CN115536850A - A method for modifying aramid pulp, its reinforced rubber composite material and its preparation method - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及橡胶增强的技术领域,具体涉及一种芳纶浆粕改性橡胶的制备方法。The invention relates to the technical field of rubber reinforcement, in particular to a preparation method of aramid pulp modified rubber.
背景技术Background technique
丁腈橡胶 (NBR) 具有耐油、易于改性等特点,广泛应用于密封件、活塞环以及水润滑轴承等多种摩擦材料,但其较低的耐磨损性限制了更广泛的应用。用无机填料、有机填料及纤维增强改性橡胶是提高其力学性能和摩擦性能的一种简单、效果良好的方法。Nitrile-butadiene rubber (NBR) has the characteristics of oil resistance and easy modification, and is widely used in various friction materials such as seals, piston rings, and water-lubricated bearings, but its low wear resistance limits wider applications. Reinforcing modified rubber with inorganic fillers, organic fillers and fibers is a simple and effective method to improve its mechanical properties and friction properties.
芳纶浆粕是芳纶纤维的一种差别化产品,既保留了芳纶纤维的绝大部分优异性能,如耐热、耐磨及尺寸稳定等;又具有一些区别于芳纶纤维长纤维的物性,如表面呈毛绒状微纤丛生,纤维轴向尾端原纤化成针尖状,从而使其比表面积巨大,因此与增强基体的潜在接触面大。Aramid pulp is a differentiated product of aramid fiber, which not only retains most of the excellent properties of aramid fiber, such as heat resistance, wear resistance and dimensional stability, but also has some characteristics different from aramid fiber long fiber Physical properties, such as the surface is piled up with fluffy microfibrils, and the axial end of the fiber is fibrillated into a needle-like shape, so that the specific surface area is huge, so the potential contact surface with the reinforced matrix is large.
现有技术中,芳纶浆粕加入到氢化丁腈橡胶胶料后,其力学性能提高效果并不理想。In the prior art, after the aramid pulp is added to the hydrogenated nitrile rubber compound, the effect of improving its mechanical properties is not ideal.
发明内容Contents of the invention
本发明的目的在于提供一种芳纶浆粕改性方法及其增强橡胶复合材料及制备方法,解决上述现有技术问题中的一个或者多个。The purpose of the present invention is to provide a method for modifying aramid pulp, its reinforced rubber composite material and its preparation method, so as to solve one or more of the above-mentioned problems in the prior art.
一方面,本发明提供一种芳纶浆粕改性橡胶的制备方法,包括以下步骤:On the one hand, the present invention provides a kind of preparation method of aramid pulp modified rubber, comprising the following steps:
在溶剂中分别加入芳纶浆粕、偶联剂、脂肪酸类或脂肪族酰胺类分散剂以及羟丙基-β-环糊精,所述芳纶浆粕占该溶液质量的15-35wt%,所述偶联剂占该溶液质量的2-5wt%,所述脂肪酸类或脂肪族酰胺类分散剂占该溶液质量的2-5wt%,所述壳羟丙基-β-环糊精占该溶液质量的1-2.5wt%,搅拌使其分散均匀;Aramid pulp, coupling agent, fatty acid or aliphatic amide dispersant and hydroxypropyl-β-cyclodextrin are respectively added to the solvent, the aramid pulp accounts for 15-35wt% of the solution mass, The coupling agent accounts for 2-5wt% of the solution mass, the fatty acid or aliphatic amide dispersant accounts for 2-5wt% of the solution mass, and the shell hydroxypropyl-β-cyclodextrin accounts for the 1-2.5wt% of the solution mass, stir to disperse evenly;
将上述混合溶液静置,80至120℃下干燥12-36h,得到干燥的改性芳纶浆粕材料。The above mixed solution is left to stand, and dried at 80 to 120° C. for 12-36 hours to obtain a dried modified aramid pulp material.
在一些实施方式中,所述偶联剂为KH-590、KH-580、KH-570、KH-560或KH-550中一种。In some embodiments, the coupling agent is one of KH-590, KH-580, KH-570, KH-560 or KH-550.
在一些实施方式中,所述溶剂为无水乙醇、甲醇、丙酮、四氢呋喃或卤代烷中的一种或多种。In some embodiments, the solvent is one or more of absolute ethanol, methanol, acetone, tetrahydrofuran or alkyl halides.
在一些实施方式中,所述脂肪酸类或脂肪族酰胺类分散剂为乙烯基双硬脂酰胺或硬脂酸单甘油酯。In some embodiments, the fatty acid or aliphatic amide dispersant is vinyl bisstearamide or monoglyceride stearate.
