CN115488585B - A method and device for manufacturing top first wall graphite mounting plate - Google Patents
A method and device for manufacturing top first wall graphite mounting plate Download PDFInfo
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- CN115488585B CN115488585B CN202211060436.0A CN202211060436A CN115488585B CN 115488585 B CN115488585 B CN 115488585B CN 202211060436 A CN202211060436 A CN 202211060436A CN 115488585 B CN115488585 B CN 115488585B
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 90
- 239000010439 graphite Substances 0.000 title claims abstract description 90
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000003801 milling Methods 0.000 claims abstract description 106
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 239000010959 steel Substances 0.000 claims abstract description 11
- 238000003754 machining Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000005242 forging Methods 0.000 claims description 3
- 238000005098 hot rolling Methods 0.000 claims description 3
- 230000035699 permeability Effects 0.000 abstract description 11
- 230000007774 longterm Effects 0.000 abstract description 4
- 230000004927 fusion Effects 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 13
- 238000010586 diagram Methods 0.000 description 9
- 230000035882 stress Effects 0.000 description 9
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 3
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 3
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 3
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 239000012467 final product Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C9/00—Details or accessories so far as specially adapted to milling machines or cutter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/10—Nuclear fusion reactors
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Abstract
本申请属于磁约束核聚变装置制造技术领域,具体涉及一种用于制造顶部第一壁石墨安装板的方法及装置,以保证零件的相对磁导率、轮廓度和长期尺寸稳定性;该方法包括:选择钢锭原材料轧制厚板,在厚板中切出与顶部第一壁石墨安装板外形轮廓形状相似的圆弧坯料,将圆弧坯料的一环向端面装夹于铣床,铣出另一环向端面,在铣削光出的另一环向端面上加工出多个螺纹孔;利用多个螺纹孔,将圆弧坯料另一环向端面安装于铣削外形装夹工装上,铣出圆弧坯料内外侧外形轮廓以及一环向端面的外形轮廓;将与铣削外形装夹工装装配锁紧好的圆弧坯料一起装夹完成所有轮廓面上的螺栓通孔加工;对圆弧坯料精铣到最终目标轮廓,得到顶部第一壁石墨安装板。
The present application belongs to the technical field of manufacturing magnetic confinement nuclear fusion devices, and specifically relates to a method and device for manufacturing a top first-wall graphite mounting plate to ensure the relative magnetic permeability, contour and long-term dimensional stability of the parts; the method comprises: selecting steel ingot raw materials to roll thick plates, cutting out a circular arc blank having a shape similar to the contour of the top first-wall graphite mounting plate in the thick plates, clamping one annular end face of the circular arc blank on a milling machine, milling out another annular end face, and processing a plurality of threaded holes on the other annular end face obtained by milling; using the plurality of threaded holes, mounting the other annular end face of the circular arc blank on a milling contour clamping tool, milling out the inner and outer contours of the circular arc blank and the contour of an annular end face; clamping the circular arc blank assembled and locked with the milling contour clamping tool together to complete the bolt through-hole processing on all contour surfaces; fine milling the circular arc blank to the final target contour to obtain the top first-wall graphite mounting plate.
Description
技术领域Technical Field
本申请属于磁约束核聚变装置制造技术领域,具体涉及一种用于制造顶部第一壁石墨安装板的方法及装置。The present application belongs to the technical field of manufacturing magnetic confinement nuclear fusion devices, and specifically relates to a method and device for manufacturing a top first wall graphite mounting plate.
背景技术Background technique
在托卡马克装置中,通常将面向等离子体的壁材料统称为第一壁。在新一代托卡马克装置中,现阶段采用石墨作为面向等离子体的壁材料,石墨由316L材质的金属安装板支撑和固定,因此,石墨安装板的形状和精度直接决定了石墨的空间分布位置和定位精度。In a tokamak device, the wall material facing the plasma is usually referred to as the first wall. In the new generation of tokamaks, graphite is currently used as the wall material facing the plasma. The graphite is supported and fixed by a metal mounting plate made of 316L. Therefore, the shape and accuracy of the graphite mounting plate directly determine the spatial distribution position and positioning accuracy of the graphite.
顶部第一壁石墨安装板将安装于D型截面的环形真空室内腔的顶部,将围绕装置中心轴线铺满整个真空室顶部的360°环向空间。如图1和图2所示,新一代托卡马克装置的顶部第一壁石墨安装板1的外侧轮廓形状由圆弧和平面组成,其内侧轮廓由多个空间平面构成,各个小平面上开设有两个螺栓通孔104用于石墨的安装,整个顶部第一壁石墨安装板1的弧长大于1米,其环向两端面101、102由通过托卡马克装置中心轴线的夹角面切出,环向最大弦103长宽度达到140mm。为保证石墨的安装精度,由多个平面组成的整个内侧轮廓的轮廓度须小于0.2mm,且要求保持长时间不变形。另外,由于顶部第一壁石墨安装板1位于托卡马克装置的强磁场中,要求成品相对磁导率须小于1.04。The top first wall graphite mounting plate will be installed on the top of the inner cavity of the annular vacuum chamber with a D-shaped cross section, and will cover the 360° annular space of the entire top of the vacuum chamber around the central axis of the device. As shown in Figures 1 and 2, the outer contour of the top first wall graphite mounting plate 1 of the new generation tokamak device is composed of a circular arc and a plane, and its inner contour is composed of multiple spatial planes. Two bolt through holes 104 are opened on each small plane for the installation of graphite. The arc length of the entire top first wall graphite mounting plate 1 is greater than 1 meter, and its annular two end faces 101 and 102 are cut out by the angle surface passing through the central axis of the tokamak device, and the length and width of the annular maximum chord 103 reach 140mm. In order to ensure the installation accuracy of graphite, the contour of the entire inner contour composed of multiple planes must be less than 0.2mm, and it is required to remain unchanged for a long time. In addition, since the top first wall graphite mounting plate 1 is located in the strong magnetic field of the tokamak device, the relative magnetic permeability of the finished product is required to be less than 1.04.
