CN115478144A - A N08800 iron-nickel-based alloy hot continuous rolling coil and its pickling process - Google Patents
A N08800 iron-nickel-based alloy hot continuous rolling coil and its pickling process Download PDFInfo
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- 239000000956 alloy Substances 0.000 title claims abstract description 85
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 85
- UGKDIUIOSMUOAW-UHFFFAOYSA-N iron nickel Chemical compound [Fe].[Ni] UGKDIUIOSMUOAW-UHFFFAOYSA-N 0.000 title claims abstract description 80
- 238000005096 rolling process Methods 0.000 title claims abstract description 68
- 238000005554 pickling Methods 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 title claims abstract description 36
- 230000008569 process Effects 0.000 title claims abstract description 29
- 238000010438 heat treatment Methods 0.000 claims abstract description 60
- 230000005540 biological transmission Effects 0.000 claims abstract description 58
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000004140 cleaning Methods 0.000 claims abstract description 35
- 239000002253 acid Substances 0.000 claims abstract description 34
- 238000000137 annealing Methods 0.000 claims abstract description 34
- 238000001035 drying Methods 0.000 claims abstract description 16
- 238000003466 welding Methods 0.000 claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 14
- 238000005422 blasting Methods 0.000 claims abstract description 14
- 239000010959 steel Substances 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000005406 washing Methods 0.000 claims abstract 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract 2
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract 2
- 239000011574 phosphorus Substances 0.000 claims abstract 2
- 230000009467 reduction Effects 0.000 claims description 25
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 10
- 229910021645 metal ion Inorganic materials 0.000 claims description 10
- 229910017604 nitric acid Inorganic materials 0.000 claims description 10
- 238000002791 soaking Methods 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims 2
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 claims 1
- 235000013358 Solanum torvum Nutrition 0.000 claims 1
- 240000002072 Solanum torvum Species 0.000 claims 1
- 238000001816 cooling Methods 0.000 claims 1
- 238000005507 spraying Methods 0.000 claims 1
- 229910000863 Ferronickel Inorganic materials 0.000 abstract 1
- 238000012546 transfer Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005098 hot rolling Methods 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000007689 inspection Methods 0.000 description 4
- 238000004321 preservation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005275 alloying Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 229910017060 Fe Cr Inorganic materials 0.000 description 1
- 229910002544 Fe-Cr Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000010104 thermoplastic forming Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
- C21D8/0226—Hot rolling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
- B21B1/22—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length
- B21B1/24—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process
- B21B1/26—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling plates, strips, bands or sheets of indefinite length in a continuous or semi-continuous process by hot-rolling, e.g. Steckel hot mill
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
- C23G1/08—Iron or steel
- C23G1/086—Iron or steel solutions containing HF
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Abstract
Description
技术领域technical field
本发明属于铁镍基合金板轧制技术领域,特别涉及一种N08800铁镍基合金热连轧板卷及其酸洗工艺。The invention belongs to the technical field of iron-nickel-based alloy sheet rolling, and in particular relates to an N08800 iron-nickel-based alloy hot continuous rolling sheet coil and a pickling process thereof.
背景技术Background technique
N08800合金是一种钛稳定化的Ni-Fe-Cr型铁镍基合金,具有较高的高温强度以及优良的抗高温氧化和耐氯高子腐蚀、抗应力腐蚀性能,可广泛应用于工业加热炉设备、核电站传热管以及高端电加热管制造等领域。该合金的合金化程度高,热加工温度范围窄,塑性差,变形抗力大,合金热塑性成型困难。N08800 alloy is a titanium-stabilized Ni-Fe-Cr type iron-nickel-based alloy, which has high high-temperature strength, excellent resistance to high-temperature oxidation, chlorine hypertronic corrosion, and stress corrosion resistance, and can be widely used in industrial heating Furnace equipment, nuclear power plant heat transfer tubes and high-end electric heating tube manufacturing and other fields. The alloy has a high degree of alloying, a narrow range of hot working temperature, poor plasticity, high deformation resistance, and difficult thermoplastic forming of the alloy.
我国现行标准GB/T2054对N08800化学成分及力学性能的要求与美标ASTM B168相似,只是对杂质元素含量的规定略有不同,本研究结合美标及国标要求,将合金元素控制在更窄的目标范围内,尤其对H、O、N三种有害气体元素含量进行严格控制。my country's current standard GB/T2054 has similar requirements on the chemical composition and mechanical properties of N08800 as the American Standard ASTM B168, but the regulations on the content of impurity elements are slightly different. This study combines the requirements of the American Standard and the National Standard to control the alloying elements within a narrower range. Within the target range, especially the content of three harmful gas elements, H, O, and N, is strictly controlled.
常规热连轧对于生产N08800带卷,生产效率高、批次稳定、成材率高以及尺寸精度高等优点,本研究采用在热连轧生产线上生产N08800带卷,后续将带卷固溶酸洗,以提高生产效率的同时,并获得质量数据更优异的N08800热轧酸洗带卷;For the production of N08800 coils, conventional hot rolling has the advantages of high production efficiency, stable batches, high yield and high dimensional accuracy. To improve production efficiency and obtain N08800 hot-rolled pickling coils with better quality data;
1)在退火时板卷需要展开顺序进入退火炉退火,在车间内长距离的传输过程中会有其他杂物掉落或附着于板面,如果铁镍基合金板上附着有其他杂物会对板材的退火质量产生较大影响,使有附着物的板材和无附着物的板材区域间得退火效果产生较大差异,同时也包括表面质量。1) During annealing, the coils need to be unrolled and enter the annealing furnace for annealing. During the long-distance transmission in the workshop, other debris will fall or adhere to the plate surface. If there are other debris attached to the iron-nickel-based alloy plate, it will It has a great influence on the annealing quality of the plate, and makes a large difference in the annealing effect between the plate with attachments and the plate without attachments, and also includes the surface quality.
