CN115513588A - battery module - Google Patents
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- CN115513588A CN115513588A CN202110697188.XA CN202110697188A CN115513588A CN 115513588 A CN115513588 A CN 115513588A CN 202110697188 A CN202110697188 A CN 202110697188A CN 115513588 A CN115513588 A CN 115513588A
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- battery module
- flexible circuit
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/284—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with incorporated circuit boards, e.g. printed circuit boards [PCB]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域technical field
本发明属于电池技术领域,尤其涉及一种电池模组。The invention belongs to the technical field of batteries, in particular to a battery module.
背景技术Background technique
现有电池模组在通过焊接等方式连接盖板和端板时,可能会对盖板和端板内侧的柔性电路板造成一定的损伤,而影响电池模组的使用性能。When the existing battery module is connected to the cover plate and the end plate by means of welding, it may cause certain damage to the flexible circuit board inside the cover plate and the end plate, thereby affecting the performance of the battery module.
发明内容Contents of the invention
本发明实施例的目的在于提供一种电池模组,以解决现有电池模组在通过焊接等方式连接盖板和端板时,可能会对盖板和端板内侧的柔性电路板造成损伤的技术问题。The purpose of the embodiments of the present invention is to provide a battery module to solve the problem that the existing battery module may cause damage to the flexible circuit board inside the cover plate and the end plate when the cover plate and the end plate are connected by welding or the like. technical problem.
为实现上述目的,本发明采用的技术方案是:一种电池模组,包括:In order to achieve the above purpose, the technical solution adopted by the present invention is: a battery module, comprising:
电芯组;battery pack;
盖板,设于电芯组在高度方向上的一侧;The cover plate is arranged on one side of the cell pack in the height direction;
端板,设于电芯组在长度方向上的端部,端板与盖板连接,且端板和盖板的连接处为端盖连接处;The end plate is arranged at the end of the cell group in the length direction, the end plate is connected to the cover plate, and the connection between the end plate and the cover plate is the end cover connection;
柔性电路板,设于盖板和电芯组之间,和/或,端板和电芯组之间;A flexible circuit board is arranged between the cover plate and the battery pack, and/or, between the end plate and the battery pack;
绝缘板,连接于端板朝向电芯组的一侧,绝缘板设有与柔性电路板相对的阻隔结构,阻隔结构阻隔于端盖连接处与柔性电路板之间。The insulating plate is connected to the side of the end plate facing the battery pack, and the insulating plate is provided with a blocking structure opposite to the flexible circuit board, and the blocking structure is blocked between the joint of the end cover and the flexible circuit board.
通过采用上述方案,可通过一体连接于绝缘板的阻隔结构阻隔于端盖连接处与柔性电路板之间,如此,在对端板与盖板的相抵接的边侧进行焊接等连接作业时,可通过阻隔结构有效防护柔性电路板,从而可降低连接作业的温度、用于连接端板和盖板的连接物质等对柔性电路板的性能的影响,可降低柔性电路板损伤的风险。从而可保障并提高电池模组的使用性能和安全性能,可提高电池模组的生产良率。By adopting the above scheme, the barrier structure integrally connected to the insulating plate can be blocked between the joint of the end cover and the flexible circuit board. In this way, when performing welding and other connection operations on the abutting sides of the end plate and the cover plate, The flexible circuit board can be effectively protected by the barrier structure, thereby reducing the influence of the temperature of the connection operation, the connection substance used to connect the end plate and the cover plate, etc. on the performance of the flexible circuit board, and reducing the risk of damage to the flexible circuit board. Therefore, the use performance and safety performance of the battery module can be guaranteed and improved, and the production yield of the battery module can be improved.
在一个实施例中,阻隔结构包括阻隔部和连接于阻隔部靠近端板一侧的遮挡部,阻隔部阻隔于端盖连接处与柔性电路板之间,遮挡部平行于柔性电路板的局部,且用于遮挡柔性电路板。In one embodiment, the blocking structure includes a blocking part and a shielding part connected to the side of the blocking part close to the end plate, the blocking part is blocked between the joint of the end cover and the flexible circuit board, and the shielding part is parallel to a part of the flexible circuit board, And used to cover the flexible circuit board.
通过采用上述方案,阻隔结构可通过相对阻隔于端盖连接处与柔性电路板之间的阻隔部,在端板与盖板连接作业的期间,实现防护柔性电路板,以降低连接作业的温度、连接物质等对柔性电路板的影响,降低柔性电路板损伤的风险;阻隔结构还可通过连接至阻隔部且朝端板延伸且平行于柔性电路板的遮挡部,有效遮挡柔性电路板,以降低柔性电路板在电池模组的信号采集口处的外露程度,从而可进一步防护柔性电路板,以进一步降低柔性电路板损伤的风险。By adopting the above scheme, the barrier structure can protect the flexible circuit board during the connection operation between the end plate and the cover plate by relatively blocking the barrier part between the connection part of the end cover and the flexible circuit board, so as to reduce the temperature of the connection operation, The impact of connecting substances on the flexible circuit board can reduce the risk of damage to the flexible circuit board; the barrier structure can also effectively shield the flexible circuit board by connecting to the barrier part and extending toward the end plate and parallel to the shielding part of the flexible circuit board to reduce the risk of damage to the flexible circuit board. The degree of exposure of the flexible circuit board at the signal collection port of the battery module can further protect the flexible circuit board to further reduce the risk of damage to the flexible circuit board.
