CN115507140B - Convenient electromagnetic brake of equipment - Google Patents
Convenient electromagnetic brake of equipment Download PDFInfo
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- CN115507140B CN115507140B CN202210944033.6A CN202210944033A CN115507140B CN 115507140 B CN115507140 B CN 115507140B CN 202210944033 A CN202210944033 A CN 202210944033A CN 115507140 B CN115507140 B CN 115507140B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/14—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
- F16D65/16—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
- F16D65/092—Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
- F16D65/095—Pivots or supporting members therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D2065/13—Parts or details of discs or drums
- F16D2065/134—Connection
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2121/00—Type of actuator operation force
- F16D2121/18—Electric or magnetic
- F16D2121/20—Electric or magnetic using electromagnets
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及制动器技术领域,特别涉及组装便捷式电磁制动器。The invention relates to the technical field of brakes, in particular to an assembled portable electromagnetic brake.
背景技术Background Art
电磁制动器又称为“电磁激励弹簧加压制动器”,具有结构紧凑、安装方便、响应灵敏和制动性能稳定可靠等特点,适用于频繁动作的机械传动制动系统,在传动轴断开传动的同时失电制动或通电制动使传动轴停止转动;在电机断电的同时失电制动或通电制动使电机停止转动。广泛用于全电动清扫车、全电动托盘搬运车、全电动堆高叉车、机床、食品机机械、包装机械和纺织机械等机械设备。Electromagnetic brakes, also known as "electromagnetic excitation spring pressure brakes", have the characteristics of compact structure, easy installation, sensitive response and stable and reliable braking performance. They are suitable for mechanical transmission braking systems with frequent movements. When the transmission shaft is disconnected from the transmission, the power-off braking or power-on braking stops the transmission shaft from rotating; when the motor is powered off, the power-off braking or power-on braking stops the motor from rotating. They are widely used in mechanical equipment such as all-electric sweepers, all-electric pallet trucks, all-electric forklifts, machine tools, food machinery, packaging machinery and textile machinery.
在将制动器组装在机械设备上时,需要将制动器对准输出轴,将多个螺栓一个一个的连接制动器与机械设备,工作人员在挨个连接螺栓后,时常出现剩下的连接孔对不上的问题,故而需要重新调整前面所安装的螺栓,需要耗费的时间较长,组装的便捷性低下。When assembling the brake on mechanical equipment, the brake needs to be aligned with the output shaft, and multiple bolts are used to connect the brake and the mechanical equipment one by one. After the workers connect the bolts one by one, the remaining connection holes often do not match up, so the previously installed bolts need to be readjusted, which takes a long time and reduces the convenience of assembly.
为解决上述问题。为此,提出组装便捷式电磁制动器。To solve the above problems. For this reason, it is proposed to assemble a portable electromagnetic brake.
发明内容Summary of the invention
本发明的目的在于提供组装便捷式电磁制动器,解决了背景技术中的问题。The purpose of the present invention is to provide an electromagnetic brake that is easy to assemble and solve the problems in the background technology.
为实现上述目的,本发明提供如下技术方案:组装便捷式电磁制动器,包括固定在机械设备上的安装主体,安装主体的一端固定连接有输出连接组件,输出连接组件的一端安装有中转套轴,中转套轴的外壁设置有安装组件、电磁主体和摩擦主体;To achieve the above object, the present invention provides the following technical solution: an assembled portable electromagnetic brake comprises a mounting body fixed on a mechanical device, one end of the mounting body is fixedly connected to an output connection assembly, one end of the output connection assembly is mounted with a transfer sleeve shaft, and the outer wall of the transfer sleeve shaft is provided with a mounting assembly, an electromagnetic body and a friction body;
安装组件包括套装在中转套轴外壁的安装板,安装板的外壁转动连接有主动控制轮,安装板的外壁贯穿设置有主动固定机构与从动固定机构,主动固定机构与从动固定机构的组成结构相同,从动固定机构设置有多组,均环绕主动控制轮设置;The mounting assembly includes a mounting plate sleeved on the outer wall of the transfer sleeve shaft, the outer wall of the mounting plate is rotatably connected to the active control wheel, the outer wall of the mounting plate is penetrated by an active fixing mechanism and a driven fixing mechanism, the active fixing mechanism and the driven fixing mechanism have the same composition structure, and the driven fixing mechanism is provided with multiple groups, all of which are arranged around the active control wheel;
主动固定机构包括与主动控制轮啮合连接的调节轮,调节轮的内壁固定连接有螺纹调节杆;The active fixing mechanism comprises an adjusting wheel meshingly connected with the active control wheel, and a threaded adjusting rod is fixedly connected to the inner wall of the adjusting wheel;
主动固定机构还包括一端与螺纹调节杆连接的旋转件,旋转件远离螺纹调节杆的一端连接有定位杆,定位杆的外壁贯穿设置有定位槽;The active fixing mechanism also includes a rotating member connected to the threaded adjustment rod at one end, a positioning rod connected to the end of the rotating member away from the threaded adjustment rod, and a positioning groove is provided through the outer wall of the positioning rod;
螺纹连接孔的内壁设置有定位机构,定位机构用于定位螺纹调节杆的位置;The inner wall of the threaded connection hole is provided with a positioning mechanism, which is used to locate the position of the threaded adjustment rod;
输出连接组件包括固定连接在安装主体一端的连接盘,连接盘的一端设置有转轴机构,连接盘的外壁贯穿设置有螺纹连接孔,螺纹连接孔用于连接主动固定机构与从动固定机构。The output connection assembly includes a connection disk fixedly connected to one end of the installation body, a rotating shaft mechanism is arranged at one end of the connection disk, and a threaded connection hole is arranged through the outer wall of the connection disk, and the threaded connection hole is used to connect the active fixing mechanism and the driven fixing mechanism.