2)但是酸洗过程中往往使用硫酸加入到酸洗工艺中去,同时硫酸不易挥发,会对原有溶液PH值产生影响,同时易产生后续污染等,酸洗工艺既能提高成材率和生产效率,又能减低能耗。2) However, sulfuric acid is often added to the pickling process in the pickling process. At the same time, sulfuric acid is not easy to volatilize, which will affect the pH value of the original solution, and it is easy to cause follow-up pollution. The pickling process can improve the yield and production efficiency and reduce energy consumption.
发明内容Contents of the invention
本发明的目的是克服现有技术中不足,提供一种N08800铁镍基合金热连轧板卷及其酸洗工艺,通过本工艺的使用提高了N08800铁镍基合金热连轧半卷的质量。The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a N08800 iron-nickel-based alloy hot continuous rolling coil and its pickling process, the use of this process improves the quality of N08800 iron-nickel-based alloy hot continuous rolling semi-coil .
为了实现上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种N08800铁镍基合金热连轧板卷及其酸洗工艺,工艺步骤如下:A kind of N08800 iron-nickel-based alloy hot rolling coil and its pickling process, the process steps are as follows:
1)准备钢坯至加热炉进行加热,其加热步骤依次分为预热段、加热一段、加热二段、均热段;预热段,温度控制在550-650℃,加热时间为80-105min;预热段完成后进入加热一段加热,温度控制在950-1000℃,加热时间为30-40min;加热一段完成后进入加热二段加热,温度控制在1200-1220℃,加热时间为10-20min;加热二段完成后进入均热段,温度控制在1215-1225℃,加热时间为140-165min;总加热时间260-345min;1) Prepare the billet and heat it in the heating furnace. The heating steps are divided into a preheating section, a heating section, a heating section, and a soaking section; in the preheating section, the temperature is controlled at 550-650°C, and the heating time is 80-105min; After the preheating section is completed, enter the heating section for heating, the temperature is controlled at 950-1000 ° C, and the heating time is 30-40 minutes; Enter the soaking section after the second section of heating is completed, the temperature is controlled at 1215-1225°C, the heating time is 140-165min; the total heating time is 260-345min;
2)高压水除鳞,通过高压水喷射机构对加热的钢坯表面的氧化皮进行去除;2) High-pressure water descaling, through the high-pressure water injection mechanism to remove the oxide skin on the surface of the heated billet;
3)粗轧:加热后的钢坯经过传输辊传送至粗轧机,传送装置上设有相应的保温罩;粗轧时对钢坯进行5道次轧制;一道次压下率为26-27%;二道次压下率为23-25%;三道次压下率为25-27%;四道次压下率为28-30%;五道次压下率为18-20%;3) Rough rolling: the heated steel billet is transferred to the rough rolling mill through the transfer roller, and the corresponding heat preservation cover is provided on the transfer device; during rough rolling, the steel billet is rolled 5 times; the reduction rate of one pass is 26-27%; The reduction rate of the second pass is 23-25%; the reduction rate of the third pass is 25-27%; the reduction rate of the fourth pass is 28-30%; the reduction rate of the fifth pass is 18-20%;
4)精轧:经过传输进入精轧机构,精轧采用升速轧制,精轧开轧温度设为1050-1070℃;精轧结束温度>800℃;4) Finish rolling: After being transported into the finish rolling mechanism, the finish rolling adopts increasing speed rolling, and the finish rolling start temperature is set at 1050-1070°C; the finish rolling end temperature is >800°C;
5)卷取:精轧后送入卷取机构进行卷取;5) Coiling: After finishing rolling, it is sent to the coiling mechanism for coiling;
6)开卷及焊接:通过焊接机构将相邻两组铁镍基合金板进行焊接固定,便于铁镍基合金板整体酸洗;6) Uncoiling and welding: welding and fixing two adjacent sets of iron-nickel-based alloy plates by means of a welding mechanism, which is convenient for overall pickling of the iron-nickel-based alloy plates;
7)退火:通过退火装置对铁镍基合金板进行退火处理,然后进行冷却,退火装置前设有清扫装置,首先对铁镍基合金板表面进行清扫,避免铁镍基合金板经过车间内长距离的传输使表面存在附着物进而影响退火质量;7) Annealing: Anneal the iron-nickel-based alloy plate through the annealing device, and then cool it. There is a cleaning device in front of the annealing device. First, clean the surface of the iron-nickel-based alloy plate to prevent the iron-nickel-based alloy plate from passing through the workshop. The transmission of distance causes attachments on the surface to affect the annealing quality;
8)破磷抛丸;通过抛丸机对退火后的铁镍基合金板进行抛丸处理;8) Phosphorus-breaking shot blasting; the annealed iron-nickel-based alloy plate is shot blasted by a shot blasting machine;
9)酸洗:通过酸洗机构对铁镍基合金板进行酸洗去除氧化皮;酸洗工艺设有混酸一段,混酸二段;混酸一段HNO3浓度为50-60g/L,HF浓度为4-8g/L,金属离子<40g/L,温度40-60℃;混酸二段HNO3浓度为45-60g/L,HF浓度<0.5g/L,金属离子<40g/L,温度30-40℃;9) Pickling: The iron-nickel-based alloy plate is pickled by a pickling mechanism to remove scale; the pickling process has a mixed acid first stage and a mixed acid second stage; the mixed acid first stage has a HNO3 concentration of 50-60g/L and a HF concentration of 4- 8g/L, metal ion<40g/L, temperature 40-60℃; mixed acid second stage HNO3 concentration is 45-60g/L, HF concentration<0.5g/L, metal ion<40g/L, temperature 30-40℃;
10)清洗及烘干:通过清洗机构对酸洗后的铁镍基合金板进行清洗,然后通过烘干系统对铁镍基合金板进行烘干后再进行卷曲处理。10) Cleaning and drying: the pickled iron-nickel-based alloy plate is cleaned by a cleaning mechanism, and then curled after drying the iron-nickel-based alloy plate by a drying system.
