CN115478434A - Finishing process after dyeing of home textile flannelette fabric - Google Patents
Finishing process after dyeing of home textile flannelette fabric Download PDFInfo
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- CN115478434A CN115478434A CN202211253859.4A CN202211253859A CN115478434A CN 115478434 A CN115478434 A CN 115478434A CN 202211253859 A CN202211253859 A CN 202211253859A CN 115478434 A CN115478434 A CN 115478434A
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- Prior art keywords
- flannelette
- finishing
- drying
- dyeing
- home textile
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- 239000004753 textile Substances 0.000 title claims abstract description 28
- 239000004744 fabric Substances 0.000 title claims abstract description 19
- 238000007730 finishing process Methods 0.000 title claims abstract description 18
- 238000004043 dyeing Methods 0.000 title claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 67
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 14
- 230000000844 anti-bacterial effect Effects 0.000 claims abstract description 14
- 239000003063 flame retardant Substances 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 10
- 238000004049 embossing Methods 0.000 claims abstract description 8
- 239000011347 resin Substances 0.000 claims abstract description 6
- 229920005989 resin Polymers 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 40
- 238000005406 washing Methods 0.000 claims description 16
- 239000004902 Softening Agent Substances 0.000 claims description 12
- 238000002791 soaking Methods 0.000 claims description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 238000007493 shaping process Methods 0.000 claims description 6
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 3
- 239000010452 phosphate Substances 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- 229920000742 Cotton Polymers 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000835 fiber Substances 0.000 abstract description 3
- 230000003014 reinforcing effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 210000005056 cell body Anatomy 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 208000004350 Strabismus Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
- D06M13/282—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing phosphorus
- D06M13/292—Mono-, di- or triesters of phosphoric or phosphorous acids; Salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C23/00—Making patterns or designs on fabrics
- D06C23/04—Making patterns or designs on fabrics by shrinking, embossing, moiréing, or crêping
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/356—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of other unsaturated compounds containing nitrogen, sulfur, silicon or phosphorus atoms
- D06M15/3562—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of other unsaturated compounds containing nitrogen, sulfur, silicon or phosphorus atoms containing nitrogen
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/55—Epoxy resins
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/30—Flame or heat resistance, fire retardancy properties
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of flannelette production processes, in particular to a dyeing and finishing process for home textile flannelette fabrics, which comprises the following steps: softening, and finishing, step two: setting and finishing, step three: finishing appearance, step four: and (5) flame-retardant finishing, step five: performing antibacterial finishing; under the tension of a rear clamp, the flannelette is sequentially pulled to an embossing machine, a padding machine and a second drying part for treatment, then the flannelette is pulled to a rear moving part to be wound on a plurality of short rollers, a rear lifting groove is lifted to carry out antibacterial finishing on the flannelette, and after finishing, the flannelette is synchronously pulled to the second drying part for drying through the tension of a front clamp, so that finishing; in the technical scheme, the bonding fastness of the flame retardant, the resin and the fiber is improved; two anchor clamps in the front and back of two front and back raw materials holding portion drive the cotton flannel after fixed with the cotton flannel and get into each process arrangement in proper order, and whole continuity reinforcing need not too much manual intervention, can not touch the cotton flannel, and production efficiency is higher, the better quality of the cotton flannel of arranging out.
Description
Technical Field
The invention relates to the technical field of flannelette production processes, in particular to a dyeing and finishing process for home textile flannelette fabrics.
Background
The household textile is used as an important category in textiles, the household textile product is called as 'soft decoration' in a room decoration matching, the household textile product has a decisive effect in building an environment, the flannelette is soft in body, comfortable to fit, good in heat retention, good in using effect and decorative significance, and the household textile flannelette is mostly used for objects which are close to a human body, such as quilts, pillows, sofas and the like.
Because the home textile flannelette is close to the life of people, and the fabric is flammable, the flame retardant finishing of the home textile flannelette in the existing home textile flannelette production process cannot pass the test of multiple times of water washing, the multiple times of water washing of the home textile flannelette are inevitable according to the life requirements of people, and the flame retardant effect of the home textile flannelette after the multiple times of water washing can be seriously reduced; all working procedures in the home textile flannelette finishing process are relatively dispersed, the overall continuity is not strong, the efficiency is low, the whole finishing process needs to be completed by manual assistance for multiple times, and flannelette needs to be touched during finishing, so that flannelette may be polluted, and the subsequent finishing working procedures are influenced; in view of this, we propose a dyeing and finishing process for home textile flannelette fabrics.
