CN115535340A - Resistance packaging machine - Google Patents
Resistance packaging machine Download PDFInfo
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- CN115535340A CN115535340A CN202211166910.8A CN202211166910A CN115535340A CN 115535340 A CN115535340 A CN 115535340A CN 202211166910 A CN202211166910 A CN 202211166910A CN 115535340 A CN115535340 A CN 115535340A
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 39
- 238000001514 detection method Methods 0.000 claims abstract description 32
- 238000007789 sealing Methods 0.000 claims abstract description 30
- 238000011084 recovery Methods 0.000 claims abstract description 26
- 238000007599 discharging Methods 0.000 claims abstract description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 21
- 229910052802 copper Inorganic materials 0.000 claims description 21
- 239000010949 copper Substances 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 14
- 238000003825 pressing Methods 0.000 claims description 11
- 238000012856 packing Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 3
- 230000000903 blocking effect Effects 0.000 description 15
- 238000004064 recycling Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 239000005022 packaging material Substances 0.000 description 8
- 238000009434 installation Methods 0.000 description 7
- 230000004308 accommodation Effects 0.000 description 6
- 238000012797 qualification Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/44—Arranging and feeding articles in groups by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Package Closures (AREA)
Abstract
Description
技术领域technical field
本发明涉及电阻加工技术领域,尤其是涉及一种电阻包装机。The invention relates to the technical field of resistance processing, in particular to a resistance packaging machine.
背景技术Background technique
电阻器包装机是一种针对于板式的电阻器进行点焊包装的装置。现有的电阻包装机是采用包装带作为原材料制作成袋子,从而对电阻或LED等小零件进行包装的机械。Resistor packaging machine is a device for spot welding packaging of plate resistors. Existing resistance packing machine is to adopt packing belt as raw material to make into bag, thereby the machinery that small parts such as resistance or LED are packed.
申请人在先申请了一件中国实用新型专利,授权公告号为:CN212556979U,专利名称为一种电阻包装机,其包括机架,机架上设有上料装置、吸取装置、第一夹紧装置、第一检测装置、第一回收装置、第二夹紧装置、第二检测装置、第二回收装置、输料装置、薄膜上料装置以及热封装置。但是上述的包装机,其通过第一检测装置以及第二检测装置对电阻进行检测,检测电阻的合格与否,对检测出不合格的进行剔除,上述电阻包装机虽然也设置了检测装置,但是其检测装置采用的是视觉传感器,并不能对电阻的电阻值进行检测,这样使得低于设定的电阻值的电阻也会将其进行包装,造成产品质量参差不齐。The applicant has previously applied for a Chinese utility model patent, the authorized announcement number is: CN212556979U, the patent name is a resistance packaging machine, which includes a frame, and the frame is equipped with a feeding device, a suction device, a first clamping device, a first detection device, a first recovery device, a second clamping device, a second detection device, a second recovery device, a feeding device, a film feeding device and a heat sealing device. But above-mentioned packaging machine, it detects resistance by first detecting device and second detecting device, detects whether the resistance is qualified or not, and rejects the detected unqualified ones, although the above-mentioned resistance packaging machine is also provided with detecting device, but Its detection device uses a visual sensor, which cannot detect the resistance value of the resistor, so that the resistor with a lower than the set resistance value will also be packaged, resulting in uneven product quality.
发明内容Contents of the invention
本发明的目的:为了克服现有技术的缺陷,本发明提供了一种电阻包装机,其设置了检测机构,可以在电阻输送的过程中对电阻进行电阻值检测,对低于设定的电阻值的电阻进行剔除,使得包装后的电阻合格率高。Purpose of the present invention: In order to overcome the defects of the prior art, the present invention provides a resistance packaging machine, which is equipped with a detection mechanism, which can detect the resistance value of the resistance during the resistance delivery process, and detect the resistance value below the set resistance. The value of the resistance is eliminated, so that the qualified rate of the resistance after packaging is high.
