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CN115498169B - A method for preparing a core-shell structure precursor and a positive electrode material - Google Patents

A method for preparing a core-shell structure precursor and a positive electrode material Download PDF

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CN115498169B
CN115498169B CN202211302579.8A CN202211302579A CN115498169B CN 115498169 B CN115498169 B CN 115498169B CN 202211302579 A CN202211302579 A CN 202211302579A CN 115498169 B CN115498169 B CN 115498169B
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CN115498169A (en
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侯配玉
李凤
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University of Jinan
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
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    • H01M4/366Composites as layered products
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • H01M4/505Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
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    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/028Positive electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The invention discloses a preparation method of a core-shell structure precursor and a positive electrode material, which is characterized in that the prepared core-shell structure precursor has a structural general formula [(NiaM1‑a)x(NibM1‑b)y(NicM1‑c)z(NidM1‑d)m…](OH)2,, wherein M is one or more of Co, mn, al, mg, ti, W, ta, nb, zr. Compared with the traditional intermittent preparation technology, the technical route of the invention can obviously reduce the production cost of the precursor with the core-shell structure and improve the stability of the production batch of the precursor with the core-shell structure. And the core-shell or gradient structure anode material can be directionally and selectively prepared by selecting the additive in the solid phase reaction. Meanwhile, the method has simple steps and easy control, and is suitable for large-scale industrialized production.

Description

一种核壳结构前驱体及正极材料的制备方法A method for preparing a core-shell structure precursor and a positive electrode material

技术领域Technical Field

本发明属于锂离子电池技术领域,特别涉及一种核壳结构前驱体及正极材料的制备方法。The present invention belongs to the technical field of lithium ion batteries, and in particular relates to a method for preparing a core-shell structure precursor and a positive electrode material.

背景技术Background Art

公开该背景技术部分的信息仅仅旨在增加对本发明的总体背景的一些理解,而不必然被视为承认或以任何形式暗示该信息构成已经成为本领域一般技术人员所公知的现有技术。The information disclosed in this background technology section is only intended to increase some understanding of the overall background of the invention, and should not be necessarily regarded as an admission or any form of suggestion that the information constitutes the prior art already known to ordinary technicians in this field.

由于资源的日益匮乏,环境污染的加剧,开发可再生清洁能源成为当前能源发展的主题,也关系着社会的可持续发展。太阳能、风能、水能等可再生清洁能源是替代传统化石能源的最佳选择。但是这些可再生能源的最主要特征是不连续性和不稳定性。所以,可再生清洁能源需要经过储能系统稳定后再入网,储能系统在可再生能源的应用中是必不可少的。电池,尤其是可充电的二次电池,能够实现化学能和电能之间的相互转化,是有效利用可再生清洁能源重要媒介。相比铅酸电池低的能量密度以及铅重金属的污染,锂离子电池由于具有高的能量密度、优异的循环寿命以及较低的自放电等优点被认为是目前最佳的储能技术。Due to the increasing scarcity of resources and the intensification of environmental pollution, the development of renewable clean energy has become the theme of current energy development and is also related to the sustainable development of society. Renewable clean energy such as solar energy, wind energy, and hydropower are the best choices to replace traditional fossil energy. However, the most important characteristics of these renewable energy sources are discontinuity and instability. Therefore, renewable clean energy needs to be stabilized by the energy storage system before it can be connected to the grid. The energy storage system is indispensable in the application of renewable energy. Batteries, especially rechargeable secondary batteries, can realize the mutual conversion between chemical energy and electrical energy and are an important medium for the effective use of renewable clean energy. Compared with the low energy density of lead-acid batteries and the pollution of lead heavy metals, lithium-ion batteries are considered to be the best energy storage technology at present due to their high energy density, excellent cycle life and low self-discharge.

目前,商业化锂离子电池正极和负极材料主要为层状LiCoO2和石墨,其中石墨负极的实用比容量已超过300mAh g-1,且成本低廉、结构稳定性优异。与之相比,当Li1-xCoO2中Li+的脱出量x>0.5时会发生六方相向单斜相的不可逆转变,造成放电容量的急剧衰减,因此正极材料LiCoO2的实用比容量仅为140mAh g-1左右,对应于约0.5Li+的可逆脱出/嵌入。此外,稀缺的钴资源导致LiCoO2材料的成本较高。总之,低容量与高成本的LiCoO2正极成为限制锂离子电池性能提升及其在大容量、高功率系统广泛应用的主要因素。At present, the positive and negative electrode materials of commercial lithium-ion batteries are mainly layered LiCoO2 and graphite, among which the practical specific capacity of graphite negative electrode has exceeded 300mAh g -1 , and it is low-cost and has excellent structural stability. In contrast, when the amount of Li + released in Li1 - xCoO2 is x>0.5, an irreversible transition from the hexagonal phase to the monoclinic phase will occur, causing a sharp decay of the discharge capacity. Therefore, the practical specific capacity of the positive electrode material LiCoO2 is only about 140mAh g -1 , corresponding to a reversible release/embedding of about 0.5Li + . In addition, the scarce cobalt resources lead to a high cost of LiCoO2 materials. In short, the low capacity and high cost of LiCoO2 positive electrodes have become the main factors limiting the performance improvement of lithium-ion batteries and their widespread application in large-capacity, high-power systems.

高镍层状材料LiNixCoyMn1-x-yO2(x≥0.6)由于高的比容量(≥180mAh g-1)、低的成本和优异倍率性能成为正极材料的研究热点之一,已成为当前最具有发展潜力的锂离子电池正极材料之一。LiNixCoyMn1-x-yO2是LiCoO2-LiNiO2-LiMnO2三者形成的固溶体,充分综合了LiCoO2、LiNiO2和LiMnO2三种材料的优点,具有明显的三元协同效应,但是由于较高的镍含量,同样面临层状LiNiO2的不足,因此在保证高容量的前提下如何进一步稳定高镍材料的结构是当前研究的重点。High nickel layered material LiNi x Co y Mn 1-xy O 2 (x ≥ 0.6) has become one of the research hotspots of positive electrode materials due to its high specific capacity (≥ 180 mAh g -1 ), low cost and excellent rate performance, and has become one of the most promising positive electrode materials for lithium-ion batteries. LiNi x Co y Mn 1-xy O 2 is a solid solution formed by LiCoO 2 -LiNiO 2 -LiMnO 2 , which fully combines the advantages of LiCoO 2 , LiNiO 2 and LiMnO 2 , and has obvious ternary synergistic effect. However, due to the high nickel content, it also faces the shortcomings of layered LiNiO 2. Therefore, how to further stabilize the structure of high nickel materials while ensuring high capacity is the focus of current research.