进一步地,转轴机构包括设置在连接盘一端的转轴主体,转轴主体的外壁开槽中滑动连接有安装卡块,转轴主体的内壁滑动连接有活动抵块,活动抵块的形状为梯形。Furthermore, the shaft mechanism includes a shaft body arranged at one end of the connecting disk, a mounting block is slidably connected in the groove of the outer wall of the shaft body, and a movable stop block is slidably connected to the inner wall of the shaft body, and the movable stop block is trapezoidal in shape.
进一步地,转轴主体的内壁安装有限位件,限位件活动连接在转轴主体的外壁开槽中,且限位件与安装卡块固定连接,限位件的一端固定连接有复位弹簧,复位弹簧远离限位件的一端与转轴主体内腔底板固定连接。Furthermore, a limit piece is installed on the inner wall of the rotating shaft body, the limit piece is movably connected in the groove on the outer wall of the rotating shaft body, and the limit piece is fixedly connected to the mounting block, one end of the limit piece is fixedly connected to a return spring, and the end of the return spring away from the limit piece is fixedly connected to the bottom plate of the inner cavity of the rotating shaft body.
进一步地,定位机构包括与定位槽相匹配的第一定位磁块与第二定位磁块,第一定位磁块与第二定位磁块的一端固定连接有滑动接盘,滑动接盘与螺纹连接孔的内壁滑动连接,滑动接盘远离第一定位磁块与第二定位磁块的一端固定连接有弹力原件,弹力原件的一端与螺纹连接孔内壁固定连接。Furthermore, the positioning mechanism includes a first positioning magnet and a second positioning magnet that match the positioning groove, one end of the first positioning magnet and the second positioning magnet is fixedly connected with a sliding connection plate, the sliding connection plate is slidably connected to the inner wall of the threaded connection hole, one end of the sliding connection plate away from the first positioning magnet and the second positioning magnet is fixedly connected with an elastic element, and one end of the elastic element is fixedly connected to the inner wall of the threaded connection hole.
进一步地,电磁主体的外壁安装有支撑机构,支撑机构包括相互对称设置的第一弧形架与第二弧形架,第一弧形架与第二弧形架的外壁分别固定连接有第一支撑把手与第二支撑把手。Furthermore, a support mechanism is installed on the outer wall of the electromagnetic body, and the support mechanism includes a first arc frame and a second arc frame that are symmetrically arranged with each other, and the outer walls of the first arc frame and the second arc frame are respectively fixedly connected with a first support handle and a second support handle.
进一步地,第一弧形架与第二弧形架的下端分别固定连接有第一连接轴与第二连接轴,第一连接轴与第二连接轴均与电磁主体的下端转动连接,第一弧形架与第二弧形架的上端分别固定连接有第一吸附磁块与第二吸附磁块。Furthermore, the lower ends of the first arc frame and the second arc frame are respectively fixedly connected with the first connecting shaft and the second connecting shaft, the first connecting shaft and the second connecting shaft are both rotatably connected to the lower end of the electromagnetic body, and the upper ends of the first arc frame and the second arc frame are respectively fixedly connected with the first adsorption magnetic block and the second adsorption magnetic block.
进一步地,第一吸附磁块与第二吸附磁块的端面为倾斜状态,在第一吸附磁块与第二吸附磁块吸附状态下,第一吸附磁块与第二吸附磁块的边缘具有间隙。Furthermore, the end surfaces of the first adsorption magnetic block and the second adsorption magnetic block are in an inclined state, and when the first adsorption magnetic block and the second adsorption magnetic block are in an adsorption state, there is a gap between the edges of the first adsorption magnetic block and the second adsorption magnetic block.
进一步地,调节轮远离螺纹调节杆的一端固定连接有安装环,安装环远离调节轮的一端安装有伸缩杆,伸缩杆远离安装环的一端与电磁主体固定连接,安装环的上端固定连接有连接杆,连接杆的外壁固定连接有隔磁片,隔磁片为超导体材质所制成的构件,且隔磁片的厚度与第一吸附磁块与第二吸附磁块之间的间隙相匹配。Furthermore, one end of the adjusting wheel away from the threaded adjusting rod is fixedly connected to a mounting ring, one end of the mounting ring away from the adjusting wheel is installed with a telescopic rod, one end of the telescopic rod away from the mounting ring is fixedly connected to the electromagnetic body, the upper end of the mounting ring is fixedly connected to a connecting rod, the outer wall of the connecting rod is fixedly connected to a magnetic isolation plate, the magnetic isolation plate is a component made of superconductor material, and the thickness of the magnetic isolation plate matches the gap between the first adsorption magnetic block and the second adsorption magnetic block.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the present invention has the following beneficial effects:
1.组装便捷式电磁制动器,在机械设备上组装制动器时,直接将主动固定机构与从动固定机构对准螺纹连接孔,这时拨动主动固定机构的调节轮,利用调节轮带动主动控制轮转动,通过主动控制轮会同时带动多组从动固定机构的调节轮转动,使得多组螺纹调节杆在调节轮的带动下同时转动,在螺纹调节杆的转动下与螺纹连接孔螺纹连接,即可完成组装,组装极其便捷,节约大量时间,解决了工作人员在挨个连接螺栓后,时常出现剩下的连接孔对不上的问题,将主动固定机构与从动固定机构对准螺纹连接孔时,通过磁条的配合,可快速带动第一定位磁块与第二定位磁块卡合在定位槽的内腔,方便快速定位,避免在对准螺纹连接孔上浪费时间,进一步提高组装便捷性。1. When assembling the portable electromagnetic brake, when assembling the brake on the mechanical equipment, directly align the active fixing mechanism and the driven fixing mechanism with the threaded connection hole, then turn the adjusting wheel of the active fixing mechanism, use the adjusting wheel to drive the active control wheel to rotate, and the active control wheel will simultaneously drive the adjusting wheels of multiple sets of driven fixing mechanisms to rotate, so that multiple sets of threaded adjustment rods rotate at the same time under the drive of the adjusting wheel, and are threadedly connected with the threaded connection hole under the rotation of the threaded adjustment rods, and the assembly can be completed. The assembly is extremely convenient, saving a lot of time, and solving the problem that the remaining connection holes often do not match after the staff connects the bolts one by one. When aligning the active fixing mechanism with the driven fixing mechanism with the threaded connection hole, the first positioning magnetic block and the second positioning magnetic block can be quickly driven to engage in the inner cavity of the positioning groove through the cooperation of the magnetic strip, which is convenient and quick to locate, avoiding wasting time on aligning the threaded connection hole, and further improving the convenience of assembly.
