CN115507978A - Elasticity interdigital electrode sensor and wearable sensing equipment - Google Patents
Elasticity interdigital electrode sensor and wearable sensing equipment Download PDFInfo
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- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L1/00—Measuring force or stress, in general
- G01L1/14—Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators
- G01L1/142—Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators using capacitors
- G01L1/146—Measuring force or stress, in general by measuring variations in capacitance or inductance of electrical elements, e.g. by measuring variations of frequency of electrical oscillators using capacitors for measuring force distributions, e.g. using force arrays
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- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/22—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring the force applied to control members, e.g. control members of vehicles, triggers
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L5/00—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
- G01L5/22—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring the force applied to control members, e.g. control members of vehicles, triggers
- G01L5/226—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring the force applied to control members, e.g. control members of vehicles, triggers to manipulators, e.g. the force due to gripping
- G01L5/228—Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes for measuring the force applied to control members, e.g. control members of vehicles, triggers to manipulators, e.g. the force due to gripping using tactile array force sensors
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Abstract
Description
技术领域technical field
本发明属于叉指电极传感器领域,具体涉及一种弹性叉指电极传感器及可穿戴式传感设备。The invention belongs to the field of interdigital electrode sensors, in particular to an elastic interdigital electrode sensor and wearable sensing equipment.
背景技术Background technique
随着可穿戴便携式电子产品的趋势化发展,柔性导电材料得到了广泛的关注。柔性导电材料除了考虑其导电性和弹性,电稳定性也是极其重要的考虑因素,不少实际应用例如可拉伸电子电路、柔性电池、可拉伸光源器件等都需要导电材料具有高电稳定性来保证器件在变形过程中仍能保持良好的工作性能,然而对于高拉伸性的弹性导体来说同时兼备高电稳定性是相当具有挑战性的。另外,除了高电稳定性,把多孔薄膜的弹性导体应用于可穿戴电子产品中的弹性导体也是迫切需要的,还要求这类导电材料具备良好的透气和透汽性能。随着可穿戴产品的发展,未来的穿戴式电子产品还需要可拉伸的导电材料满足支持多功能、封装体积小、集成度高等条件,以支持更优的产品性能。With the development trend of wearable and portable electronic products, flexible conductive materials have received extensive attention. In addition to the conductivity and elasticity of flexible conductive materials, electrical stability is also an extremely important consideration. Many practical applications such as stretchable electronic circuits, flexible batteries, and stretchable light source devices require conductive materials to have high electrical stability. To ensure that the device can still maintain good working performance during the deformation process, it is quite challenging for a highly stretchable elastic conductor to have high electrical stability at the same time. In addition, in addition to high electrical stability, it is also urgent to apply elastic conductors of porous films to elastic conductors in wearable electronic products. Such conductive materials are also required to have good air and vapor permeability. With the development of wearable products, future wearable electronic products also need stretchable conductive materials to meet the conditions of supporting multiple functions, small packaging volume, and high integration, so as to support better product performance.
除此之外,人们一直致力于制造具有接触和非接触双模式响应的柔性传感器。然而,在大多数情况下,它通常需要将两种或两种以上类型的电气元件材料或结构集成到一个统一的系统中,这大大增加了生产和操作的复杂性。在这方面,最近几项令人印象深刻的研究表明,基于电容(Nat Commun 2018, 9, 244)或摩擦电效应(Nano Energy 2022, 95,107056;如中国专利CN 110932592 B所公开的),设计具有小型化能力的双模传感器是可行的。然而,前者为实现令人信服的非接触性能,在接触模式的灵敏度方面存在很大的折衷(通常<1 MPa-1);而后者则受到瞬时信号的困扰,该信号不适用于稳定连续输入的情况。除了电子产品的功能特性外,还应考虑舒适度、安全性和环保等特性的开发,以满足综合需求。迄今为止,用传统材料和制造工艺制备的柔性电子产品通常没有考虑到上述特性。例如,报道的先进双模式传感器主要基于不透气基底(不舒适)和不可回收材料,而制造过程往往需要昂贵的设备、复杂的程序、高标准的操作环境和特定的材料特性。显然,创建同时具有多种传感能力、可穿戴性、灵敏响应性、准确检测性和方便回收性的灵活人机界面仍然是一个重大挑战。Besides, efforts have been made to fabricate flexible sensors with contact and non-contact dual-modal responses. However, in most cases, it usually requires the integration of two or more types of electrical component materials or structures into a unified system, which greatly increases the complexity of production and operation. In this regard, several recent impressive studies have shown that based on capacitive (Nat Commun 2018, 9, 244) or triboelectric effects (Nano Energy 2022, 95, 107056; as disclosed in Chinese patent CN 110932592 B), It is feasible to design dual-mode sensors with miniaturization capabilities. However, the former suffers from a large trade-off in contact mode sensitivity (typically <1 MPa -1 ) for convincing non-contact performance; while the latter suffers from transient signals that are not suitable for stable continuous input Case. In addition to the functional characteristics of electronic products, the development of characteristics such as comfort, safety and environmental protection should also be considered to meet comprehensive needs. To date, flexible electronics fabricated with traditional materials and fabrication processes usually do not take the aforementioned properties into account. For example, reported advanced dual-mode sensors are mainly based on air-impermeable substrates (uncomfortable) and non-recyclable materials, while the fabrication process often requires expensive equipment, complicated procedures, high-standard operating environments, and specific material properties. Clearly, creating flexible human-machine interfaces that simultaneously possess multiple sensing capabilities, wearability, sensitive responsiveness, accurate detection, and convenient recycling remains a major challenge.
发明内容Contents of the invention
本发明的目的是为了克服现有技术存在的缺点和不足,而提供一种弹性叉指电极传感器及可穿戴式传感设备。The object of the present invention is to provide an elastic interdigital electrode sensor and a wearable sensor device in order to overcome the shortcomings and deficiencies of the prior art.
