CN115523240B - A ball cage type constant velocity universal joint with a large working angle of 60° - Google Patents
A ball cage type constant velocity universal joint with a large working angle of 60° Download PDFInfo
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- CN115523240B CN115523240B CN202210708617.3A CN202210708617A CN115523240B CN 115523240 B CN115523240 B CN 115523240B CN 202210708617 A CN202210708617 A CN 202210708617A CN 115523240 B CN115523240 B CN 115523240B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
- F16D3/20—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
- F16D3/22—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts
- F16D3/223—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
- F16D3/20—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
- F16D3/22—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts
- F16D3/223—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts
- F16D3/224—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts the groove centre-lines in each coupling part lying on a sphere
- F16D3/2245—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts the groove centre-lines in each coupling part lying on a sphere where the groove centres are offset from the joint centre
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
- F16D3/20—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
- F16D3/22—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts
- F16D3/223—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members the rolling members being balls, rollers, or the like, guided in grooves or sockets in both coupling parts the rolling members being guided in grooves in both coupling parts
- F16D2003/22303—Details of ball cages
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pivots And Pivotal Connections (AREA)
- Bearings For Parts Moving Linearly (AREA)
Abstract
Description
技术领域technical field
本发明涉及刚性等速联轴器技术领域,尤其涉及一种具有60°大工作角的球笼式等速万向节。The invention relates to the technical field of rigid constant velocity couplings, in particular to a ball cage type constant velocity universal joint with a large working angle of 60°.
背景技术Background technique
球笼式等速万向节常用于交叉轴间的等速运动传递,是目前应用最为广泛的等速联轴器之一。其优点是轴向结构紧凌,缺点是传动的工作转角的角度较小,通常最大为47°,这使得它的应用范围受到了诸多限制。Ball cage constant velocity universal joints are often used for constant velocity motion transmission between cross shafts, and are currently one of the most widely used constant velocity couplings. The advantage is that the axial structure is tight, and the disadvantage is that the working angle of the transmission is small, usually up to 47°, which limits its application range.
在现有球笼式等速万向节中,钟形壳边缘的高度决定输出轴能到达的最大摆角,若想获得更大的输出轴偏摆角度,减小钟形壳边缘的高度是必须的,但是当钟形壳边缘高度过低时,传递运动的钢球又会与钟形壳发生脱离,因此钟形壳边缘的高度又不能过低。这种矛盾的关系是限制现有球笼等速万向节摆角进一步增大的主要原因。当对于需要更大偏转角度的实际工况时,现有的球笼万向节往往因为偏转角度较小而不能使用。In the existing ball cage type constant velocity universal joint, the height of the edge of the bell-shaped shell determines the maximum swing angle that the output shaft can reach. If you want to obtain a larger swing angle of the output shaft, reducing the height of the edge of the bell-shaped shell is Necessary, but when the height of the edge of the bell-shaped case is too low, the steel balls for transmitting motion will break away from the bell-shaped case again, so the height of the edge of the bell-shaped case cannot be too low. This contradictory relationship is the main reason for limiting the further increase of the swing angle of the existing ball cage constant velocity universal joint. For actual working conditions that require a larger deflection angle, the existing ball cage universal joints often cannot be used due to the small deflection angle.
发明内容Contents of the invention
针对上述问题,本发明的目的在于提供一种具有60°大工作角的球笼式等速万向节,能够有效克服现有的球笼万向节摆角不足等问题。In view of the above problems, the purpose of the present invention is to provide a cage type constant velocity universal joint with a large working angle of 60°, which can effectively overcome the problems of insufficient swing angle of the existing cage joints.
