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CN115490549A - Ammonium polyphosphate-containing compound fertilizer and preparation method thereof - Google Patents

Ammonium polyphosphate-containing compound fertilizer and preparation method thereof Download PDF

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Publication number
CN115490549A
CN115490549A CN202211029617.7A CN202211029617A CN115490549A CN 115490549 A CN115490549 A CN 115490549A CN 202211029617 A CN202211029617 A CN 202211029617A CN 115490549 A CN115490549 A CN 115490549A
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CN
China
Prior art keywords
compound fertilizer
compound
slurry
mixed slurry
ammonium polyphosphate
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Pending
Application number
CN202211029617.7A
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Chinese (zh)
Inventor
艾新帅
袁乐斌
钟儒华
裴磊
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Hubei Ezhong Ecological Engineering Co ltd
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Hubei Ezhong Ecological Engineering Co ltd
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Priority to CN202211029617.7A priority Critical patent/CN115490549A/en
Publication of CN115490549A publication Critical patent/CN115490549A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05BPHOSPHATIC FERTILISERS
    • C05B7/00Fertilisers based essentially on alkali or ammonium orthophosphates
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05GMIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
    • C05G5/00Fertilisers characterised by their form
    • C05G5/10Solid or semi-solid fertilisers, e.g. powders
    • C05G5/12Granules or flakes

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Pest Control & Pesticides (AREA)
  • Fertilizers (AREA)

Abstract

The invention relates to a method for preparing a compound fertilizer containing ammonium polyphosphate, which utilizes solid ammonium phosphate to prepare ammonium phosphate slurry solution with the water content of less than 35 percent, adds potassium fertilizer, auxiliary materials and the like to mix, prepares slurry, granulates, adds drying equipment to dry the excessive water of the particles after granulation to reach the product standard, and changes the traditional method of adding phosphate fertilizer, potassium fertilizer and auxiliary materials by utilizing urea or ammonium nitrate solution, thereby producing products which accord with the product identification. Can obtain a novel compound fertilizer product containing short-chain ammonium polyphosphate, and prolongs the fertilizer efficiency and the suspension property of the product.