本发明所采取的技术方案如下:一种弹性叉指电极传感器,其中包含弹性导体复合膜,所述弹性导体复合膜包括基膜层和涂布在基膜层表面的导电层,所述基膜层为采用可电纺弹性体通过静电纺丝工艺制备形成的,所述导电层为采用熔点低于室温的液态金属油墨在基膜层上形成的至少一个叉指电极电路,所述液态金属油墨中包含液态金属。The technical scheme adopted by the present invention is as follows: an elastic interdigital electrode sensor, which includes an elastic conductor composite film, the elastic conductor composite film includes a base film layer and a conductive layer coated on the surface of the base film layer, the base film The layer is prepared and formed by electrospinning elastomer through electrospinning process, and the conductive layer is at least one interdigitated electrode circuit formed on the base film layer by using liquid metal ink whose melting point is lower than room temperature, and the liquid metal ink Contains liquid metal.
优选地,所述可电纺弹性体为分子量为30000~60000g/mol的聚乙烯醇。Preferably, the electrospinnable elastomer is polyvinyl alcohol with a molecular weight of 30000-60000 g/mol.
优选地,制备基膜层的具体过程如下:溶解可电纺弹性体于溶剂中以形成电纺聚合物溶液,将所述电纺聚合物溶液电纺于接收基体上,得到弹性纺丝基膜层;所述电纺聚合物溶液中可电纺弹性体的质量百分比浓度为15wt%-25wt%。Preferably, the specific process of preparing the base film layer is as follows: dissolving the electrospinnable elastomer in a solvent to form an electrospun polymer solution, and electrospinning the electrospun polymer solution on a receiving substrate to obtain an elastic spinning base film layer; the mass percentage concentration of the electrospinnable elastomer in the electrospun polymer solution is 15wt%-25wt%.
优选地,所述接收基体包括滚筒,所述弹性纺丝溶液沿所述滚筒的周向电纺于所述滚筒的外侧壁上;电纺时的供液速度为0.01ml/min-3ml/min,外加正电压为5-30KV,电纺喷头与所述接收基体或所述液态金属丝/弹性纺丝基膜复合层的距离为8-20cm。Preferably, the receiving substrate includes a drum, and the elastic spinning solution is electrospun on the outer wall of the drum along the circumferential direction of the drum; the liquid supply speed during electrospinning is 0.01ml/min-3ml/min , the applied positive voltage is 5-30KV, and the distance between the electrospinning nozzle and the receiving substrate or the composite layer of the liquid metal wire/elastic spinning base film is 8-20cm.
优选地,所述液态金属油墨还包括溶剂、表面活性剂。Preferably, the liquid metal ink also includes a solvent and a surfactant.
优选地,所述表面活性剂选自以下一种或多种:聚乙烯吡咯烷酮、氟碳表面活性剂、月桂基磺化琥珀酸单酯二钠、斯盘、吐温、十二烷基苯磺酸钠、十二烷基磷酸酯钾;Preferably, the surfactant is selected from one or more of the following: polyvinylpyrrolidone, fluorocarbon surfactant, disodium lauryl sulfosuccinate monoester, Span, Tween, dodecylbenzenesulfonate sodium lauryl phosphate, potassium lauryl phosphate;
优选地,所述溶剂包括去离子水、四氢呋喃、乙醇中的至少一种;Preferably, the solvent includes at least one of deionized water, tetrahydrofuran, and ethanol;
优选地,所述导电墨水中表面活性剂的质量分数为0.05~0.1%;液态金属的浓度为0.1~5g/ml。Preferably, the mass fraction of the surfactant in the conductive ink is 0.05-0.1%; the concentration of the liquid metal is 0.1-5 g/ml.
优选地,所述溶剂、表面活性剂与液态金属通过混合后超声,超声的功率为150-300W,时间为2-3min,温度为-5~10℃。Preferably, the solvent, the surfactant and the liquid metal are mixed and then ultrasonicated. The ultrasonic power is 150-300W, the time is 2-3min, and the temperature is -5-10°C.
优选地,所述液态金属油墨通过涂布方式在基膜层上形成的叉指电极的图案,并通过模具在基膜层表面刮涂从而形成叉指电极电路。Preferably, the liquid metal ink forms a pattern of interdigitated electrodes on the base film layer by coating, and scrapes the pattern on the surface of the base film layer through a mold to form an interdigitated electrode circuit.
优选地,所述液态金属选自以下一种或多种:镓、汞、镓铟合金、镓铟锡合金、铋锡合金、铋锡铅铟合金。Preferably, the liquid metal is selected from one or more of the following: gallium, mercury, gallium-indium alloy, gallium-indium-tin alloy, bismuth-tin alloy, and bismuth-tin-lead-indium alloy.
一种可穿戴式传感设备,其包括如上所述的弹性叉指电极传感器。A wearable sensing device includes the elastic interdigital electrode sensor as described above.
本发明的有益效果如下:本发明提供的弹性叉指电极传感器具有拉伸性好、高导电性、适宜大面积制备、舒适透气、可回收和高稳定性等优点,尤其是令人意想不到的是,其同时具有接触和非接触双模响应,并且均非常优异。进一步作为人机交互界面,可以实现无线控制、过载警报等独特功能。The beneficial effects of the present invention are as follows: the elastic interdigital electrode sensor provided by the present invention has the advantages of good stretchability, high conductivity, suitable for large-area preparation, comfortable and breathable, recyclable and high stability, especially the unexpected , which have both contact and non-contact dual-mode responses, and both are excellent. Further as a human-computer interaction interface, unique functions such as wireless control and overload alarm can be realized.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,根据这些附图获得其他的附图仍属于本发明的范畴。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, obtaining other drawings based on these drawings still belongs to the scope of the present invention without any creative effort.