Disclosure of Invention
The invention aims to solve the defects in the background technology by providing a finishing process after dyeing of home textile flannelette fabrics.
The technical scheme adopted by the invention is as follows:
provides a finishing process after dyeing of home textile flannelette fabrics, which comprises the following steps:
the method comprises the following steps: soft finishing, namely placing the dyed flannelette on a moving part, putting a softening agent into a front lifting groove, enabling the front lifting groove to ascend to soak the flannelette, enabling the front lifting groove to descend after soaking, pushing the moving part to the upper end of a water receiving groove, starting a water pump, and fully washing the dyed flannelette;
step two: shaping and finishing, namely shaping the flannelette finished in the step one through a first drying part;
step three: finishing the appearance, namely rolling the flannelette finished in the step two by using an embossing machine to enable the surface of the flannelette finished in the step two to be pressed with patterns;
step four: performing flame retardant finishing, namely preparing mixed finishing liquid by using ETMM resin, an organic phosphate flame retardant, an organic silicon softening agent, a photoinitiator BP and triallyl isocyanurate, soaking the flannelette finished in the third step in a padding machine for two times, and then putting the flannelette into a second drying part for drying, wherein the treatment time is 20 minutes by using ultraviolet light;
step five: and (4) antibacterial finishing, namely preparing an antibacterial finishing agent, putting the antibacterial finishing agent into the lifting groove at the rear part, wherein the lifting groove at the rear part is an ultrasonic water tank, soaking the flannelette finished in the step four into the ultrasonic water tank for 5 seconds, taking out the flannelette, and drying the flannelette.
As a preferred technical scheme of the invention: the moving part in the first step is used for placing the lint and driving the lint to move back and forth, and the moving part comprises a water tank which is used for washing the lint.
As a preferred technical scheme of the invention: the lifting groove in the first step comprises a groove body, and a softening agent is arranged in the groove body on the front side and used for softening and finishing flannelette.
As a preferred technical scheme of the invention: an ultrasonic generator is arranged in the groove wall of the groove body at the rear side.
As a preferred technical scheme of the invention: the first drying part in the second step and the second drying part in the fourth step comprise drying box bodies, a plurality of first rollers and a plurality of second rollers are arranged inside the first drying part and the second drying part, and two ultraviolet lamps are mounted on the inner wall of the second drying part.
As a preferred technical scheme of the invention: the first rollers and the second rollers are arranged in a staggered mode.
As a preferred technical scheme of the invention: inner cavities are formed in the left side wall and the right side wall of the drying box body, moving blocks are arranged in the inner cavities, and the moving blocks drive the first rollers and the second rollers to move up and down respectively.
As a preferred technical scheme of the invention: the front side and the rear side of the moving part are respectively provided with a raw material holding part, and the raw material holding parts are used for fixing two ends of the flannelette and driving the flannelette to sequentially carry out arrangement of each step.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, through the raw material holding part, the moving part and the first drying part, two ends of the dyed flannelette are respectively clamped by the front clamp and the rear clamp, the first motor is started, the first motor simultaneously drives the rear rotating column to wind the rear rope, the front rotating column to release the front rope, the rear clamp drives one end of the flannelette to move backwards, the flannelette sequentially winds a plurality of short rollers until the flannelette is completely wound on the short rollers, and the first motor is turned off; starting a front third motor, driving a front lifting groove to move upwards by the front third motor until the lint is completely immersed in the softening agent in the front lifting groove, lowering the front lifting groove after immersion is completed, pushing a moving part to the upper end of a water receiving groove, starting a water pump, fully washing the immersed lint, starting a first motor after washing is completed, driving a rear clamp to drive the lint to move backwards until the lint is completely separated from a plurality of short rollers, positioning part of the lint in a drying box body of a first drying part, starting a front second motor, enabling a plurality of first rollers and a plurality of second rollers to move in opposite directions at the same speed until the lint is completely accommodated in the drying box body, and starting a hot air fan to dry;
subsequently, under the pulling force of a rear clamp, the flannelette is sequentially pulled to an embossing machine, a padding machine and a second drying part for treatment, the flannelette is pulled to a rear moving part to be wound on a plurality of short rollers, a rear lifting groove is lifted to carry out antibacterial finishing on the flannelette, and after finishing, the flannelette is synchronously pulled to the second drying part for drying through the pulling force of a front clamp, so that finishing is finished;
in the technical scheme, under the action of ultraviolet light emitted by an ultraviolet lamp in the second drying part and a photoinitiator BP, triallyl isocyanurate can form a reticular polymer, so that the bonding fastness of a flame retardant, resin and fiber is improved, and the water washing resistance of the flame-retardant flannelette is improved; two anchor clamps in the front and back of two front and back raw materials holding portion drive the cotton flannel after fixed with the cotton flannel and get into each process arrangement in proper order, and whole continuity reinforcing need not too much manual intervention, can not touch the cotton flannel, and production efficiency is higher, and the quality of the cotton flannel of arranging out is better.