本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:
本发明所提出的一种具有60°大工作角的球笼式等速万向节,包括输入轴、钟形壳模块、外层保持架、外层钢球、双侧集成星形套模块、内层保持架、内层钢球、星形套、输出轴、推力弹簧和摆角协调机构模块;A cage-type constant velocity joint with a large working angle of 60° proposed by the present invention includes an input shaft, a bell-shaped shell module, an outer layer cage, outer layer steel balls, a double-sided integrated star sleeve module, Inner layer cage, inner layer steel ball, star sleeve, output shaft, thrust spring and swing angle coordination mechanism module;
所述输入轴与钟形壳模块的下端同轴固连;所述钟形壳模块的下端内部同轴设置有圆柱形滑道;所述钟形壳模块与双侧集成星形套模块的内、外表面均为球面,所述双侧集成星形套模块对应设置在钟形壳模块的内侧;所述钟形壳模块的内侧与双侧集成星形套模块的外侧分别对应圆周均布有与外层钢球数量相等的滚道;The input shaft is coaxially fixed with the lower end of the bell-shaped shell module; a cylindrical slideway is coaxially arranged inside the lower end of the bell-shaped shell module; , the outer surfaces are all spherical, and the double-sided integrated star sleeve module is correspondingly arranged on the inner side of the bell-shaped shell module; The number of raceways equal to the number of outer steel balls;
所述外层保持架的内表面与双侧集成星形套模块的外表面球面副配合;所述外层保持架的外表面与钟形壳模块的内表面球面副配合;所述外层钢球分别置于成对的滚道内并且由外层保持架的窗体限制其沿滚道方向的运动;The inner surface of the outer layer cage cooperates with the outer surface spherical pair of the double-sided integrated star sleeve module; the outer surface of the outer layer cage cooperates with the inner surface spherical pair of the bell-shaped shell module; the outer layer steel The balls are respectively placed in the paired raceways and their movement along the direction of the raceways is restricted by the window of the outer cage;
所述星形套的外表面为球面,且其下端面设置有同轴球窝,上端面设置有同轴圆柱槽;所述星形套对应设置在双侧集成星形套模块的内侧;所述双侧集成星形套模块的内侧与星形套的外侧分别对应圆周均布有与内层钢球数量相等的滚道;The outer surface of the star sleeve is a spherical surface, and the lower end surface is provided with a coaxial ball socket, and the upper end surface is provided with a coaxial cylindrical groove; the star sleeve is correspondingly arranged on the inner side of the double-sided integrated star sleeve module; the The inner side of the double-sided integrated star-shaped sleeve module and the outer side of the star-shaped sleeve are respectively uniformly distributed with raceways equal to the number of inner layer steel balls;
所述内层保持架的内表面与星形套的外表面球面副配合;所述内层保持架的外表面与双侧集成星形套模块的内表面以球面副配合;所述内层钢球分别置于成对的滚道内并且由内层保持架的窗体限制其沿滚道方向的运动;The inner surface of the inner layer cage cooperates with the outer surface spherical pair of the star sleeve; the outer surface of the inner layer cage cooperates with the inner surface of the double-sided integrated star sleeve module with a spherical pair; the inner layer steel The balls are respectively placed in the paired raceways and their movement along the direction of the raceways is restricted by the window of the inner layer cage;
所述输出轴与星形套上端面的圆柱槽通过花键同轴固连;The output shaft is coaxially fixed with the cylindrical groove on the upper end surface of the star sleeve through splines;
所述摆角协调机构模块的上端依次与双侧集成星形套模块以及星形套球面副配合,下端与钟形壳模块下端内部圆柱形滑道球槽副配合;The upper end of the swing angle coordinating mechanism module cooperates with the double-sided integrated star sleeve module and the star sleeve spherical pair in turn, and the lower end cooperates with the inner cylindrical slideway ball groove pair at the lower end of the bell shell module;
所述推力弹簧设置在钟形壳模块的圆柱形滑道内,其下端与圆柱形滑道底面接触,其上端与摆角协调机构模块的下端接触,推力弹簧始终提供一个推力,使摆角协调机构模块的上端与星形套上的球窝始终接触。The thrust spring is arranged in the cylindrical slideway of the bell-shaped shell module, its lower end is in contact with the bottom surface of the cylindrical slideway, and its upper end is in contact with the lower end of the swing angle coordinating mechanism module. The thrust spring always provides a thrust to make the swing angle coordinating mechanism The upper end of the module is always in contact with the ball and socket on the star sleeve.
