CN115520468A - A method for packing and storing cigarette sticks - Google Patents
A method for packing and storing cigarette sticks Download PDFInfo
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- CN115520468A CN115520468A CN202211318116.0A CN202211318116A CN115520468A CN 115520468 A CN115520468 A CN 115520468A CN 202211318116 A CN202211318116 A CN 202211318116A CN 115520468 A CN115520468 A CN 115520468A
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- cigarettes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/02—Packaging cigarettes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
本发明公开了一种条烟装箱入库方法,本发明新增条烟检测、缺条检测、件烟烟码识别、件烟称重、件烟激光打码等环节,有效的避免质量烟的产生,且通过不同牌别的件烟分道通过机器人码盘在已记录编号的货盘上,在对应件烟存在质量隐患时,可通过货盘编号迅速找到相应件烟进行处理。
The invention discloses a method for boxing and storing cartons. The invention adds links such as carton detection, missing carton detection, piece cigarette code identification, piece cigarette weighing, and piece cigarette laser coding, which can effectively avoid quality smoke. When different brands of cigarettes are produced, and other cigarettes of different brands are separated and placed on pallets with recorded numbers through robot code trays, when there is a quality risk in the corresponding cigarettes, the corresponding cigarettes can be quickly found through the pallet number for processing.
Description
技术领域:Technical field:
本发明涉及一种条烟装箱入库方法。The invention relates to a method for boxing and storing cigarette rods.
背景技术:Background technique:
烟支包装成条,条烟再装箱成为件烟,最终搬运入库,在此过程中每个环节都会存在质量缺陷,在件烟存在质量隐患时,难于迅速找到相应件烟,因此需要一种全程对条烟装箱过程进行监控以及校验的装箱工艺。Cigarettes are packaged into sticks, the sticks are then packed into boxes, and finally transported into storage. During this process, there will be quality defects in every link. When there is a quality risk in a piece of cigarettes, it is difficult to quickly find the corresponding piece of cigarettes. Therefore, it is necessary to A packing process for monitoring and verifying the whole process of packing cigarettes.
发明内容:Invention content:
本发明是为了解决上述现有技术存在的问题而提供一种条烟装箱入库方法。The present invention provides a method for boxing and storing cigarette sticks in order to solve the above-mentioned problems in the prior art.
本发明所采用的技术方案有:The technical scheme adopted in the present invention has:
一种条烟装箱入库方法,包括A method for packing cigarette sticks into boxes, comprising:
1)条烟输送过程中,工业相机对输送过程中的条烟进行拍照,拍摄的照片与预存在客户端的正常条烟外观进行比对,在判断条烟的外观存在缺陷时,则剔除有缺陷的外观,若条烟无外观缺陷,则继续输送并进入装箱工序;1) During the transportation of the cigarettes, the industrial camera takes pictures of the cigarettes during the transportation, and compares the photos taken with the appearance of the normal cigarettes pre-stored on the client. When it is judged that there are defects in the appearance of the cigarettes, the defects are eliminated If the cigarette has no appearance defects, it will continue to be transported and enter the packing process;
2)烟箱输送过程中,对烟箱上的具有香烟品牌型号的二维码进行扫描,确定烟箱上的香烟品牌型号与待装箱的条烟品牌是否对应,若不对应,则进行声光报警并停机,若对应,则烟箱进入装箱工序;2) During the transport of the cigarette box, scan the QR code with the brand and model of the cigarette on the box to determine whether the brand and model of the cigarette on the box correspond to the brand of the cigarette to be packed. Light alarm and shutdown, if corresponding, the smoke box enters the packing process;