步骤7)中清扫装置设于退火炉一侧,清扫装置包括固定架、动力机构、承载架、盘刷;所述动力机构设于固定架一侧,承载架设有一对并分别设于固定架顶部和底部,所述承载架内设有一组盘刷并活动连接动力机构;所述固定架底部设有固定板Ⅰ。In step 7), the cleaning device is arranged on one side of the annealing furnace, and the cleaning device includes a fixed frame, a power mechanism, a bearing frame, and a disc brush; and the bottom, a set of disc brushes is arranged in the bearing frame and is movably connected to the power mechanism; a fixing plate I is arranged at the bottom of the fixing frame.
所述动力机构包括电机、安装架、传动轴Ⅰ、传动轴Ⅱ、传动轴Ⅲ、转动轴、齿盘Ⅰ、支撑板、转动套;安装架固定在固定架一侧,电机通过电机座固定在安装架上,电机轴穿过安装架并且设有锥齿轮,传动轴Ⅰ两端转动连接安装架,传动轴Ⅰ两端和传动轴Ⅰ中间设有锥齿轮,传动轴Ⅰ中间锥齿轮啮合电机轴端锥齿轮;传动轴Ⅱ两端通过轴承座固定在固定架顶部,传动轴Ⅱ的中间和端部分别设有锥齿轮,传动轴Ⅱ一端锥齿轮啮合传动轴Ⅰ端部锥齿轮,传动轴Ⅲ设于固定架底部,并且两端转动连接固定架,传动轴Ⅲ的端部和中间分别设有锥齿轮,传动轴Ⅲ一端锥齿轮啮合传动轴Ⅰ端部锥齿轮;所述转动轴通过通孔活动连接固定架顶部,所述转动轴一端设有锥齿轮并啮合传动轴Ⅱ中间段的锥齿轮,所述转动套设于固定架顶部的通孔内,转动套设有一对分别套接转动轴,并通过螺栓固定连接转动轴,转动套分别设于固定架顶板得两侧,转动套上设有限位板并位于固定架顶板一侧,所述支撑板和齿盘Ⅰ固定在转动轴另一端。The power mechanism includes a motor, a mounting frame, a transmission shaft I, a transmission shaft II, a transmission shaft III, a rotating shaft, a gear plate I, a support plate, and a rotating sleeve; the mounting frame is fixed on one side of the fixed frame, and the motor is fixed on the On the mounting frame, the motor shaft passes through the mounting frame and is equipped with a bevel gear. The two ends of the transmission shaft I are connected to the mounting frame by rotation. The two ends of the transmission shaft I and the middle of the transmission shaft I are provided with bevel gears. The middle bevel gear of the transmission shaft I meshes with the motor shaft. End bevel gear; the two ends of the transmission shaft II are fixed on the top of the fixed frame through the bearing seat, and the middle and end of the transmission shaft II are respectively equipped with bevel gears. It is located at the bottom of the fixed frame, and both ends are connected to the fixed frame by rotation. The end and the middle of the transmission shaft III are respectively provided with bevel gears, and the bevel gear at one end of the transmission shaft III meshes with the bevel gear at the end of the transmission shaft I; the rotating shaft passes through the through hole The top of the fixed frame is flexibly connected, and one end of the rotating shaft is provided with a bevel gear and meshes with the bevel gear in the middle section of the transmission shaft II. , and the rotating shaft is fixedly connected by bolts. The rotating sleeves are respectively arranged on both sides of the top plate of the fixed frame. The rotating sleeve is provided with a limit plate and is located on one side of the top plate of the fixed frame. The support plate and the gear plate I are fixed on the other end of the rotating shaft. .
所述承载架包括承载盘和压板,承载盘两端设有连接板并固定连接固定架,承载盘内圈设有齿牙,所述压板通过螺栓固定在承载盘上。The bearing frame includes a bearing plate and a pressure plate, two ends of the bearing plate are provided with connecting plates and are fixedly connected with a fixing frame, the inner ring of the bearing plate is provided with teeth, and the pressure plate is fixed on the bearing plate by bolts.
所述盘刷包括齿盘Ⅱ、固定轴、固定盘、连接板、连杆、调节块、螺纹杆、毛刷;所述固定轴上设有限位板Ⅱ;所述齿盘Ⅱ固定连接固定轴一端,齿盘Ⅱ设于承载盘和支撑板上,齿盘Ⅱ啮合齿盘Ⅰ和齿牙,固定盘固定连接固定轴另一端,固定盘上设有若干均匀分布的插槽Ⅰ;所述调节块设有若干并设于插槽Ⅰ内;所述毛刷插接调节块;连接板中心设有通孔并套接固定轴;所述连杆两端分别铰连接调节块和连接板;所述螺纹杆一端设有通轴并转动连接限位板Ⅱ,通轴处设有转动套,螺纹杆另一端通过螺纹与连接板连接。The disk brush includes toothed disk II, fixed shaft, fixed disk, connecting plate, connecting rod, adjustment block, threaded rod, and brush; the fixed shaft is provided with a limit plate II; the toothed disk II is fixedly connected to the fixed shaft At one end, the tooth plate II is set on the bearing plate and the supporting plate, the tooth plate II meshes with the tooth plate I and the teeth, the fixed plate is fixedly connected to the other end of the fixed shaft, and there are a number of evenly distributed slots I on the fixed plate; the adjustment There are several blocks and are arranged in the slot I; the brush is plugged into the adjustment block; the center of the connecting plate is provided with a through hole and is sleeved with a fixed shaft; the two ends of the connecting rod are respectively hinged to the adjusting block and the connecting plate; One end of the threaded rod is provided with a through shaft and is rotatably connected to the limit plate II, a rotating sleeve is provided at the through shaft, and the other end of the threaded rod is connected with the connecting plate through threads.