进一步的,所述钟形壳模块包括钟形壳模块上壳体、钟形壳模块下壳体和紧定螺钉;所述钟形壳模块下壳体与钟形壳模块上壳体通过紧定螺钉固连,构成钟形壳模块;所述钟形壳模块下壳体下端与输入轴同轴固连;所述钟形壳模块下壳体端柄处内部同轴设置有圆柱形滑道;所述钟形壳模块下壳体上部区域的内表面为球面,其半径为R1,球心为O;所述钟形壳模块上部区域的内表面圆周均布有与外层钢球数量相等的滚道,其滚道轨迹中心线的半径为r1,圆心为O1,其与O存在偏心距e1。Further, the bell-shaped shell module includes an upper shell of the bell-shaped shell module, a lower shell of the bell-shaped shell module, and set screws; the lower shell of the bell-shaped shell module and the upper shell of the bell-shaped shell module are tightened Screws are fixedly connected to form a bell-shaped shell module; the lower end of the lower shell of the bell-shaped shell module is coaxially fixed with the input shaft; a cylindrical slideway is coaxially arranged inside the end handle of the lower shell of the bell-shaped shell module; The inner surface of the upper area of the lower housing of the bell-shaped shell module is a spherical surface, the radius of which is R 1 , and the center of the sphere is O; , the radius of the center line of the raceway track is r 1 , the center of the circle is O 1 , and there is an eccentricity e 1 between it and O.
进一步的,所述双侧集成星形套模块包括双侧集成星形套下壳体、双侧集成星形套上壳体、壳体紧定螺钉、球窝端盖和端盖紧定螺钉;所述双侧集成星形套下壳体与双侧集成星形套上壳体通过壳体紧定螺钉固连;所述双侧集成星形套模块的内外表面均为球面,球面半径分别为R2和R3,球心均为O;所述双侧集成星形套模块的外表面圆周均布有与外层钢球数量相等的滚道,其滚道轨迹中心线的半径为r1,圆心为O2,其与O存在偏心距e1;所述双侧集成星形套模块的内表面圆周均布有与内层钢球数量相等的滚道,其滚道轨迹中心线的半径为r2,圆心为O3,其与O存在偏心距e2;所述球窝端盖通过端盖紧定螺钉与双侧集成星形套下壳体的下端同轴固连;所述双侧集成星形套模块的下端面具有一个球窝,球窝同轴分布在球窝端盖与双侧集成星形套下壳体上。Further, the double-sided integrated star sleeve module includes a double-sided integrated star sleeve lower housing, a double-sided integrated star sleeve upper housing, housing set screws, ball socket end caps, and end cover set screws; The lower housing of the double-sided integrated star sleeve and the upper housing of the double-sided integrated star sleeve are fixedly connected by housing fixing screws; the inner and outer surfaces of the double-sided integrated star sleeve module are spherical surfaces, and the radii of the spherical surfaces are respectively R 2 and R 3 , the center of the ball is O; the outer surface of the double-sided integrated star sleeve module is evenly distributed with raceways equal to the number of outer steel balls, and the radius of the centerline of the raceway trajectory is r 1 , the center of the circle is O 2 , and there is an eccentricity e 1 between it and O; the inner surface of the double-sided integrated star sleeve module is evenly distributed with raceways equal to the number of inner steel balls, and the radius of the centerline of the raceway track is is r 2 , the center of the circle is O 3 , and there is an eccentricity e 2 between it and O; the ball socket end cover is coaxially fixed with the lower end of the lower shell of the double-sided integrated star sleeve through the end cover set screw; The lower end surface of the side integrated star sleeve module has a ball socket, which is coaxially distributed on the end cover of the ball socket and the lower shell of the double-sided integrated star sleeve.
进一步的,所述星形套的外表面为球面,其半径为R4,球心为O;所述星形套的外表面圆周均布有与内层钢球数量相等的滚道,其滚道轨迹中心线的半径为r2,圆心为O4,其与O存在偏心距e2。Further, the outer surface of the star sleeve is spherical, its radius is R 4 , and the center of the ball is O; the outer surface of the star sleeve is evenly distributed with raceways equal to the number of inner steel balls, and its rolling The radius of the track center line is r 2 , the center of the circle is O 4 , and there is an eccentricity e 2 between it and O.
