CN115508214A - PVC tubular product pressure detection auxiliary assembly - Google Patents
PVC tubular product pressure detection auxiliary assembly Download PDFInfo
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- 238000001514 detection method Methods 0.000 title claims abstract description 16
- 239000000725 suspension Substances 0.000 claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims description 10
- 210000000078 claw Anatomy 0.000 claims 1
- 238000012360 testing method Methods 0.000 abstract description 23
- 230000000712 assembly Effects 0.000 abstract description 6
- 238000000429 assembly Methods 0.000 abstract description 6
- 230000009471 action Effects 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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- G—PHYSICS
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- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
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Abstract
Description
技术领域:Technical field:
本发明涉及PVC管材压力检测技术领域,具体地说涉及一种PVC管材压力检测辅助设备。The invention relates to the technical field of pressure detection of PVC pipes, in particular to auxiliary equipment for pressure detection of PVC pipes.
背景技术:Background technique:
给水用PVC管材国家标准为静液压试验,即在规定水温、室温条件下持续打压到一定压力后,静止运行1小时,无破裂、无渗漏即为合格。具体测试过程如下:首先,切取一定长度的(一般为170cm)PVC管材作为待测管,将待测管两端用封头组件进行密封,在其中一个封头上安装加压管,然后将待测管立直(垂直地面)加入水(试压介质),加满水后,将管材推倒,之后通过打压机注水进行试压实验。上述过程中,需要2人以上共同操作,操作繁琐,效率低,并且测试过程中,在管内压力的作用下两端的封头组件容易从待测管的两端脱落,稳定性差,而影响试验的顺利进行。The national standard for PVC pipes for water supply is the hydrostatic test, that is, after continuously pressing to a certain pressure under the specified water temperature and room temperature, and then running statically for 1 hour, it is qualified if there is no rupture or leakage. The specific test process is as follows: First, cut a certain length (generally 170cm) of PVC pipe as the pipe to be tested, seal the two ends of the pipe to be tested with a head assembly, install a pressure tube on one of the heads, and then place the pipe to be tested. Put the test tube upright (perpendicular to the ground) and add water (pressure test medium). After filling up with water, push down the tube, and then inject water into the test tube for pressure test. In the above process, two or more people are required to operate together, which is cumbersome and inefficient. In addition, during the test process, the head assemblies at both ends are easy to fall off from the two ends of the tube to be tested under the action of the pressure inside the tube, and the stability is poor, which affects the test. went well.
发明内容:Invention content:
本发明的目的在于提供一种提高试验稳定性的PVC管材压力检测辅助设备。The object of the present invention is to provide a PVC pipe pressure detection auxiliary equipment which improves the test stability.
本发明由如下技术方案实施:PVC管材压力检测辅助设备,其包括机架、悬挂板、第一支撑结构和第二支撑结构,在所述机架上竖直设有两块相对设置的所述悬挂板,在两块所述悬挂板相对的侧壁上分别固定设有一对挂杆,在待测管两端的封头组件上分别设有一对与相邻所述挂杆对应设置的挂耳;在一块所述悬挂板的中部开设有与所述待测管对应的通孔,在所述通孔内侧的所述封头组件的端板上连通有加压管,在所述加压管上安装有控制阀和压力表;在两块所述悬挂板之间的所述机架上设置有用于支撑所述待测管的所述第一支撑结构和所述第二支撑结构;一个所述悬挂板为与所述机架固定的固定悬挂板,另一个所述悬挂板为与所述机架滑动连接的滑动悬挂板,且所述滑动悬挂板沿所述通孔的轴向滑动;在所述机架上固定有驱动所述滑动悬挂板移动的驱动机构。The present invention is implemented by the following technical scheme: PVC pipe pressure detection auxiliary equipment, which includes a frame, a suspension plate, a first support structure and a second support structure, and two oppositely arranged said support structures are vertically arranged on said frame. Suspension boards, a pair of hanging rods are respectively fixed on the opposite side walls of the two suspension boards, and a pair of hanging lugs corresponding to the adjacent hanging rods are respectively provided on the head assemblies at both ends of the tube to be measured; A through hole corresponding to the tube to be measured is opened in the middle of one of the suspension plates, and a pressurized tube is communicated with the end plate of the head assembly inside the through hole, and on the pressurized tube A control valve and a pressure gauge are installed; the first support structure and the second support structure for supporting the tube to be tested are arranged on the frame between the two suspension plates; The suspension plate is a fixed suspension plate fixed with the frame, and the other suspension plate is a sliding suspension plate slidingly connected with the frame, and the sliding suspension plate slides along the axial direction of the through hole; A driving mechanism for driving the sliding suspension plate to move is fixed on the frame.