由于顶部第一壁石墨安装板1的拥有空间形状复杂、尺寸精度要求高以及严格的磁导率等特点,在国内属于首次制造,尚无成熟加工经验可借鉴。Since the top first wall graphite mounting plate 1 has the characteristics of complex spatial shape, high dimensional accuracy requirements and strict magnetic permeability, it is manufactured for the first time in China and there is no mature processing experience to learn from.
发明内容Summary of the invention
本申请目的是提供一种用于制造顶部第一壁石墨安装板的方法及装置,解决如何制造空间形状复杂、尺寸精度要求高的顶部第一壁石墨安装板的问题。The purpose of this application is to provide a method and device for manufacturing a top first wall graphite mounting plate, so as to solve the problem of how to manufacture a top first wall graphite mounting plate with complex spatial shape and high dimensional accuracy requirements.
实现本申请目的的技术方案:Technical solution to achieve the purpose of this application:
本申请实施例第一方面提供了一种用于制造顶部第一壁石墨安装板的方法,所述方法,包括:A first aspect of an embodiment of the present application provides a method for manufacturing a top first wall graphite mounting plate, the method comprising:
选择钢锭原材料轧制厚板,所述厚板的厚度大于顶部第一壁石墨安装板的最大环向弦长;Selecting steel ingot raw materials to roll thick plates, the thickness of the thick plates being greater than the maximum circumferential chord length of the top first wall graphite mounting plate;
在所述厚板中切出与所述顶部第一壁石墨安装板外形轮廓形状相似的圆弧坯料,所述圆弧坯料的环向弦长等于所述厚板的厚度;Cutting out a circular arc blank having a shape similar to the outer contour of the top first wall graphite mounting plate from the thick plate, wherein the circumferential chord length of the circular arc blank is equal to the thickness of the thick plate;
将所述圆弧坯料的一环向端面装夹于铣床,铣出另一环向端面,在铣削光出的另一环向端面上的内外侧圆弧轮廓壁厚的中线位置加工出多个螺纹孔;Clamping one annular end face of the circular arc blank on a milling machine, milling out another annular end face, and processing a plurality of threaded holes at the midline position of the inner and outer arc contour wall thickness of the other annular end face milled out;
利用所述多个螺纹孔,将所述圆弧坯料的另一环向端面安装于铣削外形装夹工装上,铣出所述圆弧坯料的内外侧外形轮廓,以及未装夹的一环向端面的外形轮廓;Using the plurality of threaded holes, the other annular end face of the arc blank is mounted on a milling profile clamping tool, and the inner and outer contours of the arc blank and the contour of an unclamped annular end face are milled out;
将与所述铣削外形装夹工装装配锁紧好的所述圆弧坯料一起装夹到数控卧式加工中心的旋转平台上完成所有轮廓面上的螺栓通孔加工;Clamp the arc blank assembled and locked with the milling contour clamping fixture onto the rotating platform of the CNC horizontal machining center to complete the bolt through-hole processing on all contour surfaces;
利用所述铣削外形装夹工装和环向端面铣削工装,对所述圆弧坯料精铣到最终目标轮廓,得到顶部第一壁石墨安装板。The arc blank is finely milled to the final target contour by using the milling contour clamping tool and the annular end face milling tool to obtain the top first wall graphite mounting plate.
可选的,所述选择钢锭原材料轧制厚板,之后还包括:Optionally, the step of selecting steel ingot raw materials to roll thick plates further comprises:
对所述厚板进行固溶热处理,在1050℃~1100℃保温120分钟,达到保温时间后出炉水冷。The thick plate is subjected to solution heat treatment, kept at 1050° C. to 1100° C. for 120 minutes, and then taken out of the furnace and water-cooled after the holding time is reached.
可选的,所述选择钢锭原材料轧制厚板,具体包括:Optionally, the step of selecting steel ingot raw materials to roll thick plates specifically includes:
选择钢锭原材料通过锻造板坯和热轧方式轧制厚板,轧制的厚板的厚度较所述顶部第一壁石墨安装板的最大环向弦长长10毫米。The steel ingot raw material is selected to be rolled into a thick plate by forging a slab and hot rolling. The thickness of the rolled thick plate is 10 mm longer than the maximum circumferential chord length of the top first wall graphite mounting plate.
可选的,所述在所述厚板中使用切出与所述顶部第一壁石墨安装板外形轮廓形状相似的圆弧坯料,之后还包括:Optionally, the step of cutting a circular arc blank having a shape similar to the outer contour of the top first wall graphite mounting plate in the thick plate further comprises:
对所述圆弧坯料进行热处理消应力,在410℃~425℃保温4小时~8小时,达到保温时间后出炉空冷。The arc blank is subjected to heat treatment to eliminate stress, and is kept at 410° C. to 425° C. for 4 to 8 hours. After the holding time is reached, the blank is taken out of the furnace and air-cooled.
可选的,所述铣出所述圆弧坯料的内外侧外形轮廓,以及未装夹的一环向端面的外形轮廓,之后还包括:Optionally, the step of milling the inner and outer contours of the arc blank and the contour of an unclamped annular end face further includes:
对所述圆弧坯料进行热处理消应力,在410℃~425℃保温4小时~6小时,达到保温时间后出炉空冷。The arc blank is subjected to heat treatment to eliminate stress, and is kept at 410° C. to 425° C. for 4 to 6 hours. After the holding time is reached, the blank is taken out of the furnace and air-cooled.
可选的,所述在所述厚板中使用切出与所述顶部第一壁石墨安装板外形轮廓形状相似的圆弧坯料,具体包括:Optionally, the step of cutting a circular arc blank having a shape similar to the outer contour of the top first wall graphite mounting plate in the thick plate specifically includes:
在所述厚板中使用线切割的加工方式切出所述圆弧坯料,所述圆弧坯料外形轮廓的单边加工余量留3mm~5mm。The arc blank is cut out of the thick plate by wire cutting, and a single-side machining allowance of the outer contour of the arc blank is 3 mm to 5 mm.
