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CN115522203B - Long-acting water-based metal antirust agent, preparation method and application - Google Patents

Long-acting water-based metal antirust agent, preparation method and application Download PDF

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Publication number
CN115522203B
CN115522203B CN202211235452.9A CN202211235452A CN115522203B CN 115522203 B CN115522203 B CN 115522203B CN 202211235452 A CN202211235452 A CN 202211235452A CN 115522203 B CN115522203 B CN 115522203B
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parts
long
water
based metal
antirust agent
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CN115522203A (en
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桂成方
桂林
刘春花
谭鑫
龙际超
李红金
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Hunan Jinyu Environmental Protection Technology Co ltd
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Hunan Jinyu Environmental Protection Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/10Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using organic inhibitors
    • C23F11/14Nitrogen-containing compounds
    • C23F11/149Heterocyclic compounds containing nitrogen as hetero atom

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)

Abstract

The invention discloses a long-acting water-based metal antirust agent which is prepared from the following components in parts by weight: 3.00-5.00 parts of fatty alcohol polyvinyl ether, 0.50-0.7 part of ethylenediamine tetraacetic acid, 0.50-0.7 part of methyl phosphonic acid dimethyl ester, 1.50-3.00 parts of zinc acetate, 2.00-4.00 parts of sodium polyphosphate, 1.00-2.00 parts of sodium tetraborate, 5.00-10.00 parts of triethanolamine, 10.0-15.0 parts of sulfamic acid, 2.00-4.0 parts of hexamethylenetetramine and 56.0-74.5 parts of water. The metal antirust agent has the advantages of high film forming speed, long antirust time, environmental protection, safety, environmental protection, no toxic and harmful substances such as nitrite and the like.