在一个实施例中,柔性电路板朝向阻隔结构的一侧设有缓冲结构。In one embodiment, the side of the flexible circuit board facing the barrier structure is provided with a buffer structure.
通过采用上述方案,可通过缓冲结构有效缓冲于柔性电路板的本体和阻隔结构之间,以减少柔性电路板的本体和阻隔结构的摩擦情况,从而可进一步防护柔性电路板,可进一步降低柔性电路板损伤的风险,进而可保障并提高柔性电路板的使用性能,延长柔性电路板的使用寿命。By adopting the above scheme, the buffer structure can be effectively buffered between the body of the flexible circuit board and the barrier structure to reduce the friction between the body of the flexible circuit board and the barrier structure, thereby further protecting the flexible circuit board and further reducing the friction of the flexible circuit board. The risk of damage to the board can be guaranteed and improved, and the service life of the flexible circuit board can be extended.
在一个实施例中,端板与盖板焊接;电池模组还包括设于电芯组背离盖板的一侧的底板,底板与端板焊接。In one embodiment, the end plate is welded to the cover plate; the battery module further includes a bottom plate disposed on a side of the cell pack away from the cover plate, and the bottom plate is welded to the end plate.
通过采用上述方案,可使得盖板与端板之间以及底板与端板之间连接便利、连接稳固且连接可靠,甚至可使盖板与端板之间以及底板与端板之间的连接处的密封性均较佳。By adopting the above scheme, the connection between the cover plate and the end plate and between the bottom plate and the end plate can be facilitated, the connection is stable and reliable, and even the connection between the cover plate and the end plate and between the bottom plate and the end plate can be made The sealing performance is better.
在一个实施例中,端板与盖板粘接。In one embodiment, the end plates are glued to the cover plate.
通过采用上述方案,可解决压铸端板和型材盖板之间的焊接不良率相对较高的问题,并使得端板和盖板之间连接稳固、可靠,从而可提升电池模组的工艺性、生产便利性。By adopting the above scheme, the problem of relatively high welding defect rate between the die-casting end plate and the profile cover plate can be solved, and the connection between the end plate and the cover plate can be made stable and reliable, thereby improving the manufacturability of the battery module, Ease of production.
在一个实施例中,盖板设有连接部,端板设有与连接部插接配合的限位槽,限位槽的槽壁和槽底与连接部粘接。In one embodiment, the cover plate is provided with a connecting portion, and the end plate is provided with a limiting groove that fits in with the connecting portion, and the groove wall and the groove bottom of the limiting groove are bonded to the connecting portion.
通过采用上述方案,可在连接盖板和端板时,先使盖板的连接部滑入、插入限位槽,以初步建立连接部和限位槽之间的位置关系,再通过粘接胶等物质使限位槽的槽壁和槽底与连接部粘接,而稳固连接部和限位槽之间的位置关系和连接关系,从而可便利地实现端板与盖板之间的粘接固定。且限位槽的槽壁和槽底均需与连接部粘接,从而可在一定程度上保障并扩大端板与盖板之间的涂胶面积,即保障并扩大端板与盖板之间的粘接面积,从而可使得端板和盖板之间的连接更稳固、更可靠、更持久。By adopting the above-mentioned scheme, when connecting the cover plate and the end plate, the connecting part of the cover plate can be slid into and inserted into the limiting groove first, so as to preliminarily establish the positional relationship between the connecting part and the limiting groove, and then through the bonding glue and other substances to bond the groove wall and groove bottom of the limiting groove to the connecting part, and stabilize the positional relationship and connection relationship between the connecting part and the limiting groove, so that the bonding between the end plate and the cover plate can be realized conveniently fixed. And both the groove wall and the groove bottom of the limiting groove need to be bonded to the connecting part, so that the glue coating area between the end plate and the cover plate can be guaranteed and expanded to a certain extent, that is, the gap between the end plate and the cover plate can be guaranteed and expanded. The bonding area can make the connection between the end plate and the cover plate more stable, reliable and durable.