可选的,所述利用所述铣削外形装夹工装和环向端面铣削工装,对所述圆弧坯料精铣到最终目标轮廓,得到顶部第一壁石墨安装板,具体包括:Optionally, the method of using the milling contour clamping tool and the annular end face milling tool to fine-mill the arc blank to the final target contour to obtain the top first wall graphite mounting plate specifically includes:
将所述圆弧坯料与所述铣削外形装夹工装装配,采用整体式涂层棒铣刀一个走刀循环光出所述圆弧坯料的内外侧的外形轮廓表面;Assembling the arc blank with the milling profile fixture, and using an integral coated rod milling cutter to mill the inner and outer contour surfaces of the arc blank in one pass cycle;
将所述圆弧坯料与所述环向端面铣削工装装配,上立式数控加工中心或数控龙门铣床加工有螺纹孔的环向端面到最终目标轮廓,对加工后的圆弧坯料进行钳修,去除飞边毛刺得到所述顶部第一壁石墨安装板。The arc blank is assembled with the annular end face milling tooling, and the annular end face with the threaded hole is processed to the final target contour by a vertical CNC machining center or a CNC gantry milling machine. The processed arc blank is clamped to remove the burrs to obtain the top first wall graphite mounting plate.
本申请实施例第二方面提供了一种用于制造顶部第一壁石墨安装板的装置,应用于本申请实施例第一方面提供的任一种用于制造顶部第一壁石墨安装板的方法;所述装置,包括:铣削外形装夹工装和环向端面铣削工装;The second aspect of the embodiment of the present application provides a device for manufacturing a top first wall graphite mounting plate, which is applied to any method for manufacturing a top first wall graphite mounting plate provided in the first aspect of the embodiment of the present application; the device comprises: a milling shape clamping tool and a circumferential end face milling tool;
所述铣削外形装夹工装的平台平面与所述圆弧坯料有螺纹孔的环向端面贴合,平台平面上开设有与所述圆弧坯料的螺栓孔位置重合的通孔,用于装配所述圆弧坯料;The platform plane of the milling shape clamping tool is fitted with the circumferential end surface of the arc blank with the threaded hole, and a through hole is opened on the platform plane, which coincides with the bolt hole position of the arc blank, for assembling the arc blank;
所述环向端面铣削工装的外侧设置有工件安装定位面,所述工件安装定位面的轮廓尺寸与所述顶部第一壁石墨安装板的内侧平面轮廓的理论尺寸匹配,在所述工件安装定位面上的各个小平面的对应位置按所述顶部第一壁石墨安装板的理论模型的孔位开设有工件锁紧螺纹孔用于所述顶部第一壁石墨安装板与所述环向端面铣削工装的锁紧。A workpiece mounting positioning surface is provided on the outer side of the annular end face milling tooling, and the contour size of the workpiece mounting positioning surface matches the theoretical size of the inner plane contour of the top first wall graphite mounting plate. Workpiece locking threaded holes are opened at corresponding positions of each small plane on the workpiece mounting positioning surface according to the hole positions of the theoretical model of the top first wall graphite mounting plate for locking the top first wall graphite mounting plate and the annular end face milling tooling.
可选的,所述铣削外形装夹工装上设有定位销孔,通过在所述定位销孔中安装圆柱销对所述圆弧坯料进行精确定位。Optionally, the milling contour clamping tool is provided with a positioning pin hole, and the arc blank is accurately positioned by installing a cylindrical pin in the positioning pin hole.
可选的,Optional,
所述铣削外形装夹工装的平台平面上设置有第一坐标系定位孔,所述铣削外形装夹工装远离所述圆弧坯的一侧设置有第一装夹找正面,用于快速确定加工时走刀坐标系和方向;A first coordinate system positioning hole is arranged on the platform plane of the milling profile clamping tool, and a first clamping and finding surface is arranged on the side of the milling profile clamping tool away from the arc blank, which is used to quickly determine the tool feed coordinate system and direction during processing;
所述环向端面铣削工装的的平面上开设有第二坐标系定位孔和第二装夹找正面,用于在加工时快速对所述环向端面铣削工装找正方向和确定加工坐标系。A second coordinate system positioning hole and a second clamping and locating surface are provided on the plane of the annular end face milling tool, which are used to quickly align the direction of the annular end face milling tool and determine the processing coordinate system during processing.
