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CN115489766A - A connection structure of a satellite penetrating waveguide - Google Patents

A connection structure of a satellite penetrating waveguide Download PDF

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Publication number
CN115489766A
CN115489766A CN202211059097.4A CN202211059097A CN115489766A CN 115489766 A CN115489766 A CN 115489766A CN 202211059097 A CN202211059097 A CN 202211059097A CN 115489766 A CN115489766 A CN 115489766A
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cabin
flange
waveguide
satellite
hole
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CN115489766B (en
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黄涛
马尚
周颖
王京京
刘豆豆
张舸
王东
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Xian Institute of Space Radio Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64GCOSMONAUTICS; VEHICLES OR EQUIPMENT THEREFOR
    • B64G1/00Cosmonautic vehicles
    • B64G1/22Parts of, or equipment specially adapted for fitting in or to, cosmonautic vehicles
    • B64G1/66Arrangements or adaptations of apparatus or instruments, not otherwise provided for

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Abstract

The invention discloses a connecting structure of a satellite cabin-crossing waveguide, which relates to the field of satellite load design, and comprises a satellite cabin plate, wherein a cabin-crossing opening is formed in the satellite cabin plate; the cabin penetrating flange is covered at the position of the cabin penetrating opening, is fixedly connected with the satellite cabin plate and is provided with a connecting hole; the cabin interior waveguide assembly is connected with the cabin penetrating flange; and the extravehicular waveguide assembly is connected with the intravehicular waveguide assembly through the connecting hole. The connecting structure can compensate rigidity of the cabin plate, improve the integral rigidity of the cabin plate, reduce rigidity loss of the cabin plate caused by cabin-penetrating openings, block installation errors of parts of components in the cabin of the cabin-penetrating waveguide, and effectively ensure the accuracy of butt joint of the cabin-penetrating waveguide after being taken out of the cabin and extra-cabin equipment such as an antenna.

Description

一种卫星穿舱波导的连接结构A connection structure of a satellite penetrating waveguide

技术领域technical field

本发明提出一种卫星穿舱波导的连接结构,属于卫星载荷设计领域。The invention provides a connection structure of a satellite penetrating waveguide, which belongs to the field of satellite load design.

背景技术Background technique

随着高通量通信卫星的快速发展,单个或者少数几个信关站管理多个用户波束技术的应用越来越普及,因此在载荷系统发射链路中,大量使用行波管放大器,信号放大后经隔离器、切换开关、输出多工器/滤波器等,上载到发射天线,由天线辐射至地面用户区域,此类转发器由于其系统特点,决定了在卫星载荷舱布局时,输出滤波器/多工器与发射天线之间连接大量的波导,均需从载荷舱内部,穿过卫星舱板与天线馈源口连接。With the rapid development of high-throughput communication satellites, the application of single or a few gateway stations to manage multiple user beams is becoming more and more popular. After passing through the isolator, switch, output multiplexer/filter, etc., it is uploaded to the transmitting antenna, and radiated from the antenna to the ground user area. Due to its system characteristics, this type of transponder determines that the output filtering A large number of waveguides are connected between the multiplexer/multiplexer and the transmitting antenna, all of which need to be connected to the antenna feed port from the inside of the load compartment through the satellite compartment.

以亚太6D卫星为例,该星转发器由8个信关站(含备份),管理90个用户波束,前返向发射链路共配置54台行波管放大器,其行波管放大器、切换开关及输出滤波器/多工器等设备全部布局在载荷舱内,连接输出滤波器/多工器与发射天线馈源的波导数量达到了106路,均需由载荷舱内部穿过卫星对地板与天线馈源连接。Taking the APSTAR 6D satellite as an example, the transponder of the satellite consists of 8 gateway stations (including backups) to manage 90 user beams, and a total of 54 traveling wave tube amplifiers are configured in the forward and backward transmission links. The traveling wave tube amplifiers, switching Switches, output filters/multiplexers and other equipment are all arranged in the load compartment, and the number of waveguides connecting the output filter/multiplexer and the transmitting antenna feed has reached 106, all of which need to pass through the satellite to the floor from the inside of the load compartment. Connect to antenna feed.

传统设计中,穿舱口波导穿舱时,仅在舱板对应位置开出满足波导穿舱空间的矩形或圆形豁口,除满足波导安装需求外,不再进行其他处理,这是基于传统卫星布局空间充裕,且穿舱波导数量极少(一般不超过10路),波导在穿舱前后就近设计固定支架即可满足为穿舱波导舱内部分提供安装定位和支撑要求,无需特殊处理。但对于高通量多波束卫星,大量的波导穿舱,即使对波导分组并进行集中设计,也需要在舱板上设置一处或者多处尺寸极大的豁口(豁口的数量及位置取决于布局设计),大尺寸豁口的设置会导致舱板的刚度降低,极大降低整星的抗力学能力;同时,高通量卫星一般布局空间都极为紧张,无法通过在穿舱前后就近设计波导固定支架的方式对穿舱波导进行支撑,几乎无法实现;此外,由于穿舱波导的分段安装(舱内部分先安装,合舱后安装舱外部分),舱内部分的波导在出舱位置安装时无有效定位,处于一端悬空状态,合舱后,舱体形成封闭空间,舱内波导无法调整,安装误差无法消除,合舱后内外两部分波导的安装误差一直累计到天线对接口,与天线对接存在较大风险。因此对于类似高通量卫星的多波导穿舱,需要专门进行设计。In the traditional design, when the waveguide passes through the hatch, only a rectangular or circular opening is made at the corresponding position of the deck to meet the space for the waveguide to pass through the cabin, and no other processing is performed except to meet the waveguide installation requirements. This is based on the traditional satellite The layout space is ample, and the number of penetrating waveguides is very small (generally no more than 10). The nearby design of fixed brackets before and after the penetrating waveguide can meet the installation positioning and support requirements for the cabin part of the penetrating waveguide without special treatment. However, for high-throughput multi-beam satellites, a large number of waveguides penetrate the cabin, even if the waveguides are grouped and designed collectively, it is necessary to set one or more large-sized gaps on the cabin (the number and location of the gaps depend on the layout design), the setting of large-sized gaps will reduce the stiffness of the deck, greatly reducing the mechanical resistance of the entire satellite; at the same time, the general layout space of high-throughput satellites is extremely tight, and it is impossible to design waveguide fixing brackets near the front and rear of the cabin. It is almost impossible to support the penetrating waveguide in the same way; in addition, due to the segmental installation of the penetrating waveguide (the interior part is installed first, and the exterior part is installed after the cabin is closed), the waveguide of the interior part is installed at the out-of-cabin position. There is no effective positioning, and one end is suspended. After closing the cabin, the cabin forms a closed space. The waveguide in the cabin cannot be adjusted, and the installation error cannot be eliminated. There is a greater risk. Therefore, special design is required for multi-waveguide penetrations like high-throughput satellites.

从现有的公开资料中,国内未见有与本发明相同的应用描述。From the existing public information, there is no domestic application description identical to the present invention.

