CN115506775A - Oil-water-gas multi-phase flow array type measuring device and application thereof - Google Patents
Oil-water-gas multi-phase flow array type measuring device and application thereof Download PDFInfo
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Abstract
本发明涉及油水气三相流体测量设备制造技术领域,具体的说是一种结构合理、成本低的油水气多相流阵列式测量装置及其应用,其特征在于,在位于所述油井产出液输入口(101)下方的油井产出液输入管路(4)上设有三通接头(45),三通接头(45)的一路输出端通过进液管路(401)与油井产出液输入口(101)相连,另一路输出端通过旁通管路(5)与排液管路(2)相连,或与排气排液汇流管路相连,所述排气排液汇流管路为排液管路与排气管路汇流后的管路;与传统的泵排方案相比,在明显减小结构复杂性和装置造价的前提下,利用三相流自身析出气体和控制流程,实现了计量罐的排空排净,保证了用阵列式方法测量油水比例以及液、气量的准确、稳定。The invention relates to the technical field of oil-water-gas three-phase fluid measurement equipment manufacturing, in particular to an oil-water-gas multiphase flow array measurement device with reasonable structure and low cost and its application, which is characterized in that it is located at the output of the oil well The oil well output fluid input pipeline (4) below the liquid input port (101) is provided with a three-way joint (45), and one output end of the three-way joint (45) passes through the liquid inlet pipeline (401) and the oil well output fluid. The input port (101) is connected, and the other output port is connected to the discharge pipeline (2) through the bypass pipeline (5), or connected to the exhaust and discharge confluence pipeline, and the exhaust and liquid discharge confluence pipeline is The pipeline after the confluence of the discharge pipeline and the exhaust pipeline; compared with the traditional pumping scheme, on the premise of significantly reducing the structural complexity and device cost, the three-phase flow itself is used to precipitate gas and control the process to realize It ensures the emptying of the metering tank, and ensures the accuracy and stability of the oil-water ratio and the liquid and gas volume measured by the array method.
Description
技术领域:Technical field:
本发明涉及油水气三相流体测量设备制造技术领域,具体的说是一种结构合理、成本低的油水气多相流阵列式测量装置及其应用。The invention relates to the technical field of oil-water-gas three-phase fluid measurement equipment manufacturing, in particular to an oil-water-gas multiphase flow array measurement device with reasonable structure and low cost and its application.
背景技术:Background technique:
在石油生产中,对油、水、气三相的准确、稳定监测是油田增收节支和数字化生产的基础。国内外尚没有一种自动测量技术能满足油田现场多变的环境且性价比可接受产品得到推广,基本上靠费时费力的计量罐量液量气加人工取样测量含水率应对生产的需要,如专利CN200520123346.7等所述的技术方案。In oil production, accurate and stable monitoring of three phases of oil, water, and gas is the basis for increasing revenue and reducing expenditure in oil fields and digital production. There is no automatic measurement technology at home and abroad that can meet the changing environment of the oil field and the cost-effective products are popularized. Basically, the time-consuming and laborious measurement of liquid and gas in tanks and manual sampling to measure water content are used to meet the needs of production, such as the patent The technical solutions described in CN200520123346.7 and the like.
本专利发明人先前提出的一项中国专利201280001771.1提出了一种油井产出液含油量计量装置,包括一个立式的计量分离罐,在计量分离罐的上部、下部、顶部分别设有油井产出液输入管路,排液管路、排气管路,在油井产出液输入管路、排液管路、排气管路上分别设有进液阀、排液阀、排气阀;在所述计量分离罐垂直方向的不同规定高度上,自下而上设置了若干彼此独立而又相互联系的油水分析测量探头,通过这些探头组成的油水分析测量阵列,不仅实时地测量出计量分离罐内各个油水分层的油水比例,进而得出油田生产需要的油井产液总的含水率,还能通过监测计量分离罐内液面的实时变化,测量出单位时间油井的产液量、产气量,简称阵列式油井三相测量方法。由于上述方案需要测量罐内油水的组成,因此,在完成每次测量时,需要清空整个计量分离罐,不能像现有量液量气技术那样在计量罐留底水或残液,但用于排液的三相流体永远油水气相伴的,排液过程中挂在计量罐内壁的残液也不断地流下来,导致现有的计量罐排液技术无法将计量罐排空排净,所以,针对专利201280001771.1的排液,现有方案是采用排液泵排液的方式,以便在进液阀关闭后,将计量分离罐内的液体排空。但是,排液泵的加入,明显增加了机械结构和配电的复杂性,同时,增加了成本,降低了测量系统的安全性和可靠性,限制了其自动测量功能的开发,不能满足无人值守功能的要求。A Chinese patent 201280001771.1 previously proposed by the inventor of this patent proposes a metering device for the oil content of oil well output fluid, which includes a vertical metering separation tank, and oil well output Liquid input pipeline, liquid discharge pipeline, and exhaust pipeline. Liquid inlet valves, liquid discharge valves, and exhaust valves are respectively installed on the oil well output fluid input pipelines, liquid discharge pipelines, and exhaust pipelines; At different specified heights in the vertical direction of the metering separation tank, a number of independent and interrelated oil-water analysis and measurement probes are installed from bottom to top. Through the oil-water analysis and measurement array composed of these probes, not only the real-time measurement The oil-water ratio of each oil-water layer can be used to obtain the total water content of the oil well production required for oil field production. It can also measure the liquid production and gas production of the oil well per unit time by monitoring the real-time changes in the liquid level in the metering separation tank. It is referred to as array oil well three-phase measurement method. Since the above scheme needs to measure the composition of oil and water in the tank, the entire metering separation tank needs to be emptied when each measurement is completed, and the bottom water or residual liquid cannot be left in the metering tank like the existing liquid and gas measuring technology, but it is used for The drained three-phase fluid is always accompanied by oil, water and gas. During the draining process, the residual liquid hanging on the inner wall of the metering tank also flows down continuously, which makes the existing metering tank draining technology unable to empty the metering tank. Therefore, For the liquid discharge of patent 201280001771.1, the existing solution is to use a liquid discharge pump to discharge the liquid, so that the liquid in the metering separation tank can be emptied after the liquid inlet valve is closed. However, the addition of the drainage pump significantly increases the complexity of the mechanical structure and power distribution. At the same time, it increases the cost, reduces the safety and reliability of the measurement system, and limits the development of its automatic measurement function. Watchdog function requirements.