近期,通过对高镍层状材料的重新设计与合理组合,以共沉淀路线结合高温固相法制备了系列核壳结构层状正极材料LiNi1-x-yCoxMnyO2,选择高容量、低稳定性的富镍材料为核成分,结构稳定的富锰含量材料为壳组分,通过对核与壳成分的巧妙组合,使得核与壳材料的性能实现复合与互补,进而材料的循环寿命、热稳定性能得到了显著提升。核壳结构前驱体是制备核壳结构材料的关键,然而目前核壳结构前驱体的制备主要是专利CN102347483 B中的共沉淀技术路线,该技术路线不能够进行连续化生产,导致核壳前驱体批次稳定性差和成本高等缺点,制约了高性能核壳和梯度结构正极材料的大规模应用。Recently, through the redesign and reasonable combination of high-nickel layered materials, a series of core-shell layered cathode materials LiNi 1-xy Co x Mn y O 2 were prepared by co-precipitation route combined with high-temperature solid phase method. High-capacity, low-stability nickel-rich materials were selected as core components, and structurally stable manganese-rich materials were selected as shell components. Through the clever combination of core and shell components, the performance of core and shell materials was composited and complementary, and the cycle life and thermal stability of the materials were significantly improved. Core-shell structure precursors are the key to the preparation of core-shell structure materials. However, the preparation of core-shell structure precursors is mainly based on the co-precipitation technology route in patent CN102347483 B. This technology route cannot be continuously produced, resulting in poor batch stability and high cost of core-shell precursors, which restricts the large-scale application of high-performance core-shell and gradient structure cathode materials.

发明内容Summary of the invention

为了提高核壳结构前驱体的生产效率和批次稳定性,满足市场上对高性能核壳结构正极材料电化学性能的需要,发明人经过大量的研究和探索,提出了基于多级反应釜串联共沉淀技术实现核壳结构前驱体连续式制备的方法,并通过固相反应中添加剂选取可控制备核壳结构和梯度结构正极材料。In order to improve the production efficiency and batch stability of core-shell structure precursors and meet the market demand for high-performance electrochemical performance of core-shell structure positive electrode materials, the inventors have proposed a method for continuous preparation of core-shell structure precursors based on multi-stage reactor series co-precipitation technology after extensive research and exploration, and can controllably prepare core-shell structure and gradient structure positive electrode materials through additive selection in solid phase reaction.

具体的,本发明采用以下技术方案:Specifically, the present invention adopts the following technical solutions:

在本发明的第一个方面,提供一种核壳结构前驱体的制备方法,In a first aspect of the present invention, a method for preparing a core-shell structure precursor is provided.

核壳结构前驱体的结构通式为[(NiaM1-a)x(NibM1-b)y(NicM1-c)z(NidM1-d)m....](OH)2(1.0≥a≥0.7,a>b>c>d,0.9≥x≥0.5,0.15≥y≥0.03,0.15≥z≥0.03,0.15≥m≥0.03),其中M为Co、Mn、Al、Mg、Ti、W、Ta、Nb、Zr中一种或多种;The core-shell structure precursor has a general structural formula of [(Ni a M 1-a ) x (Ni b M 1-b ) y (Ni c M 1-c ) z (Ni d M 1-d ) m ....](OH) 2 (1.0≥a≥0.7, a>b>c>d, 0.9≥x≥0.5, 0.15≥y≥0.03, 0.15≥z≥0.03, 0.15≥m≥0.03), wherein M is one or more of Co, Mn, Al, Mg, Ti, W, Ta, Nb, and Zr;

该制备方法包括以下步骤:The preparation method comprises the following steps:

首先将组分NiaM1-a盐溶液1加入到反应釜1中,控制共沉淀条件,合成前驱体内层核心材料[NiaM1-a](OH)2,当反应釜1中液体超过其所设计的额定体积数后,部分[NiaM1-a](OH)2和溶液会通过反应釜1溢流口连续不断流出,注入到与之串联的反应釜2中,同时组分NibM1-b盐溶液2加入到反应釜2中,控制共沉淀条件,使得沉淀继续在[NiaM1-a](OH)2前驱体表面生长,合成单层壳结构前驱体[(NiaM1-a)x(NibM1-b)y](OH)2,当反应釜2中液体超过其所设计的额定体积数后,合成的前驱体[(NiaM1-a)x(NibM1-b)y](OH)2和溶液会通过反应釜2溢流口连续不断流出,注入到与之串联的反应釜3中,同时组分NicM1-c溶液3逐步加入到反应釜3中,控制共沉淀条件,使得沉淀继续在[(NiaM1-a)x(NibM1-b)y](OH)2前驱体表面生长,合成生成两层壳结构前驱体[(NiaM1-a)x(NibM1-b)y(NicM1-c)z](OH)2,以此类推,可以通过改变反应釜数目和反应溶液的组分,制备具有不同层壳数目和组分的核壳结构前驱体[(NiaM1-a)x(NibM1-b)y(NicM1-c)z(NidM1-d)m....](OH)2First, the component Ni a M 1-a salt solution 1 is added to the reactor 1, and the coprecipitation conditions are controlled to synthesize the inner core material [Ni a M 1-a ](OH) 2 of the precursor. When the liquid in the reactor 1 exceeds its designed rated volume, part of the [Ni a M 1-a ](OH) 2 and the solution will continuously flow out through the overflow port of the reactor 1 and be injected into the reactor 2 connected in series therewith. At the same time, the component Ni b M 1-b salt solution 2 is added to the reactor 2, and the coprecipitation conditions are controlled so that the precipitate continues to grow on the surface of the [Ni a M 1-a ](OH) 2 precursor to synthesize the single-layer shell structure precursor [(Ni a M 1-a ) x (Ni b M 1-b ) y ](OH) 2. When the liquid in the reactor 2 exceeds its designed rated volume, the synthesized precursor [(Ni a M 1-a ) x (Ni b M 1-b ) y ](OH) 2 and solution will continuously flow out through the overflow port of reactor 2 and be injected into reactor 3 connected in series therewith. At the same time, component Ni c M 1-c solution 3 is gradually added into reactor 3. The co-precipitation conditions are controlled so that the precipitate continues to grow on the surface of the [(Ni a M 1-a ) x (Ni b M 1-b ) y ](OH) 2 precursor to synthesize a two-layer shell structure precursor [(Ni a M 1-a ) x (Ni b M 1-b ) y (Ni c M 1-c ) z ](OH) 2 . Similarly, by changing the number of reactors and the components of the reaction solution, core-shell structure precursors [(Ni a M 1-a ) x (Ni b M 1-b ) y (Ni c M 1-c ) z (Ni d M 1-d ) m ....](OH) 2 with different numbers of shells and components can be prepared.

在本发明的一个或多个实施方式中,采用氢氧化物共沉淀路线合成核壳结构前驱体。氢氧化物共沉淀法指的是在实验中,通过改变pH或加入氢氧根离子(OH-)将一些金属或过渡金属离子均匀沉淀。In one or more embodiments of the present invention, the core-shell structure precursor is synthesized by a hydroxide co-precipitation route. The hydroxide co-precipitation method refers to uniformly precipitating some metal or transition metal ions by changing pH or adding hydroxide ions (OH - ) in an experiment.

在本发明的一个或多个实施方式中,多级反应釜串联中的级数是2-8级;In one or more embodiments of the present invention, the number of stages in the multi-stage reactor series is 2-8;

优选的,级数是3-5级。Preferably, the number of levels is 3-5.

M2++nNH3→[M(NH3)n]2+ (1)M 2+ +nNH 3 →[M(NH 3 ) n ] 2+ (1)

[M(NH3)n]2++OH-→M(OH)2↓+nNH3 (2)[M(NH 3 ) n ] 2+ +OH - →M(OH) 2 ↓+nNH 3 (2)

共沉淀反应合成目标前驱体中涉及络合反应和沉淀反应两个关键步骤,因此为保证前驱体连续生长,制备核壳结构前驱体,需要严格控制不同釜内沉淀工艺参数,尤其pH和络合剂浓度。The synthesis of the target precursor by co-precipitation reaction involves two key steps: complexation reaction and precipitation reaction. Therefore, in order to ensure the continuous growth of the precursor and prepare the core-shell structure precursor, it is necessary to strictly control the precipitation process parameters in different reactors, especially the pH and complexing agent concentration.

