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CN115488427A - A double-purpose circular saw blade - Google Patents

A double-purpose circular saw blade Download PDF

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Publication number
CN115488427A
CN115488427A CN202210976575.1A CN202210976575A CN115488427A CN 115488427 A CN115488427 A CN 115488427A CN 202210976575 A CN202210976575 A CN 202210976575A CN 115488427 A CN115488427 A CN 115488427A
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groove
saw blade
reverse
circular saw
sound
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罗辉
余林涛
俞晖
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Hangzhou Wagen Precision Tooling Co ltd
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Hangzhou Wagen Precision Tooling Co ltd
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Priority to CN202210976575.1A priority Critical patent/CN115488427A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D61/00Tools for sawing machines or sawing devices; Clamping devices for these tools
    • B23D61/02Circular saw blades
    • B23D61/04Circular saw blades with inserted saw teeth, i.e. the teeth being individually inserted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D61/00Tools for sawing machines or sawing devices; Clamping devices for these tools
    • B23D61/02Circular saw blades
    • B23D61/025Details of saw blade body

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  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Abstract

The invention discloses a dual-purpose circular saw blade for forward and reverse rotation, which comprises: a disc-shaped base body with a central hole, and a plurality of groups of forward and reverse rotating tool bits which are jointed on the outer circumference of the base body; a chip groove is formed between two adjacent sets of positive and negative rotating cutter heads; wherein, the bottom of part chip groove is provided with a silencing groove and a silencing hole which are communicated with each other; and a plurality of groups of heat dissipation holes arranged on the substrate; the radiating holes and the silencing holes are arranged in a staggered mode in the circumferential direction and the radial direction of the base body respectively. This positive and negative double-purpose circular saw blade that rotates can realize the corotation reversal processing of circular saw blade and use, is provided with the amortization groove in the bottom of chip groove, has seted up the amortization hole in the bottom of amortization groove, sets up the louvre on the base member, has realized amortization, the heat dissipation function of circular saw blade at the during operation, has the effect of eliminating the thermal treatment residual stress simultaneously, has reduced base member crackle risk. When the circular saw blade works, air flow is cut off and dispersed through the silencing holes and the radiating holes, so that the generation of air vortex can be effectively reduced, and the generation of harsh noise is avoided.

Description

一种正反转双用圆锯片A double-purpose circular saw blade

技术领域technical field

本发明涉及切割工具技术领域,具体地涉及一种正反转双用圆锯片。The invention relates to the technical field of cutting tools, in particular to a forward and reverse circular saw blade.

背景技术Background technique

锯片作为切割工具,被广泛应用,但是现有的圆锯片大都是单向旋转使用,使用寿命短,利用率低,而且由于单向旋转,导致切割过程中存在不稳定现象,会导致被切割材料切割面质量不高等问题。Saw blades are widely used as cutting tools, but most of the existing circular saw blades are used in one-way rotation, with short service life and low utilization rate. The quality of the cutting surface of the cutting material is not high.

目前也有正反双向旋转使用的正反转锯片,但现有的正反转锯片,一般采用金刚砂附着在圆锯片外圈的侧面及边缘面,切割锋利性不佳。而且应力释放不足,使用过程本体会发生裂纹等现象发生率较高。At present, there are also reversible saw blades that can be rotated in both directions. However, the existing reversible saw blades generally use emery to attach to the side and edge surfaces of the outer ring of the circular saw blade, and the cutting sharpness is not good. Moreover, the stress release is insufficient, and the occurrence rate of cracks in the body during use is relatively high.

中国专利文献(公开日:2015年11月4日,公告号:CN105014153A)公开了一种双刃型圆锯片,包括基体,所述基体的外圆周壁上均匀设有若干刀头,所述刀头之间形成“U”型排屑槽,所述排屑槽的开口部内径略小于底部内径,所述刀头的外缘为角度为150°的内凹弧形,所述刀头左右两侧上分别连接有合金刀片,所述合金刀片的高度高于所述刀头的高度。其通过在刀头两侧分别焊接合金刀片,来避免圆锯片装机时对刀头方向的要求。Chinese patent document (disclosure date: November 4, 2015, announcement number: CN105014153A) discloses a double-edged circular saw blade, including a base body, a number of cutter heads are uniformly arranged on the outer peripheral wall of the base body, and the A "U"-shaped chip removal groove is formed between the cutter heads, the inner diameter of the opening of the chip removal groove is slightly smaller than the inner diameter of the bottom, the outer edge of the cutter head is a concave arc with an angle of 150°, and the left and right sides of the cutter head Alloy blades are respectively connected to the two sides, and the height of the alloy blades is higher than that of the cutter head. It avoids the requirement of the direction of the cutter head when the circular saw blade is installed by welding alloy blades on both sides of the cutter head.

上述技术方案虽然提供了一种双向圆锯片,但是该锯片在使用过程会存在散热不足,切削热会导致产品变形,去应力效果差,产生噪音大等问题。Although the above technical solution provides a two-way circular saw blade, the saw blade has insufficient heat dissipation during use, cutting heat will cause product deformation, poor stress relief effect, and large noise.

同时,高速旋转的圆锯片,在齿槽的底部会产生空气涡流噪声,而空气涡流的压力变化即成为激振源,当其频率为圆锯片固有频率的整数倍时即发生共振,产生刺耳的噪声,使作业环境显著恶化。At the same time, the high-speed rotating circular saw blade will generate air eddy current noise at the bottom of the tooth groove, and the pressure change of the air eddy current becomes the excitation source. When its frequency is an integer multiple of the natural frequency of the circular saw blade, resonance occurs, resulting in Harsh noise significantly deteriorates the working environment.