所述调节块上设有插槽Ⅱ、插槽Ⅲ、挡板,所述插槽Ⅲ的深度小于调节块的长度,所述毛刷插接插槽Ⅲ,挡板插接插槽Ⅱ。The adjustment block is provided with a slot II, a slot III and a baffle, the depth of the slot III is less than the length of the adjustment block, the brush is plugged into the slot III, and the baffle is plugged into the slot II.
进一步的,毛刷包括壳体、盖板、固定板Ⅱ、弹簧、推块、螺栓、导向杆;弹簧、固定板Ⅱ、推块设于壳体内部,壳体一端设有开口;所述盖板通过螺栓固定在壳体一端封堵开口;所述壳体内部上方设有导向柱,壳体内部下方设有若干通槽,通槽两侧设有支撑板;所述固定板Ⅱ上设有刷毛,刷毛穿过通槽,支撑板顶靠刷毛起到支撑作用;弹簧套接导向柱,弹簧一端顶触壳体内壁,一端顶触固定板Ⅱ;所述导向杆一端设有螺纹,导向杆穿过壳体并通过螺纹固定连接固定板Ⅱ,导向杆通过通孔滑动连接壳体;所述推块设有一对并分别设于固定板Ⅱ两侧,推块设为斜面并顶触固定板Ⅱ两侧端面,所述螺栓一端转动连接推块,并通过螺纹连接壳体侧壁;Further, the brush includes a shell, a cover plate, a fixed plate II, a spring, a push block, a bolt, and a guide rod; the spring, the fixed plate II, and the push block are arranged inside the shell, and one end of the shell is provided with an opening; the cover The plate is fixed to one end of the housing by bolts to block the opening; the upper part of the housing is provided with guide columns, the lower part of the housing is provided with a number of through grooves, and supporting plates are arranged on both sides of the through grooves; the fixed plate II is provided with Bristles, the bristles pass through the through groove, and the support plate is supported by the bristles; the spring is sleeved on the guide column, one end of the spring touches the inner wall of the housing, and the other end touches the fixed plate II; one end of the guide rod is provided with a thread, and the guide rod Go through the shell and connect to the fixed plate II through screw thread, and the guide rod is slidably connected to the shell through the through hole; the push blocks are provided with a pair and are respectively arranged on both sides of the fixed plate II, and the push blocks are set on an inclined plane and touch the fixed plate Ⅱ End faces on both sides, one end of the bolt is connected to the push block by rotation, and is connected to the side wall of the shell through threads;
优选的,退火炉进料口处设有吹管。Preferably, a blowpipe is provided at the feed inlet of the annealing furnace.
本发明与现有技术相比较有益效果表现在:Compared with the prior art, the present invention has beneficial effects as follows:
1)通过动力机构带动齿盘Ⅰ转动,进入带动齿盘Ⅱ转动,从而带动固定盘以及毛刷对铁镍基合金板进行刷除清扫;通过转动螺纹杆带动连接板上下滑动,进而通过连杆拉动调节块沿插槽Ⅰ滑动,进而适应对不同宽度铁镍基合金板的清扫;盘刷在围绕转动轴转动的同时以固定轴为轴心进行自转,带动毛刷更加全面的进行刷扫;1) Drive tooth plate I to rotate through the power mechanism, and drive tooth plate II to rotate, thereby driving the fixed plate and the brush to clean the iron-nickel-based alloy plate; driving the connecting plate to slide up and down by rotating the threaded rod, and then passing the connecting rod Pull the adjustment block to slide along the slot Ⅰ, and then adapt to the cleaning of iron-nickel-based alloy plates of different widths; while the disk brush rotates around the rotation axis, it rotates around the fixed axis, driving the brush to clean more comprehensively;
2)本发明设有一种可调节毛刷中刷毛长度的毛刷,通过弹簧推动固定板Ⅱ以以及刷毛沿导向杆向下滑动,通过转动螺栓推动推块左右滑动,通过推块的斜面顶推固定板Ⅱ并配合弹簧的推动使固定板Ⅱ以及刷毛上下滑动,进而使刷毛伸出支撑板的长度得以调节,根据刷毛磨损程度进行调节伸出;避免了在针对铁镍基合金板的长期清扫工作中毛刷上的刷毛磨损较快以致更换维修较为频繁的弊端。2) The present invention is provided with a brush that can adjust the length of the bristles in the brush. The spring pushes the fixed plate II and the bristles to slide down along the guide rod. The fixed plate II and the push of the spring make the fixed plate II and the bristles slide up and down, so that the length of the bristles protruding from the support plate can be adjusted, and the extension can be adjusted according to the degree of wear of the bristles; avoiding the long-term cleaning of the iron-nickel-based alloy plate The bristles on the brush wear out quickly during work, so that the replacement and maintenance are more frequent.