图1为本发明实施例一提供的弹性叉指电极制备流程图;Fig. 1 is a flow chart of the preparation of elastic interdigitated electrodes provided by Embodiment 1 of the present invention;
图2为本发明实施例一基膜层聚乙烯醇电纺纤维(a)扫描电子显微镜(SEM)图、(b)直径分布图和(c)透气性能图;Fig. 2 is a base film layer polyvinyl alcohol electrospun fiber (a) scanning electron microscope (SEM) diagram, (b) diameter distribution diagram and (c) air permeability diagram of Example 1 of the present invention;
图3为本发明实施例一基膜层拉伸应力应变曲线示意图;Fig. 3 is a schematic diagram of the tensile stress-strain curve of the base film layer according to the embodiment of the present invention;
图4为本发明实施例一EGaIn-PVA处于未激活状态的扫描电子显微镜(SEM)图;Fig. 4 is the scanning electron microscope (SEM) figure of embodiment one EGaIn-PVA of the present invention in inactive state;
图5为本发明实施例一EGaIn-PVA处于激活状态的扫描电子显微镜(SEM)图;Fig. 5 is the scanning electron microscope (SEM) figure of embodiment one EGaIn-PVA of the present invention in activation state;
图6为本发明实施例一EGaIn-PVA的拉伸样品数码照片;Fig. 6 is the tensile sample digital photo of the embodiment of the present invention one EGaIn-PVA;
图7为本发明实施例一EGaIn-PVA印刷叉指电极的数码照片;Fig. 7 is the digital photograph of EGaIn-PVA printing interdigital electrode of embodiment of the present invention;
图8为本发明实施例一EGaIn-PVA印刷图案分别在折叠(a)、拉伸(b)、弯曲(c)、扭转(d)下的数码照片;Fig. 8 is a digital photo of the printed pattern of EGaIn-PVA in Example 1 of the present invention under folding (a), stretching (b), bending (c) and twisting (d);
图9为本发明实施例一EGaIn-PVA在不同弯曲半径下的电阻增长率示意图;9 is a schematic diagram of the resistance growth rate of EGaIn-PVA under different bending radii according to
图10为本发明实施例一EGaIn-PVA在不同扭转角度下的电阻增长率示意图;10 is a schematic diagram of the resistance growth rate of EGaIn-PVA at different twist angles according to
图11为本发明实施例一EGaIn-PVA分部在2cm弯曲半径和180°扭转角度下循环测试9000次和7500次曲线示意图;Fig. 11 is a schematic diagram of the cycle test curves of 9000 and 7500 times of the EGaIn-PVA subsection of the embodiment of the present invention under the bending radius of 2cm and the torsion angle of 180°;
图12为本发明实施例一EGaIn-PVA电容传感器工作原理示意图;12 is a schematic diagram of the working principle of an EGaIn-PVA capacitive sensor according to an embodiment of the present invention;
图13为本发明实施例一EGaIn-PVA电容传感器压力灵敏度曲线示意图;Fig. 13 is a schematic diagram of the pressure sensitivity curve of an EGaIn-PVA capacitive sensor according to an embodiment of the present invention;
图14为本发明实施例一EGaIn-PVA电容传感器响应时间曲线示意图;14 is a schematic diagram of a response time curve of an EGaIn-PVA capacitive sensor according to an embodiment of the present invention;
图15为本发明实施例一EGaIn-PVA电容传感器在不同手指数量下短按电容变化数据图;Fig. 15 is a short-press capacitance change data diagram of an EGaIn-PVA capacitive sensor according to an embodiment of the present invention under different numbers of fingers;
图16为本发明实施例一EGaIn-PVA电容传感器在不同手指数量下长按电容变化数据图;Fig. 16 is a long-press capacitance change data diagram of an EGaIn-PVA capacitive sensor according to an embodiment of the present invention under different numbers of fingers;
图17为本发明实施例一EGaIn-PVA电容传感器循环响应时间曲线示意图;17 is a schematic diagram of a cyclic response time curve of an EGaIn-PVA capacitive sensor according to an embodiment of the present invention;
图18为本发明实施例一EGaIn-PVA电容传感器在通过按压触碰显示摩斯密码数据图,(a)为摩斯密码图,(b)为通过EGaIn-PVA电容传感器发出“HELLO”摩斯密码的电容变化数据图,(c)为通过EGaIn-PVA电容传感器发出“SOS”摩斯密码的电容变化数据图;Figure 18 is an embodiment of the present invention, an EGaIn-PVA capacitive sensor displaying Morse code data by pressing and touching, (a) is a Morse code map, (b) is sending "HELLO" Morse through the EGaIn-PVA capacitive sensor The capacitance change data graph of the password, (c) is the capacitance change data graph of the "SOS" Morse code issued by the EGaIn-PVA capacitive sensor;
图19为本发明实施例一EGaIn-PVA电容传感器压力可视化示意图(a)-(b)及数据图(c);Fig. 19 is a schematic diagram (a)-(b) and data diagram (c) of pressure visualization of an EGaIn-PVA capacitive sensor according to an embodiment of the present invention;
图20为本发明实施例一EGaIn-PVA电容传感器在手指接近0~5cm之间不同距离时的相对电容变化;Fig. 20 is the relative capacitance change of the EGaIn-PVA capacitive sensor of the embodiment of the present invention when the finger is close to different distances between 0 and 5 cm;
图21为本发明实施例一EGaIn-PVA电容传感器在不同移动方向(工作距离=1cm)的手掌移动时的相对电容变化;Fig. 21 is the relative capacitance change of the EGaIn-PVA capacitive sensor in the embodiment of the present invention when the palm moves in different moving directions (working distance = 1cm);
图22为本发明实施例一EGaIn-PVA电容传感器在同一工作距离(工作距离=1cm)下,传感器对不同1~4个手指的电容响应;Fig. 22 is the capacitive response of the sensor to different 1~4 fingers under the same working distance (working distance=1cm) of the EGaIn-PVA capacitive sensor according to the embodiment of the present invention;
图23为本发明实施例一EGaIn-PVA电容传感器对手指弯曲角度的电容变化(工作距离=1cm);Fig. 23 is the capacitance change of the EGaIn-PVA capacitive sensor to the bending angle of the finger according to the embodiment of the present invention (working distance = 1cm);
