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CN115484330A - Glass ceramic, preparation method, glass ceramic cover plate and electronic equipment - Google Patents

Glass ceramic, preparation method, glass ceramic cover plate and electronic equipment Download PDF

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CN115484330A
CN115484330A CN202110604930.8A CN202110604930A CN115484330A CN 115484330 A CN115484330 A CN 115484330A CN 202110604930 A CN202110604930 A CN 202110604930A CN 115484330 A CN115484330 A CN 115484330A
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ceramic
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林耿
黄礼忠
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Huawei Technologies Co Ltd
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Priority to PCT/CN2022/083758 priority patent/WO2022252784A1/en
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/0202Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B23/00Re-forming shaped glass
    • C03B23/02Re-forming glass sheets
    • C03B23/023Re-forming glass sheets by bending
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B32/00Thermal after-treatment of glass products not provided for in groups C03B19/00, C03B25/00 - C03B31/00 or C03B37/00, e.g. crystallisation, eliminating gas inclusions or other impurities; Hot-pressing vitrified, non-porous, shaped glass products
    • C03B32/02Thermal crystallisation, e.g. for crystallising glass bodies into glass-ceramic articles
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • C03C10/0018Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and monovalent metal oxide as main constituents
    • C03C10/0027Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and monovalent metal oxide as main constituents containing SiO2, Al2O3, Li2O as main constituents
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C21/00Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
    • C03C21/001Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
    • C03C21/002Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04MTELEPHONIC COMMUNICATION
    • H04M1/00Substation equipment, e.g. for use by subscribers
    • H04M1/02Constructional features of telephone sets
    • H04M1/0202Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
    • H04M1/026Details of the structure or mounting of specific components

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Ceramic Engineering (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Signal Processing (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Glass Compositions (AREA)

Abstract

The application provides a glass ceramic, a preparation method thereof, a glass ceramic cover plate and electronic equipment. The glass ceramic comprises at least one of lithium disilicate crystals and petalite crystals and quartz crystals; the glass-ceramic contains, on an oxide basis and expressed in weight percent, materials including the following weight percent: siO2 2 60~75wt%,Al 2 O 3 7~13wt%,Li 2 O 8~12wt%,P 2 O 5 0~3wt%,K 2 O 0.5~3wt%,MgO 0.5~4wt%,ZrO 2 0.5 to 3 weight percent. By introducing a specific content of SiO 2 、Al 2 O 3 、Li 2 O、P 2 O 5 、K 2 O, mgO and ZrO 2 The glass ceramic can be prepared, the lithium disilicate crystal and the petalite crystal can provide high strength for the glass ceramic, and the quartz crystal can provide a blue light prevention effect for the glass ceramic.

Description

玻璃陶瓷及制备方法、玻璃陶瓷盖板、电子设备Glass ceramics and preparation method, glass ceramic cover plate, electronic equipment

技术领域technical field

本申请涉及玻璃材料领域,具体涉及一种玻璃陶瓷及制备方法、玻璃陶瓷盖板、电子设备。The application relates to the field of glass materials, in particular to a glass ceramic and a preparation method, a glass ceramic cover plate, and electronic equipment.

背景技术Background technique

随着科技发展,电子设备例如手机越来越智能化,普及率也越来越高,但是电子设备的屏幕发出的蓝光会对人体产生一定的危害,主要体现在对眼睛的危害和人体节律危害,例如,蓝光的照射可以引起视网膜细胞的损伤,导致视力下降甚至丧失,其中,波长为400~480nm之间的短波蓝光对视网膜的危害程度最大,蓝光还会抑制人体褪黑素的分泌,从而影响睡眠质量。目前常见的防蓝光技术主要有两种,一种是在保护膜上镀一层防蓝光膜,将保护膜与玻璃屏幕贴合,以减小来自电子设备发出的蓝光的透过率。另一种是在屏幕的玻璃盖板的表面镀一层防蓝光膜,为避免防蓝光镀膜在使用过程中磨损、划伤等问题,选择将防蓝光膜镀在玻璃盖板的内表面,由此而产生的膜层内应力会导致玻璃强度下降,一般下降30%到50%。With the development of science and technology, electronic devices such as mobile phones are becoming more and more intelligent, and the penetration rate is also increasing. However, the blue light emitted by the screen of electronic devices will cause certain harm to the human body, mainly reflected in the harm to the eyes and the harm to the rhythm of the human body. For example, blue light exposure can cause damage to retinal cells, leading to vision loss or even loss of vision. Among them, short-wave blue light with a wavelength between 400 and 480 nm is the most harmful to the retina. Blue light can also inhibit the secretion of melatonin in the human body, thereby affect sleep quality. At present, there are two common anti-blue light technologies. One is to coat a layer of anti-blue light film on the protective film and attach the protective film to the glass screen to reduce the transmittance of blue light emitted by electronic devices. The other is to coat the surface of the glass cover of the screen with an anti-blue light film. In order to avoid problems such as wear and tear of the anti-blue light coating during use, the anti-blue light film is coated on the inner surface of the glass cover. The resulting internal stress of the film layer will lead to a decrease in glass strength, generally by 30% to 50%.

此外,电子设备的屏幕虽然大多采用强化玻璃作为屏幕防护材料,但是玻璃屏幕破裂的情况仍无法完全避免,特别是在手机跌落的场景下,玻璃屏幕还是容易破裂,而屏幕维修的费用又十分高昂,所以提高玻璃屏幕的强度以及抗跌落的性能也是近年来玻璃性能提升的研究方向之一。In addition, although tempered glass is mostly used as the screen protection material for the screens of electronic devices, the cracking of the glass screen cannot be completely avoided, especially when the mobile phone is dropped, the glass screen is still easy to break, and the cost of screen repair is very high. Therefore, improving the strength and drop resistance of glass screens is also one of the research directions for glass performance improvement in recent years.

发明内容Contents of the invention

本申请提供了一种玻璃陶瓷及制备方法、玻璃陶瓷盖板、电子设备,该玻璃陶瓷具有防蓝光和强度高的优点。The application provides a glass ceramic and a preparation method, a glass ceramic cover plate, and an electronic device. The glass ceramic has the advantages of anti-blue light and high strength.

第一方面,本申请提供一种玻璃陶瓷,包括二硅酸锂晶体和透锂长石晶体中的至少一种,以及石英晶体;该玻璃陶瓷以氧化物为基准且以重量百分数标识时,含有:SiO2 60~75wt%,Al2O3 7~13wt%,Li2O 8~12wt%,P2O5 0~3wt%,K2O 0.5~3wt%,MgO 0.5~4wt%,ZrO2 0.5~3wt%。In a first aspect, the present application provides a glass-ceramic, including at least one of lithium disilicate crystal and petalite crystal, and quartz crystal; when the glass-ceramic is based on oxide and indicated by weight percentage, it contains : SiO 2 60~75wt%, Al 2 O 3 7~13wt%, Li 2 O 8~12wt%, P 2 O 5 0~3wt%, K 2 O 0.5~3wt%, MgO 0.5~4wt%, ZrO 2 0.5~3wt%.

本申请提供的玻璃陶瓷,通过引入特定含量的SiO2、Al2O3、Li2O、P2O5、K2O、MgO和ZrO2,可以制备出包括二硅酸锂晶体和透锂长石晶体中的至少一种、以及石英晶体的玻璃陶瓷,其中,二硅酸锂晶体、透锂长石晶体均可以为玻璃陶瓷提供高强度,石英晶体可以为玻璃陶瓷提供防蓝光效果,从而可使制备得到的玻璃陶瓷具有防蓝光和强度高的特点。 The glass ceramics provided by this application can be prepared including lithium disilicate crystals and lithium permeable At least one of feldspar crystals and glass ceramics of quartz crystals, wherein lithium disilicate crystals and petalite feldspar crystals can provide high strength for glass ceramics, and quartz crystals can provide anti-blue light effects for glass ceramics, thereby The prepared glass ceramics can have the characteristics of anti-blue light and high strength.

在本申请一种可能的实施方式中,玻璃陶瓷包括二硅酸锂晶体和石英晶体,其中,石英晶体在玻璃陶瓷中所占的重量百分数为50-90wt%,二硅酸锂晶体在玻璃陶瓷中所占的重量百分数为10-50wt%。In a possible implementation of the present application, the glass ceramics include lithium disilicate crystals and quartz crystals, wherein the weight percentage of quartz crystals in the glass ceramics is 50-90 wt%, and the lithium disilicate crystals in the glass ceramics The weight percentage in is 10-50wt%.

在本申请一种可能的实施方式中,玻璃陶瓷包括透锂长石晶体和石英晶体,其中,石英晶体在玻璃陶瓷中所占的重量百分数为50-90wt%,透锂长石晶体在玻璃陶瓷中所占的重量百分数为10-50wt%。In a possible implementation of the present application, the glass ceramics include petalite crystals and quartz crystals, wherein the weight percentage of quartz crystals in the glass ceramics is 50-90wt%, and the petalite crystals in the glass ceramics The weight percentage in is 10-50wt%.

在本申请一种可能的实施方式中,玻璃陶瓷包括二硅酸锂晶体、透锂长石晶体和石英晶体,其中,石英晶体在玻璃陶瓷中所占的重量百分数为40~80wt%,二硅酸锂晶体在玻璃陶瓷中所占的重量百分数为10~30wt%,透锂长石晶体在玻璃陶瓷中所占的重量百分数为10~30wt%。通过限制三者的配比关系,不仅可以有效增强玻璃陶瓷的力学性能,还可以有效提高玻璃陶瓷的防蓝光效果。In a possible implementation manner of the present application, the glass ceramics include lithium disilicate crystals, petalite crystals and quartz crystals, wherein the weight percentage of quartz crystals in the glass ceramics is 40-80 wt%. The weight percentage of the lithium acid crystal in the glass ceramic is 10-30 wt%, and the weight percentage of the petalite crystal in the glass ceramic is 10-30 wt%. By limiting the ratio of the three, not only the mechanical properties of the glass ceramics can be effectively enhanced, but also the anti-blue light effect of the glass ceramics can be effectively improved.

在本申请一种可能的实施方式中,石英晶体的晶粒尺寸大于或等于5nm、且小于或等于60nm,优选为10~60nm范围,一方面石英晶体的晶粒的小于或等于60nm,可有效提高玻璃陶瓷的透光率,另一方面,石英晶体的晶粒尺寸大于或等于5nm,可以有效提高玻璃陶瓷的强度。In a possible implementation of the present application, the grain size of the quartz crystal is greater than or equal to 5nm and less than or equal to 60nm, preferably in the range of 10-60nm. On the one hand, the grain size of the quartz crystal is less than or equal to 60nm, which can effectively Improve the light transmittance of glass ceramics. On the other hand, the grain size of quartz crystals is greater than or equal to 5nm, which can effectively improve the strength of glass ceramics.

在本申请一种可能的实施方式中,二硅酸锂晶体的晶粒尺寸大于或等于5nm、且小于或等于60nm,优选为10~60nm范围,一方面二硅酸锂晶体的晶粒的小于或等于60nm,可有效提高玻璃陶瓷的透光率,另一方面,二硅酸锂晶体的晶粒尺寸大于或等于5nm,可以有效提高玻璃陶瓷的强度。In a possible implementation of the present application, the grain size of lithium disilicate crystals is greater than or equal to 5 nm and less than or equal to 60 nm, preferably in the range of 10 to 60 nm. On the one hand, the grain size of lithium disilicate crystals is less than Or equal to 60nm, which can effectively improve the light transmittance of glass ceramics. On the other hand, the grain size of lithium disilicate crystals is greater than or equal to 5nm, which can effectively improve the strength of glass ceramics.

