CN115503977A - Deicing vehicle with one-key centering function and boom centering control method - Google Patents
Deicing vehicle with one-key centering function and boom centering control method Download PDFInfo
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- CN115503977A CN115503977A CN202211215182.5A CN202211215182A CN115503977A CN 115503977 A CN115503977 A CN 115503977A CN 202211215182 A CN202211215182 A CN 202211215182A CN 115503977 A CN115503977 A CN 115503977A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B64—AIRCRAFT; AVIATION; COSMONAUTICS
- B64F—GROUND OR AIRCRAFT-CARRIER-DECK INSTALLATIONS SPECIALLY ADAPTED FOR USE IN CONNECTION WITH AIRCRAFT; DESIGNING, MANUFACTURING, ASSEMBLING, CLEANING, MAINTAINING OR REPAIRING AIRCRAFT, NOT OTHERWISE PROVIDED FOR; HANDLING, TRANSPORTING, TESTING OR INSPECTING AIRCRAFT COMPONENTS, NOT OTHERWISE PROVIDED FOR
- B64F5/00—Designing, manufacturing, assembling, cleaning, maintaining or repairing aircraft, not otherwise provided for; Handling, transporting, testing or inspecting aircraft components, not otherwise provided for
- B64F5/20—Ground installations for de-icing aircraft
- B64F5/23—Ground installations for de-icing aircraft by liquid application; Spraying installations therefor, e.g. fitted on vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/64—Jibs
- B66C23/70—Jibs constructed of sections adapted to be assembled to form jibs or various lengths
- B66C23/701—Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic
- B66C23/705—Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic telescoped by hydraulic jacks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/82—Luffing gear
- B66C23/821—Bracing equipment for booms
- B66C23/826—Bracing equipment acting at an inclined angle to vertical and horizontal directions
- B66C23/828—Bracing equipment acting at an inclined angle to vertical and horizontal directions where the angle is adjustable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C23/00—Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
- B66C23/62—Constructional features or details
- B66C23/84—Slewing gear
- B66C23/86—Slewing gear hydraulically actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F11/00—Lifting devices specially adapted for particular uses not otherwise provided for
- B66F11/04—Lifting devices specially adapted for particular uses not otherwise provided for for movable platforms or cabins, e.g. on vehicles, permitting workmen to place themselves in any desired position for carrying out required operations
- B66F11/044—Working platforms suspended from booms
- B66F11/046—Working platforms suspended from booms of the telescoping type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F17/00—Safety devices, e.g. for limiting or indicating lifting force
- B66F17/006—Safety devices, e.g. for limiting or indicating lifting force for working platforms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
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- Manufacturing & Machinery (AREA)
- Transportation (AREA)
- Aviation & Aerospace Engineering (AREA)
- Forklifts And Lifting Vehicles (AREA)
Abstract
Description
技术领域technical field
本发明涉及空港地面服务设备技术领域,具体而言,涉及一种具有一键回中功能的除冰车以及臂架回中控制方法。The invention relates to the technical field of airport ground service equipment, in particular to a deicing vehicle with a one-button centering function and a boom centering control method.
背景技术Background technique
飞机除冰车是寒冷地区机场及航空公司必备的飞机运行安全保障车辆之一。一旦遇到雨雪霜冻等恶劣天气,飞机表面就出现结冰霜冻情况,为保证飞行安全就必须要求飞机在起飞前进行除冰作业。飞机除冰车的工作原理是将加热后的除冰液喷洒到飞机表面,除去结冰,保障飞机的安全运行。The aircraft deicing vehicle is one of the necessary aircraft operation safety guarantee vehicles for airports and airlines in cold regions. In case of severe weather such as rain, snow and frost, the surface of the aircraft will be icy and frosty. In order to ensure flight safety, the aircraft must be required to perform deicing operations before take-off. The working principle of the aircraft deicing vehicle is to spray the heated deicing fluid on the surface of the aircraft to remove the ice and ensure the safe operation of the aircraft.
参考授权公告号为CN215098345U,名称为智能化电动飞机除冰车的实用新型专利,现有电动飞机除冰车利用电动汽车底盘、电加热系统加热除冰液。现有电动飞机除冰车包括电动汽车底盘、动力电池组、电动控制系统、高空作业装置、除冰喷洒系统、防冰喷洒系统、除冰液箱和防冰液箱。The reference authorized announcement number is CN215098345U, and the name is a utility model patent for an intelligent electric aircraft deicing vehicle. The existing electric aircraft deicing vehicle utilizes an electric vehicle chassis and an electric heating system to heat the deicing fluid. The existing electric aircraft deicing vehicle comprises an electric vehicle chassis, a power battery pack, an electric control system, an aerial work device, a deicing spray system, an anti-icing spray system, a deicing fluid tank and an antiicing fluid tank.