2.组装便捷式电磁制动器,在螺纹调节杆的转动下与螺纹连接孔螺纹连接,通过旋转件的配合,可在螺纹调节杆转动时,定位杆不受其影响,使得定位槽稳定带动第一定位磁块与第二定位磁块挤压滑动接盘向螺纹连接孔的内壁移动,这时滑动接盘会将弹力原件挤压至紧绷状态,在拆卸制动器,将螺纹调节杆脱离螺纹连接孔时,还需平行外拉制动器,将定位槽脱离第一定位磁块与第二定位磁块即可,避免螺纹调节杆脱离螺纹连接孔时,制动器会直接掉落,安全性高。2. Assemble the portable electromagnetic brake, and connect it with the threaded connection hole by thread when the threaded adjustment rod rotates. Through the cooperation of the rotating part, when the threaded adjustment rod rotates, the positioning rod is not affected by it, so that the positioning groove stably drives the first positioning magnetic block and the second positioning magnetic block to squeeze the sliding connection plate to move toward the inner wall of the threaded connection hole. At this time, the sliding connection plate will squeeze the elastic element to a tight state. When disassembling the brake and separating the threaded adjustment rod from the threaded connection hole, it is also necessary to pull the brake outward in parallel to separate the positioning groove from the first positioning magnetic block and the second positioning magnetic block, so as to avoid the brake from falling directly when the threaded adjustment rod is separated from the threaded connection hole, which has high safety.
3.组装便捷式电磁制动器,通过第一支撑把手与第二支撑把手的作用,方便工作人员对制动器进行移动,在拆卸制动器时,可向外掰动第一弧形架与第二弧形架,将吸附的第一吸附磁块与第二吸附磁块分离,使得第一弧形架与第二弧形架通过第一连接轴与第二连接轴转动九十度,使得第一支撑把手与第二支撑把手转换位支撑脚架,以便于将制动器拆卸后放在地面,在移动制动器时,可将第一弧形架与第二弧形架转动至原位,第一吸附磁块与第二吸附磁块相互吸附后,可通过第一支撑把手与第二支撑把手搬动制动器。3. Assemble the portable electromagnetic brake, and through the first support handle and the second support handle, it is convenient for the staff to move the brake. When disassembling the brake, the first arc frame and the second arc frame can be bent outward to separate the adsorbed first adsorption magnetic block and the second adsorption magnetic block, so that the first arc frame and the second arc frame are rotated 90 degrees through the first connecting shaft and the second connecting shaft, so that the first support handle and the second support handle are converted into a support tripod, so that the brake can be placed on the ground after being disassembled. When moving the brake, the first arc frame and the second arc frame can be rotated to the original position. After the first adsorption magnetic block and the second adsorption magnetic block are adsorbed on each other, the brake can be moved through the first support handle and the second support handle.
4.组装便捷式电磁制动器,在螺纹调节杆连接螺纹连接孔时,隔磁片搭在第一吸附磁块与第二吸附磁块的边缘处,在拆卸制动器,螺纹调节杆逐步脱离螺纹连接孔时,安装环会在调节轮的带动下靠拢电磁主体,从而通过连接杆带动隔磁片向第一吸附磁块与第二吸附磁块之间的间隙移动,从而隔磁片会将第一吸附磁块与第二吸附磁块隔开,方便工作人员掰动第一弧形架与第二弧形架,将第一支撑把手与第二支撑把手转换位支撑脚架。4. When assembling the portable electromagnetic brake, when the threaded adjustment rod is connected to the threaded connection hole, the magnetic isolation sheet is placed on the edge of the first adsorption magnetic block and the second adsorption magnetic block. When the brake is disassembled and the threaded adjustment rod is gradually separated from the threaded connection hole, the mounting ring will be driven by the adjustment wheel to move closer to the electromagnetic body, thereby driving the magnetic isolation sheet to move to the gap between the first adsorption magnetic block and the second adsorption magnetic block through the connecting rod, so that the magnetic isolation sheet will separate the first adsorption magnetic block from the second adsorption magnetic block, making it convenient for the staff to move the first arc frame and the second arc frame to convert the first support handle and the second support handle into the support tripod.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明组装便捷式电磁制动器的整体立体结构示意图;FIG1 is a schematic diagram of the overall three-dimensional structure of the portable electromagnetic brake of the present invention;
图2为本发明组装便捷式电磁制动器的整体拆分结构示意图;FIG2 is a schematic diagram of the overall disassembly structure of the portable electromagnetic brake of the present invention;
图3为本发明组装便捷式电磁制动器的安装组件结构示意图;FIG3 is a schematic diagram of the structure of the mounting assembly of the portable electromagnetic brake of the present invention;
图4为本发明组装便捷式电磁制动器的主动固定机构结构示意图;FIG4 is a schematic diagram of the structure of the active fixing mechanism of the portable electromagnetic brake of the present invention;
图5为本发明组装便捷式电磁制动器的输出连接组件结构示意图;FIG5 is a schematic diagram of the structure of the output connection assembly of the portable electromagnetic brake of the present invention;
图6为本发明组装便捷式电磁制动器的转轴机构平面结构示意图;FIG6 is a schematic plan view of the structure of the rotating shaft mechanism of the portable electromagnetic brake assembly of the present invention;
图7为本发明组装便捷式电磁制动器的转轴机构与中转套轴安装结构示意图;FIG7 is a schematic diagram of the installation structure of the rotating shaft mechanism and the transfer sleeve shaft of the portable electromagnetic brake of the present invention;
图8为本发明组装便捷式电磁制动器的图5的A处放大结构示意图;FIG8 is an enlarged structural schematic diagram of the A portion of FIG5 of the portable electromagnetic brake assembly of the present invention;
图9为本发明组装便捷式电磁制动器的定位机构结构示意图;FIG9 is a schematic diagram of the positioning mechanism structure of the portable electromagnetic brake of the present invention;
图10为本发明组装便捷式电磁制动器的支撑机构结构示意图;FIG10 is a schematic diagram of the supporting mechanism structure of the portable electromagnetic brake of the present invention;
图11为本发明组装便捷式电磁制动器的隔磁片安装结构示意图。FIG. 11 is a schematic diagram of the magnetic isolation plate installation structure of the portable electromagnetic brake assembled according to the present invention.