发明内容Contents of the invention

本发明的目的是解决现有双向圆锯片存在的散热不足,切削热会导致产品变形,去应力效果差,旋转过程中容易产生空气涡流,进而产生刺耳噪音等问题,而提供一种旋转过程中能够有效降低空气涡流的产生,避免了刺耳噪音的产生,而且切割锋利性好,能耗小,切割面好,产品散热快,切削热不会导致产品变形,正反转过程锯片稳定性一致,能有效降低使用过程基体裂纹风险,促进散热、使用寿命长。The purpose of the present invention is to solve the problems of insufficient heat dissipation in the existing two-way circular saw blades, cutting heat will cause product deformation, poor stress relief effect, easy to generate air vortex in the rotation process, and then generate harsh noises, etc., and provide a rotation process It can effectively reduce the generation of air eddy current, avoid the generation of harsh noise, and has good cutting sharpness, low energy consumption, good cutting surface, fast heat dissipation of the product, cutting heat will not cause product deformation, and the stability of the saw blade during the forward and reverse process Consistent, can effectively reduce the risk of substrate cracks during use, promote heat dissipation, and have a long service life.

本发明实现其发明目的所采用的技术方案是:一种正反转双用圆锯片,包括:The technical solution adopted by the present invention to realize its inventive purpose is: a circular saw blade with forward and reverse rotation, comprising:

带有中心孔的圆盘状基体,disc-shaped substrate with a central hole,

接合在基体的外圆周上的多组正反转刀头;相邻两组正反转刀头之间形成有排屑槽;其中,A plurality of sets of forward and reverse cutter heads joined on the outer circumference of the base body; chip removal grooves are formed between adjacent two sets of forward and reverse cutter heads; wherein,

在部分排屑槽的底部开设有相互连通的消音槽和消音孔;以及At the bottom of part of the chip flutes, there are interconnected sound-absorbing grooves and sound-absorbing holes; and

在基体上设置的多组散热孔;Multiple groups of cooling holes set on the substrate;

所述的散热孔与消音孔在基体的周向和径向上分别错位设置。The radiating holes and the sound-absorbing holes are respectively arranged in dislocation in the circumferential direction and the radial direction of the base body.

该正反转双用圆锯片,通过在基本上设置多组正反转刀头,可以实现圆锯片的正转反转加工使用,而且由于在基体上接合正反转刀头,正反转刀头可以根据切割需要设置,与现有技术采用金刚砂切割技术相比,能够保证切割的锋利性,实现切割面的良好切割品质。在排屑槽的底部设置有消音槽,在消音槽的底部开设有消音孔,既能够起到对圆锯片在工作时的消音作用,还能够实现散热功能,同时,能够有效消除热处理残余的应力,降低使用过程中基体裂纹风险。而在基体上设置有散热孔其既可以实现在圆锯片工作时的散热功能,同时,散热孔与消音孔在基体上无论是在周向上,还是在径向上均呈错位设置,不重合,不同圆,不同线,这样的结构设置,使得圆锯片在工作时,使得空气气流呈发散状,通过消音孔和散热孔断流分散,能够有效降低空气涡流的产生,避免产生刺耳的噪音。The forward and reverse dual-purpose circular saw blade can realize the forward and reverse processing and use of the circular saw blade by basically setting multiple sets of forward and reverse cutter heads, and because the forward and reverse cutter heads are joined on the substrate, the forward and reverse The rotary cutter head can be set according to the cutting requirements. Compared with the diamond cutting technology used in the prior art, it can ensure the sharpness of the cutting and realize the good cutting quality of the cutting surface. There is a sound-absorbing groove at the bottom of the chip removal groove, and a sound-absorbing hole is opened at the bottom of the sound-absorbing groove, which can not only play the role of silencing the circular saw blade when it is working, but also realize the heat dissipation function, and at the same time, it can effectively eliminate the residue of heat treatment. Stress, reduce the risk of matrix cracks during use. The base body is provided with heat dissipation holes, which can realize the heat dissipation function when the circular saw blade is working. At the same time, the heat dissipation holes and the sound-absorbing holes are misplaced on the base body, whether in the circumferential direction or in the radial direction, and do not overlap. Different circles and different lines, this structural setting makes the air flow divergent when the circular saw blade is working, and the flow is dispersed through the sound-absorbing holes and cooling holes, which can effectively reduce the generation of air eddy currents and avoid harsh noises.

作为优选,每组散热孔分别包括外旋散热孔和内旋散热孔,外旋散热孔和内旋散热孔在基体周向和径向上分别错位设置。散热孔在基体上成组设置,每组散热孔均包括一个外旋散热孔和一个内旋散热孔,而每组散热孔中的外旋散热孔和内旋散热孔在基体径向上和基体周向上也是错位设置,即不在同一圆周上,不在同一直径上,这样的结构设置能够实现有效散热,同时能够降低空气涡流的产生,避免产生噪音。Preferably, each group of heat dissipation holes respectively includes an outer rotation heat dissipation hole and an inner rotation heat dissipation hole, and the outer rotation heat dissipation holes and the inner rotation heat dissipation holes are respectively arranged in offset positions in the circumferential direction and the radial direction of the base body. The heat dissipation holes are arranged in groups on the base body, and each group of heat dissipation holes includes an outer rotation heat dissipation hole and an inner rotation heat dissipation hole, and the outer rotation heat dissipation holes and the inner rotation heat dissipation holes in each group of heat dissipation holes are located in the radial direction of the base body and around the base body. Upward is also a misplaced setting, that is, not on the same circumference and not on the same diameter. Such a structural setting can achieve effective heat dissipation, and at the same time reduce the generation of air eddy currents and avoid noise.

