CN115534531A - Full dot matrix printing device - Google Patents
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- 238000002372 labelling Methods 0.000 description 2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/01—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for special character, e.g. for Chinese characters or barcodes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
- B41J2/17—Ink jet characterised by ink handling
- B41J2/175—Ink supply systems ; Circuit parts therefor
- B41J2/17503—Ink cartridges
- B41J2/17506—Refilling of the cartridge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/20—Arrangements of counting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/38—Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
- B41J29/393—Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/46—Applications of alarms, e.g. responsive to approach of end of line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
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- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种全点阵打印装置,属于工业打印机技术领域。The invention relates to a full dot-matrix printing device, which belongs to the technical field of industrial printers.
背景技术Background technique
现有工业用的打码机,主要用于比较平滑的金属、塑料、纸等表面打印。针对较大的混凝土制品、粗糙金属构件、编织物等较为粗糙表面则无法使用。通常采用人工漏印方式,但会存在工作效率会更降低,差错率会增加等问题。类似于专利CN202021307334.0公开的一种电线杆用喷涂装置,这一类接触式喷涂装置虽然能够起到一定效果,但是喷涂产品的种类和数量一旦过多,如何快速切换打印字模、减少打印头蘸墨频率就成为亟需解决的问题;同时,现有的印刷设备往往采用线性设备,不满足复杂打印构件的要求,缺少灵活性,打印效果不佳。Existing industrial coding machines are mainly used for printing on relatively smooth surfaces such as metals, plastics, and paper. It cannot be used for rougher surfaces such as larger concrete products, rough metal components, and braids. Usually, manual printing is used, but there will be problems such as lower work efficiency and increased error rate. Similar to a spraying device for utility poles disclosed in patent CN202021307334.0, although this type of contact spraying device can achieve certain effects, once the types and quantities of sprayed products are too many, how to quickly switch the printing font and reduce the number of printing heads? The frequency of dipping ink has become an urgent problem to be solved; at the same time, the existing printing equipment often adopts linear equipment, which does not meet the requirements of complex printing components, lacks flexibility, and the printing effect is not good.
发明内容Contents of the invention
针对现有技术存在的上述缺陷,本发明提出了一种全点阵打印装置。Aiming at the above defects in the prior art, the present invention proposes a full dot matrix printing device.
本发明所述的全点阵打印装置,包括:The full dot matrix printing device of the present invention includes:
打印头,包括M×N个方头打印笔芯、笔头架、M×N个电磁推杆、电磁推杆架和打印头电控板;Print head, including M×N square head printing refills, pen holder, M×N electromagnetic push rods, electromagnetic push rod holder and print head electric control board;
旋转定位机构,包括底座,底座上方安装有若干平行设置的辊轮,辊轮上方接触连接有若干打印头旋转卡盘,打印头旋转卡盘中间设有打印头固定卡盘,打印头固定卡盘上固定连接有打印头,打印头内部设有角度定位器,打印头下方设置有摄像机,辊轮与步进电机连接;The rotary positioning mechanism includes a base. A number of parallel rollers are installed above the base. A number of print head rotating chucks are connected to the top of the rollers. A print head fixing chuck is arranged in the middle of the printing head rotating chuck. The printing head fixing chuck The upper part is fixedly connected with the print head, the inside of the print head is equipped with an angle positioner, the bottom of the print head is equipped with a camera, and the roller is connected with the stepping motor;
