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CN115519275B - Lead-free solder paste without soldering flux residue and preparation method thereof - Google Patents

Lead-free solder paste without soldering flux residue and preparation method thereof Download PDF

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Publication number
CN115519275B
CN115519275B CN202210021066.3A CN202210021066A CN115519275B CN 115519275 B CN115519275 B CN 115519275B CN 202210021066 A CN202210021066 A CN 202210021066A CN 115519275 B CN115519275 B CN 115519275B
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Prior art keywords
solder paste
tin
tin powder
lead
binder
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CN115519275A (en
Inventor
吴坚
吴泽彪
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SHANGHAI HUAQING WELDING MATERIAL TECHNOLOGY CO LTD
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SHANGHAI HUAQING WELDING MATERIAL TECHNOLOGY CO LTD
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/26Selection of soldering or welding materials proper with the principal constituent melting at less than 400 degrees C
    • B23K35/262Sn as the principal constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/362Selection of compositions of fluxes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

The invention relates to B23K, in particular to lead-free solder paste without soldering flux residue and a preparation method thereof. The solder paste comprises the following components in percentage by weight: 85-92 wt% of tin powder; 8-15wt% of a binder; the obtained solder paste has the advantages of both the traditional solder paste and soldering lug forming, has the viscosity of the solder paste, can adhere to devices, has no soldering flux residue after welding, and does not need cleaning. The solder paste is required to be welded in the reducing atmosphere as the soldering lug, and can be used for IGBT modules and the like; can be used in screen printing or spot sizing process, and is favorable for forming intermetallic compounds of tin powder and base metal; and the tin powder and the binder provided by the invention have good fluidity and no agglomeration.