发明内容Contents of the invention

本发明解决的技术问题是:克服现有技术的不足,提供了一种卫星穿舱波导的连接结构,解决在卫星载荷舱波导穿舱尤其是多数目波导穿舱设计中,传统设计方案无法解决的穿舱波导的支撑、舱内部分安装定位及穿舱豁口降低舱板刚度的难题。The technical problem solved by the present invention is: to overcome the deficiencies of the prior art, to provide a connection structure of the satellite cabin penetration waveguide, to solve the problem that the traditional design scheme cannot solve in the satellite load cabin waveguide penetration design, especially in the design of the multi-number waveguide penetration The support of the piercing waveguide, the installation and positioning of parts in the cabin, and the problems of reducing the stiffness of the deck through the opening of the cabin.

通过穿舱法兰和特殊波导法兰的设计,可在满足波导穿舱需求的同时,解决大尺寸穿舱豁口降低舱板刚度和波导支撑及安装定位问题。目前已在亚太6D等多颗通信卫星上通过飞行及在轨验证,结构良好,在后续高通量卫星上具有重要的技术价值和广阔的应用前景。Through the design of the penetrating flange and the special waveguide flange, while meeting the needs of the waveguide penetrating the tank, it can solve the problems of reducing the rigidity of the deck and waveguide support and installation positioning by the large-sized penetrating opening. At present, it has passed flight and in-orbit verification on many communication satellites such as Asia Pacific 6D, and has a good structure. It has important technical value and broad application prospects on subsequent high-throughput satellites.

本发明的技术解决方案是:Technical solution of the present invention is:

一种卫星穿舱波导的连接结构,包括:A connection structure for a satellite penetrating waveguide, comprising:

卫星舱板,开设有穿舱豁口及连接孔;穿舱法兰,盖设于穿舱豁口位置、并与卫星舱板固定连接,穿舱法兰开设有连接孔、豁口;舱内波导组件,通过设计的特殊法兰与穿舱法兰连接;舱外波导组件,通过连接孔与舱内波导组件连接。The satellite deck is provided with a penetration gap and a connecting hole; the penetration flange is set at the position of the penetration gap and is fixedly connected with the satellite deck, and the penetration flange is provided with a connection hole and a gap; the waveguide component in the cabin, The specially designed flange is connected to the flange through the cabin; the waveguide assembly outside the cabin is connected to the waveguide assembly inside the cabin through the connecting hole.

所述舱内波导组件包括特殊法兰和舱内段波导管,特殊法兰与舱内段波导管通过焊接形成舱内波导组件,并通过特殊法兰与穿舱法兰连接。The in-cabin waveguide assembly includes a special flange and an in-cabin section waveguide, the special flange and the in-cabin section waveguide are welded to form an in-chamber waveguide assembly, and the special flange is connected to the through-cabin flange.

所述舱外波导组件包括标准法兰和舱外段波导管,标准法兰与舱外段波导管通过焊接形成舱外波导组件,并通过标准法兰与特殊法兰连接,完成舱内外波导组件的对接。The external waveguide assembly includes a standard flange and an external segment waveguide, the standard flange and the external segment waveguide are welded to form an external waveguide assembly, and the standard flange is connected with a special flange to complete the internal and external waveguide assembly docking.

所述穿舱法兰上设计有舱板连接孔、特殊法兰连接孔、豁口;The tank penetration flange is designed with deck connection holes, special flange connection holes and gaps;

卫星舱板上设计有法兰连接孔;A flange connection hole is designed on the satellite deck;

舱板连接孔与法兰连接孔配合,将穿舱法兰固定于卫星舱板之穿舱豁口处,特殊法兰连接孔用于连接舱内波导组件,舱外波导组件穿过豁口与特殊法兰连接孔连接;相连接的舱内波导组件和舱外波导组件构成穿舱波导。The connecting hole of the deck is matched with the connecting hole of the flange to fix the penetrating flange to the opening of the satellite deck. The blue connection hole is connected; the connected interior waveguide assembly and the exterior waveguide assembly constitute the cabin-penetrating waveguide.

所述穿舱豁口的单边尺寸比所有穿舱波导外包络尺寸大5~10mm,穿舱豁口中心位置与此处穿舱的波导组中心保持一致;The unilateral size of the piercing gap is 5-10 mm larger than the outer envelope size of all the piercing waveguides, and the center position of the piercing gap is consistent with the center of the waveguide group pierced here;

所述法兰连接孔为螺纹孔;法兰连接孔的位置避开舱板其他设备,不得与星上其他设备干涉;相邻法兰连接孔之间间距不大于200mm,相对位置精度优于±0.1mm。The flange connection hole is a threaded hole; the position of the flange connection hole avoids other equipment on the deck, and must not interfere with other equipment on the star; the distance between adjacent flange connection holes is not greater than 200mm, and the relative position accuracy is better than ± 0.1mm.

所述舱内段波导特殊法兰包括法兰本体和连接耳;法兰本体尺寸与标准法兰保持一致;单个特殊法兰上的连接耳数量不少于2个,连接耳连接于法兰本体相对的两侧,尺寸在满足安装空间、且保证连接可靠前提下,尽可能小;The special flange of the waveguide in the cabin includes a flange body and connecting ears; the size of the flange body is consistent with the standard flange; the number of connecting ears on a single special flange is not less than 2, and the connecting ears are connected to the flange body On the opposite sides, the size should be as small as possible under the premise of meeting the installation space and ensuring reliable connection;

每个连接耳上开设有用于连接穿舱法兰的第一安装孔,第一安装孔为光孔,第一安装孔用于与特殊法兰连接孔配合;Each connecting ear is provided with a first installation hole for connecting the tank penetration flange, the first installation hole is a light hole, and the first installation hole is used to cooperate with the special flange connection hole;

法兰本体上开设有用于连接舱外段波导标准法兰的第二安装孔,第二安装孔为螺纹孔,第二安装孔用于连接标准法兰,且相对位置精度优于±0.1mm。The flange body is provided with a second mounting hole for connecting the standard flange of the waveguide outside the cabin. The second mounting hole is a threaded hole, and the second mounting hole is used for connecting the standard flange, and the relative position accuracy is better than ±0.1mm.

所述标准法兰开设有第三安装孔,第三安装孔为光孔,第三安装孔的相对位置精度不大于±0.1,第三安装孔与第二安装孔配合。The standard flange is provided with a third mounting hole, the third mounting hole is a light hole, the relative position accuracy of the third mounting hole is not greater than ±0.1, and the third mounting hole is matched with the second mounting hole.