本申请的有益技术效果在于:The beneficial technical effects of this application are:
本申请实施例通过轧制厚板再线切割的方式制作出产品的外形轮廓坯料,避免了薄板压型和焊接引起的严重内应力和磁导率超标的问题,从而减少了产品后续加工过程中的变形;通过在工件一端开设螺纹孔与专用铣削工装固定的方式,在三轴数控机床上就可完成内外侧轮廓的粗铣和精铣工序,且具有较高的加工效率和加工精度;在各工序之间合理地安排了热处理工序,充分消除了产品加工过程中的内应力,提高了最终产品的长期尺寸稳定性。本申请可操作性强,加工效率高,按照本申请的方法加工出的顶部第一壁石墨安装板的轮廓度能长时间稳定地保持在0.2mm以内,且成品所有区域的磁导率小于1.04。The embodiment of the present application manufactures the product's outer contour blank by rolling thick plates and then wire cutting, avoiding the serious internal stress and excessive magnetic permeability caused by thin plate profiling and welding, thereby reducing the deformation of the product during subsequent processing; by opening a threaded hole at one end of the workpiece and fixing it with a special milling tool, the rough milling and fine milling processes of the inner and outer contours can be completed on a three-axis CNC machine tool, and it has high processing efficiency and processing accuracy; the heat treatment process is reasonably arranged between each process, which fully eliminates the internal stress in the product processing process and improves the long-term dimensional stability of the final product. The present application has strong operability and high processing efficiency. The contour of the top first wall graphite mounting plate processed according to the method of the present application can be stably maintained within 0.2mm for a long time, and the magnetic permeability of all areas of the finished product is less than 1.04.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本申请实施例中一种托卡马克装置的顶部第一壁石墨安装板的结构示意图;FIG1 is a schematic structural diagram of a top first wall graphite mounting plate of a tokamak device according to an embodiment of the present application;
图2为本申请实施例中另一种托卡马克装置的顶部第一壁石墨安装板的结构示意图;FIG2 is a schematic diagram of the structure of a top first wall graphite mounting plate of another tokamak device in an embodiment of the present application;
图3为本申请实施例提供的一种用于制造顶部第一壁石墨安装板的方法的流程示意图;FIG3 is a schematic flow chart of a method for manufacturing a top first wall graphite mounting plate provided in an embodiment of the present application;
图4为本申请实施例中一种圆弧坯料的裁剪示意图;FIG4 is a schematic diagram of cutting an arc blank in an embodiment of the present application;
图5为本申请实施例中一种螺纹孔的加工示意图;FIG5 is a schematic diagram of processing a threaded hole in an embodiment of the present application;
图6为本申请实施例中一种铣削外形装夹工装的结构示意图;FIG6 is a schematic structural diagram of a milling shape clamping tool in an embodiment of the present application;
图7为本申请实施例中一种环向端面铣削工装的结构示意图;FIG7 is a schematic structural diagram of a circumferential end face milling tool in an embodiment of the present application;
图8为本申请实施例中一种铣削外形装夹工装与圆弧坯料的装配示意图;FIG8 is a schematic diagram of the assembly of a milling shape clamping tool and an arc blank in an embodiment of the present application;
图9为本申请实施例中一种环向端面铣削工装与圆弧坯料的装配示意图。FIG. 9 is a schematic diagram of the assembly of a circumferential end face milling tool and an arc blank in an embodiment of the present application.
图中:In the figure:
1-顶部第一壁石墨安装板;101、102-环向两端面;103-环向最大弦;1-top first wall graphite mounting plate; 101, 102-annular end faces; 103-annular maximum chord;
104-螺栓通孔;104-bolt through hole;
2-厚板;21-圆弧坯料;22-螺纹孔;2-thick plate; 21-arc blank; 22-threaded hole;
3-铣削外形装夹工装;31-平台平面;32-通孔;33-定位销孔;34-圆柱销;35-第一坐标系定位孔;36-第一装夹找正面;3-milling shape clamping tooling; 31-platform plane; 32-through hole; 33-positioning pin hole; 34-cylindrical pin; 35-first coordinate system positioning hole; 36-first clamping front face;
4-环向端面铣削工装;41-工件安装定位面;42-工件锁紧螺纹孔;43-第二坐标系定位孔;44-第二装夹找正面。4- circumferential end face milling tool; 41- workpiece mounting positioning surface; 42- workpiece locking threaded hole; 43- second coordinate system positioning hole; 44- second clamping and finding front surface.
具体实施方式Detailed ways
为了使本领域的技术人员更好地理解本申请,下面将结合本申请实施例中的附图对本申请实施例中的技术方案进行清楚-完整的描述。显而易见的,下面所述的实施例仅仅是本申请实施例中的一部分,而不是全部。基于本申请记载的实施例,本领域技术人员在不付出创造性劳动的情况下得到的其它所有实施例,均在本申请保护的范围内。In order to make those skilled in the art better understand the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the embodiments described below are only a part of the embodiments of the present application, not all. Based on the embodiments recorded in the present application, all other embodiments obtained by those skilled in the art without paying creative work are within the scope of protection of the present application.
为了便于理解,下面首先介绍本申请实施例涉及的顶部第一壁石墨安装板的具体结构。To facilitate understanding, the specific structure of the top first wall graphite mounting plate involved in the embodiment of the present application is first introduced below.
如图1所示,托卡马克装置的安装于真空室内腔的顶部第一壁石墨安装板1成品的外侧轮廓由圆弧与平面组成,内侧由各个小平面构成空间轮廓形状,在各个小平面上开设有两个螺栓通孔104用于石墨的安装固定,顶部第一壁石墨安装板1的壁厚为15mm~25mm不等。As shown in FIG1 , the outer contour of the finished product of the top first wall graphite mounting plate 1 of the Tokamak device installed in the inner cavity of the vacuum chamber is composed of an arc and a plane, and the inner side is composed of various small planes to form a spatial contour shape. Two bolt through holes 104 are opened on each small plane for the installation and fixation of graphite. The wall thickness of the top first wall graphite mounting plate 1 varies from 15 mm to 25 mm.
定义OZ为托卡马克装置的中心轴线,定义围绕OZ中心轴线旋转一周的方向为环向。在托卡马克装置中,多个顶部第一壁石墨安装板1以OZ轴线为中心沿环向铺满托卡马克装置D型截面的环形真空室顶部;如图1所示,定义顶部第一壁石墨安装板1的环向两端面101、102为环向夹角面,环向两端面101、102是由通过OZ中心轴线的两夹角面切出来的,所以越靠近OZ轴线的环向弦长值越小,越是远离OZ轴线的环向弦长值越大,定义最外侧的环向弦长为环向最大弦103,环向最大弦103的值约为140mm。由于顶部第一壁石墨安装板1的拥有空间形状复杂、尺寸精度要求高以及严格的磁导率等特点,在国内属于首次制造,尚无成熟加工经验可借鉴。Define OZ as the central axis of the tokamak device, and define the direction of rotating around the central axis of OZ as the circumferential direction. In the tokamak device, multiple top first-wall graphite mounting plates 1 are circumferentially spread over the top of the annular vacuum chamber of the D-shaped cross section of the tokamak device with the OZ axis as the center; as shown in FIG1 , define the circumferential end faces 101 and 102 of the top first-wall graphite mounting plate 1 as circumferential angle faces, and the circumferential end faces 101 and 102 are cut out by two angle faces passing through the central axis of OZ, so the closer to the OZ axis, the smaller the circumferential chord length value, and the farther away from the OZ axis, the larger the circumferential chord length value, and define the outermost circumferential chord length as the circumferential maximum chord 103, and the value of the circumferential maximum chord 103 is about 140 mm. Due to the characteristics of the top first-wall graphite mounting plate 1 having a complex spatial shape, high dimensional accuracy requirements, and strict magnetic permeability, it is manufactured for the first time in China, and there is no mature processing experience to learn from.