相比于其他金属离子M2+,Ni2+与NH3可以形成更稳定络合物[Ni(NH3)n]2+;同时由于沉淀Ni(OH)2溶度积常数(Ksp=2.0×10-15)相对较低。因此,镍含量高(Ni≥80w/w%)内层核心需要相对较高pH(12.5≥pH≥11.5)和低氨水浓度(0.1≤OH-/NH3≤0.3),而镍含量低(80w/w%>Ni≥40w/w%)外层壳结构则需要低pH(10.5≤pH<11.5)和高氨水浓度(0.5≥OH-/NH3>0.3),以此保证前驱体在不同釜体内连续生长,最终可控制备多壳层核壳结构前驱体。Compared with other metal ions M 2+ , Ni 2+ and NH 3 can form a more stable complex [Ni(NH 3 ) n ] 2+ ; at the same time, since the solubility product constant of precipitated Ni(OH) 2 (K sp = 2.0×10 -15 ) is relatively low. Therefore, the inner core with high nickel content (Ni≥80w/w%) requires relatively high pH (12.5≥pH≥11.5) and low ammonia concentration (0.1≤OH - /NH 3 ≤0.3), while the outer shell structure with low nickel content (80w/w%>Ni≥40w/w%) requires low pH (10.5≤pH<11.5) and high ammonia concentration (0.5≥OH - /NH 3 >0.3), so as to ensure the continuous growth of the precursor in different reactors, and finally the multi-shell core-shell structure precursor can be prepared in a controlled manner.

在本发明的第二个方面,提供采用第一个方面中所述方法制备获得的核壳结构前驱体。In a second aspect of the present invention, a core-shell structure precursor prepared by the method described in the first aspect is provided.

在本发明的第三个方面,提供采用第二个方面中所述的核壳结构前驱体制备核壳结构正极材料或梯度结构正极材料的方法,核壳结构正极材料的结构通式为Li[(NiaM1-a)x(NibM1-b)y(NicM1-c)z(NidM1-d)m....]O2(1.0≥a≥0.7,a>b>c>d,0.9≥x≥0.5,0.15≥y≥0.03,0.15≥z≥0.03,0.15≥m≥0.03),其中M为Co、Mn、Al、Mg、Ti、W、Ta、Nb、Zr中一种或多种,该制备方法包括以下步骤:In a third aspect of the present invention, a method for preparing a core-shell structure cathode material or a gradient structure cathode material using the core-shell structure precursor described in the second aspect is provided, wherein the general structural formula of the core-shell structure cathode material is Li[(Ni a M 1-a ) x (Ni b M 1-b ) y (Ni c M 1-c ) z (Ni d M 1-d ) m ....]O 2 (1.0≥a≥0.7, a>b>c>d, 0.9≥x≥0.5, 0.15≥y≥0.03, 0.15≥z≥0.03, 0.15≥m≥0.03), wherein M is one or more of Co, Mn, Al, Mg, Ti, W, Ta, Nb, and Zr, and the preparation method comprises the following steps:

将所述核壳结构前驱体与化学计量比锂源、离子扩散抑制剂混合均匀,氧气氛下高温固相反应抑制壳层间Ni和M元素扩散,制备核壳结构层状正极材料,其中离子扩散抑制剂为含Ti、Mo、Ta、Nb、Zr元素的氧化物中的一种或多种混合;The core-shell structure precursor is uniformly mixed with a stoichiometric lithium source and an ion diffusion inhibitor, and a high-temperature solid phase reaction is performed under an oxygen atmosphere to inhibit the diffusion of Ni and M elements between shell layers to prepare a core-shell structure layered positive electrode material, wherein the ion diffusion inhibitor is a mixture of one or more oxides containing Ti, Mo, Ta, Nb, and Zr elements;

梯度结构正极材料的结构通式为Li[NiδM1-δ]O2(0.9≥δ≥0.6),其中正极材料二次颗粒内部至表面Ni元素含量呈现递减的趋势,M元素含量呈现递增趋势,M为Co、Mn、Al、Mg、Ti、W、Ta、Nb、Zr中一种或多种,该制备方法包括以下步骤:The general structural formula of the gradient structure positive electrode material is Li[Ni δ M 1-δ ]O 2 (0.9≥δ≥0.6), wherein the Ni content of the positive electrode material secondary particles decreases from the inside to the surface, and the M content increases, and M is one or more of Co, Mn, Al, Mg, Ti, W, Ta, Nb, and Zr. The preparation method comprises the following steps:

将所述核壳结构前驱体与化学计量比锂源、助熔剂(离子扩散促进剂)混合均匀,氧气氛下高温固相反应促进壳层间Ni和M元素扩散,制备梯度结构层状正极材料,其中助熔剂为环烷酸钴、环烷酸锰、十二烷磺酸锂、硬脂酸锂、氢氧化锂、碳酸锂中的一种或多种混合。The core-shell structure precursor is evenly mixed with a stoichiometric lithium source and a flux (ion diffusion promoter), and a high-temperature solid-phase reaction is performed under an oxygen atmosphere to promote the diffusion of Ni and M elements between shell layers to prepare a gradient structure layered positive electrode material, wherein the flux is a mixture of one or more of cobalt cyclopentaneate, manganese cyclopentaneate, lithium dodecane sulfonate, lithium stearate, lithium hydroxide, and lithium carbonate.

在本发明的一个或多个实施方式中,所述锂源是碳酸锂、氢氧化锂、氟化锂、硝酸锂、醋酸锂和草酸锂中的一种或多种。In one or more embodiments of the present invention, the lithium source is one or more of lithium carbonate, lithium hydroxide, lithium fluoride, lithium nitrate, lithium acetate and lithium oxalate.

在本发明的一个或多个实施方式中,高温固相反应的条件为750-900℃下煅烧2-16h;In one or more embodiments of the present invention, the conditions for high temperature solid phase reaction are calcination at 750-900° C. for 2-16 h;

优选的,高温烧结的条件为780-850℃下煅烧6-10h。Preferably, the high temperature sintering condition is calcining at 780-850° C. for 6-10 h.

在本发明的一个或多个实施方式中,高温固相反应气氛为氧气,物料的升温速率为2-6℃/min。In one or more embodiments of the present invention, the high-temperature solid-phase reaction atmosphere is oxygen, and the heating rate of the material is 2-6°C/min.

在本发明的第四个方面,提供一种采用第三个方面中所述方法制备获得的核壳结构正极材料或梯度结构正极材料。In a fourth aspect of the present invention, a core-shell structure positive electrode material or a gradient structure positive electrode material prepared by the method described in the third aspect is provided.

在本发明的第五个方面,提供一种以第四个方面中所述的核壳结构正极材料或梯度结构正极材料的锂离子电池。In a fifth aspect of the present invention, a lithium ion battery using the core-shell structure positive electrode material or the gradient structure positive electrode material described in the fourth aspect is provided.