通过采用上述方案,还可通过粘接胶在连接部和限位槽之间形成一定的缓冲效果,从而可在发生震动时吸收能量,以便于缓解盖板的震动情况,即形成减震效果,从而可提高电池模组的使用性能,延长电池模组的使用寿命。By adopting the above scheme, a certain cushioning effect can also be formed between the connecting part and the limiting groove through the adhesive, so that energy can be absorbed when vibration occurs, so as to ease the vibration of the cover plate, that is, form a shock absorption effect, Therefore, the service performance of the battery module can be improved, and the service life of the battery module can be prolonged.
通过采用上述方案,即使粘接胶失效,也可基于限位槽对连接部的限位效果,稳定盖板与端板的位置关系和抵接关系,而使得盖板不至于脱出,从而可保障并提高电池模组的使用性能。By adopting the above scheme, even if the adhesive fails, the positional relationship and abutting relationship between the cover plate and the end plate can be stabilized based on the limit effect of the limit groove on the connection part, so that the cover plate will not come out, thereby ensuring And improve the performance of the battery module.
在一个实施例中,连接部相对于盖板的本体朝靠近或远离电芯组的方向弯折,且弯折的角度≤90°;In one embodiment, the connecting portion is bent relative to the body of the cover plate toward or away from the battery pack, and the bending angle is ≤90°;
限位槽在电芯组的高度方向上的至少一槽壁平行于连接部。At least one groove wall of the limiting groove in the height direction of the battery pack is parallel to the connecting portion.
通过采用上述方案,一方面,可在优化限位槽在电芯组的高度方向上的相对两槽壁对连接部的限位效果,以限制盖板在粘接胶失效时脱出的基础上,通过限位槽的平行于连接部的槽壁引导连接部入槽,从而可相应提高连接部和限位槽之间的配合便利性,可提高电池模组的组装便利性。另一方面,可在连接部和限位槽之间形成类三角的、较大的涂胶空间,从而可进一步扩大端板与盖板之间的涂胶面积,即进一步扩大端板与盖板之间的粘接面积,从而可使得端板和盖板之间的连接更稳固、更可靠、更持久,且粘接胶的量的增多,也可利于强化粘接胶的震动缓冲效果即减震效果。By adopting the above scheme, on the one hand, on the basis of optimizing the limiting effect of the two opposite groove walls of the limiting groove on the connection part in the height direction of the battery pack, so as to limit the cover plate from coming out when the adhesive fails, The connecting part is guided into the groove by the groove wall of the limiting groove parallel to the connecting part, so that the convenience of cooperation between the connecting part and the limiting groove can be improved correspondingly, and the assembly convenience of the battery module can be improved. On the other hand, a triangle-like, larger glue-coating space can be formed between the connecting part and the limiting groove, so that the glue-coating area between the end plate and the cover plate can be further expanded, that is, the end plate and the cover plate can be further enlarged. The bonding area between them can make the connection between the end plate and the cover plate more stable, reliable and durable, and the increase in the amount of adhesive can also help to strengthen the vibration buffering effect of the adhesive. Shock effect.
在一个实施例中,定义朝远离电芯组的方向弯折为正,朝靠近电芯组的方向弯折为负,连接部相对于盖板的本体弯折的角度范围为-30°~﹢5°。In one embodiment, it is defined that bending toward the direction away from the battery core group is positive, and bending toward the direction close to the battery core group is negative, and the angle range of the connecting part relative to the body of the cover plate is -30°~﹢ 5°.
通过采用上述方案,可提高连接部和限位槽之间的配合便利性,与此同时,保障并提高限位槽在电芯组的高度方向上的相对两槽壁对连接部的限位效果,以保障盖板即使在粘接胶失效时也基本不会脱出,从而可提高电池模组的结构稳定性、结构可靠性,可提高电池模组的使用性能,可延长电池模组的使用寿命。By adopting the above scheme, the convenience of cooperation between the connecting part and the limiting groove can be improved, and at the same time, the limiting effect of the two relative groove walls of the limiting groove on the connecting part in the height direction of the battery pack can be guaranteed and improved , so as to ensure that the cover plate will not come out even when the adhesive fails, thereby improving the structural stability and reliability of the battery module, improving the performance of the battery module, and prolonging the service life of the battery module .
在一个实施例中,电池模组还包括设于电芯组背离盖板的一侧的底板,底板设有插接部;端板设有与插接部插接配合的插接槽,插接槽的槽壁和槽底与底板粘接。In one embodiment, the battery module further includes a bottom plate arranged on the side of the battery core group away from the cover plate, the bottom plate is provided with a plug-in part; The groove wall and the groove bottom of the groove are bonded to the bottom plate.
通过采用上述方案,可解决压铸端板和型材底板之间焊接不良的问题,并使得端板和底板之间连接稳固、可靠,从而可提升电池模组的工艺性、生产便利性。By adopting the above solution, the problem of poor welding between the die-casting end plate and the profile bottom plate can be solved, and the connection between the end plate and the bottom plate can be made stable and reliable, thereby improving the manufacturability and production convenience of the battery module.