进一步的,所述第一支撑结构包括横向设置在所述待测管下方的所述机架上的两个支撑轮,所述支撑轮的轴向相对于所述通孔的轴线垂直布置。Further, the first support structure includes two support wheels arranged transversely on the frame below the tube to be tested, and the axial direction of the support wheels is vertically arranged relative to the axis of the through hole.
进一步的,在所述机架上转动设有两个分别与两个所述支撑轮一一对应的驱动轴,所述支撑轮的转轴通过支架与对应的所述驱动轴连接,在所述机架上设置有驱动所述驱动轴转动的第一支撑驱动。Further, two driving shafts respectively corresponding to the two supporting wheels are rotated on the frame, and the rotating shafts of the supporting wheels are connected to the corresponding driving shafts through brackets. The frame is provided with a first support drive for driving the drive shaft to rotate.
进一步的,两个所述支撑轮分别设置在与所述悬挂板相邻一侧的所述驱动轴的侧壁上。Further, the two support wheels are respectively arranged on the side wall of the drive shaft adjacent to the suspension plate.
进一步的,所述第一支撑驱动包括第一驱动、主动轮、从动轮、内导向轮和外导向轮,在所述第一支撑结构一侧的所述机架上竖直转动设有轴向与所述通孔垂直设置的所述主动轮、所述从动轮、所述内导向轮和所述外导向轮,在所述主动轮和所述从动轮之间套设有链条,所述内导向轮啮合设置在链条的内侧,所述外导向轮啮合设置在链条的外侧;在所述机架上设置有驱动所述主动轮转动的所述第一驱动,所述从动轮和所述外导向轮分别与两根所述驱动轴同轴固定。Further, the first support drive includes a first drive, a driving wheel, a driven wheel, an inner guide wheel and an outer guide wheel, and an axial The driving wheel, the driven wheel, the inner guide wheel and the outer guide wheel arranged vertically to the through hole, a chain is sleeved between the driving wheel and the driven wheel, and the inner The guide wheel is engaged on the inside of the chain, and the outer guide wheel is engaged on the outside of the chain; the frame is provided with the first drive to drive the driving wheel to rotate, the driven wheel and the outer The guide wheels are coaxially fixed with the two drive shafts respectively.
进一步的,所述第一驱动包括第一手柄和第一卡件,所述第一手柄的底端滑动套设在所述主动轮的中心轴的外端,在所述机架上固定有若干与所述第一手柄匹配的第一卡件,所述第一手柄活动卡接在任一所述第一卡件内。Further, the first drive includes a first handle and a first clip, the bottom end of the first handle is slidably sleeved on the outer end of the central shaft of the driving wheel, and several A first clip that matches the first handle, and the first handle is movably snapped into any one of the first clips.
进一步的,所述第二支撑结构包括设置两对支撑滚筒,所述支撑滚筒沿所述通孔轴向布置;两对支撑滚筒分别设置在两块所述悬挂板的内侧,且所述支撑滚筒位于所述第一支撑结构和所述通孔之间。Further, the second support structure includes setting two pairs of support rollers, the support rollers are arranged axially along the through hole; the two pairs of support rollers are respectively arranged on the inner sides of the two suspension plates, and the support rollers located between the first support structure and the through hole.