与本发明人知晓的相关技术相比,本发明其中的一个技术方案具有如下有益效果:Compared with the related art known to the inventor, one of the technical solutions of the present invention has the following beneficial effects:

本发明首次提出了基于多级反应釜串联共沉淀实现核壳结构前驱体连续式制备的方法,相比于传统间歇式制备技术工艺,本发明技术路线可显著降低核壳结构前驱体的生产成本,提高核壳结构前驱体的生产批次稳定性,并且可有效降低核壳结构前驱体内杂质离子(Na+和SO4 2-)含量,改善后续正极材料的电化学性能。并且后续通过固相反应中添加剂的选取,可定向选择性地制备核壳或梯度结构正极材料。The present invention proposes for the first time a method for continuous preparation of core-shell structure precursors based on co-precipitation in series of multi-stage reactors. Compared with the traditional intermittent preparation technology, the technical route of the present invention can significantly reduce the production cost of core-shell structure precursors, improve the production batch stability of core-shell structure precursors, and effectively reduce the content of impurity ions (Na + and SO 4 2- ) in the core-shell structure precursors, and improve the electrochemical performance of subsequent positive electrode materials. In addition, by selecting additives in the solid phase reaction, core-shell or gradient structure positive electrode materials can be selectively prepared.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

构成本发明一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their description are used to explain the present invention and do not constitute improper limitations on the present invention.

图1实施例1制备核壳结构前驱体SEM图;Figure 1 SEM image of the core-shell structure precursor prepared in Example 1;

图2实施例1制备核壳结构前驱体单个颗粒横截面SEM图;Figure 2 is a cross-sectional SEM image of a single particle of a core-shell structure precursor prepared in Example 1;

图3实施例1制备的核壳结构前驱体单个颗粒横截面的元素分布;FIG3 shows the element distribution of a single particle cross section of the core-shell structure precursor prepared in Example 1;

图4实施例2所制备的核壳结构正极材料单个颗粒横截面的元素分布;FIG4 shows the element distribution of a single particle cross section of the core-shell structure positive electrode material prepared in Example 2;

图5实施例7所制备正极材料单个颗粒横截面的元素分布;FIG5 is the element distribution of a single particle cross section of the positive electrode material prepared in Example 7;

图6实施例8所制备的梯度结构正极材料单个颗粒横截面的元素分布;FIG6 shows the element distribution of a single particle cross section of the gradient structure positive electrode material prepared in Example 8;

图7对比例2所制备的核壳结构正极材料单个颗粒横截面的元素分布;FIG7 shows the element distribution of a single particle cross section of the core-shell structure positive electrode material prepared in Comparative Example 2;

图8对比例3所制备的浓度梯度结构正极材料单个颗粒横截面的元素分布;FIG8 shows the element distribution of a single particle cross section of the concentration gradient structure positive electrode material prepared in Comparative Example 3;

图9实施例8和对比例3所制备的浓度梯度结构正极材料循环稳定性比较。FIG9 compares the cycle stability of the concentration gradient structure positive electrode materials prepared in Example 8 and Comparative Example 3.

具体实施方式DETAILED DESCRIPTION

应该指出,以下详细说明都是示例性的,旨在对本发明提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates the presence of features, steps, operations and/or combinations thereof.

为了使得本领域技术人员能够更加清楚地了解本发明的技术方案,以下将结合具体的实施例详细说明本发明的技术方案。In order to enable those skilled in the art to more clearly understand the technical solution of the present invention, the technical solution of the present invention will be described in detail below in conjunction with specific embodiments.

对比例1:间歇式制备核壳结构前驱体Comparative Example 1: Intermittent preparation of core-shell structure precursor

称取7.396Kg NiSO4·6H2O、1.124Kg CoSO4·7H2O和0.676Kg MnSO4·H2O配制浓度为2M盐溶液14L,其中Ni-Co-Mn摩尔比为8/1/1,命名为盐溶液A。称取0.736Kg NiSO4·6H2O、0.169Kg CoSO4·7H2O和0.101Kg MnSO4·H2O配制浓度为2M盐溶液2L,其中Ni-Co-Mn摩尔比为7/1.5/1.5,命名为盐溶液B。称取0.631Kg NiSO4·6H2O、0.225Kg CoSO4·7H2O和0.135KgMnSO4·H2O配制浓度为2M盐溶液2L,其中Ni-Co-Mn摩尔比为6/2/2,命名为盐溶液C。称取0.526Kg NiSO4·6H2O、0.281Kg CoSO4·7H2O和0.169Kg MnSO4·H2O配制浓度为2M盐溶液2L,其中Ni-Co-Mn摩尔比为5/2.5/2.5,命名为盐溶液D。7.396Kg NiSO 4 ·6H 2 O, 1.124Kg CoSO 4 ·7H 2 O and 0.676Kg MnSO 4 ·H 2 O were weighed to prepare 14L of 2M salt solution, wherein the Ni-Co-Mn molar ratio was 8/1/1, and named as salt solution A. 0.736Kg NiSO 4 ·6H 2 O, 0.169Kg CoSO 4 ·7H 2 O and 0.101Kg MnSO 4 ·H 2 O were weighed to prepare 2L of 2M salt solution, wherein the Ni-Co-Mn molar ratio was 7/1.5/1.5, and named as salt solution B. 0.631Kg NiSO 4 ·6H 2 O, 0.225Kg CoSO 4 ·7H 2 O and 0.135Kg MnSO 4 ·H 2 O were weighed to prepare 2L of 2M salt solution, wherein the molar ratio of Ni-Co-Mn was 6/2/2, and named salt solution C. 0.526Kg NiSO 4 ·6H 2 O, 0.281Kg CoSO 4 ·7H 2 O and 0.169Kg MnSO 4 ·H 2 O were weighed to prepare 2L of 2M salt solution, wherein the molar ratio of Ni-Co-Mn was 5/2.5/2.5, and named salt solution D.

将上述盐溶液A、B、C、D依次滴加到连续搅拌反应釜中,同时以10M NaOH与1.5M氨水(OH-/NH3=0.15)的混合溶液控制釜内pH值(11.5),至上述盐溶液依次加入到反应釜内,最终盐溶液被完全消耗,将生产的沉淀物离心、洗涤、干燥得到的核壳结构前驱体[(Ni0.8Co0.1Mn0.1)0.7(Ni0.7Co0.15Mn0.15)0.1(Ni0.6Co0.2Mn0.2)0.1(Ni0.5Co0.25Mn0.25)0.1](OH)2The above salt solutions A, B, C, and D were sequentially added dropwise into a continuously stirred reactor, and the pH value (11.5) in the reactor was controlled with a mixed solution of 10 M NaOH and 1.5 M ammonia water (OH - /NH 3 = 0.15) until the above salt solutions were sequentially added into the reactor and finally the salt solutions were completely consumed. The produced precipitate was centrifuged, washed, and dried to obtain a core-shell structure precursor [(Ni 0.8 Co 0.1 Mn 0.1 ) 0.7 (Ni 0.7 Co 0.15 Mn 0.15 ) 0.1 (Ni 0.6 Co 0.2 Mn 0.2 ) 0.1 (Ni 0.5 Co 0.25 Mn 0.25 ) 0.1 ](OH) 2 .