图中:1、安装主体;2、制动主体;3、输出连接组件;31、连接盘;32、转轴机构;321、转轴主体;322、安装卡块;323、活动抵块;324、限位件;325、复位弹簧;33、螺纹连接孔;34、定位机构;341、第一定位磁块;342、第二定位磁块;343、滑动接盘;344、弹力原件;4、中转套轴;5、安装组件;51、安装板;52、主动控制轮;53、主动固定机构;531、调节轮;532、螺纹调节杆;533、旋转件;534、定位杆;535、定位槽;536、磁条;537、安装环;538、伸缩杆;539、连接杆;5310、隔磁片;54、从动固定机构;6、电磁主体;7、摩擦主体;8、支撑机构;81、第一弧形架;82、第二弧形架;83、第一支撑把手;84、第二支撑把手;85、第一连接轴;86、第二连接轴;87、第一吸附磁块;88、第二吸附磁块。In the figure: 1. Installation body; 2. Braking body; 3. Output connection assembly; 31. Connection plate; 32. Rotating shaft mechanism; 321. Rotating shaft body; 322. Installation block; 323. Active stop block; 324. Stopper; 325. Reset spring; 33. Threaded connection hole; 34. Positioning mechanism; 341. First positioning magnetic block; 342. Second positioning magnetic block; 343. Sliding plate; 344. Elastic element; 4. Transfer sleeve; 5. Installation assembly; 51. Installation plate; 52. Active control wheel; 53. Active fixing mechanism; 531 , adjusting wheel; 532, threaded adjusting rod; 533, rotating part; 534, positioning rod; 535, positioning groove; 536, magnetic strip; 537, mounting ring; 538, telescopic rod; 539, connecting rod; 5310, magnetic isolation plate; 54, driven fixing mechanism; 6, electromagnetic body; 7, friction body; 8, supporting mechanism; 81, first arc frame; 82, second arc frame; 83, first supporting handle; 84, second supporting handle; 85, first connecting shaft; 86, second connecting shaft; 87, first adsorption magnetic block; 88, second adsorption magnetic block.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
为了解决工作人员在挨个连接螺栓后,时常出现剩下的连接孔对不上的问题,如图1-图5和图8所示,提供以下优选的技术方案:In order to solve the problem that the remaining connection holes often do not align after the workers connect the bolts one by one, as shown in Figures 1 to 5 and 8, the following preferred technical solutions are provided:
组装便捷式电磁制动器,包括固定在机械设备上的安装主体1,以及设置在安装主体1一端的制动主体2,安装主体1的一端固定连接有输出连接组件3,输出连接组件3的一端安装有中转套轴4,中转套轴4的外壁设置有安装组件5、电磁主体6和摩擦主体7。The assembled portable electromagnetic brake includes a mounting body 1 fixed on a mechanical device, and a brake body 2 arranged at one end of the mounting body 1, an output connection component 3 is fixedly connected to one end of the mounting body 1, a transfer sleeve shaft 4 is installed at one end of the output connection component 3, and a mounting component 5, an electromagnetic body 6 and a friction body 7 are arranged on the outer wall of the transfer sleeve shaft 4.
安装组件5包括套装在中转套轴4外壁的安装板51,安装板51的外壁转动连接有主动控制轮52,安装板51的外壁贯穿设置有主动固定机构53与从动固定机构54,主动固定机构53与从动固定机构54的组成结构相同,从动固定机构54设置有多组,均环绕主动控制轮52设置。The mounting assembly 5 includes a mounting plate 51 which is sleeved on the outer wall of the transfer sleeve shaft 4. The outer wall of the mounting plate 51 is rotatably connected to an active control wheel 52. An active fixing mechanism 53 and a driven fixing mechanism 54 are arranged through the outer wall of the mounting plate 51. The active fixing mechanism 53 and the driven fixing mechanism 54 have the same composition structure. There are multiple groups of driven fixing mechanisms 54, which are all arranged around the active control wheel 52.
主动固定机构53包括与主动控制轮52啮合连接的调节轮531,调节轮531的内壁固定连接有螺纹调节杆532。The active fixing mechanism 53 includes an adjusting wheel 531 meshingly connected with the active control wheel 52 , and a threaded adjusting rod 532 is fixedly connected to the inner wall of the adjusting wheel 531 .