本申请实施例提供了一种用于制造顶部第一壁石墨安装板的方法及装置,以保证零件的相对磁导率、轮廓度和长期尺寸稳定性。The embodiments of the present application provide a method and apparatus for manufacturing a top first wall graphite mounting plate to ensure the relative magnetic permeability, contour and long-term dimensional stability of the parts.
基于上述内容,为了清楚、详细的说明本申请的上述优点,下面将结合附图对本申请的具体实施方式进行说明。Based on the above content, in order to clearly and in detail illustrate the above advantages of the present application, the specific implementation methods of the present application will be described below in conjunction with the accompanying drawings.
参见图3,该图为本申请实施例提供的一种用于制造顶部第一壁石墨安装板的方法的流程示意图。Refer to Figure 3, which is a schematic flow chart of a method for manufacturing a top first wall graphite mounting plate provided in an embodiment of the present application.
本申请实施例提供的一种用于制造顶部第一壁石墨安装板的方法,包括:A method for manufacturing a top first wall graphite mounting plate provided in an embodiment of the present application includes:
S101:选择钢锭原材料轧制厚板2。S101: Select steel ingot raw materials to roll thick plates 2.
在本申请实施例中,厚板2的厚度大于顶部第一壁石墨安装板1的最大环向弦长。作为一个示例,轧制的厚板2的厚度较顶部第一壁石墨安装板1的最大环向弦103长10毫米。In the embodiment of the present application, the thickness of the thick plate 2 is greater than the maximum circumferential chord length of the top first wall graphite mounting plate 1. As an example, the thickness of the rolled thick plate 2 is 10 mm longer than the maximum circumferential chord 103 of the top first wall graphite mounting plate 1.
在实际应用中,可以选择成分合格的钢锭原材料通过锻造板坯和热轧方式轧制厚板2,这里不再一一列举。In practical applications, steel ingot raw materials with qualified ingredients can be selected to roll thick plates 2 through forging slabs and hot rolling, which will not be listed here one by one.
在一个例子中,为了保证顶部第一壁石墨安装板1的相对磁导率,在步骤S101之后还可以包括:In one example, in order to ensure the relative magnetic permeability of the top first wall graphite mounting plate 1, after step S101, the following steps may also be included:
对厚板2进行固溶热处理,在1050℃~1100℃保温120分钟,达到保温时间后出炉水冷。The thick plate 2 is subjected to solution heat treatment at 1050°C to 1100°C for 120 minutes, and is taken out of the furnace and water-cooled after the insulation time is reached.
按此步骤轧制的厚板2相对磁导率可以保持在1.04以下。The relative magnetic permeability of the thick plate 2 rolled according to this step can be maintained below 1.04.
S102:在厚板2中切出与顶部第一壁石墨安装板1外形轮廓形状相似的圆弧坯料21。S102: Cut out a circular arc blank 21 in the thick plate 2 that has a shape similar to the outer contour of the top first wall graphite mounting plate 1 .
在本申请实施例中,如图4所示,圆弧坯料21的环向弦长等于厚板2的厚度。可以理解的是,在实际应用中,一个厚板2中可以切出多个圆弧坯料21,如图4所示。为了便于后续处理,与顶部第一壁石墨安装板1相比,在该步骤切出的圆弧坯料21外形轮廓的单边加工余量可以留3mm~5mm。在实际应用中,可以在厚板中使用线切割的加工方式切出圆弧坯料。In the embodiment of the present application, as shown in FIG4 , the circumferential chord length of the arc blank 21 is equal to the thickness of the thick plate 2. It is understandable that in practical applications, a plurality of arc blanks 21 can be cut out of a thick plate 2, as shown in FIG4 . In order to facilitate subsequent processing, compared with the top first wall graphite mounting plate 1, the single-side machining allowance of the outer contour of the arc blank 21 cut out in this step can be 3 mm to 5 mm. In practical applications, arc blanks can be cut out of thick plates using wire cutting.
在本申请实施例一些可能的实现方式中,步骤S102之后还可以包括:In some possible implementations of the embodiment of the present application, step S102 may further include:
对圆弧坯料21进行热处理消应力,在410℃~425℃保温4小时~8小时,达到保温时间后出炉空冷。此步骤的作用是充分消除轧制生产过程中产生于厚板2内部的内应力,提高圆弧坯料21的尺寸稳定性。The arc blank 21 is heat treated to eliminate stress, and is kept at 410℃~425℃ for 4 hours~8 hours, and then taken out of the furnace and air-cooled after the holding time is reached. The function of this step is to fully eliminate the internal stress generated in the thick plate 2 during the rolling production process and improve the dimensional stability of the arc blank 21.
S103:将圆弧坯料21的一环向端面装夹于铣床,铣出另一环向端面,在铣削光出的另一环向端面上的内外侧圆弧轮廓壁厚的中线位置加工出多个螺纹孔22。S103: clamping one circumferential end face of the arc blank 21 on a milling machine, milling out the other circumferential end face, and processing a plurality of threaded holes 22 at the midline positions of the inner and outer arc contour wall thicknesses on the other circumferential end face milled out.
在本申请实施例中,如图5所示,可以在铣削光出的环向端面上的内外侧圆弧轮廓壁厚的中线位置加工出多个螺纹孔22,此步骤加工的螺纹孔22用于后续粗铣和精铣过程的端面安装锁紧。两螺纹孔的距离可以为25mm~50mm。In the embodiment of the present application, as shown in FIG5 , a plurality of threaded holes 22 can be machined at the midline position of the inner and outer arc contour wall thickness on the milled annular end face. The threaded holes 22 machined in this step are used for end face mounting and locking in the subsequent rough milling and fine milling processes. The distance between the two threaded holes can be 25 mm to 50 mm.