Description

Lead-free solder paste without soldering flux residue and preparation method thereof
Technical Field
The invention relates to B23K, in particular to lead-free solder paste without soldering flux residue and a preparation method thereof.
Background
The solder paste is formed by mixing metal powder and soldering flux, and the conventional solder paste soldering flux generally comprises components such as an oil agent, rosin, an active agent, a thickening agent and the like, wherein the soldering flux releases the activity in the welding process, so that the oxidation of the surfaces of solder metal and a welded base metal is removed, the surface tension of the solder metal is reduced, and the solder metal can fully wet the welded base metal, thereby forming a reliable welding interface. The surface of the solder paste has viscosity, so that the solder paste can be stuck to a welded part, and the welded part cannot be displaced in the production process. Because of the flux, soldering using the solder paste process can be performed in an air or nitrogen atmosphere.
However, after soldering with the solder paste, the flux in the solder paste may remain on the surface of the device, so that the flux residue needs to be completely removed by cleaning, otherwise, the reliability of subsequent bonding and plastic packaging may be seriously affected by the organic matters remaining on the surface of the device. However, the cleaning operation may increase the number of processing steps, and it is difficult to clean some substances in the flux, such as rosin, so that the research of the solder paste without cleaning is one of the current research directions.
CN109877484a provides a no-clean no-residue solder paste and a preparation method thereof, and the solder paste is used for tin-bismuth low-temperature solder paste by adopting self-made polycarbonate polyol, active agent and the like, but the no-residue research on solder paste with higher temperature is less at present, and the components of the solder paste soldering flux used at present are rosin, organic acid, organic amine and the like, most of the components can be left on a substrate after soldering, and in the application occasions with high requirements on surface cleanliness and surface ion residues, a cleaning process is added to remove the residues to meet the requirements.
Disclosure of Invention
In order to solve the above problems, a first aspect of the present invention provides a lead-free solder paste free of flux residue, the solder paste comprising, in weight percent:
85-92 wt% of tin powder;
8-15wt% of binder.
As a preferable technical scheme of the invention, the tin powder is selected from one or more of tin-silver-copper tin powder, tin-antimony tin powder and tin-silver-indium tin powder.
In order to avoid the influence of addition of high molecular substances such as rosin and the like and an active agent on residues, the tin paste is not added with the active agent, but is welded in formic acid atmosphere to remove metal oxides in the soldering paste, wherein formic acid reduces the metal oxides, the obtained metal acid salt is decomposed into metal, and the process of obtaining hydrogen and carbon dioxide has temperature requirements, particularly the decomposition of the metal acid salt is performed at 200 ℃ or above, so tin powder with a proper melting point is required to be selected to control the welding temperature, and the removal of the metal oxides is realized. In addition, the solvent having a boiling point higher than 200 ℃ is preferably more than 50wt%, more preferably more than 80wt%, based on the total amount of the solvent, also because of its high welding temperature. The test conditions of the melting point and the boiling point are normal temperature and normal pressure.
As a preferable technical scheme of the invention, the tin-silver-copper series tin powder is SnAg0.5-3.5Cu0-0.5, and can be exemplified by Sn96Ag3.5Cu0.5, sn96.5Ag3.5, sn98.5Ag1Cu0.5 and Sn96.3Ag3.2Cu0.5; the tin-antimony tin powder is SnSb 5-10, and can be exemplified by SnSb5, snSb8 and SnSb10; the tin-silver-indium tin powder is SnAg 1-5 In 3-20 Bi 0-3, and examples thereof include Sn88Ag3.5In8Bi0.5 and Sn92Ag3.5In4Bi0.5.
As a preferable technical scheme of the invention, the raw materials for preparing the adhesive comprise 8-30wt% of thickener, and the thickener comprises 8wt%, 9wt%, 10wt%, 11wt%, 12wt%, 13wt%, 14wt%, 15wt%, 20wt%, 25wt% and 30wt%; and the balance of oil;
The melting point of the tin powder is 200 to 300 ℃, and 200 ℃, 210 ℃, 220 ℃, 230 ℃, 240 ℃, 250 ℃, 260 ℃, 270 ℃, 280 ℃, 290 ℃ and 300 ℃ can be cited.
As a preferable technical scheme of the invention, the oil agent comprises liquid oil agent, or liquid oil agent and solid oil agent. The liquid oil agent is a solvent which is liquid at normal temperature (30 ℃), and the solid solvent is a solvent which is solid at normal temperature.
As a preferable technical scheme of the invention, the liquid oil agent is at least one C8-C12 monohydric alcohol and/or at least one C5-C10 dihydric alcohol, and preferably, the liquid oil agent accounts for 40wt% or more of the binder.
Examples of the liquid oil include lauryl alcohol, 1-decyl alcohol, 1-undecyl alcohol, 2-methyl-1, 3-hexanediol, 3-methyl-1, 5-pentanediol, 2-ethyl-1, 3-hexanediol, 2-methyl-2, 4-pentanediol, 2-n-propyl propane-1, 3-diol, and 2, 4-dimethyl-2, 4-pentanediol.
As a preferable technical scheme of the invention, the solid oil is at least one C5-C10 branched diol or at least one C5-C10 branched diol and at least one C5-C10 triol. Preferably, the solid oil agent accounts for 10wt% or more of the binder, preferably 20wt% or more, more preferably 30wt% or more; the content of the C5-C10 triol in the binder is 0-8 wt%, and examples thereof include 0wt%, 1wt%, 2wt%, 3wt%, 4wt%, 5wt%, 6wt%, 7wt% and 8wt%.
As a preferable technical scheme of the invention, the solid oil is at least two C5-C10 branched diols, or at least two C5-C10 branched diols and at least one C5-C10 triol.
Examples of the solid oil include 2, 4-trimethyl-1, 3-pentanediol, 2, 5-dimethyl-2, 5-hexanediol, 2, 3-trimethyl-1, 3-pentanediol, trimethylolpropane, trimethylolethane, 4-ethyl-3, 5-heptanediol, and neopentyl glycol.
The invention does not limit the dosage of solid oil agent and liquid oil agent, and can be adjusted according to the welding temperature.
As a preferable embodiment of the present invention, the thickener is an N, N-di-C1-C3 alkyl substituted C8-C20 fatty amide, and examples thereof include N, N-dimethylcaproamide, N, N-dimethyl-caprylamide and N, N-dimethylcaproamide.