飞机除冰车使用加热后的除冰液对飞机进行除冰作业,除冰作业时需由操作舱内的操作人员控制高空作业臂抵达飞机需除冰部位,操控除冰喷枪进行飞机除冰作业,除冰作业结束后,由操作人员控制高空作业臂收回到初始位置后,进行除冰车撤离,由于操作人员操作臂架时视线朝向车头前方,臂架动作在车头后部,视线盲区较大,操作动作慢,误操作几率较大,操作者劳动强度较大,臂架回收速度慢、时间长,降低了工作效率,影响航班效率,影响航空器安全。The aircraft deicing vehicle uses heated deicing fluid to deicing the aircraft. During the deicing operation, the operator in the operation cabin needs to control the aerial work arm to reach the part of the aircraft that needs to be deiced, and control the deicing spray gun to perform the aircraft deicing operation. , after the deicing operation is over, the operator controls the aerial work arm to retract to the initial position, and then the deicing vehicle is evacuated. Since the operator operates the boom, the line of sight faces the front of the vehicle, and the boom moves at the rear of the vehicle, so the blind area of sight is large , The operation is slow, the probability of misoperation is high, the labor intensity of the operator is high, the recovery speed of the boom is slow, and the time is long, which reduces the work efficiency, affects the flight efficiency, and affects the safety of the aircraft.
飞机除冰车使用加热的除冰液对飞机进行除冰作业,除冰作业时需由操作人员控制高空作业臂抵达飞机需除冰部位,操控除冰喷枪进行飞机除冰作业,除冰作业结束后,由操作人员控制高空作业臂回到中位,然后回收作业臂,作业臂回中时除冰作业人员往往背对回中部位,回中操作视野受限,往往需要反复进行回中操作,操作几率较大,操作者劳动强度较大,臂架回中速度慢、时间长,降低了工作效率,此外操作稍有疏忽会造成臂架压断驾驶室玻璃或者碰到除冰车周围物体等事故。The aircraft de-icing vehicle uses heated de-icing fluid to de-ice the aircraft. During the de-icing operation, the operator needs to control the aerial work arm to reach the part of the aircraft that needs to be de-iced, and control the de-icing spray gun to perform the de-icing operation of the aircraft. The de-icing operation is over Finally, the operator controls the aerial work arm to return to the neutral position, and then recovers the operating arm. When the operating arm returns to the center, the deicing operator often faces the centering position, and the vision of the centering operation is limited, and it is often necessary to perform the centering operation repeatedly. The operation probability is high, the labor intensity of the operator is high, the speed of the boom returning to the center is slow, and the time is long, which reduces the work efficiency. In addition, a slight negligence in the operation may cause the boom to break the cab glass or touch objects around the deicing vehicle, etc. ACCIDENT.
发明内容Contents of the invention
本发明就是要解决现有飞机除冰车除冰作业结束后,操作人员控制高空作业臂收回到初始中位位置过程,操作动作慢,误操作几率较大,操作者劳动强度较大,臂架回中速度慢、时间长,存在臂架压断驾驶室玻璃或者碰到除冰车周围物体的风险的技术问题,提供一种具有一键回中功能的除冰车以及臂架回中控制方法。The present invention is to solve the problem that after the deicing operation of the existing aircraft deicing vehicle is completed, the operator controls the aerial work arm to retract to the initial neutral position, the operation is slow, the probability of misoperation is high, the labor intensity of the operator is large, and the boom The centering speed is slow, the time is long, and there is a technical problem that the boom may break the cab glass or touch objects around the deicing vehicle. Provide a deicing vehicle with a one-button centering function and a control method for the boom to return to the center .
本发明提供一种具有一键回中功能的除冰车,包括电动汽车底盘、动力电池组、高空作业装置、除冰喷洒系统和除冰液箱,动力电池组、高空作业装置、除冰液箱、除冰喷洒系统均连接在电动汽车底盘的底盘大梁上,高空作业装置包括操作舱、折叠臂、二节臂、一节臂、转台、液压泵、折叠臂液压缸、二节臂伸缩液压缸、一节臂举升液压缸、臂架控制阀组、转台液压马达、回转支撑、驱动齿轮和被动齿轮,操作舱中设有控制系统,控制系统设有臂架控制器,电动汽车底盘的底盘大梁连接有立柱,所述回转支撑包括外圈和内圈,外圈设有齿,外圈固定连接在立柱的顶部,所述转台与回转支撑的内圈固定连接,所述转台设有圆盘部,所述转台液压马达与转台的圆盘部固定连接,所述驱动齿轮与转台液压马达的输出轴固定连接,所述驱动齿轮与回转支撑的外圈上的齿啮合,液压泵固定连接在电动汽车底盘的底盘大梁上,液压泵的输出端口与臂架控制阀组连接,臂架控制阀组固定连接在电动汽车底盘的底盘大梁上,臂架控制阀组通过液压管路分别与折叠臂液压缸、二节臂伸缩液压缸、一节臂举升液压缸、转台液压马达连接,臂架控制阀组与臂架控制器电连接;一节臂举升液压缸的缸体通过铰轴与转台连接,一节臂举升液压缸的输出端通过铰轴与一节臂连接;二节臂伸缩液压缸的缸体固定在一节臂中,二节臂伸缩液压缸的输出端与二节臂连接;折叠臂液压缸的缸体通过铰轴与二节臂的前端连接,折叠臂液压缸的输出端与折叠臂铰接,The invention provides a deicing vehicle with a one-button centering function, which includes an electric vehicle chassis, a power battery pack, an aerial work device, a deicing spray system, a deicing fluid tank, a power battery pack, an aerial work device, and a deicing fluid The tank and the deicing spraying system are connected to the chassis girder of the electric vehicle chassis. The aerial work device includes the operation cabin, folding arm, two-section arm, one-section arm, turntable, hydraulic pump, folding arm hydraulic cylinder, and two-section boom telescopic hydraulic pressure. Cylinder, one-section boom lifting hydraulic cylinder, boom control valve group, turntable hydraulic motor, slewing support, driving gear and passive gear, the control system is