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CN115502183B - A suspension roasting device for dechlorinating fly ash to produce two products and its use method - Google Patents

A suspension roasting device for dechlorinating fly ash to produce two products and its use method Download PDF

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Publication number
CN115502183B
CN115502183B CN202211331304.7A CN202211331304A CN115502183B CN 115502183 B CN115502183 B CN 115502183B CN 202211331304 A CN202211331304 A CN 202211331304A CN 115502183 B CN115502183 B CN 115502183B
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fly ash
flue gas
cooler
outlet
air
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CN115502183A (en
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马平
王新军
邹成
程云驰
徐立波
周宇江
刘鹤群
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Shenyang Xinbo Industrial Technology Co ltd
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Shenyang Xinbo Industrial Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C11/00Accessories, e.g. safety or control devices, not otherwise provided for, e.g. regulators, valves in inlet or overflow ducting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/24Multiple arrangement thereof
    • B04C5/26Multiple arrangement thereof for series flow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B04CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04CAPPARATUS USING FREE VORTEX FLOW, e.g. CYCLONES
    • B04C5/00Apparatus in which the axial direction of the vortex is reversed
    • B04C5/24Multiple arrangement thereof
    • B04C5/28Multiple arrangement thereof for parallel flow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B15/00Fluidised-bed furnaces; Other furnaces using or treating finely-divided materials in dispersion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/10Arrangements for using waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/20Arrangements for treatment or cleaning of waste gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/30Incineration ashes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention provides a suspension roasting device for producing two products by dechlorination of fly ash and a use method thereof, and relates to the technical field of metallurgy. The suspension roasting device comprises a feeding system, a roasting system, a cooling system, a flue gas dust removal system and a flue gas dechlorination purification system, and further comprises a feed bin, an electronic quantitative feeder, a dryer, a flue gas cut-off valve, an air valve I, a cyclone preheater, a gate valve, a roasting main furnace, a cyclone separator, a stay tank, a combustor, a pneumatic conveying pump II, a cyclone cooler, a final cooler, a pneumatic conveying pump I, a dust remover, a ash returning conveyor, an ash bin, an ash returning impeller, a water washing tower, a neutralization tower, a plate leaf valve, an exhaust fan, a chimney and the like. The invention can produce two products, namely a fly ash roasting product and a fly ash drying product by using the same device and the same fuel and only changing the operation flow of the device and adjusting the temperature parameters.

Description

一种粉煤灰脱氯生产两种产品的悬浮焙烧装置及使用方法A suspension roasting device for dechlorinating fly ash to produce two products and its use method

技术领域Technical field

本发明涉及冶金技术领域,尤其涉及一种粉煤灰脱氯生产两种产品的悬浮焙烧装置及使用方法。The invention relates to the field of metallurgical technology, and in particular to a suspension roasting device for dechlorinating fly ash to produce two products and a method of use.

背景技术Background technique

20世纪70年代,世界性能源危机,环境污染以及矿物资源的枯竭等强烈地激发了粉煤灰利用的研究和开发,多次召开国际性粉煤灰会议,研究工作日趋深入,应用方面也有了长足的进步。粉煤灰成为国际市场上引人注目的资源丰富、价格低廉,兴利除害的新兴建材原料和化工产品的原料,受到人们的青睐。对粉煤灰的研究工作大都由理论研究转向应用研究,特别是着重要资源化研究和开发利用。利用粉煤灰生产的产品在不断增加,技术在不断更新。国内外粉煤灰综合利用工作与过去相比较,发生了重大的变化,主要表现为:粉煤灰治理的指导思想已从过去的单纯环境角度转变为综合治理、资源化利用;粉煤灰综合利用的途径已从过去的路基、填方、混凝土掺和料、土壤改造等方面的应用外,发展到在水泥原料、水泥混合材、大型水利枢纽工程、泵送混凝土、大体积混凝土制品、高级填料等高级化利用途径。高铝粉煤灰氧化铝含量达到38~50%左右、二氧化硅达到40~45%,如果不能将其利用,则白白损失大量氧化铝资源。利用粉煤灰中的氧化铝、二氧化硅作为制取硅铝合金的原材料,将粉煤灰价值更大化。经盐酸浸出除杂后得到酸浸粉煤灰,酸浸除杂后的粉煤灰经过高温焙烧除去残炭、脱除氯化氢后成为制作硅铝合金的合格原料,粉煤灰盐酸浸出除杂工艺成熟,酸浸除杂后的粉煤灰高温焙烧采用传统的回转窑、竖窑除炭、脱氯效果不好且成本高,因此,需要开发一种粉煤灰脱氯生产两种产品的悬浮焙烧装置及用方法能够很好的解决上述除炭、脱除氯化氢的问题。In the 1970s, the global energy crisis, environmental pollution and depletion of mineral resources strongly stimulated the research and development of fly ash utilization. Many international fly ash conferences were held, and the research work became more and more in-depth, and there were also many applications. Great progress. Fly ash has become an eye-catching emerging building material raw material and chemical product raw material in the international market that is rich in resources, low in price, and brings benefits and eliminates harm, and is favored by people. Most of the research work on fly ash has shifted from theoretical research to applied research, especially the research and development and utilization of important resources. The products produced using fly ash are constantly increasing, and the technology is constantly being updated. Compared with the past, the comprehensive utilization of fly ash at home and abroad has undergone major changes, mainly as follows: the guiding ideology of fly ash management has changed from a simple environmental perspective in the past to comprehensive management and resource utilization; the comprehensive utilization of fly ash The utilization methods have evolved from the past applications in roadbed, fill, concrete admixtures, soil modification, etc. to cement raw materials, cement admixture materials, large water conservancy project, pumped concrete, large-volume concrete products, advanced Advanced utilization methods such as fillers. The alumina content of high-aluminum fly ash reaches about 38 to 50%, and the silica content reaches 40 to 45%. If they cannot be utilized, a large amount of alumina resources will be lost. The alumina and silica in fly ash are used as raw materials for making silicon-aluminum alloy to maximize the value of fly ash. After impurity removal by hydrochloric acid leaching, acid-leached fly ash is obtained. After high-temperature roasting to remove residual carbon and hydrogen chloride, the fly ash becomes a qualified raw material for making silicon-aluminum alloys. Fly ash hydrochloric acid leaching impurity removal process Mature, high-temperature roasting of fly ash after acid leaching and impurity removal uses traditional rotary kilns and shaft kilns to remove carbon and dechlorination, which have poor and high costs. Therefore, it is necessary to develop a suspension method for dechlorinating fly ash to produce two products. The roasting device and its use method can well solve the above problems of carbon removal and hydrogen chloride removal.

发明内容Contents of the invention

本发明要解决的技术问题是针对上述现有技术的不足,提供一种粉煤灰脱氯生产两种产品的悬浮焙烧装置及使用方法,目的是通过使用同一套装置、同一种燃料、只改变装置操作流程、调整温度参数即能生产两种产品,一种产品为脱除粉煤灰中的残炭、氯化氢的焙烧产品,一种为脱除附水的粉煤灰干燥产品。The technical problem to be solved by the present invention is to provide a suspension roasting device and a method of use for dechlorinating fly ash to produce two products in view of the above-mentioned deficiencies in the prior art. The purpose is to use the same set of devices and the same fuel, and only change By adjusting the operation process of the device and adjusting the temperature parameters, two products can be produced. One product is a roasted product that removes carbon residue and hydrogen chloride from fly ash, and the other is a dried fly ash product that removes attached water.

为解决上述技术问题,本发明所采取的技术方案是:In order to solve the above technical problems, the technical solutions adopted by the present invention are:

一方面,本发明提供一种粉煤灰脱氯生产两种产品的悬浮焙烧装置,包括给料系统、焙烧系统、冷却系统、烟气除尘系统和烟气脱氯净化系统。On the one hand, the present invention provides a suspension roasting device for dechlorinating fly ash to produce two products, including a feeding system, a roasting system, a cooling system, a flue gas dust removal system and a flue gas dechlorination purification system.

给料系统包括料仓、电子定量给料机和喂料器;所述电子定量给料机将料仓内的物料向喂料器供料;The feeding system includes a silo, an electronic quantitative feeder and a feeder; the electronic quantitative feeder supplies materials in the silo to the feeder;

焙烧系统包括干燥机、烟气切断阀、空气阀门一、一级旋风预热器、二级旋风预热器、插板阀、焙烧主炉、旋风分离器、停留槽、T11燃烧器、T12燃烧器、V08燃烧器、V19主燃烧器和气力输送泵二;喂料器出料口与干燥机进料口连通,干燥机出口与一级旋风预热器进口连通;一级旋风预热器出料口与二级旋风预热器进口连通,并在连通的管道上设有插板阀A;一级旋风预热器出料口同时与气力输送泵二连通,并在连通的管道上设有插板阀B;气力输送泵二出料口连通干燥粉煤灰仓;二级旋风预热器进口同时与旋风分离器出气口连通,二级旋风预热器出气口与干燥机进气口连接,二级旋风预热器出料口与焙烧主炉进料口连通;旋风分离器进口与焙烧主炉上部出口连通,旋风分离器出气口与二级旋风预热器进口连通,旋风分离器出料口与停留槽进料口连通;焙烧主炉进气口与一级旋风冷却器出气口连通;干燥机进气口与二级旋风分预热器出气口连接的烟气管道上安装有烟气切断阀、空气阀门一和T11燃烧器;烟气切断阀靠近二级旋风预热器一侧,并且烟气切断阀两端连接到烟气管道上;T11燃烧器靠近干燥机进气口一侧,T11燃烧器与烟气管道连接;空气阀门一位于烟气切断阀与T11燃烧器之间,一端与烟气管道连接,另一端与大气相通;T12燃烧器与一级旋风冷却器进口管道连接;V08燃烧器和V19主燃烧器分别通过管道与焙烧主炉底部进气口连通;The roasting system includes dryer, flue gas cut-off valve, air valve 1, first-level cyclone preheater, second-level cyclone preheater, insert valve, main roasting furnace, cyclone separator, retention tank, T11 burner, and T12 combustion The feeder, V08 burner, V19 main burner and pneumatic conveying pump 2; the feeder outlet is connected to the dryer inlet, the dryer outlet is connected to the first-level cyclone preheater inlet; the first-level cyclone preheater outlet The material port is connected to the inlet of the secondary cyclone preheater, and a plug-in valve A is provided on the connected pipe; Slider valve B; the second outlet of the pneumatic conveying pump is connected to the dry fly ash silo; the inlet of the secondary cyclone preheater is connected to the outlet of the cyclone separator, and the outlet of the secondary cyclone preheater is connected to the air inlet of the dryer. , the discharge port of the secondary cyclone preheater is connected with the feed port of the main roasting furnace; the inlet of the cyclone separator is connected with the upper outlet of the main roasting furnace; the outlet of the cyclone separator is connected with the inlet of the secondary cyclone preheater; the outlet of the cyclone separator The feed port is connected with the feed port of the retention tank; the air inlet of the main roasting furnace is connected with the air outlet of the primary cyclone cooler; the flue gas pipe connecting the air inlet of the dryer with the air outlet of the secondary cyclone sub-preheater is installed with a smoke pipe. Gas cut-off valve, air valve one and T11 burner; the flue gas cut-off valve is close to the side of the secondary cyclone preheater, and both ends of the flue gas cut-off valve are connected to the flue gas pipeline; the T11 burner is close to the air inlet of the dryer On the other side, the T11 burner is connected to the flue gas pipe; the air valve is located between the flue gas cut-off valve and the T11 burner, with one end connected to the flue gas pipe and the other end connected to the atmosphere; the T12 burner is connected to the inlet pipe of the first-level cyclone cooler Connection; V08 burner and V19 main burner are respectively connected to the air inlet at the bottom of the main roasting furnace through pipes;

所述V08燃烧器作为辅助燃烧器,保证V19主燃烧器安全燃烧,V19主燃烧器为悬浮焙烧装置提供主要热量,T11燃烧器在单独生产干燥粉煤灰时提供热量,T12燃烧器为冷炉起炉、第一次烘炉时提供热量;The V08 burner serves as an auxiliary burner to ensure safe combustion of the V19 main burner. The V19 main burner provides the main heat for the suspended roasting device. The T11 burner provides heat when producing dry fly ash alone. The T12 burner is a cold furnace. Provide heat when starting the oven and baking it for the first time;

冷却系统包括一级旋风冷却器、二级旋风冷却器、三级旋风冷却器、终冷器、气力输送泵一;停留槽出料口与一级旋风冷却器进口连通;一级旋风冷却器进口与二级旋风冷却器出气口连通,一级旋风冷却器出料口与三级旋风冷却器出气口连通;三级旋风冷却器进气口与大气相通,三级旋风冷却器出气口与二级旋风冷却器进口连通,三级旋风冷却器出料口与终冷器进料口连通;终冷器出料口与气力输送泵一连接,气力输送泵一出料口与粉煤灰产品仓连接;The cooling system includes a first-level cyclone cooler, a second-level cyclone cooler, a third-level cyclone cooler, a final cooler, and a pneumatic conveying pump; the discharge port of the retention tank is connected to the inlet of the first-level cyclone cooler; the inlet of the first-level cyclone cooler It is connected with the air outlet of the second-level cyclone cooler, and the outlet of the first-level cyclone cooler is connected with the air outlet of the third-level cyclone cooler; the air inlet of the third-level cyclone cooler is connected with the atmosphere, and the air outlet of the third-level cyclone cooler is connected with the air outlet of the second-level cyclone cooler. The inlet of the cyclone cooler is connected, the outlet of the three-stage cyclone cooler is connected with the inlet of the final cooler; the outlet of the final cooler is connected with the pneumatic conveying pump, and the outlet of the pneumatic conveying pump is connected with the fly ash product bin ;

烟气除尘系统包括除尘器、返灰输送机、灰仓、返灰叶轮;The flue gas dust removal system includes a dust collector, an ash return conveyor, an ash bin, and an ash return impeller;

烟气脱氯净化系统包括水洗塔、中和塔、板叶阀、排风机、烟囱;The flue gas dechlorination purification system includes a water washing tower, a neutralization tower, a leaf valve, an exhaust fan, and a chimney;

一级旋风预热器出气口与除尘器入口连通,除尘器排气口与水洗塔进气口连通,水洗塔出气口与中和塔进气口连通,中和塔出气口通过板叶阀与排风机连通,排风机出口与烟囱连通;除尘器出料口依次连接返灰输送机、灰仓、返灰叶轮的一端,返灰叶轮另一端连接到干燥机的进料口。The air outlet of the first-level cyclone preheater is connected to the inlet of the dust collector, the exhaust outlet of the dust collector is connected to the air inlet of the water washing tower, the air outlet of the water washing tower is connected to the air inlet of the neutralization tower, and the air outlet of the neutralization tower is connected to the air inlet of the neutralization tower through a leaf valve. The exhaust fan is connected, and the outlet of the exhaust fan is connected with the chimney; the discharge port of the dust collector is connected to the ash return conveyor, the ash bin, and one end of the ash return impeller in turn, and the other end of the ash return impeller is connected to the feed inlet of the dryer.

进一步地,所述电子定量给料机是电子皮带秤或螺旋秤,由料仓向其供料。Further, the electronic quantitative feeder is an electronic belt scale or a spiral scale, and materials are supplied to it from a silo.