Description

Long-acting water-based metal antirust agent, preparation method and application
Technical Field
The invention belongs to the technical field of metal rust prevention, and relates to a long-acting water-based metal rust inhibitor, a preparation method and application thereof
Background
The metal workpiece is easy to rust in the production, processing and transportation processes; during the production, storage and transportation processes of the steel, if rust prevention is not performed, rust can be generated in a short time, the appearance and performance of the finished steel are adversely affected, and the steel can be seriously corroded or even scrapped. Rust is a mixture of oxides and hydroxides formed on the surface of metals due to oxygen and water, rust is red, patina is green, and rust of aluminum and zinc is called white rust. It is difficult for the machine to be kept free from contact with oxygen, moisture or other corrosive media in the air during operation and storage, and these materials will electrochemically corrode and rust on the metal surface, preventing corrosion prevents the above materials from contacting the metal. Therefore, the research of the rust-preventive liquid plays an important role in protecting the metal workpiece. Most of the metal water-based antirust liquid used in the market at present contains sodium nitrite, and the nitrite-type water-based antirust liquid has the obvious advantages of low cost, good effect, convenient use, easy removal and the like, so that the metal water-based antirust liquid is widely used, but people prove that nitrite can be converted into cancerogenic substances to ensure that the use and the discharge of the metal water-based antirust liquid are strictly limited, and because of environmental protection and the like, although people are always working on research of non-nitrite environment-friendly water-based antirust agents for many years, great progress is made, and the traditional water-based antirust treatment is to dissolve sodium nitrite, dichromate and the like into water according to a certain concentration to form the water-based antirust liquid, and the metal water-based antirust liquid has the characteristics of being simple to operate, being suitable for short-term rust prevention during metal processing procedures and having an antirust period of about half year; the rust inhibitor has high toxicity to operators, serious environmental pollution and short rust inhibition time, and can not meet the existing production requirements. The rust preventive oil has good rust preventive property, but has high cost, and brings difficulty to the post-treatment of steel products. In recent years, research on environment-friendly water-based rust inhibitors has gained widespread attention at home and abroad, and particularly, development of long-acting water-based rust inhibitors has become a trend.
Disclosure of Invention
The invention aims to overcome the bottleneck of the technical problems in the prior art and provides a long-acting water-based metal antirust agent, a preparation method and application. The antirust agent has the advantages of high film forming speed, long antirust time, environmental protection, safety, environmental protection, no toxic and harmful substances such as nitrite and the like.
The long-acting water-based metal antirust agent is prepared from the following components in parts by weight:
Preferably, the long-acting water-based metal antirust agent is prepared from the following components in parts by weight:
More preferably, the long-acting water-based metal antirust agent is prepared from the following components in parts by weight:
the fatty alcohol polyvinyl ether is used as a surfactant of an oleophilic agent and is used as a penetrating agent in the components of the formula solution, so that the dissolution of other organic solvents is accelerated.
The polymerization degree of the fatty alcohol polyvinyl ether is between 6 and 8, and the higher the polymerization degree is, the better the hydrophilicity is, and more hydrogen bonds are formed with water molecules; while at a degree of polymerization of 1 to 5, the product is generally insoluble in water and soluble only in oily substances.
The ethylenediamine tetraacetic acid and the methylphosphonic acid dimethyl ester are chelating agents.
The triethanolamine is an organic amine salt, and the sulfamic acid is an organic acid.
The hexamethylenetetramine belongs to urotropine, is a metal corrosion inhibition material and can also have the effects of corrosion prevention and sterilization.
The water is purified water.
The formula principle of the invention is as follows:
The fatty alcohol polyvinyl ether is a lipophilic surfactant and is used as a penetrating agent among all components in the solution, so that the fatty alcohol polyvinyl ether is effectively solubilized and the dissolution is accelerated; ethylene diamine tetraacetic acid and methyl phosphonic acid dimethyl ester are used as excellent chelating agents, and metal ions such as Ca 2+、Mg2+、Fe2+、Fe3+ and the like are rapidly deposited on the surface of a workpiece; zinc ions in the zinc acetate are reduced and covered on the surface of the workpiece to form a main component of rust-proof film formation together with triethanolamine and chelated metal ions; the components act together to form a indissoluble salt protection film and a physical adsorption film on the surface.
The preparation method of the long-acting water-based metal antirust agent comprises the following steps:
Step one, ethylene diamine tetraacetic acid, hexamethylenetetramine, dimethyl methylphosphonate and water are put into a reaction kettle, heated to 80-90 ℃, fully reacted and stirred for 1-2 hours to obtain a mixture I;
Adding sulfamic acid, triethanolamine and fatty alcohol polyvinyl ether into the mixture I, and stirring for 30-40 minutes to obtain a mixture II;
and thirdly, adding zinc acetate, sodium polyphosphate and sodium tetraborate into the mixture II, and cooling to room temperature under the condition of continuous stirring to obtain the long-acting water-based antirust agent.
The rust inhibitor of the invention is prepared into a concentration ratio of 5.0 to 10.0 weight percent when in use.