实施例1:多级反应釜串联连续制备核壳结构前驱体Example 1: Continuous preparation of core-shell structure precursor by connecting multiple reactors in series

称取10.566Kg NiSO4·6H2O、1.606Kg CoSO4·7H2O和0.966Kg MnSO4·H2O配制浓度为2M盐溶液20L,其中Ni-Co-Mn摩尔比为8/1/1,命名为盐溶液A。称取7.361Kg NiSO4·6H2O、1.691Kg CoSO4·7H2O和1.012Kg MnSO4·H2O配制浓度为2M盐溶液20L,其中Ni-Co-Mn摩尔比为7/1.5/1.5,命名为盐溶液B。称取6.311Kg NiSO4·6H2O、2.250Kg CoSO4·7H2O和1.351Kg MnSO4·H2O配制浓度为2M盐溶液20L,其中Ni-Co-Mn摩尔比为6/2/2,命名为盐溶液C。称取5.2601Kg NiSO4·6H2O、2.811Kg CoSO4·7H2O和1.691Kg MnSO4·H2O配制浓度为2M盐溶液20L,其中Ni-Co-Mn摩尔比为5/2.5/2.5,命名为盐溶液D。10.566Kg NiSO 4 ·6H 2 O, 1.606Kg CoSO 4 ·7H 2 O and 0.966Kg MnSO 4 ·H 2 O were weighed to prepare 20L of 2M salt solution, wherein the Ni-Co-Mn molar ratio was 8/1/1, and named as salt solution A. 7.361Kg NiSO 4 ·6H 2 O, 1.691Kg CoSO 4 ·7H 2 O and 1.012Kg MnSO 4 ·H 2 O were weighed to prepare 20L of 2M salt solution, wherein the Ni-Co-Mn molar ratio was 7/1.5/1.5, and named as salt solution B. 6.311 kg NiSO 4 ·6H 2 O, 2.250 kg CoSO 4 ·7H 2 O and 1.351 kg MnSO 4 ·H 2 O were weighed to prepare 20 L of a 2M salt solution, wherein the molar ratio of Ni-Co-Mn was 6/2/2, and the solution was named salt solution C. 5.2601 kg NiSO 4 ·6H 2 O, 2.811 kg CoSO 4 ·7H 2 O and 1.691 kg MnSO 4 ·H 2 O were weighed to prepare 20 L of a 2M salt solution, wherein the molar ratio of Ni-Co-Mn was 5/2.5/2.5, and the solution was named salt solution D.

将上述盐溶液A滴加到连续搅拌反应釜A中,同时以10M NaOH与1.5M氨水(OH-/NH3=0.15)的混合溶液控制釜内pH值(11.5),至反应釜A内液体超过额定体积80%,应釜A内液体将通过溢流口连续不断留出,注入到与反应釜A串联的反应釜B中,将上述盐溶液B滴加到连续搅拌反应釜B中,同时以10M NaOH与3.0M氨水(OH-/NH3=0.3)的混合溶液控制釜内pH值(11.2),至反应釜B内液体超过额定体积80%,反应釜B内液体将通过溢流口连续不断留出,注入到与反应釜B串联的反应釜C中,将上述盐溶液C滴加到连续搅拌反应釜C中,同时以10MNaOH与3.2M氨水(OH-/NH3=0.32)的混合溶液控制釜内pH值(11.1),至反应釜C内液体超过额定体积80%,反应釜C内液体将通过溢流口连续不断留出,注入到与反应釜C串联的反应釜D中,将上述盐溶液D滴加到连续搅拌反应釜D中,同时以10M NaOH与3.4M氨水(OH-/NH3=0.34)的混合溶液控制釜内pH值(11.0),至反应釜D内液体超过额定体积80%,反应釜D内液体将通过溢流口连续不断留出。将沉淀物离心、洗涤、干燥得到的核壳结构前驱体[(Ni0.8Co0.1Mn0.1)0.7(Ni0.7Co0.15Mn0.15)0.1(Ni0.6Co0.2Mn0.2)0.1(Ni0.5Co0.25Mn0.25)0.1](OH)2,该前驱体的微观形貌以及元素分布见图1~图3。The salt solution A was added dropwise to the continuous stirring reactor A, and the pH value (11.5) in the reactor was controlled by a mixed solution of 10M NaOH and 1.5M ammonia (OH - /NH 3 = 0.15) until the liquid in the reactor A exceeded 80% of the rated volume, and the liquid in the reactor A was continuously discharged through the overflow port and injected into the reactor B connected in series with the reactor A. The salt solution B was added dropwise to the continuous stirring reactor B, and the pH value (11.2) in the reactor was controlled by a mixed solution of 10M NaOH and 3.0M ammonia (OH - /NH 3 = 0.3) until the liquid in the reactor B exceeded 80% of the rated volume, and the liquid in the reactor B was continuously discharged through the overflow port and injected into the reactor C connected in series with the reactor B. The salt solution C was added dropwise to the continuous stirring reactor C, and the pH value (11.2) in the reactor was controlled by a mixed solution of 10M NaOH and 3.2M ammonia (OH - /NH 3 =0.32) is used to control the pH value (11.1) in the reactor until the liquid in reactor C exceeds 80% of the rated volume, the liquid in reactor C will be continuously discharged through the overflow port and injected into reactor D connected in series with reactor C. The above salt solution D is added dropwise to the continuously stirred reactor D. At the same time, a mixed solution of 10M NaOH and 3.4M ammonia water (OH - /NH 3 =0.34) is used to control the pH value (11.0) in the reactor until the liquid in reactor D exceeds 80% of the rated volume, the liquid in reactor D will be continuously discharged through the overflow port. The precipitate was centrifuged, washed and dried to obtain a core-shell structure precursor [(Ni 0.8 Co 0.1 Mn 0.1 ) 0.7 (Ni 0.7 Co 0.15 Mn 0.15 ) 0.1 (Ni 0.6 Co 0.2 Mn 0.2 ) 0.1 (Ni 0.5 Co 0.25 Mn 0.25 ) 0.1 ](OH) 2 . The micromorphology and element distribution of the precursor are shown in Figures 1 to 3.

表1实施例1和对比例1重复四次合成核壳结构前驱体的粒径分布统计Table 1 Particle size distribution statistics of the core-shell structure precursor synthesized four times in Example 1 and Comparative Example 1

由表1可得,相比于对比例1,根据实施例1的方法重复四次合成的核壳前驱体结构的粒径差异较小,说明该方法提高核壳结构前驱体的生产批次稳定性。It can be seen from Table 1 that, compared with Comparative Example 1, the particle size difference of the core-shell precursor structure synthesized four times according to the method of Example 1 is smaller, indicating that this method improves the production batch stability of the core-shell structure precursor.

表2实施例1和对比例1重复四次合成核壳结构前驱体的杂质离子含量Table 2 Impurity ion content of the core-shell structure precursor synthesized four times in Example 1 and Comparative Example 1

表3实施例1和对比例1重复四次合成核壳结构前驱体的杂质离子含量Table 3 Impurity ion content of the core-shell structure precursor synthesized four times in Example 1 and Comparative Example 1

由表2和3可得,相比于对比例1,根据实施例1的方法重复四次合成的核壳结构前驱体内杂质离子(Na+和SO4 2-)含量更低,后续配锂源烧结过程中低杂质离子含量对于晶格结构破坏更弱,说明该方法提高核壳结构前驱体更优异的物化特性。It can be seen from Tables 2 and 3 that, compared with Comparative Example 1, the impurity ion (Na + and SO 4 2- ) content in the core-shell structure precursor synthesized by repeating the method of Example 1 four times is lower, and the low impurity ion content in the subsequent lithium source sintering process has weaker damage to the lattice structure, indicating that this method improves the core-shell structure precursor to have more excellent physical and chemical properties.