发明内容:Invention content:
本发明针对现有技术中存在的缺点和不足,提出了一种结构合理、成本低的油水气多相流阵列式测量装置及其应用。Aiming at the shortcomings and deficiencies in the prior art, the invention proposes an oil-water-gas multiphase flow array measurement device with reasonable structure and low cost and its application.
本发明通过以下措施达到:The present invention reaches through the following measures:
一种油水气多相流阵列式测量装置,设有立式计量分离罐体(1),计量分离罐体(1)的上部侧面开设油井产出液输入口(101),计量分离罐体(1)的下部开设液体输出口(102),计量分离罐体(1)的顶部开设气体输出口(103),所述油井产出液输入口连接油井产液输入管路(4),液体输出口连接排液管路(2),气体输出口连接排气管路(3),排液管路上设有排液阀(201),排气管路上设有排气阀(301),计量分离罐上还设有由多个探头组成的油水分析测量阵列(105),其特征在于,在位于所述油井产出液输入口(101)下方的油井产出液输入管路(4)上设有三通接头(45),三通接头(45)的一路输出端通过进液管路(401)与油井产出液输入口(101)相连,另一路输出端通过旁通管路(5)与排液管路(2)相连,或与排气排液汇流管路相连,所述排气排液汇流管路为排液管路与排气管路汇流后的管路;三通接头(45)与排液管路相连的通过旁通管路(5)上设有旁通阀(501),排液管路(2)、排气管路(3)上分别设有排液阀(201)、排气阀(301),旁通管路(5)与排液管路(2)的连接处位于排液阀(201)之后。An oil-water-gas multiphase flow array type measurement device is provided with a vertical measurement separation tank (1), the upper side of the measurement separation tank (1) is provided with an oil well output fluid input port (101), and the measurement separation tank ( 1) is provided with a liquid output port (102) at the bottom, and a gas output port (103) is provided at the top of the metering separation tank (1), and the oil well output liquid input port is connected with the oil well production liquid input pipeline (4), and the liquid output The outlet is connected to the discharge pipeline (2), the gas output port is connected to the exhaust pipeline (3), the discharge valve (201) is installed on the discharge pipeline, and the exhaust valve (301) is installed on the exhaust pipeline. The tank is also provided with an oil-water analysis and measurement array (105) composed of multiple probes, characterized in that an oil well output fluid input pipeline (4) located below the oil well output fluid input port (101) is provided with There is a three-way joint (45), one output end of the three-way joint (45) is connected to the oil well output fluid input port (101) through the liquid inlet pipeline (401), and the other output end is connected to the oil well output fluid input port (101) through the bypass pipeline (5) The liquid discharge pipeline (2) is connected, or connected with the exhaust and liquid discharge confluence pipeline, and the exhaust and liquid discharge confluence pipeline is a pipeline after the liquid discharge pipeline and the exhaust pipeline converge; the tee joint (45 ) is connected with the drain pipeline (5) with a bypass valve (501), and the drain pipeline (2) and the exhaust pipeline (3) are respectively equipped with a drain valve (201 ), the exhaust valve (301), the junction of the bypass line (5) and the drain line (2) is behind the drain valve (201).
本发明所述油水分析测量阵列(105)的多个探头中的靠近底部的探头充作液位开关,用于排液报警。Among the multiple probes of the oil-water analysis and measurement array (105) of the present invention, the probe near the bottom is used as a liquid level switch for liquid discharge alarm.
本发明所述油井产出液输入口(101)与三通接头(45)之间具有预定高度差,本发明所述预定的高度差设置的足够大,使得旁路管道打开时,进液管路发生压力波动不至于使液体溢入分离罐输入口;进一步,所述预定高度差的范围可以为5cm-500cm。There is a predetermined height difference between the oil well output fluid input port (101) of the present invention and the tee joint (45), and the predetermined height difference of the present invention is set large enough so that when the bypass pipe is opened, the liquid inlet pipe Pressure fluctuations in the pipeline will not cause the liquid to overflow into the input port of the separation tank; further, the range of the predetermined height difference may be 5cm-500cm.