进一步的,所述摆角协调机构模块的构型为S-(S+C)-SG,具体包括上摆杆、下摆杆和滑动球头;所述上摆杆和下摆杆的主体均为圆柱形且一端均为球头;所述上摆杆和下摆杆的圆柱端通过螺纹连接为一体;所述滑动球头的外表面为球面,且过球心设有一个圆孔,圆孔直径与上摆杆的轴径相等;所述滑动球头通过该圆孔与上摆杆的圆柱形杆体圆柱副C配合;所述上摆杆的球头端与星形套下端面球窝球面副S配合;所述滑动球头与双侧集成星形套模块下端面球窝球面副S配合;所述下摆杆的球头端与钟形壳模块下壳体内部的圆柱形滑道球槽副SG配合。Further, the configuration of the swing angle coordination mechanism module is S-(S+C)-S G , specifically including an upper swing link, a lower swing link and a sliding ball head; the main bodies of the upper swing link and the lower swing link are both Cylindrical and one end is a ball head; the cylindrical ends of the upper swing rod and the lower swing rod are connected as a whole through threads; the outer surface of the sliding ball head is a spherical surface, and a round hole is provided through the center of the ball, and the diameter of the round hole is It is equal to the shaft diameter of the upper swing rod; the sliding ball head is matched with the cylindrical rod cylinder pair C of the upper swing rod through the round hole; the ball end of the upper swing rod is connected with the ball socket spherical surface pair S cooperation; the sliding ball head is matched with the ball-socket spherical pair S on the lower end surface of the double-sided integrated star sleeve module; the ball end of the lower swing rod is matched with the cylindrical slideway ball groove pair inside the lower shell of the bell-shaped shell module SG cooperates.
进一步的,所述外层保持架的内外表面均为球面,球面半径分别为R2和R1,球心均为O;所述内层保持架的内外表面均为球面,球面半径分别为R4和R3,球心均为O。Further, the inner and outer surfaces of the outer cage are spherical, the radii of the spheres are R2 and R1 respectively, and the center of the sphere is O; the inner and outer surfaces of the inner cage are both spherical, and the radii of the spheres are R 4 and R 3 , the center of the sphere is O.
进一步的,所述外层钢球的数量m和内层钢球的数量n均为3-6个。Further, the number m of outer layer steel balls and the number n of inner layer steel balls are both 3-6.
本发明与现有技术相比具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、现有球笼万向节的工作角通常最大为47°,本发明极大的增加了球笼式等速万向节的极限工作角度,可进一步的减小车辆的转弯半径并且扩宽球笼等速联轴器的应用场景。1. The working angle of the existing ball cage universal joint is usually up to 47°. The present invention greatly increases the limit working angle of the ball cage type constant velocity universal joint, which can further reduce the turning radius of the vehicle and widen it. Application scenarios of ball cage constant velocity couplings.
2、本发明中,钢球滚动时钢球中心的轨迹都是单段圆弧,相较于其他多圆弧与直线的复合型轨道,轨迹形状简单,加工成本更低,检测成本也更低。2. In the present invention, when the steel ball rolls, the trajectory of the center of the steel ball is a single arc. Compared with other composite tracks with multiple arcs and straight lines, the trajectory shape is simple, the processing cost is lower, and the detection cost is also lower. .
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的侧视半剖结构示意图;Fig. 2 is a side view half-section structure schematic diagram of the present invention;
图3为本发明中钟形壳模块的整体结构示意图;Fig. 3 is a schematic diagram of the overall structure of the bell-shaped shell module in the present invention;
图4为本发明中钟形壳模块的侧视半剖结构示意图;Fig. 4 is a schematic diagram of a side view half-section structure of a bell-shaped shell module in the present invention;
图5为本发明中双侧集成星形套模块的整体结构示意图;5 is a schematic diagram of the overall structure of the double-sided integrated star sleeve module in the present invention;
图6为本发明中双侧集成星形套模块的结构参数示意图;Fig. 6 is a schematic diagram of the structural parameters of the double-sided integrated star sleeve module in the present invention;
图7为本发明中星形套的结构示意图;Fig. 7 is the structural representation of star sleeve among the present invention;
图8为本发明中摆角协调机构模块的结构示意图;Fig. 8 is a structural schematic diagram of the swing angle coordination mechanism module in the present invention;
图9为本发明中外层保持架与内层保持架展的结构示意图。Fig. 9 is a schematic structural view of the outer layer cage and the inner layer cage in the present invention.