输出连接组件3包括固定连接在安装主体1一端的连接盘31,连接盘31的一端设置有转轴机构32,连接盘31的外壁贯穿设置有螺纹连接孔33,螺纹连接孔33用于连接主动固定机构53与从动固定机构54。The output connection assembly 3 includes a connection disk 31 fixedly connected to one end of the installation body 1, a rotating shaft mechanism 32 is provided at one end of the connection disk 31, and a threaded connection hole 33 is penetrated through the outer wall of the connection disk 31, and the threaded connection hole 33 is used to connect the active fixing mechanism 53 and the driven fixing mechanism 54.
具体的,在机械设备上组装制动器时,直接将主动固定机构53与从动固定机构54对准螺纹连接孔33,这时拨动主动固定机构53的调节轮531,利用调节轮531带动主动控制轮52转动,通过主动控制轮52会同时带动多组从动固定机构54的调节轮531转动,使得多组螺纹调节杆532在调节轮531的带动下同时转动,在螺纹调节杆532的转动下与螺纹连接孔33螺纹连接,即可完成组装,组装极其便捷,节约大量时间,解决了工作人员在挨个连接螺栓后,时常出现剩下的连接孔对不上的问题。Specifically, when assembling the brake on the mechanical equipment, the active fixing mechanism 53 and the driven fixing mechanism 54 are directly aligned with the threaded connection hole 33. At this time, the adjusting wheel 531 of the active fixing mechanism 53 is turned, and the adjusting wheel 531 is used to drive the active control wheel 52 to rotate. The active control wheel 52 will simultaneously drive multiple groups of adjusting wheels 531 of the driven fixing mechanisms 54 to rotate, so that multiple groups of threaded adjustment rods 532 are driven by the adjusting wheels 531 to rotate at the same time, and the threaded connection holes 33 are threadedly connected with the threaded adjustment rods 532 when they rotate, and the assembly is completed. The assembly is extremely convenient, saving a lot of time, and solving the problem that the remaining connection holes often do not match after the staff connects the bolts one by one.
为了保障制动器工作的稳定,如图5-图7所示,提供以下优选的技术方案:In order to ensure the stability of the brake operation, as shown in Figures 5 to 7, the following preferred technical solutions are provided:
转轴机构32包括设置在连接盘31一端的转轴主体321,转轴主体321的外壁开槽中滑动连接有安装卡块322,转轴主体321的内壁滑动连接有活动抵块323,活动抵块323的形状为梯形。The shaft mechanism 32 includes a shaft body 321 arranged at one end of the connecting disk 31, a mounting block 322 is slidably connected in the outer wall slot of the shaft body 321, and a movable stop block 323 is slidably connected to the inner wall of the shaft body 321, and the movable stop block 323 is trapezoidal in shape.
转轴主体321的内壁安装有限位件324,限位件324活动连接在转轴主体321的外壁开槽中,且限位件324与安装卡块322固定连接,限位件324长度较短的一端固定连接有复位弹簧325,复位弹簧325远离限位件324的一端与转轴主体321内腔底板固定连接。A limit piece 324 is installed on the inner wall of the rotating shaft body 321, and the limit piece 324 is movably connected in the groove on the outer wall of the rotating shaft body 321, and the limit piece 324 is fixedly connected to the installation block 322. The shorter end of the limit piece 324 is fixedly connected to a return spring 325, and the end of the return spring 325 away from the limit piece 324 is fixedly connected to the bottom plate of the inner cavity of the rotating shaft body 321.
具体的,在组装的过程中,中转套轴4会逐步套住转轴主体321,在活动抵块323抵住中转套轴4内腔的隔板时,活动抵块323会在带动下向转轴主体321的内壁移动,通过活动抵块323自身形状与限位件324的配合,可将安装卡块322外顶,使其与中转套轴4内壁卡合的更紧贴,提高摩擦力,可保障制动工作的稳定,活动抵块323向转轴主体321的内壁移动时,复位弹簧325会被挤压至紧绷状态,从而,在后续拆卸后,会通过复位弹簧325的作用力带动活动抵块323恢复原位。Specifically, during the assembly process, the transfer sleeve shaft 4 will gradually cover the shaft body 321. When the movable stop block 323 is against the partition of the inner cavity of the transfer sleeve shaft 4, the movable stop block 323 will be driven to move toward the inner wall of the shaft body 321. Through the cooperation of the shape of the movable stop block 323 itself and the limit piece 324, the installation block 322 can be pushed outward to make it fit more tightly with the inner wall of the transfer sleeve shaft 4, thereby increasing the friction force and ensuring the stability of the braking operation. When the movable stop block 323 moves toward the inner wall of the shaft body 321, the reset spring 325 will be squeezed to a taut state, so that after subsequent disassembly, the movable stop block 323 will be driven to return to its original position by the action of the reset spring 325.
为了方便对准螺纹连接孔,保障安全性,如图4、图8和图9所示,提供以下优选的技术方案:In order to facilitate alignment of the threaded connection holes and ensure safety, as shown in FIG. 4 , FIG. 8 and FIG. 9 , the following preferred technical solutions are provided:
主动固定机构53还包括一端与螺纹调节杆532连接的旋转件533,旋转件533远离螺纹调节杆532的一端连接有定位杆534,定位杆534的外壁贯穿设置有定位槽535,定位槽535的内壁安装有磁条536,磁条536将定位槽535一分为二。The active fixing mechanism 53 also includes a rotating member 533 having one end connected to the threaded adjustment rod 532, and the end of the rotating member 533 away from the threaded adjustment rod 532 is connected to a positioning rod 534, and a positioning groove 535 is penetrated through the outer wall of the positioning rod 534, and a magnetic strip 536 is installed on the inner wall of the positioning groove 535, and the magnetic strip 536 divides the positioning groove 535 into two.