set in the operation cabin, the control system is equipped with a boom controller, and the electric vehicle chassis The chassis girder is connected with a column, the slewing support includes an outer ring and an inner ring, the outer ring is provided with teeth, the outer ring is fixedly connected to the top of the column, the turntable is fixedly connected with the inner ring of the slewing support, and the turntable is provided with a round The disc part, the hydraulic motor of the turntable is fixedly connected with the disc part of the turntable, the driving gear is fixedly connected with the output shaft of the hydraulic motor of the turntable, the driving gear meshes with the teeth on the outer ring of the slewing support, and the hydraulic pump is fixedly connected On the chassis girder of the electric vehicle chassis, the output port of the hydraulic pump is connected to the boom control valve group, the boom control valve group is fixedly connected to the chassis girder of the electric vehicle chassis, and the boom control valve group is respectively connected to the folding arm through the hydraulic pipeline. The boom hydraulic cylinder, the two-section boom telescopic hydraulic cylinder, the one-section boom lifting hydraulic cylinder, and the turntable hydraulic motor are connected, the boom control valve group is electrically connected with the boom controller; the cylinder body of the one-section boom lifting hydraulic cylinder passes through the hinge shaft Connected with the turntable, the output end of the lifting hydraulic cylinder of the first-section arm is connected with the first-section arm through the hinge shaft; the cylinder body of the telescopic hydraulic cylinder of the second-section arm is fixed in the first-section arm, and the output end of the telescopic hydraulic cylinder of the second-section arm is connected Sectional arm connection; the cylinder body of the folding arm hydraulic cylinder is connected to the front end of the two-section arm through the hinge shaft, and the output end of the folding arm hydraulic cylinder is hinged to the folding arm.
所述具有一键回中功能的除冰车还包括倾角传感器、转台角度编码器和臂架一键回中开关,所述倾角传感器与一节臂连接;所述转台角度编码器与转台的圆盘部固定连接,所述被动齿轮与转台角度编码器的转子固定连接,所述被动齿轮与回转支撑的外圈上的齿啮合;所述倾角传感器、转台角度编码器分别通过信号线与臂架控制器连接;所述操作舱设有操作台,所述臂架一键回中开关设置在操作台上,所述控制系统设有,所述臂架一键回中开关与臂架控制器电连接。The de-icing vehicle with one-button return-to-centre function also includes an inclination sensor, a turntable angle encoder and a boom one-key return-to-center switch, the inclination sensor is connected to a joint arm; the turntable angle encoder is connected to the circle of the turntable The disc portion is fixedly connected, the driven gear is fixedly connected with the rotor of the turntable angle encoder, and the driven gear meshes with the teeth on the outer ring of the slewing support; the inclination sensor and the turntable angle encoder are respectively connected to the boom through signal lines The controller is connected; the operation cabin is provided with an operation platform, and the one-button return switch of the boom is set on the operation platform, and the control system is provided with the one-key return switch of the boom and the boom controller electric connect.
优选地于,具有一键回中功能的除冰车还包括取暖装置,所述取暖装置包括第一三通、第一电磁球阀、散热器、软管、第二电磁球阀、第二三通和控制器,所述第一三通与除冰喷洒系统中的除冰喷洒管路连接,所述第一电磁球阀与第一三通连接,所述第一电磁球阀通过软管与散热器的入口连接,所述第二三通与除冰液输送管路连接,所述第二电磁球阀的出口与第二三通连接,所述散热器的出口通过管路与第二电磁球阀的入口连接,所述散热器设置在驾驶室内,所述控制器设置在驾驶室内,所述第一电磁球阀通过线缆与控制器连接,所述第二电磁球阀通过线缆与控制器连接。Preferably, the de-icing vehicle with one-button return-to-centre function also includes a heating device, which includes a first three-way, a first electromagnetic ball valve, a radiator, a hose, a second electromagnetic ball valve, a second three-way and The controller, the first three-way is connected with the de-icing spray pipeline in the de-icing spray system, the first electromagnetic ball valve is connected with the first three-way, and the first electromagnetic ball valve is connected with the inlet of the radiator through a hose The second tee is connected to the deicing liquid delivery pipeline, the outlet of the second electromagnetic ball valve is connected to the second tee, the outlet of the radiator is connected to the inlet of the second electromagnetic ball valve through the pipeline, The radiator is arranged in the cab, the controller is arranged in the cab, the first electromagnetic ball valve is connected to the controller through a cable, and the second electromagnetic ball valve is connected to the controller through a cable.