本发明为了使排空操作更准确、及时,还可以在排液阀(2)后面、与旁通管路(5)汇交点之前的排液管路(2)上串接一辅助测量罐(6),辅助测量罐(6)的出液口高点低于进液口高点一个预定高度,进一步,所述预定高度可以为2.5~50cm,在辅助测量罐(6)上还设有液位传感器(601),用于指示罐内液位的变化。In order to make the emptying operation more accurate and timely in the present invention, an auxiliary measuring tank ( 6), the high point of the liquid outlet of the auxiliary measuring tank (6) is lower than the high point of the liquid inlet by a predetermined height, further, the predetermined height can be 2.5 to 50 cm, and the auxiliary measuring tank (6) is also provided with a liquid A level sensor (601) is used to indicate the change of the liquid level in the tank.
本发明为了减少换井操作时由于井压变化造成的瞬间溢流,在所述的进液管路(401)上串接调压缓冲罐(402),调压缓冲罐(402)具有预定的容积,进一步,所述预定的容积可以为0.5~50升,用于缓冲因转井压差造成的瞬间溢流影响。In order to reduce the instantaneous overflow caused by the change of well pressure during the well changing operation, the present invention connects the pressure regulating buffer tank (402) in series on the liquid inlet pipeline (401), and the pressure regulating buffer tank (402) has a predetermined Volume, further, the predetermined volume can be 0.5-50 liters, which is used to buffer the impact of instantaneous overflow caused by the pressure difference of the well transition.
本发明中为了实现自动测量,需要将上述各阀门设为电动或气动阀门,并设有一运算与控制单元(7),运算与控制单元(7)与各个阀门及各个仪表电连接,进一步,为了实现气量、液量的连续测量,进一步,在所述的排气管路(2)或排液管路(3)上分别串接一气体流量计或液体流量计,用于扩大测量功能,所述的气体流量计或液体流量计与所述的运算与控制单元电连接。In the present invention, in order to realize automatic measurement, above-mentioned each valve needs to be made as electric or pneumatic valve, and is provided with an operation and control unit (7), and operation and control unit (7) is electrically connected with each valve and each instrument, further, for Realize the continuous measurement of gas volume and liquid volume, and further, connect a gas flow meter or liquid flow meter in series on the exhaust pipeline (2) or liquid discharge pipeline (3) respectively, for expanding the measurement function, so The gas flow meter or the liquid flow meter is electrically connected with the operation and control unit.
本发明还提出了一种上述油水气多相流阵列式测量装置的应用,其特征在于,包括以下步骤:The present invention also proposes an application of the above-mentioned oil-water-gas multiphase flow array measurement device, which is characterized in that it includes the following steps:
步骤1:起始状态下,旁通阀(501)处于打开状态,排气阀(301)处于关闭状态,立式计量分离罐体(1)内充满气体,油井产液经过旁通管路(5)外输,立式计量分离罐体(1)的罐内压力与管道压力平衡;Step 1: In the initial state, the bypass valve (501) is in the open state, the exhaust valve (301) is in the closed state, the vertical metering separation tank (1) is filled with gas, and the oil well production fluid passes through the bypass pipeline ( 5) For external transport, the pressure inside the tank of the vertical metering separation tank (1) is balanced with the pipeline pressure;
步骤2:进液与测量:当测量油井产液含水率数据时,关闭旁通阀(501)和排液阀(201),打开排气阀(301),油井产液进入立式计量分离罐体(1),油井产液中气液分离后,气体经排气管路(3)排出、液体流入立式计量分离罐体(1),此时立式计量分离罐体(1)内液位逐渐升高,通过油水分析阵列(105)或液位开关实时监测液位的变化及其时间,取罐内一段时间的液位变化与相应的罐容表结合,即可换算出油井产液量;在罐满之前,关闭排气阀(301)、打开旁通阀(501),完成测量的油井产液经过旁通管路(5)外排,中央控制与处理单元(7)控制油水分析仪阵列(105)上的每一个油水测量传感器测量出当前油水测量传感器对应的液体薄层的油水组成,结合已知的罐容表,累积计算出油水混合液的含水率;Step 2: Liquid intake and measurement: When measuring the water content data of the oil well production fluid, close the bypass valve (501) and liquid discharge valve (201), open the exhaust valve (301), and the oil well production fluid enters the vertical metering separation tank body (1), after the gas-liquid separation in the oil well production liquid, the gas is discharged through the exhaust pipeline (3), and the liquid flows into the vertical metering separation tank (1), at this time, the liquid in the vertical metering separation tank (1) The level gradually rises, and the change and time of the liquid level are monitored in real time through the oil-water analysis array (105) or the liquid level switch, and the liquid level change in the tank for a period of time is combined with the corresponding tank capacity table to convert the oil well production fluid Before the tank is full, close the exhaust valve (301) and open the bypass valve (501), and the measured oil well production fluid will be discharged through the bypass pipeline (5), and the central control and processing unit (7) will control the oil and water Each oil-water measurement sensor on the analyzer array (105) measures the oil-water composition of the liquid thin layer corresponding to the current oil-water measurement sensor, and calculates the water content of the oil-water mixture in combination with the known tank capacity table;
当测量油井产液的气体含量时,打开排液阀(201)、关闭旁通阀(501)和排气阀(301),油井产液进入计量分离罐气液分离后,液体沿排液管路(2)流出计量分离罐体(1),罐内液位逐渐降低,通过油水分析阵列或液位开关实时监测液位的变化及其时间,取一段时间的液位变化与相应的罐容表结合,即可换算出油井产气量;When measuring the gas content of the oil well production liquid, open the liquid discharge valve (201), close the bypass valve (501) and the exhaust valve (301), the oil well production liquid enters the metering separation tank after gas-liquid separation, and the liquid flows The path (2) flows out of the metering separation tank (1), and the liquid level in the tank gradually decreases. The change of the liquid level and its time are monitored in real time through the oil-water analysis array or the liquid level switch, and the change of the liquid level for a period of time is compared with the corresponding tank capacity. Combined with the table, the gas production of the oil well can be converted;