所述穿舱法兰为平板类结构,穿舱法兰的单边尺寸比所有穿舱波导外包络尺寸大20~30mm,厚度不小于3mm,平面度优于0.1mm/100mm×100mm;穿舱法兰可选择的设计加强筋;The penetrating flange is a flat plate structure, the unilateral size of the penetrating flange is 20-30mm larger than the outer envelope size of all penetrating waveguides, the thickness is not less than 3mm, and the flatness is better than 0.1mm/100mm×100mm; Optional design stiffeners for tank flanges;

所述穿舱法兰上的舱板连接孔,相对位置与卫星舱板处的法兰连接孔重合,要求为光孔,与连接孔匹配,相对位置精度优于±0.1mm;The relative position of the deck connection hole on the penetration flange coincides with the flange connection hole at the satellite deck, and is required to be a light hole, which matches the connection hole, and the relative position accuracy is better than ±0.1mm;

所述穿舱法兰上设计的特殊法兰连接孔,其安装到星上后的相对位置与特殊法兰第一安装孔重合,特殊法兰连接孔与特殊法兰上的第一安装孔相匹配,位置精度优于±0.1mm;The relative position of the special flange connection hole designed on the penetrating flange coincides with the first installation hole of the special flange after it is installed on the starboard, and the special flange connection hole is aligned with the first installation hole on the special flange. Matching, the position accuracy is better than ±0.1mm;

所述穿舱法兰上的豁口,其尺寸大于舱外波导组件上标准法兰大小(单边要求大于1.5mm),同时在与特殊法兰的连接方向上要求小于特殊法兰的大小(至少小于3+R mm,R为第一安装孔孔径)。The size of the gap on the penetration flange is larger than the size of the standard flange on the external waveguide assembly (one side is required to be greater than 1.5mm), and at the same time, it is required to be smaller than the size of the special flange in the connection direction with the special flange (at least Less than 3+R mm, R is the diameter of the first mounting hole).

所述舱内波导组件采用分层设计,分层规则如下:The waveguide components in the cabin adopt a layered design, and the layering rules are as follows:

a)层数不大于7层;a) The number of layers is not more than 7 layers;

b)卫星为六面体的结构,包括相对的南板和北板、相对的对地板和背地板、相对的东板和西板,卫星舱板1为对地板,最高层波导距离南板和/或北板距离不大于300mm;b) The satellite is a hexahedral structure, including the opposite south plate and north plate, the opposite floor and the back floor, the opposite east plate and the west plate. The distance between the north boards is not more than 300mm;

c)不同规格的波导,上下两层波导的层间距遵循以下规则:c) For waveguides of different specifications, the layer spacing of the upper and lower waveguides follows the following rules:

上下两层舱内波导组件之间、以及上下两层舱外波导组件之间的最小间距大于5mm;The minimum distance between the upper and lower layers of in-cabin waveguide components and between the upper and lower layers of external waveguide components is greater than 5mm;

d)同一层波导,要求波导管外壁间距≥15mm。d) For waveguides on the same layer, the distance between the outer walls of the waveguides is required to be ≥15mm.

所述舱内波导组件、舱外波导组件的安装遵循以下原则:The installation of the indoor waveguide assembly and the outdoor waveguide assembly follows the following principles:

将穿舱法兰固定在卫星舱板上;Fix the penetration flange on the satellite deck;

先装舱内波导组件,固定于穿舱法兰上,合舱之后,安装舱外波导组件;Install the waveguide components in the cabin first, and fix them on the penetration flange. After closing the cabin, install the waveguide components outside the cabin;

舱内波导组件安装时、以及舱外波导组件安装时,均遵循从下往上的安装顺序,即先安装下层波导,逐层安装。When installing the waveguide components in the cabin and the waveguide components outside the cabin, follow the installation sequence from bottom to top, that is, install the lower waveguide first, and install layer by layer.

综上所述,本申请至少包括以下有益技术效果:In summary, the present application at least includes the following beneficial technical effects:

1.穿舱法兰一般为整体机加成型的结构件(一般为比如铝合金),通过与卫星舱板的固连(如螺接),与卫星舱板形成一个整体结构,对卫星舱板进行刚度补偿,提高卫星舱板整体刚度,降低卫星舱板因穿舱豁口带来的刚度损失。1. The penetration flange is generally an integral machine-added structural part (such as aluminum alloy), which forms an integral structure with the satellite deck through solid connection (such as screw connection) with the satellite deck. Stiffness compensation is carried out to improve the overall stiffness of the satellite deck and reduce the stiffness loss caused by the penetration of the satellite deck.

2.设计特殊波导法兰,其上也有两种机械接口,分别与上述穿舱法兰和舱外波导组件连接,从而使得穿舱波导通过穿舱法兰固定于卫星舱板上,形成稳定结构,无需再设计专门的波导法兰连接支架对穿舱波导进行支撑,节省了因设计支架带来的重量,并节省空间。2. Design a special waveguide flange, which also has two kinds of mechanical interfaces, which are respectively connected with the above-mentioned penetration flange and the external waveguide assembly, so that the penetration waveguide is fixed on the satellite cabin plate through the penetration flange, forming a stable structure , there is no need to design a special waveguide flange connection bracket to support the penetrating waveguide, which saves the weight caused by the design of the bracket and saves space.

3.穿舱法兰的存在,相当于在合舱前为舱内波导组件的安装提供了安装基准,舱内波导组件在合舱前不再处于一端悬空状态,通过与穿舱法兰的连接和安装,可阻断舱内波导组件的安装误差延伸至舱外,有效保证了波导组件出舱后与天线等舱外设备对接的准确度。3. The existence of the penetration flange is equivalent to providing an installation basis for the installation of the waveguide components in the cabin before closing the cabin. The waveguide components in the cabin are no longer in a suspended state at one end before closing the cabin. And the installation can block the installation error of the waveguide components in the cabin from extending to the outside of the cabin, effectively ensuring the accuracy of the docking of the waveguide components with antennas and other external equipment after they leave the cabin.

附图说明Description of drawings

图1为舱内段波导管与特殊波导法兰通过焊接,组成舱内波导组件结构示意图;Figure 1 is a schematic diagram of the structure of the waveguide assembly in the cabin formed by welding the waveguide in the cabin section and the special waveguide flange;

图2为舱外段波导管与舱外标准法兰通过焊接,组成舱外波导组件结构示意图;Figure 2 is a schematic diagram of the structure of the external waveguide assembly composed of the external waveguide and the external standard flange by welding;

图3为穿舱法兰装配于卫星舱板上示意图(舱内视角);Figure 3 is a schematic diagram of the assembly of the penetrating flange on the satellite cabin board (inside the cabin);

图4为穿舱法兰装配于卫星舱板上示意图(舱外视角);Figure 4 is a schematic diagram of the assembly of the penetrating flange on the satellite cabin board (outside the cabin perspective);

图5为穿舱波导舱内组件安装于穿舱法兰示意图(单根波导舱内视角);Figure 5 is a schematic diagram of the installation of the components in the cabin of the penetrating waveguide on the flange of the penetrating cabin (inside the perspective of a single waveguide);

图6为穿舱波导舱内组件安装于穿舱法兰示意图(多根波导舱内视角);Figure 6 is a schematic diagram of the installation of components in the penetrating waveguide cabin on the penetrating flange (the perspective of multiple waveguides in the cabin);

图7为穿舱波导舱内组件安装于穿舱法兰示意图(多根波导舱外视角);Figure 7 is a schematic diagram of the installation of the interior components of the penetrating waveguide on the penetrating flange (multiple waveguides from outside the cabin);

图8为穿舱波导舱外组件安装示意图(单根波导舱外视角);Figure 8 is a schematic diagram of the installation of the cabin-piercing waveguide outside the cabin (outside the cabin of a single waveguide);

图9为穿舱波导舱外组件安装示意图(多根波导舱外视角);Figure 9 is a schematic diagram of the installation of the cabin-piercing waveguide outside the cabin (multiple waveguides outside the cabin);

图10为穿舱法兰设计示意图;Figure 10 is a schematic diagram of the design of the penetrating flange;

图11为特殊法兰的几种示例结构。Figure 11 shows several example structures of special flanges.