进一步的,所述支撑滚筒与摇臂的一端转动连接,所述摇臂的另一端与对应的所述悬挂板转动连接,在所述悬挂板上固定有驱动所述摇臂向外转动的第二驱动。Further, the support roller is rotatably connected to one end of the rocker arm, and the other end of the rocker arm is rotatably connected to the corresponding suspension plate, and a first wheel for driving the rocker arm to rotate outward is fixed on the suspension plate. Two drives.
进一步的,所述第二驱动包括第二手柄和第二卡件,所述第二手柄的底端滑动套设在所述摇臂的另一端外部,在所述悬挂板上固定有与相应的所述第二手柄对应的若干所述第二卡件,所述第二手柄活动卡接在任一所述第二卡件内。Further, the second drive includes a second handle and a second clip, the bottom end of the second handle is slidably sleeved outside the other end of the rocker arm, and a corresponding The second handle corresponds to a plurality of the second clips, and the second handle is movably engaged in any one of the second clips.
进一步的,所述驱动机构为水平设置的自动伸缩杆,所述自动伸缩杆的缸体与所述机架固定连接,所述自动伸缩杆的活塞杆与所述滑动悬挂板固定连接。Further, the driving mechanism is an automatic telescopic rod arranged horizontally, the cylinder body of the automatic telescopic rod is fixedly connected to the frame, and the piston rod of the automatic telescopic rod is fixedly connected to the sliding suspension plate.
进一步的,其还包括拉杆和管道夹爪,所述拉杆可拆卸连接在所述悬挂板的内侧,在所述拉杆上连接有管道夹爪。Further, it also includes a pull rod and a pipe clamp, the pull rod is detachably connected to the inner side of the suspension plate, and the pipe clamp is connected to the pull rod.
进一步的,在所述机架的一侧顶部转动设有支撑架,在所述支撑架的顶部固定有卷扬机。Further, a support frame is rotated on one side of the frame, and a winch is fixed on the top of the support frame.
本发明的优点:待测管通过两端的封头悬挂在两个悬挂板之间,并且通过悬挂板对两端封头组件起到夹紧作用,可防止封头组件在压力作用下而从待测管上脱落,保证对待测管两端的密封性,进而提高试验的稳定性;两个悬挂板之间的距离以及第一支撑结构和第二支撑结构的高度可调,可以适用于不同长度、直径的管材进行测试,适用范围广;两个悬挂板之间的距离通过第一、第二手柄即可调节,方便快捷。Advantages of the present invention: the tube to be tested is suspended between two suspension plates through the heads at both ends, and the head assembly at both ends is clamped by the suspension plate, which can prevent the head assembly from being removed under pressure. The test tube falls off to ensure the tightness of both ends of the test tube, thereby improving the stability of the test; the distance between the two suspension plates and the height of the first support structure and the second support structure are adjustable, and can be applied to different lengths, The diameter of the pipe is tested, and the application range is wide; the distance between the two suspension plates can be adjusted through the first and second handles, which is convenient and quick.
附图说明:Description of drawings:
图1为本发明的主视图。Fig. 1 is the front view of the present invention.
图2为本发明的后视图。Figure 2 is a rear view of the present invention.
图3为封头组件的结构示意图。Fig. 3 is a structural schematic diagram of the head assembly.
图4为本发明的一种使用状态图。Fig. 4 is a diagram of a usage state of the present invention.
图5为本发明的另一种使用状态图。Fig. 5 is another usage status diagram of the present invention.