其中,附图标记:1-输入轴;2-钟形壳模块;21-钟形壳模块上壳体;22-钟形壳模块下壳体;23-紧定螺钉;3-外层保持架;4-外层钢球;5-双侧集成星形套模块;51-双侧集成星形套下壳体;52-双侧集成星形套上壳体;53-壳体紧定螺钉;54-球窝端盖;55-端盖紧定螺钉;6-内层保持架;7-内层钢球;8-星形套;9-输出轴;10-推力弹簧;11-摆角协调机构模块;111-上摆杆;112-下摆杆;113-滑动球头。Wherein, reference numerals: 1-input shaft; 2-bell-shaped shell module; 21-upper shell of bell-shaped shell module; 22-lower shell of bell-shaped shell module; 23-set screw; 3-outer cage ;4-outer steel ball; 5-double-sided integrated star sleeve module; 51-double-sided integrated star-shaped sleeve lower housing; 52-double-sided integrated star-shaped sleeve upper housing; 53-housing set screws; 54-ball socket end cover; 55-end cover set screw; 6-inner layer cage; 7-inner layer steel ball; 8-star sleeve; 9-output shaft; 10-thrust spring; 11-swing angle coordination Mechanism module; 111-upper swing link; 112-lower swing link; 113-sliding ball head.
具体实施方式Detailed ways
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做以简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
需要说明的是,在本发明的描述中,需要说明的是,术语“上”、“下”、“顶部”、“底部”、“一侧”、“另一侧”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指装置或元件必须具有特定的方位、以特定的方位构造和操作。It should be noted that in the description of the present invention, it should be noted that the terms "upper", "lower", "top", "bottom", "side", "other side", "left", " The orientation or positional relationship indicated by "right", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not mean that the device or element must have a specific orientation, be configured in a specific orientation, and operate.
参见附图1和2,给出了本发明所提出的一种具有60°大工作角的球笼式等速万向节一个实施例的具体结构。所述万向节包括输入轴1、钟形壳模块2、外层保持架3、外层钢球4、双侧集成星形套模块5、内层保持架6、内层钢球7、星形套8、输出轴9、推力弹簧10和摆角协调机构模块11。Referring to accompanying
所述输入轴1的上端与钟形壳模块2的下端同轴固连;所述钟形壳模块2的下端内部同轴设置有圆柱形滑道;所述钟形壳模块2与双侧集成星形套模块5的内、外表面均为球面;所述双侧集成星形套模块5对应设置在钟形壳模块2的上部区域内侧;所述钟形壳模块2的内侧与双侧集成星形套模块5的外侧分别对应的圆周均布有与外层钢球4数量相等的滚道;所述外层钢球4的数量m一般可设置为3-6个,本实施例中,所述外层钢球4的数量m设置为6个。The upper end of the
所述外层保持架3的内表面与双侧集成星形套模块5的外表面球面副配合;所述外层保持架3的外表面与钟形壳模块2的内表面球面副配合;所述外层钢球4分别置于钟形壳模块2与双侧集成星形套模块5上对应的成对的滚道内并且由外层保持架3的窗体限制其沿滚道方向的运动;。The inner surface of the
所述星形套8的外表面为与双侧集成星形套模块5内表面对应的球面,且其下端面设置有同轴球窝,上端面设置有同轴圆柱槽;所述星形套8对应设置在双侧集成星形套模块5的内侧;所述双侧集成星形套模块5的内侧与星形套8的外侧分别对应的圆周均布有与内层钢球7数量相等的滚道;所述内层钢球7的数量n一般可设置为3-6个,本实施例中,所述内层钢球7的数量n设置为6个。The outer surface of the
所述内层保持架6的内表面与星形套8的外表面球面副配合;所述内层保持架6的外表面与双侧集成星形套模块5的内表面以球面副配合;所述内层钢球7分别置于双侧集成星形套模块5与星形套8上对应的成对的滚道内并且由内层保持架6的窗体限制其沿滚道方向的运动。The inner surface of the
所述输出轴9的下端与星形套8上端面的圆柱槽通过花键同轴固连。The lower end of the output shaft 9 is coaxially connected with the cylindrical groove on the upper end surface of the
所述摆角协调机构模块11的上端依次与双侧集成星形套模块5以及星形套8球面副配合,下端与钟形壳模块2下端内部圆柱形滑道球槽副配合;The upper end of the swing angle