在本申请一种可能的实施方式中,透锂长石晶体的晶粒尺寸大于或等于5nm、且小于或等于60nm,优选为10~60nm范围,一方面透锂长石晶体的晶粒的小于或等于60nm,可有效提高玻璃陶瓷的透光率,另一方面,透锂长石晶体的晶粒尺寸大于或等于5nm,可以有效提高玻璃陶瓷的强度。In a possible implementation of the present application, the grain size of petalite crystals is greater than or equal to 5 nm and less than or equal to 60 nm, preferably in the range of 10 to 60 nm. On the one hand, the grain size of petalite crystals is less than Or equal to 60nm, which can effectively improve the light transmittance of glass ceramics. On the other hand, the grain size of petalite crystals is greater than or equal to 5nm, which can effectively improve the strength of glass ceramics.

在本申请一种可能的实施方式中,在380~1200nm波长范围内光的平均透过率大于或等于85%。In a possible implementation manner of the present application, the average transmittance of light in the wavelength range of 380-1200 nm is greater than or equal to 85%.

在本申请一种可能的实施方式中,在400~480nm波长范围内光的平均透过率比500~800nm波长范围内光的平均透过率低2~30%,玻璃陶瓷对蓝光的透过率相较于其它波长的光的透过率低,可以在保证透光率较高的同时,有效提高玻璃陶瓷的防蓝光效果。In a possible implementation of the present application, the average transmittance of light in the wavelength range of 400-480nm is 2-30% lower than the average transmittance of light in the wavelength range of 500-800nm. Compared with other wavelengths of light, the transmittance is lower, which can effectively improve the anti-blue light effect of glass ceramics while ensuring high light transmittance.

在本申请一种可能的实施方式中,玻璃陶瓷的弯曲强度大于或等于500MPa。In a possible implementation manner of the present application, the bending strength of the glass ceramic is greater than or equal to 500 MPa.

在本申请一种可能的实施方式中,玻璃陶瓷的断裂韧性大于或等于1.0MPa*m1/2In a possible implementation manner of the present application, the fracture toughness of the glass ceramic is greater than or equal to 1.0 MPa*m 1/2 .

在本申请一种可能的实施方式中,玻璃陶瓷包括至少一个压应力层,至少一个压应力层的总深度大于或等于80μm,可有效提高玻璃陶瓷的强度,在垂直方向上,越靠近玻璃陶瓷表面的位置强度的提高越明显。In a possible implementation of the present application, the glass ceramics includes at least one compressive stress layer, and the total depth of the at least one compressive stress layer is greater than or equal to 80 μm, which can effectively improve the strength of the glass ceramics. In the vertical direction, the closer to the glass ceramics The increase in the positional strength of the surface is more pronounced.

在本申请一种可能的实施方式中,玻璃陶瓷的表面压应力大于或等于150MPa。In a possible implementation manner of the present application, the surface compressive stress of the glass ceramic is greater than or equal to 150 MPa.

在本申请一种可能的实施方式中,玻璃陶瓷的距离表面50μm处的压应力大于或等于60MPa。In a possible implementation manner of the present application, the compressive stress of the glass ceramic at a distance of 50 μm from the surface is greater than or equal to 60 MPa.

在本申请一种可能的实施方式中,玻璃陶瓷的形状为以下任一种:平面2D、2.5D、3D。In a possible implementation manner of the present application, the shape of the glass ceramic is any of the following: plane 2D, 2.5D, 3D.

第二方面,本申请还提供一种制备本申请第一方面各可能实施方式的玻璃陶瓷的方法,玻璃陶瓷包括二硅酸锂晶体和透锂长石晶体中的至少一种,以及石英晶体,该制备方法包括:将重量百分数为60~75wt%的SiO2,7~13wt%的Al2O3,8~12wt%的Li2O,0~3wt%的P2O5,0.5~3wt%的K2O,0.5~4wt%的MgO,以及0.5~3wt%的ZrO2融制成块状玻璃,对块状玻璃进行成型处理。In the second aspect, the present application also provides a method for preparing glass ceramics in various possible embodiments of the first aspect of the present application. The glass ceramics include at least one of lithium disilicate crystals and petalite crystals, and quartz crystals, The preparation method comprises: 60-75wt% SiO 2 , 7-13wt% Al 2 O 3 , 8-12wt% Li 2 O, 0-3wt% P 2 O 5 , 0.5-3wt% K 2 O, 0.5-4wt% MgO, and 0.5-3wt% ZrO 2 are melted into block glass, and the block glass is shaped.

本申请通过引入特定含量的SiO2、Al2O3、Li2O、P2O5、K2O、MgO和ZrO2,可以制备出包括二硅酸锂晶体和透锂长石晶体中的至少一种、以及石英晶体的玻璃陶瓷,其中,二硅酸锂晶体、透锂长石晶体均可以为玻璃陶瓷提供高强度,石英晶体可以为玻璃陶瓷提供防蓝光效果,从而可使制备得到的玻璃陶瓷具有防蓝光和强度高的特点。In this application, by introducing specific contents of SiO 2 , Al 2 O 3 , Li 2 O, P 2 O 5 , K 2 O, MgO and ZrO 2 , it is possible to prepare lithium disilicate crystals and lithium petalite crystals. At least one kind of glass ceramics and quartz crystals, wherein lithium disilicate crystals and petalite crystals can provide high strength for glass ceramics, and quartz crystals can provide anti-blue light effects for glass ceramics, so that the prepared Glass ceramics are characterized by anti-blue light and high strength.

在本申请一种可能的实施方式中,成型处理包括晶化处理。通过晶化处理,可控制晶粒大小,达到提高玻璃陶瓷的光学性能和力学性能的目的。In a possible implementation manner of the present application, the shaping treatment includes crystallization treatment. Through crystallization treatment, the grain size can be controlled to achieve the purpose of improving the optical and mechanical properties of glass ceramics.

在本申请一种可能的实施方式中,晶化处理具体为:升温至500℃~650℃,保温4~12h,700~750℃保温1~10h。In a possible implementation manner of the present application, the crystallization treatment specifically includes: raising the temperature to 500-650° C., keeping the temperature for 4-12 hours, and keeping the temperature at 700-750° C. for 1-10 hours.

在本申请一种可能的实施方式中,在晶化处理后,成型处理还包括强化处理。通过强化处理,可进一步提高玻璃陶瓷的表面强度。In a possible implementation manner of the present application, after the crystallization treatment, the forming treatment further includes strengthening treatment. Through strengthening treatment, the surface strength of glass ceramics can be further improved.

在本申请一种可能的实施方式中,强化处理包括:对晶化后的块状玻璃进行第一离子交换工艺处理,第一离子交换工艺采用的熔盐成分包括5~50wt%KNO3和50~95wt%的NaNO3。通过第一离子交换工艺处理,可以提高块状玻璃的强度,其中,钾离子的离子半径大于钠离子的离子半径,钾离子可以为玻璃陶瓷提高更高的强度,而钠离子可以扩散到距离表面更深的位置,如此,块状玻璃的靠近表面有钾离子和钠离子强度更高。In a possible implementation of the present application, the strengthening treatment includes: performing a first ion exchange process on the crystallized bulk glass, and the molten salt components used in the first ion exchange process include 5-50 wt% KNO 3 and 50 -95 wt% NaNO3. Through the first ion exchange process, the strength of bulk glass can be improved, in which the ionic radius of potassium ions is larger than that of sodium ions, and potassium ions can increase the strength of glass ceramics, while sodium ions can diffuse to a distance from the surface At greater depths, thus, the nearer the surface of the bulk glass has a higher intensity of potassium and sodium ions.

在本申请一种可能的实施方式中,强化处理还可以包括:对进行第一离子交换工艺处理后的块状玻璃进行第二离子交换工艺,第二离子交换工艺采用的熔盐成分为100%KNO3。通过第二离子交换工艺处理,可以更进一步提高块状玻璃的表面强度。In a possible implementation manner of the present application, the strengthening treatment may further include: performing a second ion exchange process on the bulk glass after the first ion exchange process, and the molten salt composition used in the second ion exchange process is 100%. KNO3 . Through the second ion exchange process, the surface strength of the bulk glass can be further improved.

在本申请一种可能的实施方式中,在晶化处理后,成型处理还包括表面抛光处理,以获得淡蓝色的透明的玻璃陶瓷薄片。In a possible implementation manner of the present application, after the crystallization treatment, the shaping treatment further includes surface polishing treatment, so as to obtain light blue transparent glass ceramic flakes.

在本申请一种可能的实施方式中,在晶化处理后,成型处理还包括热弯成型处理,以制备3D曲面玻璃陶瓷盖板。In a possible implementation manner of the present application, after the crystallization treatment, the forming treatment further includes hot bending forming treatment, so as to prepare a 3D curved glass-ceramic cover plate.

在本申请一种可能的实施方式中,热弯成型处理中,热弯成型温度为750~800℃,成型压力0.3~0.8Mpa。In a possible implementation manner of the present application, in the hot bending forming process, the hot bending forming temperature is 750-800° C., and the forming pressure is 0.3-0.8 MPa.

在本申请一种可能的实施方式中,在对块状玻璃进行成型处理之后,上述制备方法还包括:通过丝印、移印、黄光、镀膜或膜片贴合至少一种工艺对玻璃陶瓷进行表面装饰处理,以获得高颜值的玻璃陶瓷。In a possible implementation of the present application, after the block glass is shaped, the above preparation method further includes: performing at least one process on the glass ceramics by silk screen printing, pad printing, yellow light, coating or film lamination. Surface decoration treatment to obtain high-value glass ceramics.

第三方面,本申请还提供一种玻璃陶瓷盖板,玻璃陶瓷盖板的材料为本申请第一方面各可能实施方式的玻璃陶瓷或利用本申请第二方面各可能实施方式的方法制备得到的玻璃陶瓷。该玻璃盖板具有防蓝光和强度高的特点。In the third aspect, the present application also provides a glass-ceramic cover plate. The material of the glass-ceramic cover plate is the glass-ceramic in each possible implementation mode of the first aspect of the application or prepared by the method of each possible implementation mode in the second aspect of the application. glass ceramics. The glass cover is anti-blue light and high strength.

第四方面,本申请还提供一种电子设备,包括壳体,壳体包括本申请第三方面的玻璃陶瓷盖板。In a fourth aspect, the present application further provides an electronic device, including a housing, and the housing includes the glass ceramic cover plate in the third aspect of the present application.