本发明的技术方案:一种电阻包装机,包括机架,所述机架上设有电阻上料机构、包装带上料机构以及热封机构,所述电阻上料机构包括上料通道、转盘以及驱动转盘转动的电机,所述转盘上沿其周向间隔设有若干电阻容置槽,所述的机架上绕转盘周向设置有进料单元和出料单元,机架上固定设置有环形支撑台,所述的环形支撑台位于转盘的下方用于支撑各电阻容置槽内的电阻,所述的环形支撑台上设有第一缺口,所述的出料单元包括出料轨道以及电阻顶出机构,所述出料轨道设置在第一缺口的下方,顶出机构位于第一缺口的上方,所述的顶出机构在转盘的其中一电阻容置槽转动至与第一缺口对应时可将位于电阻容置槽的电阻经第一缺口顶出至出料轨道上,所述机架上位于出料轨道的后侧设有料带轨道,所述包装带上料机构包括用于将第一包装带输送至出料轨道上的第一送料盘以及用于将第二包装带输送至料带轨道上的第二送料盘,热封机构包括热封头以及驱动热封头向料带轨道方向运动的第一驱动件,所述机架上还设有电阻检测机构以及不合格电阻回收机构,所述的进料单元、电阻检测机构、不合格电阻回收机构以及出料单元沿转盘的周向依次间隔设置,所述电阻检测机构包括并排设置的铜片I、铜片II、抵压件以及与两铜片电连接的测压器,两铜片经抵压件抵压始终与电阻容置槽内的电阻的两端抵触设置,且两铜片与电阻容置槽内的电阻的两端相接触实现电阻的电压检测,所述不合格电阻回收机构包括遮挡件以及驱动遮挡件移动的第二驱动件,所述环形支撑台上设有第二缺口,所述遮挡件活动设置在第二缺口的上方从而可遮挡第二缺口或露出第二缺口,所述机架上位于第二缺口的下方设有不合格电阻回收区。The technical solution of the present invention: a resistance packaging machine, including a frame, the frame is provided with a resistance feeding mechanism, a packaging belt feeding mechanism and a heat sealing mechanism, and the resistance feeding mechanism includes a feeding channel, a turntable And the motor that drives the turntable to rotate, the turntable is provided with a number of resistance accommodating grooves at intervals along its circumference, the frame is provided with a feeding unit and a discharge unit around the turntable, and the frame is fixed with An annular support platform, the annular support platform is located below the turntable to support the resistors in each resistance storage tank, the first gap is provided on the annular support platform, and the discharge unit includes a discharge track and The resistance ejection mechanism, the discharge track is arranged below the first notch, the ejection mechanism is located above the first notch, and the ejection mechanism is rotated in one of the resistance accommodating grooves of the turntable to correspond to the first notch The resistance located in the resistance holding tank can be ejected onto the discharge track through the first gap, the frame is provided with a material belt track on the rear side of the discharge track, and the packaging belt feeding mechanism includes a The first packaging belt is conveyed to the first feeding tray on the discharge track and the second feeding tray used to deliver the second packaging belt to the material belt track. The heat sealing mechanism includes a heat sealing head and drives the heat sealing head to the material belt. The first driving part moving in the direction of the track, the frame is also equipped with a resistance detection mechanism and an unqualified resistance recovery mechanism, and the feeding unit, resistance detection mechanism, unqualified resistance recovery mechanism and the discharge unit are The circumferential direction is set at intervals in turn, and the resistance detection mechanism includes copper sheets I, copper sheets II, a pressure piece arranged side by side, and a pressure gauge electrically connected to the two copper pieces. The two ends of the resistance in the storage tank are set against each other, and the two copper sheets are in contact with the two ends of the resistance in the resistance storage tank to realize the voltage detection of the resistance. The unqualified resistance recovery mechanism includes a blocking member and a driving blocking member to move The second drive member is provided with a second notch on the annular support platform, and the shutter is movably arranged above the second notch so as to cover the second notch or expose the second notch. The frame is located on the second notch. There is an unqualified resistance recovery area below the gap.