所述推力弹簧10设置在钟形壳模块2的圆柱形滑道内,其下端与圆柱形滑道底面接触,其上端与摆角协调机构模块11的下端接触,所述推力弹簧10始终提供一个推力,使摆角协调机构模块11的上端与星形套上的球窝始终接触。The
参见附图3和4,所述钟形壳模块2包括钟形壳模块上壳体21、钟形壳模块下壳体22和紧定螺钉23;所述钟形壳模块下壳体22呈钟型结构,所述钟形壳模块上壳体21呈环形结构;所述钟形壳模块上壳体21通过紧定螺钉23固连在钟形壳模块下壳体22的大直径端,构成钟形壳模块;所述钟形壳模块下壳体22的下端与输入轴1的上端同轴固连;所述钟形壳模块下壳体22小直径端同轴设置有端柄,柄处内部同轴设置有圆柱形滑道;所述钟形壳模块下壳体22上部区域的内表面为球面,其半径为R1,球心为O;所述钟形壳模块2上部球面区域的内表面圆周均布有与外层钢球4数量相等的6条滚道,其滚道轨迹中心线的半径为r1,圆心为O1,其与O存在偏心距e1。Referring to accompanying
参见附图5和6,所述双侧集成星形套模块5包括双侧集成星形套下壳体51、双侧集成星形套上壳体52、壳体紧定螺钉53、球窝端盖54和端盖紧定螺钉55;所述双侧集成星形套下壳体51与双侧集成星形套上壳体52通过壳体紧定螺钉53固连;所述双侧集成星形套模块5的内外表面均为球面,球面半径分别为R3和R2,球心均为O;所述双侧集成星形套模块5的外表面圆周均布有与外层钢球4数量相等且与钟形壳模块2内表面滚道一一对应的6条滚道,其滚道轨迹中心线的半径为r1,圆心为O2,其与O存在偏心距e1;所述双侧集成星形套模块5的内表面圆周均布有与内层钢球数量7相等的6条滚道,其滚道轨迹中心线的半径为r2,圆心为O3,其与O存在偏心距e2;所述球窝端盖54通过端盖紧定螺钉55与双侧集成星形套下壳体51的下端面同轴固连;所述双侧集成星形套模块5的下端面具有一个球窝,球窝同轴分布在球窝端盖54与双侧集成星形套下壳体51上。Referring to accompanying
参见附图7,所述星形套8的外表面为球面,球面半径为R4,球心为O;所述星形套8的外表面圆周均布有与内层钢球7数量相等且与双侧集成星形套模块5的内表面滚道一一对应的6条滚道,其滚道轨迹中心线的半径为r2,圆心为O4,其与O存在偏心距e2。Referring to accompanying drawing 7, the outer surface of described
参见附图8,所述摆角协调机构模块11的构型为S-(S+C)-SG,具体的,所述摆角协调机构模块11包括上摆杆111、下摆杆112和滑动球头113;所述上摆杆111的主体为圆柱形,且其一端设置有球头,另一端通过螺纹连接与下摆杆112的主体固定连接为一体;所述下摆杆112的主体为圆柱形,且其一端设置有球头,另一端通过螺纹连接与上摆杆111固定连接为一体;所述滑动球头113的外表面为球面,且过球心设有一个圆孔,圆孔直径与上摆杆111的轴径相等;所述滑动球头113通过该圆孔与上摆杆111的圆柱形杆体圆柱副C配合;所述上摆杆111的球头端与星形套8下端面球窝球面副S配合;所述滑动球头113与双侧集成星形套模块5下端面球窝球面副S配合;所述下摆杆112的球头端与钟形壳模块下壳体22内部的圆柱形滑道球槽副SG配合。Referring to accompanying drawing 8, the configuration of described swing angle coordinating mechanism module 11 is S-(S+C)-S G , specifically, described swing angle coordinating mechanism module 11 comprises upper swing rod 111, lower swing rod 112 and sliding Ball head 113; the main body of the upper swing rod 111 is cylindrical, and one end is provided with a ball head, and the other end is fixedly connected with the main body of the lower swing rod 112 through a threaded connection; the main body of the lower swing rod 112 is cylindrical , and one end is provided with a ball head, and the other end is fixedly connected with the upper swing rod 111 through a threaded connection; the outer surface of the sliding ball head 113 is a spherical surface, and a round hole is provided through the center of the ball, and the diameter of the round hole is the same as The shaft diameters of the upper swing rod 111 are equal; the sliding ball head 113 cooperates with the cylindrical rod body cylinder pair C of the upper swing rod 111 through the round hole; The ball-and-socket spherical pair S cooperates; the sliding ball head 113 cooperates with the ball-and-socket spherical pair S on the lower end surface of the double-sided integrated star sleeve module 5; The cylindrical slideway ball groove pair S G fits.