实施例2:扩散抑制剂条件下制备核壳结构正极材料Example 2: Preparation of core-shell structure cathode material under diffusion inhibitor conditions

称取91.5g实施例1中制备前驱体与36.9g电池级碳酸锂、0.8gTiO2混合均匀,置于氧气氛炉中820℃温度下烧结12h,自然降温制备核壳结构正极材料Li[(Ni0.8Co0.1Mn0.1)0.7(Ni0.7Co0.15Mn0.15)0.1(Ni0.6Co0.2Mn0.2)0.1(Ni0.5Co0.25Mn0.25)0.1]O2,其单个颗粒横截面元素分布见图4。91.5 g of the precursor prepared in Example 1 was weighed and evenly mixed with 36.9 g of battery-grade lithium carbonate and 0.8 g of TiO 2 , and the mixture was placed in an oxygen atmosphere furnace and sintered at 820° C. for 12 h. The mixture was cooled naturally to prepare a core-shell structured positive electrode material Li[(Ni 0.8 Co 0.1 Mn 0.1 ) 0.7 (Ni 0.7 Co 0.15 Mn 0.15 ) 0.1 (Ni 0.6 Co 0.2 Mn 0.2 ) 0.1 (Ni 0.5 Co 0.25 Mn 0.25 ) 0.1 ]O 2 . The element distribution of the cross section of a single particle is shown in FIG4 .

实施例3:扩散抑制剂条件下制备核壳结构正极材料Example 3: Preparation of core-shell structure cathode material under diffusion inhibitor conditions

称取91.5g实施例1中制备前驱体与36.9g电池级碳酸锂、0.6g MoO3混合均匀,置于氧气气氛炉中820℃温度下烧结12h,自然降温制备核壳结构正极材料Li[(Ni0.8Co0.1Mn0.1)0.7(Ni0.7Co0.15Mn0.15)0.1(Ni0.6Co0.2Mn0.2)0.1(Ni0.5Co0.25Mn0.25)0.1]O291.5 g of the precursor prepared in Example 1 was weighed and mixed evenly with 36.9 g of battery-grade lithium carbonate and 0.6 g of MoO 3 , and the mixture was placed in an oxygen atmosphere furnace and sintered at 820° C. for 12 h. The mixture was cooled naturally to prepare a core-shell structured positive electrode material Li[(Ni 0.8 Co 0.1 Mn 0.1 ) 0.7 (Ni 0.7 Co 0.15 Mn 0.15 ) 0.1 (Ni 0.6 Co 0.2 Mn 0.2 ) 0.1 (Ni 0.5 Co 0.25 Mn 0.25 ) 0.1 ]O 2 .

实施例4:扩散抑制剂条件下制备核壳结构正极材料Example 4: Preparation of core-shell structure cathode material under diffusion inhibitor conditions

称取91.5g实施例1中制备前驱体与36.9g电池级碳酸锂、0.4g Ta2O5混合均匀,置于氧气气氛炉中820℃温度下烧结12h,自然降温制备核壳结构正极材料Li[(Ni0.8Co0.1Mn0.1)0.7(Ni0.7Co0.15Mn0.15)0.1(Ni0.6Co0.2Mn0.2)0.1(Ni0.5Co0.25Mn0.25)0.1]O291.5 g of the precursor prepared in Example 1 was weighed and mixed evenly with 36.9 g of battery-grade lithium carbonate and 0.4 g of Ta 2 O 5 , and the mixture was placed in an oxygen atmosphere furnace and sintered at 820° C. for 12 h. The mixture was cooled naturally to prepare a core-shell structured positive electrode material Li[(Ni 0.8 Co 0.1 Mn 0.1 ) 0.7 (Ni 0.7 Co 0.15 Mn 0.15 ) 0.1 (Ni 0.6 Co 0.2 Mn 0.2 ) 0.1 (Ni 0.5 Co 0.25 Mn 0.25 ) 0.1 ]O 2 .

实施例5:扩散抑制剂条件下制备核壳结构正极材料Example 5: Preparation of core-shell structure cathode material under diffusion inhibitor conditions

称取91.5g实施例1中制备前驱体与36.9g电池级碳酸锂、0.8g Nb2O5混合均匀,置于氧气气氛炉中820℃温度下烧结12h,自然降温制备核壳结构正极材料Li[(Ni0.8Co0.1Mn0.1)0.7(Ni0.7Co0.15Mn0.15)0.1(Ni0.6Co0.2Mn0.2)0.1(Ni0.5Co0.25Mn0.25)0.1]O291.5 g of the precursor prepared in Example 1 was weighed and mixed evenly with 36.9 g of battery-grade lithium carbonate and 0.8 g of Nb 2 O 5 , and the mixture was placed in an oxygen atmosphere furnace and sintered at 820° C. for 12 h. The mixture was cooled naturally to prepare a core-shell structured positive electrode material Li[(Ni 0.8 Co 0.1 Mn 0.1 ) 0.7 (Ni 0.7 Co 0.15 Mn 0.15 ) 0.1 (Ni 0.6 Co 0.2 Mn 0.2 ) 0.1 (Ni 0.5 Co 0.25 Mn 0.25 ) 0.1 ]O 2 .

实施例6:扩散抑制剂条件下制备核壳结构正极材料Example 6: Preparation of core-shell structure cathode material under diffusion inhibitor conditions

称取91.5g实施例1中制备前驱体与36.9g电池级碳酸锂、0.5g ZrO2混合均匀,置于氧气气氛炉中820℃温度下烧结12h,自然降温制备核壳结构正极材料Li[(Ni0.8Co0.1Mn0.1)0.7(Ni0.7Co0.15Mn0.15)0.1(Ni0.6Co0.2Mn0.2)0.1(Ni0.5Co0.25Mn0.25)0.1]O291.5 g of the precursor prepared in Example 1 was weighed and mixed evenly with 36.9 g of battery-grade lithium carbonate and 0.5 g of ZrO 2 , and the mixture was placed in an oxygen atmosphere furnace and sintered at 820° C. for 12 h. The mixture was cooled naturally to prepare a core-shell structured positive electrode material Li[(Ni 0.8 Co 0.1 Mn 0.1 ) 0.7 (Ni 0.7 Co 0.15 Mn 0.15 ) 0.1 (Ni 0.6 Co 0.2 Mn 0.2 ) 0.1 (Ni 0.5 Co 0.25 Mn 0.25 ) 0.1 ]O 2 .

实施例7:未添加扩散抑制剂或助溶剂条件下制备正极材料Example 7: Preparation of positive electrode materials without adding diffusion inhibitors or solvents

称取91.5g实施例1中制备前驱体与36.9g电池级碳酸锂混合均匀,置于氧气气氛炉中820℃温度下烧结12h,自然降温制备正极材料Li[Ni0.74Co0.13Mn0.13]O2,其单个颗粒横截面元素分布见图5,该图说明不加入离子扩散抑制剂和助溶剂导致高温固相反应中不可控的壳层间离子扩散。91.5 g of the precursor prepared in Example 1 was weighed and mixed evenly with 36.9 g of battery-grade lithium carbonate, and sintered in an oxygen atmosphere furnace at 820° C. for 12 h. The cathode material Li[Ni 0.74 Co 0.13 Mn 0.13 ]O 2 was prepared by natural cooling. The element distribution of the cross section of a single particle is shown in FIG5 , which illustrates that the failure to add an ion diffusion inhibitor and a co-solvent results in uncontrollable inter-shell ion diffusion in a high-temperature solid phase reaction.