The second aspect of the invention provides a method for preparing the lead-free solder paste without soldering flux residue, which comprises the following steps:
and mixing tin powder with a binder to obtain the tin paste.
Compared with the prior art, the invention has the following beneficial effects: the invention provides a residue-free solder paste formulation technology, and the obtained solder paste combines the advantages of the traditional solder paste and soldering lug forming, has the viscosity of the solder paste, can adhere devices, has no soldering flux residue after welding, and does not need cleaning. The solder paste is required to be welded in the reducing atmosphere as the soldering lug, and can be used for IGBT modules and the like; the inventor finds that the adhesive can be used in screen printing or spot-size process by controlling the selection of the oil agent and the selection of the thickener in the solder paste, and the inventor finds that the adhesive is favorable for the storage stability between the tin powder and the adhesive, and the inventor finds that the adhesive can be used in screen printing or spot-size process by adjusting the selection of the thickener, and also provides the proper fluidity of the tin powder, promotes the escape of hydrogen and carbon dioxide in the subsequent formic acid reflow soldering process, avoids the retraction phenomenon caused by overlarge viscosity, and is favorable for the formation of intermetallic compounds of the tin powder and the base metal; and the tin powder and the binder provided by the invention have good fluidity and no agglomeration.
Detailed Description
Examples
Example 1
The example provides a solder paste, which comprises the following components in percentage by weight: 92wt% of tin powder; 8wt% of a binder, wherein the tin powder is Sn96Ag3.5Cu0.5; the adhesive is prepared from the following raw materials in percentage by weight, including 15% of thickener and the balance of oil, wherein the oil comprises liquid oil and solid oil, the liquid oil is 2, 4-dimethyl-2, 4-pentanediol, the liquid oil accounts for 45% by weight of the adhesive, the solid oil is 2, 4-trimethyl-1, 3-pentanediol and 2, 5-dimethyl-2, 5-hexanediol, and the weight ratio is 1:1, wherein the thickener is N, N-dimethylcaproamide.
The example also provides a preparation method of the lead-free solder paste, which comprises the following steps: and mixing tin powder with a binder to obtain the tin paste.
Example 2
The example provides a solder paste, which comprises the following components in percentage by weight: 90wt% of tin powder; 10wt% of a binder, wherein the tin powder is SnSb5; the adhesive is prepared from the following raw materials in percentage by weight, wherein the raw materials comprise 10 weight percent of thickener and the balance of oil, the oil comprises liquid oil and solid oil, the liquid oil is 1-decyl alcohol and lauryl alcohol, and the weight ratio is 1:1.2, the liquid oil agent accounts for 50 weight percent of the binder, the solid oil agent is 2-ethyl-1, 3-hexanediol, trimethylolpropane and 2, 5-dimethyl-2, 5-hexanediol, the 2-ethyl-1, 3-hexanediol, the trimethylolpropane and the 2, 5-dimethyl-2, 5-hexanediol account for 18 weight percent, 4 weight percent and 18 weight percent of the binder, and the thickener is N, N-dimethyl-octanoyl amide.
The example also provides a preparation method of the lead-free solder paste, which comprises the following steps: and mixing tin powder with a binder to obtain the tin paste.
Example 3
The example provides a solder paste, which comprises the following components in percentage by weight: 85wt% of tin powder; 15wt% of a binder, wherein the tin powder is Sn88Ag3.5In8Bi0.5; the adhesive is prepared from the following raw materials in percentage by weight, wherein the raw materials comprise 8 weight percent of thickener and the balance of oil, the oil comprises liquid oil and solid oil, the liquid oil is 3-methyl-1, 5-pentanediol and 2-methyl-2, 4-pentanediol, and the weight ratio is 1:1.5, wherein the liquid oil agent accounts for 40 weight percent of the binder, the solid oil agent is neopentyl glycol and 2-ethyl-1, 3-hexanediol, and the weight ratio is 1:1.5, wherein the thickener is N, N-dimethylcaproamide.
The example also provides a preparation method of the lead-free solder paste, which comprises the following steps: and mixing tin powder with a binder to obtain the tin paste.
Example 4
The example provides a solder paste, which comprises the following components in percentage by weight: 85wt% of tin powder; 15wt% of a binder, wherein the tin powder is Sn88Ag3.5In8Bi0.5; the adhesive is prepared from the following raw materials in percentage by weight, wherein the raw materials comprise 8 weight percent of thickener and the balance of oil, the oil comprises liquid oil and solid oil, the liquid oil is 3-methyl-1, 5-pentanediol and 2-methyl-2, 4-pentanediol, and the weight ratio is 1:1.5, wherein the liquid oil agent accounts for 40 weight percent of the binder, the solid oil agent is neopentyl glycol and 2-ethyl-1, 3-hexanediol, and the weight ratio is 1:1.5, the thickener is OP-10.
The example also provides a preparation method of the lead-free solder paste, which comprises the following steps: and mixing tin powder with a binder to obtain the tin paste.
Evaluation of Performance
1. Residue: the mass m1 of the alloy powder before solder paste mixing of the examples, the mass m2 of the base metal copper, and the total mass m3 of the solder paste after reflow soldering in a formic acid atmosphere were weighed, and the residue = (m 3-m1-m 2)/m 2 was calculated to be 100%, and the results are shown in table 1.
Wherein the welding conditions of each experimental group and the control group are as follows:
example 1:200 ℃ for 5min and 275 ℃ for 5min;
example 2:220 ℃ for 5min and 300 ℃ for 5min;
examples 3 and 4:200 ℃ for 5min and 275 ℃ for 5min.
2. Layering phenomenon: the solder paste provided in the examples was stored at 30℃for 6 months, and observed for delamination, and the results are shown in Table 1: no delamination or micro-delamination, and uniformity after stirring.
3. Dispersion properties: after the solder paste provided in the example was stored at 30℃for 6 months, it was observed whether or not there were problems such as hard aggregation and drying, and the result was in a paste flow state, as shown in Table 1.
TABLE 1
As shown by the test results of the table, the solder paste provided by the invention has the characteristics of no residue, good storage stability and good fluidity, and can be used for packaging IGBT modules.