图24为本发明实施例一EGaIn-PVA电容传感器)对手掌打开和关闭的非触摸检测性能;Fig. 24 is the non-touch detection performance that the embodiment of the present invention one (EGaIn-PVA capacitive sensor) opens and closes to palm;
图25为本发明实施例一EGaIn-PVA电容传感器根据物体材料(a),物体种类(b)的反馈出的电容变化响应数据示意图;Fig. 25 is a schematic diagram of the capacitance change response data fed back by the EGaIn-PVA capacitive sensor according to the object material (a) and the object type (b) according to the embodiment of the present invention;
图26为本发明实施例一EGaIn-PVA电容传感器可监测水位变化数据示意图;Fig. 26 is a schematic diagram of water level change data that can be monitored by an EGaIn-PVA capacitive sensor according to an embodiment of the present invention;
图27为本发明实施例一EGaIn-PVA电容传感器在注射器中进行操作时的电容变化响应数据示意图;Fig. 27 is a schematic diagram of the capacitance change response data when the EGaIn-PVA capacitive sensor is operated in the syringe according to the embodiment of the present invention;
图28为本发明实施例一EGaIn-PVA电容传感器降解回收示意图;Fig. 28 is a schematic diagram of the degradation and recovery of the EGaIn-PVA capacitive sensor according to the embodiment of the present invention;
图29为本发明实施例二单个叉指电极传感器数码照片示意图;Fig. 29 is a schematic diagram of a digital photo of a single interdigital electrode sensor according to
图30为本发明实施例二小车端Arduino主控路板数码照片;Fig. 30 is a digital photo of the Arduino main control circuit board at the car end of the second embodiment of the present invention;
图31为本发明实施例二小车端Arduino主控路板电路接线示意图;Fig. 31 is a schematic diagram of circuit wiring of the Arduino main control circuit board at the car end of the second embodiment of the present invention;
图32为本发明实施例二遥控端Arduino主控路板数码照片;Fig. 32 is a digital photo of the Arduino main control circuit board at the remote control end of the second embodiment of the present invention;
图33为本发明实施例二遥控端Arduino主控路板电路接线示意图;Fig. 33 is a schematic diagram of circuit wiring of the Arduino main control circuit board at the remote control terminal according to
图34为本发明实施例二小车端模拟信号数据示意图,两张图分别为不同模拟信号;Fig. 34 is a schematic diagram of the analog signal data at the trolley end in
图35为本发明实施例二小车移动以及遥控端操作示意图;Fig. 35 is a schematic diagram of the movement of the trolley and the operation of the remote control terminal in the second embodiment of the present invention;
图36为本发明实施例二贪吃蛇游戏操控界面示意图,两张图分别为不同操控方向;Fig. 36 is a schematic diagram of the control interface of the Snake game in
图37为本发明实施例二压力报警器操作以及原理示意图,(a)为原理示意图,(b)为操作示意图,(c)为压力报警器设置数据示意图;Figure 37 is a schematic diagram of the operation and principle of the pressure alarm in
图38为本发明实施例二叉指电极电容传感器性能对比图。Fig. 38 is a performance comparison diagram of the two-digit electrode capacitance sensor according to the embodiment of the present invention.
具体实施方式detailed description
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings.
本发明提供一种弹性叉指电极传感器,其中包含弹性导体复合膜,所述弹性导体复合膜包括基膜层和涂布在基膜层表面的导电层,所述基膜层为采用可电纺弹性体通过静电纺丝工艺制备形成的,所述导电层为采用熔点低于室温的液态金属油墨在基膜层上形成的叉指电极电路,所述液态金属油墨中包含液态金属。The invention provides an elastic interdigital electrode sensor, which includes an elastic conductor composite film, the elastic conductor composite film includes a base film layer and a conductive layer coated on the surface of the base film layer, and the base film layer is made of electrospun The elastomer is prepared by an electrospinning process, and the conductive layer is an interdigitated electrode circuit formed on the base film layer with a liquid metal ink whose melting point is lower than room temperature, and the liquid metal ink contains liquid metal.
其中,可电纺弹性体具体为现有技术中一系列可以用于电纺的可降解高分子弹性体,优选地,具体可以采用使静电纺丝形成的弹性膜机械性能(例如弹性、强度、抗变形等性能)好的可降解高分子弹性体,如聚乙烯醇、聚乳酸、聚己内酯等。具体可以根据需要进行选择。在本发明的一些实施例中,所述可电纺弹性体采用分子量为30000~60000g/mol的聚乙烯醇。Among them, the electrospinnable elastomer is specifically a series of degradable polymer elastomers that can be used for electrospinning in the prior art. Preferably, the mechanical properties of the elastic film formed by electrospinning (such as elasticity, strength, Anti-deformation and other properties) good degradable polymer elastomers, such as polyvinyl alcohol, polylactic acid, polycaprolactone, etc. Specifically, you can choose according to your needs. In some embodiments of the present invention, the electrospinnable elastomer adopts polyvinyl alcohol with a molecular weight of 30000-60000 g/mol.
制备基膜层的具体过程如下:溶解可电纺弹性体于溶剂中以形成电纺聚合物溶液,将所述电纺聚合物溶液电纺于接收基体上,得到弹性纺丝基膜层;所述电纺聚合物溶液中可电纺弹性体的质量百分比浓度为15wt%-25wt%。The specific process of preparing the base film layer is as follows: dissolve the electrospinnable elastomer in a solvent to form an electrospun polymer solution, and electrospin the electrospun polymer solution on a receiving substrate to obtain an elastic spinning base film layer; The mass percent concentration of the electrospinnable elastomer in the electrospun polymer solution is 15wt%-25wt%.
其中,所述溶剂选自水和/或二甲基亚砜,优选为水。Wherein, the solvent is selected from water and/or dimethyl sulfoxide, preferably water.