实施例8:助溶剂条件下制备梯度结构正极材料Example 8: Preparation of gradient structure positive electrode material under co-solvent conditions

称取91.5g实施例1中制备前驱体与36.9g电池级碳酸锂、2.723g十二烷磺酸锂混合均匀,置于马弗炉中820℃温度下烧结12h,自然降温制备梯度结构正极材料Li[Ni0.74Co0.13Mn0.13]O2,其单个颗粒横截面的元素分布见图6。以上述梯度结构材料正极、中间相碳微球为负极和有机系电解液(1M LiPF6溶于EC和DMC溶剂,体积比3:7)组装锂离子全电池。在2.7-4.5V电压区间、100mA/g电流密度、室温(25℃)下测试上述锂离子全电池循环稳定性。91.5 g of the precursor prepared in Example 1 was weighed and mixed with 36.9 g of battery-grade lithium carbonate and 2.723 g of lithium dodecane sulfonate, and placed in a muffle furnace for sintering at 820°C for 12 h. The gradient structure positive electrode material Li[Ni 0.74 Co 0.13 Mn 0.13 ]O 2 was naturally cooled to prepare the element distribution of the cross section of a single particle. A lithium-ion full battery was assembled with the above-mentioned gradient structure material positive electrode, mesophase carbon microspheres as negative electrode and organic electrolyte (1M LiPF 6 dissolved in EC and DMC solvents, volume ratio 3:7). The cycle stability of the above-mentioned lithium-ion full battery was tested in the voltage range of 2.7-4.5 V, current density of 100 mA/g, and room temperature (25°C).

实施例9:助溶剂条件下制备梯度结构正极材料Example 9: Preparation of gradient structure positive electrode material under co-solvent conditions

称取91.5g实施例1中制备前驱体与36.9g电池级碳酸锂、3.5g环烷酸钴混合均匀,置于马弗炉中820℃温度下烧结12h,自然降温制备梯度结构正极材料Li[Ni0.74Co0.13Mn0.13]O291.5 g of the precursor prepared in Example 1 was weighed and mixed evenly with 36.9 g of battery-grade lithium carbonate and 3.5 g of cobalt naphthenate, sintered at 820° C. for 12 h in a muffle furnace, and cooled naturally to prepare a gradient structure positive electrode material Li[Ni 0.74 Co 0.13 Mn 0.13 ]O 2 .

实施例10:助溶剂条件下制备梯度结构正极材料Example 10: Preparation of gradient structure positive electrode material under co-solvent conditions

称取91.5g实施例1中制备前驱体与36.9g电池级碳酸锂、3.0g环烷酸锰混合均匀,置于马弗炉中820℃温度下烧结12h,自然降温制备梯度结构正极材料Li[Ni0.74Co0.13Mn0.13]O291.5 g of the precursor prepared in Example 1 was weighed and mixed evenly with 36.9 g of battery-grade lithium carbonate and 3.0 g of manganese naphthenate, sintered at 820° C. for 12 h in a muffle furnace, and cooled naturally to prepare a gradient structure positive electrode material Li[Ni 0.74 Co 0.13 Mn 0.13 ]O 2 .

实施例11:助溶剂条件下制备梯度结构正极材料Example 11: Preparation of gradient structure positive electrode material under co-solvent conditions

称取91.5g实施例1中制备前驱体与36.9g电池级碳酸锂、2.2g硬脂酸锂混合均匀,置于马弗炉中820℃温度下烧结12h,自然降温制备梯度结构正极材料Li[Ni0.74Co0.13Mn0.13]O291.5 g of the precursor prepared in Example 1 was weighed and mixed evenly with 36.9 g of battery-grade lithium carbonate and 2.2 g of lithium stearate, and sintered in a muffle furnace at 820° C. for 12 h. The gradient structure positive electrode material Li[Ni 0.74 Co 0.13 Mn 0.13 ]O 2 was prepared by naturally cooling.

实施例12:助溶剂条件下制备梯度结构正极材料Example 12: Preparation of gradient structure positive electrode material under co-solvent conditions

称取91.5g实施例1中制备前驱体与36.9g电池级碳酸锂、1.8g氢氧化锂混合均匀,置于马弗炉中820℃温度下烧结12h,自然降温制备梯度结构正极材料Li[Ni0.74Co0.13Mn0.13]O291.5 g of the precursor prepared in Example 1 was weighed and mixed evenly with 36.9 g of battery-grade lithium carbonate and 1.8 g of lithium hydroxide, and sintered in a muffle furnace at 820° C. for 12 h. The temperature was naturally lowered to prepare a gradient structure positive electrode material Li[Ni 0.74 Co 0.13 Mn 0.13 ]O 2 .

实施例13:助溶剂条件下制备梯度结构正极材料Example 13: Preparation of gradient structure positive electrode material under co-solvent conditions

称取91.5g实施例1中制备前驱体与40.0g电池级碳酸锂、1.8g氢氧化锂混合均匀,置于马弗炉中820℃温度下烧结12h,自然降温制备梯度结构正极材料Li[Ni0.74Co0.13Mn0.13]O291.5 g of the precursor prepared in Example 1 was weighed and mixed evenly with 40.0 g of battery-grade lithium carbonate and 1.8 g of lithium hydroxide, and sintered in a muffle furnace at 820° C. for 12 h. The temperature was naturally lowered to prepare a gradient structure positive electrode material Li[Ni 0.74 Co 0.13 Mn 0.13 ]O 2 .

对比例2:扩散抑制剂条件下制备核壳结构正极材料Comparative Example 2: Preparation of core-shell structure cathode material under diffusion inhibitor conditions

称取91.5g对比例1中制备前驱体与36.9g电池级碳酸锂、0.8gTiO2混合均匀,置于氧气氛炉中820℃温度下烧结12h,自然降温制备核壳结构正极材料Li[(Ni0.8Co0.1Mn0.1)0.7(Ni0.7Co0.15Mn0.15)0.1(Ni0.6Co0.2Mn0.2)0.1(Ni0.5Co0.25Mn0.25)0.1]O2,其单个颗粒横截面元素分布见图7。91.5 g of the precursor prepared in Comparative Example 1 was weighed and evenly mixed with 36.9 g of battery-grade lithium carbonate and 0.8 g of TiO 2 , and the mixture was placed in an oxygen atmosphere furnace and sintered at 820° C. for 12 h. The mixture was cooled naturally to prepare a core-shell structured positive electrode material Li[(Ni 0.8 Co 0.1 Mn 0.1 ) 0.7 (Ni 0.7 Co 0.15 Mn 0.15 ) 0.1 (Ni 0.6 Co 0.2 Mn 0.2 ) 0.1 (Ni 0.5 Co 0.25 Mn 0.25 ) 0.1 ]O 2 . The element distribution of the cross section of a single particle is shown in FIG7 .