Description

Ammonium polyphosphate-containing compound fertilizer and preparation method thereof
Technical Field
The invention relates to the technical field of fertilizer manufacturing, in particular to a compound fertilizer containing ammonium polyphosphate and a preparation method thereof.
Background
The ammonium polyphosphate is a non-halogen flame retardant with excellent performance, is almost insoluble in water with high polymerization degree, and has the excellent characteristics of high-efficiency flame retardance, environmental friendliness, small addition amount, small influence on mechanical properties and the like.
Ammonium polyphosphate is a polyphosphate containing N and P, and can be classified into oligomeric, polymeric and polymeric 3 types according to the degree of polymerization, and the higher the degree of polymerization, the smaller the water solubility, and the larger the water solubility. The ammonium polyphosphate can be divided into crystal form and amorphous form according to the structure, and the crystal form ammonium polyphosphate is long-chain water-insoluble salt. The molecular general formula of ammonium polyphosphate is (NH 3) n +2PnO3n +1, and when n is less than 20, the ammonium polyphosphate is water-soluble; when n is more than 20, it is hardly soluble.
At present, few enterprises are available for producing ammonium polyphosphate fertilizers in China, and few enterprises are available for professional production of ammonium polyphosphate fertilizers, in the prior art, phosphate fertilizers generally contain more orthophosphate, but orthophosphate and various trace elements can generate different reactions, crystallization and precipitation, the trace elements are substances necessary for healthy growth of plants, and if the trace elements are precipitated with orthophosphate before being absorbed by the plants, the plants cannot absorb the trace elements, and the trace elements are generally not used together with the phosphate fertilizers.
Compared with orthophosphate, ammonium polyphosphate can chelate part of metal elements, such as iron, zinc and the like. However, the research and development of ammonium polyphosphate in China is laggard, so that the production of the ammonium polyphosphate-containing compound fertilizer by domestic enterprises is generally liquid fertilizer, and the enterprises which are made into solid fertilizer are rare, and the liquid fertilizer is easy to leak in the transportation process, so that the transportation cost of the ammonium polyphosphate-containing compound fertilizer is greatly increased. Therefore, the compound fertilizer containing ammonium polyphosphate and the preparation method thereof are provided to solve the problems.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a compound fertilizer containing ammonium polyphosphate and a preparation method thereof.
In order to solve the technical problems, the invention provides the following technical scheme:
the invention relates to a compound fertilizer containing ammonium polyphosphate and a preparation method thereof, wherein the method comprises the following steps:
s1, adding solid ammonium phosphate into a first mixed slurry tank containing water to prepare an ammonium phosphate slurry solution, and simultaneously adding urea with the weight percentage of 0-5% of the ammonium phosphate to obtain mixed slurry I;
s2: introducing the mixed slurry I into a second mixed slurry tank, adding a potash fertilizer into the second mixed slurry tank through a potash fertilizer feeder, adding a trace element I into the second mixed slurry tank through a trace element I feeder, and performing melt mixing to obtain mixed slurry II;
s3: introducing the mixed slurry II into a third mixed slurry tank, adding urea or a mixture of urea and auxiliary materials, and carrying out melt mixing to obtain granulation slurry;
s4: introducing the granulation slurry into a rotary drum granulator through a lifter, and stirring and granulating the granulation slurry through the rotary drum granulator to obtain compound fertilizer particles;
s5: and drying the compound fertilizer granules by using drying equipment, cooling and screening after drying, and finally performing powder dusting and oil spraying wrapping on the qualified compound fertilizer granules to obtain the compound fertilizer.
Preferably, the solid ammonium phosphate in S1 is any two or more of ammonium dihydrogen phosphate, diamine hydrogen phosphate and calcium superphosphate.
Preferably, the weight ratio of the solid ammonium phosphate to the water in S1 is (0.65-0.95): (0.05-0.35), controlling the temperature in the first mixed slurry tank to be 100-130 ℃;
preferably, the temperature in the second mixing slurry tank in the S2 is controlled to be 100-120 ℃;
preferably, the temperature in the third mixing slurry tank in the S3 is controlled to be 100-110 ℃;
preferably, the temperature in the drying equipment in S5 is controlled at 200-250 ℃;
preferably, the ammonium phosphate slurry solution in S1 is concentrated by an evaporator, and the weight percentage of ammonium phosphate in the concentrated ammonium phosphate slurry solution is 65% -75%.
Preferably, the drying device in S5 is a hot air drying device; the residence time of the compound fertilizer particles in the hot air drying device is controlled to be 10-30 minutes.
Preferably, the unqualified compound fertilizer particles screened in the step S5 are crushed by a crusher and transported to the rotary drum granulator by a material returning hoister for secondary granulation.
Preferably, the first trace element in S2 is calcium compound, magnesium compound, sulfur compound, manganese compound.
Preferably, the auxiliary material in S3 is one or more of trace elements II and dolomite powder, and the trace elements II comprise molybdenum compounds, zinc compounds, copper compounds and boron compounds.