附图说明Description of drawings

图1为现有技术中的一种屏幕玻璃盖板的示意图;Fig. 1 is a schematic diagram of a screen glass cover plate in the prior art;

图2为现有技术中的另一种屏幕玻璃盖板的示意图;FIG. 2 is a schematic diagram of another screen glass cover plate in the prior art;

图3为本申请实施例提供的一种制备玻璃陶瓷的制备方法的流程图;Fig. 3 is a flow chart of a preparation method for preparing glass-ceramic provided by the embodiment of the present application;

图4为本申请实施例1中3D的曲面玻璃盖板工艺过程示意图;Fig. 4 is a schematic diagram of the process of the 3D curved glass cover plate in Example 1 of the present application;

图5为本申请实施例1提供的玻璃陶瓷的X射线衍射图;Fig. 5 is the X-ray diffraction figure of the glass-ceramic that the application embodiment 1 provides;

图6为本申请实施例1提供的玻璃陶瓷与康宁大猩猩玻璃的透过率光谱对比图;FIG. 6 is a comparison chart of transmittance spectra between glass ceramics provided in Example 1 of the present application and Corning Gorilla Glass;

图7为本申请实施例1提供的玻璃陶瓷与康宁大猩猩玻璃的反射率光谱;Figure 7 is the reflectance spectrum of the glass ceramics and Corning Gorilla Glass provided in Example 1 of the present application;

图8为本申请实施例1提供的玻璃陶瓷强化前后的四杆弯折应力示意图;Figure 8 is a schematic diagram of the four-bar bending stress before and after strengthening the glass-ceramics provided in Example 1 of the present application;

图9为本申请实施例1提供的玻璃陶瓷盖板化学强化后的应力曲线;Fig. 9 is the stress curve after chemical strengthening of the glass-ceramic cover plate provided by Example 1 of the present application;

图10为本申请实施例1提供的2D的玻璃陶瓷的制备工艺的示意图。FIG. 10 is a schematic diagram of the preparation process of the 2D glass-ceramics provided in Example 1 of the present application.

具体实施方式detailed description

为了使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申请作进一步地详细描述。In order to make the purpose, technical solution and advantages of the application clearer, the application will be further described in detail below in conjunction with the accompanying drawings.

以下实施例中所使用的术语只是为了描述特定实施例的目的,而并非旨在作为对本申请的限制。如在本申请的说明书和所附权利要求书中所使用的那样,单数表达形式“一个”、“一种”、“”、“上述”、“该”和“这一”旨在也包括例如“一个或多个”这种表达形式,除非其上下文中明确地有相反指示。The terms used in the following examples are for the purpose of describing particular examples only, and are not intended to limit the application. As used in the specification and appended claims of this application, the singular expressions "a", "an", "", "above", "the" and "this" are intended to also include for example The expression "one or more" is used unless the context clearly indicates otherwise.

在本说明书中描述的参考“一个实施例”或“一些实施例”等意味着在本申请的一个或多个实施例中包括结合该实施例描述的特定特征、结构或特点。由此,在本说明书中的不同之处出现的语句“在一个实施例中”、“在一些实施例中”、“在其他一些实施例中”、“在另外一些实施例中”等不是必然都参考相同的实施例,而是意味着“一个或多个但不是所有的实施例”,除非是以其他方式另外特别强调。术语“包括”、“包含”、“具有”及它们的变形都意味着“包括但不限于”,除非是以其他方式另外特别强调。Reference to "one embodiment" or "some embodiments" or the like in this specification means that a particular feature, structure, or characteristic described in connection with the embodiment is included in one or more embodiments of the present application. Thus, appearances of the phrases "in one embodiment," "in some embodiments," "in other embodiments," "in other embodiments," etc. in various places in this specification are not necessarily All refer to the same embodiment, but mean "one or more but not all embodiments" unless specifically stated otherwise. The terms "including", "comprising", "having" and variations thereof mean "including but not limited to", unless specifically stated otherwise.

现有的电子设备的屏幕防蓝光技术主要有两种工艺方案,具体方案如下:There are mainly two technological schemes for the screen anti-blue light technology of the existing electronic equipment, and the specific schemes are as follows:

第一种方案,如图1所示,在保护膜上镀上一层防蓝光镀膜,然后采用胶水将保护膜的镀有防蓝光镀膜的一侧与玻璃盖板贴合。由于保护膜的硬度很低,日常使用过程中,非常容易划伤,划伤后的保护膜对显示效果和外观效果有很大的影响。The first solution, as shown in Figure 1, is to coat a layer of anti-blue light coating on the protective film, and then use glue to bond the side of the protective film coated with the anti-blue light coating to the glass cover. Due to the low hardness of the protective film, it is very easy to scratch during daily use, and the scratched protective film has a great impact on the display effect and appearance.

第二种方案,如图2所示,在屏幕玻璃盖板的表面镀防蓝光膜,为了避免防蓝光镀膜在使用过程中磨损,划伤等问题,一般会把防蓝光镀膜做在玻璃盖板的内表面,即不接触外接环境的一侧表面,但是,由于镀膜层在玻璃内表面,膜层内应力会导致玻璃强度下降,镀膜的强度下降与膜层的厚度相关,一般玻璃强度的下降30%到50%,导致玻璃盖板容易破裂。The second solution, as shown in Figure 2, is to coat the surface of the screen glass cover with an anti-blue light film. In order to avoid problems such as wear and scratches of the anti-blue light coating during use, the anti-blue light coating is generally made on the glass cover. However, since the coating layer is on the inner surface of the glass, the internal stress of the coating layer will lead to a decrease in the strength of the glass. The decrease in the strength of the coating is related to the thickness of the coating layer. Generally, the decrease in the strength of the glass 30% to 50%, resulting in easy cracking of the glass cover.

此外,电子设备的屏幕虽然大多采用强化玻璃作为屏幕防护材料,但是玻璃屏幕破裂的情况仍无法完全避免,特别是在手机跌落的场景下,玻璃屏幕还是容易破裂,而且屏幕维修的费用又十分高昂。In addition, although tempered glass is mostly used as the screen protection material for the screens of electronic devices, the cracking of the glass screen cannot be completely avoided, especially when the mobile phone is dropped, the glass screen is still easy to break, and the cost of screen repair is very high. .

为解决上述技术问题,本申请实施例提供一种玻璃陶瓷,该玻璃陶瓷包括二硅酸锂晶体和透锂长石晶体中的至少一种、以及石英晶体,该玻璃陶瓷的以氧化物为基准且以重量百分数标识时,含有:SiO2 60~75wt%,Al2O3 7~13wt%,Li2O 8~12wt%,P2O5 0~3wt%,K2O 0.5~3wt%,MgO 0.5~4wt%,ZrO2 0.5~3wt%。In order to solve the above technical problems, an embodiment of the present application provides a glass ceramic, the glass ceramic includes at least one of lithium disilicate crystal and petalite crystal, and a quartz crystal, the glass ceramic is based on oxide And when marked by weight percentage, it contains: SiO 2 60-75wt%, Al 2 O 3 7-13wt%, Li 2 O 8-12wt%, P 2 O 5 0-3wt%, K 2 O 0.5-3wt%, MgO 0.5-4wt%, ZrO 2 0.5-3wt%.

本申请实施例提供的玻璃陶瓷,通过引入特定含量的SiO2、Al2O3、Li2O、P2O5、K2O、MgO和ZrO2,可以制备出包括二硅酸锂晶体和透锂长石晶体中的至少一种、以及石英晶体的玻璃陶瓷,其中,二硅酸锂晶体、透锂长石晶体均可以为玻璃陶瓷提供高强度,石英晶体可以为玻璃陶瓷提供防蓝光效果,从而可使制备得到的玻璃陶瓷具有防蓝光和强度高的特点。 The glass ceramics provided in the examples of the present application can be prepared including lithium disilicate crystals and At least one of petalite crystals and glass ceramics of quartz crystals, wherein lithium disilicate crystals and petalite crystals can provide high strength for glass ceramics, and quartz crystals can provide anti-blue light effects for glass ceramics , so that the prepared glass ceramics have the characteristics of anti-blue light and high strength.

另外,需要说明的是,本申请实施例提供的玻璃陶瓷,除包括上述组分外还可能包括一些不可避免的杂质。In addition, it should be noted that the glass ceramics provided in the examples of the present application may include some unavoidable impurities in addition to the above-mentioned components.

本申请实施例的玻璃陶瓷中,SiO2的质量百分比可为60~75%,具体地,SiO2的质量百分比典型但非限制性地例如可为60%、61%、62%、63%、64%、65%、66%、67%、68%、69%、70%、71%、72%、73%、74%或75%。In the glass ceramics of the embodiments of the present application, the mass percentage of SiO 2 can be 60-75%, specifically, the mass percentage of SiO 2 can be 60%, 61%, 62%, 63%, 64%, 65%, 66%, 67%, 68%, 69%, 70%, 71%, 72%, 73%, 74%, or 75%.

本申请实施例的玻璃陶瓷中,Al2O3的质量百分比可为7~13%,具体地,Al2O3的质量百分比典型但非限制性地例如可为7%、8%、9%、10%、11%、12%或13%。In the glass ceramics of the embodiments of the present application, the mass percentage of Al 2 O 3 can be 7-13%, specifically, the mass percentage of Al 2 O 3 can be 7%, 8%, 9% in a typical but non-limiting example , 10%, 11%, 12% or 13%.

本申请实施例的玻璃陶瓷中,Li2O的质量百分比可为8~12%,具体地,Li2O的质量百分比典型但非限制性地例如可为8%、9%、10%、11%或12%。In the glass ceramics of the embodiments of the present application, the mass percentage of Li 2 O can be 8-12%, specifically, the mass percentage of Li 2 O can be 8%, 9%, 10%, 11 % or 12%.

本申请实施例的玻璃陶瓷中,P2O5的质量百分比可为0~3%,具体地,P2O5的质量百分比典型但非限制性地例如可为0%、0.5%、1%、1.5%、2%、2.5%或3%。In the glass ceramics of the embodiments of the present application, the mass percentage of P 2 O 5 can be 0 to 3%, specifically, the mass percentage of P 2 O 5 can be 0%, 0.5%, 1% for example but not limitatively , 1.5%, 2%, 2.5% or 3%.

本申请实施例的玻璃陶瓷中,K2O的质量百分比可为0.5~3%,具体地,K2O的质量百分比典型但非限制性地例如可为0.5%、1%、1.5%、2%、2.5%或3%。In the glass ceramics of the embodiments of the present application, the mass percentage of K 2 O can be 0.5-3%. Specifically, the mass percentage of K 2 O can be 0.5%, 1%, 1.5%, 2 %, 2.5% or 3%.

本申请实施例的玻璃陶瓷中,MgO的质量百分比可为0.5~4%,具体地,MgO的质量百分比典型但非限制性地例如可为0.5%、1%、1.5%、2%、2.5%、3%、3.5%或4%。In the glass-ceramic of the embodiment of the present application, the mass percentage of MgO can be 0.5-4%, specifically, the mass percentage of MgO can be 0.5%, 1%, 1.5%, 2%, 2.5% in typical but non-limiting examples , 3%, 3.5% or 4%.

本申请实施例的玻璃陶瓷中,ZrO2的质量百分比可为0.5~3%,具体地,ZrO2的质量百分比典型但非限制性地例如可为0.5%、1%、1.5%、2%、2.5%或3%。In the glass ceramics of the embodiments of the present application, the mass percentage of ZrO2 can be 0.5-3%. Specifically, the mass percentage of ZrO2 can be 0.5%, 1 %, 1.5%, 2 %, or 0.5%, but not limitatively. 2.5% or 3%.