本发明提供一种应用具有一键回中功能的除冰车的臂架回中控制方法,包括以下步骤:The present invention provides a method for controlling the centering of a deicing vehicle with a one-button centering function, comprising the following steps:
当除冰车在初始位置时,臂架控制器将倾角传感器检测的角度值、转台角度编码器检测的角度值分别设置为0点;然后除冰车对飞机进行除冰作业,当除冰车除冰作业结束后需要进行臂架回中时,打开臂架一键回中开关,臂架一键回中开关发送信号给臂架控制器,倾角传感器实时检测一节臂所处位置的角度值C、转台角度编码器实时检测转台所处位置的角度值D,将数据C、D发送给臂架控制器,当倾角传感器检测到的角度值C大于设定的阈值时,由臂架控制器发出控制指令给臂架控制阀组进而控制转台液压马达反向转动,臂架控制器将实时检测到的数据D与预先设定的数值0进行比较,直至转台角度编码器检测到的角度值D等于0时,臂架控制器停止发出控制指令给臂架控制阀组,进而使转台液压马达动作停止,此时臂架返回到初始中位位置,臂架一键回中过程结束。When the deicing vehicle is in the initial position, the boom controller sets the angle value detected by the inclination sensor and the angle value detected by the turntable angle encoder to 0 respectively; then the deicing vehicle performs deicing operations on the aircraft. When it is necessary to return the boom to the center after the deicing operation, turn on the one-key return switch of the boom, and the one-key return switch of the boom will send a signal to the boom controller, and the inclination sensor will detect the angle value of the position of a section of the boom in real time C. The angle encoder of the turntable detects the angle value D of the position of the turntable in real time, and sends the data C and D to the boom controller. When the angle value C detected by the inclination sensor is greater than the set threshold, the boom controller Send a control command to the boom control valve group to control the turntable hydraulic motor to rotate in reverse. The boom controller compares the real-time detected data D with the preset value 0 until the angle value D detected by the turntable angle encoder When it is equal to 0, the boom controller stops sending control commands to the boom control valve group, and then the turntable hydraulic motor stops. At this time, the boom returns to the initial neutral position, and the one-button return process of the boom ends.
本发明的有益效果是,降低了操作者的劳动强度,提高了臂架回中速度,缩短了臂架回中时间,提高了工作效率,避免了操作者误操作。避免了操作者因疏忽导致因臂架回中失败导致安全事故发生。The beneficial effects of the present invention are that the labor intensity of the operator is reduced, the boom return speed is increased, the boom return time is shortened, the work efficiency is improved, and the misoperation of the operator is avoided. It avoids safety accidents caused by the failure of the boom to return to the center due to negligence of the operator.
本发明进一步的特征和方面,将在以下参考附图的具体实施方式的描述中,得以清楚地记载。Further features and aspects of the present invention will be apparent from the following description of specific embodiments with reference to the accompanying drawings.
附图说明Description of drawings
图1是现有技术中电动飞机除冰车的结构示意图;Fig. 1 is the structural representation of electric aircraft deicing vehicle in the prior art;
图2是本发明除冰车的结构示意图;Fig. 2 is the structural representation of deicing vehicle of the present invention;
图3是图2所示结构的俯视图;Fig. 3 is a top view of the structure shown in Fig. 2;
图4是除冰车给飞机进行除冰作业是的状态示意图。Fig. 4 is a schematic diagram of the status of the deicing vehicle performing deicing operations on the aircraft.
图5是高空作业装置展开状态的结构示意图;Fig. 5 is a structural schematic diagram of the deployed state of the aerial work device;
图6是图5所示结构的俯视图;Fig. 6 is a top view of the structure shown in Fig. 5;
图7是转台通过回转支撑安装在立柱上的结构示意图;Fig. 7 is a structural schematic diagram of the turntable installed on the column through the rotary support;
图8是图7中转台角度编码器的安装位置图;Fig. 8 is a diagram of the installation position of the turntable angle encoder in Fig. 7;
图9是臂架抬升一定角度的结构示意图;Fig. 9 is a structural schematic diagram of the jib lifting at a certain angle;
图10是在除冰车上安装取暖装置的结构示意图;Fig. 10 is a schematic structural view of installing a heating device on a deicing vehicle;
图11是在除冰车上安装燃油加热装置的结构示意图。Fig. 11 is a structural schematic diagram of installing a fuel heating device on a deicing vehicle.