通过采用上述方案,底板可基于插接部深入插接槽中,并与插接槽的槽壁和槽底稳固粘接,基于此,可有效扩大端板与底板之间的涂胶面积,即扩大端板与底板之间的粘接面积,从而可使得端板和底板之间的连接更稳固、更可靠、更持久。By adopting the above scheme, the bottom plate can go deep into the insertion groove based on the insertion part, and be firmly bonded to the groove wall and the groove bottom of the insertion groove. Based on this, the glue coating area between the end plate and the bottom plate can be effectively enlarged, that is, Enlarging the bonding area between the end plate and the bottom plate can make the connection between the end plate and the bottom plate more stable, reliable and durable.
在一个实施例中,插接槽的远离盖板的一侧通至外部,插接槽在电芯组的高度方向上的槽宽大于底板的厚度,电池模组还包括设于底板背离端板的一侧且与插接槽相对的缓冲棉。In one embodiment, the side of the insertion slot away from the cover plate leads to the outside, the slot width of the insertion slot in the height direction of the battery pack is greater than the thickness of the bottom plate, and the battery module also includes a Buffer cotton on one side and opposite to the socket.
通过采用上述方案,可在电池模组被置于电池包的箱体上时,借助缓冲棉保障电池模组的用于与箱体接触的底面的平齐度、平面度,从而保障并提高电池模组的底面与箱体的接触平面度。By adopting the above solution, when the battery module is placed on the box of the battery pack, the buffer cotton can be used to ensure the flatness and flatness of the bottom surface of the battery module that is used to contact the box, thereby ensuring and improving the battery life. The contact flatness between the bottom surface of the module and the box body.
通过采用上述方案,可在电池模组被置于电池包的箱体上时,借助缓冲棉缓冲于箱体和底板之间,以至少达到减震效果。By adopting the above solution, when the battery module is placed on the box of the battery pack, buffer cotton is used to buffer between the box and the bottom plate, so as to at least achieve a shock absorption effect.
通过采用上述方案,可在电池模组被置于电池包的箱体上时,基于缓冲棉对底板形成指向端板的抵压力,从而可进一步稳固底板和端板之间的连接关系、连接效果。By adopting the above solution, when the battery module is placed on the box of the battery pack, based on the buffer cotton, the bottom plate can form a pressing force pointing to the end plate, so that the connection relationship and connection effect between the bottom plate and the end plate can be further stabilized. .
在一个实施例中,插接槽的远离盖板的一侧通至外部,插接槽在电芯组的高度方向上的槽宽等于底板的厚度。In one embodiment, the side of the insertion slot away from the cover plate leads to the outside, and the slot width of the insertion slot in the height direction of the battery pack is equal to the thickness of the bottom plate.
通过采用上述方案,底板也可与端板形成可靠的连接效果,且在电池模组被置于电池包的箱体上时,电池模组可通过底板和端板与箱体大面积接触,从而可均衡电池模组的在被支撑时的受力情况,并在一定程度上可提高电池模组的状态稳定性。By adopting the above scheme, the bottom plate can also form a reliable connection effect with the end plate, and when the battery module is placed on the box of the battery pack, the battery module can contact the box with a large area through the bottom plate and the end plate, thereby It can balance the stress of the battery module when it is supported, and improve the state stability of the battery module to a certain extent.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the descriptions of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only of the present invention. For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without paying creative efforts.
图1为本发明实施例一提供的电池模组的立体示意图;FIG. 1 is a schematic perspective view of a battery module provided in Embodiment 1 of the present invention;
图2为图1提供的沿A-A的剖视图;Fig. 2 is the sectional view along A-A that Fig. 1 provides;
图3为图2提供的B区域的放大图;Fig. 3 is an enlarged view of area B provided in Fig. 2;
图4为本发明实施例一提供的电池模组的爆炸示意图;Fig. 4 is an exploded schematic diagram of the battery module provided by Embodiment 1 of the present invention;
图5为本发明实施例一提供的绝缘板的立体示意图;FIG. 5 is a perspective schematic view of an insulating board provided in Embodiment 1 of the present invention;
图6为本发明实施例二提供的电池模组的部分结构剖视图;FIG. 6 is a partial structural cross-sectional view of the battery module provided in Embodiment 2 of the present invention;
图7为图6提供的C区域的放大图;Figure 7 is an enlarged view of the region C provided in Figure 6;
图8为本发明实施例二提供的电池模组的部分结构立体图;Fig. 8 is a partial structural perspective view of the battery module provided by Embodiment 2 of the present invention;
图9为本发明实施例二提供的端板的立体示意图。FIG. 9 is a schematic perspective view of an end plate provided by Embodiment 2 of the present invention.