直行定位机构,包括底座,底座上方设有蜗杆,蜗杆一端转动连接有锥形齿轮,锥形齿轮上方通过连接轴连接有步进电机,蜗杆上还滑动连接有蜗杆滑块,蜗杆两侧分别设有导轨,蜗杆滑块上方通过承接板连接有旋转定位机构,承接板两端连接有光电开关支撑柱,光电开关支撑柱上方设有端面检测光电开关,承接板上还安装有测距传感器;The straight positioning mechanism includes a base. A worm is arranged above the base. One end of the worm is rotationally connected to a bevel gear. A stepper motor is connected to the top of the bevel gear through a connecting shaft. There are guide rails, and a rotary positioning mechanism is connected to the upper part of the worm slider through the receiving plate. The two ends of the receiving plate are connected to the photoelectric switch support column, and the end face detection photoelectric switch is installed above the photoelectric switch support column, and the distance measuring sensor is also installed on the receiving plate;
升降定位机构,包括底座,底座一侧安装有测距传感器,测距传感器一侧安装有锥形齿轮,锥形齿轮上方连接有蜗杆,蜗杆外侧滑动连接有滑块,锥形齿轮通过连接轴连接有步进电机,滑块上连接有直行定位机构;The lifting and positioning mechanism includes a base, a distance measuring sensor is installed on one side of the base, a bevel gear is installed on one side of the distance measuring sensor, a worm is connected above the bevel gear, a slider is slidably connected to the outside of the worm, and the bevel gear is connected through a connecting shaft There is a stepping motor, and a straight positioning mechanism is connected to the slider;
打印装置电控板,与打印头、旋转定位机构、直行定位机构及升降定位机构电连接,发送控制信号;The electronic control board of the printing device is electrically connected with the print head, the rotary positioning mechanism, the straight positioning mechanism and the lifting positioning mechanism, and sends control signals;
供电电源,与打印头、旋转定位机构、直行定位机构、升降定位机构及电控板均电连接。The power supply is electrically connected with the printing head, the rotary positioning mechanism, the straight positioning mechanism, the lifting positioning mechanism and the electric control board.
优选地,所述打印头的打印笔芯,放置于电磁推杆末端的水平延长线上,并包括笔芯和笔芯推杆,其中,缓冲部件耦接于笔芯推杆和电磁推杆之间。Preferably, the printing refill of the printing head is placed on the horizontal extension line of the end of the electromagnetic push rod, and includes a refill and a refill push rod, wherein the buffer component is coupled between the refill push rod and the electromagnetic push rod between.
优选地,所述打印头的电磁推杆架相互之间平行设置,并包括点阵设置的槽孔,其中,槽孔贯穿安装有电磁推杆、打印笔芯。Preferably, the electromagnetic push rod frames of the print head are arranged parallel to each other, and include slots arranged in a dot matrix, wherein the slots are installed with electromagnetic push rods and printing refills.
优选地,所述笔头架由一侧可包紧笔头的方形槽、两头带圆孔的长方体组成;不带方形槽的一侧四边带有长条孔,用于进墨水,内部装有孔径与笔头尾部直径相同的方形海绵,用于吸墨水后,再将墨水通过其包裹的笔头尾部传递给笔头;笔头架的外径略小于笔墨盒的内径,且其外层套有软性密封材料。Preferably, the nib holder is composed of a square groove that can tightly wrap the nib on one side, and a cuboid with round holes at both ends; the side without the square groove has long holes on the four sides for ink, and the inside is equipped with apertures and The square sponge with the same diameter at the tail of the nib is used to absorb ink and then transfer the ink to the nib through the tail of the nib wrapped by it; the outer diameter of the nib holder is slightly smaller than the inner diameter of the pen cartridge, and its outer layer is covered with a soft sealing material.
优选地,所述打印头电控板接收打印信息,即K位数字或字母,甚至其它字符,一个方向,逐个打印;且每个字符打印时,根据点阵字模需要,由打印头电控板控制打印笔芯对应的电磁推杆通电。Preferably, the print head electric control board receives printing information, that is, K-digit numbers or letters, or even other characters, and prints one by one in one direction; and when printing each character, according to the needs of the dot matrix font, the print head electric control Control the energization of the electromagnetic push rod corresponding to the printing refill.