Drawings
FIG. 1 is one of the overall structural schematic diagrams of the preferred embodiment of the present invention;
FIG. 2 is a second schematic diagram of the overall structure of the preferred embodiment of the present invention;
FIG. 3 is a partial schematic view of a preferred embodiment of the present invention;
FIG. 4 is a second partial schematic structural diagram of the preferred embodiment of the present invention;
FIG. 5 is a third schematic view of a partial structure of the preferred embodiment of the present invention;
FIG. 6 is a fourth partial schematic structural view of the preferred embodiment of the present invention;
FIG. 7 is a partial cross-sectional structural view of a preferred embodiment of the present invention;
FIG. 8 is a second partial cross-sectional structural view of the preferred embodiment of the present invention;
FIG. 9 is a third partial structural cross-sectional view of the preferred embodiment of the present invention;
fig. 10 is a schematic structural view of the lint wound in the moving part according to the preferred embodiment of the present invention.
The meaning of each label in the figure is:
1. a base; 11. a slide rail;
2. a raw material holding section; 21. a support portion; 211. a fixed mount; 212. rotating the column; 213. a rope; 214. a clamp; 22. a first motor; 23. a long axis; 24. a first drive gear; 25. a first driven gear; 26. a belt pulley;
3. a moving part; 31. a chassis; 311. a pulley; 32. a U-shaped frame; 33. a short roller; 34. a water tank; 35. a water pump; 36. double water pipes; 37. a spray head;
4. a water collecting tank;
5. a first drying section; 51. a hot air blower; 511. a breather pipe; 512. an air outlet pipe; 52. drying the box body; 521. an inner cavity; 522. a through groove; 53. a door curtain; 54. a first roller; 541. a first central shaft; 55. a second roller; 551. a second central shaft; 56. a first lead screw; 57. a moving block; 58. a drive mechanism; 581. a rotating shaft; 582. a second driving gear; 583. a second driven gear; 584. a second motor; 59. a top cover;
6. an embossing machine;
7. a padding machine;
8. a second drying section; 81. an ultraviolet lamp;
9. a lifting groove; 91. a trough body; 92. a support frame; 921. a chute; 93. a lifting block; 94. a second lead screw; 95. a third motor.
Detailed Description
It should be noted that, in the case of no conflict, the embodiments and the features in the embodiments may be combined with each other, and the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, the present invention details the above technical solution by the following examples: the method comprises the following steps:
the method comprises the following steps: soft finishing, namely placing the dyed flannelette on the moving part 3, putting a softening agent into the front lifting groove 9, lifting the front lifting groove 9 to soak the flannelette, lowering the front lifting groove 9 after soaking, pushing the moving part 3 to the upper end of the water collecting groove 4, starting a water pump 35, and fully washing the dyed flannelette;
step two: shaping and finishing, namely shaping the flannelette finished in the step one through a first drying part 5;
step three: finishing the appearance, namely rolling the flannelette finished in the step two by using an embossing machine 6 to enable the surface of the flannelette finished in the step two to be pressed with patterns;
step four: performing flame-retardant finishing, namely preparing mixed finishing liquid by using ETMM resin, an organic phosphate flame retardant, an organic silicon softening agent, a photoinitiator BP and triallyl isocyanurate, soaking the flannelette finished in the third step in two times by using a padding machine 7, drying the flannelette in a second drying part 8, and treating for 20 minutes by using ultraviolet light;
step five: and (4) antibacterial finishing, namely preparing an antibacterial finishing agent, putting the antibacterial finishing agent into a rear lifting groove 9, wherein the rear lifting groove 9 is an ultrasonic water tank, immersing the flannelette finished in the step four into the ultrasonic water tank for 5 seconds, taking out the flannelette, and drying the flannelette.