作为优选,所述的消音槽、消音孔与相邻的外旋散热孔和内旋散热孔在基体旋转方向上形成一组气体流通散热路径,多组气体流通散热路径在基体正面或基体背面形成散气体旋转面。消音槽、消音孔与外旋散热孔和内旋散热孔的设置位置,可以在基体上形成一组气体流通散热路径,无论圆锯片是正转还是反转都会实现了空气的快速流通散热,同时又能够降低空气涡流的产生。现有技术中圆锯片在旋转过程中由于排屑槽中封闭式的,这使得旋转时会在排屑槽的底部会产生空气涡流,进而产生噪声,而本发明中在排屑槽的底部开设有消音槽,在消音槽的底部与消音槽连通开设有消音孔,通过二级递进式结构,消音槽的槽度小于消音孔的直径,从而能够实现对旋转产生的空气进行分散,避免空气在排屑槽底部形成涡流,起到有效散热,降低噪音的作用。空气经消音槽进入消音孔,然后被旋转带出后向基体旋转方向的反向运动,经过外旋散热孔和内旋散热孔,从而实现对基体切割过程中产生的热量的散热,实现了对产品的快速散热,不会因切削热而导致产品变形。Preferably, the sound-absorbing grooves, the sound-absorbing holes, and the adjacent outer-rotating heat dissipation holes and inner-rotating heat dissipation holes form a set of gas circulation and heat dissipation paths in the direction of rotation of the base body, and multiple sets of gas flow heat dissipation paths are formed on the front surface or the back surface of the base body Scattered gas rotating surface. The location of the sound-absorbing groove, the sound-absorbing hole, the outer rotation cooling hole and the inner rotation cooling hole can form a group of gas circulation and heat dissipation paths on the substrate, and the rapid circulation and heat dissipation of the air can be realized no matter whether the circular saw blade is rotating forward or reverse, and at the same time It can also reduce the generation of air vortex. In the prior art, the circular saw blade is closed in the chip flute during rotation, which causes air vortices to be generated at the bottom of the chip flute during rotation, thereby generating noise, while in the present invention, the bottom of the chip flute There is a sound-absorbing groove, and a sound-absorbing hole is connected with the sound-absorbing groove at the bottom of the sound-absorbing groove. Through the two-stage progressive structure, the groove of the sound-absorbing groove is smaller than the diameter of the sound-absorbing hole, so that the air generated by the rotation can be dispersed to avoid The air forms a vortex at the bottom of the flute to effectively dissipate heat and reduce noise. The air enters the sound-absorbing hole through the sound-absorbing groove, is then taken out by rotation, and moves in the opposite direction to the direction of base body rotation, passing through the outer-rotation heat dissipation holes and inner-rotation heat dissipation holes, so as to realize the heat dissipation of the heat generated during the cutting process of the base body, and realize the The rapid heat dissipation of the product will not cause product deformation due to cutting heat.

作为优选,每组正反转刀头分别包括双刀头齿背、正转刀头和反转刀头。Preferably, each set of forward and reverse cutter heads respectively includes a double cutter head tooth back, a forward rotation cutter head and a reverse cutter head.

作为优选,在双刀头齿背的外圆周上设置凹槽,所述的凹槽包括槽底内凹圆弧、连接在槽底内凹圆弧两端的正转倾斜面和反转倾斜面。双刀头齿背的外圆周上设置凹槽,而凹槽的底部设置有槽底内凹圆弧,槽底内凹圆弧向两侧的正转刀头和反转刀头方向设置呈正转倾斜面和反转倾斜面,这样的结构既保证了正反转刀头的切割强度,同时保证正转刀头和反转刀头都超出双刀头齿背,有利于实现有效切割。Preferably, a groove is provided on the outer circumference of the tooth back of the double-cutter head, and the groove includes a concave arc at the bottom of the groove, a positive rotation inclined surface and a reverse inclined surface connected to two ends of the concave arc at the bottom of the groove. A groove is set on the outer circumference of the tooth back of the double cutter head, and the bottom of the groove is provided with a concave arc at the bottom of the groove. Inclined surface and reverse inclined surface, this structure not only ensures the cutting strength of the forward and reverse cutter heads, but also ensures that both the forward and reverse cutter heads exceed the tooth back of the double cutter head, which is conducive to effective cutting.

作为优选,每组正反转刀头中的正转刀头和反转刀头呈对称结构分布,对称线为基体中心孔圆心与槽底内凹圆弧的弧形中心之间的连接线。正转刀头和反转刀头呈对称结构分布是为了在正反转过程稳定性得到一致的效果。Preferably, the forward-rotating cutter heads and reverse-rotating cutter heads in each group of forward-reversing cutter heads are symmetrically distributed, and the line of symmetry is the connecting line between the center of the center hole of the substrate and the arc center of the concave arc at the bottom of the groove. The symmetrical structural distribution of the forward-rotating cutter head and the reverse-rotating cutter head is to obtain consistent effects in the stability of the forward-reversing process.

作为优选,所述的正转刀头和反转刀头分别设置有刀刃和排屑面,刀刃大致呈平行于基体直径的方向设置,所述的排屑面的一端连接刀刃朝向基体中心孔的一端,另一端由外向内向排屑槽倾斜设置,且与排屑槽对接。刀刃实现切割,而排屑面是保证在切割过程中切屑能够顺利向排屑槽排泄,从而保证被切割物切割面的质量,不会因为切屑而导致切割面质量受影响。Preferably, the forward rotating cutter head and the reverse rotating cutter head are respectively provided with a cutting edge and a chip removal surface, the cutting edge is arranged in a direction parallel to the diameter of the substrate, and one end of the chip removal surface connects the cutting edge toward the central hole of the substrate. One end and the other end are inclined from outside to inside to the chip removal groove, and are connected with the chip removal groove. The cutting edge realizes the cutting, and the chip removal surface ensures that the chips can be smoothly discharged to the chip removal groove during the cutting process, so as to ensure the quality of the cutting surface of the object to be cut, and the quality of the cutting surface will not be affected by the chips.

作为优选,所述的消音槽的槽深中心线与基体的直径不重合。由于需要圆锯片可以实现正反转,为了保证在正转过程和反转过程都能够实现良好的消音、散热以及降低空气涡流的产生,因此,消音槽并不是沿与基体直径设置,而是与基体直径在空间位置交叉,具体的消音槽的开槽方向与基体的直径呈一定夹角设置,即消音槽两侧槽壁倾斜于基体直径设置。Preferably, the centerline of the groove depth of the sound-absorbing groove does not coincide with the diameter of the base body. Since it is necessary for the circular saw blade to be able to achieve forward and reverse rotation, in order to ensure good sound attenuation, heat dissipation and reduce the generation of air vortex during the process of forward rotation and reverse rotation, the sound attenuation groove is not set along the diameter of the base body, but Intersect with the diameter of the substrate at a spatial position, and the groove direction of the specific sound-absorbing groove is set at a certain angle with the diameter of the substrate, that is, the groove walls on both sides of the sound-absorbing groove are inclined to the diameter of the substrate.