进一步地,所述喂料器是叶轮给料机或螺旋给料机,用来降低喂料时带入的空气量。Further, the feeder is an impeller feeder or a screw feeder, which is used to reduce the amount of air brought in during feeding.

进一步地,所述干燥机是闪蒸干燥机或烘干打散机。Further, the dryer is a flash dryer or a drying and dispersing machine.

进一步地,所述旋风预热器使用一级或多级,旋风冷却器使用一级或多级;根据粉煤灰含水率不同旋风预热器选用不同的级数,根据停留槽出口粉煤灰的温度、终冷器进口粉煤灰的温度要求选定旋风冷却器的级数。Further, the cyclone preheater uses one or more stages, and the cyclone cooler uses one or more stages; the cyclone preheater uses different stages according to the different moisture content of the fly ash, and the fly ash at the exit of the retention tank uses different stages. The temperature of the final cooler and the temperature of fly ash at the final cooler inlet require the number of stages of the cyclone cooler to be selected.

进一步地,所述焙烧主炉是一个带有内衬材料的圆柱体,底部为锥台体。Further, the main roasting furnace is a cylinder with a lining material, and the bottom is a frustum.

进一步地,所述停留槽是流化床,流化风采用压缩空气。Further, the retention tank is a fluidized bed, and the fluidizing air uses compressed air.

进一步地,所述终冷器采用空气直接或间接冷却粉煤灰,或采用水间接冷却粉煤灰;终冷器采用空气直接、间接冷却时,终冷器的冷却进口的管道上设有空气阀门二;终冷器的冷却出口与干燥机的进气口连接;终冷器采用水间接冷却时,终冷器的冷却进口的管道上设有水流量调节阀,终冷器的冷却出口与循环水冷却系统或蒸汽网连接。Further, the final cooler uses air to directly or indirectly cool fly ash, or uses water to indirectly cool fly ash; when the final cooler uses air for direct or indirect cooling, the cooling inlet pipe of the final cooler is provided with an air Valve 2; the cooling outlet of the final cooler is connected to the air inlet of the dryer; when the final cooler uses water for indirect cooling, the cooling inlet pipe of the final cooler is equipped with a water flow regulating valve, and the cooling outlet of the final cooler is connected to the air inlet of the dryer. Circulating water cooling system or steam network connection.

进一步地,所述终冷器采用空气直接冷却时,终冷器为袋式除尘器或高效旋风分离器;终冷器采用空气间接冷却时,终冷器为立式列管冷却器或卧式冷态化冷却器;终冷器采用水间接冷却产生冷却回水时,终冷器为立式列管冷却器或卧式冷态化冷却器;终冷器用水间接冷却产生蒸汽时,终冷器为立式余热锅炉或卧式冷态化锅炉。Further, when the final cooler uses air for direct cooling, the final cooler is a bag dust collector or a high-efficiency cyclone separator; when the final cooler uses air for indirect cooling, the final cooler is a vertical tube cooler or a horizontal Cooling cooler; when the final cooler uses water for indirect cooling to generate cooling return water, the final cooler is a vertical tube cooler or a horizontal cooling cooler; when the final cooler uses water for indirect cooling to generate steam, the final cooler The equipment is a vertical waste heat boiler or a horizontal cooling boiler.

进一步地,所述除尘器是袋式除尘器、静电除尘器或电袋除尘器,Further, the dust collector is a bag dust collector, an electrostatic precipitator or an electric bag dust collector,

进一步地,所述返灰输送机为螺旋输送机、空气斜槽或链板输送机。Further, the ash return conveyor is a screw conveyor, an air chute or a chain plate conveyor.

进一步地,所述各燃烧器采用的燃料是气体燃料、固体燃料或液体燃料。Further, the fuel used by each burner is gaseous fuel, solid fuel or liquid fuel.

另一方面,本发明还提供一种使用上述的悬浮焙烧装置进行粉煤灰脱氯生产硅铝合金原材料的方法,包括以下步骤:On the other hand, the present invention also provides a method for using the above-mentioned suspension roasting device to dechlorinate fly ash to produce silicon-aluminum alloy raw materials, which includes the following steps:

步骤1:打开烟气切断阀门,使二级旋风预热器出气口与干燥机进气口处于通路状态,打开插板阀A,使一级旋风预热器出料口与二级旋风预热器进口处于连通状态,打开空气阀门二,其他动设备、阀门都处于停止、关闭状态;Step 1: Open the flue gas cut-off valve to make the air outlet of the second-level cyclone preheater and the air inlet of the dryer in the path state. Open the plug-in valve A to make the outlet of the first-level cyclone preheater and the second-level cyclone preheater. The inlet of the device is connected, open air valve 2, and other moving equipment and valves are stopped and closed;

步骤2:启动排风机,微开板叶阀,焙烧主炉内呈微负压;启动T12燃烧器,当焙烧主炉顶部温度达到400℃时,启动V08燃烧器,再启动V19主燃烧器;当焙烧主炉顶部温度达到700℃时启动电子定量给料机、喂料器,当焙烧主炉炉膛内温度稳定后关闭T12燃烧器;Step 2: Start the exhaust fan, slightly open the leaf valve, and there will be a slight negative pressure in the main roasting furnace; start the T12 burner, and when the temperature at the top of the main roasting furnace reaches 400°C, start the V08 burner, and then start the V19 main burner; When the temperature at the top of the main roasting furnace reaches 700°C, start the electronic quantitative feeder and feeder. When the temperature in the main roasting furnace is stable, turn off the T12 burner;

步骤3:通过电子定量给料机、喂料器将含有附着水的粉煤灰从料仓底部经电子定量给料机称重计量后,由喂料器送至干燥机内,与来自二级旋风预热器的热烟气热交换,换热后的粉煤灰温度为140~200℃,附着水脱离并随烟气进入一级旋风预热器,气固分离后由一级旋风预热器出料口进入二级旋风预热器进一步预热并气固分离,预热分离后的粉煤灰由二级旋风预热器出料口进入焙烧主炉底部;Step 3: After weighing and measuring the fly ash containing attached water from the bottom of the silo through the electronic quantitative feeder and feeder, it is sent from the feeder to the dryer and mixed with the secondary The hot flue gas is heat exchanged in the cyclone preheater. The temperature of the fly ash after heat exchange is 140~200°C. The attached water detaches and enters the first-level cyclone preheater with the flue gas. After the gas-solid separation, it is preheated by the first-level cyclone. The discharge port of the furnace enters the secondary cyclone preheater for further preheating and gas-solid separation. The preheated and separated fly ash enters the bottom of the main roasting furnace through the discharge port of the secondary cyclone preheater;

步骤4:冷空气经三级旋风冷却器、二级旋风冷却器、一级旋风冷却器被预热到600~800℃进入焙烧主炉,焙烧主炉中的粉煤灰与热空气进行充分混合,在焙烧主炉内被V19主燃烧器加热的高温烟气焙烧,控制焙烧主炉温度在700~1000℃,粉煤灰中的残炭在焙烧主炉中被烧尽,粉煤灰中的固定水、氯化氢被脱除;Step 4: The cold air is preheated to 600-800°C through the third-stage cyclone cooler, the second-stage cyclone cooler, and the first-stage cyclone cooler and enters the main roasting furnace. The fly ash in the main roasting furnace is fully mixed with the hot air. , roasted with high-temperature flue gas heated by the V19 main burner in the main roasting furnace. The temperature of the main roasting furnace is controlled between 700 and 1000°C. The residual carbon in the fly ash is burned out in the main roasting furnace. Fixed water and hydrogen chloride are removed;

步骤5:在焙烧主炉内粉煤灰被高温烟气焙烧并随高温烟气沿炉膛上升到炉顶后进入旋风分离器;Step 5: In the main roasting furnace, fly ash is roasted by high-temperature flue gas and rises along the furnace to the top of the furnace with the high-temperature flue gas and then enters the cyclone separator;

步骤6:在旋风分离器气固分离的粉煤灰进入停留槽,分离后的高温烟气进入二级旋风预热器;Step 6: The fly ash separated from gas and solid in the cyclone separator enters the retention tank, and the separated high-temperature flue gas enters the secondary cyclone preheater;

步骤7:粉煤灰在停留槽内进一步脱氯,使粉煤灰中的氯化氢彻底脱除,脱氯后的粉煤灰经一级旋风冷却器、二级旋风冷却器、三级旋风冷却器冷送入终冷器;Step 7: The fly ash is further dechlorinated in the retention tank to completely remove the hydrogen chloride in the fly ash. The dechlorinated fly ash is passed through the first-level cyclone cooler, the second-level cyclone cooler, and the third-level cyclone cooler. Cold feed into final cooler;

步骤8:粉煤灰在终冷器进行最终冷却,空气经空气阀门二进入终冷器内与粉煤灰换热,粉煤灰被冷却到80℃以下,经由气力输送泵一送入粉煤灰产品仓,换热后热空气返回干燥机进行热量回收。Step 8: The fly ash is finally cooled in the final cooler. The air enters the final cooler through air valve 2 to exchange heat with the fly ash. The fly ash is cooled to below 80°C and is sent into the pulverized coal through the pneumatic transfer pump. After heat exchange, the hot air returns to the dryer for heat recovery.

步骤9:一级旋风预热器排出的烟气进入除尘器进行收尘,除尘后的烟气含尘达标并送入水洗塔,除尘器回收的粉煤灰尘经过返灰输送机送入灰仓,由返灰叶轮均匀的送入干燥机内。Step 9: The flue gas discharged from the first-level cyclone preheater enters the dust collector for dust collection. The dust content of the dust-cleaned flue gas reaches the standard and is sent to the water washing tower. The pulverized coal dust recovered by the dust collector is sent to the ash bin through the ash return conveyor. , evenly sent into the dryer by the return ash impeller.

步骤10:在水洗塔中,烟气中的氯化氢气体被水大幅度吸收,水洗后的烟气再进入中和塔被氢氧化钠碱液中和,净化后的烟气通过排风机送入烟囱,最后排入大气。Step 10: In the water washing tower, the hydrogen chloride gas in the flue gas is greatly absorbed by the water. The washed flue gas then enters the neutralization tower and is neutralized by the sodium hydroxide alkali solution. The purified flue gas is sent into the chimney through the exhaust fan. , and finally discharged into the atmosphere.

进一步地,所述上述步骤中,悬浮焙烧装置的负荷是通过加大板叶阀开度,增加V19主燃烧器的热负荷,增加电子定量给料机给料量来实现的,通过观察焙烧主炉顶部温度、除尘器出口烟气温度来实现三个因素的相匹配。Furthermore, in the above steps, the load of the suspended roasting device is achieved by increasing the opening of the leaf valve, increasing the heat load of the V19 main burner, and increasing the feeding amount of the electronic quantitative feeder. By observing the roasting main Furnace top temperature and dust collector outlet flue gas temperature are used to match the three factors.

进一步地,所述步骤3中,料仓内的粉煤灰为酸浸除杂后的粉煤灰;粉煤灰中含附着水比例为3%~80%。Further, in the step 3, the fly ash in the silo is the fly ash after acid leaching to remove impurities; the proportion of attached water in the fly ash is 3% to 80%.

进一步地,所述步骤4、步骤7中,粉煤灰中的氯化氢总脱除率为99.5%,脱氯率通过控制焙烧主炉内粉煤灰的焙烧温度、控制粉煤灰在停留槽内的停留时间实现。Further, in the steps 4 and 7, the total removal rate of hydrogen chloride in fly ash is 99.5%. The dechlorination rate is achieved by controlling the roasting temperature of fly ash in the main roasting furnace and controlling the amount of fly ash in the retention tank. residence time is achieved.

进一步地,所述步骤8中,终冷器采用空气直接或间接冷却粉煤灰,或采用水间接冷却粉煤灰。Further, in step 8, the final cooler uses air to directly or indirectly cool the fly ash, or uses water to indirectly cool the fly ash.

终冷器采用空气直接或间接冷却时,空气经空气阀门二进入终冷器内与粉煤灰换热,通过调整空气阀门二的开度控制进入终冷器中空气的流量,换热后的热空气通过终冷器冷却出口返回干燥机进行热量回收。When the final cooler uses air for direct or indirect cooling, the air enters the final cooler through air valve 2 to exchange heat with fly ash. The flow of air entering the final cooler is controlled by adjusting the opening of air valve 2. After heat exchange, The hot air returns to the dryer through the cooling outlet of the final cooler for heat recovery.

终冷器采用水间接冷却时,通过调节水流量调节阀的开度控制进入终冷器内的冷却水的量,进而来控制粉煤灰的最终冷却温度;冷却后产生冷却水或蒸汽送入循环水冷却系统或蒸汽网。When the final cooler is indirectly cooled by water, the amount of cooling water entering the final cooler is controlled by adjusting the opening of the water flow regulating valve, thereby controlling the final cooling temperature of the fly ash; after cooling, cooling water or steam is generated and sent into the final cooler. Circulating water cooling system or steam network.

进一步地,所述步骤10中,水洗塔用高强度雾化水洗涤烟气,将烟气中90%以上的氯化氢吸收,中和塔用氢氧化钠碱液将烟气中剩余的氯化氢中和脱除。Further, in step 10, the water washing tower uses high-strength atomized water to wash the flue gas and absorb more than 90% of the hydrogen chloride in the flue gas, and the neutralization tower uses sodium hydroxide alkali solution to neutralize the remaining hydrogen chloride in the flue gas. Remove.

进一步地,所述步骤9、步骤10中,除尘器出口烟气含尘量、中和塔出口烟气含HCL均满足国家环保要求。Furthermore, in steps 9 and 10, the dust content of the flue gas at the outlet of the dust collector and the HCL content of the flue gas at the outlet of the neutralization tower all meet national environmental protection requirements.