附图标记说明:1、卫星舱板;11、穿舱豁口;12、法兰连接孔;2、穿舱法兰;21、舱板连接孔;22、特殊法兰连接孔;23、豁口;3、舱内波导组件;31、特殊法兰;311、法兰本体;312、第二安装孔;313、连接耳;314、第一安装孔;32、舱内段波导管;4、舱外波导组件;41、标准法兰;411、第三安装孔;42、舱外段波导管。Explanation of reference signs: 1. Satellite deck; 11. Penetration gap; 12. Flange connection hole; 2. Penetration flange; 21. Deck connection hole; 22. Special flange connection hole; 23. Gap; 3. In-cabin waveguide assembly; 31. Special flange; 311. Flange body; 312. Second mounting hole; 313. Connecting ear; 314. First mounting hole; 32. In-cabin waveguide; 4. Outside the cabin waveguide assembly; 41, standard flange; 411, third mounting hole; 42, waveguide for the extravehicular section.

具体实施方式detailed description

下面结合附图和具体实施例对本申请作进一步详细的描述:Below in conjunction with accompanying drawing and specific embodiment the application is described in further detail:

以高通量大型通信型号亚太6D星为例,其波导穿舱设计主要按以下方式具体实施:Taking the high-throughput large-scale communication model Asia Pacific 6D Star as an example, the waveguide penetration design is mainly implemented in the following ways:

本申请实施例公开一种卫星穿舱波导的连接结构,如图1、图2和图3所示,连接结构包括开设有穿舱豁口11的卫星舱板1、连接于卫星舱板1的穿舱法兰2、与穿舱法兰2连接的舱内波导组件3、与舱内波导组件3连接的舱外波导组件4,穿舱法兰2盖设于卫星舱板1的穿舱豁口11位置,穿舱法兰2开设有连接孔21,舱外波导组件4通过连接孔21与舱内波导组件3连接。The embodiment of the present application discloses a connection structure of satellite cabin penetrating waveguide, as shown in Fig. The cabin flange 2, the cabin waveguide assembly 3 connected to the cabin penetration flange 2, the external cabin waveguide assembly 4 connected to the cabin waveguide assembly 3, the cabin penetration flange 2 covering the cabin penetration gap 11 of the satellite cabin plate 1 position, the penetrating flange 2 is provided with a connection hole 21 , and the waveguide assembly 4 outside the cabin is connected to the waveguide assembly 3 inside the cabin through the connection hole 21 .

如图1、图2所示,舱内波导组件3包括特殊法兰31和舱内段波导管32,特殊法兰31的两端分别连接穿舱法兰2、舱内段波导管32。舱外波导组件4包括标准法兰41和舱外段波导管42,标准法兰41的两端分别连接特殊法兰31、舱外段波导管42。舱内段波导管32和舱内段波导管32连接构成穿舱法兰2。As shown in Fig. 1 and Fig. 2, the in-cabin waveguide assembly 3 includes a special flange 31 and an in-cabin waveguide 32, and the two ends of the special flange 31 are respectively connected to the through-chamber flange 2 and the in-chamber waveguide 32. The external waveguide assembly 4 includes a standard flange 41 and an external section waveguide 42 , and the two ends of the standard flange 41 are respectively connected to the special flange 31 and the external section waveguide 42 . The cabin section waveguide 32 is connected with the cabin section waveguide 32 to form the cabin penetration flange 2 .

穿舱豁口11的大小,取决于从该处穿舱的所有穿舱波导外包络尺寸,所有穿舱波导为从一个穿舱豁口穿过的全部穿舱波导,要求穿舱豁口11的单边尺寸比所有穿舱波导外包络尺寸大5~10mm,穿舱豁口11中心位置与此处的穿舱波导组中心保持一致。The size of the piercing gap 11 depends on the outer envelope size of all the piercing waveguides passing through the cabin. The size is 5-10 mm larger than the outer envelope size of all the penetration waveguides, and the center position of the penetration gap 11 is consistent with the center of the penetration waveguide group here.

穿舱法兰2设计参考图10,设计与卫星舱板1、舱内波导组件3和舱外波导组件4连接的安装接口,同时基于整星力学分析,确定穿舱法兰2厚度,在考虑重量代价的前提下,优化穿舱法兰2结构设计。Refer to Figure 10 for the design of the penetration flange 2, and design the installation interface connected to the satellite deck 1, the interior waveguide assembly 3 and the exterior waveguide assembly 4, and at the same time determine the thickness of the penetration flange 2 based on the mechanical analysis of the entire satellite. Under the premise of weight cost, the structural design of the penetration flange 2 is optimized.

穿舱法兰2一般为平板类结构,穿舱法兰2的单边尺寸比所有穿舱波导外包络尺寸大20~30mm,厚度不小于3mm,平面度优于0.1mm/100mm×100mm。可根据整星力学分析结果,穿舱法兰2适当设计加强筋。设计穿舱法兰2时,须设计两种机械接口,分别为舱板连接孔21、特殊法兰连接孔22,其中外侧的舱板安装孔21用于将穿舱法兰2固定于卫星舱板11上,卫星舱板11设置有法兰连接孔12,舱板安装孔21与法兰连接孔12配合;其内侧的特殊法兰连接孔22需要给舱内波导组件3的特殊法兰31提供安装接口,穿舱法兰2上还设有豁口23,舱外波导组件4穿过豁口23与舱内波导组件3连接,豁口23为舱外波导组件4的舱外标准法兰预留安装空间。The piercing flange 2 is generally a flat plate structure. The unilateral size of the piercing flange 2 is 20-30mm larger than the outer envelope size of all piercing waveguides, the thickness is not less than 3mm, and the flatness is better than 0.1mm/100mm×100mm. According to the mechanical analysis results of the entire star, the reinforcement ribs can be appropriately designed for the penetrating flange 2 . When designing the penetration flange 2, two types of mechanical interfaces must be designed, namely, the deck connection hole 21 and the special flange connection hole 22. The outer deck mounting hole 21 is used to fix the penetration flange 2 to the satellite cabin. On the board 11, the satellite deck 11 is provided with a flange connecting hole 12, and the deck mounting hole 21 cooperates with the flange connecting hole 12; the special flange connecting hole 22 on the inner side needs a special flange 31 for the waveguide assembly 3 in the cabin An installation interface is provided, and there is a gap 23 on the penetrating flange 2. The external waveguide component 4 passes through the gap 23 to connect with the internal waveguide component 3. The gap 23 is reserved for installation on the external standard flange of the external waveguide component 4. space.