本申请实施例中,玻璃陶瓷的组成成分可以包括以下几种可能的实现方式中的任一种:In the embodiment of the present application, the composition of glass ceramics may include any of the following possible implementations:

一种可能的实现方式中,玻璃陶瓷包括二硅酸锂晶体和石英晶体,其中,石英晶体在玻璃陶瓷中所占的重量百分数为50-90wt%,二硅酸锂晶体在玻璃陶瓷中所占的重量百分数为10-50wt%。通过限制二硅酸锂晶体和石英晶体的配比关系,不仅可以有效增强玻璃陶瓷的力学性能,还可以有效提高玻璃陶瓷的防蓝光效果。In a possible implementation manner, the glass ceramics include lithium disilicate crystals and quartz crystals, wherein the weight percentage of quartz crystals in the glass ceramics is 50-90wt%, and the weight percentage of lithium disilicate crystals in the glass ceramics is The weight percentage is 10-50wt%. By limiting the ratio of lithium disilicate crystals and quartz crystals, not only the mechanical properties of the glass ceramics can be effectively enhanced, but also the anti-blue light effect of the glass ceramics can be effectively improved.

另一种可能的实现方式中,玻璃陶瓷包括透锂长石晶体和石英晶体,其中,石英晶体在玻璃陶瓷中所占的重量百分数为50-90wt%,透锂长石晶体在玻璃陶瓷中所占的重量百分数为10-50wt%。通过限制透锂长石晶体和石英晶体的配比关系,不仅可以有效增强玻璃陶瓷的力学性能,还可以有效提高玻璃陶瓷的防蓝光效果。In another possible implementation, the glass ceramics include petalite crystals and quartz crystals, wherein the weight percentage of quartz crystals in the glass ceramics is 50-90 wt%, and the petalite crystals in the glass ceramics The percentage by weight is 10-50wt%. By restricting the proportioning relationship between petalite crystals and quartz crystals, not only the mechanical properties of glass ceramics can be effectively enhanced, but also the anti-blue light effect of glass ceramics can be effectively improved.

又一种可能的实现方式中,玻璃陶瓷包括二硅酸锂晶体、透锂长石晶体和石英晶体,其中,石英晶体在玻璃陶瓷中所占的重量百分数为40~80wt%,二硅酸锂晶体在玻璃陶瓷中所占的重量百分数为10~30wt%,透锂长石晶体在玻璃陶瓷中所占的重量百分数为10~30wt%。通过限制三者的配比关系,不仅可以有效增强玻璃陶瓷的力学性能,还可以有效提高玻璃陶瓷的防蓝光效果。In yet another possible implementation, the glass ceramics include lithium disilicate crystals, petalite crystals and quartz crystals, wherein the weight percentage of quartz crystals in the glass ceramics is 40-80 wt%, and lithium disilicate The weight percentage of the crystal in the glass ceramic is 10-30 wt%, and the weight percentage of the petalite crystal in the glass ceramic is 10-30 wt%. By limiting the ratio of the three, not only the mechanical properties of the glass ceramics can be effectively enhanced, but also the anti-blue light effect of the glass ceramics can be effectively improved.

透明的玻璃陶瓷内的纳米晶体,就像天空中的灰尘,由于瑞利散射效应,散射光的强度和波长的四次方成反比,所以自然光谱中波长较短的蓝紫色散射就更明显。通过控制纳米晶体的尺寸,比如10nm-60nm,在纳米晶体的散射作用下,蓝紫光被更多地散射,而其他颜色的可见光反射基本不明显,最终获得反射蓝紫外光的效果。Nanocrystals in transparent glass ceramics are like dust in the sky. Due to the Rayleigh scattering effect, the intensity of scattered light is inversely proportional to the fourth power of the wavelength, so the blue-violet scattering with shorter wavelengths in the natural spectrum is more obvious. By controlling the size of nanocrystals, such as 10nm-60nm, under the scattering effect of nanocrystals, blue-violet light is scattered more, while the reflection of visible light of other colors is basically not obvious, and finally the effect of reflecting blue-ultraviolet light is obtained.

在本申请一种实施例中,石英晶体的晶粒尺寸大于或等于5nm、且小于或等于60nm,优选为10~60nm范围,一方面石英晶体的晶粒的小于或等于60nm,可有效提高玻璃陶瓷的透光率,另一方面,石英晶体的晶粒尺寸大于或等于5nm,可以有效提高玻璃陶瓷的强度。In one embodiment of the present application, the grain size of the quartz crystal is greater than or equal to 5nm and less than or equal to 60nm, preferably in the range of 10-60nm. On the one hand, the grain size of the quartz crystal is less than or equal to 60nm, which can effectively improve the glass The light transmittance of ceramics, on the other hand, the grain size of quartz crystals is greater than or equal to 5nm, which can effectively improve the strength of glass ceramics.

在本申请一种实施例中,二硅酸锂晶体的晶粒尺寸大于或等于5nm、且小于或等于60nm,优选为10~60nm范围,一方面二硅酸锂晶体的晶粒的小于或等于60nm,可有效提高玻璃陶瓷的透光率,另一方面,二硅酸锂晶体的晶粒尺寸大于或等于5nm,可以有效提高玻璃陶瓷的强度。In one embodiment of the present application, the grain size of lithium disilicate crystals is greater than or equal to 5 nm and less than or equal to 60 nm, preferably in the range of 10 to 60 nm. On the one hand, the grain size of lithium disilicate crystals is less than or equal to 60nm, which can effectively improve the light transmittance of glass ceramics. On the other hand, the grain size of lithium disilicate crystals is greater than or equal to 5nm, which can effectively improve the strength of glass ceramics.

在本申请一种实施例中,透锂长石晶体的晶粒尺寸大于或等于5nm、且小于或等于60nm,优选为10~60nm范围,一方面透锂长石晶体的晶粒的小于或等于60nm,可有效提高玻璃陶瓷的透光率,另一方面,透锂长石晶体的晶粒尺寸大于或等于5nm,可以有效提高玻璃陶瓷的强度。In one embodiment of the present application, the grain size of petalite feldspar crystals is greater than or equal to 5 nm and less than or equal to 60 nm, preferably in the range of 10 to 60 nm. On the one hand, the grain size of petalite feldspar crystals is less than or equal to 60nm, which can effectively improve the light transmittance of glass ceramics. On the other hand, the grain size of petalite crystals is greater than or equal to 5nm, which can effectively improve the strength of glass ceramics.

在本申请一种实施例中,玻璃陶瓷在380~1200nm波长范围内光的平均透过率大于或等于85%。In one embodiment of the present application, the average light transmittance of the glass ceramics within the wavelength range of 380-1200 nm is greater than or equal to 85%.

在本申请一种实施例中,玻璃陶瓷在400~480nm波长范围内光的平均透过率比500~800nm波长范围内光的平均透过率低2~30%,玻璃陶瓷对蓝光的透过率相较于其它波长的光的透过率低,可以在保证透光率较高的同时,有效提高玻璃陶瓷的防蓝光效果。In one embodiment of the present application, the average transmittance of glass ceramics in the wavelength range of 400-480nm is 2-30% lower than the average transmittance of light in the wavelength range of 500-800nm. Compared with other wavelengths of light, the transmittance is lower, which can effectively improve the anti-blue light effect of glass ceramics while ensuring high light transmittance.

在本申请一种实施例中,玻璃陶瓷的弯曲强度大于或等于500MPa。In one embodiment of the present application, the bending strength of the glass ceramic is greater than or equal to 500 MPa.

在本申请一种实施例中,玻璃陶瓷的断裂韧性大于或等于1.0MPa*m1/2In one embodiment of the present application, the fracture toughness of the glass ceramic is greater than or equal to 1.0 MPa*m 1/2 .

在本申请一种实施例中,玻璃陶瓷包括至少一个压应力层,至少一个压应力层的总深度大于或等于80μm,可有效提高玻璃陶瓷的强度,在垂直方向上,越靠近玻璃陶瓷表面的位置强度的提高越明显。In one embodiment of the present application, the glass ceramics includes at least one compressive stress layer, and the total depth of the at least one compressive stress layer is greater than or equal to 80 μm, which can effectively improve the strength of the glass ceramics. In the vertical direction, the closer to the surface of the glass ceramics The increase in positional strength is more pronounced.

在本申请一种实施例中,玻璃陶瓷的表面压应力大于或等于150MPa。In one embodiment of the present application, the surface compressive stress of the glass ceramic is greater than or equal to 150 MPa.

在本申请一种实施例中,玻璃陶瓷的距离表面50μm处的压应力大于或等于60MPa。In one embodiment of the present application, the compressive stress of the glass ceramic at a distance of 50 μm from the surface is greater than or equal to 60 MPa.

在本申请一种实施例中,玻璃陶瓷的形状为以下任一种:平面2D、2.5D、3D。In an embodiment of the present application, the shape of the glass ceramic is any of the following: plane 2D, 2.5D, 3D.

基于同样的技术构思,本申请实施例还提供一种制备上述玻璃陶瓷的制备方法,其中,玻璃陶瓷包括二硅酸锂晶体和透锂长石晶体中的至少一种,以及石英晶体,如图3所示,该制备方法包括以下步骤:Based on the same technical idea, the embodiment of the present application also provides a method for preparing the above-mentioned glass ceramics, wherein the glass ceramics include at least one of lithium disilicate crystals and petalite crystals, and quartz crystals, as shown in 3, the preparation method comprises the following steps:

S301,将重量百分数为60~75wt%的SiO2,7~13wt%的Al2O3,8~12wt%的Li2O,0~3wt%的P2O5,0.5~3wt%的K2O,0.5~4wt%的MgO,以及0.5~3wt%的ZrO2融制成块状玻璃。S301, the weight percentage is 60-75wt% SiO 2 , 7-13wt% Al 2 O 3 , 8-12wt% Li 2 O, 0-3wt% P 2 O 5 , 0.5-3wt% K 2 O, 0.5-4wt% of MgO, and 0.5-3wt % of ZrO2 are melted into block glass.

S302,对块状玻璃进行成型处理。S302, performing forming treatment on the bulk glass.

本申请实施例提供的制备方法中,通过引入特定含量的SiO2、Al2O3、Li2O、P2O5、K2O、MgO和ZrO2,可以制备出包括二硅酸锂晶体和透锂长石晶体中的至少一种、以及石英晶体的玻璃陶瓷,其中,二硅酸锂晶体、透锂长石晶体均可以为玻璃陶瓷提供高强度,石英晶体可以为玻璃陶瓷提供防蓝光效果,从而可使制备得到的玻璃陶瓷具有防蓝光和强度高的特点。In the preparation method provided in the examples of the present application, by introducing specific contents of SiO 2 , Al 2 O 3 , Li 2 O, P 2 O 5 , K 2 O, MgO and ZrO 2 , lithium disilicate crystals including And at least one of petalite crystals and glass ceramics of quartz crystals, wherein lithium disilicate crystals and petalite crystals can provide high strength for glass ceramics, and quartz crystals can provide anti-blue light for glass ceramics effect, so that the prepared glass ceramics have the characteristics of anti-blue light and high strength.

在本申请一种实施例中,S302中的成型处理包括晶化处理。通过晶化处理,可控制晶粒大小,达到提高玻璃陶瓷的光学性能和力学性能的目的。In an embodiment of the present application, the shaping treatment in S302 includes crystallization treatment. Through crystallization treatment, the grain size can be controlled to achieve the purpose of improving the optical and mechanical properties of glass ceramics.