采用上述技术方案,上料通道将电阻逐个送入到电阻容置槽内,电机工作,带着转盘转动,在电阻经过电阻检测机构时,电阻的两端刚好与两铜片接触,实现电阻值的检测,然后将检测数值传递给控制器,控制器做出判断,是否达到设定值,达到设定值的为合格电阻,未达到设定值的为不合格电阻,检测后,电阻在转盘的转动下继续传送,在经过不合格回收机构时,第二驱动件不动,合格电阻继续前进,在到达出料单元时,电阻顶出机构会将电阻箱出料轨道方向顶,使得合格电阻落入到出料轨道内的第一包装料带上,第一包装料带向料带轨道方向传送,第二包装料带覆盖在第一包装料带上,并经热封头热封完成包装,而不合格的电阻到达不合格回收机构时,控制器会控制第二驱动件工作,带动遮挡件移动,露出第二缺口,电阻容置槽内的不合格的电阻就会向下掉落,掉落至不合格电阻回收区进行回收,这样可以自动将电阻值合格的电阻以及电阻值不合格的电阻进行区分,使得包装后的电阻均为电阻值合格的电阻,产品合格率高。Using the above technical scheme, the feeding channel feeds the resistors one by one into the resistor accommodating tank, the motor works, and rotates with the turntable. When the resistor passes through the resistance detection mechanism, the two ends of the resistor just come into contact with the two copper sheets to realize the resistance value. Then pass the detection value to the controller, the controller makes a judgment, whether it reaches the set value, the resistance that reaches the set value is qualified resistance, and the resistance that does not reach the set value is unqualified resistance. After detection, the resistance is on the turntable The transmission continues under the rotation of the unqualified recycling mechanism. When passing the unqualified recycling mechanism, the second driving part does not move, and the qualified resistors continue to move forward. Fall into the first packaging material belt in the discharge track, the first packaging material belt is conveyed to the direction of the material belt track, the second packaging material belt covers the first packaging material belt, and is heat-sealed by the heat sealing head to complete the packaging , when the unqualified resistors reach the unqualified recycling mechanism, the controller will control the second driving part to work, drive the blocking part to move, and expose the second gap, and the unqualified resistors in the resistor accommodating tank will fall downwards. Drop it to the unqualified resistor recycling area for recycling, so that the resistors with qualified resistance values and the resistors with unqualified resistance values can be automatically distinguished, so that the resistors after packaging are all resistors with qualified resistance values, and the product qualification rate is high.
本发明的进一步设置:所述的电阻检测机构还包括有拉簧,所述机架上设有固定座,所述固定座上设有第三驱动件,所述第三驱动件的输出轴上设有转动轴,所述抵压件与转动轴连接,所述拉簧一端设置在固定座上,另一端设置在转动轴上。A further setting of the present invention: the resistance detection mechanism also includes a tension spring, the frame is provided with a fixed seat, and the fixed seat is provided with a third driver, and the output shaft of the third driver is A rotating shaft is provided, the pressing member is connected with the rotating shaft, one end of the tension spring is arranged on the fixing seat, and the other end is arranged on the rotating shaft.
采用上述进一步设置,拉簧的设置使得抵压件始终将铜片压设在转盘上,使得铜片与待检测的电阻的两端接触,进行电阻值检测,防止铜片与电阻接触不良,影响检测结果。With the above-mentioned further setting, the setting of the tension spring makes the pressing member always press the copper sheet on the turntable, so that the copper sheet is in contact with the two ends of the resistance to be detected, and the resistance value detection is performed to prevent the copper sheet from being in bad contact with the resistor, which will affect the resistance. Test results.