优选地,所述打印头电控板通过通信模块接收来自打印装置电控板的规格编码,然后形成点阵字模,当打印机控制好打印位置后,最后驱动电磁推杆实施打印。Preferably, the electronic control board of the print head receives the specification code from the electronic control board of the printing device through the communication module, and then forms a dot matrix font. After the printer controls the printing position, it finally drives the electromagnetic push rod to implement printing.
优选地,所述打印装置电控板具备电磁推杆的自检功能模块、笔芯的打印次数统计功能模块、维护预警功能模块、墨量估测预警功能模块。Preferably, the electronic control board of the printing device is equipped with a self-checking functional module of the electromagnetic push rod, a functional module of counting the printing times of the refill, a functional module of maintenance warning, and a functional module of ink volume estimation and warning.
优选地,所述打印头经由旋转定位机构、直行定位机构和升降定位机构进行三自由度控制,将打印头移动到合适的打印位置。Preferably, the printing head is controlled in three degrees of freedom through a rotary positioning mechanism, a straight positioning mechanism and a lifting positioning mechanism to move the printing head to a suitable printing position.
本发明的有益效果是:本发明所述的全点阵打印装置,除了能提高工作效率和降低差错率以外,还有利于产品的深度跟踪和服务,为产品的精准信息反馈奠定了良好基础;鉴于打码机的自动化甚至智能化,非常有利于信息的及时有效采集,提高了企业的信息化程度,使得ERP等软件平台的应用更加有效,进一步提高了企业的经济和社会效益,更有利于企业智能制造的发展;The beneficial effects of the present invention are: the full-dot-matrix printing device described in the present invention, in addition to improving work efficiency and reducing error rates, is also conducive to in-depth tracking and service of products, laying a good foundation for accurate information feedback of products; In view of the automation and even intelligence of the coding machine, it is very conducive to the timely and effective collection of information, which improves the degree of informatization of the enterprise, makes the application of software platforms such as ERP more effective, further improves the economic and social benefits of the enterprise, and is more conducive to The development of enterprise intelligent manufacturing;
本发明所述的全点阵打印装置,社会效益有两个方面:一是减轻了人身损害:人工刷标或刷码都要使用油漆,而绝大多数油漆都对人体有伤害;二是提高了制造行业的信息化水平:由自动打码(刷标)代替人工操作,提高了信息收集的及时性和有效性,使得打码(刷标)工序实现了数字化与信息化;保证打印头在打印过程中能不间断印刷,提高打印效率;将打印头与三自由度的旋转定位机构、直行定位机构和升降定位机构结合,实现对于复杂构件的灵活打印,提高打印精度。The full dot-matrix printing device of the present invention has two aspects of social benefits: one is to reduce personal injury: manual brushing of labels or codes will use paint, and most paints are harmful to the human body; the other is to improve The informatization level of the manufacturing industry has been improved: manual operation is replaced by automatic coding (labeling), which improves the timeliness and effectiveness of information collection, making the coding (labeling) process digital and informatized; Uninterrupted printing during the printing process improves printing efficiency; the print head is combined with a three-degree-of-freedom rotary positioning mechanism, a straight positioning mechanism and a lifting positioning mechanism to realize flexible printing of complex components and improve printing accuracy.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图2是点阵字模的结构示意图。Fig. 2 is a structural schematic diagram of a dot matrix font.
图3是打印头的结构示意图。Fig. 3 is a structural schematic diagram of a print head.
图4是打印笔芯的结构示意图。Fig. 4 is a schematic structural view of the printing refill.
图5是打印笔芯架后端板的结构示意图。Fig. 5 is a schematic structural view of the rear end plate of the printing refill frame.
图6是打印电磁推杆的结构示意图。Fig. 6 is a structural schematic diagram of a printed electromagnetic push rod.
图7是电磁推杆架后端板的结构示意图。Fig. 7 is a structural schematic diagram of the rear end plate of the electromagnetic push rod frame.
图8是旋转定位机构的结构示意图。Fig. 8 is a structural schematic diagram of the rotation positioning mechanism.