步骤3:罐体排空,为下一次测量做准备:此时排液阀(201)处于打开状态,旁通阀(501)和排气阀(301)处于关闭状态,油水气混合体在计量罐内实现气液充分分离,并可推动液体经排液管路(2)快速外排,在计量分离罐(1)内的液位到达液位设定值时,打开旁通阀(501),并保持排液阀(201)、排气阀(301)原状态不变,其中液位设定值处于计量分离罐(1)的罐体下部位置,且液位设定值要大于计量分离罐(1)中液位最低值,此时大部分油井产液经过旁通管路(5)外输,从油井产液输入管路(4)及旁通管路(5)中析出的部分气体在三相流自身动能及气液密度差的双重作用下,向上沿进液管路(401)继续进入计量分离罐(1),利用不含液体的气体推动剩余的液体和挂壁液体缓慢排出计量分离罐(1),此过程同时还在排液管路(2)与旁通管路(5)的交汇点(25)或(23)处,借助快速流动液体与缓慢流动液体的伯努利效应,加强了液体的外排,此时罐内液面继续下降,待位于计量分离罐(1)最下部的液位开关或位于排液管路(2)的小型缓冲测量罐上的液位计显示出报警信号时,计量分离罐(1)内部的残液全部排出,关闭排液阀(201),从而保证了计量分离罐处于排空、排净状态,完成了一个完整的测量过程,并为下次测量做好了准备。Step 3: Empty the tank and prepare for the next measurement: at this time, the drain valve (201) is open, the bypass valve (501) and the exhaust valve (301) are closed, and the oil-water-gas mixture is being measured The gas-liquid is fully separated in the tank, and the liquid can be quickly discharged through the liquid discharge pipeline (2). When the liquid level in the metering separation tank (1) reaches the liquid level setting value, the bypass valve (501) is opened , and keep the original state of the liquid discharge valve (201) and the exhaust valve (301) unchanged, wherein the liquid level setting value is at the lower part of the tank body of the metering separation tank (1), and the liquid level setting value is greater than the metering separation tank (1). The liquid level in the tank (1) is the lowest value. At this time, most of the oil well production fluid is exported through the bypass pipeline (5), and the part precipitated from the oil well production fluid input pipeline (4) and the bypass pipeline (5) Under the dual effects of the kinetic energy of the three-phase flow itself and the difference in gas-liquid density, the gas continues to enter the metering separation tank (1) upward along the liquid inlet pipeline (401), and uses the gas without liquid to push the remaining liquid and the wall-mounted liquid slowly. Discharge the metering separation tank (1), and this process is also at the junction (25) or (23) of the discharge line (2) and the bypass line (5), with the primary Effort effect strengthens the discharge of liquid. At this time, the liquid level in the tank continues to drop until the liquid level switch located at the bottom of the metering separation tank (1) or the small buffer measuring tank located in the discharge pipeline (2) When the liquid level gauge shows an alarm signal, all the residual liquid inside the metering separation tank (1) is discharged, and the liquid discharge valve (201) is closed, thereby ensuring that the metering separation tank is in a state of emptying and draining, and a complete measurement is completed. process and is ready for the next measurement.
本发明步骤2中还包括当进行连续气体参数测量或液体参数测量时,利用串接于排气管路(2)上的流量计来连续测量气体流量,或者用串接于排液管路上(2)的液体流量计连续测量液体流量的方法:通过协调控制排气阀或排液阀,使气、液在计量分离罐(1)内稳定分离,同时连续读取气体流量或液体流量,这时计量分离罐(1)起到了一个气液分离器的作用,连续测量结束时要通过调节排液阀(201)或排气阀(301),将计量分离罐内的总液面控制到连续测量的起始液面上,以消除不必要的误差。
本发明所述的油水气多相流阵列式测量装置的中进行罐体排空的方法,包括在计量分离罐(1)内的液体到达设定值时打开旁通阀(501),并保持排液阀(201)、排气阀(301)原状态不变,此时大部分油井产液经过旁通管路(5)外输,从油井产液输入管路(4)及旁通管路(5)中析出的部分气体在三相流自身动能及气液密度差的双重作用下,向上沿进液管路(401)继续进入计量分离罐(1),利用不含液体的气体推动剩余的液体和挂壁液体缓慢排出计量分离罐(1),此时罐内液面继续下降,待位于计量分离罐(1)最下部的液位开关或位于排液管路(2)的小型缓冲测量罐上的液位计显示出报警信号时,计量分离罐(1)内部的残液全部排出,关闭排液阀(201),从而保证了计量分离罐处于排空、排净状态,完成了一个完整的测量过程,并为下次测量做好了准备。The tank emptying method in the oil-water-gas multiphase flow array measuring device according to the present invention includes opening the bypass valve (501) when the liquid in the metering separation tank (1) reaches the set value, and keeping The original state of the drain valve (201) and the exhaust valve (301) remains unchanged. At this time, most of the oil well production liquid is transported outside through the bypass pipeline (5), and the oil well production fluid input pipeline (4) and the bypass pipe Part of the gas precipitated in the road (5) is under the dual action of the kinetic energy of the three-phase flow itself and the gas-liquid density difference, and continues to enter the metering separation tank (1) along the liquid inlet pipeline (401), and is pushed by the gas without liquid. The remaining liquid and wall-hanging liquid are slowly discharged from the metering separation tank (1). At this time, the liquid level in the tank continues to drop. When the liquid level gauge on the buffer measuring tank shows an alarm signal, all the residual liquid inside the metering separation tank (1) is discharged, and the liquid discharge valve (201) is closed, thereby ensuring that the metering separation tank is in the state of being emptied and drained. Completed a complete measurement process and prepared for the next measurement.