The moving part 3 in the first step is used for placing flannelette and driving the flannelette to move back and forth, the moving part 3 comprises a water tank 34, and the water tank 34 is used for washing the flannelette.
The front side and the rear side of the moving part 3 are respectively provided with a raw material holding part 2, and the raw material holding parts 2 are used for fixing two ends of the flannelette and driving the flannelette to carry out the arrangement of each step in sequence.
The home textile flannelette fabric dyeing after-treatment equipment of this embodiment includes base 1, and two parallel slide rails 11 have been seted up on base 1's top, and two removal portions 3 all are located slide rail 11 top, and removal portion 3 includes chassis 31, and four pulleys 311 are installed to chassis 31's bottom, sliding connection between pulley 311 and the slide rail 11, but this technical scheme guarantees that removal portion 3 back-and-forth movement, and can not squint.
The right side of the underframe 31 is fixedly connected with a U-shaped frame 32, a plurality of short rollers 33 are arranged inside the U-shaped frame 32, the short rollers 33 are rotatably connected with the inner wall of the U-shaped frame 32, the technical scheme supports the flannelette, reduces the occupied space of the flannelette, ensures that all sides of the flannelette cannot be tightly attached, and is convenient for soaking a softening agent or other liquid agents.
The top fixedly connected with water tank 34 of front side chassis 31, water pump 35 is installed on the top of water tank 34, and the play water end fixedly connected with of water pump 35 has two water pipes 36, and two delivery port departments of two water pipes 36 are fixed with shower nozzle 37, and this technical scheme conveniently washes the cotton flannel.
The right side of mount 211 is equipped with belt pulley 26, the right side of belt pulley 26 is equipped with first driving gear 24 and first driven gear 25, first driving gear 24 and first driven gear 25 are conical gear and intermeshing, install first motor 22 on the rear wall of mount 211, coaxial coupling has major axis 23 behind the first motor 22 rotatably passes mount 211, major axis 23 passes the center department of two front and back first driving gear 24 in proper order and all with two front and back first driving gear 24 fixed connection, the center department of first driven gear 25 and the lower round fixed connection of belt pulley 26, the upper wheel of belt pulley 26 and the center department fixed connection of rotation post 212, the first driven gear 25 in the place ahead and the first driven gear 25 in the place behind are symmetrical to be set up, this technical scheme is for guaranteeing that first motor 22 drives two rotation posts 212 simultaneously and rotates to the opposite direction.
A water receiving tank 4 is arranged behind the moving part 3 and is used for receiving water for washing lint.
A first drying part 5 and a second drying part 8 are arranged behind the water collecting tank 4, the first drying part 5 in the second step and the second drying part 8 in the fourth step both comprise drying box bodies 52, hot air blowers 51 are arranged at the bottom ends of the drying box bodies 52, the hot air blowers 51 are communicated with the drying box bodies 52 through vent pipes 511, and air outlet pipes 512 for exhausting air are arranged at the rear sides of the drying box bodies 52.
Inner cavities 521 are formed in the left side wall and the right side wall of the drying box body 52, moving blocks 57 are arranged in the two inner cavities 521, the two moving blocks 57 can move up and down in the two inner cavities 521 respectively, a plurality of through grooves 522 are formed in the left side wall and the right side wall of the drying box body 52, a plurality of first rollers 54 and a plurality of second rollers 55 are arranged in the first drying part 5 and the second drying part 8, the first rollers 54 and the second rollers 55 are arranged in a staggered mode, a first central shaft 541 is fixedly connected to the center of each first roller 54, a second central shaft 551 is fixedly connected to the center of each second roller 55, two ends of the first central shaft 551 and two ends of the second central shaft 551 penetrate through the through grooves in the left side and the right side respectively and can slide up and down in the through grooves 522 in the left side and the right side, the first central shafts 541 are fixedly connected with the left side moving block 57, the second central shafts 551 are fixedly connected with the right side moving block 57, the two moving blocks 57 drive the first rollers 54 and the second rollers 55 to move up and down, and the second rollers 522 can conveniently adjust the length of the flannelette fabrics in the drying box body 52.