其中,图中各附图标记:Wherein, each reference sign in the figure:
100-电芯组;200-盖板,210-连接部;300-端板,301-限位槽,302-插接槽;400-柔性电路板,410-缓冲结构;500-绝缘板,510-阻隔结构,511-阻隔部,512-遮挡部;600-底板,610-插接部;700-缓冲棉;800-侧板;900-信号采集口。100-cell pack; 200-cover plate, 210-connecting part; 300-end plate, 301-limiting slot, 302-socket slot; 400-flexible circuit board, 410-buffer structure; 500-insulating plate, 510 -blocking structure, 511-blocking part, 512-shielding part; 600-bottom plate, 610-inserting part; 700-buffer cotton; 800-side plate; 900-signal collection port.
具体实施方式detailed description
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
以下结合具体实施例对本发明的具体实现进行更加详细的描述:The specific implementation of the present invention is described in more detail below in conjunction with specific embodiments:
实施例一Embodiment one
请参阅图1、图2、图3、图4,本发明实施例提供了一种电池模组,包括电芯组100、盖板200、端板300、柔性电路板400和绝缘板500,盖板200设于电芯组100在高度方向z上的一侧;端板300设于电芯组100在长度方向x上的端部,端板300与盖板200连接,且端板300和盖板200的连接处为端盖连接处;柔性电路板400设于盖板200和电芯组100之间,和/或,端板300和电芯组100之间;绝缘板500连接于端板300朝向电芯组100的一侧,绝缘板500设有与柔性电路板400相对的阻隔结构510,阻隔结构510阻隔于端盖连接处与柔性电路板400之间。Please refer to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the embodiment of the present invention provides a battery module, including a
在此需要说明的是,盖板200可防护于电芯组100在高度方向z上的一侧,而端板300则可防护于电芯组100在长度方向x上的端部,基于此,可利于保障电芯组100的使用性能和使用寿命。此外,盖板200和端板300还可在一定程度上规整化、紧凑化电池模组的结构。It should be noted here that the
电池模组还可补充包括设于电芯组100背离盖板200的一侧的底板600,以及分设于盖板200在电芯组100的厚度方向y上的相对两侧的两侧板800,基于此,可通过盖板200、底板600、两端板300和两侧板800共同围合形成相对封闭的防护腔,以将电芯组100相对全面地防护于防护腔中,且利于进一步规整化、紧凑化电池模组的结构。可选地,两侧板800和底板600可一体成型、一体连接,以在一定程度上提高电池模组的组装便利性。The battery module may additionally include a
当然,在其他可能的实施方式中,电池模组也可省略底板600,以便于在成型呈电池包时,促使电芯组100直接接触液冷板进行换热,从而利于提高对电池模组的散热效果。Of course, in other possible implementations, the battery module can also omit the
在其他可能的实施方式中,电池模组也可省略其中一个侧板800,以压缩电池模组在电芯组100的厚度方向y上的尺寸,从而提高采用该电池模组的电池包在该方向上的空间利用率、体积成组率,提高采用该电池模组的电池包的能量密度。In other possible implementations, the battery module can also omit one of the
在此还需要说明的是,绝缘板500连接于端板300朝向电芯组100的一侧,绝缘板500可绝缘于端板300和电芯组100之间,以提高电池模组的使用安全性。It should also be noted here that the insulating
柔性电路板400设于盖板200,和/或,端板300和电芯组100之间围合的空间内,柔性电路板400可电连接至电芯组100的各电芯单元,以采集电芯组100的各电芯单元的电压信号和温度信号,从而便于把控电池模组的使用状态,可提高电池模组的使用性能和安全性能。The
其中,端板300需与盖板200连接,具体地,端板300靠近盖板200的边侧与盖板200靠近端板300的边侧先抵接(抵接边侧构成端盖连接处)再通过焊接或粘接等方式固定连接。因而,为防止端板300与盖板200的连接作业对柔性电路板400造成影响、甚至造成损伤,本实施例还使绝缘板500一体连接有与柔性电路板400相对的阻隔结构510,阻隔结构510在绝缘板500组装后可维持阻隔于端盖连接处与柔性电路板400之间。如此,在对端板300和盖板200进行连接作业时,阻隔于端盖连接处与柔性电路板400之间的阻隔结构510,可实现有效防护柔性电路板400,从而可有效降低端板300与盖板200的连接作业对柔性电路板400的影响、损伤程度。Wherein, the
示例地,假设端板300与盖板200的相抵接的边侧焊接连接,于是,在焊接作业期间,阻隔结构510可有效降低甚至阻隔焊接作业时的高温对柔性电路板400的影响,从而可降低柔性电路板400损伤的风险。For example, assuming that the