The beneficial effects of the invention are as follows:
1. The technical scheme has simple operation, low treatment cost and high film forming speed; 2. the antirust film is nontoxic and environment-friendly, compact and has long antirust time.
Detailed Description
In order to more clearly illustrate the present invention, the following examples are set forth, but they do not limit the scope of the invention in any way.
The manufacturers of the components in the examples are as follows:
Example 1
The long-acting water-based metal antirust agent is prepared from the following components in parts by weight:
The preparation method of the long-acting water-based metal antirust agent comprises the following steps:
step one, putting 0.50 part of ethylenediamine tetraacetic acid, 3.00 parts of hexamethylenetetramine, 0.50 part of methyl dimethyl phosphonate and 66.5 parts of purified water into a reaction kettle, heating to 80-90 ℃, fully reacting, and uniformly stirring for 1-2 hours to obtain a mixture I (S1);
step two, adding 13.0 parts of sulfamic acid, 8.00 parts of triethanolamine and 3.00 parts of fatty alcohol polyvinyl ether into the mixture one (S1), and stirring for 30 minutes to obtain a mixture two (S2);
And thirdly, adding 1.50 parts of zinc acetate, 2.00 parts of sodium polyphosphate and 2.00 parts of sodium tetraborate into the mixture II (S2), and cooling to room temperature under the condition of continuous stirring to obtain the long-acting water-based antirust agent.
Example 2
The long-acting water-based metal antirust agent comprises the following components in parts by weight:
The preparation method of the long-acting water-based metal antirust agent comprises the following steps:
Step one, putting 0.50 part of ethylenediamine tetraacetic acid, 2.00 parts of hexamethylenetetramine, 0.50 part of methyl dimethyl phosphonate and 66.0 parts of purified water into a reaction kettle, heating to 90-95 ℃, fully reacting, and uniformly stirring for 2-3 hours to obtain a mixture I (S1);
Step two, adding 10.0 parts of sulfamic acid, 10.0 parts of triethanolamine and 5.00 parts of fatty alcohol polyvinyl ether into the mixture one (S1), and stirring for 1h to obtain a mixture two (S2);
And thirdly, adding 2.00 parts of zinc acetate, 3.00 parts of sodium polyphosphate and 1.00 parts of sodium tetraborate into the mixture II (S2), and cooling to room temperature under the condition of continuous stirring to obtain the long-acting water-based antirust agent.
Example 3
The long-acting water-based metal antirust agent comprises the following components in percentage by weight:
The preparation method of the long-acting water-based metal antirust agent comprises the following steps:
step one, putting 0.50 part of ethylenediamine tetraacetic acid, 2.00 parts of hexamethylenetetramine, 0.50 part of methyl dimethyl phosphonate and 64.5 parts of purified water into a reaction kettle, heating to 90-95 ℃, fully reacting, and uniformly stirring for 2-3 hours to obtain a mixture I (S1);
Step two, adding 15.0 parts of sulfamic acid, 10.0 parts of triethanolamine and 3.00 parts of fatty alcohol polyvinyl ether into the mixture one (S1), and stirring for 2 hours to obtain a mixture two (S2);
And thirdly, adding 1.50 parts of zinc acetate, 2.00 parts of sodium polyphosphate and 1.00 parts of sodium tetraborate into the mixture II (S2), and cooling to room temperature under the condition of continuous stirring to obtain the long-acting water-based antirust agent.
Comparative example 1
Comparative example 1 the amount of triethanolamine was changed to 12 parts, and hexamethylenetetramine was not contained, and the specific formulation was as follows in example 3:
Comparative example 2
Comparative example 2 the hexamethylenetetramine was used in an amount of 12 parts and no triethanolamine was contained, and the specific formulation was as follows in example 3:
the raw materials are all of normal mass concentration in the market.
The rust inhibitive effect of the above examples and comparative examples was tested as follows:
the experimental process comprises the following steps:
1000ml of each of the long-acting water-based metal antirust agents of the examples 1-3 and the comparative examples 1-2 is taken and prepared into a detection liquid to be tested according to the concentration ratio of 7%.
45 Cold-rolled plates with clean greasy dirt are prepared, 9 cold-rolled plates are respectively taken and put into to-be-tested detection liquid with the concentration of 7 percent, soaked for about 30 minutes, taken out and dried, and then the rust resistance test is carried out.
The rust resistance testing method comprises the following steps:
salt fog experiment tests (5.0% sodium chloride solution, temperature 30 ℃) are carried out for 6h and 12h respectively, and the rust returning condition of the surface of the test plate is observed.
And (3) performing humidity rust prevention test, namely maintaining the humidity of a constant-temperature test box above 90%, respectively performing time of 6h and 12h, and observing the rust returning condition of the test plate.
The experimental test results are shown in tables 1 to 5 below.
TABLE 1
TABLE 2
TABLE 3 Table 3
TABLE 4 Table 4
TABLE 5
From the data in tables 1 to 5, it can be seen that the 6h salt spray test and the 12h humidity rust prevention test of examples 1 to 3, respectively, did not rust on the surfaces of the test panels, and the inventors found that the 6h salt spray test and the humidity rust prevention test of comparative examples 1 to 2 did not rust on the surfaces of the test panels, respectively, and the 12h salt spray test and the humidity rust prevention test, respectively, and that hexamethyltetramine and triethanolamine have a synergistic effect in rust prevention in the formulation system of the present application.
From the data, the long-acting water-based antirust agent has a strong antirust effect, the effect can be achieved when the working ratio concentration is 5.0% -10.0%, and the soaking time is generally about 30 minutes.
The above examples and comparative examples are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and implement the same according to the present invention, and are not intended to limit the scope of the present invention.