作为优选,所述的消音槽的槽壁相互平行设置,或者消音槽的槽壁由外向内倾斜设置。消音槽的两侧槽壁相互平行,或者消音槽的两侧槽壁呈八字形结构或梯形结构设置,这样的结构更有利于消音、散热和降低空气涡流。Preferably, the walls of the sound-absorbing grooves are arranged parallel to each other, or the walls of the sound-absorbing grooves are arranged inclined from outside to inside. The walls on both sides of the sound-absorbing groove are parallel to each other, or the groove walls on both sides of the sound-absorbing groove are arranged in a figure-eight structure or a trapezoidal structure, which is more conducive to noise reduction, heat dissipation and reduction of air eddy currents.

作为优选,所述的消音槽贯通基体正面和基体背面,所述的消音槽的槽长中心线与排屑槽的圆弧所在的轴线呈空间交叉设置。消音槽贯通基体的正面和基体的背面,但是该费通方向中心线并不与基体的中心孔所在的轴线平行,也就是说与排屑槽的圆弧所在的轴线呈空间交叉设置,进一步保证了在圆锯片正反转过程中的消音、散热和降低空气涡流。Preferably, the sound-absorbing groove runs through the front surface and the back surface of the base body, and the groove length centerline of the sound-absorbing groove and the axis where the circular arc of the chip removal groove are located intersect in space. The sound-absorbing groove runs through the front of the substrate and the back of the substrate, but the center line of the Feitong direction is not parallel to the axis of the center hole of the substrate, that is to say, it is spaced to intersect with the axis of the arc of the chip removal groove to further ensure It ensures the sound attenuation, heat dissipation and reduction of air vortex during the forward and reverse process of the circular saw blade.

本发明的有益效果是:该正反转双用圆锯片,可以实现圆锯片的正转反转加工使用,在排屑槽的底部设置有消音槽,在消音槽的底部开设有消音孔,在基体上设置散热孔,实现了圆锯片在工作时的消音、散热功能,同时具有消除热处理残余应力的作用,降低了使用过程中基体裂纹风险。圆锯片在工作时,空气气流通过消音孔和散热孔断流分散,能够有效降低空气涡流的产生,避免产生刺耳的噪音。The beneficial effects of the present invention are: the forward and reverse dual-purpose circular saw blade can realize the forward and reverse processing and use of the circular saw blade, the bottom of the chip removal groove is provided with a sound-absorbing groove, and the bottom of the sound-absorbing groove is provided with a sound-absorbing hole , The heat dissipation holes are set on the substrate, which realizes the noise reduction and heat dissipation functions of the circular saw blade during work, and at the same time has the effect of eliminating the residual stress of heat treatment, reducing the risk of substrate cracks during use. When the circular saw blade is working, the air flow is cut off and dispersed through the sound-absorbing hole and the cooling hole, which can effectively reduce the generation of air vortex and avoid harsh noise.

附图说明Description of drawings

图1是本发明正反转双用圆锯片的一种结构示意图;Fig. 1 is a kind of structure schematic diagram of circular saw blade of forward and reverse rotation of the present invention;

图2是本发明正反转双用圆锯片的一种局部放大图;Fig. 2 is a partial enlarged view of the forward and reverse dual-purpose circular saw blade of the present invention;

图3是本发明正反转双用圆锯片的一种正转结构示意图;Fig. 3 is a schematic diagram of a forward rotation structure of the forward and reverse dual-purpose circular saw blade of the present invention;

图4是本发明正反转双用圆锯片的一种反转结构示意图;Fig. 4 is a schematic diagram of a reverse structure of the forward and reverse dual-purpose circular saw blade of the present invention;

图5是本发明实施例2中正反转双用圆锯片的一种结构示意图;Fig. 5 is a structural schematic diagram of a forward and reverse dual-purpose circular saw blade in Embodiment 2 of the present invention;

图6是本发明实施例3中正反转双用圆锯片的一种局部放大图;Fig. 6 is a partially enlarged view of the forward and reverse dual-purpose circular saw blade in Embodiment 3 of the present invention;

图中:1、基体,2、双刀头齿背,3、正转刀头,4、反转刀头,5、中心孔,6、凹槽,61、槽底内凹圆弧,62、正转倾斜面,63、反转倾斜面,7、排屑槽,8、刀刃,9、排屑面,10、消音槽,11、消音孔,12、外旋散热孔,13、内旋散热孔。In the figure: 1. Base body, 2. Double-cutter tooth back, 3. Forward-rotating cutter head, 4. Reverse-rotating cutter head, 5. Center hole, 6. Groove, 61. Concave arc at the bottom of the groove, 62, Forward rotation inclined surface, 63, reverse inclined surface, 7, chip removal groove, 8, blade, 9, chip removal surface, 10, silencer groove, 11, silencer hole, 12, external rotation heat dissipation hole, 13, internal rotation heat dissipation hole.

具体实施方式detailed description

下面通过具体实施例并结合附图对本发明各个方面进行详细描述。Various aspects of the present invention will be described in detail below through specific embodiments and with reference to the accompanying drawings.