本发明与传统的泵排方案相比,在明显减小结构复杂性和装置造价的前提下,利用三相流自身析出气体和控制流程,实现了计量罐的排空排净,保证了用阵列式方法测量油水比例以及液、气量的准确、稳定;同时,因为省去了复杂的泵排系统,不但显著减少了故障点,而且除了具体测量的短暂时间,其它时间可以保证所述的排液阀或排气阀至少有一个处于开通状态,对油井产液而言,就形成了一个外输通路,明显提高了测量系统的安全性,适应了远程操控及现场无人值守的要求。Compared with the traditional pumping scheme, the present invention realizes the emptying and cleaning of the metering tank by using the three-phase flow itself to precipitate gas and control the process on the premise of significantly reducing the structural complexity and device cost, ensuring the use of the array The method measures the oil-water ratio and the liquid and gas volume accurately and stably; at the same time, because the complex pumping system is omitted, not only the failure points are significantly reduced, but the liquid discharge can be guaranteed at other times except for the short time of specific measurement At least one of the valves or exhaust valves is in an open state. For oil well production, an external transmission path is formed, which significantly improves the safety of the measurement system and meets the requirements of remote control and unattended on-site.
附图说明:Description of drawings:
附图1是本发明的一种结构示意图。Accompanying drawing 1 is a kind of structural representation of the present invention.
附图2是本发明的一种带有小型辅助测量罐及调压缓冲罐的结构示意图。Accompanying
附图3是本发明中小型辅助测量罐的示意图。Accompanying
附图4是本发明的一种带有调压缓冲罐及连续测量气体或液体流量计的结构示意图。Accompanying drawing 4 is a kind of structure schematic diagram with pressure regulating buffer tank and continuous measurement gas or liquid flow meter of the present invention.
附图标记:计量分离罐(1)、油井产液输入口(101)、排液口(102)、排气口(103)、取样口(104)、油水分析仪阵列(105)、温度变送器(106)、压力变送器(107)、排液管路(2)、排液阀(201)、液体流量计(202)、排气管路(3)、排气阀(301)、气体流量计(302)、产液输入管路(4)、进液管段(401)、调压缓冲罐(402)、旁通管路(5)、旁通阀(501)、辅助测量罐(6)、液位传感器(601)、中央控制与处理单元(7)、排液与旁通管路汇点(25)、三通接头(45)、气液管路汇点(23)。Reference signs: metering separation tank (1), oil well production liquid input port (101), liquid discharge port (102), exhaust port (103), sampling port (104), oil-water analyzer array (105), temperature variable transmitter (106), pressure transmitter (107), drain line (2), drain valve (201), liquid flow meter (202), exhaust line (3), exhaust valve (301) , gas flow meter (302), production liquid input pipeline (4), liquid inlet pipeline section (401), pressure regulating buffer tank (402), bypass pipeline (5), bypass valve (501), auxiliary measuring tank (6), liquid level sensor (601), central control and processing unit (7), discharge and bypass pipeline junction (25), tee joint (45), gas-liquid pipeline junction (23).
具体实施方式:detailed description:
下面结合附图和实施例,对本发明做进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例1:Example 1:
如附图1所示,本例提出了一种油水气多相流阵列式测量装置,设有立式计量分离罐(1),计量分离罐(1)中上部侧面开设油井产液输入口(101),计量分离罐(1)下部开设排液口(102),计量分离罐(1)顶部开设排气口(103),所述油井产液输入口(101)连接油井产液输入管路,排液口(102)连接排液管路(2),排气口(103)连接排气管路(3),排液管路(2)上设有排液阀(201),排气管路(3)上设有排气阀(301),计量分离罐(1)上还设有由若干个探头组成的油水分析仪阵列(105),产液输入管路(4)上设有三通接头(45),三通接头(45)的一路输出端与所述油井产液输入口(101)相连,另一路输出端与排液管路(2)相连后,再与排气排液汇流管路相连,所述排气排液汇流管路为排液管路(2)与排气管路(3)汇流后的管路;As shown in accompanying drawing 1, this example proposes a kind of oil-water-gas multiphase flow array type measurement device, is provided with vertical measurement separation tank (1), and the upper side of measurement separation tank (1) is provided with oil well production fluid input port ( 101), the lower part of the metering separation tank (1) is provided with a liquid discharge port (102), the top of the metering separation tank (1) is provided with an exhaust port (103), and the oil well production liquid input port (101) is connected to the oil well production liquid input pipeline , the drain port (102) is connected to the drain line (2), the exhaust port (103) is connected to the exhaust line (3), the drain line (2) is provided with a drain valve (201), and the exhaust An exhaust valve (301) is provided on the pipeline (3), an oil-water analyzer array (105) consisting of several probes is provided on the metering separation tank (1), and three One output end of the three-way joint (45) is connected with the oil well liquid production input port (101), and the other output end is connected with the liquid discharge pipeline (2), and then connected with the exhaust liquid discharge line. The confluence pipeline is connected, and the exhaust and liquid discharge confluence pipeline is a pipeline after the confluence of the discharge pipeline (2) and the exhaust pipeline (3);
其中所述三通接头(45)与油井产液输入口(101)之间的管路为进液管段(401),三通接头(45)与排液管路(2)相连的管段为旁通管路(5),旁通管路(5)上设有旁通阀(501),三通接头(45)与排液管路(2)的连接处位于排液阀(201)之前;所述油井产液输入口(101)与三通接头(45)之间具有高度差,高度差的范围为5cm-500cm。Wherein the pipeline between the three-way joint (45) and the oil well liquid production input port (101) is the liquid inlet pipe section (401), and the pipe section connected between the three-way joint (45) and the liquid discharge pipeline (2) is the bypass pipe section. The bypass line (5), the bypass line (5) is provided with a bypass valve (501), and the connection between the tee joint (45) and the drain line (2) is located before the drain valve (201); There is a height difference between the oil well production fluid input port (101) and the tee joint (45), and the range of the height difference is 5cm-500cm.