本发明的再更进一步设置:所述环形支撑台上还设有第三缺口,所述第三缺口设置在进料单元以及出料单元之间,且第三缺口与第二缺口相对设置,所述机架上位于第三缺口的下方设有电阻回收区。Further setting of the present invention: a third notch is also provided on the annular support platform, the third notch is arranged between the feeding unit and the discharging unit, and the third notch is opposite to the second notch, so A resistance recovery area is provided on the frame below the third gap.
采用上述再更进一步设置,在红外传感器检测到不合格的电阻未从第二缺口处掉落,而是在转盘的带动下继续向合格的第一缺口方向移动时,红外传感器将发出信号给到控制器,控制器接收信号,控制进料单元以及热封机构停止工作,第二驱动件驱动遮挡件运动,将第二缺口挡住,然后电机反转,带动转盘逆时针转动,将各电阻容置槽内的电阻从第三缺口处掉落到电阻回收区内,转盘上所有的电阻全部回收后,再继续启动进料单元,电机正转,带动转盘沿顺时针转动,继续电阻的运输检测,回收区内的电阻可以再次通过上料通道上料,进行包装,遮挡件将第二缺口挡住,这样防止电阻从第二缺口掉落,导致转盘上合格的电阻掉落到不合格电阻回收区内,从而导致需要从不合格电阻回收区内再重新进行筛选,增加工作量。With the above further setting, when the infrared sensor detects that the unqualified resistor does not fall from the second gap, but continues to move towards the qualified first gap driven by the turntable, the infrared sensor will send a signal to the The controller, the controller receives the signal, controls the feeding unit and the heat-sealing mechanism to stop working, the second driving part drives the blocking part to block the second gap, and then the motor reverses to drive the turntable to rotate counterclockwise, and each resistor is accommodated The resistors in the tank fall from the third gap into the resistor recovery area. After all the resistors on the turntable are recovered, continue to start the feeding unit, and the motor rotates forward, driving the turntable to rotate clockwise to continue the transportation and detection of resistors. Resistors in the recycling area can be loaded again through the feeding channel for packaging, and the second gap is blocked by the blocking member, which prevents the resistors from falling from the second gap, causing the qualified resistors on the turntable to fall into the unqualified resistor recycling area , resulting in the need to re-screen from the unqualified resistor recovery area, increasing the workload.
本发明的再更进一步设置:所述机架上还设有安装座,所述安装座位于料带轨道的正上方,所述热封头装设在安装座上,热封头与安装座构成可拆卸连接,所述安装座上设有可对热封头进行加热的加热件。The present invention is further set up: the frame is also provided with a mounting seat, the mounting seat is located directly above the material belt track, the heat sealing head is installed on the mounting seat, and the heat sealing head and the mounting seat constitute The connection is detachable, and the installation base is provided with a heating element capable of heating the heat sealing head.
采用上述再更进一步设置,热封头与安装座构成可拆卸连接,热封头可拆下更换,以匹配不同规格大小的袋子。With the above-mentioned further configuration, the heat-sealing head and the installation seat form a detachable connection, and the heat-sealing head can be removed and replaced to match bags of different sizes.
本发明的再更进一步设置:所述的进料单元包括有具有进料槽的进料座,在进料槽内设有用于将电阻输送至电阻容置槽内的输送带,进料座上还设有用于阻挡输送带上的电阻前移的挡针以及驱动挡针升降的第四驱动件,所述的挡针设有两组,分别为沿前后方向间隔设置形成有可容置一个电阻的容纳空间的第一挡针和第二挡针,所述的第四驱动件也设有两组,各第四驱动件分别与对应的挡针连接用于驱动其滑动进出进料槽。Further setting of the present invention: the feeding unit includes a feeding seat with a feeding trough, and a conveyor belt for delivering the resistance to the resistance holding tank is arranged in the feeding trough, and the feeding seat It is also provided with a retaining pin for preventing the resistance on the conveyor belt from moving forward and a fourth driver for driving the retaining pin up and down. The retaining pins are provided with two groups, which are respectively arranged at intervals along the front and rear directions to accommodate a resistor. There are two sets of the fourth driving member for the first and second retaining pins in the accommodation space, and each fourth driving member is respectively connected with the corresponding retaining pin for driving it to slide in and out of the feeding chute.