图9是直行定位机构的结构示意图。Fig. 9 is a structural schematic diagram of the straight-travel positioning mechanism.
图10是升降定位机构的结构示意图。Fig. 10 is a structural schematic diagram of the lifting and positioning mechanism.
图中:1、电磁推杆;2、打印笔芯;21、笔芯;211、打印笔头;212、笔墨盒;22、笔芯推杆;3、缓冲部件;31、弹簧;32、笔芯弹簧;33、橡胶块;4、非导体端板;5、打印端面;6、定位轴套;7、定位轴;8、端面检测光电开关;9、测距传感器;10、角度检测器; 11、辊轮;12、步进电机;13、打印头;14、摄像机;15、不带齿打印头旋转卡盘;16、点阵字模;17、打印笔芯架后端板;18、电磁推杆架后端板。In the figure: 1. Electromagnetic push rod; 2. Printing refill; 21. Refill; 211. Printing tip; 212. Pen cartridge; 22. Refill push rod; 3. Buffer component; 31. Spring; 32. Refill Spring; 33. Rubber block; 4. Non-conductor end plate; 5. Printing end face; 6. Positioning sleeve; 7. Positioning shaft; 8. End face detection photoelectric switch; 9. Distance measuring sensor; 10. Angle detector; 11 , roller; 12, stepping motor; 13, print head; 14, camera; 15, rotary chuck of print head without teeth; 16, dot matrix font; Rod holder rear end plate.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例1:Example 1:
如图1所示,本发明所述的全点阵打印装置,包括:As shown in Figure 1, the full dot matrix printing device of the present invention includes:
打印头13,包括M×N个方头打印笔芯2、笔头架、M×N个电磁推杆1、电磁推杆架和打印头电控板;
旋转定位机构,包括底座,底座上方安装有若干平行设置的辊轮11,辊轮11上方接触连接有若干打印头旋转卡盘,打印头旋转卡盘中间设有打印头固定卡盘,打印头固定卡盘上固定连接有打印头13,打印头13内部设有角度检测器10,打印头13下方设置有摄像机14,辊轮11与辊轮12连接;The rotary positioning mechanism includes a base. A number of
直行定位机构,包括底座,底座上方设有蜗杆,蜗杆一端转动连接有锥形齿轮,锥形齿轮上方通过连接轴连接有辊轮12,蜗杆上还滑动连接有蜗杆滑块,蜗杆两侧分别设有导轨,蜗杆滑块上方通过承接板连接有旋转定位机构,承接板两端连接有光电开关支撑柱,光电开关支撑柱上方设有端面检测光电开关8,承接板上还安装有测距传感器9;The straight positioning mechanism includes a base. A worm is arranged above the base. One end of the worm is rotated and connected with a bevel gear. The top of the bevel gear is connected with a
升降定位机构,包括底座,底座一侧安装有测距传感器9,测距传感器9一侧安装有锥形齿轮,锥形齿轮上方连接有蜗杆,蜗杆外侧滑动连接有滑块,锥形齿轮通过连接轴连接有辊轮12,滑块上连接有直行定位机构;The lifting and positioning mechanism includes a base, a distance measuring sensor 9 is installed on one side of the base, a bevel gear is installed on one side of the distance measuring sensor 9, a worm is connected above the bevel gear, a slider is slidably connected to the outside of the worm, and the bevel gear is connected The shaft is connected with a