其中,在本发明的一些实施例中,采用聚乙烯醇进行静电纺丝,纺丝过程中,所述接收基体包括滚筒,所述弹性纺丝溶液沿所述滚筒的周向电纺于所述滚筒的外侧壁上;电纺时的供液速度为0.01ml/min-3ml/min,外加正电压为5-30KV,电纺喷头与所述接收基体或所述液态金属丝/弹性纺丝基膜复合层的距离为8-20cm。Wherein, in some embodiments of the present invention, polyvinyl alcohol is used for electrospinning. During the spinning process, the receiving substrate includes a drum, and the elastic spinning solution is electrospun on the drum along the circumferential direction of the drum. On the outer wall of the drum; the liquid supply rate during electrospinning is 0.01ml/min-3ml/min, the applied positive voltage is 5-30KV, the electrospinning nozzle and the receiving substrate or the liquid metal wire/elastic spinning substrate The distance between the film composite layers is 8-20cm.
所述液态金属油墨还包括溶剂、表面活性剂。The liquid metal ink also includes a solvent and a surfactant.
所述表面活性剂选自以下一种或多种:聚乙烯吡咯烷酮、氟碳表面活性剂、月桂基磺化琥珀酸单酯二钠、斯盘、吐温、十二烷基苯磺酸钠、十二烷基磷酸酯钾;The surfactant is selected from one or more of the following: polyvinylpyrrolidone, fluorocarbon surfactant, disodium lauryl sulfosuccinate monoester, Span, Tween, sodium dodecylbenzenesulfonate, Potassium dodecyl phosphate;
所述溶剂包括去离子水、四氢呋喃、乙醇中的至少一种;The solvent includes at least one of deionized water, tetrahydrofuran, and ethanol;
所述导电墨水中表面活性剂的质量分数为0.05~0.1%;液态金属的浓度为0.1~5g/ml,优选为2~4g/ml,最优选为3g/ml。The mass fraction of the surfactant in the conductive ink is 0.05-0.1%; the concentration of the liquid metal is 0.1-5 g/ml, preferably 2-4 g/ml, most preferably 3 g/ml.
所述溶剂、表面活性剂与液态金属通过混合后超声,超声的功率为150-300W,时间为2-3min,温度为5~10℃。The solvent, the surfactant and the liquid metal are mixed and then ultrasonicated. The ultrasonic power is 150-300W, the time is 2-3min, and the temperature is 5-10°C.
所述液态金属油墨通过涂布方式在基膜层上形成的叉指电极的图案,并通过模具在基膜层表面刮涂从而形成叉指电极电路。所述的涂布方式可以是刮涂、涂刷、丝印、喷墨印刷中的一种或多种组合,而应当被理解的是涂布方式并不局限于以上所说明的多种涂布方法,任何没有本质区别的可以在基膜层表面涂布涂覆材料形成合金层的涂布方式都视为本发明所保护的技术方案。The liquid metal ink forms the interdigital electrode pattern on the base film layer by coating, and scrapes the interdigital electrode circuit on the surface of the base film layer through a mold to form the interdigital electrode circuit. The coating method can be one or more combinations of scraping, brushing, screen printing, and inkjet printing, but it should be understood that the coating method is not limited to the above-mentioned multiple coating methods , any coating method that can coat the coating material on the surface of the base film layer to form an alloy layer without essential difference is regarded as the technical solution protected by the present invention.
在本发明的一些实施例中,采用丝印方式,丝网印版是采用手工刻漆膜或光化学制版的方法制作,使刮板印刷使液态金属油墨通过网版的网孔转移到静电纺丝纤维膜上,在基膜层表面可直接形成导电层。In some embodiments of the present invention, the screen printing method is adopted, and the screen printing plate is made by manually engraving a paint film or photochemical plate-making, and the scraper printing is used to transfer the liquid metal ink to the electrospun fiber through the mesh of the screen plate. On the film, a conductive layer can be directly formed on the surface of the base film layer.
在本发明的一些实施例中,采用丝网印刷的方式使EGaIn在基膜层表面形成合金层,此时,合金层暂时是不导电的,微观结构见图4,液态金属颗粒被表面活性剂包裹阻隔,此时,还需要利用后处理激活液态金属印刷导电通路,具体为在合金层表面用模具协助再次刮涂激活,其微观结构见图5。所采用的模具为具有一定硬度的工具,例如镊子、金属丝、刮板等,激活时只需要用工具轻轻擦拭即可。In some embodiments of the present invention, screen printing is used to make EGaIn form an alloy layer on the surface of the base film layer. At this time, the alloy layer is temporarily non-conductive. The microstructure is shown in Figure 4. The liquid metal particles are coated with surfactant Wrapping barrier, at this time, it is also necessary to use post-processing to activate the liquid metal printing conductive path, specifically to use a mold to assist re-scraping activation on the surface of the alloy layer, and its microstructure is shown in Figure 5. The mold used is a tool with a certain hardness, such as tweezers, wire, scraper, etc., and it only needs to be wiped gently with the tool when it is activated.
所述液态金属选自以下一种或多种:镓、汞、镓铟合金、镓铟锡合金、铋锡合金、铋锡铅铟合金;更优选地,所述液态金属为镓铟共晶合金。The liquid metal is selected from one or more of the following: gallium, mercury, gallium-indium alloy, gallium-indium-tin alloy, bismuth-tin alloy, bismuth-tin-lead-indium alloy; more preferably, the liquid metal is a gallium-indium eutectic alloy .