附图说明Description of drawings
附图1是本发明一种N08800铁镍基合金热连轧板卷及其酸洗工艺步骤7)中清扫装置的结构示意图;Accompanying
附图2是附图1中动力机构的结构示意图;Accompanying drawing 2 is the structural representation of power mechanism in accompanying
附图3是附图1中承载架的结构示意图;Accompanying
附图4是附图3中部分动力机构的结构示意图;Accompanying drawing 4 is the structural representation of part power mechanism in accompanying
附图5是附图1中盘刷的结构示意图;Accompanying drawing 5 is the structural representation of dish brush in accompanying
附图6是附图4中毛刷的分解结构示意图;Accompanying drawing 6 is the schematic diagram of the exploded structure of hairbrush in accompanying drawing 4;
附图7是附图6中毛刷的结构示意图;Accompanying
附图8是附图7中壳体的内部结构示意图;Accompanying drawing 8 is a schematic diagram of the internal structure of the housing in accompanying
附图9是附图8中壳体的剖面结构示意图;Accompanying drawing 9 is the sectional structure schematic diagram of housing in accompanying drawing 8;
附图10是附图8中固定板Ⅱ及弹簧的结构示意图;Accompanying drawing 10 is the structural representation of fixed plate II and spring in accompanying drawing 8;
图中:1、固定架;101、固定板Ⅰ;2、动力机构;201、电机;202、安装架;203、传动轴Ⅰ;204、传动轴Ⅱ;205、传动轴Ⅲ;206、转动轴;207、齿盘Ⅰ;208、支撑板;209、转动套;2091、限位板;3、承载架;301、承载盘;3011、连接板;3012、齿牙;302、压板;4、盘刷;401、齿盘Ⅱ;402、固定轴;4021、限位板Ⅱ;403、固定盘;4031、插槽Ⅰ;404、连接板;405、连杆;406、调节块;4061、插槽Ⅱ;4062、插槽Ⅲ;4063、挡板;407、螺纹杆;408、毛刷;4081、壳体;40811、支撑板;40812、导向柱;40813、通槽;4082、盖板;4083、固定板Ⅱ;40831、刷毛;4084、弹簧;4085、推块;4086、螺栓;4087、导向杆;5、铁镍基合金板;6、吹管;7、退火炉。Among the figure: 1, fixed frame; 101, fixed plate I; 2, power mechanism; 201, motor; 202, mounting frame; 203, transmission shaft I; 204, transmission shaft II; 205, transmission shaft III; 206, rotating shaft ; 207, gear plate Ⅰ; 208, support plate; 209, rotating sleeve; 2091, limit plate; 3, bearing frame; 301, bearing plate; 3011, connecting plate; Brush; 401, gear plate II; 402, fixed shaft; 4021, limit plate II; 403, fixed plate; 4031, slot I; 404, connecting plate; 405, connecting rod; 406, adjustment block; 4061, slot Ⅱ; 4062, slot Ⅲ; 4063, baffle; 407, threaded rod; 408, brush; 4081, shell; 40811, support plate; 40812, guide column; Fixed plate II; 40831, bristle; 4084, spring; 4085, push block; 4086, bolt; 4087, guide rod;
具体实施方式detailed description
为方便本技术领域人员的理解,下面结合附图1-10,对本发明的技术方案进一步具体说明。To facilitate the understanding of those skilled in the art, the technical solution of the present invention will be further described in detail below in conjunction with the accompanying drawings 1-10.
实施例1:Example 1:
一种N08800铁镍基合金热连轧板卷及其酸洗工艺,工艺步骤如下:A kind of N08800 iron-nickel-based alloy hot rolling coil and its pickling process, the process steps are as follows:
1)准备钢坯至加热炉进行加热,其加热步骤依次分为预热段、加热一段、加热二段、均热段;预热段,温度控制在625℃,加热时间为95min;预热段完成后进入加热一段加热,温度控制在1000℃,加热时间为35min;加热一段完成后进入加热二段加热,温度控制在1208℃,加热时间为15min;加热二段完成后进入均热段,温度控制在1220℃,加热时间为155min;总加热时间300min;1) Prepare the billet and heat it in the heating furnace. The heating steps are divided into preheating section,
2)高压水除鳞,通过高压水喷射机构对加热的钢坯表面的氧化皮进行去除;2) High-pressure water descaling, through the high-pressure water injection mechanism to remove the oxide skin on the surface of the heated billet;
3)粗轧:加热后的钢坯经过传输辊传送至粗轧机,传送装置上设有相应的保温罩;粗轧时对钢坯进行5道次轧制;一道次压下率为26.8%;二道次压下率为24.1%;三道次压下率为25.6%;四道次压下率为29%;五道次压下率为18.8%;3) Rough rolling: the heated steel billet is transferred to the rough rolling mill through the transfer roller, and the corresponding heat preservation cover is provided on the transfer device; the steel billet is rolled in 5 passes during rough rolling; the reduction rate of one pass is 26.8%; The reduction rate of the first pass is 24.1%; the reduction rate of the third pass is 25.6%; the reduction rate of the fourth pass is 29%; the reduction rate of the fifth pass is 18.8%;
4)精轧:经过传输进入精轧机构,精轧采用升速轧制,精轧开轧温度设为1055℃;精轧结束温度为950℃;4) Finish rolling: After being transported into the finish rolling mechanism, the finish rolling adopts rising speed rolling, and the finish rolling start temperature is set at 1055°C; the finish rolling end temperature is 950°C;
5)卷取:精轧后送入卷取机构进行卷取;5) Coiling: After finishing rolling, it is sent to the coiling mechanism for coiling;
6)开卷及焊接:通过焊接机构将相邻两组铁镍基合金板进行焊接固定,便于铁镍基合金板整体酸洗;6) Uncoiling and welding: welding and fixing two adjacent sets of iron-nickel-based alloy plates by means of a welding mechanism, which is convenient for overall pickling of the iron-nickel-based alloy plates;
7)退火:通过退火装置对铁镍基合金板进行退火处理,然后进行冷却,退火装置前设有清扫装置,首先对铁镍基合金板表面进行清扫,避免铁镍基合金板经过车间内长距离的传输使表面存在附着物进而影响退火质量;7) Annealing: Anneal the iron-nickel-based alloy plate through the annealing device, and then cool it. There is a cleaning device in front of the annealing device. First, clean the surface of the iron-nickel-based alloy plate to prevent the iron-nickel-based alloy plate from passing through the workshop. The transmission of distance causes attachments on the surface to affect the annealing quality;
8)破磷抛丸;通过抛丸机对退火后的铁镍基合金板进行抛丸处理;8) Phosphorus-breaking shot blasting; the annealed iron-nickel-based alloy plate is shot blasted by a shot blasting machine;
9)酸洗:通过酸洗机构对铁镍基合金板进行酸洗去除氧化皮;酸洗工艺设有混酸一段,混酸二段;混酸一段HNO3浓度为62g/L,HF浓度为5g/L,金属离子30g/L,温度45℃;混酸二段HNO3浓度为48g/L,HF浓度为0.35g/L,金属离子38g/L,温度32℃;9) Pickling: The iron-nickel-based alloy plate is pickled by a pickling mechanism to remove scale; the pickling process has a mixed acid first stage and a mixed acid second stage; the mixed acid first stage has a HNO3 concentration of 62g/L and a HF concentration of 5g/L. The metal ion is 30g/L, the temperature is 45°C; the concentration of HNO3 in the second stage of mixed acid is 48g/L, the concentration of HF is 0.35g/L, the metal ion is 38g/L, and the temperature is 32°C;
10)清洗及烘干:通过清洗机构对酸洗后的铁镍基合金板进行清洗,然后通过烘干系统对铁镍基合金板进行烘干后再进行卷曲处理。10) Cleaning and drying: the pickled iron-nickel-based alloy plate is cleaned by a cleaning mechanism, and then curled after drying the iron-nickel-based alloy plate by a drying system.