图中符号说明:Explanation of symbols in the figure:
100.电动汽车底盘,200.动力电池组,300.高空作业装置,500.除冰喷洒系统,600.防冰喷洒系统,700.除冰液箱,800.防冰液箱;1.操作舱,2.折叠臂,4.二节臂,6.一节臂,7.倾角传感器,8.转台角度编码器,9.转台,9-1.圆盘部,10.操作台,11.臂架控制器,12.液压泵,13.臂架控制阀组,14.转台液压马达,15.一节臂举升液压缸,16.二节臂伸缩液压缸,17.折叠臂液压缸,30.立柱,31.回转支撑,31-1.外圈,32.驱动齿轮,33.被动齿轮;100. Electric vehicle chassis, 200. Power battery pack, 300. Aerial working device, 500. Deicing spray system, 600. Anti-icing spray system, 700. Deicing fluid tank, 800. Anti-icing fluid tank; 1. Operation cabin , 2. Folding arm, 4. Two-section arm, 6. One-section arm, 7. Inclination sensor, 8. Turntable angle encoder, 9. Turntable, 9-1. Disk part, 10. Operating table, 11. Arm Frame controller, 12. Hydraulic pump, 13. Boom control valve group, 14. Turntable hydraulic motor, 15. One-section boom lifting hydraulic cylinder, 16. Two-section boom telescopic hydraulic cylinder, 17. Folding arm hydraulic cylinder, 30 .Column, 31. Slewing support, 31-1. Outer ring, 32. Driving gear, 33. Passive gear;
1A.溢流阀,2A.除冰液加热装置,3A.除冰喷洒管路,4A.第一三通,5A.第一电磁球阀,6A.散热器,7A.进水管路,8A.温度传感器,9A.除冰泵,10A.第二电磁球阀,12A.除冰液输送管路,13A.回流管路,14A.软管,15A.管路,16A.第二三通。1A. Overflow valve, 2A. Deicing fluid heating device, 3A. Deicing spraying pipeline, 4A. The first tee, 5A. The first electromagnetic ball valve, 6A. Radiator, 7A. Inlet pipeline, 8A. Temperature Sensor, 9A. Deicing pump, 10A. Second electromagnetic ball valve, 12A. Deicing fluid delivery pipeline, 13A. Return pipeline, 14A. Hose, 15A. Pipeline, 16A. Second tee.
具体实施方式detailed description
以下参照附图,以具体实施例对本发明作进一步详细说明。Referring to the accompanying drawings, the present invention will be further described in detail with specific embodiments.
实施例1Example 1
如图1所示,电动飞机除冰车包括电动汽车底盘100、动力电池组200、高空作业装置300、除冰喷洒系统500、防冰喷洒系统600、除冰液箱700、防冰液箱800,动力电池组200、高空作业装置300、除冰液箱700、防冰液箱800、除冰喷洒系统500、防冰喷洒系统600均连接在电动汽车底盘100的底盘大梁上。除冰液箱700经除冰喷洒系统500与高空作业装置300中的喷洒管路连接。防冰液箱800经防冰喷洒系统600与高空作业装置300中的喷洒管路连接。需要说明的是,防冰喷洒系统600和防冰液箱800不是必须的装置,没有防冰喷洒系统600和防冰液箱800,也能正常进行除冰作业。As shown in Figure 1, the electric aircraft deicing vehicle includes an
控制系统安装在操作舱1中的操作台10上,控制系统用于控制除冰车工作。控制系统设有电池管理模块,电池管理模块与动力电池组200电连接,电池管理模块向除冰液喷洒系统500、防冰液喷洒系统600、高空作业装置300、电动汽车底盘100等用电单元供电。控制系统设有臂架控制器11,臂架控制器11用于控制高空作业装置300动作。The control system is installed on the
如图2和3所示,高空作业装置300包括操作舱1、折叠臂2、二节臂4、一节臂6、转台9、液压泵12、折叠臂液压缸17、二节臂伸缩液压缸16、一节臂举升液压缸15、臂架控制阀组13、转台液压马达14,立柱30固定安装在电动汽车底盘100的底盘大梁上,如图8和9所示,回转支撑31包括外圈31-1和内圈,外圈31设有齿,外圈31-1固定安装在立柱30的顶部,转台9固定安装在回转支撑31的内圈上,转台9上靠近回转支撑31的位置设有圆盘部9-1,转台液压马达14固定安装在圆盘部9-1上,驱动齿轮32与转台液压马达14的输出轴固定连接,驱动齿轮32与外圈31-1上的齿啮合,转台液压马达14工作带动驱动齿轮32旋转,由于驱动齿轮32与外圈31的齿啮合,外圈31静止不动,回转支撑31的内圈旋转,进而转台9旋转,转台液压马达14用于驱动转台9转动(通常情况下,转台9最多转动350°)。液压泵12固定安装在电动汽车底盘100的底盘大梁上,液压泵12为一节臂升降、二节臂伸缩、折叠臂变幅、转台旋转等臂架动作提供液压动力。液压泵12的输出端口与臂架控制阀组13连接。臂架控制阀组13固定安装在电动汽车底盘100的底盘大梁上,臂架控制阀组13通过液压管路分别与折叠臂液压缸17、二节臂伸缩液压缸16、一节臂举升液压缸15、转台液压马达14连接,通过螺栓将液压泵12、臂架控制阀组13安装在电动汽车底盘100的底盘大梁上。一节臂举升液压缸15的缸体通过铰轴与转台9连接,一节臂举升液压缸15的输出端通过铰轴与一节臂6连接;二节臂伸缩液压缸16的缸体固定在一节臂6中,二节臂伸缩液压缸16的输出端通过铰轴与二节臂4连接;折叠臂液压缸17的缸体通过铰轴与二节臂4的前端连接,折叠臂液压缸17的输出端与折叠臂2铰接。臂架控制阀组13与臂架控制器11电连接。As shown in Figures 2 and 3, the
以上电动飞机除冰车的结构说明都是现有技术,不再赘述。The structural illustrations of the above electric aircraft deicing vehicle are all prior art, and will not be repeated.