实施例1:Example 1:

在图 1、图2所示的实施例中,一种正反转双用圆锯片,包括基体1,在基体1上均布有若干双刀头齿背2,双刀头齿背2上固定有正转刀头3和反转刀头4。在基体1上设置有中心孔5,中心孔5用于安装在切割机主轴等切削工具上,实现最对被切削件进行切断。正转刀头3和反转刀头4采用合金刀头,基体1可以是由金钢石、高速钢、硬质合金等材质制作而成,具体选材根据切割加工需要来选择。In the embodiment shown in Fig. 1 and Fig. 2, a circular saw blade with forward and reverse rotation includes a base body 1, on which a number of double-cutter tooth backs 2 are evenly distributed, and on the double-cutter head tooth backs 2 A positive rotating cutter head 3 and a reverse rotating cutter head 4 are fixed. A central hole 5 is provided on the base body 1, and the central hole 5 is used to be installed on a cutting tool such as a cutting machine spindle, so as to realize the cutting of the workpiece to be cut. The forward rotating cutter head 3 and the reverse rotating cutter head 4 adopt alloy cutter heads, and the base body 1 can be made of materials such as diamond, high-speed steel, hard alloy, etc., and the specific materials are selected according to the needs of cutting processing.

如图所示,双刀头齿背2在基体外圆周面上设置有凹槽6,所述的凹槽6包括槽底内凹圆弧61、与槽底内凹圆弧61的两个弧端连接的正转倾斜面62和反转倾斜面63,正转倾斜面62和反转倾斜面63的倾斜角度由槽底向外呈10-15度角倾斜,正转刀头3和反转刀头4呈对称结构分布在双刀头齿背2上,对称线为基体中心孔圆心与槽底内凹圆弧的弧形中心之间的连接线,这种呈对称分布的设计,使得圆锯片在正反转过程中稳定,一致性效果好。As shown in the figure, the double-cutter tooth back 2 is provided with a groove 6 on the outer peripheral surface of the base. The positive rotation inclined surface 62 and the reverse rotation inclined surface 63 connected by the end, the inclination angle of the forward rotation inclined surface 62 and the reverse rotation slope 63 are inclined at an angle of 10-15 degrees outwards from the bottom of the groove, and the forward rotation cutter head 3 and the reverse rotation The cutter head 4 is symmetrically distributed on the tooth back 2 of the double cutter head, and the line of symmetry is the connecting line between the center of the center hole of the substrate and the arc center of the concave arc at the bottom of the groove. This design of symmetrical distribution makes the circle The saw blade is stable in the process of forward and reverse, and the consistency effect is good.

如图所示,相邻两双刀头齿背2之间设置有排屑槽7,所述的排屑槽7呈半圆弧形,排屑槽7在基体圆周方向上的槽口宽度小于双刀头齿背2的宽度。这样的结构设计既保护了圆锯片的切割工作强度,又有利于促进排屑。As shown in the figure, a chip removal groove 7 is arranged between the tooth backs 2 of adjacent two pairs of cutter heads. The width of the tooth back 2 of the cutter head. Such a structural design not only protects the cutting strength of the circular saw blade, but also facilitates chip removal.

正转刀头3和反转刀头4分别设置有刀刃8和排屑面9,刀刃8大致呈平行于基体直径的方向设置,而排屑面9的一端连接刀刃朝向基体中心孔的一端,另一端由外向内朝排屑槽倾斜设置,且与排屑槽的半圆弧对接。The forward rotating cutter head 3 and the reverse cutter head 4 are respectively provided with a cutting edge 8 and a chip removal surface 9. The cutting edge 8 is arranged in a direction parallel to the diameter of the substrate, and one end of the chip removal surface 9 is connected to the end of the cutting edge facing the center hole of the substrate. The other end is inclined from outside to inside towards the chip discharge groove, and is docked with the semicircular arc of the chip discharge groove.

如图2所示,在部分排屑槽7的槽底开设有消音散热去应力作用的消音槽10,所述的消音槽10大致沿基体直径方向向中心孔方向开设,在靠近中心孔5的一端设置有连通消音槽10的消音孔11,消音孔11贯通基体1的厚度方向。消音槽的槽深是指消音槽自排屑槽底向基体中心孔方向延伸的长度,而所述的消音槽10的槽深中心线d与基体1的直径D不重合,呈夹角设置。消音槽10在排屑槽的槽底呈倾斜式开设,即消音槽10贯通基体正面和基体背面为槽长方向,消音槽的槽长中心线h与排屑槽的圆弧所在的轴线H呈空间交叉设置。也就是说,消音槽10在基体正面和基体背面的贯通中心线与排屑槽的圆弧所在的轴线呈空间交叉设置,这样的设置结构,使得圆锯片无论正转还是反转均能够起到有效降低空气涡流的产生,避免产生刺耳的噪音。同时,消音槽10和消音孔11的设置还能够有效去除圆锯片在热处理过程中残余的应力,降低使用过程中基体裂纹风险。消音槽的槽宽是指消音槽的在排屑槽槽底周向上的开口宽度,消音槽10的槽宽w远远小于消音孔11的直径。消音槽10在基体正面和基体背面上的大致呈直线或弧线设置,本实施例中采用直线设置。As shown in Figure 2, at the groove bottom of part of the chip removal groove 7, there is a sound-absorbing groove 10 for heat dissipation and stress-relief. One end is provided with a sound-absorbing hole 11 communicating with the sound-absorbing groove 10 , and the sound-absorbing hole 11 penetrates through the thickness direction of the base body 1 . The groove depth of the sound-absorbing groove refers to the length of the sound-absorbing groove extending from the bottom of the chip removal groove to the center hole of the base body, and the groove depth center line d of the sound-absorbing groove 10 does not coincide with the diameter D of the base body 1, and is set at an included angle. The sound-absorbing groove 10 is inclined at the bottom of the chip removal groove, that is, the sound-absorbing groove 10 runs through the front of the substrate and the back of the substrate in the direction of the groove length, and the groove length center line h of the sound-absorbing groove and the axis H where the arc of the chip removal groove is located Spatial cross setting. That is to say, the through center line of the sound-absorbing groove 10 on the front side of the base body and the back side of the base body and the axis of the circular arc of the chip removal groove are arranged to intersect in space. To effectively reduce the generation of air vortex and avoid harsh noise. At the same time, the arrangement of the sound-absorbing groove 10 and the sound-absorbing hole 11 can also effectively remove the residual stress of the circular saw blade during heat treatment, and reduce the risk of substrate cracks during use. The groove width of the sound-absorbing groove refers to the opening width of the sound-absorbing groove in the bottom circumferential direction of the chip removal groove, and the groove width w of the sound-absorbing groove 10 is much smaller than the diameter of the sound-absorbing hole 11 . The sound-absorbing groove 10 is arranged approximately in a straight line or an arc on the front side and the back side of the base body, and a straight line is adopted in this embodiment.