在本申请一种实施例中,上述晶化处理具体为:升温至500℃~650℃保温4~12h,700~750℃保温1~10h。In one embodiment of the present application, the above-mentioned crystallization treatment specifically includes: raising the temperature to 500-650° C. for 4-12 hours, and keeping the temperature at 700-750° C. for 1-10 hours.

整体析晶法是一种传统且现在仍然广泛使用的玻璃陶瓷的制备方法,其工艺过程包括玻璃的制备与成型,然后采用可控的热处理工艺是玻璃核化、晶化。一般在玻璃制备和成型过程中,玻璃不能析晶,然后通过严格控制的晶化过程,使玻璃中析出所需的晶体种类和比例,达到要求的理化性能。3D玻璃盖板使得智能手机外观靓丽、富有科技感,并且可以避免对手机的通信信号屏蔽,3D曲面玻璃逐渐成为了诸多高端旗舰机种的主流配置。当玻璃陶瓷要经过热弯成型做成曲面3D造型时,玻璃陶瓷在热成型过程中会经过加热和冷却,玻璃陶瓷里面的纳米晶体会再次发生形核和晶核长大的过程。为了保障热弯成型的生产效率,热弯成型时间需要控制在较短的时间范围内,所以热弯成型过程中的热场不足以支撑玻璃陶瓷完成从初始玻璃态到最终所需的玻璃陶瓷。于是,我们将曲面3D玻璃陶瓷的晶化过程拆成两个晶化过程,一个是玻璃成型后的晶化,另一个是热弯成型中的晶化。为了得到我们最终所需的晶体种类、比例以及理化性能,我们需要精密地控制两个阶段晶化过程。为了便于生产管控,可通过透过率和色差Lab的b值来管控这两个阶段的晶化过程。针对玻璃成型的晶化,我们把晶化参数固定,b值控制在≥-1.0的范围,400nm处的透过率≥88%。针对热弯成型的晶化,我们可以调节不同的热弯温度和时间,从而获得不同的b值和透过率,温度越高,时间越长,b值越大,透过率越低。一般热弯后的b值分布在-10.0≤b≤-1.2的范围,400nm透过率分布在60%≤T≤88%。The bulk crystallization method is a traditional and still widely used method for preparing glass ceramics. Its process includes glass preparation and molding, and then uses a controllable heat treatment process to nucleate and crystallize the glass. Generally, in the process of glass preparation and molding, the glass cannot be crystallized, and then through the strictly controlled crystallization process, the required crystal types and proportions are precipitated in the glass to achieve the required physical and chemical properties. The 3D glass cover makes the smart phone look beautiful and full of technology, and can avoid shielding the communication signal of the mobile phone. 3D curved glass has gradually become the mainstream configuration of many high-end flagship models. When the glass-ceramic is to be formed into a curved 3D shape through hot bending, the glass-ceramic will be heated and cooled during the thermoforming process, and the nanocrystals in the glass-ceramic will undergo nucleation and nucleation growth again. In order to ensure the production efficiency of hot bending forming, the hot bending forming time needs to be controlled within a short time range, so the thermal field in the hot bending forming process is not enough to support the glass ceramics from the initial glass state to the final required glass ceramics. Therefore, we split the crystallization process of curved 3D glass ceramics into two crystallization processes, one is crystallization after glass forming, and the other is crystallization during hot bending. In order to obtain the crystal types, proportions and physical and chemical properties we ultimately need, we need to precisely control the two-stage crystallization process. In order to facilitate production control, the crystallization process of these two stages can be controlled through the transmittance and the b value of the color difference Lab. For the crystallization of glass molding, we fix the crystallization parameters, control the b value in the range of ≥-1.0, and the transmittance at 400nm is ≥88%. For the crystallization of hot bending, we can adjust different bending temperatures and times to obtain different b values and transmittances. The higher the temperature and the longer the time, the larger the b value and the lower the transmittance. Generally, the b value after hot bending is distributed in the range of -10.0≤b≤-1.2, and the 400nm transmittance is distributed in the range of 60%≤T≤88%.

在本申请一种实施例中,上述强化处理包括:对晶化后的块状玻璃进行第一离子交换工艺处理,第一离子交换工艺采用的熔盐成分包括5~50wt%KNO3和50~95wt%的NaNO3,熔盐温度为420-480℃,第一离子交换时间为4-15h。通过第一离子交换工艺处理,可以提高块状玻璃的强度,其中,钾离子的离子半径大于钠离子的离子半径,钾离子可以为玻璃陶瓷提高更高的强度,而钠离子可以扩散到距离表面更深的位置,如此,块状玻璃的靠近表面有钾离子和钠离子强度更高。In one embodiment of the present application, the above-mentioned strengthening treatment includes: performing a first ion exchange process on the crystallized bulk glass, and the molten salt components used in the first ion exchange process include 5-50 wt% KNO 3 and 50-50 wt % 95wt% NaNO3, the molten salt temperature is 420-480°C, and the first ion exchange time is 4-15h. Through the first ion exchange process, the strength of bulk glass can be improved, in which the ionic radius of potassium ions is larger than that of sodium ions, and potassium ions can increase the strength of glass ceramics, while sodium ions can diffuse to a distance from the surface At greater depths, thus, the nearer the surface of the bulk glass has a higher intensity of potassium and sodium ions.

其中,第一次离子交换工艺的熔盐温度典型但非限制性地为420℃、430℃、440℃、450℃、460℃、470℃或480℃,第一离子交换时间典型但非限制性地为4h、4.5h、5h、5.5h、6h、6.5h、7h、7.5h、8h、8.5h、9h、9.5h、10h、11h、12h、13h、14h或15h。Wherein, the molten salt temperature of the first ion exchange process is typically but not limited to 420°C, 430°C, 440°C, 450°C, 460°C, 470°C or 480°C, and the first ion exchange time is typically but not limited The ground is 4h, 4.5h, 5h, 5.5h, 6h, 6.5h, 7h, 7.5h, 8h, 8.5h, 9h, 9.5h, 10h, 11h, 12h, 13h, 14h or 15h.

在本申请一种实施例中,上述强化处理还可以包括:对进行第一离子交换工艺处理后的块状玻璃进行第二离子交换工艺,第二离子交换工艺采用的熔盐成分为100%KNO3,熔盐温度为420-480℃,离子交换时间为0.5-2h。通过第二离子交换工艺处理,可以更进一步提高块状玻璃的表面强度。In an embodiment of the present application, the above strengthening treatment may also include: performing a second ion exchange process on the block glass after the first ion exchange process, and the molten salt used in the second ion exchange process is 100% KNO 3. The molten salt temperature is 420-480°C, and the ion exchange time is 0.5-2h. Through the second ion exchange process, the surface strength of the bulk glass can be further improved.

其中,第二次离子交换工艺的熔盐温度典型但非限制性地为420℃、430℃、440℃、450℃、460℃、470℃或480℃,第一离子交换时间典型但非限制性地为0.5h、1h、1.5h或2h。Wherein, the molten salt temperature of the second ion exchange process is typically but not limited to 420°C, 430°C, 440°C, 450°C, 460°C, 470°C or 480°C, and the first ion exchange time is typically but not limited The ground is 0.5h, 1h, 1.5h or 2h.

在本申请一种实施例中,在晶化处理后,成型处理还包括表面抛光处理,以获得淡蓝色的透明的玻璃陶瓷薄片。In one embodiment of the present application, after the crystallization treatment, the shaping treatment further includes surface polishing treatment, so as to obtain light blue transparent glass ceramic flakes.

在本申请一种实施例中,在晶化处理后,成型处理还包括热弯成型处理,以制备3D曲面玻璃陶瓷盖板。In one embodiment of the present application, after the crystallization treatment, the forming treatment further includes hot bending forming treatment, so as to prepare a 3D curved glass-ceramic cover plate.

在本申请一种实施例中,在晶化处理后,成型处理还包括强化处理。通过强化处理,可进一步提高玻璃陶瓷的表面强度。In one embodiment of the present application, after the crystallization treatment, the forming treatment further includes strengthening treatment. Through strengthening treatment, the surface strength of glass ceramics can be further improved.

在本申请一种实施例中,上述热弯成型处理中,热弯成型温度为750~800℃,成型压力0.3~0.8Mpa。In one embodiment of the present application, in the above-mentioned hot bending forming process, the hot bending forming temperature is 750-800° C., and the forming pressure is 0.3-0.8 MPa.

在本申请一种实施例中,在对块状玻璃进行成型处理之后,上述制备方法还包括:通过丝印、移印、黄光、镀膜或膜片贴合至少一种工艺对玻璃陶瓷进行表面装饰处理,以获得高颜值的玻璃陶瓷。In one embodiment of the present application, after the bulk glass is shaped, the above preparation method further includes: performing surface decoration on the glass ceramics by at least one process of silk screen printing, pad printing, yellow light, coating or film lamination treatment to obtain high-value glass ceramics.

下面将结合不同实施例对本申请的玻璃陶瓷的制备过程进行说明。The preparation process of the glass-ceramics of the present application will be described below in conjunction with different embodiments.

实施例一Embodiment one

在本申请的一种实施例中,如图4所示,以制备3D的曲面玻璃盖板为例,玻璃陶瓷的制备工艺过程如下:In one embodiment of the present application, as shown in Figure 4, taking the preparation of a 3D curved glass cover as an example, the preparation process of glass ceramics is as follows:

S11,熔融、块料成型。S11, melting and block forming.

将配比SiO2 75%,Al2O3 9%,Li2O 10%,P2O5 1%,K2O 1.5%,MgO 2%,ZrO22%的原材料在1600℃下融制熔制并成型成块料。The raw materials with the ratio of SiO2 75%, Al2O3 9%, Li2O 10%, P2O5 1%, K2O 1.5%, MgO 2%, ZrO 22% are melted at 1600°C and formed into blocks.

S12,切割片材。S12, cutting the sheet.

通过切割工艺,将块料切割成0.7~1.0mm的片材。Through the cutting process, the block material is cut into sheets of 0.7-1.0mm.

S13,对片材进行晶化处理。S13, performing crystallization treatment on the sheet.

晶化热处理的条件为,500℃保温8h,500℃~640℃,升温速度40℃/h,640℃保温8h,640℃-720℃,升温速度40℃/h,720℃保温4h,最后炉冷降到室温。The conditions of crystallization heat treatment are: 500°C for 8 hours, 500°C to 640°C with a heating rate of 40°C/h, 640°C for 8 hours, 640°C to 720°C with a heating rate of 40°C/h, and 720°C for 4 hours. Cool down to room temperature.

S14,外形加工、抛光。S14, shape processing and polishing.

通过外形CNC加工和抛光,将晶化后的片材抛光到0.55~0.75mm的透明薄片。Through the shape CNC processing and polishing, the crystallized sheet is polished to a transparent sheet of 0.55-0.75mm.

S15,3D成型。S15, 3D molding.

本实施例考虑3D成型的晶化过程,将这个阶段晶化后的薄片b值控制在-0.41.0,400nm处透过率控制在86%~88%,然后,在780℃,0.7MPa的热弯成型条件下,将平片玻璃陶瓷成型成曲面玻璃陶瓷盖板。In this embodiment, the crystallization process of 3D molding is considered, and the b value of the crystallized sheet at this stage is controlled at -0.41.0, and the transmittance at 400nm is controlled at 86% to 88%. Then, at 780°C, 0.7MPa Under hot bending forming conditions, the flat glass ceramics are molded into curved glass ceramic cover plates.