实施例一:Embodiment one:
如图1所示,通过以下步骤制备EGaIn-PVA电容传感器:As shown in Figure 1, the EGaIn-PVA capacitive sensor was prepared by the following steps:
步骤S1:溶解可电纺聚乙烯醇弹性体于水以形成电纺聚合物溶液,得到的聚合物溶液中聚乙烯醇的质量百分比浓度为15wt%-25wt%。静电纺丝基膜的制备,在一钢板上收集电纺丝,通过控制收集时间以控制基膜层的厚度,收集时间越长基膜层则越厚,达到预设厚度后停止当前电纺过程,微观尺寸图见图2,展现优异的透气性。从钢板上取下基膜层,基膜层的拉伸应力应变曲线如图3,其拉伸应变可达263%,杨氏模量为0.68MPa,具备良好的抗拉伸能力;Step S1: dissolving the electrospinnable polyvinyl alcohol elastomer in water to form an electrospun polymer solution, and the mass percent concentration of polyvinyl alcohol in the obtained polymer solution is 15wt%-25wt%. The preparation of electrospinning basement film, collecting electrospinning on a steel plate, and controlling the thickness of the basement film layer by controlling the collection time, the longer the collection time, the thicker the basement film layer, and stop the current electrospinning process after reaching the preset thickness , the microscopic size diagram is shown in Figure 2, showing excellent air permeability. Remove the base film layer from the steel plate, the tensile stress-strain curve of the base film layer is shown in Figure 3, the tensile strain can reach 263%, the Young's modulus is 0.68MPa, and it has good tensile resistance;
步骤S2: 将聚乙烯吡咯烷酮水溶液和液态金属混合超声,得到导电油墨,所述液态金属为镓铟共晶合金(eutectic Gallium-Indium alloy,EGaIn),其中镓铟两种元素的质量比为75:25;Step S2: Mix the polyvinylpyrrolidone aqueous solution and the liquid metal to obtain conductive ink, and the liquid metal is a gallium-indium eutectic alloy (eutectic Gallium-Indium alloy, EGaIn), wherein the mass ratio of the two elements of gallium-indium is 75: 25;
步骤S3. 通过丝网印刷在所述基膜层表面涂布导电油墨,形成如图7所示的叉指电极图案,然后通过镊子刮涂,激活导电油墨,得到弹性叉指电极传感器(在本文用EGaIn-PVA表示)。Step S3. Coating conductive ink on the surface of the base film layer by screen printing to form an interdigital electrode pattern as shown in Figure 7, and then scrape by tweezers to activate the conductive ink to obtain an elastic interdigital electrode sensor (in this paper Expressed with EGaIn-PVA).
EGaIn-PVA在自然状态下以及拉伸、扭转、弯曲、折叠状态下,如图6、图8所示,具有很好的柔性。如图9-11所示,分别对EGaIn-PVA拉伸、弯曲、扭转状态下的电阻变化进行了测试,复合膜的电阻值始终趋于稳定,可见EGaIn-PVA在导电性能和电稳定性上都有着明显的优势。EGaIn-PVA has good flexibility in the natural state and in the state of stretching, twisting, bending, and folding, as shown in Figure 6 and Figure 8 . As shown in Figure 9-11, the resistance changes of EGaIn-PVA under stretching, bending and twisting states were tested respectively, and the resistance value of the composite film tended to be stable all the time. It can be seen that EGaIn-PVA has good electrical conductivity and electrical stability. have obvious advantages.
如图12所示, EGaIn-PVA可应用于可穿戴式传感设备。将EGaIn-PVA固定于夹板,通过手指触摸改变叉指电极传感器的环境介质,记录在压力下复合膜电容值随手指按压压力变化的曲线如图13所示,灵敏度最大为1.24KPa-1,响应时间大约为100ms ,如图14所示。As shown in Figure 12, EGaIn-PVA can be applied to wearable sensing devices. Fix EGaIn-PVA on the splint, change the environment medium of the interdigital electrode sensor by finger touch, and record the curve of the capacitance value of the composite film changing with finger pressure under pressure, as shown in Figure 13. The maximum sensitivity is 1.24KPa -1 , and the response The time is about 100ms, as shown in Figure 14.
EGaIn-PVA可形成叉指电极阵列,所述叉指电极阵列中的每一个叉指电极包括多个子电极,每一个子电极对应一个波长,其中具有相同波长的子电极其电极宽度W和电极间隙G相等,具有不同波长的子电极其电极宽度W不相等,同一个叉指电极 的所有子电极的电极长度L相等。叉指电极的极板是可以调节的,优选地,极板数量在3~10之间。EGaIn-PVA can form an interdigitated electrode array, each interdigitated electrode in the interdigitated electrode array includes a plurality of sub-electrodes, and each sub-electrode corresponds to a wavelength, wherein the sub-electrodes with the same wavelength have their electrode width W and electrode gap G is equal, sub-electrodes with different wavelengths have different electrode widths W, and electrode lengths L of all sub-electrodes of the same interdigitated electrode are equal. The pole plates of the interdigitated electrodes can be adjusted, preferably, the number of pole plates is between 3 and 10.
优选地,所述叉指电极阵列均附于同一柔性基膜层上。Preferably, the interdigital electrode arrays are all attached to the same flexible base film layer.
在施加触摸压力之前,手指与弹性叉指电极传感器之间形成电极-电解质界面的面积较小。而在施加触摸压力之后,由于微结构的形变,手指与弹性叉指电极传感器之间形成电极-电解质界面的面积增加。根据电容的计算公式Before the application of touch pressure, the area of the electrode-electrolyte interface between the finger and the elastic interdigital electrode sensor is small. However, after the touch pressure is applied, the area forming the electrode-electrolyte interface between the finger and the elastic interdigital electrode sensor increases due to the deformation of the microstructure. According to the calculation formula of capacitance
其中,C为电容器的电容值,ε为材料的介电常数,S为实际电极感应面积,k为静电力常量,d为感应间距。电容的改变是由于材料的介电常数ε在不断的发生变化所致。Among them, C is the capacitance value of the capacitor, ε is the dielectric constant of the material, S is the actual electrode sensing area, k is the electrostatic force constant, and d is the sensing distance. The change in capacitance is due to the constant change in the dielectric constant ε of the material.