本发明还提供一种使用上述的悬浮焙烧装置生产干燥粉煤灰的第一种方法,包括以下步骤:The present invention also provides a first method for producing dry fly ash using the above-mentioned suspension roasting device, which includes the following steps:

步骤11:打开烟气切断阀,使二级旋风预热器出口与干燥机进风口处于通路状态;打开插板阀B,使一级旋风预热器出料口与气力输送泵二连通;其他动设备、阀门都处于停止、关闭状态;Step 11: Open the flue gas cut-off valve, so that the outlet of the second-level cyclone preheater and the air inlet of the dryer are in a passage state; open the plug-in valve B, so that the outlet of the first-level cyclone preheater is connected to the second pneumatic conveying pump; others All moving equipment and valves are stopped and closed;

步骤12:启动排风机,微开板叶阀,焙烧主炉内呈微负压,启动T12燃烧器,当焙烧主炉顶部温度达到300℃时,启动V08燃烧器,再启动V19主燃烧器;当干燥机入口温度达到250~350℃后,启动电子定量给料机、喂料器;Step 12: Start the exhaust fan, slightly open the leaf valve, and there is a slight negative pressure in the main roasting furnace. Start the T12 burner. When the temperature at the top of the main roasting furnace reaches 300°C, start the V08 burner, and then start the V19 main burner; When the dryer inlet temperature reaches 250~350℃, start the electronic quantitative feeder and feeder;

步骤13:含有附着水的粉煤灰从料仓底部经电子定量给料机称重计量后,由喂料器送至干燥机内,与来自二级旋风预热器的热烟气热交换,热交换后的粉煤灰温度为140~200℃,附着水脱离并随烟气进入一级旋风预热器,气固分离后的粉煤灰经过一级旋风预热器出料口、插板阀B进入气力输送泵二,再送入干燥粉煤灰仓;Step 13: After the fly ash containing attached water is weighed from the bottom of the silo by the electronic quantitative feeder, it is sent from the feeder to the dryer, where it heat exchanges with the hot flue gas from the secondary cyclone preheater. The temperature of the fly ash after heat exchange is 140~200℃. The attached water detaches and enters the first-level cyclone preheater with the flue gas. The fly ash after gas-solid separation passes through the discharge port and inserting plate of the first-level cyclone preheater. Valve B enters the pneumatic conveying pump 2, and then is sent to the dry fly ash silo;

步骤14:冷空气经三级旋风冷却器、二级旋风冷却器进入一级旋风冷却器,被T12燃烧器加热经一级旋风冷却器进入焙烧主炉底部进气口;加热后的热空气在焙烧主炉被V19主燃烧器进一步加热后,经过旋风分离器、二级旋风预热器进入干燥机;Step 14: The cold air enters the first-level cyclone cooler through the third-level cyclone cooler and the second-level cyclone cooler, is heated by the T12 burner, and enters the air inlet at the bottom of the main roasting furnace through the first-level cyclone cooler; the heated hot air is After the main roasting furnace is further heated by the V19 main burner, it enters the dryer through the cyclone separator and the secondary cyclone preheater;

步骤15:在干燥机内干燥粉煤灰被热烟气带入一级旋风预热器进行气固分离,一级旋风预热器排出的烟气进入除尘器进行收尘,回收的粉尘经过返灰输送机送入灰仓,经返灰叶轮均匀的送入干燥机内;Step 15: The dried fly ash in the dryer is brought into the first-level cyclone preheater by the hot flue gas for gas-solid separation. The flue gas discharged from the first-level cyclone preheater enters the dust collector for dust collection. The recovered dust is returned to the dryer. The ash conveyor sends the ash into the silo and is evenly sent into the dryer through the ash return impeller;

步骤16:经除尘器除尘后的热烟气进入水洗塔,烟气中的氯化氢气体被水大幅度吸收,水洗后的烟气再进入中和塔被氢氧化钠碱液中和,净化的烟气通过排风机送入烟囱,最后排入大气。Step 16: The hot flue gas after dust removal by the dust collector enters the water washing tower. The hydrogen chloride gas in the flue gas is greatly absorbed by the water. The washed flue gas then enters the neutralization tower and is neutralized by the sodium hydroxide alkali solution. The purified flue gas The air is sent into the chimney through the exhaust fan and finally discharged into the atmosphere.

进一步地,所述上述步骤中,装置干燥粉煤灰的能力是通过加大板叶阀开度,增加V19主燃烧器热负荷,增加电子定量给料机给料量来实现的;通过控制一级旋风预热器出气温度来控制粉煤灰干燥质量。Further, in the above steps, the ability of the device to dry fly ash is achieved by increasing the opening of the leaf valve, increasing the heat load of the V19 main burner, and increasing the feeding amount of the electronic quantitative feeder; by controlling a The outlet temperature of the cyclone preheater is used to control the drying quality of fly ash.

进一步地,所述步骤13中,料仓内的粉煤灰为酸浸除杂后的粉煤灰;粉煤灰中含附着水比例为3%~80%。Further, in the step 13, the fly ash in the silo is the fly ash after acid leaching to remove impurities; the proportion of attached water in the fly ash is 3% to 80%.

进一步地,所述步骤16中,水洗塔用高强度雾化水洗涤烟气,将烟气中90%以上的氯化氢所吸收,中和塔用氢氧化钠碱液将烟气中剩余的氯化氢中和脱除。Further, in step 16, the water washing tower uses high-strength atomized water to wash the flue gas to absorb more than 90% of the hydrogen chloride in the flue gas, and the neutralization tower uses sodium hydroxide alkali solution to neutralize the remaining hydrogen chloride in the flue gas. and removal.

进一步地,所述步骤15、步骤16中,除尘器出口烟气含尘量、中和塔出口烟气含HCL均满足国家环保要求。Furthermore, in steps 15 and 16, the dust content of the flue gas at the outlet of the dust collector and the HCL content of the flue gas at the outlet of the neutralization tower all meet national environmental protection requirements.

本发明还提供一种使用上述的悬浮焙烧装置生产干燥粉煤灰的第二种方法,包括以下步骤:The present invention also provides a second method for producing dry fly ash using the above-mentioned suspension roasting device, which includes the following steps:

步骤21:打开空气阀门一,关闭烟气切断阀,使大气与干燥机处于通路状态,打开插板阀B,其他动设备、阀门都处于停止、关闭状态;Step 21: Open the air valve 1, close the flue gas cut-off valve, so that the atmosphere and the dryer are in the communication state, open the gate valve B, and other moving equipment and valves are stopped and closed;

步骤22:启动排风机,开启20%板叶阀,启动T11燃烧器;Step 22: Start the exhaust fan, open the 20% leaf valve, and start the T11 burner;

步骤23:启动电子定量给料机、喂料器,将含有附着水的粉煤灰从料仓底部经电子定量给料机称重计量后,由喂料器送至干燥机;从空气阀门一进入的空气与T11燃烧器产生的高温烟气混合后进入干燥机,湿粉煤灰被热烟气干燥;经过热交换的粉煤灰温度为140~200℃,附着水在此脱离,干燥后的粉煤灰在一级旋风预热器气固分离后经插板阀B进入气力输送泵二,由气力输送泵二送入干燥粉煤灰仓;Step 23: Start the electronic quantitative feeder and feeder, weigh and measure the fly ash containing attached water from the bottom of the silo through the electronic quantitative feeder, and then send it from the feeder to the dryer; from the air valve The incoming air mixes with the high-temperature flue gas generated by the T11 burner and then enters the dryer. The wet fly ash is dried by the hot flue gas; the temperature of the fly ash after heat exchange is 140~200°C, and the attached water is detached here. After drying After the gas-solid separation in the first-level cyclone preheater, the fly ash enters the pneumatic conveying pump 2 through the plug-in valve B, and is sent to the dry fly ash silo by the pneumatic conveying pump 2;

步骤24:经一级旋风预热器气固分离后的烟气从一级旋风预热器出气口排出送入除尘器,除尘后的烟气含有少量氯化氢进入水洗塔,烟气中的氯化氢气体被水吸收,水洗后的烟气再进入中和塔被氢氧化钠碱液进行中和,经过净化的烟气通过排风机送入烟囱排入大气。Step 24: The flue gas after gas-solid separation in the first-level cyclone preheater is discharged from the outlet of the first-level cyclone preheater and sent to the dust collector. The flue gas after dust removal contains a small amount of hydrogen chloride and enters the water washing tower. The hydrogen chloride gas in the flue gas Absorbed by water, the washed flue gas then enters the neutralization tower and is neutralized by sodium hydroxide alkali solution. The purified flue gas is sent to the chimney through the exhaust fan and discharged into the atmosphere.

步骤25:除尘器回收的粉尘经过返灰输送机送入灰仓,经返灰叶轮均匀的送入干燥机内。Step 25: The dust recovered by the dust collector is sent to the ash bin through the ash return conveyor, and evenly sent into the dryer through the ash return impeller.

进一步地,所述步骤23中,料仓内的粉煤灰为酸浸除杂后的粉煤灰;粉煤灰中含附着水比例为3%~80%。Further, in the step 23, the fly ash in the silo is the fly ash after impurity removal by acid leaching; the proportion of attached water in the fly ash is 3% to 80%.

进一步地,所述步骤24中,水洗塔用高强度雾化水洗涤烟气,将烟气中90%以上的氯化氢所吸收,中和塔用氢氧化钠碱液将烟气中剩余的氯化氢中和脱除;除尘器出口烟气含尘量、中和塔出口烟气含HCL均满足国家环保要求。Further, in step 24, the water washing tower uses high-intensity atomized water to wash the flue gas to absorb more than 90% of the hydrogen chloride in the flue gas, and the neutralization tower uses sodium hydroxide alkali solution to neutralize the remaining hydrogen chloride in the flue gas. and removal; the dust content in the flue gas at the outlet of the dust collector and the HCL content in the flue gas at the outlet of the neutralization tower all meet national environmental protection requirements.

采用上述技术方案所产生的有益效果在于:本发明提供的粉煤灰脱氯生产两种产品的悬浮焙烧装置,结构紧凑、单台产能高、自动化程度高、运转率高、劳动强度大大降低。采用一套装置,使用同一种原料,通过调整工艺操作流程、工艺操作参数,实现了生产两种产品,即粉煤灰焙烧产品和粉煤灰干燥产品。本发明生产能力大、流程简单、易操作、生产成本低,炭、氯化氢脱除率高。本发明方法是利用流态化技术对高温烟气和物料余热进行梯级利用回收,在除炭过程中,燃烧炭释放出的热量节约了燃烧的消耗量。The beneficial effects of adopting the above technical solution are that the suspension roasting device for dechlorinating fly ash and producing two products provided by the present invention has a compact structure, high single unit production capacity, high degree of automation, high operating rate, and greatly reduced labor intensity. Using a set of equipment and using the same raw material, by adjusting the process operation flow and process operation parameters, two products, namely fly ash roasting products and fly ash drying products, can be produced. The invention has large production capacity, simple process, easy operation, low production cost and high carbon and hydrogen chloride removal rate. The method of the present invention uses fluidization technology to perform cascade utilization and recovery of high-temperature flue gas and material waste heat. During the carbon removal process, the heat released by burning char saves combustion consumption.

附图说明Description of the drawings

图1为本发明实施例提供的粉煤灰脱氯生产两种产品的悬浮焙烧装置结构示意图;Figure 1 is a schematic structural diagram of a suspension roasting device for producing two products by dechlorinating fly ash according to an embodiment of the present invention;

图2为本发明实施例提供的终冷器采用水间接冷却时产生冷却水的示意图;Figure 2 is a schematic diagram of cooling water generated when the final cooler provided by the embodiment of the present invention uses water for indirect cooling;

图3为本发明实施例提供的终冷器采用水间接冷却时产生蒸汽的示意图。Figure 3 is a schematic diagram of steam generated when the final cooler is indirectly cooled by water according to an embodiment of the present invention.

图中:1、料仓;2、电子定量给料机;3、干燥机;4、烟气切断阀;5、空气阀门一;6、空气阀门二;7、一级旋风预热器;7-1、插板阀A;7-2、插板阀B;8、二级旋风预热器;9、焙烧主炉;10、旋风分离器;11、停留槽;12、一级旋风冷却器;13、二级旋风冷却器;14、三级旋风冷却器;15、终冷器;16、气力输送泵一;17、除尘器;18、返灰输送机;19、灰仓;20、返灰叶轮;21、T11燃烧器;22、T12燃烧器;23、V08燃烧器;24、V19主燃烧器;25、气力输送泵二;26、水洗塔;27、中和塔;28、板叶阀;29、排风机;30、烟囱。In the picture: 1. Silo; 2. Electronic quantitative feeder; 3. Dryer; 4. Flue gas cut-off valve; 5. Air valve one; 6. Air valve two; 7. First-level cyclone preheater; 7 -1. Slide valve A; 7-2. Slide valve B; 8. Secondary cyclone preheater; 9. Main roasting furnace; 10. Cyclone separator; 11. Retention tank; 12. First-level cyclone cooler ; 13. Two-stage cyclone cooler; 14. Three-stage cyclone cooler; 15. Final cooler; 16. Pneumatic conveying pump 1; 17. Dust collector; 18. Ash return conveyor; 19. Ash bin; 20. Return Ash impeller; 21. T11 burner; 22. T12 burner; 23. V08 burner; 24. V19 main burner; 25. Pneumatic transfer pump 2; 26. Water washing tower; 27. Neutralization tower; 28. Plate blades Valve; 29. Exhaust fan; 30. Chimney.

具体实施方式Detailed ways

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。Specific implementations of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the invention but are not intended to limit the scope of the invention.

实施例1Example 1

如图1所示,本实施例粉煤灰脱氯生产两种产品的悬浮焙烧装置,包括给料系统、焙烧系统、冷却系统、烟气除尘系统和烟气脱氯净化系统。As shown in Figure 1, the suspension roasting device for producing two products by dechlorinating fly ash in this embodiment includes a feeding system, a roasting system, a cooling system, a flue gas dust removal system and a flue gas dechlorination purification system.

给料系统包括料仓1、电子定量给料机2和喂料器2-1。The feeding system includes silo 1, electronic quantitative feeder 2 and feeder 2-1.

焙烧系统包括干燥机3、烟气切断阀4、空气阀门一5、一级旋风预热器7、二级旋风预热器8、插板阀A 7-1、插板阀B 7-2、焙烧主炉9、旋风分离器10、停留槽11、T11燃烧器21、T12燃烧器22、V08燃烧器23、V19主燃烧器24和气力输送泵二25。The roasting system includes dryer 3, flue gas cut-off valve 4, air valve 1-5, first-level cyclone preheater 7, second-level cyclone preheater 8, gate valve A 7-1, gate valve B 7-2, Roasting main furnace 9, cyclone separator 10, retention tank 11, T11 burner 21, T12 burner 22, V08 burner 23, V19 main burner 24 and pneumatic transfer pump 22.

冷却系统包括一级旋风冷却器12、二级旋风冷却器13、三级旋风冷却器14、终冷器15、气力输送泵一16、空气阀门二6。The cooling system includes a first-stage cyclone cooler 12, a second-stage cyclone cooler 13, a third-stage cyclone cooler 14, a final cooler 15, a pneumatic transfer pump 16, and an air valve 26.

烟气除尘系统包括除尘器17、返灰输送机18、灰仓19、返灰叶轮20。The flue gas dust removal system includes a dust collector 17, an ash return conveyor 18, an ash bin 19, and an ash return impeller 20.

烟气脱氯净化系统包括水洗塔26、中和塔27、板叶阀28、排风机29、烟囱30。The flue gas dechlorination purification system includes a water washing tower 26, a neutralization tower 27, a leaf valve 28, an exhaust fan 29, and a chimney 30.

所述电子定量给料机2将料仓1内的物料向喂料器2-1供料。本实施例中,所述电子定量给料机2是电子皮带秤。所述喂料器2-1是叶轮给料机,用来降低喂料时带入的空气量。The electronic quantitative feeder 2 supplies materials in the bin 1 to the feeder 2-1. In this embodiment, the electronic quantitative feeder 2 is an electronic belt scale. The feeder 2-1 is an impeller feeder, used to reduce the amount of air brought in during feeding.