3)条烟与烟箱均进入装箱工序后,条烟每五个为一排,并通过机械手送入烟箱内,每个烟箱放置十排,工业相机拍摄烟箱内所有条烟的截面照片,然后与客户端内预存的完整装箱照片进行比对,在检测烟箱内条烟少装时,则进行声光报警并停机,若经过比对是装满烟箱,则装箱后的条烟进行下一打码工序;3) After both the cigarettes and the boxes enter the boxing process, every five cigarettes are placed in a row, and are sent into the box by the robot. Each box is placed in ten rows, and the industrial camera takes pictures of all the cigarettes in the box. The cross-sectional photos are then compared with the complete packing photos pre-stored in the client. When it is detected that there are few cigarettes in the box, it will give an audible and visual alarm and stop the machine. If the box is full after comparison, it will be packed. The last cigarettes are subjected to the next coding process;
4)装满条烟的烟箱形成件烟,对件烟的烟箱进行打码,打码的信息包括条烟的装箱日期与条烟输送线的牌号,打码完成后,进行烟码识别,用以校对打码是否成功,若不成功则将打码未成功的件烟进行剔除,若成功进行下一称重工序;4) The box filled with cigarettes forms a piece of cigarettes, and the box of cigarettes is coded. The coded information includes the packing date of the carton and the brand name of the carton conveying line. After the coding is completed, the cigarette code is carried out Identification, to check whether the coding is successful, if not, remove the cigarettes that have not been successfully coded, and if successful, proceed to the next weighing process;
5)设置称重基准值,该基准值为烟箱装满条烟的总重量,件烟通过称重进一步验证烟箱是否存满条烟,在件烟重量小于基准值190g以上时,则剔除该件烟,若称重合格,则进行下一打码工序;5) Set the weighing reference value. The reference value is the total weight of the cigarette box filled with cigarettes. The cigarettes are weighed to further verify whether the cigarette box is full of cigarettes. The cigarette, if the weighing is qualified, proceed to the next coding process;
6)在经过称重校验的件烟上打上合格件码,打码完成后,通过识别件烟在步骤4)中打入的打码信息将件烟进行分道输送,扫入货盘上的身份识别码记录货盘信息,然后通过机器人将打上合格码的件烟搬运至货盘上。6) Mark the qualified piece code on the weighed and verified pieces of cigarettes. After the coding is completed, the pieces of cigarettes will be transported in separate lanes by identifying the coding information entered in step 4), and then swept into the pallet The ID code of the robot is used to record the pallet information, and then the cigarettes marked with the qualified code are transported to the pallet by the robot.
进一步地,所述步骤4)中,烟码识别时,若存在未打码、或者缺失任一打码信息,都进行剔除。Further, in the step 4), when the cigarette code is recognized, if there is any uncoded or missing any coded information, it will be eliminated.
本发明具有如下有益效果:The present invention has following beneficial effects:
本发明新增条烟检测、缺条检测、件烟烟码识别、件烟称重、件烟激光打码等环节,有效的避免质量烟的产生,且通过不同牌别的件烟分道通过机器人码盘在已记录编号的货盘上,在对应件烟存在质量隐患时,可通过货盘编号迅速找到相应件烟进行处理。The present invention adds new links such as cigarette detection, missing rod detection, piece cigarette code identification, piece cigarette weighing, and piece cigarette laser coding, effectively avoiding the generation of quality smoke, and passing through different brands of cigarettes in separate lanes The robot code plate is on the numbered pallet, and when there is a quality hazard in the corresponding piece of cigarettes, the corresponding piece of cigarettes can be quickly found for processing through the pallet number.
附图说明:Description of drawings:
图 1 为本发明系统流程图。Figure 1 is a flow chart of the system of the present invention.