参见附图9,所述外层保持架3的内外表面均为球面,球面半径分别为R2和R1,球心均为O;所述内层保持架6的内外表面均为球面,球面半径分别为R4和R3,球心均为O;考虑安装方便,所述外层保持架3与内层保持架6均通过预留的槽口采用拼装的方式连接。Referring to accompanying drawing 9, the inner and outer surfaces of the
本发明的作用原理如下:Principle of action of the present invention is as follows:
当输入轴1固定时,任意选取某个方向,使输出轴9发生摆动,此时设输出轴9的摆角为β3,输出轴9的摆动使星形套8上球窝的空间位置发生改变,进而带动摆角协调机构模块11的上摆杆111和下摆杆112的空间位置发生改变,因滑动球头113球心到球笼中心O的距离始终不变,当摆杆协调机构模块11空间位置发生改变时,滑动球头113必须自适应的在上摆杆111上滑动,进而带动双侧集成星形套模块5相对钟形壳模块2摆动β1,此时输出轴9相对双侧集成星形套模块5的摆角为β2,β1、β2、β3之间满足β1+β2=β3。可以看出,本发明的本质原理是将两个球笼万向节进行耦合一体式设计,通过将两个球笼机构的摆角进行叠加从而实现一个更大的总摆角,并引入摆角协调机构模块11控制两个球笼各自摆角对总摆角的贡献比。When the
在常规球笼中,钟形壳边缘的高度决定输出轴能到达的最大摆角,如果想获得更大的输出轴偏摆角度,减小钟形壳边缘的高度是必须的,但是当钟形壳边缘高度过低时,传递运动的钢球又会与钟形壳发生脱离,因此钟形壳高度又不能过低,这种矛盾的关系决定了现有的球笼式万向节的摆角不能无限的增大。在实际应用中,球笼万向节的最大工作角度往往不超过47度。本发明提出的球笼万向节构型中,因为总体摆角β3由两个摆角β1和β2叠加实现,双侧集成星形套模块5相对钟形壳模块2的摆角β1可以不用取较大值,这使得钟形壳的边缘高度可以取更小值,从而使输出轴9实现更大角度的偏摆。In a conventional ball cage, the height of the edge of the bell-shaped shell determines the maximum swing angle that the output shaft can reach. If you want to obtain a larger output shaft deflection angle, it is necessary to reduce the height of the edge of the bell-shaped shell, but when the bell-shaped When the height of the edge of the shell is too low, the steel ball that transmits the movement will be separated from the bell-shaped shell, so the height of the bell-shaped shell cannot be too low. This contradictory relationship determines the swing angle of the existing ball cage type universal joint. cannot grow infinitely. In practical applications, the maximum working angle of the ball cage universal joint often does not exceed 47 degrees. In the ball cage universal joint configuration proposed by the present invention, because the overall swing angle β3 is realized by the superposition of two swing angles β1 and β2 , the swing angle β of the two-sided integrated star sleeve module 5 relative to the bell-shaped
为了进一步展示本发明的可行性,图2给出了极限摆角为60°时的机构位姿及其半剖视图。In order to further demonstrate the feasibility of the present invention, Fig. 2 shows the pose of the mechanism and its half-sectional view when the limit swing angle is 60°.
本发明未尽事宜均为公知技术。Matters not covered in the present invention are known technologies.
以上所述的实施例仅仅是对本发明的优选实施方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the scope of the present invention. All such modifications and improvements should fall within the scope of protection defined by the claims of the present invention.
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