S16,将成型好的3D玻璃陶瓷盖板进行两次离子交换强化。S16, performing ion exchange strengthening on the formed 3D glass-ceramic cover plate twice.

强化条件为:第一次强化熔盐成分10%KNO3和90%NaNO3,交换温度450℃,交换时间700min,第二次强化熔盐成分100%KNO3,交换温度390℃,交换时间60min。强化后玻璃陶瓷的表层压应力为280MPa,距离表层50微米处的压应力为120MPa,压应力层深度为108μm。The strengthening conditions are as follows: the first strengthening molten salt composition is 10% KNO3 and 90% NaNO3, the exchange temperature is 450°C, and the exchange time is 700 minutes; the second strengthening molten salt composition is 100% KNO3, the exchange temperature is 390°C, and the exchange time is 60 minutes. The surface compressive stress of the strengthened glass ceramics is 280MPa, the compressive stress at a distance of 50 microns from the surface is 120MPa, and the depth of the compressive stress layer is 108μm.

S17,表面外观处理。S17, surface appearance treatment.

通过移印油墨和防指纹镀膜对加工好的曲面玻璃陶瓷盖板进行外观装饰处理。The appearance decoration treatment of the processed curved glass ceramic cover plate is carried out by pad printing ink and anti-fingerprint coating.

图5为本申请实例1提供的玻璃陶瓷的X射线衍射图(XRD),如图5所示的XRD峰,26.1°和20.2°的衍射峰对应为石英晶体,24.9°的衍射峰是透锂长石晶体,23.9°的衍射峰是二硅酸锂晶体的衍射峰,24.4°衍射峰是透锂长石和二硅酸锂晶体共同的衍射峰。Fig. 5 is the X-ray diffraction pattern (XRD) of the glass ceramics that example 1 of the present application provides, the XRD peak as shown in Fig. 5, the diffraction peaks of 26.1 ° and 20.2 ° correspond to quartz crystals, and the diffraction peaks of 24.9 ° are lithium penetration For feldspar crystal, the diffraction peak at 23.9° is the diffraction peak of lithium disilicate crystal, and the diffraction peak at 24.4° is the common diffraction peak of lithium petalite and lithium disilicate crystal.

本申请实施例1提供的玻璃陶瓷中,二硅酸锂晶体、透锂长石晶体和石英晶体这三种晶体的折射率(例如折射率为1.48~1.54)与玻璃基体(折射率1.51)的折射率非常接近,表现出很高的透过率。In the glass ceramics provided in Example 1 of the present application, the refractive index (for example, the refractive index of 1.48 to 1.54) of the three crystals of lithium disilicate crystal, lithium petalite crystal and quartz crystal is the same as that of the glass matrix (refractive index of 1.51). The refractive index is very close, showing high transmittance.

图6为本申请实施例1提供的玻璃陶瓷与康宁大猩猩玻璃的透过率光谱对比图。如图6所示,本申请的玻璃陶瓷相较于康宁大猩猩玻璃来说具有更好的透过率,尤其是在蓝光波长范围内相较于康宁大猩猩玻璃来说,透光率的优势更明显。本申请的玻璃陶瓷盖板在380nm-1200nm波长范围内,其平均透过率为90.5%,在蓝光400-480nm波长的平均透过率为88.0%,蓝光400-480nm波长的透过率比其他可见光波段下降2.5%,能够起到有效的防蓝光效果。FIG. 6 is a comparative graph of transmittance spectra between glass ceramics provided in Example 1 of the present application and Corning Gorilla Glass. As shown in Figure 6, the glass-ceramic of the present application has better transmittance than Corning Gorilla Glass, especially in the blue light wavelength range compared to Corning Gorilla Glass, the advantage of light transmittance more obvious. The glass-ceramic cover plate of the present application has an average transmittance of 90.5% in the wavelength range of 380nm-1200nm, an average transmittance of 88.0% in the wavelength of blue light of 400-480nm, and the transmittance of the wavelength of blue light of 400-480nm is higher than other The visible light band is reduced by 2.5%, which can effectively prevent blue light.

图7为本申请实施例1提供的玻璃陶瓷与康宁大猩猩玻璃的反射率光谱,从图7中可以看出,本申请实施例提供的玻璃陶瓷在蓝紫光波长(360-480nm)的反射率高于康宁大猩猩玻璃,波长越短,反射率越高。Figure 7 is the reflectance spectrum of the glass ceramics and Corning Gorilla Glass provided in Example 1 of the present application. As can be seen from Figure 7, the reflectance of the glass ceramics provided in the embodiments of the present application at the blue-violet light wavelength (360-480nm) Higher than Corning Gorilla Glass, the shorter the wavelength, the higher the reflectivity.

图8为本申请实施例1提供的玻璃陶瓷强化前后的四杆弯折应力,如图8所示,强化后玻璃陶瓷的弯折应力明显提升,大于600MPa。Fig. 8 shows the four-bar bending stress before and after strengthening the glass-ceramic provided in Example 1 of the present application. As shown in Fig. 8, the bending stress of the glass-ceramic after strengthening is significantly increased, greater than 600 MPa.

图9为本申请实施例1提供的玻璃陶瓷盖板化学强化后的应力曲线,本申请实施例提供的玻璃陶瓷的表层压应力为267MPa,距离表层50微米处的压应力为162MPa,压应力层深度为131μm,相比未强化的透明玻璃陶瓷,强化后的玻璃陶瓷具有更高的抗弯和抗跌性能。Fig. 9 is the stress curve after the chemical strengthening of the glass-ceramic cover plate provided by the embodiment 1 of the present application. The surface layer compressive stress of the glass-ceramic provided by the embodiment of the present application is 267MPa, and the compressive stress at 50 microns away from the surface layer is 162MPa. With a depth of 131 μm, the strengthened glass-ceramic has higher bending and drop resistance than unstrengthened transparent glass-ceramic.

此外,制备的曲面玻璃陶瓷盖板装配到180g的手机上,能通过1.5m的大理石跌落和180目砂纸地面跌落,抗跌落效果优于目前市面上商用的各种盖板玻璃。In addition, the prepared curved glass-ceramic cover plate is assembled on a 180g mobile phone, which can fall through a 1.5m marble drop and a 180-grit sandpaper ground drop, and the drop resistance effect is better than that of various commercial cover glass currently on the market.

实施例二Embodiment two

在本申请的一种实施例中,如图10所示,以制备平面2D的玻璃盖板为例,玻璃陶瓷的制备工艺过程如下:In one embodiment of the present application, as shown in FIG. 10 , taking the preparation of a flat 2D glass cover plate as an example, the preparation process of glass ceramics is as follows:

S11,熔融、块料成型。S11, melting and block forming.

将配比SiO2 75%,Al2O3 9%,Li2O 10%,P2O5 1%,K2O 1.5%,MgO 2%,ZrO22%的原材料在1600℃下融制并成型成块料。The raw materials with the ratio of SiO2 75%, Al2O3 9%, Li2O 10%, P2O5 1%, K2O 1.5%, MgO 2%, ZrO 22% were melted at 1600°C and formed into blocks.

S12,切割片材。S12, cutting the sheet.

通过切割工艺,将块料切割成0.9-1.1mm的片材。Through the cutting process, the block material is cut into sheets of 0.9-1.1mm.

S13,对片材进行晶化处理。S13, performing crystallization treatment on the sheet.

晶化热处理的条件为,500℃保温8h,500℃-640℃,升温速度40℃/h,640℃保温8h,640℃-720℃,升温速度40℃/h,720℃保温8h,最后炉冷降到室温。The conditions of crystallization heat treatment are: 500°C for 8h, 500°C-640°C, heating rate 40°C/h, 640°C for 8h, 640°C-720°C, heating rate 40°C/h, 720°C for 8h, and finally furnace Cool down to room temperature.

S14,外形加工、抛光。S14, shape processing and polishing.

通过外形CNC加工和抛光,将晶化后的片材抛光到0.7-0.9mm的透明薄片。The crystallized sheet is polished to a transparent sheet of 0.7-0.9mm through contour CNC machining and polishing.

S15,将加工好的玻璃陶瓷盖板进行两次离子交换强化。S15, performing twice ion exchange strengthening on the processed glass-ceramic cover plate.

强化条件为,第一次强化熔盐成分40%KNO3和60%NaNO3,交换温度450℃,交换时间12h,第二次强化熔盐成分100%KNO3,交换温度420℃,交换时间30min。强化后玻璃陶瓷的表层压应力为240MPa,距离表层50微米处的压应力为108MPa,压应力层深度为126μm。The strengthening conditions are as follows: the first strengthening molten salt composition is 40% KNO3 and 60% NaNO3, the exchange temperature is 450°C, and the exchange time is 12h; the second strengthening molten salt composition is 100% KNO3, the exchange temperature is 420°C, and the exchange time is 30min. The surface compressive stress of the strengthened glass-ceramic is 240MPa, the compressive stress at a distance of 50 microns from the surface is 108MPa, and the depth of the compressive stress layer is 126μm.

S16,表面外观处理。S16, surface appearance treatment.

通过丝印油墨和防指纹镀膜对加工好的曲面玻璃陶瓷盖板进行外观装饰处理。The appearance of the processed curved glass-ceramic cover plate is treated with silk screen printing ink and anti-fingerprint coating.

通过上述实施例二制备的平面玻璃陶瓷盖板在380nm-1200nm波长范围内,其平均透过率为88%,在蓝光400-480nm波长的平均透过率为78%,在蓝光400-480nm波长的透过率比其他可见光波段下降10%,能够起到有效的防蓝光效果。In the 380nm-1200nm wavelength range, the average transmittance of the planar glass-ceramic cover plate prepared by the above-mentioned embodiment 2 is 88%, the average transmittance at the blue light 400-480nm wavelength is 78%, and the blue light 400-480nm wavelength The transmittance is 10% lower than other visible light bands, which can effectively prevent blue light.

此外,制备的平面玻璃陶瓷盖板装配到180g的手机上,能通过1.5m的大理石跌落和180目砂纸地面跌落,抗跌落效果优于目前市面上商用的各种盖板玻璃。In addition, the prepared planar glass-ceramic cover plate is assembled on a 180g mobile phone, and it can fall through a 1.5m marble drop and a 180-grit sandpaper ground drop, and the anti-drop effect is better than various cover glass commercially available on the market.

实施例三Embodiment Three

在本申请的一种实施例中,以制备3D的曲面玻璃盖板为例,玻璃陶瓷的制备工艺过程可参考图4,具体如下:In one embodiment of the present application, taking the preparation of a 3D curved glass cover plate as an example, the preparation process of glass ceramics can refer to Figure 4, as follows:

S11,熔融、块料成型。S11, melting and block forming.

将配比SiO2 75%,Al2O3 10%,Li2O 9%,P2O5 2%,K2O 1.5%,MgO 2%,ZrO21%的原材料在1550℃下融制并成型成块料。The raw materials with the ratio of SiO2 75%, Al2O3 10%, Li2O 9%, P2O5 2%, K2O 1.5%, MgO 2%, ZrO21% were melted at 1550°C and formed into blocks.

S12,切割片材。S12, cutting the sheet.

通过切割工艺,将块料切割成0.7-1.0mm的片材。Through the cutting process, the block material is cut into sheets of 0.7-1.0mm.

