4方向移动,直至下基座220重新与垫高台9接触,此时上基座210和径向密封片3不再受到缸盖5的遮挡,工人即可不再逆时针转动螺纹杆15,并将安装基座2取出,更换新的径向密封片3后,按照前述安装方法重新将安装基座2安装到位。此外,本实施例中,还可以将安装凸台8从安装通道101内取出,更换新的安装凸台8。完成径向密封片3的更换后,将密封塞6重新安装在缸盖5上。When the
综上所述,本实施例相较于实施例一而言,能够实现径向密封片3的手动径向补偿,从而进一步延长径向密封片3的使用寿命。To sum up, compared with the first embodiment, this embodiment can realize the manual radial compensation of the
实施例三Embodiment three
本实施例与实施例二的区别之处在于:本实施例中的带动组件与实施例二中的带动组件不同,如图16和图17所示,本实施例中的带动组件包括滚珠丝杠副,垫高台9开设有供滚珠丝杠副的丝杠19贯穿的通孔,滚珠丝杠副的丝杠19转动连接于垫高台9上,滚珠丝杠副的螺母20与连接件14焊接。安装凸台8上设有用于固定第一凸轮块10和第二凸轮块11的定位组件(第一凸轮块10和第二凸轮块11具有各自的定位组件,本实施例中以第一凸轮块10的定位组件为例进行描述),结合图18和图19所示,定位组件包括驱动件21和锁定件22,安装凸台8内开设有供驱动件21滑动的第一滑腔23和供锁定件22滑动的第二滑腔24,第一滑腔23和第二滑腔24垂直,且第二滑腔24与放置腔802连通,第二滑腔24内设有第二弹性件25,第二弹性件25的一端与第二滑腔24的内壁相连,第二弹性件25的另一端与锁定件22相连,第二弹性件25处于压缩状态(第二弹性件25处于压缩状态是因为锁定件22与第一凸轮块10/第二凸轮块11相抵)。第一滑腔23内设有第三弹性件26,第三弹性件26的一端与第一滑腔23的内壁焊接,第三弹性件26的另一端与驱动件21焊接。The difference between this embodiment and
第一凸轮块10和第二凸轮上均开设有若干供锁定件22贯穿的锁定孔27,锁定件22在驱动件21作用下脱离锁定孔27,具体地,锁定件22上开设有楔形槽2201,楔形槽2201具有第一斜面,第一斜面朝向放置腔802,驱动件21靠近锁定件22的一端具有与第一斜面配合的第二斜面。本实施例中,锁定孔27的数量为两个,第二弹性件25和第三弹性件26均为弹簧。Both the
本实施例中,对安装基座2进行预紧时,工人顺时针转动丝杠19,螺母20带动连接件14向垫高台9方向移动,第一凸轮块10和第二凸轮块11发生轴向滑动,第一轨迹轴17在第一凸轮块10上的轨迹线槽16内向上运动,第二轨迹轴18在第二凸轮块11上的轨迹线槽16内向上运动,迫使安装基座2沿径向向转子4方向移动。当第一凸轮块10和第二凸轮块11滑动至一定位置时,第一凸轮块10和第二凸轮块11上的一个锁定孔27与锁定件22正对,于是,锁定件22在第二弹性件25的作用下向放置腔802方向滑动,锁定件22插入锁定孔27内,实现对第一凸轮块10和第二凸轮块11的定位,从而使得下基座220在径向上固定,实现预紧。In this embodiment, when the
当需要对径向密封片3进行手动径向补偿时,工人按压驱动件21,驱动件21克服第三弹性件26的弹力而发生滑动,驱动件21上的第二斜面与锁定件22(楔形槽2201)上的第一斜面相抵,推动锁定件22向远离放置腔802的方向滑动,锁定件22脱离对应的锁定孔27,从而实现对第一凸轮块10和第二凸轮块11的释放,进而进入径向补偿操作。而且,在径向补偿过程中,第一凸轮块10和第二凸轮块11继续轴向滑动后,锁定件22被第一凸轮块10/When needing to carry out manual radial compensation to the
第二凸轮块11封堵,工人不再按压驱动件21后,驱动件21在第三弹性件26的作用下复位,驱动件21上的第二斜面不再与锁定件22上的第一斜面相抵,以便锁定件22与第二个锁定孔27正对时,锁定件22在第二弹性件25作用下插入锁定孔27内,再次实现对第一凸轮块10和第二凸轮块11的定位。The
实施例四Embodiment four
本实施例与实施例三的区别之处在于:本实施例中驱动件21和锁定件22的结构与实施例三中驱动件21和锁定件22的结构不同,如图20和图21所示,本实施例中的锁定件22,其远离放置腔802的一端开设有供驱动件21贯穿的凹槽2202,凹槽2202内转动连接有转辊28;驱动件21远离放置槽的一侧上开设有卡槽2101,卡槽2101具有第二斜面,且第二斜面位于卡槽2101远离第三弹性件26的一侧壁上,转辊28与卡槽2101的槽底相对。The difference between this embodiment and the third embodiment is that the structure of the driving
本实施例中,当第一凸轮块10和第二凸轮块11上的一个锁定孔27与锁定件22正对时,锁定件22在第二弹性件25的作用下向放置腔802方向滑动,于是,锁定件22抽入锁定孔27内,实现对第一凸轮块10和第二凸轮块11的固定。而当需要释放第一凸轮块10和第二凸轮块11时,工人按压驱动件21,驱动件21克服第三弹性件26的弹力而发生滑动,驱动件21(卡槽2101)上的第二斜面与转辊28相抵,推动锁定件22向远离放置腔802的方向滑动,第二弹性件25被压缩,锁定件22脱离锁定孔27,从而实现对第一凸轮块10和第二凸轮块11的释放。此后当第一凸轮块10/第二凸轮块11封堵第二滑腔24时,工人不再按压驱动件21,驱动件21在第三弹性件26的作用下复位。In this embodiment, when a locking
实施例五Embodiment five
本实施例与实施例三的区别之处在于:本实施例中驱动件21和锁定件22的结构与实施例三中驱动件21和锁定件22的结构不同,如图22所示,本实施例中,第一滑腔23内未设第三弹性件26,锁定件22为齿条,驱动件21为转杆,转杆上设有与齿条啮合的齿轮29。The difference between this embodiment and the third embodiment is that the structures of the driving