图2和3显示臂架处于中位状态,转台9位于中位状态。图5和6显示臂架不处于中位状态,转台9不处于中位状态。Figures 2 and 3 show that the boom is in the neutral state, and the
本发明的技术改进在于:在一节臂6上通过螺栓安装倾角传感器7;倾角传感器7分别通过信号线与臂架控制器11连接、通讯。倾角传感器7能够测量一节臂6在一节臂举升液压缸15驱动下展开后的角度(也就是测量一节臂6和二节臂4组成的臂架的角度)。如图8和9所示,转台角度编码器8通过螺栓固定在转台9的圆盘部9-1上,被动齿轮33与转台角度编码器8的转子固定连接,被动齿轮33与回转支撑31的外圈31-1上的齿啮合,当转台9旋转,圆盘部9-1旋转,由于被动齿轮33与外圈31-1啮合,转台角度编码器8的转子就会旋转,转台角度编码器8就进行检测工作。转台角度编码器8通过信号线与臂架控制器11连接、通讯。转台9转动时被动齿轮33同步转动,转台角度编码器8检测的角度值通过电信号传递至臂架控制器11,臂架控制器11获得转台9的转动角度。在操作台10上设置臂架一键回中开关,臂架一键回中开关用于控制臂架回中,臂架一键回中开关与臂架控制器11电连接。当除冰车在图2和3所示的初始位置时,臂架控制器11将倾角传感器7检测的角度值、转台角度编码器8检测的角度值分别设置为0点;然后除冰车对飞机进行除冰作业,如图4和5所示,工作人员在操作舱1内进行操作使高空作业装置300动作,使操作舱1靠近飞机需要除冰的位置,不同的除冰位置决定转台9的转动角度、一节臂举升液压缸15的行程、二节臂伸缩液压缸的行程以及折叠臂液压缸17的行程;所以,除冰作业时转台9的转动角度、一节臂举升液压缸15的行程、二节臂伸缩液压缸的行程以及折叠臂液压缸17的行程是不固定的,是随机的。当除冰车除冰作业结束后需要进行臂架回中时(此时臂架处于图5所示的展开状态,转台9处于非中位状态),打开臂架一键回中开关,臂架一键回中开关发送信号给臂架控制器11,倾角传感器7实时检测一节臂6所处位置的角度值C、转台角度编码器实时检测转台9所处位置的角度值D,将数据C、D发送给臂架控制器11,当倾角传感器7检测到的角度值C大于设定的阈值时(比如阈值是30°,图9显示臂架的角度是30°),由臂架控制器11发出控制指令给臂架控制阀组13进而控制转台液压马达14反向转动,臂架控制器11将实时检测到的数据D与预先设定的数值0进行比较,直至转台角度编码器检测到的角度值D等于0时,臂架控制器11停止发出控制指令给臂架控制阀组13,进而使转台液压马达14动作停止,此时臂架返回到图3所示的初始中位位置,臂架一键回中过程结束。对于信号判断,当D=0这个条件满足时,才切断臂架控制器11发送给臂架控制阀组13的控制指令信号。The technical improvement of the present invention lies in that an inclination sensor 7 is installed on a
如果倾角传感器7检测到的角度值C没有大于设定的阈值,则臂架控制器11不会发出控制指令给臂架控制阀组13来控制转台液压马达14反向转动。If the angle C detected by the inclination sensor 7 is not greater than the set threshold, the
可见,使臂架返回到初始的中位位置的操作很方便,臂架回中快速、时间短,而且能准确到位。大幅降低了操作者的劳动强度。自动回中,杜绝了操作者误操作情况的发生。防止臂架角度过低时回中过程造成臂架碰触到驾驶室或除冰车周围物体的事故发生。It can be seen that the operation of returning the boom to the initial neutral position is very convenient, and the boom can be returned to the center quickly, in a short time, and can be accurately positioned. The labor intensity of the operator is greatly reduced. Automatic return to the center, to prevent the occurrence of the operator's misoperation. Prevent accidents in which the boom touches the cab or objects around the deicing vehicle during the centering process when the boom angle is too low.