另一方面,本发明提供一种芳纶浆粕增强橡胶复合材料,按质量份数计,包括100份的氢化丁腈橡胶、20至50份的炭黑、1至5份的过氧化二异丙苯以及0.5至2份改性芳纶。On the other hand, the present invention provides an aramid pulp reinforced rubber composite material, comprising 100 parts by mass of hydrogenated nitrile rubber, 20 to 50 parts of carbon black, 1 to 5 parts of diisoperoxide Propylbenzene and 0.5 to 2 parts of modified aramid.
在一些实施方式中,按质量份数计,包括100份的氢化丁腈橡胶、30份的炭黑、1.5份的过氧化二异丙苯以及1份改性芳纶。In some embodiments, by mass parts, it includes 100 parts of hydrogenated nitrile rubber, 30 parts of carbon black, 1.5 parts of dicumyl peroxide and 1 part of modified aramid fiber.
再一方面,本发明提供一种芳纶浆粕增强橡胶复合材料的制备方法,包括:In another aspect, the present invention provides a kind of preparation method of aramid pulp reinforced rubber composite material, comprising:
密炼步骤:所述密炼的起始温度为60℃,转子转速为60r/min;密炼0min时,加入氢化丁腈橡胶;密炼1min时,加入的一半炭黑和一半改性芳纶;密炼2.5min时,另一半炭黑和改性芳纶;密炼4.0min时,打开上顶栓清扫依次,密炼6.5min时,排胶;Banburying step: the starting temperature of banburying is 60°C, and the rotor speed is 60r/min; when banburying for 0 min, add hydrogenated nitrile rubber; when banburying for 1 min, add half of the carbon black and half of the modified aramid ; When banburying for 2.5 minutes, the other half of carbon black and modified aramid fiber; when banburying for 4.0 minutes, open the top bolt to clean in sequence, and when banburying for 6.5 minutes, remove glue;
开炼步骤:开炼机的辊距1.0mm时,加入过氧化二异丙苯,左右割胶4次;开炼机的辊距0.2mm时,打三角包5次;开练机的辊距1.6mm时,下片、停放。Smelting steps: when the roller distance of the mill is 1.0mm, add dicumyl peroxide, and tap the
本发明的有益效果:Beneficial effects of the present invention:
通过加入本发明方法改性的芳纶浆粕,对氢化丁腈橡胶的力学性能的提高效果显著。By adding the aramid pulp modified by the method of the invention, the effect of improving the mechanical properties of the hydrogenated nitrile rubber is remarkable.
附图说明Description of drawings
图1为配方1#、2#和3#的定伸应力的性能数据图。Fig. 1 is the performance data graph of the modulus stress of
具体实施方式detailed description
下面结合实施例对本发明作进一步描述。以下实施例只是用于更加清楚地说明本发明的性能,而不能仅局限于下面的实施例。The present invention will be further described below in conjunction with embodiment. The following examples are only used to illustrate the performance of the present invention more clearly, and should not be limited to the following examples.
实施例1Example 1
一种芳纶浆粕改性橡胶的制备方法,包括以下步骤:A preparation method of aramid pulp modified rubber, comprising the following steps:
在700g溶剂中分别加入225g芳纶浆粕、30g的偶联剂KH-550、30g的硬脂酸单甘油酯以及15g的羟丙基-β-环糊精,所述芳纶浆粕占该溶液质量的22.5wt%,所述偶联剂KH-550占该溶液质量的3wt%,所述硬脂酸单甘油酯占该溶液质量的3wt%,所述壳羟丙基-β-环糊精占该溶液质量的1.5wt%,搅拌使其分散均匀;Add 225g of aramid pulp, 30g of coupling agent KH-550, 30g of monoglyceride stearate and 15g of hydroxypropyl-beta-cyclodextrin in 700g of solvent respectively, the aramid pulp accounts for the 22.5wt% of the solution quality, the coupling agent KH-550 accounts for the 3wt% of the solution quality, the described monoglyceride stearate accounts for the 3wt% of the solution quality, and the shell hydroxypropyl-β-cycloglutamate Essence accounts for 1.5wt% of this solution quality, stirs to make it disperse evenly;
将上述混合溶液静置,100℃下干燥24h,得到干燥的改性芳纶浆粕材料。The above mixed solution was left to stand and dried at 100° C. for 24 hours to obtain a dried modified aramid pulp material.