机架1、悬挂板2、第一支撑结构3、支撑轮301、驱动轴302、第一驱动303、主动轮304、从动轮305、内导向轮306、外导向轮307、链条308、第一手柄309、第一卡件310、第二支撑结构4、支撑滚筒401、摇臂402、第二手柄404、第二卡件405、支撑架5、卷扬机6、挂杆7、待测管8、挂耳9、通孔10、封头组件11、端板1101、内套管1102、外套管1103、连接法兰1104、螺栓1105、加压管12、控制阀13、压力表14、驱动机构15、拉杆16、管道夹爪17、拉杆挂钩18。Frame 1,
具体实施方式:detailed description:
在本发明的描述中,需要说明的是,如出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等,其指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,如出现术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" appear ", etc., the orientation or positional relationship indicated is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, Constructed and operative in a particular orientation and therefore are not to be construed as limitations of the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
如图1至图5所示,PVC管材压力检测辅助设备,其包括机架1、悬挂板2、第一支撑结构3和第二支撑结构4,在机架1上竖直设有两块相对设置的悬挂板2,As shown in Figures 1 to 5, the PVC pipe pressure detection auxiliary equipment includes a frame 1, a
在两块悬挂板2相对的侧壁上分别固定设有一对挂杆7,在待测管8两端的封头组件11上分别设有一对与相邻挂杆7对应设置的挂耳9;封头组件11包括内套管1102、端板1101和外套管1103,挂耳9固定在内套管1102的外壁上,与连接法兰1104相邻的内套管1102的端部为外径逐渐缩小的套接端,待测管8的端部套设在内套管1102的外部,待测管与内套管之间为过盈配合,外套管1103套接在待测管8的外部,且外套管1103端部的法兰通过螺栓1105与连接法兰1104连接;在与内套管1102相邻的内套管1102的端部固定有端板1101。使用时,先将外套管1103套在待测管8的外部,然后将待测管8从套接端导入后套在内套管1102的外部;之后通过螺栓1105将连接法兰1104和外套管1103上的法兰连接,完成封头组件的安装。A pair of
在一块悬挂板2的中部开设有与待测管8对应的通孔10,在通孔10内侧的封头组件11的端板1101上连通有加压管12,加压管12可通过穿过通孔10的管道与水源连接,在加压管12上安装有控制阀13和压力表14;在机架1的一侧顶部转动设有支撑架5,在支撑架5的顶部固定有卷扬机6;用卷扬机6的钢丝绳来固定待测管,之后通过卷扬机6可将待测管8吊起,转动支撑架5,将待测管8移动到两个悬挂板2之间,通过卷扬机6将待测管下放,调整待测管8,使得两端的挂耳9分别挂接在对应的挂杆7上,通过两个悬挂板2对待测管8两侧的封头组件11起到支撑作用,防止管内压力过大而造成封头组件11崩开脱落,保证检测的顺利进行;之后,将钢丝绳从待测管拆除,移动到机架1的一侧即可;最后,打开控制阀13可通过加压管12向管内注水测试,通过压力表14可以观察待测管8内的压力。A through hole 10 corresponding to the tube to be measured 8 is provided in the middle of a
优选的,一个悬挂板2为与机架1固定的固定悬挂板,另一个悬挂板2为与机架1滑动连接的滑动悬挂板,且滑动悬挂板2沿通孔10的轴向滑动;在机架1上固定有驱动滑动悬挂板2移动的驱动机构15。通过驱动机构15可以驱动滑动悬挂板移动,进而调整两个悬挂板2之间的距离,以适用于不同长度待测管的需求;驱动机构15为水平设置的自动伸缩杆,自动伸缩杆的缸体与机架1固定连接,自动伸缩杆的活塞杆与滑动悬挂板2固定连接;自动伸缩杆为气缸、油缸或电推杆的任意一种;本实施例中,驱动机构15为油缸,通过油缸的伸缩来控制滑动悬挂板的往复移动。Preferably, one