在实际应用中,可以将圆弧坯料21的一环向端面装夹于立式数控加工中心或数控龙门铣床工作台上,铣出另一环向端面,光出即可。In practical applications, one annular end face of the arc blank 21 can be clamped on a vertical CNC machining center or a CNC gantry milling machine workbench, and the other annular end face can be milled out and polished.
S104:利用多个螺纹孔22,将圆弧坯料21的另一环向端面安装于铣削外形装夹工装3上,铣出圆弧坯料21的内外侧外形轮廓,以及未装夹的一环向端面的外形轮廓;S104: Using a plurality of threaded holes 22, the other annular end face of the arc blank 21 is mounted on the milling profile clamping tool 3, and the inner and outer contours of the arc blank 21 and the contour of the unclamped annular end face are milled out;
此步骤为了粗铣外形轮廓,在实际应用中,可以在立式数控加工中心或数控龙门铣床上一次装夹铣出圆弧坯料21的内外侧外形轮廓,以及未装夹的环向端面的外形轮廓。铣削外形装夹工装3的具体结构与装配方法后续将详细说明,这里先不赘述。This step is for rough milling of the outer contour. In practical applications, the inner and outer contours of the arc blank 21 and the outer contour of the unclamped annular end face can be milled out in one clamping on a vertical CNC machining center or a CNC gantry milling machine. The specific structure and assembly method of the milling contour clamping tool 3 will be described in detail later, so they will not be repeated here.
作为一个示例,除有螺纹的环向端面和孔之外,粗铣后的圆弧坯料21的外形轮廓与顶部第一壁石墨安装板1相比,每个面的后续精铣单边加工余量可以为0.6mm~0.8mm。As an example, except for the threaded annular end face and hole, the outer contour of the arc blank 21 after rough milling is compared with the top first wall graphite mounting plate 1, and the subsequent single-side machining allowance of each surface for subsequent fine milling can be 0.6mm to 0.8mm.
在本申请实施例一些可能的实现方式中,为了消除热应力,步骤S104之后还可以包括:对圆弧坯料21进行热处理消应力,在410℃~425℃保温4小时~6小时,达到保温时间后出炉空冷。In some possible implementations of the embodiments of the present application, in order to eliminate thermal stress, step S104 may also include: heat treating the arc blank 21 to eliminate stress, keeping it at 410℃~425℃ for 4 hours to 6 hours, and taking it out of the furnace and air cooling it after the holding time.
S105:将与铣削外形装夹工装3装配锁紧好的圆弧坯料21一起装夹到数控卧式加工中心的旋转平台上完成所有轮廓面上的螺栓通孔104加工;S105: clamping the arc blank 21 assembled and locked with the milling contour clamping tool 3 onto the rotating platform of the CNC horizontal machining center to complete the processing of the bolt through holes 104 on all contour surfaces;
在本申请实施例中,将完成步骤S104的圆弧坯料21与铣削外形装夹工装3通过螺纹孔22固定的方式装配锁紧,一起装夹到数控卧式加工中心的旋转平台上,此步骤所用的旋转平台与加工中心主机可实现数控联动,通过UG或其它数控加工三维软件根据理论模型生成顶部第一壁石墨安装板1的孔加工程序,完成所有轮廓面上的螺栓通孔104加工。在内外侧轮廓面精加工之前完成螺栓通孔104加工,防止在精铣完内外侧轮廓面后再进行螺栓通孔104加工导致轮廓面变形,有助于提高成品的最终轮廓度。In the embodiment of the present application, the arc blank 21 that has completed step S104 is assembled and locked with the milling contour clamping tool 3 by means of threaded holes 22, and clamped together on the rotating platform of the CNC horizontal machining center. The rotating platform used in this step and the main machine of the machining center can realize CNC linkage, and the hole processing program of the top first wall graphite mounting plate 1 is generated according to the theoretical model through UG or other CNC machining three-dimensional software to complete the processing of the bolt through holes 104 on all contour surfaces. The bolt through holes 104 are processed before the inner and outer contour surfaces are finely processed to prevent the deformation of the contour surface caused by the bolt through holes 104 processing after the inner and outer contour surfaces are finely milled, which helps to improve the final contour of the finished product.
S106:利用铣削外形装夹工装3和环向端面铣削工装4,对圆弧坯料21精铣到最终目标轮廓,得到顶部第一壁石墨安装板1。S106: using the milling contour clamping tool 3 and the circumferential end face milling tool 4, the arc blank 21 is finely milled to the final target contour to obtain the top first wall graphite mounting plate 1.
在本申请实施例一些可能的实现方式中,步骤S106具体可以包括:In some possible implementations of the embodiment of the present application, step S106 may specifically include:
将圆弧坯料21与铣削外形装夹工装3装配,采用整体式涂层棒铣刀一个走刀循环光出圆弧坯料21的内外侧的外形轮廓表面;Assemble the arc blank 21 with the milling profile fixture 3, and use the integral coated rod milling cutter to mill the inner and outer contour surfaces of the arc blank 21 in one pass cycle;
将圆弧坯料21与环向端面铣削工装4装配,上立式数控加工中心或数控龙门铣床加工有螺纹孔22的环向端面到最终目标轮廓,对加工后的圆弧坯料21进行钳修,去除飞边毛刺得到顶部第一壁石墨安装板1。The arc blank 21 is assembled with the annular end face milling tool 4, and the annular end face with the threaded hole 22 is processed to the final target contour by a vertical CNC machining center or a CNC gantry milling machine. The processed arc blank 21 is clamped and the burrs are removed to obtain the top first wall graphite mounting plate 1.