又示例地,假设端板300与盖板200的相抵接的边侧通过粘接胶粘接,于是,在粘接作业期间,阻隔结构510可阻隔粘接作业时的粘接胶流至柔性电路板400上,从而可降低对柔性电路板400的性能的影响,可降低柔性电路板400损伤的风险。As another example, assuming that the abutting sides of the
其中,阻隔结构510可与盖板200、端板300抵接,如此,可利于紧凑化电池模组的结构。或,阻隔结构510可与盖板200、端板300间隙设置,如此,可减少阻隔结构510与盖板200、端板300之间的摩擦情况。Wherein, the
其中,阻隔结构510与绝缘板500一体成型,阻隔结构510也电气绝缘于盖板200和柔性电路板400之间以及端板300和柔性电路板400之间,从而可保障并提高电池模组的使用安全性。Wherein, the
综上,通过采用上述方案,可通过一体连接于绝缘板500的阻隔结构510阻隔于端盖连接处与柔性电路板400之间,如此,在对端板300与盖板200的相抵接的边侧进行焊接等连接作业时,可通过阻隔结构510有效防护柔性电路板400,从而可降低连接作业的温度、用于连接端板300和盖板200的连接物质等对柔性电路板400的性能的影响,可降低柔性电路板400损伤的风险。从而可保障并提高电池模组的使用性能和安全性能,可提高电池模组的生产良率。To sum up, by adopting the above scheme, the
请参阅图3、图4、图5,在本实施例中,阻隔结构510包括阻隔部511和连接于阻隔部511靠近端板300一侧的遮挡部512,阻隔部511阻隔于端盖连接处与柔性电路板400之间,遮挡部512平行于柔性电路板400的局部,且用于遮挡柔性电路板400。Please refer to FIG. 3, FIG. 4, and FIG. 5. In this embodiment, the
通过采用上述方案,阻隔结构510可通过相对阻隔于端盖连接处与柔性电路板400之间的阻隔部511,在端板300与盖板200连接作业的期间,实现防护柔性电路板400,以降低连接作业的温度、连接物质等对柔性电路板400的影响,降低柔性电路板400损伤的风险;阻隔结构510还可通过连接至阻隔部511且朝端板300延伸且平行于柔性电路板400的遮挡部512,有效遮挡柔性电路板400,以降低柔性电路板400在电池模组的信号采集口900处的外露程度,从而可进一步防护柔性电路板400,以进一步降低柔性电路板400损伤的风险。By adopting the above solution, the
请参阅图2、图3、图4,在本实施例中,柔性电路板400朝向阻隔结构510的一侧设有缓冲结构410,缓冲结构410缓冲于柔性电路板400的本体和阻隔结构510之间。Please refer to FIG. 2, FIG. 3, and FIG. 4. In this embodiment, the side of the
因而,通过采用上述方案,可通过缓冲结构410有效缓冲于柔性电路板400的本体和阻隔结构510之间,以减少柔性电路板400的本体和阻隔结构510的摩擦情况,从而可进一步防护柔性电路板400,可进一步降低柔性电路板400损伤的风险,进而可保障并提高柔性电路板400的使用性能,延长柔性电路板400的使用寿命。Therefore, by adopting the above scheme, the
可选地,上述缓冲结构410为泡棉。如此设置,可使得缓冲结构410具有一定的弹性、缓冲性能佳、重量轻,且能够快速压敏固定。Optionally, the
请参阅图3,在本实施例中,端板300与盖板200焊接。Please refer to FIG. 3 , in this embodiment, the
通过采用上述方案,可使得端板300与盖板200之间连接便利、连接稳固且连接可靠,甚至可使端板300与盖板200之间的连接处的密封性较佳。By adopting the above solution, the connection between the
请参阅图2,在本实施例中,电池模组还包括设于电芯组100背离盖板200的一侧的底板600,底板600与端板300焊接。Please refer to FIG. 2 , in this embodiment, the battery module further includes a
通过采用上述方案,也可使得端板300与底板600之间连接便利、连接稳固且连接可靠,甚至可使端板300与底板600之间的连接处的密封性较佳。By adopting the above solution, the connection between the
实施例二Embodiment two
本实施例与实施例一的区别在于:The difference between this embodiment and Embodiment 1 is:
请参阅图6,在本实施例中,端板300与盖板200粘接。Please refer to FIG. 6 , in this embodiment, the
在此需要说明的是,当端板300为压铸件而盖板200为型材件时,端板300和盖板200之间的焊接不良率相对较高,容易出现炸点现象。It should be noted here that, when the
对此,本实施例使端板300与盖板200粘接,基于此,可解决压铸端板300和型材盖板200之间的焊接不良率相对较高的问题,并使得端板300和盖板200之间连接稳固、可靠,从而可提升电池模组的工艺性、生产便利性。In this regard, this embodiment makes the
请参阅图6、图7、图8,在本实施例中,盖板200设有连接部210,端板300设有与连接部210插接配合的限位槽301,限位槽301的槽壁和槽底与连接部210粘接。Please refer to Fig. 6, Fig. 7, and Fig. 8. In this embodiment, the