需要说明的是,倾角传感器7具体可以采用倍加福公司的INX360D-F99-I2E2-V15型号倾角传感器。It should be noted that the inclination sensor 7 can specifically adopt the INX360D-F99-I2E2-V15 inclination sensor of the Pepperl+Fuchs company.
实施例2Example 2
对于实施例1中,倾角传感器7、转台角度编码器8,可以实现另一种应用,在操作台10上安装显示屏,显示屏与臂架控制器11电连接,臂架控制器11将数据C、D发送给显示屏,显示屏上就显示一节臂6的运动角度值、检测转台9的转动角度值,显示屏能够准确反映臂架的运动状态,操作人员还可以观察显示屏上的数据从而进行准确的操控。For embodiment 1, the inclination sensor 7 and the
正对现有技术中另外一个技术问题(飞机除冰车在冬季机坪内进行除冰作业,机坪内空旷,对流风较大,除冰车作业过程中,汽车底盘的自带暖风系统加热缓慢,加上受寒风影响,驾驶室暖风系统水温很难上升到驾驶室取暖所需的温度,导致驾驶室暖风系统无法正常工作,驾驶室温度通常处于零度以下,操作人员需穿厚重的棉衣御寒,舒适度不佳,影响正常驾驶操作,不利于安全作业),除冰喷洒系统500设有除冰液加热装置,除冰液加热装置用于对进入除冰喷洒系统500的除冰液加热。如图10所示,除冰泵9A的进口通过除冰液输送管路12A与除冰液箱700连接,除冰泵9A的出口通过管路与除冰液加热装置2A的进水管路7A连接,除冰作业时除冰液箱700内的除冰液由除冰泵9A以及管路送到除冰液加热装置2A加热,加热后的除冰液经除冰喷洒系统500中的除冰喷洒管路3A喷到飞机表面进行航空器除冰,不需要喷洒时,加热后的除冰液经溢流阀1A、回流管路13A回流到除冰液箱700。除冰液加热装置2A的输出有两路,分别是第一输出口和第二输出口。溢流阀1A的入口与除冰液加热装置2A的第一输出口连接,回流管路13A的一端与溢流阀1A的出口连接,回流管路13A的另一端与除冰液箱700连接。除冰液加热装置2A的第二输出口与除冰喷洒管路3A连接。这些都是现有技术,增设取暖功能的改进在于:增加设置第一三通4A、第一电磁球阀5A、散热器6A、第二电磁球阀10A、第二三通16A,除冰喷洒系统500设有除冰喷洒管路3A,第一三通4A与除冰喷洒管路3A连接,第一电磁球阀5A与第一三通4A连接(在除冰喷洒管路3A上通过第一三通4A分出一路管路,并与第一电磁球阀5A连接),第一电磁球阀5A通过软管14A与设置在驾驶室的散热器6A的入口连接,第二三通16A安装在除冰液输送管路12A上(通过该三通在除冰液输送管路12A上分出一路管路),第二电磁球阀10A的出口与第二三通16A连接,散热器6A的出口通过管路15A与第二电磁球阀10A的入口连接,散热器6A安装在驾驶室101内。第一电磁球阀5A通过线缆与驾驶室内设置的控制器连接,第二电磁球阀10A通过线缆与该控制器连接,除冰车启动除冰液加热装置2A后,当需要提高驾驶室温度时,控制器指令第一电磁球阀5A和第二电磁球阀10A打开,加热后的除冰液经软管14A进入散热器6A对驾驶室内的空气进行加热(散热器6A流出的除冰液经过第二电磁球阀10A后再经过第二三通16A进入除冰液输送管路12A),加热一段时间后,如果不需要对驾驶室加热则通过控制器指令第一电磁球阀5A和第二电磁球阀10A关闭。可见,加热装置产生的温度对驾驶室进行换热,提高驾驶室温度,改善操作人员舒适度,该装置具有体积小,利用除冰车除冰液自身热量交换为驾驶室供暖,成本低,性能可靠。此外,可以在驾驶室内设置温度传感器8A,温度传感器8A粘接在驾驶室仪表台中,温度传感器8A通过信号线与驾驶室101中设置的控制器连接,第一电磁球阀5A通过线缆与驾驶室内设置的控制器连接,第二电磁球阀10A通过线缆与该控制器连接,除冰车启动除冰液加热装置2A后,温度传感器8A检测驾驶室温度,当驾驶室温度低于设定温度时,控制器指令第一电磁球阀5A和第二电磁球阀10A打开,加热后的除冰液经管路进入散热器6A对驾驶室进行加热,当温度传感器8A检测到驾驶室温度高于设定温度后,控制器指令第一电磁球阀5A和第二电磁球阀10A关闭,散热器6A停止工作,驾驶室加热停止,随时间增加驾驶室温度低于设定温度时第一电磁球阀5A和第二电磁球阀10A再度打开再次供热,如此循环直至除冰作业结束。散热器6A具体可以采用散热盘管。Facing another technical problem in the existing technology (the aircraft deicing vehicle performs deicing operations on the apron in winter, the apron is empty, the convection wind is relatively large, and during the operation of the deicing vehicle, the self-contained heating system of the vehicle chassis heats up slowly In addition, affected by the cold wind, it is difficult for the water temperature of the cab heating system to rise to the temperature required for cab heating, resulting in the failure of the cab heating system to work normally. The temperature of the cab is usually below zero, and the operator needs to wear heavy Cotton clothes keep out the cold, the comfort is not good, affect the normal driving operation, and are not conducive to safe operation), the