螺纹连接孔33的内壁设置有定位机构34,定位机构34用于定位螺纹调节杆532的位置,定位机构34包括与定位槽535相匹配的第一定位磁块341与第二定位磁块342,第一定位磁块341与第二定位磁块342的一端固定连接有滑动接盘343,滑动接盘343与螺纹连接孔33的内壁滑动连接,滑动接盘343远离第一定位磁块341与第二定位磁块342的一端固定连接有弹力原件344,弹力原件344的一端与螺纹连接孔33内壁固定连接。A positioning mechanism 34 is provided on the inner wall of the threaded connection hole 33, and the positioning mechanism 34 is used to locate the position of the threaded adjustment rod 532. The positioning mechanism 34 includes a first positioning magnet 341 and a second positioning magnet 342 that match the positioning groove 535. One end of the first positioning magnet 341 and the second positioning magnet 342 is fixedly connected with a sliding connection plate 343, and the sliding connection plate 343 is slidably connected to the inner wall of the threaded connection hole 33. One end of the sliding connection plate 343 away from the first positioning magnet 341 and the second positioning magnet 342 is fixedly connected with an elastic element 344, and one end of the elastic element 344 is fixedly connected to the inner wall of the threaded connection hole 33.
具体的,将主动固定机构53与从动固定机构54对准螺纹连接孔33时,通过磁条536的配合,可快速带动第一定位磁块341与第二定位磁块342卡合在定位槽535的内腔,方便快速定位,避免在对准螺纹连接孔33上浪费时间,在螺纹调节杆532的转动下与螺纹连接孔33螺纹连接,通过旋转件533的配合,可在螺纹调节杆532转动时,定位杆534不受其影响,使得定位槽535稳定带动第一定位磁块341与第二定位磁块342挤压滑动接盘343向螺纹连接孔33的内壁移动,这时滑动接盘343会将弹力原件344挤压至紧绷状态,在拆卸制动器,将螺纹调节杆532脱离螺纹连接孔33时,还需平行外拉制动器,将定位槽535脱离第一定位磁块341与第二定位磁块342即可,避免螺纹调节杆532脱离螺纹连接孔33时,制动器会直接掉落,安全性高,且在制动器拆卸后,滑动接盘343会在弹力原件344的作用力,带动第一定位磁块341与第二定位磁块342恢复原位,以便下次安装进行定位。Specifically, when the active fixing mechanism 53 and the driven fixing mechanism 54 are aligned with the threaded connection hole 33, the first positioning magnetic block 341 and the second positioning magnetic block 342 can be quickly driven to engage in the inner cavity of the positioning groove 535 through the cooperation of the magnetic strip 536, which is convenient for quick positioning and avoids wasting time on aligning the threaded connection hole 33. Under the rotation of the threaded adjustment rod 532, the threaded connection with the threaded connection hole 33 is threadedly connected. Through the cooperation of the rotating member 533, when the threaded adjustment rod 532 rotates, the positioning rod 534 is not affected by it, so that the positioning groove 535 stably drives the first positioning magnetic block 341 and the second positioning magnetic block 342 to squeeze the sliding connection plate 343 When the brake is disassembled and the threaded adjustment rod 532 is disengaged from the threaded connection hole 33, the brake needs to be pulled outward in parallel to disengage the positioning groove 535 from the first positioning magnet 341 and the second positioning magnet 342. This prevents the brake from falling directly when the threaded adjustment rod 532 is disengaged from the threaded connection hole 33, and has high safety. After the brake is disassembled, the sliding connection plate 343 will drive the first positioning magnet 341 and the second positioning magnet 342 to return to their original positions under the action of the elastic element 344, so as to facilitate positioning during the next installation.
为了方便拆卸后支撑制动器,如图10所示,提供以下优选的技术方案:In order to facilitate the disassembly of the rear support brake, as shown in FIG10 , the following preferred technical solutions are provided:
电磁主体6的外壁安装有支撑机构8,支撑机构8包括相互对称设置的第一弧形架81与第二弧形架82,第一弧形架81与第二弧形架82的外壁分别固定连接有第一支撑把手83与第二支撑把手84。A support mechanism 8 is installed on the outer wall of the electromagnetic body 6. The support mechanism 8 includes a first arc frame 81 and a second arc frame 82 which are symmetrically arranged. The outer walls of the first arc frame 81 and the second arc frame 82 are respectively fixedly connected with a first support handle 83 and a second support handle 84.
第一弧形架81与第二弧形架82的下端分别固定连接有第一连接轴85与第二连接轴86,第一连接轴85与第二连接轴86均与电磁主体6的下端转动连接,第一弧形架81与第二弧形架82的上端分别固定连接有第一吸附磁块87与第二吸附磁块88。The lower ends of the first arc frame 81 and the second arc frame 82 are respectively fixedly connected with the first connecting shaft 85 and the second connecting shaft 86, and the first connecting shaft 85 and the second connecting shaft 86 are both rotatably connected to the lower end of the electromagnetic body 6. The upper ends of the first arc frame 81 and the second arc frame 82 are respectively fixedly connected with the first adsorption magnetic block 87 and the second adsorption magnetic block 88.
第一吸附磁块87与第二吸附磁块88的端面为倾斜状态,在第一吸附磁块87与第二吸附磁块88吸附状态下,第一吸附磁块87与第二吸附磁块88的边缘具有间隙。The end surfaces of the first attraction magnetic block 87 and the second attraction magnetic block 88 are in an inclined state. When the first attraction magnetic block 87 and the second attraction magnetic block 88 are in an adsorbed state, there is a gap between the edges of the first attraction magnetic block 87 and the second attraction magnetic block 88 .
