CN115519481A - A sandblasting room mechanism that can remove rust from multiple angles - Google Patents
A sandblasting room mechanism that can remove rust from multiple angles Download PDFInfo
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- CN115519481A CN115519481A CN202211263926.0A CN202211263926A CN115519481A CN 115519481 A CN115519481 A CN 115519481A CN 202211263926 A CN202211263926 A CN 202211263926A CN 115519481 A CN115519481 A CN 115519481A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/086—Descaling; Removing coating films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/02—Abrasive blasting machines or devices; Plants characterised by the arrangement of the component assemblies with respect to each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明属于机械设备相关技术领域,具体涉及一种可多角度除锈的喷砂房机构。The invention belongs to the related technical field of mechanical equipment, and in particular relates to a sandblasting room mechanism capable of multi-angle derusting.
背景技术Background technique
喷砂房又叫喷丸房、打砂房,适应于一些大型工件表面清理、除锈,增加工件与涂层之间的附着力等效果,喷砂房根据磨料的回收方式喷丸房分为机械回收式喷丸房和人工回收式喷丸房。The sand blasting room is also called the shot blasting room and the sand blasting room. It is suitable for surface cleaning and derusting of some large workpieces, and the effect of increasing the adhesion between the workpiece and the coating. Mechanical recovery shot blasting room and manual recovery shot blasting room.
传统行业内的喷砂房通常都是采用人工进入到房体内部进行喷砂操作,因为通过人工手持操作可以对工件喷射的更加全方位,虽然这种方式可以实现对工件的多角度除锈,但是这样的弊端是会提高工作人员的劳动量,同时喷砂除锈时,扬起的金属尘埃会对操作人员带来一定的伤害;而且行业内的喷砂房大多采用的是水平单轨,即往复式的上料方式,也就是工件先进入到房体内部进行喷砂,除锈完成后运输出来,在更换上新的工件进行除锈,这样使得工作效率极为低下,从而影响工厂的生产进度。The sandblasting room in the traditional industry usually uses manual access to the interior of the room for sandblasting operations, because the workpiece can be sprayed in a more comprehensive manner through manual hand-held operation, although this method can achieve multi-angle derusting of the workpiece, However, the disadvantage of this is that it will increase the workload of the staff. At the same time, when sandblasting and derusting, the raised metal dust will cause certain harm to the operators; moreover, most of the sandblasting rooms in the industry use horizontal monorails, that is, The reciprocating feeding method, that is, the workpiece first enters the interior of the room for sand blasting, and after the derusting is completed, it is transported out, and the new workpiece is replaced for derusting, which makes the work efficiency extremely low, thus affecting the production progress of the factory .
发明内容Contents of the invention
本发明的目的在于提供一种工件运输快捷工作效率高以及采用机械式除锈安全环保性能高的可多角度除锈的喷砂房机构。The object of the present invention is to provide a multi-angle rust-removing sandblasting room mechanism with fast workpiece transportation, high work efficiency and high safety and environmental performance by adopting mechanical derusting.
为实现上述目的,本发明提供如下技术方案:一种可多角度除锈的喷砂房机构,包括房体,所述房体的上端侧壁对称通入安装有抛丸器本体;所述抛丸器本体的进料端口对接安装有供料管;所述房体的内部上端侧壁对称安装有喷砂机构;所述喷砂机构包括吊板;所述吊板焊接安装于房体的内侧壁;所述吊板的端面贯通开设加工有矩形槽;所述吊板的下端面竖直焊接安装有电动伸缩杆;所述电动伸缩杆的下端焊接安装有座体;所述座体的内部下底面焊接安装有旋转电机;所述旋转电机的旋转传动端焊接安装有喷砂硬管;所述喷砂硬管的进料端口对接安装有喷砂软管;所述喷砂软管的进料端口与所述抛丸器本体的出料端口对接在一起;所述房体的下底面嵌入安装有椭圆轨道;所述椭圆轨道的内外侧壁对称开设加工有滑槽;所述椭圆轨道上卡设安装有运输机构;所述运输机构包括驱动电机;所述驱动电机的下端对称安装有卡轮;所述卡轮卡设于所述滑槽内;所述驱动电车的上端面焊接安装有置物板;所述置物板的上端面对称焊接安装有凸板;两个所述凸板的相对面对称焊接安装有电动伸缩杆;所述电动伸缩杆的端面焊接安装有夹板。In order to achieve the above object, the present invention provides the following technical solutions: a sandblasting room mechanism capable of multi-angle derusting, including a room body, the upper side wall of the room body is symmetrically connected to the shot blasting machine body; The feeding port of the pill body is docked with a feed pipe; the inner upper side wall of the room body is symmetrically installed with a sandblasting mechanism; the sandblasting mechanism includes a hanging plate; the hanging plate is welded and installed on the inside of the room body wall; the end surface of the hanging plate is opened and processed with a rectangular groove; the lower end surface of the hanging plate is vertically welded and installed with an electric telescopic rod; the lower end of the electric telescopic rod is welded and installed with a seat body; the inside of the seat body The lower bottom surface is welded with a rotating motor; the rotating transmission end of the rotating motor is welded with a sandblasting hard pipe; the feed port of the sandblasting hard pipe is connected with a sandblasting hose; the inlet of the sandblasting hose The material port is docked with the discharge port of the shot blasting machine body; the lower bottom surface of the room body is embedded with an elliptical track; the inner and outer walls of the elliptical track are symmetrically opened and processed with chutes; The card is provided with a transport mechanism; the transport mechanism includes a driving motor; the lower end of the driving motor is symmetrically equipped with a card wheel; the card wheel is carded in the chute; The storage board; the upper end of the storage board is symmetrically welded and installed with convex plates; the opposite surfaces of the two convex plates are symmetrically welded and installed with electric telescopic rods; the end faces of the electric telescopic rods are welded and installed with splints.