步骤7)中清扫装置设于退火炉7一侧,清扫装置包括固定架1、动力机构2、承载架3、盘刷4;所述动力机构2设于固定架1一侧,承载架3设有一对并分别设于固定架1顶部和底部,所述承载架3内设有一组盘刷4并活动连接动力机构2;所述固定架1底部设有固定板Ⅰ101。In step 7), the cleaning device is arranged on one side of the
所述动力机构2包括电机201、安装架202、传动轴Ⅰ203、传动轴Ⅱ204、传动轴Ⅲ205、转动轴206、齿盘Ⅰ207、支撑板208、转动套209;安装架202固定在固定架1一侧,电机201通过电机座固定在安装架202上,电机201轴穿过安装架202并且设有锥齿轮,传动轴Ⅰ203两端转动连接安装架202,传动轴Ⅰ203两端和传动轴Ⅰ203中间设有锥齿轮,传动轴Ⅰ203中间锥齿轮啮合电机201轴端锥齿轮;传动轴Ⅱ204两端通过轴承座固定在固定架1顶部,传动轴Ⅱ204的中间和端部分别设有锥齿轮,传动轴Ⅱ204一端锥齿轮啮合传动轴Ⅰ203端部锥齿轮,传动轴Ⅲ205设于固定架1底部,并且两端转动连接固定架1,传动轴Ⅲ205的端部和中间分别设有锥齿轮,传动轴Ⅲ205一端锥齿轮啮合传动轴Ⅰ203端部锥齿轮;所述转动轴206通过通孔活动连接固定架1顶部,所述转动轴206一端设有锥齿轮并啮合传动轴Ⅱ204中间段的锥齿轮,所述转动套209设于固定架1顶部的通孔内,转动套209设有一对分别套接转动轴206,并通过螺栓固定连接转动轴206,转动套209分别设于固定架1顶板得两侧,转动套209上设有限位板2091并位于固定架1顶板一侧,通过转动套209实现转动轴206在固定架1上稳定的转动并限制转动轴206上下移动,所述支撑板208和齿盘Ⅰ207固定在转动轴206另一端;通过电机201提供动力带动传动轴Ⅰ203转动,进而带动传动轴Ⅱ204和传动轴Ⅲ205转动以及转动轴206转动。The power mechanism 2 includes a
所述承载架3包括承载盘301和压板302,承载盘301两端设有连接板3011并固定连接固定架1,承载盘301内圈设有齿牙3012,所述压板302通过螺栓固定在承载盘301上。The
所述盘刷4包括齿盘Ⅱ401、固定轴402、固定盘403、连接板404、连杆405、调节块406、螺纹杆407、毛刷408;所述固定轴402上设有限位板Ⅱ4021;所述齿盘Ⅱ401固定连接固定轴402一端,齿盘Ⅱ401设于承载盘301和支撑板208上,齿盘Ⅱ401啮合齿盘Ⅰ207和齿牙3012,固定盘403固定连接固定轴402另一端,固定盘403上设有若干均匀分布的插槽Ⅰ4031;所述调节块406设有若干并设于插槽Ⅰ4031内;所述毛刷408插接调节块406;连接板404中心设有通孔并套接固定轴402;所述连杆405两端分别铰连接调节块406和连接板404;所述螺纹杆407一端设有通轴并转动连接限位板Ⅱ4021,通轴处设有转动套,此处转动套与转动轴206处的转动套209作用一至,避免螺纹杆407的通轴部分上下活动,螺纹杆407另一端通过螺纹与连接板404连接;通过动力机构2带动齿盘Ⅰ207转动,进入带动齿盘Ⅱ401转动,从而带动固定盘403以及毛刷408对铁镍基合金板5进行刷除清扫;盘刷4在围绕转动轴206转动的同时以固定轴402为轴心进行自转,带动毛刷408更加全面的进行刷扫。The disc brush 4 includes a gear plate II 401, a fixed shaft 402, a fixed disc 403, a connecting plate 404, a connecting rod 405, an adjustment block 406, a threaded rod 407, and a brush 408; the fixed shaft 402 is provided with a limit plate II 4021; The tooth plate II 401 is fixedly connected to one end of the fixed shaft 402, the tooth plate II 401 is arranged on the bearing plate 301 and the support plate 208, the tooth plate II 401 meshes with the tooth plate I 207 and the teeth 3012, the fixed plate 403 is fixedly connected to the other end of the fixed shaft 402, and fixed The disc 403 is provided with a number of evenly distributed slots I4031; the adjustment block 406 is provided with several slots I4031; the brush 408 is inserted into the adjustment block 406; the center of the connecting plate 404 is provided with a through hole and set connected to the fixed shaft 402; the two ends of the connecting rod 405 are respectively hinged to the adjustment block 406 and the connecting plate 404; The rotating sleeve at the rotating shaft and the rotating sleeve 209 at the rotating shaft 206 act together to prevent the shaft part of the threaded rod 407 from moving up and down, and the other end of the threaded rod 407 is connected to the connecting plate 404 through threads; Drive toothed disc II 401 to rotate, thereby driving fixed disc 403 and hair brush 408 to brush and clean the iron-nickel-based alloy plate 5; disc brush 4 rotates around the rotating shaft 206 while taking the fixed shaft 402 as the axis to drive the hair Brush 408 for more comprehensive brushing.