S13,对片材进行晶化处理。S13, performing crystallization treatment on the sheet.

晶化热处理的条件为,500℃保温8h,500℃-650℃,升温速度40℃/h,650℃保温10h,650℃-730℃,升温速度40℃/h,730℃保温5h,最后炉冷降到室温。The conditions for crystallization heat treatment are: 500°C for 8 hours, 500°C-650°C for 40°C/h, 650°C for 10 hours, 650°C-730°C for 40°C/h, 730°C for 5h, and finally Cool down to room temperature.

S14,外形加工、抛光。S14, shape processing and polishing.

通过外形CNC加工和抛光,将晶化后的片材抛光到0.55-0.75mm的透明薄片。The crystallized sheet is polished to a transparent sheet of 0.55-0.75mm through contour CNC machining and polishing.

S15,3D成型。S15, 3D molding.

本实施例考虑3D成型的晶化过程,我们将这个阶段晶化后的薄片b值控制在-0.6~-1.2,400nm处透过率控制在84%~86%,然后,在770℃,0.6MPa的热弯成型条件下,将平片玻璃陶瓷成型成曲面玻璃陶瓷盖板。This embodiment considers the crystallization process of 3D molding. We control the b value of the crystallized sheet at this stage at -0.6~-1.2, and the transmittance at 400nm at 84%~86%. Then, at 770°C, 0.6 Under the hot-bending forming condition of MPa, the flat glass-ceramic is molded into a curved glass-ceramic cover plate.

S16,将成型好的3D玻璃陶瓷盖板进行两次离子交换强化。S16, performing ion exchange strengthening on the formed 3D glass-ceramic cover plate twice.

强化条件为:第一次强化熔盐成分20%KNO3和80%NaNO3,交换温度450℃,交换时间10h,第二次强化熔盐成分100%KNO3,交换温度400℃,交换时间1.5h。强化后玻璃陶瓷的表层压应力为275MPa,距离表层50微米处的压应力为114MPa,压应力层深度为115μm。The strengthening conditions are as follows: the first strengthening molten salt composition is 20% KNO3 and 80% NaNO3, the exchange temperature is 450°C, and the exchange time is 10h; the second strengthening molten salt composition is 100% KNO3, the exchange temperature is 400°C, and the exchange time is 1.5h. The surface compressive stress of the strengthened glass-ceramic is 275MPa, the compressive stress at a distance of 50 microns from the surface is 114MPa, and the depth of the compressive stress layer is 115μm.

S17,表面外观处理。S17, surface appearance treatment.

通过移印油墨和防指纹镀膜对加工好的曲面玻璃陶瓷盖板进行外观装饰处理。The appearance decoration treatment of the processed curved glass ceramic cover plate is carried out by pad printing ink and anti-fingerprint coating.

通过上述实施例三制备的曲面玻璃陶瓷盖板在380nm-1200nm波长范围内,其平均透过率为90%,在蓝光400-480nm波长的平均透过率为85%,在蓝光400-480nm波长的透过率比其他可见光波段下降5%,能够起到有效的防蓝光效果。In the 380nm-1200nm wavelength range, the curved glass-ceramic cover plate prepared by the above-mentioned embodiment 3 has an average transmittance of 90%, an average transmittance of 85% at the wavelength of blue light of 400-480nm, and an average transmittance of 85% at the wavelength of blue light of 400-480nm. The transmittance is 5% lower than other visible light bands, which can effectively prevent blue light.

此外,制备的曲面玻璃陶瓷盖板装配到180g的手机上,能通过1.5m的大理石跌落和180目砂纸地面跌落。In addition, the prepared curved glass-ceramic cover plate is assembled on a 180g mobile phone, which can pass through a 1.5m marble drop and a 180-grit sandpaper drop.

实施例四Embodiment Four

在本申请的一种实施例中,以制备平面2D的玻璃盖板为例,玻璃陶瓷的制备工艺过程可参见图10,具体如下:In one embodiment of the present application, taking the preparation of a flat 2D glass cover plate as an example, the preparation process of glass ceramics can be seen in Figure 10, as follows:

S11,熔融、块料成型。S11, melting and block forming.

将配比SiO2 75%,Al2O3 10%,Li2O 9%,P2O5 2%,K2O 1.5%,MgO 2%,ZrO21%的原材料在1550℃下融制并成型成块料。The raw materials with the ratio of SiO2 75%, Al2O3 10%, Li2O 9%, P2O5 2%, K2O 1.5%, MgO 2%, ZrO21% were melted at 1550°C and formed into blocks.

S12,切割片材。S12, cutting the sheet.

通过切割工艺,将块料切割成0.9-1.1mm的片材。Through the cutting process, the block material is cut into sheets of 0.9-1.1mm.

S13,对片材进行晶化处理。S13, performing crystallization treatment on the sheet.

晶化热处理的条件为:500℃保温8h,500℃-650℃,升温速度40℃/h,650℃保温10h,650℃-730℃,升温速度40℃/h,730℃保温10h,最后炉冷降到室温。The conditions of crystallization heat treatment are: 500°C for 8 hours, 500°C-650°C for 40°C/h, 650°C for 10 hours, 650°C-730°C for 40°C/h, 730°C for 10h, and finally Cool down to room temperature.

S14,外形加工、抛光。S14, shape processing and polishing.

通过外形CNC加工和抛光,将晶化后的片材抛光到0.7-0.9mm的透明薄片。The crystallized sheet is polished to a transparent sheet of 0.7-0.9mm through contour CNC machining and polishing.

S15,将加工好的玻璃陶瓷盖板进行两次离子交换强化。S15, performing twice ion exchange strengthening on the processed glass-ceramic cover plate.

强化条件为,第一次强化熔盐成分30%KNO3和70%NaNO3,交换温度450℃,交换时间10h,第二次强化熔盐成分100%KNO3,交换温度400℃,交换时间2h。强化后玻璃陶瓷的表层压应力为255MPa,距离表层50微米处的压应力为116MPa,压应力层深度为120μm。The strengthening conditions are as follows: the first strengthening molten salt composition is 30% KNO3 and 70% NaNO3, the exchange temperature is 450°C, and the exchange time is 10h; the second strengthening molten salt composition is 100% KNO3, the exchange temperature is 400°C, and the exchange time is 2h. The surface compressive stress of the strengthened glass ceramics is 255MPa, the compressive stress at a distance of 50 microns from the surface is 116MPa, and the depth of the compressive stress layer is 120μm.

S16,表面外观处理。S16, surface appearance treatment.

通过移印油墨和防指纹镀膜对加工好的曲面玻璃陶瓷盖板进行外观装饰处理。The appearance decoration treatment of the processed curved glass ceramic cover plate is carried out by pad printing ink and anti-fingerprint coating.

通过上述实施例二制备的平面玻璃陶瓷盖板在380nm-1200nm波长范围内,其平均透过率为86%,在蓝光400-480nm波长的平均透过率74%,在蓝光400-480nm波长的透过率比其他可见光波段下降12%,能够起到有效的防蓝光效果。The planar glass-ceramic cover plate prepared by the above-mentioned embodiment 2 has an average transmittance of 86% in the wavelength range of 380nm-1200nm, an average transmittance of 74% in the blue light of 400-480nm wavelength, and an average transmittance of 74% in the blue light of 400-480nm wavelength. The transmittance is 12% lower than other visible light bands, which can effectively prevent blue light.

此外,制备的曲面玻璃陶瓷盖板装配到180g的手机上,能通过1.8m的大理石跌落和180目砂纸地面跌落,抗跌落效果优于目前市面上商用的各种盖板玻璃。In addition, the prepared curved glass-ceramic cover plate is assembled on a 180g mobile phone, and it can fall through a 1.8m marble drop and a 180-grit sandpaper ground drop.

基于同样的技术构思,本申请实施例还提供一种玻璃陶瓷盖板,玻璃陶瓷盖板的材料为本申请上述玻璃陶瓷或利用本申请上述方法制备得到的玻璃陶瓷。该玻璃盖板具有防蓝光和强度高的特点。Based on the same technical idea, the embodiment of the present application also provides a glass-ceramic cover plate. The material of the glass-ceramic cover plate is the above-mentioned glass-ceramic of the present application or the glass-ceramic prepared by the above-mentioned method of the present application. The glass cover is anti-blue light and high strength.

基于同样的技术构思,本申请实施例还提供一种电子设备,包括壳体,壳体包括上述玻璃陶瓷盖板。Based on the same technical idea, an embodiment of the present application further provides an electronic device, which includes a casing, and the casing includes the above-mentioned glass-ceramic cover plate.

需要说明的是:本申请中,如果没有特别的说明,本文所提到的所有实施方式以及优选实施方法可以相互组合形成新的技术方案。本申请中,如果没有特别的说明,本文所提到的所有技术特征以及优选特征可以相互组合形成新的技术方案。本申请中,如果没有特别的说明,百分数(%)或者份指的是相对于组合物的重量百分数或重量份。本申请中,如果没有特别的说明,所涉及的各组分或其优选组分可以相互组合形成新的技术方案。本申请中,除非有其他说明,数值范围“a~b”表示a到b之间的任意实数组合的缩略表示,其中a和b都是实数。例如数值范围“6~22”表示本文中已经全部列出了“60~75”之间的全部实数,“6~22”只是这些数值组合的缩略表示。本申请所公开的“范围”以下限和上限的形式,可以分别为一个或多个下限,和一个或多个上限。本申请中,除非另有说明,各个反应或操作步骤可以顺序进行,也可以按照顺序进行。优选地,本文中的反应方法是顺序进行的。It should be noted that in this application, unless otherwise specified, all the implementation modes and preferred implementation methods mentioned herein can be combined with each other to form a new technical solution. In this application, if there is no special description, all the technical features and preferred features mentioned herein can be combined with each other to form a new technical solution. In the present application, unless otherwise specified, percentage (%) or part refers to percentage by weight or part by weight relative to the composition. In this application, unless otherwise specified, the various components involved or their preferred components can be combined with each other to form a new technical solution. In the present application, unless otherwise stated, the numerical range "a~b" represents an abbreviated representation of any combination of real numbers between a and b, where a and b are both real numbers. For example, the numerical range "6-22" indicates that all real numbers between "60-75" have been listed in this article, and "6-22" is just an abbreviated representation of the combination of these values. A "range" disclosed in this application takes the form of a lower limit and an upper limit, and may refer to one or more lower limits, and one or more upper limits, respectively. In this application, unless otherwise stated, each reaction or operation step can be carried out sequentially or in sequence. Preferably, the reaction processes herein are performed sequentially.