在部分排屑槽7的槽底开设有消音槽10和消音孔11,而不是在所有的排屑槽的槽底都开设消音槽和消音孔,其目的是为了使得在切割过程中,避免空气涡流的压力变化即成为激振源,使得其频率与圆锯片固有频率不能产生共振,从而避免产生刺耳的噪声,以改善作业环境。At the bottom of part of the flutes 7 there are silencers 10 and holes 11, instead of opening silencers and holes at the bottoms of all the flutes, the purpose is to avoid air in the cutting process. The pressure change of the eddy current becomes the excitation source, so that its frequency cannot resonate with the natural frequency of the circular saw blade, thereby avoiding harsh noise and improving the working environment.

如图3、图4所示,在基体1上还设置有多组散热孔,每组散热孔均包括一个外旋散热孔12和内旋散热孔13,所述的内旋散热孔13靠近中心孔5设置,所述的外旋散热孔12设置在内旋散热孔12的外侧并且与内旋散热孔12在不同的径向上,同时与消音孔11也处于不同的径向上,在基体正面和基体背面,外旋散热孔12、内旋散热孔13和消音孔11的中心连接线构成在切割旋转方向的上的钝角结构,以使得圆锯片在旋转过程中即能够有效降低空气涡流的产生,促进散热,实现快速散热,切削带来的热能够快速散掉,不会导致被切割物的变形。本实施例中,外旋散热孔12和内旋散热孔13采用圆孔结构,而且孔径相等。而消音孔11也采用圆形孔结构,消音孔11的孔径等于或略小于外旋散热孔12和内旋散热孔13的孔径。As shown in Fig. 3 and Fig. 4, multiple groups of heat dissipation holes are also provided on the base 1, and each group of heat dissipation holes includes an outer rotation heat dissipation hole 12 and an inner rotation heat dissipation hole 13, and the inner rotation heat dissipation hole 13 is close to the center The hole 5 is set, and the outer rotation cooling hole 12 is arranged on the outside of the inner rotation cooling hole 12 and is in a different radial direction from the inner rotation cooling hole 12, and is also in a different radial direction from the sound-absorbing hole 11. On the back of the base body, the central connecting line of the outer rotation cooling hole 12, the inner rotation cooling hole 13 and the noise reduction hole 11 forms an obtuse angle structure in the direction of cutting rotation, so that the circular saw blade can effectively reduce the generation of air vortex during the rotation process , promote heat dissipation, realize rapid heat dissipation, the heat brought by cutting can be dissipated quickly, and will not cause deformation of the cut object. In this embodiment, the outer rotation cooling holes 12 and the inner rotation cooling holes 13 adopt a circular hole structure, and the hole diameters are equal. The sound-absorbing hole 11 also adopts a circular hole structure, and the diameter of the sound-absorbing hole 11 is equal to or slightly smaller than that of the outer-rotating cooling hole 12 and the inner-rotating cooling hole 13 .

消音槽10、消音孔11以及外旋散热孔12和内旋散热孔13在基体正面和基体背面的设置大致形成如下结构:消音孔11与相邻外旋散热孔12和内旋散热孔13的中心连线在基体正面和基体背面分别形成正转和反转旋转方向上的一组气体流通散热路径,多组体流通散热路径在基体正面或基体背面形成散气体旋转面,以此进一步实现在圆锯片在旋转切割过程中,降低涡流的形成,进而加速散热速度。The setting of the sound-absorbing groove 10, the sound-absorbing hole 11, the externally rotating heat dissipation hole 12 and the internally rotating heat dissipation hole 13 on the front side of the base body and the back side of the base body roughly forms the following structure: The central connection line forms a set of gas circulation and heat dissipation paths in the forward and reverse rotation directions on the front and back of the substrate respectively, and multiple groups of body circulation and heat dissipation paths form a gas-dissipating rotating surface on the front or back of the substrate, so as to further realize the During the rotating cutting process, the circular saw blade reduces the formation of eddy currents and accelerates the heat dissipation.

实施例2:Example 2:

在图5所示的实施例中,其技术方案与实施例1基本相同,不同之处在于,消音孔11、外旋散热孔12和内旋散热孔13分别为椭圆形结构,而且椭圆形的长轴沿周向设置。In the embodiment shown in Fig. 5, its technical solution is basically the same as that of Embodiment 1, the difference is that the sound-absorbing hole 11, the external rotation cooling hole 12 and the internal rotation cooling hole 13 are respectively elliptical structures, and the elliptical The major axis is arranged along the circumferential direction.

实施例3:Example 3:

在图6所示的实施例中,消音槽10的槽壁由外向内倾斜设置,即消音槽10由排屑槽7的槽宽度由槽底向基体中心孔5方向逐渐变大。也即消音槽10整体呈梯形结构设置。In the embodiment shown in FIG. 6 , the groove wall of the sound-absorbing groove 10 is inclined from the outside to the inside, that is, the groove width of the sound-absorbing groove 10 gradually increases from the bottom of the groove 7 to the central hole 5 of the substrate. That is to say, the noise reduction groove 10 is arranged in a trapezoidal structure as a whole.