Claims (5)

1. A lead-free solder paste without soldering flux residue, which is characterized by comprising the following components in percentage by weight:
85-92 wt% of tin powder;
8-15wt% of a binder;
The adhesive is prepared from the following raw materials in percentage by weight, wherein the raw materials comprise 8-30wt% of thickening agent and the balance of oil agent;
The melting point of the tin powder is 200-300 ℃;
the oil agent comprises liquid oil agent or liquid oil agent and solid oil agent;
the liquid oiling agent is at least one C8-C12 monohydric alcohol and at least one C5-C10 dihydric alcohol; the solid oil agent is at least two C5-C10 branched diols, or at least two C5-C10 branched diols and at least one C5-C10 triol;
The thickener is N, N-di-C1-C3 alkyl substituted C8-C20 fatty amide.
2. The lead-free solder paste of claim 1, wherein the tin powder is selected from one or more of tin-silver-copper-based tin powder, tin-antimony-based tin powder, tin-silver-indium-based tin powder.
3. The lead-free solder paste without flux residue according to claim 2, wherein the tin-silver-copper-based tin powder is snag0.5-3.5cu0-0.5, the tin-antimony-based tin powder is SnSb 5-12, and the tin-silver-indium-based tin powder is snag1-5 in 3-20 bi 0-3.
4. The lead-free solder paste without flux residue according to claim 1, wherein the thickener accounts for 9-15 wt% of the binder.
5. A method for producing a lead-free solder paste free of flux residue according to any one of claims 1 to 4, comprising:
and mixing tin powder with a binder to obtain the tin paste.
CN202210021066.3A 2022-01-10 2022-01-10 Lead-free solder paste without soldering flux residue and preparation method thereof Active CN115519275B (en)

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Publication number Priority date Publication date Assignee Title
JP2024156522A (en) * 2023-04-24 2024-11-06 千住金属工業株式会社 Flux, solder paste, and method for manufacturing joint body
CN118342159A (en) * 2024-05-16 2024-07-16 深圳市晨日科技股份有限公司 A formic acid high-lead solder paste and its application
CN118162799A (en) * 2024-05-16 2024-06-11 深圳市晨日科技股份有限公司 Lead-free formic acid solder paste and application thereof

Citations (2)

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Publication number Priority date Publication date Assignee Title
CN1047236A (en) * 1989-03-20 1990-11-28 波克股份有限公司 The method of reflow soldering
CN109262161A (en) * 2018-11-23 2019-01-25 深圳市唯特偶新材料股份有限公司 A kind of low-residual halogen-free soldering tin paste

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Publication number Priority date Publication date Assignee Title
US5116433A (en) * 1990-10-31 1992-05-26 Motorola, Inc. Solder paste having solder alloy/formate complexes as oxide scavengers, and method for preparing same
CN101569966B (en) * 2009-06-10 2015-11-25 上海华庆焊材技术有限公司 A kind of lead-free tin cream
CN104028912A (en) * 2014-06-18 2014-09-10 谢光玉 Lead-free solder paste

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1047236A (en) * 1989-03-20 1990-11-28 波克股份有限公司 The method of reflow soldering
CN109262161A (en) * 2018-11-23 2019-01-25 深圳市唯特偶新材料股份有限公司 A kind of low-residual halogen-free soldering tin paste

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