法兰连接孔12规格与星上设备安装孔行业标准保持一致,要求此法兰连接孔12为螺纹孔,位置要求避开舱板其他设备,不得与星上其他设备干涉,同时相邻法兰连接孔12之间间距不大于200mm,相对位置精度优于±0.1mm。舱板连接孔21的相对位置与卫星舱板1处的连接孔12重合,要求为光孔,规格与舱板连接孔21匹配,相对位置精度优于±0.1mm。特殊法兰连接孔22安装到星上后的相对位置与第一安装孔314重合,连接孔22规格与第一安装孔314相匹配,位置精度优于±0.1mm。豁口23的尺寸要求大于标准法兰41大小(单边要求大于1.5mm),同时在与特殊法兰31的连接方向上要求小于特殊法兰31的大小(至少小于3+Rmm,R为第一安装孔314孔径),即:既要保证舱外波导组件4与舱内波导组件3的对接安装空间,又要保证舱内波导组件3能够可靠固定与穿舱法兰2上。The specifications of the flange connection hole 12 are consistent with the industry standard for the installation hole of the on-board equipment. The flange connection hole 12 is required to be a threaded hole. The distance between the connecting holes 12 is not greater than 200mm, and the relative position accuracy is better than ±0.1mm. The relative position of the connecting hole 21 on the deck coincides with the connecting hole 12 on the satellite deck 1, and is required to be a light hole, and its specifications match the connecting hole 21 on the deck, and the relative position accuracy is better than ±0.1mm. The relative position of the special flange connection hole 22 after being installed on the star coincides with the first installation hole 314, the specification of the connection hole 22 matches the first installation hole 314, and the position accuracy is better than ±0.1mm. The size of the gap 23 is required to be larger than the size of the standard flange 41 (one side is required to be greater than 1.5mm), and at the same time, it is required to be smaller than the size of the special flange 31 in the connection direction with the special flange 31 (at least less than 3+Rmm, R is the first Installation hole 314 aperture), that is: not only to ensure the docking installation space of the waveguide assembly 4 outside the cabin and the waveguide assembly 3 in the cabin, but also to ensure that the waveguide assembly 3 in the cabin can be reliably fixed on the flange 2 through the cabin.

图10所示为该星某一处使用的穿舱法兰2,通过在穿舱法兰2四周均布的20个

Figure BDA0003825954280000071
的舱板安装孔21,卫星舱板1设置有法兰连接孔12,连接螺钉通过舱板安装孔21和法兰连接孔12将卫星舱板1与卫星舱板1连接,完成穿舱法兰2的安装;通过法兰中部15个小窗完成波导穿舱,并与穿舱波导法兰(特殊设计的)由小窗两侧的4个M3安装孔完成连接,该穿舱法兰2可支持5x5共计25路穿舱波导穿舱。Figure 10 shows the penetration flange 2 used in a certain part of the star, through 20 uniformly distributed around the penetration flange 2
Figure BDA0003825954280000071
The deck mounting hole 21 of the satellite deck 1 is provided with a flange connecting hole 12, and the connecting screw connects the satellite deck 1 to the satellite deck 1 through the deck mounting hole 21 and the flange connecting hole 12 to complete the penetrating flange 2 installation; through the 15 small windows in the middle of the flange, the waveguide penetration is completed, and the connection with the penetration waveguide flange (specially designed) is completed by 4 M3 mounting holes on both sides of the small window. The penetration flange 2 can be It supports a total of 25 channels of cabin penetration waveguide penetration in 5x5.

特殊法兰31设计,参考图11,种类不限于图中所列类别,但为了保证波导的支撑效果达到力学要求,特殊波导法兰与穿舱法兰2的连接点在设计时,需基于力学分析结果,满足波导支撑条件。For the design of special flange 31, refer to Figure 11. The types are not limited to the ones listed in the figure, but in order to ensure that the support effect of the waveguide meets the mechanical requirements, the connection point between the special waveguide flange and the penetration flange 2 needs to be designed based on the mechanical The analysis results show that the waveguide support condition is satisfied.

图11所示为目前高通量卫星所常用的几种专门为穿舱设计的特殊法兰,通过外侧的

Figure BDA0003825954280000072
安装孔完成与上述穿舱法兰2的连接,对穿舱波导舱内部分进行定位和安装,通过内侧的M3安装孔(图中每处为6个)与穿舱波导舱外部分波导法兰(普通法兰,无需特殊设计)连接,完成舱内外波导对接。Figure 11 shows several special flanges specially designed for penetrating cabins commonly used in high-throughput satellites at present.
Figure BDA0003825954280000072
The installation hole completes the connection with the above-mentioned cabin penetration flange 2, and locates and installs the interior part of the cabin penetration waveguide through the inner M3 installation holes (6 in each place in the figure) and the external part of the penetration waveguide waveguide flange. (Ordinary flange, no special design required) connection to complete the docking of waveguides inside and outside the cabin.