所述喂料器2-1出料口与干燥机3进料口连通,干燥机3出口与一级旋风预热器7进口连通;一级旋风预热器7出料口与二级旋风预热器8进口连通,并在连通的管道上设有插板阀A7-1;一级旋风预热器7出料口同时与气力输送泵二25连通,并在连通的管道上设有插板阀B7-2;气力输送泵二25出料口连通干燥粉煤灰仓。二级旋风预热器8进口同时与旋风分离器10出气口连通,二级旋风预热器8出气口与干燥机3进气口连接,二级旋风预热器8出料口与焙烧主炉9进料口连通;旋风分离器10进口与焙烧主炉9上部出口连通,旋风分离器10出气口与二级旋风预热器8进口连通,旋风分离器10出料口与停留槽11进料口连通。焙烧主炉9进气口与一级旋风冷却器12出气口连通。干燥机3进气口与二级旋风分预热器8出气口连接的烟气管道上安装有烟气切断阀4、空气阀门一5和T11燃烧器21;烟气切断阀4靠近二级旋风预热器8一侧,并且烟气切断阀4两端连接到烟气管道上;T11燃烧器21靠近干燥机3进气口一侧,T11燃烧器21与烟气管道连接;空气阀门一5位于烟气切断阀4与T11燃烧器21之间,一端与烟气管道连接,另一端与大气相通;T12燃烧器21与一级旋风冷却器12进口管道连接;V08燃烧器23和V19主燃烧器24分别通过管道与焙烧主炉9底部进气口连通。The outlet of the feeder 2-1 is connected with the inlet of the dryer 3, and the outlet of the dryer 3 is connected with the inlet of the first-level cyclone preheater 7; the outlet of the first-level cyclone preheater 7 is connected with the second-level cyclone preheater. The inlet of heater 8 is connected, and a plug-in valve A7-1 is provided on the connected pipe; the discharge port of the first-level cyclone preheater 7 is connected to the pneumatic conveying pump 225 at the same time, and a plug-in plate is provided on the connected pipe. Valve B7-2; the 25 outlet of the pneumatic conveying pump is connected to the dry fly ash silo. The inlet of the secondary cyclone preheater 8 is connected to the air outlet of the cyclone separator 10 at the same time. The outlet of the secondary cyclone preheater 8 is connected to the air inlet of the dryer 3. The outlet of the secondary cyclone preheater 8 is connected to the main roasting furnace. 9 feed port is connected; the cyclone separator 10 inlet is connected with the upper outlet of the roasting main furnace 9, the cyclone separator 10 outlet is connected with the secondary cyclone preheater 8 inlet, the cyclone separator 10 outlet is connected with the retention tank 11 feed Mouth connected. The air inlet of the roasting main furnace 9 is connected with the air outlet of the first-level cyclone cooler 12. The flue gas pipe connecting the air inlet of the dryer 3 and the air outlet of the secondary cyclone preheater 8 is equipped with a flue gas cut-off valve 4, an air valve 1 5 and a T11 burner 21; the flue gas cut-off valve 4 is close to the secondary cyclone One side of the preheater 8, and both ends of the flue gas cut-off valve 4 are connected to the flue gas pipe; the T11 burner 21 is close to the air inlet side of the dryer 3, and the T11 burner 21 is connected to the flue gas pipe; air valve 15 Located between the flue gas cut-off valve 4 and the T11 burner 21, one end is connected to the flue gas pipe and the other end is connected to the atmosphere; the T12 burner 21 is connected to the inlet pipe of the primary cyclone cooler 12; the V08 burner 23 and the V19 main combustion The devices 24 are respectively connected with the air inlet at the bottom of the roasting main furnace 9 through pipes.

在装置使用中,旋风预热器根据需要使用一级或多级。根据粉煤灰含水率不同,旋风预热器选用不同的级数。During the use of the device, the cyclone preheater uses one or more stages as needed. Depending on the moisture content of fly ash, different stages are selected for the cyclone preheater.

所述V08燃烧器作为辅助燃烧器,保证V19主燃烧器安全燃烧,V19主燃烧器为悬浮焙烧装置提供主要热量,T11燃烧器在单独生产干燥粉煤灰时提供热量,T12燃烧器为冷炉起炉、第一次烘炉时提供热量。The V08 burner serves as an auxiliary burner to ensure safe combustion of the V19 main burner. The V19 main burner provides the main heat for the suspended roasting device. The T11 burner provides heat when producing dry fly ash alone. The T12 burner is a cold furnace. Provide heat when starting the oven and baking it for the first time.

本实施例中,所述干燥机3采用闪蒸干燥机。所述焙烧主炉9是一个带有内衬材料的圆柱体,底部为锥台体。所述停留槽11采用流化床,流化风采用压缩空气。In this embodiment, the dryer 3 adopts a flash dryer. The main roasting furnace 9 is a cylinder with a lining material, and the bottom is a frustum. The retention tank 11 adopts a fluidized bed, and the fluidizing air adopts compressed air.

停留槽11出料口与一级旋风冷却器12进口连通;一级旋风冷却器12进口与二级旋风冷却器13出气口连通,一级旋风冷却器12出料口与三级旋风冷却14器出气口连通。三级旋风冷却器14进气口与大气相通,三级旋风冷却器14出气口与二级旋风冷却器13进口连通,三级旋风冷却器14出料口与终冷器15进料口连通。终冷器15出料口与气力输送泵一16连接,气力输送泵一16出料口与粉煤灰产品仓连接。三级旋风冷却器14的进气口引入冷空气经二级旋风冷却器13、一级旋风冷却器12预热后进入焙烧主炉9。终冷器15的冷却进口的管道上设有空气阀门二6。本实施例中,所述终冷器15采用空气直接冷却粉煤灰,采用袋式除尘器。终冷器15的冷却出口与干燥机3的进气口连接。空气进口通过空气阀门二6与终冷器15连通,换热后的热空气通过终冷器15冷却出口返回干燥机3使用。The outlet of the residence tank 11 is connected with the inlet of the first-level cyclone cooler 12; the inlet of the first-level cyclone cooler 12 is connected with the outlet of the second-level cyclone cooler 13, and the outlet of the first-level cyclone cooler 12 is connected with the third-level cyclone cooler 14. The air outlet is connected. The air inlet of the three-stage cyclone cooler 14 is connected with the atmosphere, the air outlet of the three-stage cyclone cooler 14 is connected with the inlet of the two-stage cyclone cooler 13, and the discharge port of the three-stage cyclone cooler 14 is connected with the feed port of the final cooler 15. The outlet of the final cooler 15 is connected to the pneumatic conveying pump 16, and the outlet of the pneumatic conveying pump 16 is connected to the fly ash product bin. The cold air introduced into the air inlet of the three-stage cyclone cooler 14 is preheated by the two-stage cyclone cooler 13 and the first-stage cyclone cooler 12 and then enters the main roasting furnace 9 . The cooling inlet pipe of the final cooler 15 is provided with an air valve 26. In this embodiment, the final cooler 15 uses air to directly cool fly ash and uses a bag dust collector. The cooling outlet of the final cooler 15 is connected with the air inlet of the dryer 3 . The air inlet is connected to the final cooler 15 through the air valve 26, and the heat-exchanged hot air returns to the dryer 3 through the cooling outlet of the final cooler 15 for use.

在装置使用中,旋风冷却器根据需要使用一级或多级,根据停留槽出口粉煤灰的温度、终冷器进口粉煤灰的温度要求,选定旋风冷却器的级数。During the use of the device, the cyclone cooler uses one or more stages as needed. The number of stages of the cyclone cooler is selected according to the temperature requirements of the fly ash at the exit of the retention tank and the fly ash at the inlet of the final cooler.

一级旋风预热器7出气口与除尘器17入口连通,除尘器17排气口与水洗塔26进气口连通,水洗塔26出气口与中和塔27进气口连通,中和塔27出气口通过板叶阀28与排风机29连通,排风机29出口与烟囱30连通。除尘器17出料口依次连接返灰输送机18、灰仓19、返灰叶轮20的一端,返灰叶轮20另一端连接到干燥机3的进料口。The air outlet of the first-level cyclone preheater 7 is connected with the inlet of the dust collector 17, the exhaust outlet of the dust collector 17 is connected with the air inlet of the water washing tower 26, the air outlet of the water washing tower 26 is connected with the air inlet of the neutralization tower 27, and the neutralization tower 27 The air outlet is connected to the exhaust fan 29 through the leaf valve 28, and the outlet of the exhaust fan 29 is connected to the chimney 30. The discharge port of the dust collector 17 is connected in sequence to the ash return conveyor 18, the ash bin 19, and one end of the ash return impeller 20. The other end of the ash return impeller 20 is connected to the feed port of the dryer 3.

本实施例中,所述除尘器17采用袋式除尘器,所述返灰输送机18采用螺旋输送机,所述各燃烧器采用的燃料是气体燃料。In this embodiment, the dust collector 17 adopts a bag dust collector, the ash return conveyor 18 adopts a screw conveyor, and the fuel used by each burner is gaseous fuel.

实施例2Example 2

本实施例与实施例1的不同之处包括:The differences between this embodiment and Embodiment 1 include:

所述电子定量给料机2是螺旋秤,所述喂料器2-1是螺旋给料机,所述干燥机3采用烘干打散机,所述终冷器15采用高效旋风分离器,所述除尘器17采用静电除尘器,所述返灰输送机18采用空气斜槽,所述各燃烧器采用的燃料是固体燃料。The electronic quantitative feeder 2 is a spiral scale, the feeder 2-1 is a spiral feeder, the dryer 3 adopts a drying and dispersing machine, and the final cooler 15 adopts a high-efficiency cyclone separator. The dust collector 17 adopts an electrostatic precipitator, the ash return conveyor 18 adopts an air chute, and the fuel used by each burner is solid fuel.

其他结构与实施例1均相同。Other structures are the same as in Embodiment 1.

实施例3Example 3

本实施例与实施例1的不同之处包括:The differences between this embodiment and Embodiment 1 include:

所述终冷器15采用空气间接冷却粉煤灰,并采用立式列管冷却器;所述除尘器17采用电袋除尘器,所述返灰输送机18采用链板输送机。The final cooler 15 uses air to indirectly cool fly ash and adopts a vertical tube cooler; the dust collector 17 uses an electric bag dust collector, and the ash return conveyor 18 uses a chain plate conveyor.

所述各燃烧器采用的燃料是液体燃料。The fuel used by each of the burners is liquid fuel.

其他结构与实施例1均相同。Other structures are the same as in Embodiment 1.

实施例4Example 4

本实施例与实施例3的不同之处包括:The differences between this embodiment and Embodiment 3 include:

所述终冷器15采用卧式冷态化冷却器。The final cooler 15 adopts a horizontal cooling cooler.

其他结构与实施例3均相同。Other structures are the same as those in Embodiment 3.

实施例5Example 5

本实施例与实施例1的不同之处包括:The differences between this embodiment and Embodiment 1 include:

所述终冷器15采用水间接冷却,并产生冷却水,终冷器15的冷却出口与循环水冷却系统连接,产生的冷却水送入循环水冷却系统,如图2所示。此时,终冷器15的冷却进口设有水流量调节阀,用于控制进入终冷器内冷却水的量。The final cooler 15 uses water for indirect cooling and generates cooling water. The cooling outlet of the final cooler 15 is connected to the circulating water cooling system, and the generated cooling water is sent to the circulating water cooling system, as shown in Figure 2. At this time, the cooling inlet of the final cooler 15 is provided with a water flow regulating valve for controlling the amount of cooling water entering the final cooler.

所述终冷器15采用立式列管冷却器。The final cooler 15 adopts a vertical tube cooler.

其他结构与实施例1均相同。Other structures are the same as in Embodiment 1.

实施例6Example 6

本实施例与实施例5的不同之处包括:The differences between this embodiment and Embodiment 5 include:

所述终冷器15采用卧式冷态化冷却器。The final cooler 15 adopts a horizontal cooling cooler.

其他结构与实施例5均相同。Other structures are the same as those in Embodiment 5.

实施例7Example 7

本实施例与实施例1的不同之处包括:The differences between this embodiment and Embodiment 1 include:

所述终冷器15采用水间接冷却,并产生蒸汽,终冷器15的冷却出口与蒸汽网连接,产生的蒸汽送入蒸汽网,如图3所示。此时,终冷器15的冷却进口设有水流量调节阀,用于控制进入终冷器内冷却水的量。The final cooler 15 uses water for indirect cooling and generates steam. The cooling outlet of the final cooler 15 is connected to the steam network, and the generated steam is sent to the steam network, as shown in Figure 3. At this time, the cooling inlet of the final cooler 15 is provided with a water flow regulating valve for controlling the amount of cooling water entering the final cooler.

所述终冷器15采用立式余热锅炉。The final cooler 15 adopts a vertical waste heat boiler.

其他结构与实施例1均相同。Other structures are the same as those in Embodiment 1.

实施例8Example 8

本实施例与实施例7的不同之处包括:The differences between this embodiment and Embodiment 7 include:

所述终冷器15采用卧式冷态化锅炉。The final cooler 15 adopts a horizontal cooling boiler.

其他结构与实施例7均相同。Other structures are the same as those in Embodiment 7.

实施例9Example 9

本实施例提供一种使用实施例1或2的悬浮焙烧装置进行粉煤灰脱氯生产硅铝合金原材料的方法,包括以下步骤:This embodiment provides a method for using the suspension roasting device of Embodiment 1 or 2 to dechlorinate fly ash to produce silicon-aluminum alloy raw materials, including the following steps:

步骤1:打开烟气切断阀门4,使二级旋风预热器8出气口与干燥机3进气口于通路状态,打开插板阀A7-1,使一级旋风预热器7出料口与二级旋风预热器8进口处于连通状态,打开空气阀门二6,其他动设备、阀门都处于停止、关闭状态;Step 1: Open the flue gas cut-off valve 4, so that the air outlet of the second-level cyclone preheater 8 and the air inlet of the dryer 3 are in the passage state, open the gate valve A7-1, and make the outlet of the first-level cyclone preheater 7 It is connected with the inlet of the secondary cyclone preheater 8, opens the air valve 26, and other moving equipment and valves are stopped and closed;

步骤2:启动排风机29,微开板叶阀28,焙烧主炉9内呈微负压;启动T12燃烧器22,当焙烧主炉9炉顶温度达到400℃时,启动V08燃烧器23,再启动V19主燃烧器24;当焙烧主炉9顶部温度达到700℃时启动电子定量给料机2、喂料器2-1,当焙烧主炉9炉膛内温度稳定后关闭T12燃烧器22;Step 2: Start the exhaust fan 29, slightly open the leaf valve 28, and there is a slight negative pressure in the main roasting furnace 9; start the T12 burner 22, and when the top temperature of the main roasting furnace 9 reaches 400°C, start the V08 burner 23, Restart the V19 main burner 24; when the temperature at the top of the main roasting furnace 9 reaches 700°C, start the electronic quantitative feeder 2 and the feeder 2-1; when the temperature in the furnace of the main roasting furnace 9 is stable, close the T12 burner 22;

步骤3:通过电子定量给料机2、喂料器2-1将含有3~80%附着水的粉煤灰从料仓1底部经电子定量给料机2称重计量后,由喂料器2-1送至干燥机3内,与来自二级旋风预热器8的热烟气热交换,换热后的粉煤灰温度为140~200℃,附着水脱离并随烟气进入一级旋风预热器7,气固分离后由一级旋风预热器7出料口进入二级旋风预热器8进一步预热并气固分离,预热分离后的粉煤灰由二级旋风预热器8出料口进入焙烧主炉9底部;Step 3: Use the electronic quantitative feeder 2 and the feeder 2-1 to weigh and measure the fly ash containing 3 to 80% attached water from the bottom of the silo 1 through the electronic quantitative feeder 2, and then use the feeder to 2-1 is sent to the dryer 3, and is heat exchanged with the hot flue gas from the secondary cyclone preheater 8. The temperature of the fly ash after heat exchange is 140~200°C, and the attached water detaches and enters the first level with the flue gas. Cyclone preheater 7. After gas-solid separation, the discharge port of the first-level cyclone preheater 7 enters the second-level cyclone preheater 8 for further preheating and gas-solid separation. The preheated and separated fly ash is preheated by the second-level cyclone preheater 7. The outlet of the heater 8 enters the bottom of the main roasting furnace 9;