上述实施例中的正反转双用圆锯片,主要由基体1、正转刀头3、反转刀头4组成。在基体1上设置了中心孔5,用于安装于切割机主轴上。外旋散热孔12、内旋散热孔13设定在基体1上,位于中心孔5与双刀头齿背2之间的区域。圆锯片的部分排屑槽7底部设有消音、散热、去应力作用的消音槽10,连接消音槽10的是消音孔11。在双刀头齿背2上设有正转刀头3及反转刀头4两种刀头。正转刀头3及反转刀头4呈对称分布,对称线是圆心与双刀头齿背2凹槽中心点的连接线。对称性设计的目的是为了在正反转过程稳定性得到一致效果。排屑槽7的设定主要为了促进排屑的作用。消音槽10、消音孔11与外旋散热孔12和内旋散热孔13的设置位置,可以在基体1上形成一组气体流通散热路径,无论圆锯片是正转还是反转都会实现空气的快速流通散热,同时又能够降低空气涡流的产生。在排屑槽7的底部开设有消音槽10,在消音槽10的底部与消音槽连通开设有消音孔11,通过二级递进式结构,消音槽10的槽度小于消音孔11的直径,从而能够实现对旋转产生的空气进行分散,避免空气在排屑槽底部形成涡流,起到有效散热,降低噪音的作用。空气经消音槽进入消音孔,然后被旋转带出后向基体旋转方向的反向运动,经过外旋散热孔和内旋散热孔,从而实现对基体切割过程中产生的热量的散热,实现了对产品的快速散热,不会因切削热而导致产品变形。The forward and reverse dual-purpose circular saw blade in the above embodiment is mainly composed of a base body 1 , a forward rotating cutter head 3 and a reverse rotating cutter head 4 . A central hole 5 is provided on the base body 1 for mounting on a cutting machine spindle. The outer rotation cooling holes 12 and the inner rotation cooling holes 13 are set on the base body 1 in the area between the central hole 5 and the tooth back 2 of the double cutter head. The bottom part of the chip removal groove 7 of the circular saw blade is provided with a noise reduction groove 10 for noise reduction, heat dissipation and stress relief, and the noise reduction hole 11 is connected to the noise reduction groove 10 . Two kinds of cutter heads, forward rotation cutter head 3 and reverse cutter head 4, are provided on the tooth back 2 of the double cutter head. The positive rotating cutter head 3 and the reverse rotating cutter head 4 are symmetrically distributed, and the symmetrical line is the connecting line between the center of the circle and the center point of the tooth back 2 grooves of the double cutter heads. The purpose of the symmetrical design is to achieve consistent effects in the stability of the forward and reverse processes. The setting of chip removal groove 7 is mainly to promote the effect of chip removal. The setting positions of the silencer groove 10, the silencer hole 11, the external rotation cooling hole 12 and the internal rotation cooling hole 13 can form a group of gas circulation and heat dissipation paths on the base 1, and the air can be quickly circulated no matter whether the circular saw blade is rotating forward or reverse. Flow heat dissipation, while reducing the generation of air vortex. A sound-absorbing groove 10 is provided at the bottom of the chip removal groove 7, and a sound-absorbing hole 11 is provided in communication with the sound-absorbing groove at the bottom of the sound-absorbing groove 10. Through a two-stage progressive structure, the groove of the sound-absorbing groove 10 is smaller than the diameter of the sound-absorbing hole 11 Therefore, the air generated by the rotation can be dispersed, and the vortex flow formed by the air at the bottom of the chip removal groove can be avoided, so as to effectively dissipate heat and reduce noise. The air enters the sound-absorbing hole through the sound-absorbing groove, is then taken out by rotation, and moves in the opposite direction to the direction of base body rotation, passing through the outer-rotation heat dissipation holes and inner-rotation heat dissipation holes, so as to realize the heat dissipation of the heat generated during the cutting process of the base body, and realize the The rapid heat dissipation of the product will not cause product deformation due to cutting heat.

应当指出,上述实施例中描述的只是说明本发明的原理,在不脱离本发明范围的前提下本发明还会有多种变化和改进,这些变化和改进都落入要求保护的发明的范围内。基于本发明中所述的实施例,本领域普通技术人员在没有做出创造性劳动的前提下,在本申请的技术方案的基础上所获得的所有其他实施例,都应当属于本发明保护的范围。It should be pointed out that what is described in the foregoing embodiments is only to illustrate the principle of the present invention, and the present invention also has various changes and improvements without departing from the scope of the present invention, and these changes and improvements all fall within the scope of the claimed invention . Based on the embodiments described in the present invention, all other embodiments obtained by persons of ordinary skill in the art on the basis of the technical solutions of the present application without creative work shall fall within the protection scope of the present invention .

Claims (10)