所述调节块406上设有插槽Ⅱ4061、插槽Ⅲ4062、挡板4063,所述插槽Ⅲ4062的深度小于调节块406的长度,所述毛刷408插接插槽Ⅲ4062,挡板4063插接插槽Ⅱ4061,用于封挡和固定毛刷408并便于毛刷408的更换。The
通过转动螺纹杆407带动连接板404上下滑动,进而通过连杆405拉动调节块406沿插槽Ⅰ4031滑动,进而适应对不同宽度铁镍基合金板5的清扫。The connecting
退火炉7进料口处设有吹管6,吹管6一端通过气管连接外部气源进行供气;通过吹管6对通过毛刷408刷扫后的铁镍基合金板5表面进行吹扫。A blowpipe 6 is provided at the feed inlet of the
进一步的,毛刷408包括壳体4081、盖板4082、固定板Ⅱ4083、弹簧4084、推块4085、螺栓4086、导向杆4087;弹簧4084、固定板Ⅱ4083、推块4085设于壳体4081内部,壳体4081一端设有开口;所述盖板4082通过螺栓固定在壳体4081一端封堵开口;所述壳体4081内部上方设有导向柱40812,壳体4081内部下方设有若干通槽40813,通槽40813两侧设有支撑板40811;所述固定板Ⅱ4083上设有刷毛40831,刷毛40831穿过通槽40813,支撑板40811顶靠刷毛40831起到支撑作用;弹簧4084套接导向柱40812,弹簧4084一端顶触壳体4081内壁,一端顶触固定板Ⅱ4083;所述导向杆4087一端设有螺纹,导向杆4087穿过壳体4081并通过螺纹固定连接固定板Ⅱ4083,导向杆4087通过通孔滑动连接壳体4081;所述推块4085设有一对并分别设于固定板Ⅱ4083两侧,推块4085设为斜面并顶触固定板Ⅱ4083两侧端面;所述螺栓4086一端转动连接推块4085,并通过螺纹连接壳体4081侧壁;通过弹簧4084推动固定板Ⅱ4083以及刷毛40831沿导向杆4087向下滑动,通过转动螺栓4086推动推块4085左右滑动,通过推块4085的斜面顶推固定板Ⅱ4083并配合弹簧4084的推动使固定板Ⅱ4083以及刷毛40831上下滑动,进而使刷毛40831伸出支撑板40811的长度得以调节,根据刷毛40831磨损程度进行调节;避免了在针对铁镍基合金板5的长期清扫工作中毛刷408上的刷毛40831磨损较快,更换维修较为频繁的弊端;Further, the
实施例2:Example 2:
与实施例1相比较所不同的是:Compared with Example 1, the difference is:
一种N08800铁镍基合金热连轧板卷及其酸洗工艺,工艺步骤如下:A kind of N08800 iron-nickel-based alloy hot rolling coil and its pickling process, the process steps are as follows:
1)准备钢坯至加热炉进行加热,其加热步骤依次分为预热段、加热一段、加热二段、均热段;预热段,温度控制在635℃,加热时间为93.5min;预热段完成后进入加热一段加热,温度控制在985℃,加热时间为32min;加热一段完成后进入加热二段加热,温度控制在1210℃,加热时间为18min;加热二段完成后进入均热段,温度控制在1222℃,加热时间为160min;总加热时间303.5min。1) Prepare the billet and heat it in the heating furnace. The heating steps are divided into preheating section,
2)高压水除鳞,通过高压水喷射机构对加热的钢坯表面的氧化皮进行去除。2) High-pressure water descaling, which removes the oxide skin on the surface of the heated billet through a high-pressure water injection mechanism.
3)粗轧:加热后的钢坯经过传输辊传送至粗轧机,传送装置上设有相应的保温罩;粗轧时对钢坯进行5道次轧制;一道次压下率为26.6%;二道次压下率为24.2%;三道次压下率为26.2%;四道次压下率为28.5%;五道次压下率为19%;3) Rough rolling: the heated steel billet is transferred to the rough rolling mill through the transfer roller, and the corresponding heat preservation cover is provided on the transfer device; the steel billet is rolled in 5 passes during the rough rolling; the reduction rate of one pass is 26.6%; The reduction rate of the second pass is 24.2%; the reduction rate of the third pass is 26.2%; the reduction rate of the fourth pass is 28.5%; the reduction rate of the fifth pass is 19%;
4)精轧:经过传输进入精轧机构,精轧采用升速轧制,精轧开轧温度设为1062℃;精轧结束温度为980℃。4) Finish rolling: After transmission, it enters the finish rolling mechanism. The finish rolling adopts increasing speed rolling, and the start temperature of finish rolling is set at 1062°C; the end temperature of finish rolling is 980°C.
5)卷取:精轧后送入卷取机构进行卷取。5) Coiling: After finishing rolling, it is sent to the coiling mechanism for coiling.