Compared with the prior art, the invention has the following beneficial effects:
1. the compound fertilizer is a solid fertilizer, so that the transportation cost is reduced, and the compound fertilizer is easy to popularize.
2. And drying equipment is added after granulation, and redundant moisture of the granulated particles is dried, so that the problem that the mass percentage content of moisture of the ammonium phosphate compound fertilizer raw material cannot be higher than 3% is solved.
3. The compound fertilizer can simultaneously contain ammonium polyphosphate and trace elements, the ammonium polyphosphate can generate a completely water-soluble chelate with the trace elements such as zinc, iron and the like, and the phosphate fertilizer and the trace elements can be simultaneously supplemented to plants.
4. Can obtain a novel ammonium phosphate compound fertilizer product containing short-chain ammonium polyphosphate, and prolongs the fertilizer efficiency and the suspension property of the product.
5. The ammonium polyphosphate can be directly produced, and can be directly granulated, and can also be granulated by adding potash fertilizer and trace elements, so that the process is simple, and the production cost is reduced.
Detailed Description
Example 1
(1) 500kg of ammonium phosphate slurry solution was concentrated by an evaporator to obtain an ammonium phosphate slurry solution containing 26% of water, and 25kg of urea was added to a first mixed slurry tank at 110 ℃ and mixed, and then introduced from the first mixed slurry tank to a second mixed slurry tank.
(2) And enabling the mixture slurry I with the temperature of 106 ℃ to flow into a second mixing slurry tank with the temperature of 115 ℃, and adding 230kg of potassium chloride and 10kg of trace element I into the second mixing slurry tank to be melted and mixed to obtain a mixture slurry II with the temperature of 110 ℃.
(3) And the mixture slurry II with the temperature of 110 ℃ flows into a third mixing slurry tank with the temperature of 110 ℃, 270kg of urea and 10kg of trace element slurry II are added and melted and mixed to obtain granulation slurry with the temperature of 100 ℃, and the granulation slurry enters a rotary drum granulator.
(4) And feeding the granulation slurry with the temperature of 100 ℃ into a rotary drum granulator through a lifting machine, and stirring and granulating the granulation slurry through the rotary drum granulator to obtain the compound fertilizer particles with the temperature of 90 ℃.
(5) And (3) dropping the granulated particles into a hot air drying device, conveying hot air with the temperature of 120 ℃ from the hot air drying device, carrying out countercurrent contact with the materials for direct drying, drying excessive moisture after lasting for 30 minutes, and cooling and screening to obtain the compound fertilizer particles.
Detecting the obtained compound fertilizer product:
the nitrogen content is 13.32%, the phosphorus content (calculated by phosphorus pentoxide) is 16.23%, the potassium content (calculated by potassium oxide) is 14.35%, and the water content is 1.8%, and all indexes meet GB15063-2009.
Example 2
(1) 440kg of ammonium phosphate, 50kg of water and 22kg of urea are added into the first mixed slurry tank, and the mixture is heated to 120 ℃ for 30 minutes to obtain slurry containing partial short-chain ammonium polyphosphate.
(2) And the slurry containing part of short-chain ammonium polyphosphate at the temperature of 112 ℃ flows into a second mixed slurry tank at the temperature of 120 ℃, and 280kg of potassium sulfate and 10kg of trace elements are added for melting and mixing to obtain the slurry at the temperature of 115 ℃.
(3) And the slurry with the temperature of 115 ℃ flows into a third mixed slurry tank with the temperature of 110 ℃, is mixed with 220kg of urea, 60kg of dolomite powder and 10kg of trace element II which are added to obtain granulation slurry with the temperature of 108 ℃, and then the granulation slurry enters a rotary drum granulator.
(4) And dropping the granulated particles into a hot air drying device, conveying hot air with the temperature of 100 ℃ from the hot air drying device, carrying out countercurrent contact with the materials for direct drying, drying redundant moisture after lasting for 30 minutes, and then cooling and screening to obtain the compound fertilizer particles.
Detecting the obtained compound fertilizer product:
the nitrogen content is 15.02%, the phosphorus content (calculated by phosphorus pentoxide) is 19.89%, the potassium content (calculated by potassium oxide) is 15.65%, and the water content is 1.4%, and all indexes meet GB15063-2009.
Example 3
(1) 400kg of ammonium phosphate, 50kg of water and 40kg of urea are added into the first mixed slurry tank, and the mixture is heated to 130 ℃ for 30 minutes to obtain slurry containing partial short-chain ammonium polyphosphate.
(2) And the slurry with the temperature of 112 ℃ and containing partial short-chain ammonium polyphosphate flows into a second mixed slurry tank with the temperature of 120 ℃, and 100kg of potassium chloride, 100kg of dolomite powder and 10kg of trace elements are added for melting and mixing to obtain the slurry with the temperature of 112 ℃.
(3) And the slurry with the temperature of 112 ℃ flows into a third mixed slurry tank with the temperature of 110 ℃, is mixed with 100kg of urea, 200kg of dolomite powder and 10kg of microelement II which are added to obtain granulation slurry with the temperature of 100 ℃, and then the granulation slurry enters a rotary drum granulator.