1.一种正反转双用圆锯片,其特征在于包括:1. A forward and reverse dual-purpose circular saw blade, characterized in that it comprises: 带有中心孔(5)的圆盘状基体(1),a disc-shaped base body (1) with a central hole (5), 接合在基体(1)的外圆周上的多组正反转刀头;相邻两组正反转刀头之间形成有排屑槽(7);其中,A plurality of groups of forward and reverse cutter heads joined on the outer circumference of the base (1); chip removal grooves (7) are formed between adjacent two groups of forward and reverse cutter heads; wherein, 在部分排屑槽的底部开设有相互连通的消音槽(10)和消音孔(11);以及A muffler groove (10) and a muffler hole (11) communicating with each other are provided at the bottom of part of the flutes; and 在基体(1)上设置的多组散热孔;Multiple groups of cooling holes arranged on the base (1); 所述的散热孔与消音孔(11)在基体(1)的周向和径向上分别错位设置。The radiating holes and the sound-absorbing holes (11) are respectively arranged in dislocation in the circumferential direction and the radial direction of the base body (1). 2.根据权利要求1所述的正反转双用圆锯片,其特征在于:每组散热孔分别包括外旋散热孔(12)和内旋散热孔(13),外旋散热孔(12)和内旋散热孔(13)在基体(1)周向和径向上分别错位设置。2. The forward and reverse dual-purpose circular saw blade according to claim 1, characterized in that: each group of cooling holes includes externally rotating cooling holes (12) and internally rotating cooling holes (13), and the externally rotating cooling holes (12 ) and the inner rotation cooling holes (13) are respectively arranged in dislocation in the circumferential direction and the radial direction of the base body (1). 3.根据权利要求2所述的正反转双用圆锯片,其特征在于:所述的消音槽(10)、消音孔(11)与相邻的外旋散热孔(12)和内旋散热孔(13)在基体旋转方向上形成一组气体流通散热路径,多组气体流通散热路径在基体正面或基体背面形成散气体旋转面。3. The forward and reverse dual-purpose circular saw blade according to claim 2, characterized in that: the sound-absorbing groove (10), the sound-absorbing hole (11) and the adjacent externally rotating cooling hole (12) and internally rotating The cooling holes (13) form a group of gas circulation and heat dissipation paths in the rotation direction of the substrate, and multiple groups of gas circulation and heat dissipation paths form a gas dissipation rotating surface on the front or back of the substrate. 4.根据权利要求1所述的正反转双用圆锯片,其特征在于:每组正反转刀头分别包括双刀头齿背(2)、正转刀头(3)和反转刀头(4)。4. The forward and reverse dual-purpose circular saw blade according to claim 1, characterized in that: each set of forward and reverse cutter heads respectively includes a double cutter head tooth back (2), a forward rotation cutter head (3) and a reverse Cutter head (4). 5.根据权利要求4所述的正反转双用圆锯片,其特征在于:在双刀头齿背(2)的外圆周上设置凹槽(6),所述的凹槽(6)包括槽底内凹圆弧(61)、连接在槽底内凹圆弧(61)两端的正转倾斜面(62)和反转倾斜面(63)。5. The dual-purpose circular saw blade according to claim 4, characterized in that: a groove (6) is provided on the outer circumference of the tooth back (2) of the double cutter head, and the groove (6) It includes a groove bottom concave arc (61), a positive rotation inclined surface (62) and a reverse rotation slope (63) connected to both ends of the groove bottom concave arc (61). 6.根据权利要求5所述的正反转双用圆锯片,其特征在于:每组正反转刀头中的正转刀头(3)和反转刀头(4)呈对称结构分布,对称线为基体中心孔(5)圆心与槽底内凹圆弧(61)的弧形中心之间的连接线。6. The forward and reverse dual-purpose circular saw blade according to claim 5, characterized in that: the forward rotation cutter head (3) and the reverse rotation cutter head (4) in each group of forward and reverse cutter heads are symmetrically distributed , the line of symmetry is the connecting line between the center of the center hole (5) of the substrate and the arc center of the concave arc (61) at the bottom of the groove. 7.根据权利要求4所述的正反转双用圆锯片,其特征在于:所述的正转刀头(3)和反转刀头(4)分别设置有刀刃(8)和排屑面(9),刀刃(8)大致呈平行于基体(1)直径的方向设置,所述的排屑面(9)的一端连接刀刃朝向基体中心孔的一端,另一端由外向内朝排屑槽(7)倾斜设置,且与排屑槽(7)对接。7. The dual-purpose circular saw blade for forward and reverse rotation according to claim 4, characterized in that: the forward rotation cutter head (3) and the reverse rotation cutter head (4) are respectively provided with blades (8) and chip removal surface (9), the cutting edge (8) is arranged roughly parallel to the diameter of the base body (1), one end of the chip removal surface (9) is connected to the end of the cutting edge facing the center hole of the base body, and the other end is from outside to inside toward chip removal The groove (7) is arranged obliquely, and is docked with the chip removal groove (7). 8.根据权利要求1至5任意一项所述的正反转双用圆锯片,其特征在于:所述的消音槽(10)的槽深中心线与基体(1)的直径不重合。8. The forward and reverse dual-purpose circular saw blade according to any one of claims 1 to 5, characterized in that: the centerline of the groove depth of the sound-absorbing groove (10) does not coincide with the diameter of the base (1). 9.根据权利要8所述的正反转双用圆锯片,其特征在于:所述的消音槽(10)的槽壁平行设置,或者消音槽(10)的槽壁由外向内倾斜设置。9. The forward and reverse dual-purpose circular saw blade according to claim 8, characterized in that: the groove walls of the noise reduction groove (10) are arranged in parallel, or the groove walls of the noise reduction groove (10) are arranged inclined from outside to inside . 10.根据权利要求1至5任意一项所述的正反转双用圆锯片,其特征在于:所述的消音槽(10)贯通基体正面和基体背面,所述的消音槽(10)的槽长中心线与排屑槽(7)的圆弧所在的轴线呈空间交叉设置。10. The forward and reverse dual-purpose circular saw blade according to any one of claims 1 to 5, characterized in that: the sound-absorbing groove (10) runs through the front and back of the substrate, and the sound-absorbing groove (10) The long center line of the flute and the axis where the circular arc of the chip removal flute (7) are located are space-intersecting.
CN202210976575.1A 2022-08-15 2022-08-15 A double-purpose circular saw blade Pending CN115488427A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3945289A (en) * 1975-04-14 1976-03-23 Emilio Retana Rodriguez Saw tooth
TW201134584A (en) * 2010-04-01 2011-10-16 zhong-guang Chen Saw blade capable of bidirectional sawing
CN202462643U (en) * 2012-03-08 2012-10-03 温福国 Special noise-reducing saw blade for joint cutter
CN208713013U (en) * 2018-05-02 2019-04-09 南京惠诚工具制造有限公司 Color steel tile cuts special saw blade
CN213351062U (en) * 2020-09-05 2021-06-04 佛山市威霸精密刀具制造有限公司 Chip removal cutting saw bit

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3945289A (en) * 1975-04-14 1976-03-23 Emilio Retana Rodriguez Saw tooth
TW201134584A (en) * 2010-04-01 2011-10-16 zhong-guang Chen Saw blade capable of bidirectional sawing
CN202462643U (en) * 2012-03-08 2012-10-03 温福国 Special noise-reducing saw blade for joint cutter
CN208713013U (en) * 2018-05-02 2019-04-09 南京惠诚工具制造有限公司 Color steel tile cuts special saw blade
CN213351062U (en) * 2020-09-05 2021-06-04 佛山市威霸精密刀具制造有限公司 Chip removal cutting saw bit

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