对比例3:助溶剂条件下制备梯度结构正极材料Comparative Example 3: Preparation of gradient structure positive electrode materials under co-solvent conditions

称取91.5g对比例1中制备前驱体与36.9g电池级碳酸锂、2.723g十二烷磺酸锂混合均匀,置于马弗炉中820℃温度下烧结12h,自然降温制备梯度结构正极材料Li[Ni0.74Co0.13Mn0.13]O2,其单个颗粒横截面的元素分布见图8。以上述梯度材料正极、中间相碳微球为负极和有机系电解液(1M LiPF6溶于EC和DMC溶剂,体积比3:7)组装锂离子全电池。在2.7-4.5V电压区间、100mA/g电流密度、室温(25℃)下测试上述锂离子全电池循环稳定性。91.5g of the precursor prepared in Comparative Example 1 was weighed and mixed with 36.9g of battery-grade lithium carbonate and 2.723g of lithium dodecane sulfonate, and placed in a muffle furnace for sintering at 820°C for 12h, and cooled naturally to prepare a gradient structure positive electrode material Li[Ni 0.74 Co 0.13 Mn 0.13 ]O 2 , the element distribution of the cross section of a single particle of which is shown in Figure 8. A lithium-ion full battery was assembled with the above-mentioned gradient material positive electrode, mesophase carbon microspheres as the negative electrode and an organic electrolyte (1M LiPF 6 dissolved in EC and DMC solvents, volume ratio 3:7). The cycle stability of the above-mentioned lithium-ion full battery was tested in the voltage range of 2.7-4.5V, the current density of 100mA/g, and room temperature (25°C).

基于对比例1所制备核壳结构前驱体即使添加离子扩散抑制剂或促进剂条件造成壳层间无规律的扩散,也无法可控地制备核壳或梯度结构正极材料,如图7和8所示。Even if the core-shell structure precursor prepared in Comparative Example 1 is added with an ion diffusion inhibitor or promoter to cause irregular diffusion between shell layers, it is still impossible to controllably prepare a core-shell or gradient structured positive electrode material, as shown in FIGS. 7 and 8 .

由图9可知,锂离子全电池循环50次后,实施例8和对比例3的放电比容量效率分别为98.7%和88.9%,两者差异显著。可见,由实施例8组成的锂离子全电池的循环稳定性能显著优于对比例3。As shown in FIG9 , after the lithium-ion full battery is cycled 50 times, the discharge specific capacity efficiency of Example 8 and Comparative Example 3 are 98.7% and 88.9%, respectively, and the difference between the two is significant. It can be seen that the cycle stability performance of the lithium-ion full battery composed of Example 8 is significantly better than that of Comparative Example 3.

上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above embodiments are preferred implementation modes of the present invention, but the implementation modes of the present invention are not limited to the above embodiments. Any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present invention should be equivalent replacement methods and are included in the protection scope of the present invention.

Claims (8)

1. A preparation method of a positive electrode material with a gradient structure is characterized in that,
The structural general formula of the positive electrode material with the gradient structure is Li [ Ni δM1-δ]O2 ], wherein delta is more than or equal to 0.9 and more than or equal to 0.6, the content of Ni element from the inside to the surface of the secondary particles of the positive electrode material is in a decreasing trend, the content of M element is in an increasing trend, and M is one or more of Co, mn, al, mg, ti, W, ta, nb, zr; the preparation method comprises the following steps:
uniformly mixing a core-shell structure precursor with a lithium source and a fluxing agent in stoichiometric ratio, and carrying out high-temperature solid phase reaction in an oxygen atmosphere to promote diffusion of Ni and M elements between shell layers to prepare a layered anode material with a gradient structure, wherein the fluxing agent is one or two of cobalt naphthenate and manganese naphthenate;
Wherein the structural general formula of the core-shell structure precursor is [(NiaM1-a)x(NibM1-b)y(NicM1-c)z(NidM1-d)m....](OH)2 ,, wherein 1.0 is more than or equal to 0.7, a is more than or equal to b is more than or equal to c and is more than or equal to d, 0.9 is more than or equal to x is more than or equal to 0.5, 0.15 is more than or equal to y is more than or equal to 0.03, 0.15 is more than or equal to z is more than or equal to 0.03, 0.15 is more than or equal to M is more than or equal to 0.03, and M is one or more of Co, mn, al, mg, ti, W, ta, nb, zr; the preparation method of the core-shell structure precursor comprises the following steps:
Firstly adding a component Ni aM1-a salt solution 1 into a reaction kettle 1, controlling coprecipitation conditions to synthesize a precursor inner layer core material [ Ni aM1-a](OH)2, after the liquid in the reaction kettle 1 exceeds the designed rated volume number of the precursor inner layer core material, continuously flowing out part of [ Ni aM1-a](OH)2 and solution through an overflow port of the reaction kettle 1, injecting the mixture into the reaction kettle 2 connected with the reaction kettle in series, simultaneously adding the component Ni bM1-b salt solution 2 into the reaction kettle 2, controlling coprecipitation conditions to enable precipitation to continue to grow on the surface of the [ Ni aM1-a](OH)2 precursor to synthesize a single-layer shell structure precursor [ (Ni aM1-a)x(NibM1-b)y](OH)2), continuously flowing out the synthesized precursor [ (Ni aM1-a)x(NibM1-b)y](OH)2 and solution through an overflow port of the reaction kettle 2 after the liquid in the reaction kettle 2 exceeds the designed rated volume number of the precursor inner layer core material, simultaneously adding the component Ni cM1-c solution 3 into the reaction kettle 3 gradually, controlling the coprecipitation conditions to enable precipitation to continue to grow on the surface of the [ (Ni aM1-a)x(NibM1-b)y](OH)2 precursor, synthesizing a two-layer shell structure precursor [(NiaM1-a)x(NibM1-b)y(NicM1-c)z](OH)2,, and so on the basis, and preparing the precursor inner layer shell structure precursor through the same number and the precursor layers by the same number as that the precursor layers are prepared [(NiaM1-a)x(NibM1-b)y(NicM1-c)z(NidM1-d)m....](OH)2;
Synthesizing a precursor with a core-shell structure by adopting a hydroxide coprecipitation route;
The number of stages in the multistage reactor series is 3-5 stages.
2. The method of claim 1, wherein the inner core having a high nickel content requires pH and ammonia concentration conditions of: 12.5 The pH value is more than or equal to 11.5,0.1 and less than or equal to C [ OH -/NH3 ] and less than or equal to 0.3, wherein Ni in the inner core with high nickel content is more than or equal to 80w/w%; the conditions of pH and ammonia concentration required for the outer shell structure with low nickel content are: the pH value is more than or equal to 10.5 and less than 11.5,0.5 and more than or equal to C (OH -/NH3) and more than 0.3, wherein the content of Ni in the outer shell structure with low nickel content is more than 80w/w% and more than or equal to 40w/w%.
3. The method of claim 1, wherein the lithium source is one or more of lithium carbonate, lithium hydroxide, lithium fluoride, lithium nitrate, lithium acetate, and lithium oxalate.
4. The method of claim 1, wherein the high temperature solid phase reaction is performed at 750-900 ℃ for 2-16 hours.
5. The method according to claim 4, wherein the conditions of the high temperature solid phase reaction are 780-850 ℃ for calcination for 6-10 hours.
6. The method of claim 1, wherein the high temperature solid phase reaction has a ramp rate of 2 to 6 ℃/min.
7. A positive electrode material of gradient structure prepared by the method of any one of claims 1 to 6.
8. A lithium ion battery comprising the gradient structure positive electrode material of claim 7.
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