一种芳纶浆粕增强橡胶复合材料的制备方法,包括:A preparation method of aramid pulp reinforced rubber composite material, comprising:
密炼步骤:所述密炼的起始温度为60℃,转子转速为60r/min;密炼0min时,加入1Kg氢化丁腈橡胶;密炼1min时,加入的250g的炭黑和一10g的改性芳纶;密炼2.5min时,250g的炭黑和10g的改性芳纶浆粕;密炼4.0min时,打开上顶栓清扫依次,密炼6.5min时,排胶;Banburying step: the initial temperature of banburying is 60°C, and the rotor speed is 60r/min; when banburying for 0min, add 1Kg of hydrogenated nitrile rubber; when banburying for 1min, add 250g of carbon black and -10g of Modified aramid fiber; when banburying for 2.5 minutes, 250g of carbon black and 10g of modified aramid pulp; when banburying for 4.0min, open the top bolt to clean in sequence, and when banburying for 6.5min, remove glue;
开炼步骤:开炼机的辊距1.0mm时,加入50g的过氧化二异丙苯,左右割胶4次;开炼机的辊距0.2mm时,打三角包5次;开练机的辊距1.6mm时,下片、停放。Opening process: when the roller distance of the mill is 1.0mm, add 50g of dicumyl peroxide, and tap
对比例1:Comparative example 1:
一种芳纶浆粕增强橡胶复合材料的制备方法,包括:A preparation method of aramid pulp reinforced rubber composite material, comprising:
密炼步骤:所述密炼的起始温度为60℃,转子转速为60r/min;密炼0min时,加入1Kg氢化丁腈橡胶;密炼1min时,加入的250g的炭黑和一10g的改性芳纶;密炼2.5min时,250g的炭黑;密炼4.0min时,打开上顶栓清扫依次,密炼6.5min时,排胶;Banburying step: the initial temperature of banburying is 60°C, and the rotor speed is 60r/min; when banburying for 0min, add 1Kg of hydrogenated nitrile rubber; when banburying for 1min, add 250g of carbon black and -10g of Modified aramid fiber; when banburying for 2.5 minutes, 250g of carbon black; when banburying for 4.0 minutes, open the top bolt to clean in sequence; when banburying for 6.5 minutes, remove glue;
开炼步骤:开炼机的辊距1.0mm时,加入50g的过氧化二异丙苯,左右割胶4次;开炼机的辊距0.2mm时,打三角包5次;开练机的辊距1.6mm时,下片、停放。Opening process: when the roller distance of the mill is 1.0mm, add 50g of dicumyl peroxide, and tap the
对比例2:Comparative example 2:
一种芳纶浆粕增强橡胶复合材料的制备方法,包括:A preparation method of aramid pulp reinforced rubber composite material, comprising:
密炼步骤:所述密炼的起始温度为60℃,转子转速为60r/min;密炼0min时,加入1Kg氢化丁腈橡胶;密炼1min时,加入的250g的炭黑和一10g的改性芳纶;密炼2.5min时,250g的炭黑和10g的未改性芳纶浆粕;密炼4.0min时,打开上顶栓清扫依次,密炼6.5min时,排胶;Banburying step: the initial temperature of banburying is 60°C, and the rotor speed is 60r/min; when banburying for 0min, add 1Kg of hydrogenated nitrile rubber; when banburying for 1min, add 250g of carbon black and -10g of Modified aramid fiber; when banburying for 2.5 minutes, 250g of carbon black and 10g of unmodified aramid pulp; when banburying for 4.0min, open the top bolt to clean in sequence, and when banburying for 6.5min, remove glue;
开炼步骤:开炼机的辊距1.0mm时,加入50g的过氧化二异丙苯,左右割胶4次;开炼机的辊距0.2mm时,打三角包5次;开练机的辊距1.6mm时,下片、停放。Opening process: when the roller distance of the mill is 1.0mm, add 50g of dicumyl peroxide, and tap the
将对比例1记为配方1#,对比例2记为配方2#,实施例1记为配方3#。参照标准GB/T528- 1998,使用德国Zwick公司生产的电子拉力机测试橡胶1#、2#和3#的拉伸强度、定伸应力和断裂伸长率,撕裂强度按GB/T 529-1999测定。邵A硬度按GB/T 531-1999测定。Comparative example 1 is marked as
具体结果如下表:The specific results are as follows:
从上表和图1可知:From the table above and Figure 1, it can be seen that:
2#即加入芳纶浆粕和1#未加芳纶浆粕相比,氢化丁腈橡胶的拉伸强度、断裂伸长率、50%定伸应力、100%定伸应力、200%定伸应力、撕裂强度和硬度有所提高,但提高不明显,且300%的定伸应力差别不大;可能是由于芳纶浆粕表面含有氨基,磺酸基,酰胺基和羧酸基等极性基团,使得芳纶浆粕与氢化丁腈橡胶的相互作用差,而芳纶浆粕之间相互作用,缠结、絮凝成线团状,使其在氢化丁腈橡胶中分散很差。Compared with 2# adding aramid pulp and 1# without adding aramid pulp, the tensile strength, elongation at break, 50% modulus, 100% modulus, 200% modulus of hydrogenated nitrile rubber The stress, tear strength and hardness have increased, but the increase is not obvious, and the 300% modulus stress has little difference; it may be because the surface of aramid pulp contains amino groups, sulfonic acid groups, amido groups and carboxylic acid groups. Sexual groups make the interaction between aramid pulp and hydrogenated nitrile rubber poor, while aramid pulp interacts, entangles and flocculates into coils, making it poorly dispersed in hydrogenated nitrile rubber.