电控板,与打印头13、旋转定位机构、直行定位机构及升降定位机构电连接,发送控制信号;The electric control board is electrically connected with the
供电电源,与打印头13、旋转定位机构、直行定位机构、升降定位机构及电控板均电连接。The power supply is electrically connected with the
点阵字模16如图2所示。打印头13采用M×N(例如:行×列=7×5)点阵字模16。
打印头13组成结构如图3所示。打印头13可以一次打印一个数字,也可以逐行逐列打印,主要取决于电源功率和打印效率要求。整个打印头13由M×N个(不限制)方头方身(或圆身)的打印笔芯2、笔芯21架、M×N个电磁推杆1、电磁推杆架和打印头电控板组成。实际安装时,笔芯21架的前后非导体端板4、电磁推杆1的前后非导体端板4和电控板的长宽相同,可利用两侧与底部的卡槽进行固定,安装方便。为便于安装维护,电磁推杆1与电控板之间采用插针连接。通过在每一个电磁推杆1驱动回路上增加检测点,实现自检功能。运行使用时,打印头电控板接收打印信息,即K位数字或字母,甚至其它字符,一个方向,逐个打印到打印端面5上。每个字符打印时,根据点阵字模16需要,由电控板控制打印笔芯2 对应的电磁推杆1通电。如果电源功率足够大,可以一次打印,效率高;如果电源功率设计较小,且不需高效率,可以分M次(行打印)或N次(列打印),逐行或逐列打印。电控板记录每支笔芯21打印的次数,再依据经验,提出笔芯21缺墨报警。The structure of the
打印笔芯2组成结构如图4所示。打印笔芯2用于点阵字模16的一个点。笔芯21由打印笔头211、笔头架与笔墨盒212组成。打印笔头211由一个类似于记号笔材料的松软的方形笔头和尾部为锥形的圆形吸墨杆组成,能够易于储墨、出墨和墨水快速渗透。笔头架由一侧可包紧笔头的方形槽、两头带圆孔(略大于笔头尾部直径)的长方体组成;不带方形槽的一侧四边带有长条孔,用于进墨水,内部装有孔径与笔头尾部直径相同的方形海绵,用于吸墨水后,再将墨水通过其包裹的笔头尾部传递给笔头;笔头架的外径略小于笔墨盒212的内径,且其外层套有软性密封材料,当笔头架与笔墨盒212结合后,不会有墨水渗漏。笔墨盒212用于储存墨水,设计为方形是为了在相同的打印头13体积下,笔芯21储存更多的墨水,但当方形笔墨盒212难以密封时,可采用圆形笔芯21,同时要改变笔芯21架孔的形状;笔墨盒212的长度由存储一个班次或一天的墨水量决定。The composition structure of the
打印笔芯架后端板17组成结构如图5所示。打印笔芯架后端板17用于安装、固定打印笔芯2。打印笔芯架由前非导体端板4、打印笔芯架后端板17、笔芯弹簧32和弹簧卡片组成。前非导体端板4用于笔芯21的支撑和行进导向,其厚度为hf毫米(hf=4-6mm),带有M×N个方孔(当笔芯21为圆形时,为圆孔),方孔长宽略大于笔芯21的长宽,孔两端的八个边都要倒圆角,以防笔芯21行进时,卡住笔芯21。打印笔芯架后端板17也是用于笔芯21的支撑和行进导向,其厚度为hr毫米(hr=1mm),带有M×N个圆孔,圆孔直径略大于笔芯21尾端圆柱的直径,圆孔两端的圆边都要倒圆角,以防笔芯21行进时,卡住笔芯21;在圆孔的左、右、下侧直接冲压三个卡爪,用于卡住笔芯弹簧32;笔芯弹簧32的另一端用弹性弹簧卡片卡在笔芯21尾端的凹槽内,使笔芯弹簧32和笔芯21连成弹性移动体。The structure of the rear end plate 17 of the printing refill frame is shown in FIG. 5 . The printing refill frame rear end plate 17 is used for installing and fixing the
电磁推杆1组成结构如图6所示。电磁推杆1用于推动一支打印笔芯2的移动,从而实现笔芯21的打印。电磁推杆1由线圈、内笔芯弹簧32和衔铁组成。加电时,电磁推杆1的圆柱体(衔铁)向前直线移动,由此推动笔芯21带动笔头进行打印。推杆的顶端加上缓冲弹簧31和带铁皮外壳的橡胶块33,目的是起弹性缓冲作用,以防将笔头或笔芯21损坏。实际使用时,橡胶块33和笔芯21的尾端紧密相连。The structure of the electromagnetic push rod 1 is shown in FIG. 6 . The electromagnetic push rod 1 is used to promote the movement of a
电磁推杆架后端板18组成结构如图7所示。电磁推杆架用于安装固定电磁推杆1。电磁推杆架由前非导体端板4和电磁推杆架后端板18组成。电磁推杆架的前非导体端板4和笔芯架的前非导体端板4结构相同,也是用于电磁推杆1的支撑和行进导向。其电磁推杆架后端板18固定电磁推杆1,其厚度为hr毫米(hr=1mm),对着电磁推杆1的尾部圆周处,冲压出 U形卡槽,用于卡住电磁推杆1的尾部,使电磁推杆1固定在电磁推杆架后端板18上。另外,在U形槽的一侧冲压一方孔,用于穿越电磁推杆1的电线。The structure of the