当锁定件22与锁定孔27正对时,锁定件22在第二弹性件25的作用下向放置腔802方向滑动,锁定件22插入锁定孔27内,实现对第一凸轮块10和第二凸轮块11的锁定。当需要释放第一凸轮块10和第二凸轮块11时,工人转动转杆,转杆上的齿轮29与锁定件22啮合,使得锁定件22向远离放置腔802的方向滑动,第二弹性件25被压缩,锁定件22脱离锁定孔27,从而实现对第一凸轮块10和第二凸轮块11的释放。When the locking
以上的仅是本发明的实施例,该发明不限于此实施案例涉及的领域,方案中公知的具体结构及特性等常识在此未作过多描述,所属领域普通技术人员知晓申请日或者优先权日之前发明所属技术领域所有的普通技术知识,能够获知该领域中所有的现有技术,并且具有应用该日期之前常规实验手段的能力,所属领域普通技术人员可以在本申请给出的启示下,结合自身能力完善并实施本方案,一些典型的公知结构或者公知方法不应当成为所属领域普通技术人员实施本申请的障碍。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和本发明的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above is only an embodiment of the present invention, and the invention is not limited to the field involved in this implementation case. The common knowledge such as the specific structure and characteristics known in the scheme is not described here, and those of ordinary skill in the art know the filing date or priority All ordinary technical knowledge in the technical field to which the invention belongs before the date, can know all the prior art in this field, and have the ability to apply the conventional experimental methods before the date, those of ordinary skill in the art can, under the inspiration given by this application, To perfect and implement this solution in combination with one's own ability, some typical known structures or known methods should not become obstacles for those of ordinary skill in the art to implement this application. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present invention, several modifications and improvements can also be made, and these should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effects and practicability of the present invention. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.
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CN104379872A (en) * | 2012-06-21 | 2015-02-25 | 克诺博引擎有限公司 | Seal assembly for rotary piston internal combustion engine |
CN114941568A (en) * | 2022-03-28 | 2022-08-26 | 洛阳北方企业集团有限公司 | Sealing Structure of New Aeronautical Rotary Engine |
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GB1218579A (en) * | 1967-03-13 | 1971-01-06 | Vish Mashinno Elektro Technitc | Rotary-piston machines |
US4012181A (en) * | 1973-02-12 | 1977-03-15 | Andre Brulfert | Engine with rotor, of new type |
US5127377A (en) * | 1990-12-06 | 1992-07-07 | Yang Chung Chieh | Rotary machine with oval piston in triangular chamber |
CN104379872A (en) * | 2012-06-21 | 2015-02-25 | 克诺博引擎有限公司 | Seal assembly for rotary piston internal combustion engine |
CN114941568A (en) * | 2022-03-28 | 2022-08-26 | 洛阳北方企业集团有限公司 | Sealing Structure of New Aeronautical Rotary Engine |
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