作为本发明的进一步改进,两个所述夹板的之间夹持安装有除锈工件。As a further improvement of the present invention, a derusting workpiece is clamped and installed between the two splints.
作为本发明的进一步改进,所述房体的上端面间隔安装有吸尘器;所述吸尘器的外端口对接安装有排尘管;所述排尘管与外部尘埃回收系统对接在一起;所述吸尘器的内端口对接安装有吸尘管;所述吸尘管贯穿到所述房体内。As a further improvement of the present invention, a vacuum cleaner is installed at intervals on the upper end surface of the house body; a dust discharge pipe is installed on the outer port of the vacuum cleaner; the dust discharge pipe is connected with the external dust recovery system; The inner port is connected with a dust suction pipe; the dust suction pipe penetrates into the room.
作为本发明的进一步改进,所述房体的前后端面对称胶合安装有帘幕。As a further improvement of the present invention, the front and rear end faces of the house body are symmetrically glued and installed with curtains.
作为本发明的进一步改进,所述供料管的进料端口与外部的供料机构对接在一起。As a further improvement of the present invention, the feeding port of the feeding pipe is connected with the external feeding mechanism.
与现有技术相比,本发明的有益效果是:本技术方案房体上设置有椭圆轨道、滑槽和运输机构,运输机构包括驱动电车、卡轮、置物板、凸板、电动伸缩杆和夹板,首先采用椭圆轨道配合着设置的多个运输机构,这样可以极大程度的减小上料或者卸料时间,从而提高生产效率,其次在电动伸缩杆和夹板的配合下,可以将除锈工件牢固的夹持住,避免工件在抛丸过程中出现掉落的情况发生;本技术方案喷砂机构包括吊板、矩形槽、电动升降杆、座体、旋转电机、喷砂硬管和喷砂软管,首先通过电动升降杆带动座体进行升降,可以实现喷砂硬管的喷砂高度调节,其次通过旋转电机带动喷砂硬管进行转动,从而可以实现喷砂硬管的多角度喷砂。Compared with the prior art, the beneficial effect of the present invention is that: the room body of the technical proposal is provided with an elliptical track, a chute and a transportation mechanism, and the transportation mechanism includes a driving trolley, a truck wheel, a storage board, a protruding plate, an electric telescopic rod and The splint, first of all, adopts an elliptical track to cooperate with multiple transportation mechanisms, which can greatly reduce the loading or unloading time, thereby improving production efficiency, and secondly, with the cooperation of the electric telescopic rod and the splint, the rust removal The workpiece is firmly clamped to prevent the workpiece from falling during the shot blasting process; the sandblasting mechanism of this technical solution includes a hanging plate, a rectangular groove, an electric lifting rod, a seat body, a rotating motor, a sandblasting hard pipe and a spraying machine. The sand hose, firstly, the electric lifting rod drives the seat body to lift, which can realize the sandblasting height adjustment of the sandblasting hard pipe, and secondly drives the sandblasting hard pipe to rotate through the rotating motor, so that the multi-angle blasting of the sandblasting hard pipe can be realized. sand.
附图说明Description of drawings
图1为本发明的整体结构示意图。Figure 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the present invention.
图3为本发明的喷砂机构放大结构示意图。Fig. 3 is a schematic diagram showing the enlarged structure of the sandblasting mechanism of the present invention.
图4为本发明的运输机构放大结构示意图。Fig. 4 is a schematic diagram of the enlarged structure of the transportation mechanism of the present invention.