以上,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以权利要求的保护范围为准。The above is only the specific implementation of the application, but the scope of protection of the application is not limited thereto. Anyone familiar with the technical field can easily think of changes or replacements within the technical scope disclosed in the application, and should cover Within the protection scope of this application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims (27)

1.一种玻璃陶瓷,其特征在于,至少包括二硅酸锂晶体和透锂长石晶体中的至少一种,以及石英晶体;所述玻璃陶瓷以氧化物为基准且以重量百分数表示时,含有:1. A glass-ceramic, characterized in that at least comprising at least one of lithium disilicate crystals and petalite crystals, and quartz crystals; when said glass-ceramic is based on oxide and expressed in weight percent, contain: SiO2 60~75wt%,Al2O3 7~13wt%,Li2O 8~12wt%,P2O5 0~3wt%,K2O 0.5~3wt%,MgO0.5~4wt%,ZrO2 0.5~3wt%。SiO 2 60~75wt%, Al 2 O 3 7~13wt%, Li 2 O 8~12wt%, P 2 O 5 0~3wt%, K 2 O 0.5~3wt%, MgO 0.5~4wt%, ZrO 2 0.5~3wt%. 2.根据权利要求1所述的玻璃陶瓷,其特征在于,所述玻璃陶瓷包括二硅酸锂晶体和石英晶体,其中,所述石英晶体在所述玻璃陶瓷中所占的重量百分数为50~90%,所述二硅酸锂晶体在所述玻璃陶瓷中所占的重量百分数为10-50wt%。2. The glass-ceramic according to claim 1, characterized in that, the glass-ceramic comprises lithium disilicate crystals and quartz crystals, wherein the weight percentage of the quartz crystals in the glass-ceramics is 50-50%. 90%, the weight percentage of the lithium disilicate crystal in the glass ceramic is 10-50wt%. 3.根据权利要求1所述的玻璃陶瓷,其特征在于,所述玻璃陶瓷包括透锂长石晶体和石英晶体,其中,所述透锂长石晶体在所述玻璃陶瓷中所占的重量百分数为50~90wt%,所述石英晶体在所述玻璃陶瓷中所占的重量百分数为10~50wt%。3. glass-ceramic according to claim 1, is characterized in that, described glass-ceramic comprises petalite crystal and quartz crystal, and wherein, the percentage by weight that described petalite crystal accounts for in described glass-ceramic It is 50-90 wt%, and the weight percentage of the quartz crystal in the glass ceramic is 10-50 wt%. 4.根据权利要求1所述的玻璃陶瓷,其特征在于,所述玻璃陶瓷包括二硅酸锂晶体、透锂长石晶体和石英晶体,其中,所述石英晶体在所述玻璃陶瓷中所占的重量百分数为40~80wt%,所述二硅酸锂晶体在所述玻璃陶瓷中所占的重量百分数为10~30wt%,所述透锂长石晶体在所述玻璃陶瓷中所占的重量百分数为10~30wt%。4. The glass-ceramic according to claim 1, characterized in that, the glass-ceramic comprises lithium disilicate crystals, petalite crystals and quartz crystals, wherein the quartz crystal occupies The weight percentage of the lithium disilicate crystal is 40 to 80 wt%, the weight percentage of the lithium disilicate crystal in the glass ceramic is 10 to 30 wt%, and the weight percentage of the petalite crystal in the glass ceramic is The percentage is 10-30wt%. 5.根据权利要求1至4任一项所述的玻璃陶瓷,其特征在于,所述石英晶体的晶粒尺寸大于或等于5nm、且小于或等于60nm。5. The glass-ceramic according to any one of claims 1 to 4, characterized in that the grain size of the quartz crystal is greater than or equal to 5 nm and less than or equal to 60 nm. 6.根据权利要求1至5任一项所述的玻璃陶瓷,其特征在于,所述二硅酸锂晶体的晶粒尺寸大于或等于5nm、且小于或等于60nm。6. The glass ceramic according to any one of claims 1 to 5, characterized in that the grain size of the lithium disilicate crystal is greater than or equal to 5 nm and less than or equal to 60 nm. 7.根据权利要求1至6任一项所述的玻璃陶瓷,其特征在于,所述透锂长石晶体的晶粒尺寸大于或等于5nm、且小于或等于60nm。7. The glass-ceramic according to any one of claims 1 to 6, characterized in that the grain size of the petalite crystal is greater than or equal to 5 nm and less than or equal to 60 nm. 8.根据权利要求1至7任一项所述的玻璃陶瓷,其特征在于,在380~1200nm波长范围内光的平均透过率大于或等于85%。8. The glass ceramic according to any one of claims 1 to 7, characterized in that the average transmittance of light in the wavelength range of 380-1200 nm is greater than or equal to 85%. 9.根据权利要求1至8任一项所述的玻璃陶瓷,其特征在于,在400~480nm波长范围内光的平均透过率比500~800nm波长范围内光的平均透过率低2~30%。9. The glass-ceramic according to any one of claims 1 to 8, characterized in that, the average transmittance of light in the wavelength range of 400 to 480 nm is 2 to 50% lower than the average transmittance of light in the wavelength range of 500 to 800 nm. 30%. 10.根据权利要求1至9任一项所述的玻璃陶瓷,其特征在于,所述玻璃陶瓷的弯曲强度大于或等于500MPa。10. The glass ceramic according to any one of claims 1 to 9, characterized in that the bending strength of the glass ceramic is greater than or equal to 500 MPa. 11.根据权利要求1至10任一项所述的玻璃陶瓷,其特征在于,所述玻璃陶瓷的断裂韧性大于或等于1.0MPa*m1/211. The glass ceramic according to any one of claims 1 to 10, characterized in that the fracture toughness of the glass ceramic is greater than or equal to 1.0 MPa*m 1/2 . 12.根据权利要求1至11任一项所述的玻璃陶瓷,其特征在于,所述玻璃陶瓷包括至少一个压应力层,所述至少一个压应力层的总深度大于或等于80μm。12. The glass-ceramic according to any one of claims 1-11, characterized in that the glass-ceramic comprises at least one compressive stress layer, and the total depth of the at least one compressive stress layer is greater than or equal to 80 μm. 13.根据权利要求1至12任一项所述的玻璃陶瓷,其特征在于,所述玻璃陶瓷的表面压应力大于或等于150MPa。13. The glass ceramic according to any one of claims 1 to 12, characterized in that the surface compressive stress of the glass ceramic is greater than or equal to 150 MPa. 14.根据权利要求1至13任一项所述的玻璃陶瓷,其特征在于,所述玻璃陶瓷的距离表面50μm处的压应力大于或等于60MPa。14. The glass-ceramic according to any one of claims 1-13, characterized in that, the compressive stress of the glass-ceramic at a distance of 50 μm from the surface is greater than or equal to 60 MPa. 15.根据权利要求1至14任一项所述的玻璃陶瓷,其特征在于,所述玻璃陶瓷的形状为以下任一种:平面2D、2.5D、3D。15. The glass-ceramic according to any one of claims 1-14, characterized in that the shape of the glass-ceramic is any of the following: plane 2D, 2.5D, 3D. 16.一种制备如权利要求1~15任一项所述的玻璃陶瓷的方法,其特征在于,所述玻璃陶瓷包括二硅酸锂晶体和透锂长石晶体中的至少一种,以及石英晶体;所述方法包括:16. A method for preparing the glass-ceramic according to any one of claims 1 to 15, wherein the glass-ceramic comprises at least one of lithium disilicate crystals and petalite crystals, and quartz crystals; the method comprising: 将重量百分数为60~75wt%的SiO2,7~13wt%的Al2O3,8~12wt%的Li2O,0~3wt%的P2O5,0.5~3wt%的K2O,0.5~4wt%的MgO,以及0.5~3wt%的ZrO2融制成块状玻璃;The weight percentage is 60-75wt% of SiO2 , 7-13wt% of Al2O3 , 8-12wt % of Li2O , 0-3wt % of P2O5 , 0.5-3wt % of K2O, 0.5-4wt% MgO, and 0.5-3wt % ZrO2 are melted into block glass; 对所述块状玻璃进行成型处理。The bulk glass is subjected to shaping treatment. 17.根据权利要求16所述的方法,其特征在于,所述成型处理包括晶化处理。17. The method of claim 16, wherein the shaping treatment comprises a crystallization treatment. 18.根据权利要求17所述的方法,其特征在于,所述晶化处理具体为:18. The method according to claim 17, wherein the crystallization treatment is specifically: 升温至500℃~650℃保温4~12h,700~750℃保温1~10h。Raise the temperature to 500°C-650°C for 4-12 hours, and 700-750°C for 1-10 hours. 19.根据权利要求17或18所述的方法,其特征在于,在所述晶化处理后,所述成型处理还包括强化处理。19. The method according to claim 17 or 18, characterized in that, after the crystallization treatment, the shaping treatment further includes strengthening treatment. 20.根据权利要求19所述的方法,其特征在于,所述强化处理包括:20. The method of claim 19, wherein the strengthening treatment comprises: 对晶化后的块状玻璃进行第一离子交换工艺处理,所述第一离子交换工艺采用的熔盐成分包括5~50wt%KNO3和50~95wt%的NaNO3。The first ion exchange process is performed on the crystallized bulk glass, and the molten salt components used in the first ion exchange process include 5-50 wt% KNO3 and 50-95 wt% NaNO3. 21.根据权利要求20所述的方法,其特征在于,所述强化处理还包括:21. The method according to claim 20, wherein the strengthening process further comprises: 对进行第一离子交换工艺处理后的块状玻璃进行第二离子交换工艺,所述第二离子交换工艺采用的熔盐成分为100%KNO3A second ion exchange process is performed on the bulk glass treated by the first ion exchange process, and the molten salt composition used in the second ion exchange process is 100% KNO 3 . 22.根据权利要求16至21任一项所述的方法,其特征在于,在所述晶化处理后,所述成型处理还包括表面抛光处理。22. The method according to any one of claims 16-21, characterized in that, after the crystallization treatment, the shaping treatment further includes surface polishing treatment. 23.根据权利要求16至22任一项所述的方法,其特征在于,在所述晶化处理后,所述成型处理还包括热弯成型处理。23. The method according to any one of claims 16 to 22, characterized in that, after the crystallization treatment, the forming treatment further comprises hot bending forming treatment. 24.根据权利要求16至23任一项所述的方法,其特征在于,所述热弯成型处理中,热弯成型温度为750~800℃,成型压力0.3~0.8Mpa。24. The method according to any one of claims 16 to 23, characterized in that, in the hot bending forming process, the hot bending forming temperature is 750-800° C., and the forming pressure is 0.3-0.8 MPa. 25.根据权利要求16至24任一项所述的方法,其特征在于,在对所述块状玻璃进行成型处理之后,所述方法还包括:25. The method according to any one of claims 16 to 24, characterized in that, after the bulk glass is shaped, the method further comprises: 通过丝印、移印、黄光、镀膜或膜片贴合工艺对所述玻璃陶瓷进行表面装饰处理。The surface decoration treatment of the glass ceramics is carried out by silk screen printing, pad printing, yellow light, coating or membrane laminating technology. 26.一种玻璃陶瓷盖板,其特征在于,所述玻璃陶瓷盖板的材料为如权利要求1~15任一项所述的玻璃陶瓷或利用如权利要求16~25任一项所述的方法制备得到的玻璃陶瓷。26. A glass-ceramic cover plate, characterized in that, the material of the glass-ceramic cover plate is the glass-ceramic as claimed in any one of claims 1-15 or utilizes the glass-ceramic as described in any one of claims 16-25 The glass ceramics prepared by the method. 27.一种电子设备,其特征在于,包括壳体,所述壳体包括如权利要求26所述的玻璃陶瓷盖板。27. An electronic device, characterized by comprising a casing, the casing comprising the glass-ceramic cover plate according to claim 26.
CN202110604930.8A 2021-05-31 2021-05-31 Glass ceramic, preparation method, glass ceramic cover plate and electronic equipment Pending CN115484330A (en)

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