具体的,通过第一支撑把手83与第二支撑把手84的作用,方便工作人员对制动器进行移动,在拆卸制动器时,可向外掰动第一弧形架81与第二弧形架82,将吸附的第一吸附磁块87与第二吸附磁块88分离,使得第一弧形架81与第二弧形架82通过第一连接轴85与第二连接轴86转动九十度,使得第一支撑把手83与第二支撑把手84转换位支撑脚架,以便于将制动器拆卸后放在地面,在移动制动器时,可将第一弧形架81与第二弧形架82转动至原位,第一吸附磁块87与第二吸附磁块88相互吸附后,可通过第一支撑把手83与第二支撑把手84搬动制动器。Specifically, the first support handle 83 and the second support handle 84 make it convenient for the staff to move the brake. When disassembling the brake, the first arc frame 81 and the second arc frame 82 can be pried outward to separate the adsorbed first adsorption magnetic block 87 and the second adsorption magnetic block 88, so that the first arc frame 81 and the second arc frame 82 are rotated ninety degrees through the first connecting shaft 85 and the second connecting shaft 86, so that the first support handle 83 and the second support handle 84 are converted into supporting tripods, so that the brake can be placed on the ground after being disassembled. When moving the brake, the first arc frame 81 and the second arc frame 82 can be rotated to their original positions. After the first adsorption magnetic block 87 and the second adsorption magnetic block 88 are adsorbed on each other, the brake can be moved through the first support handle 83 and the second support handle 84.
为了方便摆动第一弧形架与第二弧形架,如图11所示,提供以下优选的技术方案:In order to facilitate the swinging of the first arc frame and the second arc frame, as shown in FIG11 , the following preferred technical solutions are provided:
调节轮531远离螺纹调节杆532的一端固定连接有安装环537,安装环537远离调节轮531的一端安装有伸缩杆538,伸缩杆538远离安装环537的一端与电磁主体6固定连接,安装环537的上端固定连接有连接杆539,连接杆539的外壁固定连接有隔磁片5310,隔磁片5310为超导体材质所制成的构件,且隔磁片5310的厚度与第一吸附磁块87与第二吸附磁块88之间的间隙相匹配。One end of the adjusting wheel 531 away from the threaded adjusting rod 532 is fixedly connected to a mounting ring 537, and one end of the mounting ring 537 away from the adjusting wheel 531 is installed with a telescopic rod 538, and one end of the telescopic rod 538 away from the mounting ring 537 is fixedly connected to the electromagnetic body 6, and the upper end of the mounting ring 537 is fixedly connected to a connecting rod 539, and the outer wall of the connecting rod 539 is fixedly connected to a magnetic isolation plate 5310, which is a component made of superconductor material, and the thickness of the magnetic isolation plate 5310 matches the gap between the first adsorption magnetic block 87 and the second adsorption magnetic block 88.
具体的,在螺纹调节杆532连接螺纹连接孔33时,隔磁片5310搭在第一吸附磁块87与第二吸附磁块88的边缘处,在拆卸制动器,螺纹调节杆532逐步脱离螺纹连接孔33时,安装环537会在调节轮531的带动下靠拢电磁主体6,从而通过连接杆539带动隔磁片5310向第一吸附磁块87与第二吸附磁块88之间的间隙移动,从而隔磁片5310会将第一吸附磁块87与第二吸附磁块88隔开,方便工作人员掰动第一弧形架81与第二弧形架82,将第一支撑把手83与第二支撑把手84转换位支撑脚架。Specifically, when the threaded adjustment rod 532 is connected to the threaded connection hole 33, the magnetic isolation plate 5310 is placed on the edge of the first adsorption magnetic block 87 and the second adsorption magnetic block 88. When the brake is removed and the threaded adjustment rod 532 gradually disengages from the threaded connection hole 33, the mounting ring 537 will be driven by the adjustment wheel 531 to move closer to the electromagnetic body 6, thereby driving the magnetic isolation plate 5310 to move to the gap between the first adsorption magnetic block 87 and the second adsorption magnetic block 88 through the connecting rod 539, so that the magnetic isolation plate 5310 will separate the first adsorption magnetic block 87 from the second adsorption magnetic block 88, making it convenient for the staff to bend the first arc frame 81 and the second arc frame 82, and convert the first support handle 83 and the second support handle 84 into the support tripod.