3#即加入改性芳纶浆粕和2#加入未改性芳纶浆粕相比,氢化丁腈橡胶的拉伸强度、断裂伸长率、50%定伸应力、100%定伸应力、200%定伸应力、300%的定伸应力、撕裂强度和硬度均有显著的提升;可能是由于改性芳纶浆粕中加入羟丙基-β-环糊精材料,该材料具有外部亲水内部亲油的特性,可以硬脂酸单甘油酯包覆于羟丙基-β-环糊精内,且外部通过共价键固化于芳纶浆粕表面,将该改性芳纶纤维加入氢化丁腈橡胶炼化,在炼化过程中,被包裹的具有分散效果的硬脂酸单甘油酯逐渐释放,并能有效改善芳纶浆粕与氢化丁腈橡胶的相互作用,提升芳纶浆粕在氢化丁腈橡胶中的分散性。Compared with 3# adding modified aramid pulp and 2# adding unmodified aramid pulp, the tensile strength, elongation at break, 50% modulus stress, 100% modulus stress, 200% modulus, 300% modulus, tear strength, and hardness were significantly improved; probably due to the addition of hydroxypropyl-β-cyclodextrin material to the modified aramid pulp, which has an external Hydrophilic internal lipophilic characteristics, can be coated with monoglyceride stearate in hydroxypropyl-β-cyclodextrin, and the external solidified on the surface of aramid pulp through covalent bonds, the modified aramid fiber Add hydrogenated nitrile rubber to refining, during the refining process, the wrapped monoglyceride stearate with dispersing effect is gradually released, and can effectively improve the interaction between aramid pulp and hydrogenated nitrile rubber, and improve the quality of aramid fiber Dispersibility of pulp in hydrogenated nitrile rubber.
综上,通过加入本发明方法改性的芳纶浆粕,对氢化丁腈橡胶的力学性能的提高效果显著。In summary, by adding the aramid pulp modified by the method of the present invention, the effect of improving the mechanical properties of the hydrogenated nitrile rubber is remarkable.
以上表述仅为本发明的优选方式,应当指出,对本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些也应视为本发明的保护范围之内。The above statement is only the preferred mode of the present invention, and it should be pointed out that for those of ordinary skill in the art, without departing from the creative concept of the present invention, some modifications and improvements can also be made, and these should also be regarded as the present invention. within the scope of protection.
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| CN110885461A (en) * | 2019-12-16 | 2020-03-17 | 山东非金属材料研究所 | Aramid pulp dispersion and preparation method thereof |
| CN112940305A (en) * | 2019-12-11 | 2021-06-11 | 北京化工大学 | Preparation method of aramid pulp masterbatch, masterbatch obtained by preparation method and application of masterbatch |
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| JP2017048481A (en) * | 2015-09-03 | 2017-03-09 | 東レ株式会社 | Sizing agent coated reinforced fiber, manufacturing method of sizing agent coated reinforced fiber, prepreg and fiber reinforced composite material |
| CN107082918A (en) * | 2017-03-31 | 2017-08-22 | 太仓轮达汽车配件有限公司 | A kind of tyre rebuilding prevulcanized tire tread rubber and its preparation technology |
| CN109943087A (en) * | 2019-04-08 | 2019-06-28 | 张明军 | A kind of modified meerschaum fiber reinforced rubber pitch manufacturing method |
| CN112940305A (en) * | 2019-12-11 | 2021-06-11 | 北京化工大学 | Preparation method of aramid pulp masterbatch, masterbatch obtained by preparation method and application of masterbatch |
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