用LCR电桥仪测试弹性叉指电极传感器在不同手指压力下的实时电容变化,如图15-16所示。为了评估弹性叉指电极传感器的电容传感性能,将电容压力灵敏度SC定义为δ(ΔC/C0)/δP,其中ΔC是电容的变化,C0是原始电容,δP是施加压力的变化。此外,在低压强下测试导体复合膜传感器的循环性能,如图17所示。Use the LCR bridge meter to test the real-time capacitance change of the elastic interdigital electrode sensor under different finger pressures, as shown in Figure 15-16. To evaluate the capacitive sensing performance of elastic interdigital electrode sensors, the capacitive pressure sensitivity SC was defined as δ(ΔC/C0)/δP, where ΔC is the change in capacitance, C0 is the original capacitance, and δP is the change in applied pressure. In addition, the cycle performance of the conductor composite film sensor was tested under low pressure, as shown in Figure 17.
如图18所示,展示了叉指电极作为摩斯密码传感器的应用,我们将短按比作摩斯密码中短促的点信号“・”,将长按比作长信号“—”,可以根据连续的长按短按次数表达出摩斯密码所特定的字母信号,体现出了叉指电极传感器的具有非常优异的应用前景。As shown in Figure 18, it shows the application of interdigital electrodes as Morse code sensors. We compare the short press to the short dot signal “・” in Morse code, and the long press to the long signal “—”, which can be calculated according to The number of consecutive long and short presses expresses the specific letter signal of the Morse code, which reflects the excellent application prospect of the interdigital electrode sensor.
如图19所示,展示了叉指电极阵列在压力可视化中的应用,将九个相同的传感器并联成3*3的叉指电极传感器矩阵,该传感器阵列可以感测物体压力的的3D信号分布。当物体在3×3传感器阵列的表面不同位置放置时,根据压力大小所反馈出不同的电容值变化。As shown in Figure 19, the application of the interdigital electrode array in pressure visualization is demonstrated. Nine identical sensors are connected in parallel to form a 3*3 interdigital electrode sensor matrix. The sensor array can sense the 3D signal distribution of the object pressure. . When the object is placed at different positions on the surface of the 3×3 sensor array, different capacitance value changes are fed back according to the pressure.
除了对于接触感应模式外,叉指电极传感器还表现出具有非接触传感能力,如图20所示,手指在不断靠近叉指电极时改变了环境介电常数ε,导致电容的变化。同样的,在相同距离下,测试了手指在不同运动方向下的电容变化,如图21所示。同时该传感器还表现出对各种不同的手势有非常突出的检测能力,分别对手指弯曲角度、数量、以及手掌的打开与闭合下的电容感应,如图22~24所示。In addition to the contact sensing mode, the interdigital electrode sensor also exhibits non-contact sensing capabilities. As shown in Figure 20, the environmental permittivity ε is changed when the finger is constantly approaching the interdigital electrode, resulting in a change in capacitance. Similarly, at the same distance, the capacitance changes of the finger in different motion directions were tested, as shown in Figure 21. At the same time, the sensor also exhibits outstanding detection capabilities for various gestures, including capacitive sensing for finger bending angles, numbers, and palm opening and closing, as shown in Figures 22-24.
如图25所示,叉指电极还可以根据物体材料,形状大小的不同反馈出不同的电容变化响应,FEP、PET、Paper、PP在距离传感器正上方1 cm高度的电容响应各不相同,同样的,将塑料、陶瓷、金属制品放置在相同距离的传感器正上方,现象也是相同的,这说明该传感器在非接触模式下具有优异的物体识别能力。As shown in Figure 25, the interdigitated electrodes can also feed back different capacitance change responses according to the material, shape and size of the object. The capacitance responses of FEP, PET, Paper, and PP at a height of 1 cm directly above the sensor are different, and the same Yes, the phenomenon is the same when plastic, ceramic, and metal products are placed directly above the sensor at the same distance, which shows that the sensor has excellent object recognition ability in non-contact mode.
由于水自身是一个非常好的电介质材料,环境中的水也会对叉指电极的电容也会有所影响,测试了不同水位高度的电容反应情况,图26-27可看出,该叉指电极传感器对水位有一定的检测能力。在不同水位下都表现出一定的电容变化。并且该叉指电极电容传感器可以非常方便在水中降解,如图28所示。Since water itself is a very good dielectric material, the water in the environment will also affect the capacitance of the interdigital electrode. The capacitance response of different water levels has been tested. It can be seen from Figure 26-27 that the interdigital electrode The electrode sensor has a certain ability to detect the water level. There is a certain capacitance change at different water levels. And the interdigitated electrode capacitive sensor can be easily degraded in water, as shown in FIG. 28 .
实施例二:Embodiment two:
本实施例为将实施例一制备得到的弹性叉指电极传感器用于蓝牙遥控小车。应用弹性叉指电极传感器的接电方式如图29所示。In this example, the elastic interdigital electrode sensor prepared in Example 1 is used in a Bluetooth remote control car. Figure 29 shows the electrical connection method of the elastic interdigital electrode sensor.
一种基于单片机的遥控小车,包括小车端和遥控端,小车端和遥控端通过无线连接,小车端包括控制模块、驱动电机和移动电源。A remote control car based on a single-chip microcomputer, including a car end and a remote control end, the car end and the remote control end are connected through wireless, and the car end includes a control module, a driving motor and a mobile power supply.
其中,小车端的具体结构如图30所示,具体电路设置如图31所示,其控制模块通过小车无线模块与遥控端无线蓝牙连接,控制模块与驱动电机电性连接,移动电源采用双电源,双电源分别供给控制模块和驱动电机不同电压的电源,其中一个电源使用6V给与驱动电机和Arduino单片机供电。Among them, the specific structure of the trolley is shown in Figure 30, and the specific circuit configuration is shown in Figure 31. Its control module is connected to the wireless Bluetooth of the remote control terminal through the wireless module of the car, and the control module is electrically connected to the drive motor. The mobile power supply adopts dual power supplies. The dual power supplies supply different voltages to the control module and the drive motor, and one of the power supplies uses 6V to supply power to the drive motor and the Arduino microcontroller.