在两块悬挂板2之间的机架1上设置有用于支撑待测管8的第一支撑结构3和第二支撑结构4,可加强待测管8的稳定性;A first support structure 3 and a
第一支撑结构3包括横向设置在待测管8下方的机架1上的两个支撑轮301,支撑轮301的轴向相对于通孔10的轴线垂直布置,支撑轮301的轮面呈V型;通过支撑轮301对待测管8进行支撑;在机架1上转动设有两个分别与两个支撑轮301一一对应的驱动轴302,支撑轮301的转轴通过支架与对应的驱动轴302连接,在机架1上设置有驱动驱动轴302转动的第一支撑驱动;通过第一支撑驱动可以驱动驱动轴302转动,进而可以调整与驱动轴302连接的支撑轮301的高度,以实现对不同直径待测管8的支撑;The first support structure 3 includes two
第一支撑驱动包括第一驱动303、主动轮304、从动轮305、内导向轮306和外导向轮307,在第一支撑结构3一侧的机架1上竖直转动设有轴向与通孔10垂直设置的主动轮304、从动轮305、内导向轮306和外导向轮307,在主动轮304和从动轮305之间套设有链条308,内导向轮306啮合设置在链条308的内侧,外导向轮307啮合设置在链条308的外侧;在机架1上设置有驱动主动轮304转动的第一驱动303,从动轮305和外导向轮307分别与两根驱动轴302同轴固定;第一驱动303驱动主动轮304转动时,可以通过链条308带动内外导向轮以及从动轮305转动,并且外导向轮307和从动轮305的转动方向相反,始终保持相对或相反方向转动,进而可以实现同时调整两个支撑轮301升高或下降,实现同步调整的目的;并且,两个支撑轮301分别设置在与悬挂板2相邻一侧的驱动轴302的侧壁上,在对待测管8进行支撑时呈倒八字形结构;待测管8施加在两个支撑轮301上的压力作用在链条308上时,可起到反向张紧链条308的作用,保证稳定性;The first support drive comprises a first drive 303, a
具体的,第一驱动303包括第一手柄309和第一卡件310,第一手柄309的底端滑动套设在主动轮304的中心轴的外端,在机架1上固定有若干与第一手柄309匹配的第一卡件310,第一手柄309活动卡接在任一第一卡件310内。将第一手柄309沿主动轮304的中心轴向外滑动后,通过转动第一手柄309可以通过主动轮304带动链条308运转,进而带动与外导向轮307和从动轮305连接的驱动轴302相对或反向转动,达到调整两个支撑轮301高度的目的;之后沿着主动轮304的中心轴向内推动第一手柄309,将第一手柄309卡入对应位置的第一卡件310即可将支撑轮301固定在相应高度上。Specifically, the first drive 303 includes a
第二支撑结构4包括设置两对支撑滚筒401,支撑滚筒401沿通孔10轴向布置;两对支撑滚筒401分别设置在两块悬挂板2的内侧,且支撑滚筒401位于通孔10的下方;支撑滚筒401与摇臂402的一端转动连接,摇臂402的另一端与对应的悬挂板2转动连接,在悬挂板2上固定有驱动摇臂402向外转动的第二驱动。通过第二驱动可以带动摇臂402转动,进而控制支撑滚筒401绕着摇臂402的轴线转动,来调整支撑滚筒401在竖直面内的高度,以实现对不同直径管道的支撑。第二驱动包括第二手柄404和第二卡件405,第二手柄404的底端滑动套设在摇臂402的另一端外部,在悬挂板2上固定有与相应的第二手柄404对应的若干第二卡件405,第二手柄404活动卡接在任一第二卡件405内;将第二手柄404沿摇臂402向外滑动后,通过转动第二手柄404可以转动摇臂402来调整支撑滚筒401的高度,之后沿着摇臂402向内推动第二手柄,将第二手柄404卡入对应位置的第二卡件405即可将第二手柄404固定,进而将支撑滚筒401固定在相应高度上。The
另外,拉杆16可拆卸连接在悬挂板2的内侧,在拉杆16上连接有管道夹爪17;具体的,在悬挂板2内侧固定拉杆挂钩18,拉杆两端活动卡接在拉杆挂钩上;在待测管道爆破后完成测试,需要拆除封头组件11上的残留管道,此时,先将残留管道对应的封头组件11上的螺栓1105拆除,然后,将管道夹爪17夹持在封头组件11外侧的管道上,并将拉杆16挂接在另一个悬挂板2的拉杆挂钩18上,启动驱动机构15,使两块悬挂板2之间的距离拉大,进而通过拉杆带动管道夹爪17将残留管道从对应的内套管1102上取下。In addition, the pull rod 16 is detachably connected to the inside of the
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
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