设计舱外特殊波导法兰时,其上也须设计有两种机械接口,分别与穿舱法兰2和舱外波导组件4连接。特殊法兰31包括法兰本体311和连接耳313,法兰本体311尺寸与标准法兰41保持一致,一般源于行业标准,单个法兰本体311上的连接耳313设计数量不少于2个,连接耳313连接于法兰本体311相对的两侧,上述连接耳的数量和位置设置,保证了连接的可靠性。连接耳313的尺寸在满足连接螺钉的安装空间,且保证连接可靠前提下,尽可能小。连接耳313上开设有用于连接穿舱法兰2连接的第一安装孔314,第一安装孔314为光孔,孔径大小取决于穿舱波导对接法兰所选用的连接螺钉规格,且相对位置精度一般优于±0.1mm,法兰本体311上开设有用于连接标准法兰41的第二安装孔312,第二安装孔312为螺纹孔,第一安装孔314位于第二安装孔312远离法兰本体311中心的一侧;标准法兰41开设有第三安装孔411,第三安装孔411为光孔,第二安装孔312数量与第三安装孔411的数量一致且正对,螺纹规格与第三安装孔411相匹配,第二安装孔312和第三安装孔411的相对位置精度不大于±0.1mm。其中,外侧的第一安装孔314用于将舱内波导组件3固定于穿舱法兰2上;内侧的第二安装孔312用于连接标准法兰41。标准法兰的尺寸及第三安装孔411规格与行业标准保持一致。连接孔21设置多列,每列包括多个连接孔21,连接耳313位于不同列的连接孔21之间,每列连接孔设置多层。相邻两层连接孔21的间距保证不同层数的舱外段波导管42、舱内段波导管32安装互不干涉、同时使穿舱豁口11较小。通过对特殊法兰的结构设置、以及对应的连接孔21分布设置,能够使穿舱豁口11较小。When designing the special waveguide flange outside the cabin, two mechanical interfaces must also be designed on it, which are respectively connected with the penetration flange 2 and the waveguide assembly 4 outside the cabin. The special flange 31 includes a flange body 311 and connecting ears 313. The size of the flange body 311 is consistent with that of the standard flange 41, which is generally derived from industry standards. The design number of connecting ears 313 on a single flange body 311 is not less than 2 , the connecting ears 313 are connected to opposite sides of the flange body 311, and the number and positions of the above connecting ears are set to ensure the reliability of the connection. The size of the connecting ear 313 is as small as possible on the premise of meeting the installation space of the connecting screw and ensuring reliable connection. The connecting ear 313 is provided with a first installation hole 314 for connecting the penetration flange 2. The first installation hole 314 is a light hole, and the size of the hole depends on the specification of the connection screw selected for the connection flange of the penetration waveguide, and the relative position The accuracy is generally better than ±0.1mm. The flange body 311 is provided with a second mounting hole 312 for connecting the standard flange 41. The second mounting hole 312 is a threaded hole. The first mounting hole 314 is located far away from the second mounting hole 312. One side of the center of the flange body 311; the standard flange 41 is provided with a third mounting hole 411, the third mounting hole 411 is a light hole, the number of the second mounting hole 312 is consistent with the number of the third mounting hole 411 and is directly opposite, the thread specification Matching with the third installation hole 411 , the relative position accuracy of the second installation hole 312 and the third installation hole 411 is not greater than ±0.1 mm. Wherein, the first mounting hole 314 on the outside is used to fix the waveguide assembly 3 in the cabin to the flange 2 ; the second mounting hole 312 on the inside is used to connect the standard flange 41 . The size of the standard flange and the specification of the third mounting hole 411 are consistent with the industry standard. The connection holes 21 are provided in multiple rows, each row includes a plurality of connection holes 21, the connection ears 313 are located between the connection holes 21 in different rows, and each row of connection holes is provided with multiple layers. The distance between the connecting holes 21 on two adjacent layers ensures that the installation of the waveguides 42 in the outer section and the waveguides 32 in the cabin with different layers do not interfere with each other, and at the same time make the opening 11 through the cabin smaller. Through the structural arrangement of the special flange and the distribution arrangement of the corresponding connecting holes 21 , the hatch opening 11 can be made smaller.

舱内波导组件3采用分层设计,分层规则如下:The waveguide component 3 in the cabin adopts a layered design, and the layering rules are as follows:

a)层数不大于7层;a) The number of layers is not more than 7 layers;

b)最高层波导距离舱板距离不大于300mm;b) The distance between the waveguide on the highest layer and the deck is not greater than 300mm;

c)不同规格的波导,上下两层波导的层间距遵循以下规则:c) For waveguides of different specifications, the layer spacing of the upper and lower waveguides follows the following rules:

BJ120/BZ120/BJ140 要求≥35mmBJ120/BZ120/BJ140 requires ≥35mm

BJ180/BJ260 要求≥30mmBJ180/BJ260 requires ≥30mm

BJ320及QV频段波导 要求≥25mmBJ320 and QV band waveguide require ≥25mm

d)同一层波导,要求波导管外壁间距≥15mmd) In the same layer of waveguide, the distance between the outer wall of the waveguide is required to be ≥ 15mm

如图3-图9所示,卫星穿舱波导的连接结构整个安装流程包括:As shown in Figure 3-9, the entire installation process of the connection structure of the satellite penetrating waveguide includes:

波导分组:前返向发射段链路,共有54台行波管放大器,分别布局于卫星南北板四个区域(即东北、东南、西北、西南),与之对应的输出多工器/滤波器也布局于对应区域,因此,按照多工器的位置,其输出波导共计106路分为四组,每组设计一处穿舱位置,共计四处。Waveguide grouping: forward-backward transmission section link, a total of 54 traveling wave tube amplifiers, respectively arranged in the four areas of the satellite north and south boards (ie northeast, southeast, northwest, southwest), the corresponding output multiplexer/filter It is also arranged in the corresponding area. Therefore, according to the position of the multiplexer, its output waveguides have a total of 106 channels and are divided into four groups. Each group is designed with a cabin penetration position, a total of four places.

穿舱位置确定;穿舱位置的确定,兼顾多工器输出口位置及总装可操作性,同时,其在舱板的安装位置,要对舱板两侧的单机设备、波导电缆等安装和操作无影响。Determination of the penetration position; the determination of the penetration position takes into account the position of the output port of the multiplexer and the operability of the final assembly. At the same time, the installation position on the deck needs to be installed and operated on the stand-alone equipment and waveguide cables on both sides of the deck. no effect.

波导层间间隔选定;以BJ120波导为例,相邻两层波导的间距要大于35mm,保证不同层数的波导安装互不干涉,同时在满足安装要求的前提下,尽量减少不同层数波导间距,压缩舱板豁口的尺寸,减少穿舱豁口11的大小。The interval between waveguide layers is selected; taking the BJ120 waveguide as an example, the distance between two adjacent waveguides should be greater than 35mm to ensure that the installation of waveguides with different layers does not interfere with each other. Spacing, compressing the size of the opening of the deck, reducing the size of the opening 11 through the cabin.

舱内段波导管32与特殊法兰31通过焊接,组成舱内波导组件3;舱外段波导管42与舱外标准法兰通过焊接,组成舱外波导组件4;The waveguide 32 in the cabin section and the special flange 31 are welded to form the waveguide assembly 3 in the cabin; the waveguide 42 in the section outside the cabin is welded to the standard flange outside the cabin to form the waveguide assembly 4 outside the cabin;

根据设计位置,在卫星舱板1相应位置设置穿舱豁口11,穿舱豁口11尺寸取决于穿舱波导数量、波导规格及穿舱法兰2尺寸,在卫星舱板1的穿舱豁口11四周预埋螺纹孔,作为穿舱法兰2的安装孔;According to the design position, the penetration gap 11 is set at the corresponding position of the satellite deck 1. The size of the penetration gap 11 depends on the number of penetration waveguides, waveguide specifications and the size of the penetration flange 2. Around the penetration gap 11 of the satellite deck 1 Embedded threaded holes are used as mounting holes for the penetration flange 2;

将穿舱法兰2安装于卫星舱板1上(如图3和图4所示);Install the penetrating flange 2 on the satellite deck 1 (as shown in Figure 3 and Figure 4);

安装舱内波导组件3(舱内段波导管32与特殊法兰31形成的焊接组件),该舱内波导组件3一端与舱内设备(如输出滤波器/多工器等)连接,另一端通过特殊法兰31固定于穿舱法兰2上(如图5和图6所示);Install the waveguide assembly 3 in the cabin (the welded assembly formed by the waveguide 32 in the cabin and the special flange 31), one end of the waveguide assembly 3 in the cabin is connected with the equipment in the cabin (such as output filter/multiplexer, etc.), and the other end It is fixed on the penetration flange 2 through a special flange 31 (as shown in Figure 5 and Figure 6);

卫星合舱后,安装舱外波导组件4(舱外段波导管42与标准法兰41形成的焊接组件),该舱外波导组件4一端与天线(或其他舱外设备)对接口连接,另一端通过标准法兰41与特殊法兰31连接(如图7、图8和图9所示)。After the satellite cabin is combined, install the external waveguide assembly 4 (the welded assembly formed by the external section waveguide 42 and the standard flange 41), one end of the external waveguide assembly 4 is connected to the interface of the antenna (or other external equipment), and the other One end is connected with the special flange 31 through the standard flange 41 (as shown in Fig. 7, Fig. 8 and Fig. 9).