在此需要说明的是,请一并参阅图9,限位槽301沿电芯组100(实施例二的各图示中均省略了电芯组100,但根据上文并参考图2,可理解地,电芯组100被置于盖板200、底板600、侧板800和端板300围合的空间内)的厚度方向y延伸形成,且限位槽301于其延伸方向贯通设置,基于此,可便于提高连接部210与限位槽301的配合便利性。What needs to be explained here is that, please refer to FIG. 9 together, the limiting
因而,通过采用上述方案,可在连接盖板200和端板300时,先使盖板200的连接部210滑入、插入限位槽301,以初步建立连接部210和限位槽301之间的位置关系,再通过粘接胶等物质使限位槽301的槽壁和槽底与连接部210粘接,而稳固连接部210和限位槽301之间的位置关系和连接关系,从而可便利地实现端板300与盖板200之间的粘接固定。且限位槽301的槽壁和槽底均需与连接部210粘接,从而可在一定程度上保障并扩大端板300与盖板200之间的涂胶面积,即保障并扩大端板300与盖板200之间的粘接面积,从而可使得端板300和盖板200之间的连接更稳固、更可靠、更持久。Therefore, by adopting the above scheme, when connecting the
粘接胶又具有一定的弹性模量,因而,通过采用上述方案,还可通过粘接胶在连接部210和限位槽301之间形成一定的缓冲效果,从而可在发生震动时吸收能量,以便于缓解盖板200的震动情况,即形成减震效果,从而可提高电池模组的使用性能,延长电池模组的使用寿命。The adhesive has a certain modulus of elasticity. Therefore, by adopting the above scheme, a certain buffering effect can also be formed between the connecting
限位槽301还可对连接部210形成一定的限位效果,因而,通过采用上述方案,即使粘接胶失效(当应力超过粘接胶的界面强度、界面粘接力时,粘接胶即可能失效),也可基于限位槽301对连接部210的限位效果,稳定盖板200与端板300的位置关系和抵接关系,而使得盖板200不至于脱出,从而可保障并提高电池模组的使用性能。The limiting
当然,在盖板200两侧均设有侧板800时,位于盖板200相对两侧的两侧板800也能够对盖板200形成一定的限位效果,从而可进一步限制盖板200脱出,可提高电池模组的结构稳定性和可靠性。Of course, when the
请参阅图7、图8,在本实施例中,连接部210相对于盖板200的本体朝靠近电芯组100的方向w或远离电芯组100的方向z弯折,且弯折的角度α≤90°;限位槽301在电芯组100的高度方向z上的至少一槽壁平行于连接部210,即,限位槽301在电芯组100的高度方向z上的相对两槽壁中的至少一个平行于连接部210。Please refer to FIG. 7 and FIG. 8 , in this embodiment, the connecting
示例地,图7中,连接部210相对于盖板200的本体朝靠近电芯组100的方向w弯折,而限位槽301在电芯组100的高度方向z上的相对两槽壁中,限位槽301的相对远离电芯组100的槽壁平行于连接部210的板面。For example, in FIG. 7 , the connecting
因而,通过采用上述方案,一方面,可在优化限位槽301在电芯组100的高度方向z上的相对两槽壁对连接部210的限位效果,以限制盖板200在粘接胶失效时脱出的基础上,通过限位槽301的平行于连接部210的槽壁引导连接部210入槽,从而可相应提高连接部210和限位槽301之间的配合便利性,可提高电池模组的组装便利性。另一方面,可在连接部210和限位槽301之间形成类三角的、较大的涂胶空间,从而可进一步扩大端板300与盖板200之间的涂胶面积,即进一步扩大端板300与盖板200之间的粘接面积,从而可使得端板300和盖板200之间的连接更稳固、更可靠、更持久,且粘接胶的量的增多,也可利于强化粘接胶的震动缓冲效果即减震效果。Therefore, by adopting the above-mentioned solution, on the one hand, it is possible to optimize the limiting effect of the two opposite groove walls of the limiting
请参阅图7、图8,在本实施例中,定义朝远离电芯组100的方向z弯折为正,朝靠近电芯组100的方向w弯折为负,连接部210相对于盖板200的本体弯折的角度α范围为-30°~﹢5°。Please refer to FIG. 7 and FIG. 8. In this embodiment, it is defined that bending toward the direction z away from the
即,当连接部210相对于盖板200的本体朝靠近电芯组100的方向w弯折时,连接部210所弯折的角度α≤30°;而当连接部210相对于盖板200的本体朝远离电芯组100的方向z弯折时,连接部210所弯折的角度α≤5°。That is, when the connecting
通过采用上述方案,可提高连接部210和限位槽301之间的配合便利性,与此同时,保障并提高限位槽301在电芯组100的高度方向z上的相对两槽壁对连接部210的限位效果,以保障盖板200即使在粘接胶失效时也基本不会脱出,从而可提高电池模组的结构稳定性、结构可靠性,可提高电池模组的使用性能,可延长电池模组的使用寿命。By adopting the above scheme, the convenience of cooperation between the connecting
请参阅图6、图8、图9,在本实施例中,电池模组还包括设于电芯组100背离盖板200的一侧的底板600,底板600设有插接部610;端板300设有沿电芯组100的厚度方向y延伸且与插接部610插接配合的插接槽302,插接槽302的槽壁和槽底与底板600粘接。Please refer to FIG. 6, FIG. 8, and FIG. 9. In this embodiment, the battery module further includes a