步骤4:冷空气经三级旋风冷却器14、二级旋风冷却器13、一级旋风冷却器12被预热到600~800℃进入焙烧主炉9,焙烧主炉9中的粉煤灰与热空气进行充分混合,在焙烧主炉9内被V19主燃烧器24加热的高温烟气焙烧,控制焙烧主炉温度在700~1000℃,粉煤灰中的残炭在焙烧主炉9中被烧尽,粉煤灰中的固定水、氯化氢被脱除;Step 4: The cold air is preheated to 600-800°C through the third-stage cyclone cooler 14, the second-stage cyclone cooler 13, and the first-stage cyclone cooler 12 and enters the main roasting furnace 9. The fly ash in the main roasting furnace 9 is mixed with The hot air is fully mixed, and is roasted by the high-temperature flue gas heated by the V19 main burner 24 in the main roasting furnace 9. The temperature of the main roasting furnace is controlled at 700-1000°C. The residual carbon in the fly ash is burned in the main roasting furnace 9. After burning, the fixed water and hydrogen chloride in the fly ash are removed;

步骤5:在焙烧主炉9内粉煤灰被高温烟气焙烧并随高温烟气沿炉膛上升到炉顶后进入旋风分离器10;Step 5: In the main roasting furnace 9, the fly ash is roasted by the high-temperature flue gas and rises along the furnace to the top of the furnace with the high-temperature flue gas and then enters the cyclone separator 10;

步骤6:在旋风分离器10气固分离的粉煤灰进入停留槽11,分离后的高温烟气进入二级旋风预热器8;Step 6: The fly ash separated from gas and solid in the cyclone separator 10 enters the retention tank 11, and the separated high-temperature flue gas enters the secondary cyclone preheater 8;

步骤7:粉煤灰在停留槽11内进一步脱氯,使粉煤灰中的氯化氢彻底脱除,脱氯后的粉煤灰经一级旋风冷却器12、二级旋风冷却器13、三级旋风冷却器冷14送入终冷器;Step 7: The fly ash is further dechlorinated in the retention tank 11 to completely remove the hydrogen chloride in the fly ash. The dechlorinated fly ash is passed through the first-level cyclone cooler 12, the second-level cyclone cooler 13, and the third-level cyclone cooler. The cold 14 from the cyclone cooler is sent to the final cooler;

步骤8:粉煤灰在终冷器15进行最终冷却,粉煤灰被冷却到80℃以下,经由气力输送泵一16送入粉煤灰产品仓;Step 8: The fly ash is finally cooled in the final cooler 15. The fly ash is cooled to below 80°C and sent to the fly ash product bin through the pneumatic conveying pump 16;

步骤9:一级旋风预热器7排出的烟气进入除尘器17进行收尘,除尘后的烟气含尘达标并送入水洗塔26,除尘器17回收的粉煤灰尘经过返灰输送机18送入灰仓19,由返灰叶轮20均匀的送入干燥机3内;Step 9: The flue gas discharged from the first-level cyclone preheater 7 enters the dust collector 17 for dust collection. The dust content of the dust-cleaned flue gas reaches the standard and is sent to the water washing tower 26. The pulverized coal dust recovered by the dust collector 17 passes through the return ash conveyor. 18 is sent into the ash bin 19, and is evenly sent into the dryer 3 by the return ash impeller 20;

步骤10:在水洗塔26中,烟气中的氯化氢气体被水大幅度吸收,水洗后的烟气再进入中和塔27被氢氧化钠碱液中和,净化后的烟气通过排风机29送入烟囱30,最后排入大气。Step 10: In the water washing tower 26, the hydrogen chloride gas in the flue gas is greatly absorbed by the water. The washed flue gas then enters the neutralization tower 27 and is neutralized by the sodium hydroxide alkali solution. The purified flue gas passes through the exhaust fan 29 It is sent into the chimney 30 and finally discharged into the atmosphere.

所述上述步骤中,悬浮焙烧装置的负荷是通过加大板叶阀29开度,增加V19主燃烧器24的热负荷,增加电子定量给料机2给料量来实现的,通过观察焙烧主炉9炉顶温度、除尘器17出口烟气温度来实现三个因素的相匹配。In the above steps, the load of the suspended roasting device is achieved by increasing the opening of the leaf valve 29, increasing the heat load of the V19 main burner 24, and increasing the feeding amount of the electronic quantitative feeder 2. By observing the roasting main The top temperature of the furnace 9 and the flue gas temperature at the outlet of the dust collector 17 are used to achieve matching of the three factors.

所述步骤3中,料仓1内的粉煤灰为酸浸除杂后的粉煤灰。In step 3, the fly ash in the silo 1 is the fly ash after impurity removal by acid leaching.

所述步骤4中,粉煤灰中的残炭在焙烧主炉9中被烧尽,释放出的热量可以减少V19主燃烧器24消耗的燃料量。In step 4, the residual carbon in the fly ash is burned out in the main roasting furnace 9, and the heat released can reduce the amount of fuel consumed by the V19 main burner 24.

所述步骤4、步骤7中,粉煤灰中的氯化氢总脱除率为99.5%,脱氯率通过控制焙烧主炉9内粉煤灰的焙烧温度、控制粉煤灰在停留槽11内的停留时间实现。In the steps 4 and 7, the total removal rate of hydrogen chloride in fly ash is 99.5%. The dechlorination rate is achieved by controlling the roasting temperature of fly ash in the main roasting furnace 9 and controlling the concentration of fly ash in the retention tank 11. Dwell time achieved.

所述步骤8中,终冷器15采用空气直接冷却粉煤灰,空气经空气阀门二6进入终冷器15内与粉煤灰换热,通过调整空气阀门二6的开度控制进入终冷器15中空气的流量,换热后的热空气通过终冷器15冷却出口返回干燥机3进行热量回收。In step 8, the final cooler 15 uses air to directly cool the fly ash. The air enters the final cooler 15 through the air valve 26 to exchange heat with the fly ash. The air enters the final cooling by adjusting the opening of the air valve 26. The flow rate of the air in the device 15 is controlled, and the heat-exchanged hot air returns to the dryer 3 through the cooling outlet of the final cooler 15 for heat recovery.

所述步骤10中,水洗塔26用高强度雾化水洗涤烟气,将烟气中90%以上的氯化氢吸收,中和塔26用氢氧化钠碱液将烟气中剩余的氯化氢中和脱除。In step 10, the water washing tower 26 uses high-intensity atomized water to wash the flue gas and absorb more than 90% of the hydrogen chloride in the flue gas. The neutralization tower 26 uses sodium hydroxide alkali solution to neutralize and remove the remaining hydrogen chloride in the flue gas. remove.

所述步骤9、步骤10中,除尘器17出口烟气含尘量、中和塔27出口烟气含HCL均满足国家环保要求。In the steps 9 and 10, the dust content of the flue gas at the outlet of the dust collector 17 and the HCL content of the flue gas at the outlet of the neutralization tower 27 all meet the national environmental protection requirements.

实施例10Example 10

本实施例一种使用实施例3或4的悬浮焙烧装置进行粉煤灰脱氯生产硅铝合金原材料的方法,本实施例与实施例9的不同之处包括:This embodiment is a method of using the suspension roasting device of Embodiment 3 or 4 to dechlorinate fly ash to produce silicon-aluminum alloy raw materials. The differences between this embodiment and Embodiment 9 include:

所述步骤8中,终冷器15采用空气间接冷却粉煤灰。In step 8, the final cooler 15 uses air to indirectly cool the fly ash.

其他流程与实施例9均相同。Other procedures are the same as those in Example 9.

实施例11Example 11

本实施例一种使用实施例5或6的悬浮焙烧装置进行粉煤灰脱氯生产硅铝合金原材料的方法,本实施例与实施例9的不同之处包括:This embodiment is a method of using the suspension roasting device of Embodiment 5 or 6 to dechlorinate fly ash to produce silicon-aluminum alloy raw materials. The differences between this embodiment and Embodiment 9 include:

所述步骤8中,终冷器15采用水间接冷却粉煤灰,通过调节水流量调节阀的开度控制进入终冷器15内的冷却水的量,进而来控制粉煤灰的最终冷却温度。终冷器15冷却后产生冷却水通过终冷器15冷却出口送入循环水冷却系统。In step 8, the final cooler 15 uses water to indirectly cool the fly ash. By adjusting the opening of the water flow control valve, the amount of cooling water entering the final cooler 15 is controlled, thereby controlling the final cooling temperature of the fly ash. . The cooling water generated by the final cooler 15 is sent to the circulating water cooling system through the cooling outlet of the final cooler 15 .

其他流程与实施例9均相同。Other procedures are the same as those in Example 9.

实施例12Example 12

本实施例一种使用实施例7或8的悬浮焙烧装置进行粉煤灰脱氯生产硅铝合金原材料的方法,本实施例与实施例11的不同之处包括:This embodiment is a method of using the suspension roasting device of Embodiment 7 or 8 to dechlorinate fly ash to produce silicon-aluminum alloy raw materials. The differences between this embodiment and Embodiment 11 include:

所述步骤8中,终冷器15采用水间接冷却粉煤灰,通过调节水流量调节阀的开度控制进入终冷器15内的冷却水的量,进而来控制粉煤灰的最终冷却温度。终冷器15冷却后产生蒸汽通过终冷器15冷却出口送入蒸汽网。In step 8, the final cooler 15 uses water to indirectly cool the fly ash. By adjusting the opening of the water flow control valve, the amount of cooling water entering the final cooler 15 is controlled, thereby controlling the final cooling temperature of the fly ash. . After being cooled by the final cooler 15, the steam generated is sent to the steam network through the cooling outlet of the final cooler 15.

其他流程与实施例11均相同。Other procedures are the same as those in Example 11.

实施例13Example 13

本实施例提供一种使用实施例1的悬浮焙烧装置生产干燥粉煤灰的第一种方法,包括以下步骤:This embodiment provides a first method for producing dry fly ash using the suspension roasting device of Embodiment 1, which includes the following steps:

步骤11:打开烟气切断阀4,使二级旋风预热器8出口与干燥机3进风口处于通路状态;打开插板阀B 7-2,使一级旋风预热器7出料口与气力输送泵二25连通;其他动设备、阀门都处于停止、关闭状态;Step 11: Open the flue gas cut-off valve 4, so that the outlet of the second-level cyclone preheater 8 and the air inlet of the dryer 3 are in a passage state; open the plug-in valve B 7-2, so that the outlet of the first-level cyclone preheater 7 is connected with the air inlet of the dryer 3. The pneumatic conveying pump 2 and 25 are connected; other moving equipment and valves are stopped and closed;

步骤12:启动排风机29,微开板叶阀28,焙烧主炉9内呈微负压,启动T12燃烧器22,当焙烧主炉9炉顶温度达到300℃时,启动V08燃烧器23,再启动V19主燃烧器24;当干燥机3入口温度达到250~350℃后,启动电子定量给料机2、喂料器2-1;Step 12: Start the exhaust fan 29, slightly open the leaf valve 28, there is a slight negative pressure in the main roasting furnace 9, start the T12 burner 22, when the top temperature of the main roasting furnace 9 reaches 300°C, start the V08 burner 23, Restart V19 main burner 24; when the inlet temperature of dryer 3 reaches 250~350°C, start electronic quantitative feeder 2 and feeder 2-1;

步骤13:含有3~80%附着水的粉煤灰从料仓1底部经电子定量给料机2称重计量后,由喂料器2-1送至干燥机3内,与来自二级旋风预热器8的热烟气热交换,热交换后的粉煤灰温度为140~200℃,附着水脱离并随烟气进入一级旋风预热器7,气固分离后的粉煤灰经过一级旋风预热器7出料口、插板阀B 7-2进入气力输送泵二25,再送入干燥粉煤灰仓;Step 13: After the fly ash containing 3 to 80% attached water is weighed and measured from the bottom of the silo 1 by the electronic quantitative feeder 2, it is sent to the dryer 3 from the feeder 2-1 and mixed with the secondary cyclone. The hot flue gas is heat exchanged in the preheater 8. The temperature of the fly ash after the heat exchange is 140-200°C. The attached water detaches and enters the first-level cyclone preheater 7 with the flue gas. The fly ash after gas-solid separation passes through The discharge port of the first-level cyclone preheater 7 and the gate valve B 7-2 enter the pneumatic conveying pump 225, and then are sent to the dry fly ash silo;

步骤14:冷空气经三级旋风冷却器14、二级旋风冷却器13进入一级旋风冷却器12,被T12燃烧器22加热经一级旋风冷却器12进入焙烧主炉9底部进气口;加热后的热空气在焙烧主炉9被V19主燃烧器24进一步加热后,经过旋风分离器10、二级旋风预热器8进入干燥机3;Step 14: The cold air enters the first-level cyclone cooler 12 through the third-level cyclone cooler 14 and the second-level cyclone cooler 13, is heated by the T12 burner 22, and enters the bottom air inlet of the roasting main furnace 9 through the first-level cyclone cooler 12; The heated hot air is further heated by the V19 main burner 24 in the main roasting furnace 9, and then enters the dryer 3 through the cyclone separator 10 and the secondary cyclone preheater 8;

步骤15:在干燥机3内干燥粉煤灰被热烟气带入一级旋风预热器7进行气固分离,一级旋风预热器7排出的烟气进入除尘器17进行收尘,回收的粉尘经过返灰输送机18送入灰仓19,经返灰叶轮20均匀的送入干燥机3内;Step 15: The dried fly ash in the dryer 3 is brought into the first-level cyclone preheater 7 by the hot flue gas for gas-solid separation. The flue gas discharged from the first-level cyclone preheater 7 enters the dust collector 17 for dust collection and recycling. The dust is sent to the ash bin 19 through the ash return conveyor 18, and evenly sent into the dryer 3 through the ash return impeller 20;

步骤16:经除尘器17除尘后的热烟气进入水洗塔26,烟气中的氯化氢气体被水大幅度吸收,水洗后的烟气再进入中和塔27被氢氧化钠碱液中和,净化的烟气通过排风机29送入烟囱30,最后排入大气。Step 16: The hot flue gas after dust removal by the dust collector 17 enters the water washing tower 26. The hydrogen chloride gas in the flue gas is greatly absorbed by the water. The washed flue gas then enters the neutralization tower 27 and is neutralized by the sodium hydroxide alkali solution. The purified flue gas is sent into the chimney 30 through the exhaust fan 29, and finally discharged into the atmosphere.

所述上述步骤中,装置干燥粉煤灰的能力是通过加大板叶阀28开度,增加V19主燃烧器23热负荷,增加电子定量给料机2给料量来实现的;通过控制一级旋风预热器7出气温度来控制粉煤灰干燥质量。In the above steps, the ability of the device to dry fly ash is achieved by increasing the opening of the leaf valve 28, increasing the heat load of the V19 main burner 23, and increasing the feeding amount of the electronic quantitative feeder 2; by controlling a The outlet temperature of the 7-stage cyclone preheater is used to control the drying quality of fly ash.

所述步骤13中,料仓1内的粉煤灰为酸浸除杂后的粉煤灰。In step 13, the fly ash in the silo 1 is the fly ash after acid leaching to remove impurities.