打印头电控板用于控制通信和打印。打印头电控板由控制器(CPU)、光耦、电磁推杆1 驱动、WiFi(或5G、LoRa甚至485等)通信模块组成。打印头电控板通过通信方式接收来自打印装置电控板的规格编码(3为十进制数字),然后形成点阵字模16,当打印机控制好打印位置后,最后驱动电磁推杆1实施打印。另外,打印头电控板可以实现电磁推杆1的自检、笔芯21的打印次数统计、维护预警、墨量估测预警等。The printhead electronics control board is used to control communication and printing. The print head electronic control board is composed of a controller (CPU), an optocoupler, an electromagnetic push rod 1 driver, and a WiFi (or 5G, LoRa or even 485, etc.) communication module. The electronic control board of the print head receives the specification code (3 is a decimal number) from the electronic control board of the printing device through communication, and then forms a
电控板,由控制器(CPU)、光耦、辊轮12驱动模块、通信模块、人机接口和供电电源模块组成,其中通信模块采用WiFi、5G、LoRa、485等通信方式,电控板负责接收任务并控制打印头13的旋转、直行定位机构以及升降定位机构的运动,并且通过通信模块与监控机通信连接接收任务或传送数据由监控机进行存储。The electric control board is composed of a controller (CPU), an optocoupler, a
供电电源,供电电源的电压等级分为三等:5V、12V和24V,分别用于CPU、打印头13的电磁推杆1以及辊轮12和光电开关,各等级功率大小需要根据效率和打印尺寸等具体需求来确定。Power supply, the voltage level of the power supply is divided into three grades: 5V, 12V and 24V, which are respectively used for the CPU, the electromagnetic push rod 1 of the
实施例2:Example 2:
本发明所述的打印头13经由旋转定位机构、直行定位机构和升降定位机构进行三自由度控制,将打印头13移动到合适的打印位置。The
如图8所示,打印头13旋转机构用于圆形或弧形端面的打印位置定位,直线打印时不需要用到旋转定位机构。As shown in FIG. 8 , the rotation mechanism of the
旋转定位机构由1个辊轮12、3个齿轮、2个辊轮11、1个带齿打印头旋转卡盘、1个不带齿打印头旋转卡盘15、1个打印头固定卡盘、1个绝对光电编码器、1个高清摄像机14和底座组成,底座一侧的支架上安装有绝对光电编码器,绝对光电编码器一侧通过支架架设有两个平行的辊轮11,两个辊轮11作为从动轮,起支撑打印头13和从动旋转的作用;靠近绝对光电编码器一侧的辊轮11外侧与环型带齿打印头旋转卡盘转动连接,带齿打印头旋转卡盘作为主驱动卡盘;另一个辊轮11外侧转动连接有环型不带齿打印头旋转卡盘15,不带齿打印头旋转卡盘15作为从动卡盘;带齿打印头旋转卡盘和不带齿打印头旋转卡盘15高度一致,两个辊轮11中间位置的底座上通过支架安装有打印头13固定滚珠卡扣,打印头13固定滚珠卡扣上方连接有打印头固定卡盘,打印头固定卡盘通过打印头13固定滚珠卡扣可以防止打印头13在倒置时脱离底座。在带齿打印头旋转卡盘下方设有辊轮12,辊轮12上安装有一个齿轮,底座上还安装有两个齿轮,用于承接与卡住打印头13的带齿打印头旋转卡盘啮合,与辊轮12啮合的齿轮作为驱动齿轮,另一个齿轮作为从动齿轮,这样,当辊轮12转动时,底座上的两个齿轮就会带动带齿打印头旋转卡盘的转动,从而使打印头13转动。打印头固定卡盘外部固定连接有打印头13,带齿打印头旋转卡盘和不带齿打印头旋转卡盘15与打印头13转动连接;在打印头13下方位于不带齿打印头旋转卡盘15环内通过高清摄像机14固定套固定有高清摄像机14,高清摄像机14用于拍摄需要打印面的图像,并由图像识别算法确定需要打印字符的位置。打印头13旋转定位时,首先由高清摄像机14拍摄需要打印面的图像,利用图像识别算法确定需要打印字符的位置,并由此计算出打印头13需要旋转的方向及其角度数,然后,启动辊轮12经由驱动齿轮带动打印头旋转卡盘,使打印头13转动相应的角度(步数)后,停止,实施打印。