具体的,卫星为近似六面体的结构,包括相对的南板和北板、相对的对地板和背地板、相对的东板和西板,本申请的卫星舱板1为对地板,穿舱法兰2连接于对地板。南板、北板、对立板和背地板连接为筒形结构,合舱为将相对的东板和西板与筒形结构连接到一起,天线等连接于东板和西板上。Specifically, the satellite is an approximate hexahedron structure, including the opposite south plate and the north plate, the opposite floor and the back floor, the opposite east plate and the west plate, the satellite deck 1 of the application is the opposite floor, and the cabin flange 2 connected to the floor. The south board, the north board, the opposite board and the back floor are connected into a cylindrical structure, the combined cabin is to connect the opposite east board and west board with the cylindrical structure, and the antennas are connected to the east board and the west board.

本发明虽然以较佳实施例公开如上,但其并不是用来限定本发明,任何本领域技术人员在不脱离本发明的精神和范围内,都可以做出可能的变动和修改,因此,本发明的保护范围应当以本发明权利要求所界定的范围为准。Although the present invention is disclosed above with preferred embodiments, it is not intended to limit the present invention, and any person skilled in the art can make possible changes and modifications without departing from the spirit and scope of the present invention. Therefore, the present invention The protection scope of the invention shall be defined by the claims of the present invention.

Claims (10)