在本申请实施例中,可以先将完成步骤S105的圆弧坯料21与铣削外形装夹工装3保持的装配状态一起从卧式加工中心卸下,重新上立式加工中心或数控龙门铣床精铣外形轮廓到理论目标尺寸,包括未装夹的环向端面的外形。在最后的精光内外轮廓表面加工过程中,采用整体式涂层棒铣刀一个走刀循环光出圆弧坯料21的内外侧的外形轮廓表面,可获得较好的成品形状精度和表面粗糙度。经过此步骤的加工,圆弧坯料21除螺纹装夹端面未加工之外,其余面都加工到最终理论尺寸。In the embodiment of the present application, the arc blank 21 that has completed step S105 can be first unloaded from the horizontal machining center together with the assembly state maintained by the milling contour clamping tool 3, and then re-mounted on the vertical machining center or CNC gantry milling machine to fine-mill the contour to the theoretical target size, including the contour of the unclamped annular end face. In the final finishing process of the inner and outer contour surfaces, the integral coated rod milling cutter is used to polish the inner and outer contour surfaces of the arc blank 21 in one pass cycle, so as to obtain better finished product shape accuracy and surface roughness. After this step of processing, except for the unprocessed threaded clamping end face of the arc blank 21, the remaining surfaces are processed to the final theoretical size.
然后,将圆弧坯料21与环向端面铣削工装4装配,上立式数控加工中心或数控龙门铣床加工有螺纹孔22的环向端面到最终目标轮廓,再进行钳修,去除飞边毛刺。经过此步骤的加工,圆弧坯料21被加工成顶部第一壁石墨安装板1的最终成品尺寸。在实际应用中,可以通过UG等三维加工软件生成外形端面的仿形加工程序实现环向端面的精密加工。Then, the arc blank 21 is assembled with the annular end face milling tool 4, and the annular end face with the threaded hole 22 is processed to the final target contour by a vertical CNC machining center or a CNC gantry milling machine, and then the nipper is repaired to remove the burrs. After this step of processing, the arc blank 21 is processed into the final finished product size of the top first wall graphite mounting plate 1. In practical applications, the contour end face profiling program can be generated by UG and other three-dimensional processing software to achieve precision processing of the annular end face.
本申请实施例通过轧制厚板再线切割的方式制作出产品的外形轮廓坯料,避免了薄板压型和焊接引起的严重内应力和磁导率超标的问题,从而减少了产品后续加工过程中的变形;通过在工件一端开设螺纹孔与专用铣削工装固定的方式,在三轴数控机床上就可完成内外侧轮廓的粗铣和精铣工序,且具有较高的加工效率和加工精度;在各工序之间合理地安排了热处理工序,充分消除了产品加工过程中的内应力,提高了最终产品的长期尺寸稳定性。本申请可操作性强,加工效率高,按照本申请的方法加工出的顶部第一壁石墨安装板的轮廓度能长时间稳定地保持在0.2mm以内,且成品所有区域的磁导率小于1.04。The embodiment of the present application manufactures the product's outer contour blank by rolling thick plates and then wire cutting, avoiding the serious internal stress and excessive magnetic permeability caused by thin plate profiling and welding, thereby reducing the deformation of the product during subsequent processing; by opening a threaded hole at one end of the workpiece and fixing it with a special milling tool, the rough milling and fine milling processes of the inner and outer contours can be completed on a three-axis CNC machine tool, and it has high processing efficiency and processing accuracy; the heat treatment process is reasonably arranged between each process, which fully eliminates the internal stress in the product processing process and improves the long-term dimensional stability of the final product. The present application has strong operability and high processing efficiency. The contour of the top first wall graphite mounting plate processed according to the method of the present application can be stably maintained within 0.2mm for a long time, and the magnetic permeability of all areas of the finished product is less than 1.04.
基于上述实施例提供的用于制造顶部第一壁石墨安装板的方法,本申请实施例还提供了一种用于制造顶部第一壁石墨安装板的装置,应用于上述实施例提供任一种的用于制造顶部第一壁石墨安装板的方法。Based on the method for manufacturing a top first-wall graphite mounting plate provided in the above-mentioned embodiments, an embodiment of the present application also provides a device for manufacturing a top first-wall graphite mounting plate, which is applied to any one of the methods for manufacturing a top first-wall graphite mounting plate provided in the above-mentioned embodiments.
参见图6和图7,该图为本申请实施例提供的一种用于制造顶部第一壁石墨安装板的装置的结构示意图。Refer to Figures 6 and 7, which are schematic structural diagrams of an apparatus for manufacturing a top first wall graphite mounting plate provided in an embodiment of the present application.
本申请实施例提供的一种用于制造顶部第一壁石墨安装板的装置,包括:铣削外形装夹工装3和环向端面铣削工装4;The embodiment of the present application provides a device for manufacturing a top first wall graphite mounting plate, comprising: a milling shape clamping tool 3 and a circumferential end face milling tool 4;
铣削外形装夹工装3的平台平面31与圆弧坯料21有螺纹孔22的环向端面贴合,平台平面31上开设有与圆弧坯料21的螺栓孔22位置重合的通孔32,用于装配圆弧坯料21;The platform plane 31 of the milling shape clamping tool 3 is fitted with the circumferential end surface of the arc blank 21 having the threaded hole 22, and a through hole 32 is opened on the platform plane 31, which coincides with the bolt hole 22 of the arc blank 21, for assembling the arc blank 21;
环向端面铣削工装4的外侧设置有工件安装定位面41,工件安装定位面41的轮廓尺寸与顶部第一壁石墨安装板1的内侧平面轮廓的理论尺寸匹配,在工件安装定位面41上的各个小平面的对应位置按顶部第一壁石墨安装板1的理论模型的孔位开设有工件锁紧螺纹孔42用于顶部第一壁石墨安装板1与环向端面铣削工装4的锁紧。A workpiece mounting positioning surface 41 is provided on the outer side of the annular end face milling tool 4, and the contour size of the workpiece mounting positioning surface 41 matches the theoretical size of the inner plane contour of the top first wall graphite mounting plate 1, and workpiece locking threaded holes 42 are opened at the corresponding positions of each small plane on the workpiece mounting positioning surface 41 according to the hole positions of the theoretical model of the top first wall graphite mounting plate 1 for locking the top first wall graphite mounting plate 1 and the annular end face milling tool 4.