本例中油井产出液输入管路上的三通接头(45)的一路输出端与所述油井产出液输入口相连,另一路输出端与排液管路(2)相连后,再与排气排液汇流管路相连,所述排气排液汇流管路为排液管路与排气管路汇流后的管路,在工作时,本例利用位于计量分离罐底部的油水分析单元给出的信号判断关闭排液阀(201)的时机;In this example, one output end of the tee joint (45) on the oil well output fluid input pipeline is connected to the oil well output fluid input port, and the other output end is connected to the drainage pipeline (2), and then connected to the drainage pipeline (2). The gas and liquid converging pipeline is connected, and the exhaust and liquid converging pipeline is a pipeline after the confluence of the liquid discharge pipeline and the exhaust pipeline. The timing of closing the drain valve (201) is judged by the signal sent out;
在测量完毕后,油水气混合体在计量罐内实现气液充分分离并推动液体经排液管路(2)外排,在计量分离罐(1)内的液体到达设定值时打开旁路阀,保持排液阀、排气阀原状态不变,大部分油井产液经过旁通管路(5)外输,从产液输入管路(4)及旁通管路(5)中析出的部分气体在三相流自身动能及气液密度差的双重作用下,向上沿进液管路(401)继续进入计量分离罐(1),利用不含液体的气体推动剩余的液体和挂壁液体缓慢排出计量分离罐(1),液面继续下降,待位于计量分离罐(1)最下部的液面传感器显示出报警信号时,计量分离罐(1)内部的残液全部排出,及时关闭排液阀(201),从而保证了计量分离罐(1)处于排空、排净状态,完成了一个完整的测量过程,并为下次测量做好了准备。After the measurement is completed, the oil-water-gas mixture is fully separated from the gas and liquid in the metering tank and the liquid is pushed out through the liquid discharge pipeline (2), and the bypass is opened when the liquid in the metering separation tank (1) reaches the set value Valve, keeping the original state of the liquid discharge valve and exhaust valve unchanged, most of the oil well production fluid is transported outside through the bypass pipeline (5), and precipitated from the production fluid input pipeline (4) and the bypass pipeline (5) Under the double action of the kinetic energy of the three-phase flow itself and the difference in gas-liquid density, part of the gas continues to enter the metering separation tank (1) upward along the liquid inlet pipeline (401), and the remaining liquid and the hanging wall are pushed by the gas without liquid. The liquid is slowly discharged from the metering separation tank (1), and the liquid level continues to drop. When the liquid level sensor at the bottom of the metering separation tank (1) shows an alarm signal, all the residual liquid inside the metering separation tank (1) is discharged and closed in time. The drain valve (201) ensures that the metering separation tank (1) is in an empty and drained state, completes a complete measurement process, and is ready for the next measurement.
实施例2:Example 2:
本例具有与实施例1相同的立式计量分离罐体结构,如附图2所示,本例中为了使排空操作更准确、及时,在排液阀(201)后面、与旁通管路(5)汇交点之前的排液管路(2)上串接一辅助测量罐(6)如附图3所示,辅助测量罐(6)出液口的高点低于进液口高点2.5~50cm之间,在辅助测量罐(6)上还设有液位传感器,用于指示罐内液位的变化;This example has the same vertical metering separation tank structure as that of Example 1, as shown in Figure 2. In this example, in order to make the emptying operation more accurate and timely, behind the drain valve (201) and the bypass pipe An auxiliary measuring tank (6) is connected in series on the drain line (2) before the intersection of the road (5) as shown in Figure 3, the high point of the liquid outlet of the auxiliary measuring tank (6) is lower than the height of the liquid inlet Between the point 2.5 and 50cm, there is also a liquid level sensor on the auxiliary measuring tank (6), which is used to indicate the change of the liquid level in the tank;
在工作时,利用位于小型辅助测量罐(6)上的液位传感器给出的信号判断关闭排液阀(201)的时机,排液、控制更可靠、稳定。During work, the timing of closing the drain valve (201) is judged by the signal provided by the liquid level sensor located on the small auxiliary measuring tank (6), and the drain and control are more reliable and stable.