采用上述再更进一步设置,电机驱动转盘转动,在转盘上的一电阻容置槽转至进料单元时,电阻进料,初始状态时,第一挡针伸入进料槽设置,第二挡针滑出进料槽外,电阻放入进料槽内,此时最前面的电阻不受第二挡针的阻挡通过输送带输送至第一挡针处,驱动件工作驱动第一挡针向上滑出进料槽外,驱动件工作驱动第二挡针向下伸入进料槽内,容纳空间内的电阻通过输送带输送至与进料座对应导通的转盘上的电阻容置槽中,剩余的电阻则被第二挡针阻挡,实现电阻上料。With the above-mentioned further setting, the motor drives the turntable to rotate. When a resistance storage tank on the turntable is transferred to the feeding unit, the resistance feeds. The needle slides out of the feeding trough, and the resistor is put into the feeding trough. At this time, the resistor at the front is not blocked by the second needle stop and is transported to the first needle stop through the conveyor belt, and the driving part drives the first stop needle upward. Slide out of the feeding trough, the driving part works to drive the second stop pin to extend downwards into the feeding trough, and the resistance in the accommodation space is transported to the resistance accommodating tank on the turntable corresponding to the feeding seat through the conveyor belt , and the remaining resistance is blocked by the second retaining pin to realize resistance feeding.
本发明的再更进一步设置:所述顶出机构包括底座、设置在底座上的电磁铁和吸嘴,所述的吸嘴由电磁铁驱动升降,所述吸嘴设于转盘上方,且吸嘴一端连接有气管,在底座与吸嘴之间压设有弹簧。In a further setting of the present invention: the ejection mechanism includes a base, an electromagnet arranged on the base and a suction nozzle, the suction nozzle is driven up and down by the electromagnet, the suction nozzle is arranged above the turntable, and the suction nozzle An air pipe is connected to one end, and a spring is pressed between the base and the suction nozzle.
采用上述再更进一步设置,电阻容置槽与第一缺口对应时,吸嘴吸附电阻,同时电磁铁推动吸嘴将电阻经第一缺口顶出至包装带上,进行包装,使得电阻出料更加迅速。With the above-mentioned further setting, when the resistor accommodating groove corresponds to the first gap, the suction nozzle absorbs the resistor, and at the same time, the electromagnet pushes the suction nozzle to eject the resistor to the packaging belt through the first gap for packaging, making the resistor discharge more convenient. fast.
本发明的再更进一步设置:所述固定座上转动设有安装片,安装片上设有多个通孔,所述的拉簧一端勾设在其中一个通孔内,所述的安装片经锁定螺母安装在固定座上。A further setting of the present invention is: the fixed seat is rotated to be provided with a mounting piece, and a plurality of through holes are arranged on the mounting piece, and one end of the tension spring is hooked in one of the through holes, and the described mounting piece is locked The nut is installed on the fixing seat.
采用上述再更进一步设置,便于拉簧的安装,同时可以根据使用需求调整拉簧的安装位置。With the further arrangement above, the installation of the extension spring is facilitated, and at the same time, the installation position of the extension spring can be adjusted according to the usage requirements.
本发明的再更进一步设置:在进料槽内壁上设有第一感应器和第二感应器,所述的第一感应器在感应到容纳空间中装有电阻时可使得其中一第四驱动件工作驱动第一挡针向上滑出进料槽外,所述第二感应器在感应到第一挡针向上滑动时可使得另一第四驱动件工作驱动第二挡针向下伸入进料槽内。Further setting of the present invention: a first inductor and a second inductor are provided on the inner wall of the feeding trough, and the first inductor can make one of the fourth drive One piece works to drive the first stop pin to slide upwards out of the feeding trough, and the second sensor can make another fourth drive work to drive the second stop pin to extend downwards into the feed slot when sensing the first stop pin to slide upwards. In the trough.