为了解决另外一个技术问题,现有电动飞机除冰车在加热除冰液时,需用外接市电为加热系统提供动力,加热功率大,加热过程中电网负荷较大,部分机场用电紧张情况下就不能满足纯电动飞机除冰车加热除冰车所需的功率,所以增加除冰液燃油加热装置进行技术改进,通过电池给除冰液燃油加热装置供电,除冰液燃油加热装置不需要外接市电,加热过程不增加对电网的负荷,在机场用电紧张的情况下保证除冰车正常运行,解决电动飞机除冰车受限于机场电力不足,更适应机场现状,实现快速推广飞机除冰车的电动化;具有加热快捷、设备成本低、智能化程度高等优点。除冰液燃油加热装置安装在电动汽车底盘1的底盘大梁上。电池管理模块给除冰液燃油加热装置提供工作电源。如图11所示,除冰液燃油加热装置包括燃油加热器23-1、温度传感器23-2、流量传感器23-3,除冰液箱700通过泵和相应管路与燃油加热器23-1的进水口连接,燃油加热器23-1的出水口通过管路与除冰喷洒系统的除冰液喷洒管路连接,一个温度传感器23-2设置在燃油加热器23-1的进水口,另一个温度传感器23-2设置在燃油加热器23-1的出水口,流量传感器23-3设置在燃油加热器的进水口,燃油加热器23-1设置电控风机23-4、电控燃油泵23-5、电控燃油压力调节阀23-6,电控风机23-4用于向燃油加热装置内输送燃烧所必须的空气,电控燃油泵23-5用于向燃油加热装置输送燃油。燃油加热器23-1设有燃油输入管路,电控燃油压力调节阀23-6安装在燃油输入管路上。两个温度传感器23-2分别通过信号线与驾驶室内的控制器连接,流量传感器23-3通过信号线与驾驶室内的控制器连接,该控制器自动采集燃油加热器23-1内的进出口温度、流量等信息。控制器控制除冰液燃油加热装置的启动与停止,工作时,除冰液从燃油加热器23-1的进水口输入,外部燃油从燃油加热器23-1的燃油输入管路送入燃油加热器23-1的燃烧室内,控制器调节电控风机23-4的转速、电控燃油泵23-5的转速,燃油在燃烧室内燃烧产生热量对除冰液进行加热,控制器调节电控燃油压力调节阀23-6的压力大小以达到调节燃油输入量进而控制加热功率,最终调节燃油加热器23-1出水口输出除冰液的温度大小(燃油加热器23-1出水口处的温度传感器实时检测经过加热的除冰液的实际温度),使经过加热后的除冰液达到所需温度。起到快速加热除冰液的作用。可见,增设燃油加热装置具有节能环保、能源消耗小、加热快捷、设备成本低、智能化程度高等优点。In order to solve another technical problem, when the existing electric aircraft deicing vehicle heats the deicing fluid, it needs to use external mains power to provide power for the heating system. The heating power is large, and the power grid load is relatively large during the heating process. Some airports are in short supply. Therefore, the deicing fluid fuel heating device is added for technical improvement, and the battery is used to supply power to the deicing fluid fuel heating device, and the deicing fluid fuel heating device does not need Externally connected to the mains, the heating process does not increase the load on the power grid, and ensures the normal operation of the deicing vehicle when the airport’s power consumption is tight. It solves the problem that the electric aircraft deicing vehicle is limited by the lack of airport power, which is more suitable for the current situation of the airport and realizes the rapid promotion of aircraft. The electrification of the deicing vehicle has the advantages of fast heating, low equipment cost, and high degree of intelligence. The deicing fluid fuel heating device is installed on the chassis girder of the electric vehicle chassis 1 . The battery management module provides working power for the deicing fluid fuel heating device. As shown in Figure 11, the deicing fluid fuel heating device includes a fuel heater 23-1, a temperature sensor 23-2, and a flow sensor 23-3. The
以上所述仅对本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡是在本发明的权利要求限定范围内,所做的任何修改、等同替换、改进等,均应在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the scope of the claims of the present invention shall fall within the protection scope of the present invention.
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