1.一种卫星穿舱波导的连接结构,其特征在于:1. A connection structure for a satellite penetrating waveguide, characterized in that: 包括卫星舱板(1)、穿舱法兰(2)、舱内波导组件(3)、舱外波导组件(4);Including the satellite deck (1), the penetrating flange (2), the waveguide assembly inside the cabin (3), and the waveguide assembly outside the cabin (4); 卫星舱板(1)上设计有穿舱豁口(11),穿舱法兰(2)盖设于穿舱豁口(11)位置、并与卫星舱板(1)固定连接;舱内波导组件(3)固定于穿舱法兰(2)上;舱外波导组件(4)固定于舱内波导组件(3)。The satellite deck (1) is designed with a penetration gap (11), and the penetration flange (2) is covered at the position of the penetration gap (11), and is fixedly connected with the satellite deck (1); the cabin waveguide assembly ( 3) It is fixed on the penetrating flange (2); the outer waveguide assembly (4) is fixed on the inner waveguide assembly (3). 2.根据权利要求1所述的一种卫星穿舱波导的连接结构,其特征在于,所述穿舱法兰(2)上设计有舱板连接孔(21)、特殊法兰连接孔(22)、豁口(23);2. The connection structure of a satellite penetrating waveguide according to claim 1, characterized in that, the penetrating flange (2) is designed with a deck connecting hole (21), a special flange connecting hole (22 ), gap (23); 卫星舱板(1)上设计有法兰连接孔(12);A flange connection hole (12) is designed on the satellite deck (1); 舱板连接孔(21)与法兰连接孔(12)配合,将穿舱法兰(2)固定于卫星舱板(1)之穿舱豁口(11)处,特殊法兰连接孔(22)用于连接舱内波导组件(3),舱外波导组件(4)穿过豁口(23)与特殊法兰连接孔(22)连接;相连接的舱内波导组件(3)和舱外波导组件(4)构成穿舱波导。The deck connection hole (21) cooperates with the flange connection hole (12) to fix the penetration flange (2) at the penetration gap (11) of the satellite deck (1), and the special flange connection hole (22) It is used to connect the waveguide assembly (3) inside the cabin, and the waveguide assembly (4) outside the cabin passes through the gap (23) to connect with the special flange connection hole (22); the connected waveguide assembly (3) inside the cabin and the waveguide assembly outside the cabin (4) Constitute the penetrating waveguide. 3.根据权利要求1所述的一种卫星穿舱波导的连接结构,其特征在于:所述舱内波导组件(3)由特殊法兰(31)和舱内波导管(32)通过焊接构成,特殊法兰(31)连接于穿舱法兰(2)之特殊法兰连接孔(22)处,完成舱内波导组件(3)的安装及定位。3. The connection structure of a satellite cabin-piercing waveguide according to claim 1, characterized in that: the cabin waveguide assembly (3) is formed by welding a special flange (31) and a cabin waveguide (32) , the special flange (31) is connected to the special flange connection hole (22) of the cabin penetration flange (2) to complete the installation and positioning of the waveguide assembly (3) in the cabin. 4.根据权利要求1所述的一种卫星穿舱波导的连接结构,其特征在于:所述舱外波导组件(4)由标准法兰(41)和舱外波导管(42)通过焊接构成,标准法兰(41)连接于舱内波导组件(3)之特殊法兰(31)上,完成舱内波导组件(3)、舱外波导组件(4)对接。4. The connection structure of a satellite penetrating waveguide according to claim 1, characterized in that: the external waveguide assembly (4) is formed by welding a standard flange (41) and an external waveguide (42) , the standard flange (41) is connected on the special flange (31) of the waveguide assembly (3) in the cabin, and completes the docking of the waveguide assembly (3) in the cabin and the waveguide assembly (4) outside the cabin. 5.根据权利要求2所述的一种卫星穿舱波导的连接结构,其特征在于:所述穿舱豁口(11)的单边尺寸比所有穿舱波导外包络尺寸大5~10mm,穿舱豁口(11)中心位置与此处穿舱的波导组中心保持一致;5. The connection structure of a satellite penetrating waveguide according to claim 2, characterized in that: the unilateral dimension of the penetrating notch (11) is 5-10 mm larger than the outer envelope dimension of all the penetrating waveguides, The center position of the cabin gap (11) is consistent with the center of the waveguide group passing through the cabin here; 所述法兰连接孔(12)为螺纹孔;法兰连接孔(12)的位置避开舱板其他设备,不得与星上其他设备干涉;相邻法兰连接孔(12)之间间距不大于200mm,相对位置精度优于±0.1mm。The flange connection hole (12) is a threaded hole; the position of the flange connection hole (12) avoids other equipment on the deck, and must not interfere with other equipment on the star; the distance between adjacent flange connection holes (12) is not Greater than 200mm, the relative position accuracy is better than ±0.1mm. 6.根据权利要求2所述的一种卫星穿舱波导的连接结构,其特征在于:所述舱内段波导特殊法兰(31)包括法兰本体(311)和连接耳(313);法兰本体(311)尺寸与标准法兰(41)保持一致;单个特殊法兰(31)上的连接耳(313)数量不少于2个,连接耳(313)位于法兰本体(311)相对的两侧,尺寸在满足安装空间、且保证连接可靠前提下,尽可能小;6. The connecting structure of a satellite cabin-piercing waveguide according to claim 2, characterized in that: the special flange (31) of the cabin section waveguide includes a flange body (311) and connecting ears (313); The size of the flange body (311) is consistent with that of the standard flange (41); the number of connecting ears (313) on a single special flange (31) is not less than 2, and the connecting ears (313) are located opposite to the flange body (311) On both sides, the size should be as small as possible under the premise of meeting the installation space and ensuring reliable connection; 每个连接耳(313)上开设有用于连接穿舱法兰(2)的第一安装孔(314),第一安装孔(314)为光孔,第一安装孔(314)用于与特殊法兰连接孔(22)配合;Each connecting ear (313) is provided with a first mounting hole (314) for connecting the tank penetration flange (2), the first mounting hole (314) is a light hole, and the first mounting hole (314) is used for connecting with The flange connection hole (22) fits; 法兰本体(311)上开设有用于连接舱外段波导标准法兰(41)的第二安装孔(312),第二安装孔(312)为螺纹孔,第二安装孔(312)用于连接标准法兰(41),且相对位置精度优于±0.1mm。The flange body (311) is provided with a second mounting hole (312) for connecting the standard flange (41) of the waveguide outside the cabin. The second mounting hole (312) is a threaded hole, and the second mounting hole (312) is used for The standard flange (41) is connected, and the relative position accuracy is better than ±0.1mm. 7.根据权利要求5所述的一种卫星穿舱波导的连接结构,其特征在于:所述标准法兰(41)开设有第三安装孔(411),第三安装孔(411)为光孔,第三安装孔(411)的相对位置精度不大于±0.1,第三安装孔(411)与第二安装孔(312)配合。7. The connection structure of a satellite penetrating waveguide according to claim 5, characterized in that: the standard flange (41) is provided with a third installation hole (411), and the third installation hole (411) is a light The relative position accuracy of the third mounting hole (411) is not greater than ±0.1, and the third mounting hole (411) cooperates with the second mounting hole (312). 8.根据权利要求1所述的一种卫星穿舱波导的连接结构,其特征在于:所述穿舱法兰(2)为平板类结构,穿舱法兰(2)的单边尺寸比所有穿舱波导外包络尺寸大20~30mm,厚度不小于3mm,平面度优于0.1mm/100mm×100mm;穿舱法兰(2)可选择的设计加强筋;8. The connection structure of a satellite penetrating waveguide according to claim 1, characterized in that: the penetrating flange (2) is a flat plate structure, and the unilateral size of the penetrating flange (2) is larger than all The outer envelope size of the piercing waveguide is 20-30mm larger, the thickness is not less than 3mm, and the flatness is better than 0.1mm/100mm×100mm; the piercing flange (2) can be designed with optional stiffeners; 所述舱板连接孔(21)与卫星舱板(1)处的法兰连接孔(12)重合,要求为光孔,与连接孔(12)匹配,相对位置精度优于±0.1mm;The deck connecting hole (21) coincides with the flange connecting hole (12) at the satellite deck (1), and is required to be a light hole, matching the connecting hole (12), and the relative position accuracy is better than ±0.1mm; 所述特殊法兰连接孔(22)安装到星上后的相对位置与特殊法兰(31)第一安装孔(314)重合,特殊法兰连接孔(22)与特殊法兰(31)上的第一安装孔(314)相匹配,位置精度优于±0.1mm;The relative position after the special flange connecting hole (22) is installed on the star coincides with the first mounting hole (314) of the special flange (31), and the special flange connecting hole (22) and the special flange (31) The first mounting hole (314) matches the position accuracy better than ±0.1mm; 所述豁口(23)尺寸大于舱外波导组件(4)上标准法兰(41)大小;豁口(23)单边尺寸≧标准法兰(41)单边尺寸+1.5mm;在与特殊法兰(31)的连接方向上、豁口(23)尺寸小于特殊法兰(31)的大小,且至少小3+R mm,R为第一安装孔(314)孔径。The size of the notch (23) is larger than the size of the standard flange (41) on the extravehicular waveguide assembly (4); the unilateral size of the notch (23) ≧ the unilateral size of the standard flange (41) + 1.5mm; and the special flange On the connecting direction of (31), gap (23) size is less than the size of special flange (31), and at least small 3+R mm, and R is the first installation hole (314) aperture. 9.根据权利要求1所述的一种卫星穿舱波导的连接结构,其特征在于:所述舱内波导组件(3)采用分层设计,分层规则如下:9. The connection structure of a satellite cabin-piercing waveguide according to claim 1, characterized in that: the cabin waveguide assembly (3) adopts a layered design, and the layering rules are as follows: a)层数不大于7层;a) The number of layers is not more than 7 layers; b)卫星为六面体的结构,包括相对的南板和北板、相对的对地板和背地板、相对的东板和西板,卫星舱板1为对地板,最高层波导距离南板和/或北板距离不大于300mm;b) The satellite is a hexahedral structure, including the opposite south plate and north plate, the opposite floor and the back floor, the opposite east plate and the west plate. The distance between the north boards is not more than 300mm; c)不同规格的波导,上下两层波导的层间距遵循以下规则:c) For waveguides of different specifications, the layer spacing of the upper and lower waveguides follows the following rules: 上下两层舱内波导组件(3)之间、以及上下两层舱外波导组件(4)之间的最小间距大于5mm;The minimum distance between the upper and lower layers of indoor waveguide components (3) and between the upper and lower layers of external waveguide components (4) is greater than 5mm; d)同一层波导,要求波导管外壁间距≥15mm。d) For waveguides on the same layer, the distance between the outer walls of the waveguides is required to be ≥15mm. 10.根据权利要求1所述的一种卫星穿舱波导的连接结构,其特征在于:所述舱内波导组件(3)、舱外波导组件(4)的安装遵循以下原则:10. The connection structure of a satellite cabin-piercing waveguide according to claim 1, characterized in that: the installation of the in-cabin waveguide assembly (3) and the out-cabin waveguide assembly (4) follows the following principles: 将穿舱法兰(2)固定在卫星舱板(1)上;Fix the penetration flange (2) on the satellite deck (1); 先装舱内波导组件(3),固定于穿舱法兰(2)上,合舱之后,安装舱外波导组件(4);Install the waveguide assembly (3) inside the cabin first, and fix it on the penetration flange (2). After closing the cabin, install the waveguide assembly (4) outside the cabin; 舱内波导组件(3)安装时、以及舱外波导组件(4)安装时,均遵循从下往上的安装顺序,即先安装下层波导,逐层安装。When the waveguide assembly (3) inside the cabin is installed and the waveguide assembly (4) outside the cabin is installed, the installation sequence from bottom to top is followed, that is, the lower waveguide is installed first, and then installed layer by layer.
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