具体实施方式:detailed description:
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1,本发明一种条烟装箱入库方法,包括如下步骤:As shown in Fig. 1, a kind of carton packing storage method of the present invention comprises the following steps:
1)在客户端预先存入符合包装要求的条烟照片,条烟输送过程中,工业相机对输送过程中的条烟进行拍照,拍摄的照片与预存在客户端的正常条烟外观进行比对,在判断条烟的外观存在缺陷时,则剔除有缺陷的外观,若条烟无外观缺陷,则继续输送并进入装箱工序;1) Pre-store photos of cigarettes that meet the packaging requirements on the client side. During the transportation of the cigarettes, the industrial camera takes pictures of the cigarettes during the transportation process, and compares the photos taken with the appearance of the normal cigarettes pre-stored on the client. When it is judged that there are defects in the appearance of the carton, the defective appearance is eliminated. If the carton has no appearance defects, it will continue to be transported and enter the packing process;
2)烟箱输送过程中,对烟箱上的具有香烟品牌型号的二维码进行扫描,确定烟箱上的香烟品牌型号与待装箱的条烟品牌是否对应,若不对应,则进行声光报警并停机,若对应,则烟箱进入装箱工序;2) During the transport of the cigarette box, scan the QR code with the brand and model of the cigarette on the box to determine whether the brand and model of the cigarette on the box correspond to the brand of the cigarette to be packed. Light alarm and shutdown, if corresponding, the smoke box enters the packing process;
3)条烟与烟箱均进入装箱工序后,条烟每五个为一排,并通过机械手送入烟箱内,每个烟箱放置十排,工业相机拍摄烟箱内所有条烟的截面照片(总计5*10),然后与客户端内预存的完整装箱照片进行比对,在检测烟箱内条烟少装时,则进行声光报警并停机,若经过比对是装满烟箱,则装箱后的条烟进行下一打码工序;3) After both the cigarettes and the boxes enter the boxing process, every five cigarettes are placed in a row, and are sent into the box by the robot. Each box is placed in ten rows, and the industrial camera takes pictures of all the cigarettes in the box. Cross-sectional photos (total 5*10), and then compared with the complete packing photos stored in the client, when it is detected that there are few cigarettes in the box, it will give an audible and visual alarm and stop the machine, if it is full after comparison Cigarette boxes, then the boxed cigarettes are subjected to the next coding process;
4)装满条烟的烟箱形成件烟,对件烟的烟箱进行打码,打码的信息包括条烟的装箱日期与条烟输送线的牌号,打码完成后,进行烟码识别,用以校对打码是否成功,烟码识别时,若存在未打码、或者缺失任一打码信息(装箱日期与条烟输送线的牌号),都进行剔除,若成功则进行下一称重工序。4) The box filled with cigarettes forms a piece of cigarettes, and the box of cigarettes is coded. The coded information includes the packing date of the carton and the brand name of the carton conveying line. After the coding is completed, the cigarette code is carried out Recognition, used to check whether the coding is successful. When identifying the cigarette code, if there is any uncoded or missing any coding information (packing date and brand name of the cigarette conveying line), it will be eliminated. If successful, the next step will be carried out. 1. Weighing process.
5)设置称重基准值,该基准值为烟箱装满条烟的总重量,件烟通过称重进一步验证烟箱是否存满条烟,在件烟重量小于基准值190g以上时(南京炫赫门整条细支烟的重量为190g),即少包装一条以上时,则剔除该件烟,若称重合格,则进行下一打码工序。称重目的就是再次校验条烟是否装满烟箱。5) Set the weighing reference value. The reference value is the total weight of the cigarette box filled with cigarettes. The cigarettes are weighed to further verify whether the cigarette box is full of cigarettes. When the weight of the cigarette is less than the reference value of 190g or more (Nanjing Xuan The weight of the whole Herman slim cigarette is 190g), that is, if there is more than one package missing, the cigarette will be rejected, and if the weighing is qualified, the next coding process will be carried out. The purpose of weighing is to check again whether the cigarettes are full of the cigarette box.
6)在经过称重校验的件烟上打上合格件码,打码完成后,通过识别件烟在步骤4)中打入的打码信息(即条烟输送线的牌号)将件烟进行分道输送,扫入货盘上的身份识别码记录货盘的编号信息,然后通过机器人将打上合格码的件烟搬运至货盘上,通过不同牌别的件烟分道通过机器人码盘在已记录编号的货盘上,在对应件烟存在质量隐患时,可通过货盘编号迅速找到相应件烟进行处理。6) Mark the qualified piece code on the weighed and verified pieces of cigarettes. After the coding is completed, the pieces of cigarettes will be processed by identifying the coded information (that is, the brand name of the cigarette conveying line) entered in step 4). Convey in separate lanes, scan the ID code on the pallet to record the serial number information of the pallet, and then use the robot to transport the pieces of cigarettes marked with the qualified code to the pallet, and separate the cigarettes of different brands into different lanes through the robot code plate. On the pallet with the recorded number, when there is a quality risk in the corresponding piece of cigarettes, the corresponding piece of cigarettes can be quickly found for processing through the pallet number.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下还可以作出若干改进,这些改进也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, some improvements can also be made without departing from the principle of the present invention, and these improvements should also be regarded as the invention. protected range.
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