所述步骤16中,水洗塔26用高强度雾化水洗涤烟气,将烟气中90%以上的氯化氢所吸收,中和塔27用氢氧化钠碱液将烟气中剩余的氯化氢中和脱除。In step 16, the water washing tower 26 uses high-strength atomized water to wash the flue gas and absorb more than 90% of the hydrogen chloride in the flue gas. The neutralization tower 27 uses sodium hydroxide alkali solution to neutralize the remaining hydrogen chloride in the flue gas. Remove.

所述步骤15、步骤16中,除尘器17出口烟气含尘量、中和塔27出口烟气含HCL均满足国家环保要求。In the steps 15 and 16, the dust content of the flue gas at the outlet of the dust collector 17 and the HCL content of the flue gas at the outlet of the neutralization tower 27 all meet the national environmental protection requirements.

实施例14Example 14

本实施例提供一种使用实施例1的悬浮焙烧装置生产干燥粉煤灰的第二种方法,包括以下步骤:This embodiment provides a second method for producing dry fly ash using the suspension roasting device of Embodiment 1, which includes the following steps:

步骤21:打开空气阀门一5,关闭烟气切断阀4,使大气与干燥机3处于通路状态,打开插板阀B7-2,其他动设备、阀门都处于停止、关闭状态;Step 21: Open the air valve 15, close the flue gas cut-off valve 4, so that the atmosphere and the dryer 3 are connected, open the gate valve B7-2, and other moving equipment and valves are stopped and closed;

步骤22:启动排风机29,开启20%板叶阀28,启动T11燃烧器21;Step 22: Start the exhaust fan 29, open the 20% leaf valve 28, and start the T11 burner 21;

步骤23:启动电子定量给料机2、喂料器2-1,将含有附着水的粉煤灰从料仓1底部经电子定量给料机2称重计量后,由喂料器2-1送至干燥机3;从空气阀门一5进入的空气与T11燃烧器21产生的高温烟气混合后进入干燥机3,湿粉煤灰被热烟气干燥;经过热交换的粉煤灰温度为140~200℃,附着水在此脱离,干燥后的粉煤灰在一级旋风预热器7气固分离后经插板阀B7-2进入气力输送泵二25,由气力输送泵二25送入干燥粉煤灰仓;Step 23: Start the electronic quantitative feeder 2 and the feeder 2-1, and weigh the fly ash containing attached water from the bottom of the silo 1 through the electronic quantitative feeder 2, and then through the feeder 2-1 It is sent to the dryer 3; the air entering from the air valve 5 is mixed with the high-temperature flue gas generated by the T11 burner 21 and then enters the dryer 3. The wet fly ash is dried by the hot flue gas; the temperature of the fly ash after heat exchange is 140~200℃, the attached water is separated here, and the dried fly ash enters the pneumatic conveying pump 225 through the gate valve B7-2 after gas-solid separation in the first-stage cyclone preheater 7, and is sent by the pneumatic conveying pump 225 into dry fly ash silo;

步骤24:经一级旋风预热器7气固分离后的烟气从一级旋风预热器7出气口排出送入除尘器17,除尘后的烟气含有少量氯化氢进入水洗塔26,烟气中的氯化氢气体被水吸收,水洗后的烟气再进入中和塔27被氢氧化钠碱液进行中和,经过净化的烟气通过排风机29送入烟囱30排入大气;Step 24: The flue gas after gas-solid separation in the first-level cyclone preheater 7 is discharged from the outlet of the first-level cyclone preheater 7 and sent to the dust collector 17. The dust-removed flue gas contains a small amount of hydrogen chloride and enters the water washing tower 26. The flue gas The hydrogen chloride gas in the flue gas is absorbed by water, and the washed flue gas then enters the neutralization tower 27 and is neutralized by sodium hydroxide alkali solution. The purified flue gas is sent to the chimney 30 through the exhaust fan 29 and discharged into the atmosphere;

步骤25:除尘器17回收的粉尘经过返灰输送机18送入灰仓19,经返灰叶轮20均匀的送入干燥机3内。Step 25: The dust recovered by the dust collector 17 is sent to the ash bin 19 through the ash return conveyor 18, and is evenly sent into the dryer 3 through the ash return impeller 20.

所述步骤23中,料仓1内的粉煤灰为酸浸除杂后的粉煤灰;粉煤灰中含附着水比例为3%~80%。In the step 23, the fly ash in the silo 1 is the fly ash after acid leaching to remove impurities; the proportion of attached water in the fly ash is 3% to 80%.

所述步骤24中,水洗塔26用高强度雾化水洗涤烟气,将烟气中90%以上的氯化氢所吸收,中和塔27用氢氧化钠碱液将烟气中剩余的氯化氢中和脱除;除尘器17出口烟气含尘量、中和塔27出口烟气含HCL均满足国家环保要求。In the step 24, the water washing tower 26 uses high-strength atomized water to wash the flue gas and absorb more than 90% of the hydrogen chloride in the flue gas. The neutralization tower 27 uses sodium hydroxide alkali solution to neutralize the remaining hydrogen chloride in the flue gas. Removal; The dust content of the flue gas at the outlet of dust collector 17 and the HCL content of the flue gas at the outlet of neutralization tower 27 all meet the national environmental protection requirements.

本发明提供的粉煤灰脱氯生产两种产品的悬浮焙烧装置,结构紧凑、单台产能高、自动化程度高、运转率高、劳动强度大大降低。采用一套装置,使用同一种原料,通过调整工艺操作流程、工艺操作参数,实现了生产两种产品,即粉煤灰焙烧产品和粉煤灰干燥产品。本发明生产能力大、流程简单、易操作、生产成本低,炭、氯化氢脱除率高。本发明方法是利用流态化技术对高温烟气和物料余热进行梯级利用回收,在除炭过程中,燃烧炭释放出的热量节约了燃烧的消耗量。The suspension roasting device for dechlorinating fly ash to produce two products has a compact structure, high single unit production capacity, high degree of automation, high operating rate, and greatly reduced labor intensity. Using a set of equipment and using the same raw material, by adjusting the process operation flow and process operation parameters, two products, namely fly ash roasting products and fly ash drying products, can be produced. The invention has large production capacity, simple process, easy operation, low production cost and high carbon and hydrogen chloride removal rate. The method of the present invention uses fluidization technology to perform cascade utilization and recovery of high-temperature flue gas and material waste heat. During the carbon removal process, the heat released by burning char saves combustion consumption.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明权利要求所限定的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the claims of the present invention. .

Claims (27)