综上所述:在机械设备上组装制动器时,直接将主动固定机构53与从动固定机构54对准螺纹连接孔33,这时拨动主动固定机构53的调节轮531,利用调节轮531带动主动控制轮52转动,通过主动控制轮52会同时带动多组从动固定机构54的调节轮531转动,使得多组螺纹调节杆532在调节轮531的带动下同时转动,在螺纹调节杆532的转动下与螺纹连接孔33螺纹连接,即可完成组装,在组装的过程中,中转套轴4会逐步套住转轴主体321,在活动抵块323抵住中转套轴4内腔的隔板时,活动抵块323会在带动下向转轴主体321的内壁移动,通过活动抵块323自身形状与限位件324的配合,可将安装卡块322外顶,使其与中转套轴4内壁卡合的更紧贴,提高摩擦力,可保障制动工作的稳定,将主动固定机构53与从动固定机构54对准螺纹连接孔33时,通过磁条536的配合,可快速带动第一定位磁块341与第二定位磁块342卡合在定位槽535的内腔,方便快速定位,避免在对准螺纹连接孔33上浪费时间,在螺纹调节杆532的转动下与螺纹连接孔33螺纹连接,通过旋转件533的配合,可在螺纹调节杆532转动时,定位杆534不受其影响,使得定位槽535稳定带动第一定位磁块341与第二定位磁块342挤压滑动接盘343向螺纹连接孔33的内壁移动,这时滑动接盘343会将弹力原件344挤压至紧绷状态,在拆卸制动器,将螺纹调节杆532脱离螺纹连接孔33时,还需平行外拉制动器,将定位槽535脱离第一定位磁块341与第二定位磁块342即可,避免螺纹调节杆532脱离螺纹连接孔33时,制动器会直接掉落,安全性高,且在制动器拆卸后,滑动接盘343会在弹力原件344的作用力,带动第一定位磁块341与第二定位磁块342恢复原位,以便下次安装进行定位,通过第一支撑把手83与第二支撑把手84的作用,方便工作人员对制动器进行移动,在拆卸制动器时,可向外掰动第一弧形架81与第二弧形架82,将吸附的第一吸附磁块87与第二吸附磁块88分离,使得第一弧形架81与第二弧形架82通过第一连接轴85与第二连接轴86转动九十度,使得第一支撑把手83与第二支撑把手84转换位支撑脚架,以便于将制动器拆卸后放在地面,在移动制动器时,可将第一弧形架81与第二弧形架82转动至原位,第一吸附磁块87与第二吸附磁块88相互吸附后,可通过第一支撑把手83与第二支撑把手84搬动制动器,在螺纹调节杆532连接螺纹连接孔33时,隔磁片5310搭在第一吸附磁块87与第二吸附磁块88的边缘处,在拆卸制动器,螺纹调节杆532逐步脱离螺纹连接孔33时,安装环537会在调节轮531的带动下靠拢电磁主体6,从而通过连接杆539带动隔磁片5310向第一吸附磁块87与第二吸附磁块88之间的间隙移动,从而隔磁片5310会将第一吸附磁块87与第二吸附磁块88隔开,方便工作人员掰动第一弧形架81与第二弧形架82,将第一支撑把手83与第二支撑把手84转换位支撑脚架。To sum up, when assembling the brake on the mechanical equipment, the active fixing mechanism 53 and the driven fixing mechanism 54 are directly aligned with the threaded connection hole 33, and then the adjusting wheel 531 of the active fixing mechanism 53 is turned, and the adjusting wheel 531 is used to drive the active control wheel 52 to rotate, and the active control wheel 52 will simultaneously drive the adjusting wheels 531 of multiple sets of driven fixing mechanisms 54 to rotate, so that the multiple sets of threaded adjusting rods 532 are driven by the adjusting wheel 531 to rotate at the same time, and the threaded adjusting rods 532 are threadedly connected with the threaded connection holes 33 under the rotation of the threaded adjusting rods 532, and the assembly is completed. During the assembly process, the transfer sleeve shaft 4 will gradually cover the shaft body 321, and when the movable stop block 323 is pressed against the partition of the inner cavity of the transfer sleeve shaft 4, the movable stop block 323 will be driven to move toward the inner wall of the shaft body 321, and the shape of the movable stop block 323 itself and the limit piece 324 can be matched, The mounting block 322 can be pushed outward to engage with the inner wall of the transfer sleeve shaft 4. The first and second positioning magnets 341 and 342 are engaged with each other in the inner cavity of the positioning groove 535, which is convenient for quick positioning and avoids wasting time on aligning the threaded connection hole 33. The first and second positioning magnets 341 and 342 are engaged with each other in the inner cavity of the positioning groove 535 under the rotation of the threaded adjustment rod 532. The positioning rod 534 is not affected by the rotation of the rotating member 533 when the threaded adjustment rod 532 rotates, so that the positioning groove 535 stably drives the first and second positioning magnets 341 and 342 to squeeze the sliding plate 343 to move toward the inner wall of the threaded connection hole 33. At this time, the sliding plate 343 squeezes the elastic element 344 to a tight state. When the brake is disassembled and the threaded adjustment rod 532 is separated from the threaded connection hole 33, the brake needs to be pulled outward in parallel to move the positioning The groove 535 can be separated from the first positioning magnetic block 341 and the second positioning magnetic block 342 to prevent the brake from falling directly when the threaded adjustment rod 532 is separated from the threaded connection hole 33, which has high safety. After the brake is disassembled, the sliding plate 343 will drive the first positioning magnetic block 341 and the second positioning magnetic block 342 to return to their original positions under the force of the elastic element 344, so as to facilitate positioning for the next installation. Through the action of the first support handle 83 and the second support handle 84, it is convenient for the staff to move the brake. When disassembling the brake, the first arc frame 81 and the second arc frame 82 can be pried outward to separate the adsorbed first adsorption magnetic block 87 and the second adsorption magnetic block 88, so that the first arc frame 81 and the second arc frame 82 are rotated ninety degrees through the first connecting shaft 85 and the second connecting shaft 86, so that the first support handle 83 and the second support handle 84 are converted into a supporting tripod, so that the brake can be placed on the ground after being disassembled. When the brake is removed, the first arc frame 81 and the second arc frame 82 can be rotated to their original positions. After the first adsorption magnetic block 87 and the second adsorption magnetic block 88 are adsorbed on each other, the brake can be moved by the first support handle 83 and the second support handle 84. When the threaded adjustment rod 532 is connected to the threaded connection hole 33, the magnetic isolation plate 5310 is placed on the edges of the first adsorption magnetic block 87 and the second adsorption magnetic block 88. When the brake is removed and the threaded adjustment rod 532 is gradually separated from the threaded connection hole 33, the mounting ring 537 will be driven by the adjusting wheel 531 to move closer to the electromagnetic body 6, thereby driving the magnetic isolation plate 5310 to move to the gap between the first adsorption magnetic block 87 and the second adsorption magnetic block 88 through the connecting rod 539, so that the magnetic isolation plate 5310 will separate the first adsorption magnetic block 87 from the second adsorption magnetic block 88, making it convenient for the staff to pry the first arc frame 81 and the second arc frame 82 and convert the first support handle 83 and the second support handle 84 to the support tripod.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
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