其中,遥控端的具体结构如图32所示,具体电路设置如图33所示,其通过叉指电极电容传感器进行控制,通过蓝牙发送模块给与小车端信号,控制模块可采用Arduino单片机,遥控端至少设置四个控制按键,用于控制小车的前后左右,若需要其他功能,可以再另外增加按键,每个按键需要接5~10kΩ上拉电阻,并与引脚A0~9数据输入端口相连接,另一端接GND。当按键不作用时,每个按键均为低电平,作用时,对应按键变为高电平。四个按钮分别接到A3、A4、A5和A6。通过对开关状态的不断采集,判断对应按键是否按下。如有键闭合,则发送信号。如果没有按键按下,则重新采集状态信息。Among them, the specific structure of the remote control terminal is shown in Figure 32, and the specific circuit configuration is shown in Figure 33. It is controlled by the interdigital electrode capacitance sensor, and the signal is sent to the car terminal through the Bluetooth sending module. The control module can use Arduino single-chip microcomputer. Set at least four control buttons to control the front, rear, left, and right of the car. If other functions are required, additional buttons can be added. Each button needs to be connected to a 5~10kΩ pull-up resistor and connected to the pin A0~9 data input port , and the other end is connected to GND. When the button is inactive, each button is low level, and when it is active, the corresponding button becomes high level. The four buttons are connected to A3, A4, A5 and A6 respectively. By continuously collecting the state of the switch, it is judged whether the corresponding key is pressed. Send a signal if a key is closed. If no key is pressed, the status information is collected again.
无线模块采用两块HC-06蓝牙模块进行主从模式绑定,遥控端通过遥控无线蓝牙模块与小车端无线蓝牙连接。The wireless module uses two HC-06 Bluetooth modules for master-slave mode binding, and the remote control end is connected to the car end through the remote control wireless Bluetooth module.
电机驱动模块可采用L293D,具体电路设置如图33所示。L293D可驱动四个电机 ,直流电机M1~M4的PWM信号端,分别与的L293D芯片的IC1-IC4(1、9、11、13)脚接输入控制电平,控制电机的正反转。The motor drive module can use L293D, and the specific circuit settings are shown in Figure 33. L293D can drive four motors. The PWM signal terminals of the DC motors M1~M4 are respectively connected to the IC1-IC4 (1, 9, 11, 13) pins of the L293D chip to input control levels to control the forward and reverse rotation of the motor.
主控部分主要由单片机、驱动芯片、蓝牙接收模块和直流电机组成,无线蓝牙接收信息,单片机分析数据,然后调用Arduino子程序,从而控制直流电机动作。系统软件设计所要完成的任务包括以下三个部分。The main control part is mainly composed of single-chip microcomputer, driver chip, Bluetooth receiving module and DC motor. The wireless Bluetooth receives information, the single-chip microcomputer analyzes the data, and then calls the Arduino subroutine to control the action of the DC motor. The tasks to be completed in system software design include the following three parts.
一,主程序的设计,使用arduino软件进行主程序的编译,生成ino文件;First, the design of the main program, use arduino software to compile the main program, and generate the ino file;
二,电路原理图的设计,使用Fritzing软件制作电路原理图;Second, the design of the circuit schematic diagram, use Fritzing software to make the circuit schematic diagram;
三,程序的下载,使用arduino软件将程序编译时生成的ino文件下载到主控单片机Arduino UNO中,并将对应遥控小车的程序编译ino文件下载到单片机Arduino UNO(2)中。3. Download the program. Use arduino software to download the ino file generated during program compilation to the main control microcontroller Arduino UNO, and download the program compiled ino file corresponding to the remote control car to the microcontroller Arduino UNO (2).
如图所示34所示,传感器的模拟信号和arduino端串口信号保持一致,传感器的操作示意图如图35所示,指令为前进,后退,左转,右转四个命令。如图所示36所示,还可以将遥控端连接与电脑,相应的,前进,后退,左转,右转也分别对应贪吃蛇的移动,进一步的体现了传感器的应用领域。As shown in Figure 34, the analog signal of the sensor is consistent with the serial port signal of the arduino port. The schematic diagram of the operation of the sensor is shown in Figure 35. The commands are forward, backward, left turn, and right turn. As shown in Figure 36, the remote control terminal can also be connected to the computer, correspondingly, forward, backward, left turn, and right turn also correspond to the movement of the snake, which further reflects the application field of the sensor.
如图所示37所示,叉指电极传感器还可以用于压力报警器,将手指放置在传感器上,通过施加不同大小的力,指示器的灯会亮(力越大,灯亮的越多),如果超出了压力传感器所设置的阈值,则会亮红灯(警报)。As shown in Figure 37, the interdigital electrode sensor can also be used in a pressure alarm, place your finger on the sensor, and by applying different amounts of force, the indicator light will light up (the greater the force, the more light is on), If the threshold set by the pressure sensor is exceeded, a red light (alarm) lights up.
如图所示38所示,该数据图表明了该传感器在该领域的文献中相应的灵敏度、响应时间、滞后时间、可回收性能、接触、非接触模式六个功能指标小的对比情况,很明显的可以看出该传感器具有优异的性能。As shown in Figure 38, the data graph shows the comparison of the six functional indicators of the sensor in the literature in this field: sensitivity, response time, lag time, recyclability, contact, and non-contact mode. It is obvious that the sensor has excellent performance.
本领域普通技术人员可以理解实现上述实施例方法中的全部或部分步骤是可以通过程序来指令相关的硬件来完成,所述的程序可以存储于一计算机可读取存储介质中,所述的存储介质,如ROM/RAM、磁盘、光盘等。Those of ordinary skill in the art can understand that all or part of the steps in the method of the above-mentioned embodiments can be completed by instructing related hardware through a program, and the program can be stored in a computer-readable storage medium, and the storage Media such as ROM/RAM, magnetic disk, optical disk, etc.
以上所揭露的仅为本发明较佳实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明权利要求所作的等同变化,仍属本发明所涵盖的范围。The above disclosures are only preferred embodiments of the present invention, and certainly cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention still fall within the scope of the present invention.
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