Two ultraviolet lamps 81 are arranged on the inner wall of the second drying part 8, under the action of ultraviolet light emitted by the ultraviolet lamps 81 and a photoinitiator BP, triallyl isocyanurate can form a reticular polymer, the bonding fastness of a flame retardant, resin and fiber is improved, and the water washing resistance of the flame-retardant flannelette is improved.
The top ends of the first drying part 5 and the second drying part 8 are respectively provided with a top cover 59 and a driving mechanism 58, the driving mechanism 58 comprises a second motor 584, the second motor 584 is installed on the left side wall of the top cover 59, two second driving gears 582 and second driven gears 583 are arranged inside the top cover 59, the second driving gears 582 and the second driven gears 583 are conical gears and are meshed with each other, an output shaft of the second motor 584 rotatably penetrates through the top cover 59 and then is coaxially connected with a rotating shaft 581, the rotating shaft 581 sequentially penetrates through the centers of the second driving gears 582 on the left side and the right side and is fixedly connected with the second driving gears 582 on the left side and the right side, the centers of the two second driven gears 583 are respectively and fixedly connected with first lead screws 56, the two first lead screws 56 respectively penetrate through the two moving blocks 57 and are in threaded connection with the two moving blocks 57, and the technical scheme ensures that the first rollers 54 and the second rollers 55 move in opposite directions at the same speed.
Between the first drying section 5 and the second drying section 8 there are provided an embossing machine 6 and a padding machine 7.
Lifting grooves 9 are formed below the two moving parts 3, the lifting grooves 9 in the first step comprise groove bodies 91, and a softening agent is arranged in the front groove bodies 91 and used for softening and finishing flannelette; an ultrasonic generator is arranged in the wall of the rear groove body 91, so that the flannelette can be conveniently subjected to antibacterial finishing.
The right side of cell body 91 is equipped with support frame 92, the spout 921 has been seted up on the front and back lateral wall of support frame 92, third motor 95 is installed on the top of support frame 92, the output shaft of third motor 95 rotationally passes behind the top of support frame 92 with second lead screw 94 coaxial coupling, support frame 92 bottom is equipped with elevator 93, the one end and the cell body 91 fixed connection of elevator 93, the other end and the spout 921 cooperation sliding connection of elevator 93, second lead screw 94 pass the middle part of elevator 93 and with elevator 93 threaded connection.
In the home textile flannelette fabric dyeing and finishing process of the embodiment, a user clamps two ends of dyed flannelette with a front clamp and a rear clamp 214 respectively, a first motor 22 is started, the first motor 22 simultaneously drives two first driving gears 24 to rotate, the two first driving gears 24 drive two first driven gears 25 to rotate in opposite directions, the two first driven gears 25 drive a belt pulley 26 to rotate, the belt pulley 26 drives a rear rotating column 212 to wind a rear rope 213, the front rotating column 212 releases the front rope 213, the rear clamp 214 drives one end of the flannelette to move backwards, the flannelette sequentially winds around a plurality of short rollers 33 until the flannelette is completely wound on the plurality of short rollers 33, and the first motor 22 is turned off; starting a front third motor 95, driving a front lifting groove 9 to move upwards by the front third motor 95 until the flannelette is completely soaked in the softening agent in the front lifting groove 9, lowering the front lifting groove 9 after soaking is finished, pushing a moving part 3 to the upper end of a water receiving groove 4, starting a water pump 35, fully washing the soaked flannelette, starting a first motor 22 after washing is finished, driving the flannelette to move backwards by a rear clamp 214 until the flannelette is completely separated from a plurality of short rollers 33, positioning part of flannelette in a drying box body 52 of a first drying part 5, starting a front second motor 584, enabling a plurality of first rollers 54 and a plurality of second rollers 55 to move in opposite directions at the same speed until the flannelette is completely collected in the drying box body 52, and starting a hot air fan 51 for drying;