实施例3:Example 3:
本例具有与实施例1相同的立式计量分离罐体结构,本例为了减少换井操作时由于井压变化造成的瞬间溢流,在所述的进液段(401)上串接调压缓冲罐(402)(如附图4所示),其容积在0.5~50升,用于缓冲因转井压差造成的瞬间溢流影响;This example has the same vertical metering and separation tank structure as Example 1. In this example, in order to reduce the instantaneous overflow caused by the change of well pressure during the well replacement operation, the pressure regulation is connected in series on the liquid inlet section (401) Buffer tank (402) (as shown in accompanying drawing 4), its volume is at 0.5~50 liters, is used for buffering the instantaneous overflow effect that causes because of the pressure difference of turning well;
为了实现自动测量,本例各阀门设为电动或气动阀门,并设有一运算与控制单元,所述的运算与控制单元与各个阀门及各个仪表电连接,为了实现气量、液量的连续测量,在所述的排气管路或排液管路上分别串接一气体流量计或液体流量计(如附图4所示),用于扩大测量功能,所述的气体流量计或液体流量计与所述的运算与控制单元电连接。In order to realize automatic measurement, the valves in this example are set as electric or pneumatic valves, and a calculation and control unit is provided. The calculation and control unit is electrically connected with each valve and each instrument. In order to realize the continuous measurement of gas volume and liquid volume, A gas flow meter or a liquid flow meter (as shown in accompanying drawing 4) is connected in series respectively on the described exhaust pipeline or the liquid discharge pipeline, and is used for expanding the measurement function, and the gas flow meter or the liquid flow meter is connected with The operation is electrically connected with the control unit.
本例中油水气多相流阵列式测量装置的使用方法如下:In this example, the oil-water-gas multiphase flow array measurement device is used as follows:
在起始状态下:旁通阀(501)处于打开状态,排气阀(301)处于关闭状态,立式计量分离罐体(1)内充满气体,油井产液经过旁通管路(5)外输,立式计量分离罐体(1)的罐内压力与管道压力平衡;In the initial state: the bypass valve (501) is open, the exhaust valve (301) is closed, the vertical metering separation tank (1) is filled with gas, and the oil well production fluid passes through the bypass pipeline (5) For external transportation, the internal pressure of the vertical metering separation tank (1) is balanced with the pipeline pressure;
当测量油井产液含水率数据时,关闭旁通阀(501)、打开排气阀(301),油井产液进入立式计量分离罐体(1),油井产液中气液分离后,气体经排气管路(3)排出、液体流入立式计量分离罐体(1),此时立式计量分离罐体(1)内液位逐渐升高,通过油水分析阵列(105)或液位开关实时监测液位的变化及其时间,取罐内一段时间的液位变化与相应的罐容表结合,即可换算出油井产液量;在罐满之前,关闭排气阀(301)、打开旁通阀(501),完成测量的油井产液经过旁通管路(5)外排,中央控制与处理单元(7)控制油水分析仪阵列(105)上的每一个油水测量传感器测量出当前油水测量传感器对应的液体薄层的油水组成,结合已知的罐容表,累积计算出油水混合液的含水率;When measuring the water content data of the oil well production fluid, close the bypass valve (501), open the exhaust valve (301), the oil well production fluid enters the vertical metering separation tank (1), and after the gas-liquid separation in the oil well production fluid, the gas The liquid is discharged through the exhaust pipeline (3), and the liquid flows into the vertical metering separation tank (1). At this time, the liquid level in the vertical metering separation tank (1) gradually rises. The switch monitors the change of the liquid level and its time in real time, and the change of the liquid level in the tank for a period of time is combined with the corresponding tank capacity meter to convert the liquid production of the oil well; before the tank is full, close the exhaust valve (301), Open the bypass valve (501), and the measured oil well production fluid is discharged through the bypass pipeline (5), and the central control and processing unit (7) controls each oil-water measurement sensor on the oil-water analyzer array (105) to measure the The oil-water composition of the liquid thin layer corresponding to the current oil-water measurement sensor, combined with the known tank capacity table, cumulatively calculates the water content of the oil-water mixture;
当测量油井产液的气体含量时,打开排液阀(201)、关闭旁通阀(501)和排气阀(301),油井产液进入计量分离罐气液分离后,液体沿排液管路(2)流出计量分离罐体(1),罐内液位逐渐降低,通过油水分析阵列或液位开关实时监测液位的变化及其时间,取一段时间的液位变化与相应的罐容表结合,即可换算出油井产气量;When measuring the gas content of the oil well production liquid, open the liquid discharge valve (201), close the bypass valve (501) and the exhaust valve (301), the oil well production liquid enters the metering separation tank after gas-liquid separation, and the liquid flows The path (2) flows out of the metering separation tank (1), and the liquid level in the tank gradually decreases. The change of the liquid level and its time are monitored in real time through the oil-water analysis array or the liquid level switch, and the change of the liquid level for a period of time is compared with the corresponding tank capacity. Combined with the table, the gas production of the oil well can be converted;