The rotary positioning mechanism consists of 1 roller 12, 3 gears, 2 rollers 11, 1 rotary chuck with teeth, 1 rotary chuck 15 without teeth, 1 fixed chuck, 1 absolute photoelectric encoder, 1 high-definition camera 14 and a base, the absolute photoelectric encoder is installed on the bracket on one side of the base, and two parallel rollers 11 are mounted on one side of the absolute photoelectric encoder through the bracket, and the two rollers The wheel 11 is used as a driven wheel to support the print head 13 and driven rotation; the outer side of the roller 11 near the absolute photoelectric encoder is connected to the ring-shaped rotary chuck of the toothed print head, and the rotary chuck of the toothed print head As the main drive chuck; another roller wheel 11 outside rotation is connected with a ring-type non-toothed print head rotary chuck 15, and the non-toothed print head rotary chuck 15 is used as a driven chuck; the band toothed print head rotary chuck and The height of the rotary chuck 15 of the printing head without teeth is the same, and the base of the middle position of the two rollers 11 is installed with the fixing ball buckle of the printing head 13 through the bracket, and the fixing chuck of the printing head is connected above the fixing ball buckle of the printing head 13. The print head fixing chuck can prevent the
如图9所示,直行定位机构用于确定打印头13和被打印端面的距离,以便打印装置合适打印,既要打印清晰,又不损伤打印头13。直行定位机构由1个辊轮12、2个锥形齿轮、1套蜗杆与滑块传动机构、1个激光测距传感器9、底座和两个端面检测光电开关8组成。底座上设有4根定位轴套6,定位轴套6用于和打印装置其他机构配合安装,4根定位轴套6之间通过工字钢支撑梁围成矩形空间,矩形空间中部安装有1套蜗杆与滑块传动机构,用于将辊轮12的旋转运动转换成旋转定位机构的直线运动;蜗杆通过连接螺丝安装在工字钢支撑梁上,滑块滑动连接于蜗杆上,蜗杆的两端分别设有平行于蜗杆的导轨,导轨也分别通过连接螺丝与工字钢支撑梁连接;蜗杆一端转动连接有两个互相啮合的锥形齿轮,锥形齿轮上方通过连接轴连接有辊轮12安装板,辊轮12安装于辊轮12安装板上,辊轮12用于驱动执行定位机构。位于导轨及滑块的上方安装有打印头13旋转定位承接板,打印头13旋转定位承接板上方安装承载有旋转定位机构;打印头13旋转定位承接板两侧与定位轴套6平行的方向分别设置有光电开关支撑柱,光电开关支撑柱上方设有端面检测光电开关8,是一对透过式光电开关,用于打印端面的检测,便于打印头13定位打印面;打印头13旋转定位承接板上还安装有一个激光测距传感器9,用于检测打印头13移动的距离,便于定位。As shown in FIG. 9 , the straight positioning mechanism is used to determine the distance between the