采用上述再更进一步设置,通过感应器使得驱动件驱动挡针上下滑移,更加精确,避免两个电阻进入同一电阻容置槽内的情况出现。With the above-mentioned further setting, the driving part drives the stop pin to slide up and down through the sensor, which is more accurate and avoids the situation that two resistors enter the same resistor accommodating slot.
附图说明Description of drawings
图1为本发明具体实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the specific embodiment of the present invention;
图2为本发明具体实施例的示意图;Fig. 2 is the schematic diagram of the specific embodiment of the present invention;
图3为本发明具体实施例转盘的示意图;Fig. 3 is the schematic diagram of the turntable of the specific embodiment of the present invention;
图4为本发明具体实施例各缺口的示意图;Fig. 4 is a schematic diagram of each gap in a specific embodiment of the present invention;
图5为本发明具体实施例热封机构的示意图;5 is a schematic diagram of a heat-sealing mechanism of a specific embodiment of the present invention;
图6为本发明具体实施例进料座的示意图;Fig. 6 is the schematic diagram of the feeding seat of the specific embodiment of the present invention;
图7为本发明具体实施例挡针的示意图;Fig. 7 is a schematic diagram of a needle retainer according to a specific embodiment of the present invention;
图8为本发明具体实施例安装座的示意图;Fig. 8 is a schematic diagram of a mounting seat according to a specific embodiment of the present invention;
图9为本发明具体实施例顶出机构的示意图;Fig. 9 is a schematic diagram of an ejection mechanism according to a specific embodiment of the present invention;
图10为图9的剖视图。FIG. 10 is a cross-sectional view of FIG. 9 .
具体实施方式detailed description
下面将结合附图,对本实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solution in this embodiment will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiment is only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
需要说明,在本发明的描述中所有方向性指示(诸如上、下、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, front, back...) in the description of the present invention are only used to explain the relative positional relationship between the components in a certain posture (as shown in the accompanying drawings) , sports conditions, etc., if the specific posture changes, the directional indication also changes accordingly.