subsequently, under the tensile force of the rear clamp 214, the flannelette is sequentially pulled to the embossing machine 6, the padding machine 7 and the second drying part 8 for treatment, the flannelette is pulled to the rear moving part 3 to be wound on the plurality of short rollers 33, the rear lifting groove 9 is lifted to perform antibacterial finishing on the flannelette, and after finishing is completed, the flannelette is synchronously pulled to the second drying part 8 for drying through the tensile force of the front clamp 214, so that finishing.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The finishing process after dyeing of the home textile flannelette fabric is characterized by comprising the following steps: the method comprises the following steps:
the method comprises the following steps: softening, namely placing the dyed flannelette on a moving part (3), putting a softening agent into a front lifting groove (9), lifting the front lifting groove (9) to soak the flannelette, after the flannelette is soaked, descending the front lifting groove (9), pushing the moving part (3) to the upper end of a water receiving groove (4), starting a water pump (35), and fully washing the dyed flannelette;
step two: shaping and finishing, namely shaping the flannelette finished in the step one through a first drying part (5);
step three: finishing the appearance, namely rolling the flannelette finished in the step two by using an embossing machine (6) to enable the surface of the flannelette finished in the step two to be pressed with patterns;
step four: performing flame retardant finishing, namely preparing mixed finishing liquid by using ETMM resin, an organic phosphate flame retardant, an organic silicon softening agent, a photoinitiator BP and triallyl isocyanurate, soaking the flannelette finished in the third step in a padding machine (7) for two times, rolling the flannelette in the second step, drying the flannelette in a second drying part (8), and treating the flannelette for 20 minutes by using ultraviolet light;
step five: and (4) antibacterial finishing, namely preparing an antibacterial finishing agent, putting the antibacterial finishing agent into the rear lifting groove (9), wherein the rear lifting groove (9) is an ultrasonic water tank, soaking the flannelette finished in the step four into the ultrasonic water tank for 5 seconds, taking out the flannelette, and drying the flannelette.
2. The dyeing finishing process of the home textile flannelette fabric according to claim 1, characterized in that: the moving part (3) in the first step is used for placing flannelette and driving the flannelette to move back and forth, the moving part (3) comprises a water tank (34), and the water tank (34) is used for washing the flannelette.
3. The dyeing and finishing process of the home textile flannelette fabric according to claim 1, characterized in that: the lifting groove (9) in the first step comprises a groove body (91), and a softening agent is arranged in the groove body (91) on the front side and used for softening and finishing flannelette.
4. The dyeing finishing process of the home textile flannelette fabric as claimed in claim 3, characterized in that: an ultrasonic generator is arranged in the groove wall of the groove body (91) at the rear side.
5. The dyeing finishing process of the home textile flannelette fabric according to claim 1, characterized in that: the first drying part (5) in the second step and the second drying part (8) in the fourth step both comprise drying box bodies (52), a plurality of first rollers (54) and a plurality of second rollers (55) are arranged inside the first drying part (5) and the second drying part (8), and two ultraviolet lamps (81) are mounted on the inner wall of the second drying part (8).
6. The dyeing finishing process of the home textile flannelette fabric according to claim 5, characterized in that: a plurality of first rollers (54) and a plurality of second rollers (55) are arranged in a staggered manner.
7. The dyeing finishing process of the home textile flannelette fabric as claimed in claim 6, characterized in that: inner cavities (521) are formed in the left side wall and the right side wall of the drying box body (52), moving blocks (57) are arranged in the two inner cavities (521), and the two moving blocks (57) respectively drive the first rollers (54) and the second rollers (55) to move up and down.
8. The dyeing finishing process of the home textile flannelette fabric according to claim 1, characterized in that: the front side and the rear side of the moving part (3) are respectively provided with a raw material holding part (2), and the raw material holding parts (2) are used for fixing two ends of the flannelette and driving the flannelette to sequentially carry out arrangement of each step.
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| CN202211253859.4A CN115478434A (en) | 2022-10-13 | 2022-10-13 | Finishing process after dyeing of home textile flannelette fabric |
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| CN202211253859.4A CN115478434A (en) | 2022-10-13 | 2022-10-13 | Finishing process after dyeing of home textile flannelette fabric |
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Application publication date: 20221216 |