1.一种粉煤灰脱氯生产两种产品的悬浮焙烧装置,其特征在于:包括给料系统、焙烧系统、冷却系统、烟气除尘系统和烟气脱氯净化系统;1. A suspension roasting device for producing two products by dechlorinating fly ash, which is characterized by: including a feeding system, a roasting system, a cooling system, a flue gas dust removal system and a flue gas dechlorination purification system; 给料系统包括料仓(1)、电子定量给料机(2)和喂料器(2-1);The feeding system includes a silo (1), an electronic quantitative feeder (2) and a feeder (2-1); 焙烧系统包括干燥机(3)、烟气切断阀(4)、空气阀门一(5)、旋风预热器、插板阀、焙烧主炉(9)、旋风分离器(10)、停留槽(11)、T11燃烧器(21)、T12燃烧器(22)、V08燃烧器(23)、V19主燃烧器(24)和气力输送泵二(25);旋风预热器包括一级旋风预热器(7)、二级旋风预热器(8);The roasting system includes a dryer (3), a flue gas cut-off valve (4), an air valve (5), a cyclone preheater, a sliding plate valve, a main roasting furnace (9), a cyclone separator (10), and a retention tank ( 11), T11 burner (21), T12 burner (22), V08 burner (23), V19 main burner (24) and pneumatic transfer pump two (25); the cyclone preheater includes one-stage cyclone preheating (7), two-stage cyclone preheater (8); 冷却系统包括旋风冷却器、终冷器(15)、气力输送泵一(16);旋风冷却器包括一级旋风冷却器(12)、二级旋风冷却器(13)、三级旋风冷却器(14);The cooling system includes a cyclone cooler, a final cooler (15), and a pneumatic transfer pump (16); the cyclone cooler includes a first-level cyclone cooler (12), a second-level cyclone cooler (13), and a third-level cyclone cooler (13). 14); 烟气除尘系统包括除尘器(17)、返灰输送机(18)、灰仓(19)、返灰叶轮(20);The flue gas dust removal system includes a dust collector (17), an ash return conveyor (18), an ash bin (19), and an ash return impeller (20); 烟气脱氯净化系统包括水洗塔(26)、中和塔(27)、板叶阀(28)、排风机(29)、烟囱(30);The flue gas dechlorination purification system includes a water washing tower (26), a neutralization tower (27), a leaf valve (28), an exhaust fan (29), and a chimney (30); 所述电子定量给料机(2)将料仓(1)内的物料向喂料器(2-1)供料;The electronic quantitative feeder (2) supplies the materials in the silo (1) to the feeder (2-1); 喂料器(2-1)出料口与干燥机(3)进料口连通,干燥机(3)出口与一级旋风预热器(7)进口连通;一级旋风预热器(7)出料口与二级旋风预热器(8)进口连通,并在连通的管道上设有插板阀A(7-1);一级旋风预热器(7)出料口同时与气力输送泵二(25)连通,并在连通的管道上设有插板阀B(7-2);气力输送泵二(25)出料口连通干燥粉煤灰仓;二级旋风预热器(8)进口同时与旋风分离器(10)出气口连通,二级旋风预热器(8)出气口与干燥机(3)进气口连接,二级旋风预热器(8)出料口与焙烧主炉(9)进料口连通;旋风分离器(10)进口与焙烧主炉(9)上部出口连通,旋风分离器(10)出气口与二级旋风预热器(8)进口连通,旋风分离器(10)出料口与停留槽(11)进料口连通;焙烧主炉(9)进气口与一级旋风冷却器(12)出气口连通;干燥机(3)进气口与二级旋风分预热器出气口连接的烟气管道上安装有烟气切断阀(4)、空气阀门一(5)和T11燃烧器(21);烟气切断阀(4)靠近二级旋风预热器(8)一侧,并且烟气切断阀(4)两端连接到烟气管道上;T11燃烧器(21)靠近干燥机(3)进气口一侧,T11燃烧器(21)与烟气管道连接;空气阀门一(5)位于烟气切断阀(4)与T11燃烧器(21)之间,一端与烟气管道连接,另一端与大气相通;T12燃烧器(22)与一级旋风冷却器(12)进口管道连接;V08燃烧器(23)和V19主燃烧器(24)分别通过管道与焙烧主炉(9)底部进气口连通;The outlet of the feeder (2-1) is connected to the inlet of the dryer (3), and the outlet of the dryer (3) is connected to the inlet of the first-level cyclone preheater (7); the first-level cyclone preheater (7) The discharge port is connected to the inlet of the secondary cyclone preheater (8), and a plug valve A (7-1) is provided on the connected pipe; the discharge port of the primary cyclone preheater (7) is connected to the pneumatic conveyor at the same time. The second pump (25) is connected, and a plug valve B (7-2) is provided on the connected pipeline; the outlet of the second pneumatic conveying pump (25) is connected to the dry fly ash silo; the secondary cyclone preheater (8 ) inlet is connected to the air outlet of the cyclone separator (10), the air outlet of the secondary cyclone preheater (8) is connected to the air inlet of the dryer (3), and the outlet of the secondary cyclone preheater (8) is connected to the roasting port. The feed port of the main furnace (9) is connected; the inlet of the cyclone separator (10) is connected with the upper outlet of the roasting main furnace (9), and the outlet of the cyclone separator (10) is connected with the inlet of the secondary cyclone preheater (8). The discharge port of the separator (10) is connected to the feed port of the retention tank (11); the air inlet of the roasting main furnace (9) is connected to the air outlet of the first-level cyclone cooler (12); the air inlet of the dryer (3) is connected to the air inlet of the main roasting furnace (9). The flue gas pipe connected to the outlet of the secondary cyclone sub-preheater is equipped with a flue gas cut-off valve (4), air valve one (5) and T11 burner (21); the flue gas cut-off valve (4) is close to the secondary cyclone On the side of the preheater (8), and both ends of the flue gas cut-off valve (4) are connected to the flue gas pipe; on the side of the T11 burner (21) close to the air inlet of the dryer (3), the T11 burner (21) Connected to the flue gas pipe; air valve one (5) is located between the flue gas cut-off valve (4) and the T11 burner (21), with one end connected to the flue gas pipe and the other end connected to the atmosphere; the T12 burner (22) is connected to the flue gas pipe. The inlet pipe of the first-level cyclone cooler (12) is connected; the V08 burner (23) and the V19 main burner (24) are respectively connected to the bottom air inlet of the roasting main furnace (9) through pipes; 所述V08燃烧器(23)作为辅助燃烧器,保证V19主燃烧器(24)安全燃烧,V19主燃烧器(24)为悬浮焙烧装置提供主要热量,T11燃烧器(21)在单独生产干燥粉煤灰时提供热量,T12燃烧器(22)为冷炉起炉、第一次烘炉时提供热量;The V08 burner (23) serves as an auxiliary burner to ensure the safe combustion of the V19 main burner (24). The V19 main burner (24) provides the main heat for the suspension roasting device, and the T11 burner (21) is used to separately produce dry powder. The T12 burner (22) provides heat when starting the cold furnace and first drying the furnace; 停留槽(11)出料口与一级旋风冷却器(12)进口连通;一级旋风冷却器(12)进口与二级旋风冷却器(13)出气口连通,一级旋风冷却器(12)出料口与三级旋风冷却器(14)出气口连通;三级旋风冷却器(14)进气口与大气相通,三级旋风冷却器(14)出气口与二级旋风冷却器(13)进口连通,三级旋风冷却器(14)出料口与终冷器(15)进料口连通;终冷器(15)出料口与气力输送泵一(16)连接,气力输送泵一(16)出料口与粉煤灰产品仓连接;The outlet of the retention tank (11) is connected with the inlet of the first-level cyclone cooler (12); the inlet of the first-level cyclone cooler (12) is connected with the outlet of the second-level cyclone cooler (13), and the first-level cyclone cooler (12) The discharge port is connected with the air outlet of the three-stage cyclone cooler (14); the air inlet of the three-stage cyclone cooler (14) is connected with the atmosphere, and the air outlet of the three-stage cyclone cooler (14) is connected with the secondary cyclone cooler (13) The inlet is connected, and the discharge port of the three-stage cyclone cooler (14) is connected with the feed port of the final cooler (15); the discharge port of the final cooler (15) is connected with the pneumatic conveying pump (16), and the pneumatic conveying pump (16) is connected. 16) The discharge port is connected to the fly ash product bin; 一级旋风预热器(7)出气口与除尘器(17)入口连通,除尘器(17)排气口与水洗塔(26)进气口连通,水洗塔(26)出气口与中和塔(27)进气口连通,中和塔(27)出气口通过板叶阀(28)与排风机(29)连通,排风机(29)出口与烟囱(30)连通;除尘器(17)出料口依次连接返灰输送机(18)、灰仓(19)、返灰叶轮(20)的一端,返灰叶轮(20)另一端连接到干燥机(3)的进料口。The air outlet of the first-level cyclone preheater (7) is connected with the inlet of the dust collector (17), the exhaust outlet of the dust collector (17) is connected with the air inlet of the water washing tower (26), and the air outlet of the water washing tower (26) is connected with the neutralization tower. (27) The air inlet is connected, the air outlet of the neutralization tower (27) is connected with the exhaust fan (29) through the leaf valve (28), the outlet of the exhaust fan (29) is connected with the chimney (30); the dust collector (17) outlet The material port is connected to one end of the ash return conveyor (18), the ash bin (19), and the ash return impeller (20) in sequence. The other end of the ash return impeller (20) is connected to the feed port of the dryer (3). 2.根据权利要求1所述的粉煤灰脱氯生产两种产品的悬浮焙烧装置,其特征在于:所述电子定量给料机(2)是电子皮带秤或螺旋秤,由料仓(1)向其供料。2. The suspension roasting device for producing two products by dechlorinating fly ash according to claim 1, characterized in that: the electronic quantitative feeder (2) is an electronic belt scale or a spiral scale, and is composed of a silo (1 ) supplies materials to it. 3.根据权利要求1所述的粉煤灰脱氯生产两种产品的悬浮焙烧装置,其特征在于:所述喂料器(2-1)是叶轮给料机或螺旋给料机,用来降低喂料时带入的空气量。3. The suspension roasting device for producing two products by dechlorinating fly ash according to claim 1, characterized in that: the feeder (2-1) is an impeller feeder or a screw feeder. Reduce the amount of air introduced during feeding. 4.根据权利要求1所述的粉煤灰脱氯生产两种产品的悬浮焙烧装置,其特征在于:所述干燥机(3)是闪蒸干燥机或烘干打散机。4. The suspension roasting device for dechlorinating fly ash to produce two products according to claim 1, characterized in that: the dryer (3) is a flash dryer or a drying and dispersing machine. 5.根据权利要求1所述的粉煤灰脱氯生产两种产品的悬浮焙烧装置,其特征在于:所述旋风预热器和旋风冷却器在使用中根据需要卸除或增加级数,使用一级或多级;根据粉煤灰含水率不同旋风预热器选用不同的旋风预热器级数;根据停留槽(11)出口粉煤灰的温度、终冷器(15)进口粉煤灰的温度要求选定旋风冷却器的级数。5. The suspension roasting device for producing two products by dechlorinating fly ash according to claim 1, characterized in that: the cyclone preheater and the cyclone cooler can be removed or increased in number as needed during use. One or more stages; select different cyclone preheater stages according to the different moisture content of the fly ash; according to the temperature of the fly ash at the outlet of the retention tank (11), the imported fly ash of the final cooler (15) The temperature requirements select the number of stages of the cyclone cooler. 6.根据权利要求1所述的粉煤灰脱氯生产两种产品的悬浮焙烧装置,其特征在于:所述焙烧主炉(9)是一个带有内衬材料的圆柱体,底部为锥台体。6. The suspension roasting device for dechlorinating fly ash to produce two products according to claim 1, characterized in that: the main roasting furnace (9) is a cylinder with a lining material, and the bottom is a frustum. body. 7.根据权利要求1所述的粉煤灰脱氯生产两种产品的悬浮焙烧装置,其特征在于:所述停留槽(11)是流化床,流化风采用压缩空气。7. The suspension roasting device for dechlorinating fly ash to produce two products according to claim 1, characterized in that: the retention tank (11) is a fluidized bed, and the fluidizing air adopts compressed air. 8.根据权利要求1所述的粉煤灰脱氯生产两种产品的悬浮焙烧装置,其特征在于:所述终冷器(15)采用空气直接或间接冷却粉煤灰,或采用水间接冷却粉煤灰;终冷器(15)采用空气直接、间接冷却时,终冷器(15)的冷却进口的管道上设有空气阀门二(6),终冷器(15)的冷却出口与干燥机(3)的进气口连接;终冷器(15)采用水间接冷却时,终冷器(15)的冷却进口的管道上设有水流量调节阀,终冷器(15)的冷却出口与循环水冷却系统或蒸汽网连接。8. The suspension roasting device for dechlorinating fly ash to produce two products according to claim 1, characterized in that: the final cooler (15) uses air to directly or indirectly cool fly ash, or uses water to cool indirectly. Fly ash; when the final cooler (15) adopts air direct or indirect cooling, the cooling inlet pipe of the final cooler (15) is provided with air valve two (6), and the cooling outlet of the final cooler (15) is connected with the dryer. The air inlet of the machine (3) is connected; when the final cooler (15) uses water for indirect cooling, the cooling inlet pipe of the final cooler (15) is provided with a water flow regulating valve, and the cooling outlet of the final cooler (15) Connected to circulating water cooling system or steam network. 9.根据权利要求8所述的粉煤灰脱氯生产两种产品的悬浮焙烧装置,其特征在于:所述终冷器(15)采用空气直接冷却时,终冷器(15)为袋式除尘器或高效旋风分离器;终冷器(15)采用空气间接冷却时,终冷器(15)为立式列管冷却器或卧式冷态化冷却器;终冷器(15)采用水间接冷却产生冷却回水时,终冷器(15)为立式列管冷却器或卧式冷态化冷却器;终冷器(15)用水间接冷却产生蒸汽时,终冷器(15)为立式余热锅炉或卧式冷态化锅炉。9. The suspension roasting device for dechlorinating fly ash to produce two products according to claim 8, characterized in that: when the final cooler (15) adopts air direct cooling, the final cooler (15) is a bag type Dust collector or high-efficiency cyclone separator; when the final cooler (15) adopts air indirect cooling, the final cooler (15) is a vertical tube cooler or a horizontal refrigeration cooler; the final cooler (15) uses water When indirect cooling produces cooling return water, the final cooler (15) is a vertical tube cooler or a horizontal refrigeration cooler; when the final cooler (15) is indirectly cooled with water to generate steam, the final cooler (15) is Vertical waste heat boiler or horizontal cooling boiler. 10.根据权利要求1所述的粉煤灰脱氯生产两种产品的悬浮焙烧装置,其特征在于:所述除尘器(17)是袋式除尘器、静电除尘器或电袋除尘器。10. The suspension roasting device for dechlorinating fly ash to produce two products according to claim 1, characterized in that: the dust collector (17) is a bag dust collector, an electrostatic precipitator or an electric bag dust collector. 11.根据权利要求1所述的粉煤灰脱氯生产两种产品的悬浮焙烧装置,其特征在于:所述返灰输送机(18)为螺旋输送机、空气斜槽或链板输送机。11. The suspension roasting device for dechlorinating fly ash to produce two products according to claim 1, characterized in that: the ash return conveyor (18) is a screw conveyor, an air chute or a chain plate conveyor. 12.根据权利要求1所述的粉煤灰脱氯生产两种产品的悬浮焙烧装置,其特征在于:所述各燃烧器采用的燃料是气体燃料、固体燃料或液体燃料。12. The suspension roasting device for dechlorinating fly ash to produce two products according to claim 1, characterized in that: the fuel used by each burner is gaseous fuel, solid fuel or liquid fuel. 13.一种粉煤灰脱氯生产硅铝合金原材料的方法,其特征在于:该方法使用权利要求1所述的悬浮焙烧装置进行生产,包括以下步骤:13. A method for producing silicon-aluminum alloy raw materials by dechlorinating fly ash, characterized in that: the method uses the suspension roasting device of claim 1 for production, and includes the following steps: 步骤1:打开烟气切断阀(4),使二级旋风预热器(8)出气口与干燥机(3)进气口处于通路状态,打开插板阀A(7-1),使一级旋风预热器(7)出料口与二级旋风预热器(8)进口处于连通状态,打开空气阀门二(6),其他动设备、阀门都处于停止、关闭状态;Step 1: Open the flue gas cut-off valve (4), so that the air outlet of the secondary cyclone preheater (8) and the air inlet of the dryer (3) are in a path state, open the plug-in valve A (7-1), and make a The outlet of the first-level cyclone preheater (7) is connected to the inlet of the second-level cyclone preheater (8), open the second air valve (6), and other moving equipment and valves are stopped and closed; 步骤2:启动排风机(29),微开板叶阀(28),焙烧主炉(9)内呈微负压;启动T12燃烧器(22),当焙烧主炉(9)顶部温度达到400℃时,启动V08燃烧器(23),再启动V19主燃烧器(24);当焙烧主炉(9)顶部温度达到700℃时启动电子定量给料机(2)、喂料器(2-1),当焙烧主炉(9)炉膛内温度稳定后关闭T12燃烧器(22);Step 2: Start the exhaust fan (29), slightly open the leaf valve (28), and there will be a slight negative pressure in the main roasting furnace (9); start the T12 burner (22), when the top temperature of the main roasting furnace (9) reaches 400 °C, start the V08 burner (23), then start the V19 main burner (24); when the temperature at the top of the main roasting furnace (9) reaches 700°C, start the electronic quantitative feeder (2) and feeder (2- 1), when the temperature in the main roasting furnace (9) is stable, close the T12 burner (22); 步骤3:通过电子定量给料机(2)、喂料器(2-1)将含有附着水的粉煤灰从料仓(1)底部经电子定量给料机(2)称重计量后,由喂料器(2-1)送至干燥机(3)内,与来自二级旋风预热器(8)的热烟气热交换,换热后的粉煤灰温度为140~200℃,附着水脱离并随烟气进入一级旋风预热器(7),气固分离后由一级旋风预热器(7)出料口进入二级旋风预热器(8)进一步预热并气固分离,预热分离后的粉煤灰由二级旋风预热器(8)出料口进入焙烧主炉(9)底部;Step 3: After weighing and measuring the fly ash containing attached water from the bottom of the silo (1) through the electronic quantitative feeder (2) and the feeder (2-1), It is sent from the feeder (2-1) to the dryer (3) and exchanges heat with the hot flue gas from the secondary cyclone preheater (8). The temperature of the fly ash after heat exchange is 140~200°C. The attached water detaches and enters the primary cyclone preheater (7) with the flue gas. After gas-solid separation, it enters the secondary cyclone preheater (8) from the outlet of the primary cyclone preheater (7) for further preheating and incorporation. Solid separation, the preheated and separated fly ash enters the bottom of the main roasting furnace (9) from the outlet of the secondary cyclone preheater (8); 步骤4:冷空气经三级旋风冷却器(14)、二级旋风冷却器(13)、一级旋风冷却器(12)被预热到600~800℃进入焙烧主炉(9),焙烧主炉(9)中的粉煤灰与热空气进行充分混合,在焙烧主炉(9)内被V19主燃烧器(24)加热的高温烟气焙烧,控制焙烧主炉(9)温度在700~1000℃,粉煤灰中的残炭在焙烧主炉(9)中被烧尽,粉煤灰中的固定水、氯化氢被脱除;Step 4: The cold air is preheated to 600~800°C through the third-stage cyclone cooler (14), the second-stage cyclone cooler (13), and the first-stage cyclone cooler (12) and enters the main roasting furnace (9). The fly ash in the furnace (9) is fully mixed with the hot air, and is roasted by the high-temperature flue gas heated by the V19 main burner (24) in the main roasting furnace (9). The temperature of the main roasting furnace (9) is controlled to be between 700 and At 1000°C, the residual carbon in the fly ash is burned out in the main roasting furnace (9), and the fixed water and hydrogen chloride in the fly ash are removed; 步骤5:在焙烧主炉(9)内粉煤灰被高温烟气焙烧并随高温烟气沿炉膛上升到炉顶后进入旋风分离器(10);Step 5: In the main roasting furnace (9), fly ash is roasted by high-temperature flue gas and rises along the furnace to the top of the furnace with the high-temperature flue gas and then enters the cyclone separator (10); 步骤6:在旋风分离器(10)气固分离的粉煤灰进入停留槽(11),分离后的高温烟气进入二级旋风预热器(8);Step 6: The fly ash separated from gas and solid in the cyclone separator (10) enters the retention tank (11), and the separated high-temperature flue gas enters the secondary cyclone preheater (8); 步骤7:粉煤灰在停留槽(11)内进一步脱氯,使粉煤灰中的氯化氢彻底脱除,脱氯后的粉煤灰经一级旋风冷却器(12)、二级旋风冷却器(13)、三级旋风冷却器(14)冷送入终冷器(15);Step 7: The fly ash is further dechlorinated in the retention tank (11) to completely remove the hydrogen chloride in the fly ash. The dechlorinated fly ash is passed through the first-level cyclone cooler (12) and the second-level cyclone cooler. (13), the three-stage cyclone cooler (14) is cold-sent into the final cooler (15); 步骤8:粉煤灰在终冷器(15)进行最终冷却,粉煤灰被冷却到80℃以下,经由气力输送泵一(16)送入粉煤灰产品仓;Step 8: The fly ash is finally cooled in the final cooler (15). The fly ash is cooled to below 80°C and sent to the fly ash product bin through the pneumatic transfer pump (16); 步骤9:一级旋风预热器(7)排出的烟气进入除尘器(17)进行收尘,除尘后的烟气含尘达标并送入水洗塔(26),除尘器(17)回收的粉煤灰尘经过返灰输送机(18)送入灰仓(19),由返灰叶轮(20)均匀的送入干燥机(3)内;Step 9: The flue gas discharged from the first-level cyclone preheater (7) enters the dust collector (17) for dust collection. The dust content of the dust-cleaned flue gas reaches the standard and is sent to the water washing tower (26). The dust collected by the dust collector (17) The fly dust is sent to the ash bin (19) through the ash return conveyor (18), and is evenly sent into the dryer (3) by the ash return impeller (20); 步骤10:在水洗塔(26)中,烟气中的氯化氢气体被水大幅度吸收,水洗后的烟气再进入中和塔(27)被氢氧化钠碱液中和,净化后的烟气通过排风机(29)送入烟囱(30),最后排入大气。