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。在本发明的描述中,“若干”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, in the present invention, descriptions such as "first", "second" and so on are used for description purposes only, and should not be understood as indicating or implying their relative importance or implicitly indicating the quantity of indicated technical features. In the description of the present invention, "several" means at least two, such as two, three, etc., unless otherwise specifically defined.
另外,本发明各个实施例之间的技术方案可以相互结合,但是必须是以本领域技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the technical solutions of the various embodiments of the present invention can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions is not Exist, also not within the scope of protection required by the present invention.
如图1-10所示,一种电阻包装机,包括机架1,所述机架1上设有电阻上料机构2、包装带上料机构3以及热封机构4,所述电阻上料机构2包括上料通道21、转盘22以及驱动转盘22转动的电机,所述转盘22上沿其周向间隔设有若干电阻容置槽221,所述的机架1上绕转盘22周向设置有进料单元5和出料单元6,机架1上固定设置有环形支撑台11,所述的环形支撑台11位于转盘22的下方用于支撑各电阻容置槽221内的电阻,所述的环形支撑台11上设有第一缺口111,所述的出料单元6包括出料轨道61以及电阻顶出机构62,所述出料轨道61设置在第一缺口111的下方,顶出机构62位于第一缺口111的上方,所述的顶出机构62在转盘22的其中一电阻容置槽221转动至与第一缺口111对应时可将位于电阻容置槽221的电阻经第一缺口111顶出至出料轨道61上,所述机架1上位于出料轨道61的后侧设有料带轨道12,所述包装带上料机构3包括用于将第一包装带输送至出料轨道61上的第一送料盘31以及用于将第二包装带输送至料带轨道12上的第二送料盘32,热封机构4包括热封头41以及驱动热封头41向料带轨道12方向运动的第一驱动件42,第一驱动件42可以是气缸、电缸或者是电机等,所述机架1上还设有电阻检测机构7以及不合格电阻回收机构8,所述的进料单元5、电阻检测机构7、不合格电阻回收机构8以及出料单元5沿转盘22的周向依次间隔设置,沿转盘22转动方向依次设置,所述电阻检测机构7包括并排设置的铜片I71、铜片II72、抵压件73以及与两铜片电连接的测压器74,两铜片经抵压件73抵压始终与电阻容置槽内的电阻的两端抵触设置,抵压件73采用抵压板或抵压块设置,且两铜片与电阻容置槽221内的电阻的两端相接触实现电阻的电压检测,所述不合格电阻回收机构8包括遮挡件81以及驱动遮挡件81移动的第二驱动件82,遮挡件81采用遮挡板设置,第二驱动件82可以是气缸、电缸或者是电机等,优选的采用气缸设置,这样可以更加快速的带动遮挡件81运动,所述环形支撑台11上设有第二缺口112,所述遮挡件81活动设置在第二缺口112的上方从而可遮挡第二缺口112或露出第二缺口112,所述机架1上位于第二缺口112的下方设有不合格电阻回收区,机架1上还设有控制器100,电机、各驱动件等均与控制器电连接,上料通道21将电阻逐个送入到电阻容置槽221内,电机工作,带着转盘22转动,在电阻经过电阻检测机构7时,电阻的两端刚好与两铜片接触,实现电阻值的检测,然后将检测数值传递给控制器100,控制器100做出判断,是否达到设定值,达到设定值的为合格电阻,未达到设定值的为不合格电阻,检测后,电阻在转盘22的转动下继续传送,在经过不合格回收机构8时,第二驱动件82不动,合格电阻继续前进,在到达出料单元时,电阻顶出机构62会将电阻向出料轨道61方向顶,使得合格电阻落入到出料轨道61内的第一包装料带上,第一包装料带向料带轨道12方向传送,第二包装料带覆盖在第一包装料带上,并经热封头41热封完成包装,而不合格的电阻到达不合格回收机构8时,控制器100会控制第二驱动件82工作,带动遮挡件81移动,露出第二缺口112,电阻容置槽221内的不合格的电阻就会向下掉落,掉落至不合格电阻回收区进行回收,这样可以自动将电阻值合格的电阻以及电阻值不合格的电阻进行区分,使得包装后的电阻均为电阻值合格的电阻,产品合格率高。As shown in Figure 1-10, a resistance packaging machine includes a frame 1, on which a resistance feeding mechanism 2, a packaging belt feeding mechanism 3 and a