原则上,刚开机时或打印完毕后,打印机旋转定位机构需要回归零位。打印直行定位机构运行时,首先由激光测距传感器9确定打印头13的位置,然后,再由辊轮12带动安装在旋转定位机构承接板上的端面检测光电开关8前行。当检测到端面时,根据事先计算得到的打印头13和端面的距离,确定辊轮12的转动步数,适合打印头13打印出清晰的字符,且不能机械损伤打印头13;若此时不是合适的照相机拍摄距离,可以令直行定位机构后退或前进合适的距离,便于拍摄用于旋转定位的图像。根据计算的步数继续直行到合适打印距离,停止直行机构的运行。再根据拍摄的端面图像识别出字符位置角度,由旋转定位机构旋转打印头13到合适的位置,实施打印。若还有待打印的字符,旋转定位机构再定位打印,直到所有字符打印完毕。最后,旋转定位机构和直行定位机构全部回归零位,等待下一次打印。In principle, the rotary positioning mechanism of the printer needs to return to the zero position when it is just turned on or after printing. When the printing straight positioning mechanism is in operation, the position of the
如图10所示,升降定位机构用于确定打印头13和被打印位置的上下距离,以便打印头 13合适打印。升降定位机构由1个辊轮12、2个锥形齿轮、1套蜗杆与滑块传动机构、4根定位轴7、1个激光测距传感器9组成,4根定位轴7分别安装在直行定位机构定位轴套6的内部,用于和直行定位机构的配合安装,升降定位机构安装于直行定位机构的下方,与直行定位机构共用同一个底座,底座上方、导轨的下方设有与导轨平行的三条支撑梁,其中位于边侧的一条支撑梁靠近工字钢支撑梁一端下方的底座上安装有激光测距传感器9,激光测距传感器9用于测量升降定位机构移动的距离,便于进行定位;激光测距传感器9一侧位于支撑梁中部通过齿轮轴连接有一对锥形齿轮,其中一个锥形齿轮上方通过连接件连接有蜗杆,蜗杆外侧滑动连接有滑块。中间一条支撑梁上通过辊轮12安装板安装有辊轮12,辊轮12通过连接轴及连接件与其中一个锥形齿轮转动连接,一对锥形齿轮、蜗杆与滑块传动机构配合,用于将辊轮12的旋转运动转换成直行定位机构的升降运动。As shown in Figure 10, the lifting positioning mechanism is used to determine the vertical distance between the
原则上,刚开机时或打印完毕后,升降定位机构需要回归零位。升降定位机构运行时,首先由激光测距传感器9确定直行定位机构的位置,再根据打印电控板接收到的规格信息,确定升降的位置,再由直行定位机构和旋转定位机构协作进行打印,打印完毕后,升降定位机构回归零位,等待下一次打印任务。In principle, the lifting and positioning mechanism needs to return to the zero position when the machine is turned on or after printing. When the lifting positioning mechanism is in operation, the position of the straight positioning mechanism is first determined by the laser ranging sensor 9, and then the lifting position is determined according to the specification information received by the printing electronic control board, and then the straight positioning mechanism and the rotary positioning mechanism cooperate to print. After printing, the lifting and positioning mechanism returns to the zero position, waiting for the next printing task.
本发明可广泛运用于工业打印机场合。The invention can be widely used in industrial printers.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (8)
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SU1134390A1 (en) * | 1983-01-10 | 1985-01-15 | Предприятие П/Я Р-6886 | Matrix printing head |
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