可以理解的是,圆弧坯料21有螺纹的环向端面与铣削外形装夹工装3的平台平面31贴合,圆弧坯料21的螺纹孔22与铣削外形装夹工装3的通孔32位置重合,通过螺栓拉紧工件端面的方式对圆弧坯料21装配锁紧,如图8所示。It can be understood that the threaded annular end face of the arc blank 21 is in contact with the platform plane 31 of the milling contour clamping tool 3, the threaded hole 22 of the arc blank 21 coincides with the through hole 32 of the milling contour clamping tool 3, and the arc blank 21 is assembled and locked by tightening the end face of the workpiece with bolts, as shown in Figure 8.
在本申请实施例中,环向端面铣削工装4的外侧设置有安装定位面41,此安装定位面41的轮廓尺寸按顶部第一壁石墨安装板1的内侧平面轮廓的理论尺寸加工成,且在安装定位面41上的各个小平面的对应位置按顶部第一壁石墨安装板1的理论模型的孔位开设有工件锁紧螺纹孔42用于工件与工装的锁紧。在装配时,圆弧坯料21的内侧平面轮廓与环向端面铣削工装4的安装定位面41均匀紧密贴合,同时用螺栓锁紧,如图9所示。In the embodiment of the present application, a mounting surface 41 is provided on the outside of the annular end face milling tool 4, and the contour size of the mounting surface 41 is processed according to the theoretical size of the inner plane contour of the top first wall graphite mounting plate 1, and workpiece locking threaded holes 42 are provided at the corresponding positions of each small plane on the mounting surface 41 according to the hole positions of the theoretical model of the top first wall graphite mounting plate 1 for locking the workpiece and the tool. During assembly, the inner plane contour of the arc blank 21 is evenly and tightly fitted with the mounting surface 41 of the annular end face milling tool 4, and is locked with bolts, as shown in FIG9 .
在本申请实施例一些可能的实现方式中,铣削外形装夹工装3上设有定位销孔33,通过在定位销孔33中安装圆柱销34对圆弧坯料21进行精确定位。In some possible implementations of the embodiments of the present application, a positioning pin hole 33 is provided on the milling contour clamping tool 3, and the arc blank 21 is precisely positioned by installing a cylindrical pin 34 in the positioning pin hole 33.
作为一个示例,定位销孔33共3个孔位,两个定位销孔33位于内侧轮廓位置,第三个定位销孔33位于外侧圆弧的平面拐角处,通过圆柱销34对圆弧坯料21进行精确定位。在实际操作中可通过改变圆柱销25的外直径来定位不同加工余量的工件。As an example, there are three locating pin holes 33, two of which are located at the inner contour position, and the third locating pin hole 33 is located at the plane corner of the outer arc, and the arc blank 21 is accurately positioned by the cylindrical pin 34. In actual operation, the workpieces with different machining allowances can be positioned by changing the outer diameter of the cylindrical pin 25.
在本申请实施例一些可能的实现方式中,铣削外形装夹工装3的平台平面31上设置有第一坐标系定位孔35,铣削外形装夹工装3远离圆弧坯21的一侧设置有第一装夹找正面36,用于快速确定加工时走刀坐标系和方向;In some possible implementations of the present application, a first coordinate system positioning hole 35 is provided on the platform plane 31 of the milling profile clamping tool 3, and a first clamping and finding surface 36 is provided on the side of the milling profile clamping tool 3 away from the arc blank 21, which is used to quickly determine the tool feed coordinate system and direction during processing;
环向端面铣削工装4的平面上开设有第二坐标系定位孔43和第二装夹找正面44,用于在加工时快速对环向端面铣削工装4找正方向和确定加工坐标系。A second coordinate system positioning hole 43 and a second clamping alignment surface 44 are provided on the plane of the annular end face milling tool 4 for quickly aligning the direction of the annular end face milling tool 4 and determining the machining coordinate system during machining.
在实际应用中,第一坐标系定位孔35和第一装夹找正面36,通孔32以及定位销孔33的相对位置关系由UG三维软件模拟顶部第一壁石墨安装板1的理论形状和位置来确定,在加工时通过找正铣削外形装夹工装3就可快速确定加工走刀坐标系和方向。通过圆弧坯料21的环向端面与铣削外形装夹工装3装配的方式可实现圆弧坯料21快速安装定位和找正,避免了在铣削走刀过程中更换装夹压板导致多次接刀而降低加工精度和加工效率,保证了圆弧坯料21的内外侧轮廓和孔加工的加工精度和加工效率。In practical applications, the relative position relationship between the first coordinate system positioning hole 35 and the first clamping and locating face 36, the through hole 32 and the positioning pin hole 33 is determined by simulating the theoretical shape and position of the top first wall graphite mounting plate 1 with UG three-dimensional software. During processing, the machining tool coordinate system and direction can be quickly determined by aligning the milling shape clamping fixture 3. The circular arc blank 21 can be quickly installed, positioned and aligned by assembling the circumferential end face of the circular arc blank 21 with the milling shape clamping fixture 3, avoiding the replacement of the clamping plate during the milling process, resulting in multiple tool changes and reducing the machining accuracy and efficiency, and ensuring the machining accuracy and efficiency of the inner and outer contours and hole machining of the circular arc blank 21.
上面结合附图和实施例对本申请作了详细说明,但是本申请并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本申请宗旨的前提下作出各种变化。本申请中未作详细描述的内容均可以采用现有技术。The present application is described in detail above in conjunction with the accompanying drawings and embodiments, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of ordinary technicians in the field without departing from the purpose of the present application. Any content not described in detail in the present application can adopt the existing technology.
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