所述的电阻检测机构7还包括有拉簧75,所述机架1上设有固定座13,所述固定座13上设有第三驱动件,所述第三驱动件的输出轴上设有转动轴,所述抵压件73与转动轴连接,所述拉簧75一端设置在固定座13上,另一端设置在转动轴上,拉簧75的设置使得抵压件73始终将铜片压设在转盘22上,使得铜片与待检测的电阻的两端接触,进行电阻值检测,防止铜片与电阻接触不良,影响检测结果。所述固定座13上转动设有安装片131,安装片131上设有多个通孔1311,所述的拉簧75一端勾设在其中一个通孔1311内,所述的安装片131经锁定螺母安装在固定座13上,便于拉簧的安装,同时可以根据使用需求调整拉簧的安装位置。The
所述环形支撑台11上还设有第三缺口113,所述第三缺口113设置在进料单元5以及出料单元6之间,且第三缺口113与第二缺口112相对设置,所述机架1上位于第三缺口113的下方设有电阻回收区,在红外传感器检测到不合格的电阻未从第二缺口112处掉落,而是在转盘22的带动下继续向合格的第一缺口111方向移动时,红外传感器将发出信号给到控制器100,控制器100接收信号,控制进料单元5以及热封机构4停止工作,第二驱动件82驱动遮挡件81运动,将第二缺口112挡住,然后电机反转,带动转盘22逆时针转动,将各电阻容置槽221内的电阻从第三缺口113处掉落到电阻回收区内,转盘22上所有的电阻全部回收后,再继续启动进料单元5,电机正转,带动转盘22沿顺时针转动,继续电阻的运输检测,回收区内的电阻可以再次通过上料通道上料,进行包装,遮挡件81将第二缺口112挡住,这样防止电阻从第二缺口112掉落,导致转盘22上合格的电阻掉落到不合格电阻回收区内,从而导致需要从不合格电阻回收区内再重新进行筛选,增加工作量。A
所述机架1上还设有安装座14,所述安装座14位于料带轨道12的正上方,所述热封头41装设在安装座14上,第一驱动件42的输出轴与安装座14联动从而驱动热封头41向料带轨道12方向运动或远离料带轨道12方向运动,热封头41与安装座14构成可拆卸连接,所述安装座14上设有可对热封头41进行加热的加热件141,热封头41与安装座14构成可拆卸连接,热封头可拆下更换,以匹配不同规格大小的袋子。The frame 1 is also provided with a mounting
所述的进料单元5包括有具有进料槽的进料座51,在进料槽内设有用于将电阻输送至电阻容置槽211内的输送带,进料座51上还设有用于阻挡输送带上的电阻前移的挡针511以及驱动挡针511升降的第四驱动件512,所述的挡针511设有两组,分别为沿前后方向间隔设置形成有可容置一个电阻的容纳空间的第一挡针513和第二挡针514,所述的第四驱动件也设有两组,各第四驱动件分别与对应的挡针连接用于驱动其滑动进出进料槽,电机驱动转盘22转动,在转盘22上的一电阻容置槽211转至进料单元5时,电阻进料,初始状态时,第一挡针513伸入进料槽设置,第二挡针514滑出进料槽外,电阻放入进料槽内,此时最前面的电阻不受第二挡针514的阻挡通过输送带输送至第一挡针513处,驱动件工作驱动第一挡针513向上滑出进料槽外,驱动件工作驱动第二挡针514向下伸入进料槽内,容纳空间内的电阻通过输送带输送至与进料座51对应导通的转盘22上的电阻容置槽221中,剩余的电阻则被第二挡针514阻挡,实现电阻上料。在进料槽内壁上设有第一感应器515和第二感应器516,所述的第一感应器在感应到容纳空间中装有电阻时可使得其中一第四驱动件工作驱动第一挡针向上滑出进料槽外,所述第二感应器在感应到第一挡针向上滑动时可使得另一第四驱动件工作驱动第二挡针向下伸入进料槽内,通过感应器使得驱动件驱动挡针上下滑移,更加精确,避免两个电阻进入同一电阻容置槽内的情况出现。The
所述顶出机构62包括底座621、设置在底座621上的电磁铁622和吸嘴623,所述的吸嘴623由电磁铁622驱动升降,所述吸嘴623设于转盘22上方,且吸嘴623一端连接有气管624,在底座621与吸嘴623之间压设有弹簧625,电阻容置槽221与第一缺口111对应时,吸嘴623吸附电阻,同时电磁铁622推动吸嘴623将电阻经第一缺口111顶出至包装带上,进行包装,使得电阻出料更加迅速。The
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CN212501186U (en) * | 2020-06-13 | 2021-02-09 | 浙江骐盛电子有限公司 | Heat sealing device used on resistance packaging machine |
CN212556979U (en) * | 2020-06-23 | 2021-02-19 | 浙江骐盛电子有限公司 | Resistance packaging machine |
CN212821215U (en) * | 2020-07-10 | 2021-03-30 | 浙江骐盛电子有限公司 | Resistance packaging machine |
CN114872173A (en) * | 2022-04-26 | 2022-08-09 | 同济大学 | Cement curing maintenance and resistivity measurement system under different humiture |
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