Claims (6)

1. The long-acting water-based metal antirust agent is characterized by being prepared from the following components in parts by weight: 3.00-5.00 parts of fatty alcohol polyvinyl ether, 0.50-0.7 part of ethylenediamine tetraacetic acid, 0.50-0.7 part of methyl phosphonic acid dimethyl ester, 1.50-3.00 parts of zinc acetate, 2.00-4.00 parts of sodium polyphosphate, 1.00-2.00 parts of sodium tetraborate, 5.00-10.00 parts of triethanolamine, 10.0-15.0 parts of sulfamic acid, 2.00-4.0 parts of hexamethylenetetramine and 56.0-74.5 parts of water.
2. The long-acting water-based metal antirust agent according to claim 1, which is characterized by comprising the following components in parts by weight: 3.00-5.00 parts of fatty alcohol polyvinyl ether, 0.50-0.7 part of ethylenediamine tetraacetic acid, 0.50-0.7 part of methyl phosphonic acid dimethyl ester, 1.50-3.00 parts of zinc acetate, 2.00-4.00 parts of sodium polyphosphate, 1.00-2.00 parts of sodium tetraborate, 8.00-10.00 parts of triethanolamine, 10.0-15.0 parts of sulfamic acid, 2.00-4.0 parts of hexamethylenetetramine and 60-70 parts of water.
3. The long-acting water-based metal antirust agent according to claim 1, which is characterized by comprising the following components in parts by weight: 3.00 parts of fatty alcohol polyvinyl ether, 0.50 part of ethylenediamine tetraacetic acid, 0.50 part of dimethyl methylphosphonate, 1.50 parts of zinc acetate, 2.00 parts of sodium polyphosphate, 1.00 parts of sodium tetraborate, 10.0 parts of triethanolamine, 15.0 parts of sulfamic acid, 2.00 parts of hexamethylenetetramine and 64.5 parts of water.
4. The long-acting aqueous-based metal rust inhibitor of claim 1, wherein the degree of polymerization of the fatty alcohol polyvinyl ether is 6 to 8.
5. The method for preparing the long-acting water-based metal antirust agent according to claim 1, which is characterized by comprising the following steps in sequence: (1) Ethylene diamine tetraacetic acid, hexamethylenetetramine, dimethyl methylphosphonate and water are put into a reaction kettle, heated to 80-90 ℃ and fully reacted, and stirred uniformly for 1-2 h to obtain a mixture I; (2) Adding sulfamic acid, triethanolamine and fatty alcohol polyvinyl ether into the mixture I, and stirring for 30-40 minutes to obtain a mixture II; (3) Zinc acetate, sodium polyphosphate and sodium tetraborate are added into the mixture II, and the mixture is cooled to room temperature under the condition of continuous stirring, so that the long-acting water-based antirust agent is obtained.
6. The use of a long-acting water-based metal rust inhibitor according to claim 1, wherein the long-acting water-based metal rust inhibitor is prepared into a concentration ratio of 5.0-10.0 wt%.
CN202211235452.9A 2022-10-10 2022-10-10 Long-acting water-based metal antirust agent, preparation method and application Active CN115522203B (en)

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CN111117806A (en) * 2019-12-20 2020-05-08 安徽遨信网络科技有限公司 High-speed rail car body outer surface cleaning agent and preparation method thereof

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