在此需要说明的是,当端板300为压铸件而底板600为型材件时,端板300和底板600之间可能存在焊接不良、炸点现象。It should be noted here that when the
对此,本实施例使端板300和底板600粘接,基于此,可解决压铸端板300和型材底板600之间焊接不良的问题,并使得端板300和底板600之间连接稳固、可靠,从而可提升电池模组的工艺性、生产便利性。In this regard, this embodiment makes the
通过采用上述方案,底板600可基于插接部610深入插接槽302中,并与插接槽302的槽壁和槽底稳固粘接,基于此,可有效扩大端板300与底板600之间的涂胶面积,即扩大端板300与底板600之间的粘接面积,从而可使得端板300和底板600之间的连接更稳固、更可靠、更持久。By adopting the above scheme, the
请参阅图6、图8、图9,在本实施例中,插接槽302的远离盖板200的一侧通至外部(即插接槽302远离盖板200的一侧无槽壁设置),插接槽302在电芯组100的高度方向z上的槽宽大于底板600的厚度,电池模组还包括贴设于底板600背离端板300的一侧且与插接槽302相对的缓冲棉700,缓冲棉700在未被压缩时凸出于端板300的背离盖板200的底面。Please refer to FIG. 6, FIG. 8, and FIG. 9. In this embodiment, the side of the
在此需要说明的是,缓冲棉700在未被压缩时凸出于端板300的背离盖板200的底面,而在电池模组被置于电池包的箱体上时,缓冲棉700可在作用力下被压缩至与端板300的背离盖板200的底面持平。It should be noted here that the
因而,通过采用上述方案,可在电池模组被置于电池包的箱体上时,借助缓冲棉700保障电池模组的用于与箱体接触的底面的平齐度、平面度,从而保障并提高电池模组的底面与箱体的接触平面度。Therefore, by adopting the above solution, when the battery module is placed on the box of the battery pack, the
通过采用上述方案,可在电池模组被置于电池包的箱体上时,借助缓冲棉700缓冲于箱体和底板600之间,以至少达到减震效果。By adopting the above solution, when the battery module is placed on the box of the battery pack, the
通过采用上述方案,可在电池模组被置于电池包的箱体上时,基于缓冲棉700对底板600形成指向端板300的抵压力,从而可进一步稳固底板600和端板300之间的连接关系、连接效果,可降低底板600窜动的风险,进而可提高电池模组的结构稳定性、结构可靠性,可提高电池模组的使用性能,可延长电池模组的使用寿命。By adopting the above solution, when the battery module is placed on the box body of the battery pack, the
当然,在其他可能的实施方式中,插接槽302的远离盖板200的一侧仍通至外部,但插接槽302在电芯组100的高度方向z上的槽宽可等于底板600的厚度。Of course, in other possible implementations, the side of the
可选地,上述缓冲棉700为泡棉。如此设置,可使得缓冲棉700具有一定的弹性,缓冲性能较佳,重量轻,且能够快速压敏固定。Optionally, the
基于此实施方式,底板600也可与端板300形成可靠的连接效果,且在电池模组被置于电池包的箱体上时,电池模组可通过底板600和端板300与箱体大面积接触,从而可均衡电池模组的在被支撑时的受力情况,并在一定程度上可提高电池模组的状态稳定性。Based on this embodiment, the
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements or improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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CN206806397U (en) * | 2017-05-12 | 2017-12-26 | 宁德时代新能源科技股份有限公司 | Battery modules |
CN209496933U (en) * | 2019-04-19 | 2019-10-15 | 宁德时代新能源科技股份有限公司 | Battery pack |
CN211605261U (en) * | 2020-01-07 | 2020-09-29 | 瑞浦能源有限公司 | Isolation plate and its assembly structure |
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CN206806397U (en) * | 2017-05-12 | 2017-12-26 | 宁德时代新能源科技股份有限公司 | Battery modules |
CN209496933U (en) * | 2019-04-19 | 2019-10-15 | 宁德时代新能源科技股份有限公司 | Battery pack |
CN211605261U (en) * | 2020-01-07 | 2020-09-29 | 瑞浦能源有限公司 | Isolation plate and its assembly structure |
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