图中:1、房体;2、抛丸器本体;3、供料管;4、运输机构;401、吊板;402、矩形槽;403、电动升降杆;404、座体;405、旋转电机;406、喷砂机构;407、喷砂软管;5、椭圆轨道;6、滑槽;7、运输机构;701、驱动电机;702、卡轮;703、置物板;704、凸板;705、电动伸缩杆;706、夹板;707、除锈工件;8、吸尘器;9、排尘管;10、吸尘管;11、帘幕。In the figure: 1, room body; 2, shot blasting machine body; 3, feeding pipe; 4, transport mechanism; 401, hanging plate; 402, rectangular slot; 403, electric lifting rod; 404, seat body; 405, rotation Motor; 406, sandblasting mechanism; 407, sandblasting hose; 5, elliptical track; 6, chute; 7, transport mechanism; 701, driving motor; 702, card wheel; 703, storage plate; 704, convex plate; 705, electric telescopic rod; 706, splint; 707, rust removal workpiece; 8, vacuum cleaner; 9, dust discharge pipe; 10, dust suction pipe; 11, curtain.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention, and the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1至图4,本发明提供一种技术方案:一种可多角度除锈的喷砂房机构,包括房体1,房体1是半封闭状态,可以避免喷砂的抛丸溅落的外部;房体1的上端侧壁对称通入安装有抛丸器本体2;抛丸器本体2为行业内现有的设备,顾客可以自行选择相符合的设备;抛丸器本体2的进料端口对接安装有供料管3;供料管3的进料端口与外部的供料机构对接在一起,可以对抛丸器本体2提供抛丸原料;房体1的内部上端侧壁对称安装有喷砂机构4;喷砂机构4可以对除锈工件进行喷砂除锈;喷砂机构4包括吊板401;吊板401焊接安装于房体1的内侧壁;吊板401的端面贯通开设加工有矩形槽402;吊板401的下端面竖直焊接安装有电动伸缩杆403;电动升降杆403可以实现喷砂机构4的高度调节;电动伸缩杆403的下端焊接安装有座体404;座体404的内部下底面焊接安装有旋转电机405;旋转电机405可以实现喷砂机构4的喷砂角度调节;旋转电机405的旋转传动端焊接安装有喷砂硬管406;喷砂硬管406的进料端口对接安装有喷砂软管407;喷砂软管407的进料端口与抛丸器本体2的出料端口对接在一起;房体1的下底面嵌入安装有椭圆轨道5;椭圆轨道5的内外侧壁对称开设加工有滑槽6;椭圆轨道5上卡设安装有运输机构7;循环封闭式的椭圆轨道5可以更加便于运输机构7的循环移动;运输机构7包括驱动电机701;驱动电机701的下端对称安装有卡轮702;卡轮702卡设于滑槽6内;驱动电车701的上端面焊接安装有置物板703;置物板703的上端面对称焊接安装有凸板704;两个凸板704的相对面对称焊接安装有电动伸缩杆705;电动伸缩杆705的端面焊接安装有夹板706;电动伸缩杆705配合着夹板706可以将除锈工件牢固的夹持住;两个夹板706的之间夹持安装有除锈工件707;房体1的上端面间隔安装有吸尘器8;吸尘器8的外端口对接安装有排尘管9;排尘管9与外部尘埃回收系统对接在一起;吸尘器8的内端口对接安装有吸尘管10;吸尘管10贯穿到房体1内;房体1的前后端面对称胶合安装有帘幕11;帘幕11不但起到遮挡作用,而且可以便于运输机构7的进出。Please refer to Figures 1 to 4, the present invention provides a technical solution: a sandblasting room mechanism that can remove rust from multiple angles, including a
利用本设备时先将除锈工件707放置在两个夹板之间,并通过电动伸缩杆706进行夹紧,这时开启驱动电车701,将夹持好除锈工件的运输机构7移动到房体1内部,当需要对除锈工件进行喷砂除锈时,这时在通过外部控制器开启电动升降杆403和旋转电机405,从而实现对工件的多角度除锈喷砂,除锈过程中吸尘器8会将扬起的尘埃通过吸尘管10吸入,并通过排尘管9排入到外部的扬尘回收系统内。When using this equipment, place the derusting
以上所述仅为本发明的优选实例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred examples of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments. Modifications to the technical solutions recorded, or equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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CN211361889U (en) * | 2019-09-25 | 2020-08-28 | 江西长淮汽车有限公司 | Sand blasting continuous processing equipment for metal part structure processing |
CN211361901U (en) * | 2019-12-13 | 2020-08-28 | 齐耐润工业设备(上海)有限公司 | Sand blasting machine |
CN212385284U (en) * | 2020-05-27 | 2021-01-22 | 东莞市欧莱溅射靶材有限公司 | Automatic sand blasting equipment for planar target |
CN215201501U (en) * | 2021-07-29 | 2021-12-17 | 浙江超洋机械有限公司 | Automatic sand blasting lathe for forklift hub |
CN216803048U (en) * | 2022-03-22 | 2022-06-24 | 江苏齐力涂装环境工程有限公司 | Totally-enclosed automatic sand blasting room |
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Application publication date: 20221227 |