当进行连续气体参数测量或液体参数测量时,利用串接于排气管路(2)上的流量计来连续测量气体流量,或者用串接于排液管路上(2)的液体流量计连续测量液体流量的方法:通过协调控制排气阀或排液阀,使气、液在计量分离罐(1)内稳定分离,同时连续读取气体流量或液体流量,这时计量分离罐(1)起到了一个气液分离器的作用,连续测量结束时要通过调节排液阀(201)或排气阀(301),将计量分离罐内的总液面控制到连续测量的起始液面上,以消除不必要的误差;When performing continuous gas parameter measurement or liquid parameter measurement, use the flowmeter connected in series to the exhaust pipeline (2) to continuously measure the gas flow, or use the liquid flowmeter connected in series to the discharge pipeline (2) to continuously measure the gas flow. The method of measuring liquid flow: through coordinated control of the exhaust valve or liquid discharge valve, the gas and liquid are stably separated in the metering separation tank (1), and at the same time, the gas flow or liquid flow is continuously read. At this time, the metering separation tank (1) It plays the role of a gas-liquid separator. At the end of continuous measurement, the total liquid level in the metering separation tank should be controlled to the initial liquid level of continuous measurement by adjusting the drain valve (201) or exhaust valve (301). , to eliminate unnecessary errors;
测量完毕后罐体排空,为下一次测量做准备:油水气混合体在计量罐内实现气液充分分离,并可推动液体经排液管路(2)外排,具体为:在计量分离罐(1)内的液体到达设定值时打开旁通阀(501),并保持排液阀(201)、排气阀(301)原状态不变,此时大部分油井产液经过旁通管路(5)外输,从油井产液输入管路(4)及旁通管路(5)中析出的部分气体在三相流自身动能及气液密度差的双重作用下,向上沿进液管路(401)继续进入计量分离罐(1),利用不含液体的气体推动剩余的液体和挂壁液体缓慢排出计量分离罐(1),此时罐内液面继续下降,待位于计量分离罐(1)最下部的液位开关或位于排液管路(2)的小型缓冲测量罐上的液位计显示出报警信号时,计量分离罐(1)内部的残液全部排出,关闭排液阀(201),从而保证了计量分离罐处于排空、排净状态,完成了一个完整的测量过程,并为下次测量做好了准备。After the measurement is completed, the tank is emptied to prepare for the next measurement: the oil-water-gas mixture is fully separated from the gas and liquid in the metering tank, and the liquid can be pushed out through the discharge pipeline (2), specifically: in the metering separation When the liquid in the tank (1) reaches the set value, open the bypass valve (501), and keep the original state of the drain valve (201) and exhaust valve (301) unchanged. The pipeline (5) is exported, and part of the gas precipitated from the oil well production fluid input pipeline (4) and the bypass pipeline (5) flows upwards and along the The liquid pipeline (401) continues to enter the metering separation tank (1), and uses the gas without liquid to push the remaining liquid and wall-mounted liquid out of the metering separation tank (1) slowly. When the liquid level switch at the bottom of the separation tank (1) or the liquid level gauge on the small buffer measuring tank in the discharge line (2) displays an alarm signal, all the residual liquid in the measurement separation tank (1) will be discharged and closed. The drain valve (201) ensures that the metering separation tank is in an empty and drained state, completes a complete measurement process, and is ready for the next measurement.
本发明与传统的泵排方案相比,因为在计量分离罐的输入口不需要常设阀门,其作用是一方面可以充分利用管路中自燃析出的伴生气,实现计量罐的排空排净,另一方面,除了具体测量的短暂时间,其它时间可以保证所述的排液阀或排气阀至少有一个处于开通状态,对油井产液而言,就形成了一个外输通路,明显提高了测量系统的安全性,适应了远程操控及现场无人值守的要求,具体地说,相对于原有的泵排技术,具有以下优点:(1)优化、简约的设备结构,明显降低了设备造价,同时降低了故障点和维护工作量,提高了测控安全性和可靠性,可以达到实现远程操控、无人值守功能的要求。(2)技术方案采用了进口常开式结构,降低了测量倒井的水锤效应对设备、管路的冲击,进一步提高了设备及管路的安全性。(3)充分利用了三相流体自身的特性进行排液,控制及排空、排净效果稳定、可靠。(4)增加了气量、液量的连续测量功能,可以满足油田的进一步需求。Compared with the traditional pumping scheme, the present invention does not need a permanent valve at the input port of the metering separation tank, and its function is that on the one hand, the associated gas that spontaneously ignites and precipitates in the pipeline can be fully utilized to realize the emptying of the metering tank. On the other hand, in addition to the short time of specific measurement, other times can ensure that at least one of the drain valve or exhaust valve is in an open state. For oil well production, an external delivery path is formed, which significantly improves The safety of the measurement system is adapted to the requirements of remote control and unattended on-site. Specifically, compared with the original pumping technology, it has the following advantages: (1) The optimized and simple equipment structure significantly reduces the equipment cost At the same time, it reduces the failure point and maintenance workload, improves the safety and reliability of measurement and control, and can meet the requirements of remote control and unattended functions. (2) The technical solution adopts the imported normally open structure, which reduces the impact of the water hammer effect on the equipment and pipelines caused by the downturning of the measurement well, and further improves the safety of the equipment and pipelines. (3) The characteristics of the three-phase fluid itself are fully utilized for liquid drainage, and the effects of control, emptying, and net drainage are stable and reliable. (4) The continuous measurement function of gas volume and liquid volume is added to meet the further needs of the oil field.
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