(4) And dropping the granulated particles into a hot air drying device, conveying hot air with the temperature of 100 ℃ from the hot air drying device, performing countercurrent contact with the materials for direct drying, drying redundant moisture after lasting for 30 minutes, and cooling and screening to obtain the compound fertilizer particles.
Detecting the obtained compound fertilizer product:
the nitrogen content is 14.12%, the phosphorus content (calculated by phosphorus pentoxide) is 16.89%, the potassium content (calculated by potassium oxide) is 6.65%, and the water content is 1.1%, and all indexes meet GB15063-2009.
The percentages in examples 1 to 3 are all mass percentages; the ammonium phosphate in examples 2 and 3 includes ammonium dihydrogen phosphate and/or diamine hydrogen phosphate.
In the compound fertilizer product in the above embodiment, the method for measuring the mass percentage content of phosphorus is a method of GB8573-2010 'determination of effective phosphorus content in compound fertilizer', the method for measuring the mass percentage content of nitrogen is a method of GB8572-2010 'determination of total nitrogen content in compound fertilizer', and the method for measuring the degree of polymerization is GB/T9984.3-2004.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. A preparation method of a compound fertilizer containing ammonium polyphosphate is characterized by comprising the following steps:
s1, adding solid ammonium phosphate into a first mixed slurry tank containing water to prepare an ammonium phosphate slurry solution, and simultaneously adding urea with the weight percentage of 0-5% of the ammonium phosphate to obtain mixed slurry I;
s2: introducing the mixed slurry I into a second mixed slurry tank, adding a potash fertilizer into the second mixed slurry tank through a potash fertilizer feeder, adding a trace element I into the second mixed slurry tank through a trace element I feeder, and performing melt mixing to obtain mixed slurry II;
s3: introducing the mixed slurry II into a third mixed slurry tank, adding urea or a mixture of urea and auxiliary materials, and carrying out melt mixing to obtain granulation slurry;
s4: introducing the granulation slurry into a rotary drum granulator through a lifter, and stirring and granulating the granulation slurry through the rotary drum granulator to obtain compound fertilizer particles;
s5: drying compound fertilizer particles by drying equipment, cooling and screening after drying, and finally performing powder dusting and oil spraying wrapping on the qualified compound fertilizer particles to obtain the compound fertilizer;
the weight ratio of the solid ammonium phosphate to the water in the S1 is (0.65-0.95): (0.05-0.35), controlling the temperature in the first mixed slurry tank to be 100-130 ℃; the temperature in the second slurry mixing tank in the S2 is controlled to be 100-120 ℃; the temperature in the third mixed slurry tank in the S3 is controlled to be 100-110 ℃; the temperature in the drying equipment described in S5 is controlled at 200-250 ℃.
2. The method for preparing a compound fertilizer containing ammonium polyphosphate according to claim 1, wherein the solid ammonium phosphate in S1 is any two or more of ammonium dihydrogen phosphate, diammonium hydrogen phosphate, and calcium superphosphate.
3. The method for preparing a compound fertilizer containing ammonium polyphosphate according to claim 1, wherein the ammonium phosphate slurry solution in S1 is concentrated by an evaporator, and the weight percentage of ammonium phosphate in the concentrated ammonium phosphate slurry solution is 65-75%.
4. The method for preparing a compound fertilizer containing ammonium polyphosphate according to claim 1, wherein the drying equipment in S5 is a hot air drying device; the residence time of the compound fertilizer particles in the hot air drying device is controlled to be 10-30 minutes.
5. The method for preparing a compound fertilizer containing ammonium polyphosphate according to claim 1, wherein the unqualified compound fertilizer particles screened in the step S5 are crushed by a crusher and transported to the rotary drum granulator by a material returning elevator for secondary granulation.
6. The method for preparing a compound fertilizer containing ammonium polyphosphate according to claim 1, wherein the first trace element in S2 is a calcium compound, a magnesium compound, a sulfur compound, or a manganese compound.
7. The method for preparing a compound fertilizer containing ammonium polyphosphate according to claim 6, wherein the auxiliary material in S3 is any one or more of a second trace element and dolomite powder, and the second trace element comprises a molybdenum compound, a zinc compound, a copper compound and a boron compound.
CN202211029617.7A 2022-08-26 2022-08-26 Ammonium polyphosphate-containing compound fertilizer and preparation method thereof Pending CN115490549A (en)

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Application Number Priority Date Filing Date Title
CN202211029617.7A CN115490549A (en) 2022-08-26 2022-08-26 Ammonium polyphosphate-containing compound fertilizer and preparation method thereof

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Application Number Priority Date Filing Date Title
CN202211029617.7A CN115490549A (en) 2022-08-26 2022-08-26 Ammonium polyphosphate-containing compound fertilizer and preparation method thereof

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102633553A (en) * 2012-04-27 2012-08-15 深圳市芭田生态工程股份有限公司 Method for producing high-tower ammonium phosphate compound fertilizer

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102633553A (en) * 2012-04-27 2012-08-15 深圳市芭田生态工程股份有限公司 Method for producing high-tower ammonium phosphate compound fertilizer

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Application publication date: 20221220

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