Step 10: In the water washing tower (26), the hydrogen chloride gas in the flue gas is greatly absorbed by the water. The washed flue gas then enters the neutralization tower (27) and is neutralized by the sodium hydroxide alkali solution. The purified flue gas It is sent into the chimney (30) through the exhaust fan (29), and finally discharged into the atmosphere. 14.根据权利要求13所述的粉煤灰脱氯生产硅铝合金原材料的方法,其特征在于:所述悬浮焙烧装置的负荷是通过加大板叶阀(28)开度,增加V19主燃烧器(24)的热负荷,增加电子定量给料机(2)给料量来实现的,通过观察焙烧主炉(9)顶部温度、除尘器(17)出口烟气温度来实现三个因素的相匹配。14. The method for producing silicon-aluminum alloy raw materials by dechlorinating fly ash according to claim 13, characterized in that: the load of the suspension roasting device is increased by increasing the opening of the leaf valve (28) and increasing the V19 main combustion. The heat load of the device (24) is realized by increasing the feeding amount of the electronic quantitative feeder (2). The three factors are realized by observing the temperature at the top of the roasting main furnace (9) and the flue gas temperature at the outlet of the dust collector (17). match. 15.根据权利要求13所述的粉煤灰脱氯生产硅铝合金原材料的方法,其特征在于:所述步骤3中,料仓(1)内的粉煤灰为酸浸除杂后的粉煤灰;粉煤灰中含附着水比例为3%~80%。15. The method for producing silicon-aluminum alloy raw materials by dechlorinating fly ash according to claim 13, characterized in that: in the step 3, the fly ash in the silo (1) is the powder after acid leaching to remove impurities. Coal ash; the proportion of attached water in fly ash is 3% to 80%. 16.根据权利要求13所述的粉煤灰脱氯生产硅铝合金原材料的方法,其特征在于:所述步骤4、步骤7中,粉煤灰中的氯化氢总脱除率为99.5%,脱氯率通过控制焙烧主炉(9)内粉煤灰的焙烧温度、控制粉煤灰在停留槽(11)内的停留时间实现。16. The method for producing silicon-aluminum alloy raw materials by dechlorinating fly ash according to claim 13, characterized in that: in the steps 4 and 7, the total removal rate of hydrogen chloride in fly ash is 99.5%. The chlorine rate is achieved by controlling the roasting temperature of the fly ash in the main roasting furnace (9) and controlling the residence time of the fly ash in the retention tank (11). 17.根据权利要求13所述的粉煤灰脱氯生产硅铝合金原材料的方法,其特征在于:所述步骤8中,终冷器(15)采用空气直接或间接冷却粉煤灰,或采用水间接冷却粉煤灰;17. The method for producing silicon-aluminum alloy raw materials by dechlorinating fly ash according to claim 13, characterized in that: in step 8, the final cooler (15) uses air to directly or indirectly cool fly ash, or uses Water indirectly cools fly ash; 终冷器(15)采用空气直接或间接冷却时,空气经空气阀门二(6)进入终冷器(15)内与粉煤灰换热,通过调整空气阀门二(6)的开度控制进入终冷器(15)中空气的流量,换热后的热空气通过终冷器(15)冷却出口返回干燥机(3)进行热量回收;When the final cooler (15) uses air for direct or indirect cooling, the air enters the final cooler (15) through the second air valve (6) to exchange heat with the fly ash. The air enters by adjusting the opening of the second air valve (6). The flow rate of air in the final cooler (15), the hot air after heat exchange returns to the dryer (3) through the cooling outlet of the final cooler (15) for heat recovery; 终冷器(15)采用水间接冷却时,通过调节水流量调节阀的开度控制进入终冷器(15)内的冷却水的量,进而来控制粉煤灰的最终冷却温度;冷却后产生冷却水或蒸汽送入循环水冷却系统或蒸汽网。When the final cooler (15) adopts water indirect cooling, the amount of cooling water entering the final cooler (15) is controlled by adjusting the opening of the water flow regulating valve, thereby controlling the final cooling temperature of the fly ash; after cooling, the The cooling water or steam is sent to the circulating water cooling system or steam network. 18.根据权利要求13所述的粉煤灰脱氯生产硅铝合金原材料的方法,其特征在于:所述步骤10中,水洗塔(26)用高强度雾化水洗涤烟气,将烟气中90%以上的氯化氢吸收,中和塔(27)用氢氧化钠碱液将烟气中剩余的氯化氢中和脱除。18. The method for producing silicon-aluminum alloy raw materials by dechlorinating fly ash according to claim 13, characterized in that: in the step 10, the water washing tower (26) uses high-intensity atomized water to wash the flue gas, and the flue gas is More than 90% of the hydrogen chloride in the flue gas is absorbed, and the neutralization tower (27) uses sodium hydroxide alkali solution to neutralize and remove the remaining hydrogen chloride in the flue gas. 19.根据权利要求13所述的粉煤灰脱氯生产硅铝合金原材料的方法,其特征在于:所述步骤9、步骤10中,除尘器(17)出口烟气含尘量、中和塔(27)出口烟气含HCL均满足国家环保要求。19. The method for producing silicon-aluminum alloy raw materials by dechlorinating fly ash according to claim 13, characterized in that: in the steps 9 and 10, the dust content of the flue gas at the outlet of the dust collector (17), the neutralization tower (27) Export flue gas containing HCL meets national environmental protection requirements. 20.一种生产干燥粉煤灰的方法,其特征在于:该方法使用权利要求1所述的悬浮焙烧装置进行生产,包括以下步骤:20. A method for producing dry fly ash, characterized in that: the method uses the suspension roasting device of claim 1 for production, and includes the following steps: 步骤11:打开烟气切断阀(4),使二级旋风预热器(8)出口与干燥机(3)进风口处于通路状态;打开插板阀B(7-2),使一级旋风预热器(7)出料口与气力输送泵二(25)连通;其他动设备、阀门都处于停止、关闭状态;Step 11: Open the flue gas cut-off valve (4), so that the outlet of the second-level cyclone preheater (8) and the air inlet of the dryer (3) are in a passage state; open the plug-in valve B (7-2), so that the first-level cyclone The outlet of the preheater (7) is connected to the second pneumatic conveying pump (25); other moving equipment and valves are stopped and closed; 步骤12:启动排风机(29),微开板叶阀(28),焙烧主炉(9)内呈微负压,启动T12燃烧器(22),当焙烧主炉(9)顶部温度达到300℃时,启动V08燃烧器(23),再启动V19主燃烧器(24);当干燥机(3)入口温度达到250~350℃后,启动电子定量给料机(2)、喂料器(2-1);Step 12: Start the exhaust fan (29), slightly open the leaf valve (28), there will be a slight negative pressure in the main roasting furnace (9), start the T12 burner (22), when the top temperature of the main roasting furnace (9) reaches 300 °C, start the V08 burner (23), then start the V19 main burner (24); when the inlet temperature of the dryer (3) reaches 250~350°C, start the electronic quantitative feeder (2), feeder ( 2-1); 步骤13:含有附着水的粉煤灰从料仓(1)底部经电子定量给料机(2)称重计量后,由喂料器(2-1)送至干燥机(3)内,与来自二级旋风预热器(8)的热烟气热交换,热交换后的粉煤灰温度为140~200℃,附着水脱离并随烟气进入一级旋风预热器(7),气固分离后的粉煤灰经过一级旋风预热器(7)出料口、插板阀B(7-2)进入气力输送泵二(25),再送入干燥粉煤灰仓;Step 13: After the fly ash containing attached water is weighed and measured from the bottom of the silo (1) by the electronic quantitative feeder (2), it is sent to the dryer (3) from the feeder (2-1) and mixed with The hot flue gas from the secondary cyclone preheater (8) is heat exchanged. The temperature of the fly ash after heat exchange is 140~200°C. The attached water detaches and enters the primary cyclone preheater (7) with the flue gas. The solid-separated fly ash enters the pneumatic conveying pump two (25) through the discharge port of the first-level cyclone preheater (7) and the gate valve B (7-2), and then is sent to the dry fly ash silo; 步骤14:冷空气经三级旋风冷却器(14)、二级旋风冷却器(13)进入一级旋风冷却器(12),被T12燃烧器(22)加热经一级旋风冷却器(12)进入焙烧主炉(9)底部进气口;加热后的热空气在焙烧主炉(9)被V19主燃烧器(24)进一步加热后,经过旋风分离器(10)、二级旋风预热器(8)进入干燥机(3);Step 14: The cold air enters the first-level cyclone cooler (12) through the third-level cyclone cooler (14) and the second-level cyclone cooler (13), is heated by the T12 burner (22), and passes through the first-level cyclone cooler (12). Enters the air inlet at the bottom of the main roasting furnace (9); the heated hot air is further heated by the V19 main burner (24) in the main roasting furnace (9), and then passes through the cyclone separator (10) and the secondary cyclone preheater (8) Enter the dryer (3); 步骤15:在干燥机(3)内干燥粉煤灰被热烟气带入一级旋风预热器(7)进行气固分离,一级旋风预热器(7)排出的烟气进入除尘器(17)进行收尘,回收的粉尘经过返灰输送机(18)送入灰仓(19),经返灰叶轮(20)均匀的送入干燥机(3)内;Step 15: The dried fly ash in the dryer (3) is carried by the hot flue gas into the first-level cyclone preheater (7) for gas-solid separation. The flue gas discharged from the first-level cyclone preheater (7) enters the dust collector. (17) Dust collection is carried out, and the recovered dust is sent to the ash bin (19) through the ash return conveyor (18), and evenly sent to the dryer (3) through the ash return impeller (20); 步骤16:经除尘器(17)除尘后的热烟气进入水洗塔(26),烟气中的氯化氢气体被水大幅度吸收,水洗后的烟气再进入中和塔(27)被氢氧化钠碱液中和,净化的烟气通过排风机(29)送入烟囱(30),最后排入大气。Step 16: The hot flue gas after dust removal by the dust collector (17) enters the water washing tower (26). The hydrogen chloride gas in the flue gas is greatly absorbed by the water. The washed flue gas then enters the neutralization tower (27) to be hydrogenated. The sodium lye is neutralized, and the purified flue gas is sent into the chimney (30) through the exhaust fan (29), and finally discharged into the atmosphere. 21.根据权利要求20所述的生产干燥粉煤灰的方法,其特征在于:所述悬浮焙烧装置干燥粉煤灰的能力是通过加大板叶阀(28)开度,增加V19主燃烧器(24)热负荷,增加电子定量给料机(2)给料量来实现的;通过控制一级旋风预热器(7)出气温度来控制粉煤灰干燥质量。21. The method for producing dry fly ash according to claim 20, characterized in that: the ability of the suspended roasting device to dry fly ash is achieved by increasing the opening of the leaf valve (28) and increasing the V19 main burner. (24) The heat load is achieved by increasing the feeding amount of the electronic quantitative feeder (2); the fly ash drying quality is controlled by controlling the air outlet temperature of the first-level cyclone preheater (7). 22.根据权利要求20所述的生产干燥粉煤灰的方法,其特征在于:所述步骤13中,料仓(1)内的粉煤灰为酸浸除杂后的粉煤灰;粉煤灰中含附着水比例为3%~80%。22. The method for producing dry fly ash according to claim 20, characterized in that: in the step 13, the fly ash in the silo (1) is the fly ash after impurity removal by acid leaching; The proportion of attached water in the ash is 3% to 80%. 23.根据权利要求20所述的生产干燥粉煤灰的方法,其特征在于:所述步骤16中,水洗塔(26)用高强度雾化水洗涤烟气,将烟气中90%以上的氯化氢所吸收,中和塔(27)用氢氧化钠碱液将烟气中剩余的氯化氢中和脱除。23. The method for producing dry fly ash according to claim 20, characterized in that: in the step 16, the water washing tower (26) washes the flue gas with high-strength atomized water to remove more than 90% of the flue gas. The hydrogen chloride is absorbed, and the neutralization tower (27) uses sodium hydroxide alkali solution to neutralize and remove the remaining hydrogen chloride in the flue gas. 24.根据权利要求20所述的生产干燥粉煤灰的方法,其特征在于:所述步骤15、步骤16中,除尘器(17)出口烟气含尘量、中和塔(27)出口烟气含HCL均满足国家环保要求。24. The method for producing dry fly ash according to claim 20, characterized in that: in the steps 15 and 16, the dust content of the flue gas at the outlet of the dust collector (17), the flue gas at the outlet of the neutralization tower (27) The HCL contained in the gas meets the national environmental protection requirements. 25.一种生产干燥粉煤灰的方法,其特征在于:该方法使用权利要求1所述的悬浮焙烧装置进行生产,包括以下步骤:25. A method for producing dry fly ash, characterized in that: the method uses the suspension roasting device of claim 1 for production, and includes the following steps: 步骤21:打开空气阀门一(5),关闭烟气切断阀(4),使大气与干燥机(3)处于通路状态,打开插板阀B(7-2),其他动设备、阀门都处于停止、关闭状态;Step 21: Open the air valve one (5), close the flue gas cut-off valve (4), so that the atmosphere and the dryer (3) are in the channel state, open the gate valve B (7-2), and other moving equipment and valves are in the Stopped, closed state; 步骤22:启动排风机(29),开启20%板叶阀(28),启动T11燃烧器(21);Step 22: Start the exhaust fan (29), open the 20% leaf valve (28), and start the T11 burner (21); 步骤23:启动电子定量给料机(2)、喂料器(2-1),将含有附着水的粉煤灰从料仓(1)底部经电子定量给料机(2)称重计量后,由喂料器(2-1)送至干燥机(3);从空气阀门一(5)进入的空气与T11燃烧器(21)产生的高温烟气混合后进入干燥机(3),湿粉煤灰被热烟气干燥;经过热交换的粉煤灰温度为140~200℃,附着水在此脱离,干燥后的粉煤灰在一级旋风预热器(7)气固分离后经插板阀B(7-2)进入气力输送泵二(25),由气力输送泵二(25)送入干燥粉煤灰仓;Step 23: Start the electronic quantitative feeder (2) and feeder (2-1), and weigh the fly ash containing attached water from the bottom of the silo (1) through the electronic quantitative feeder (2) , sent to the dryer (3) from the feeder (2-1); the air entering from the air valve one (5) mixes with the high-temperature flue gas generated by the T11 burner (21) and then enters the dryer (3). The fly ash is dried by the hot flue gas; the temperature of the fly ash after heat exchange is 140~200°C, and the attached water is separated here. The dried fly ash is separated from gas and solid in the first-level cyclone preheater (7). The gate valve B (7-2) enters the pneumatic conveying pump two (25), and is sent to the dry fly ash silo by the pneumatic conveying pump two (25); 步骤24:经一级旋风预热器(7)气固分离后的烟气从一级旋风预热器(7)出气口排出送入除尘器(17),除尘后的烟气含有少量氯化氢进入水洗塔(26),烟气中的氯化氢气体被水吸收,水洗后的烟气再进入中和塔(27)被氢氧化钠碱液进行中和,经过净化的烟气通过排风机(29)送入烟囱(30)排入大气;Step 24: The flue gas after gas-solid separation in the first-level cyclone preheater (7) is discharged from the outlet of the first-level cyclone preheater (7) and sent to the dust collector (17). The flue gas after dust removal contains a small amount of hydrogen chloride. In the water washing tower (26), the hydrogen chloride gas in the flue gas is absorbed by water. The washed flue gas then enters the neutralization tower (27) and is neutralized by sodium hydroxide alkali solution. The purified flue gas passes through the exhaust fan (29) Send it into the chimney (30) and discharge it into the atmosphere; 步骤25:除尘器(17)回收的粉尘经过返灰输送机(18)送入灰仓(19),经返灰叶轮(20)均匀的送入干燥机(3)内。Step 25: The dust recovered by the dust collector (17) is sent to the ash bin (19) through the ash return conveyor (18), and evenly sent into the dryer (3) through the ash return impeller (20). 26.根据权利要求25所述的生产干燥粉煤灰的方法,其特征在于:所述步骤23中,料仓(1)内的粉煤灰为酸浸除杂后的粉煤灰;粉煤灰中含附着水比例为3%~80%。26. The method for producing dry fly ash according to claim 25, characterized in that: in the step 23, the fly ash in the silo (1) is the fly ash after impurity removal by acid leaching; The proportion of attached water in the ash is 3% to 80%. 27.根据权利要求25所述的生产干燥粉煤灰的方法,其特征在于:所述步骤24中,水洗塔(26)用高强度雾化水洗涤烟气,将烟气中90%以上的氯化氢所吸收,中和塔(27)用氢氧化钠碱液将烟气中剩余的氯化氢中和脱除;除尘器(17)出口烟气含尘量、中和塔(27)出口烟气含HCL均满足国家环保要求。27. The method for producing dry fly ash according to claim 25, characterized in that: in the step 24, the water washing tower (26) washes the flue gas with high-strength atomized water to remove more than 90% of the flue gas. The hydrogen chloride absorbed by the neutralization tower (27) uses sodium hydroxide alkali solution to neutralize and remove the remaining hydrogen chloride in the flue gas; the dust content of the flue gas at the outlet of the dust collector (17), the dust content of the flue gas at the outlet of the neutralization tower (27) HCL all meet national environmental protection requirements.
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