6)开卷及焊接:通过焊接机构将相邻两组铁镍基合金板进行焊接固定,便于铁镍基合金板整体酸洗。6) Uncoiling and welding: The two adjacent groups of iron-nickel-based alloy plates are welded and fixed by a welding mechanism, which is convenient for overall pickling of the iron-nickel-based alloy plates.
7)退火:通过退火装置对铁镍基合金板进行退火处理,然后进行冷却,退火装置前设有清扫装置,首先对铁镍基合金板表面进行清扫,避免铁镍基合金板经过车间内长距离的传输使表面存在附着物进而影响退火质量。7) Annealing: Anneal the iron-nickel-based alloy plate through the annealing device, and then cool it. There is a cleaning device in front of the annealing device. First, clean the surface of the iron-nickel-based alloy plate to prevent the iron-nickel-based alloy plate from passing through the workshop. The transmission of distance causes attachments on the surface to affect the annealing quality.
8)破磷抛丸;通过抛丸机对退火后的铁镍基合金板进行抛丸处理。8) Phosphorus-breaking shot blasting: the annealed iron-nickel-based alloy plate is shot blasted by a shot blasting machine.
9)酸洗:通过酸洗机构对铁镍基合金板进行酸洗去除氧化皮;酸洗工艺设有混酸一段,混酸二段;混酸一段HNO3浓度为58g/L,HF浓度为6g/L,金属离子35g/L,温度48℃;混酸二段HNO3浓度为51g/L,HF浓度为0.4g/L,金属离子35g/L,温度38℃。9) Pickling: The iron-nickel-based alloy plate is pickled by a pickling mechanism to remove scale; the pickling process has a mixed acid first stage and a mixed acid second stage; the concentration of HNO3 in the mixed acid first stage is 58g/L, and the concentration of HF is 6g/L The metal ion is 35g/L, the temperature is 48°C; the concentration of HNO3 in the second stage of mixed acid is 51g/L, the concentration of HF is 0.4g/L, the metal ion is 35g/L, and the temperature is 38°C.
10)清洗及烘干:通过清洗机构对酸洗后的铁镍基合金板进行清洗,然后通过烘干系统对铁镍基合金板进行烘干后再进行卷曲处理。10) Cleaning and drying: the pickled iron-nickel-based alloy plate is cleaned by a cleaning mechanism, and then curled after drying the iron-nickel-based alloy plate by a drying system.
实施例3:与实施例1相比较所不同的是:Embodiment 3: Compared with
一种N08800铁镍基合金热连轧板卷及其酸洗工艺,工艺步骤如下:A kind of N08800 iron-nickel-based alloy hot rolling coil and its pickling process, the process steps are as follows:
1)准备钢坯至加热炉进行加热,其加热步骤依次分为预热段、加热一段、加热二段、均热段;预热段,温度控制在606℃,加热时间为101min;预热段完成后进入加热一段加热,温度控制在992℃,加热时间为40min;加热一段完成后进入加热二段加热,温度控制在1212℃,加热时间为16min;加热二段完成后进入均热段,温度控制在1218℃,加热时间为158min;总加热时间315.5min。1) Prepare the billet and heat it in the heating furnace. The heating steps are divided into preheating section,
2)高压水除鳞,通过高压水喷射机构对加热的钢坯表面的氧化皮进行去除。2) High-pressure water descaling, which removes the oxide skin on the surface of the heated billet through a high-pressure water injection mechanism.
3)粗轧:加热后的钢坯经过传输辊传送至粗轧机,传送装置上设有相应的保温罩;粗轧时对钢坯进行5道次轧制;一道次压下率为26.5%;二道次压下率为23.8%;三道次压下率为26.5%;四道次压下率为29.5%;五道次压下率为19.5%;3) Rough rolling: the heated steel billet is transferred to the rough rolling mill through the transfer roller, and the corresponding heat preservation cover is provided on the transfer device; the steel billet is rolled in 5 passes during the rough rolling; the reduction rate of one pass is 26.5%; The reduction rate of the first pass is 23.8%; the reduction rate of the third pass is 26.5%; the reduction rate of the fourth pass is 29.5%; the reduction rate of the fifth pass is 19.5%;
4)精轧:经过传输进入精轧机构,精轧采用升速轧制,精轧开轧温度设为1065℃;精轧结束温度为1020℃。4) Finish rolling: After being transported into the finish rolling mechanism, the finish rolling adopts increasing speed rolling, the start temperature of finish rolling is set at 1065°C; the finish rolling end temperature is 1020°C.
5)卷取:精轧后送入卷取机构进行卷取。5) Coiling: After finishing rolling, it is sent to the coiling mechanism for coiling.
6)开卷及焊接:通过焊接机构将相邻两组铁镍基合金板进行焊接固定,便于铁镍基合金板整体酸洗。6) Uncoiling and welding: The two adjacent groups of iron-nickel-based alloy plates are welded and fixed by a welding mechanism, which is convenient for overall pickling of the iron-nickel-based alloy plates.
7)退火:通过退火装置对铁镍基合金板进行退火处理,然后进行冷却;退火装置前设有清扫装置,首先对铁镍基合金板表面进行清扫,避免铁镍基合金板经过车间内长距离的传输使表面存在附着物进而影响退火质量。7) Annealing: Anneal the iron-nickel-based alloy plate through the annealing device, and then cool it; there is a cleaning device in front of the annealing device, and first clean the surface of the iron-nickel-based alloy plate to prevent the iron-nickel-based alloy plate from passing through the workshop. The transmission of distance causes attachments on the surface to affect the annealing quality.
8)破磷抛丸;通过抛丸机对退火后的铁镍基合金板进行抛丸处理。8) Phosphorus-breaking shot blasting: the annealed iron-nickel-based alloy plate is shot blasted by a shot blasting machine.
9)酸洗:通过酸洗机构对铁镍基合金板进行酸洗去除氧化皮;酸洗工艺设有混酸一段,混酸二段;混酸一段HNO3浓度为55g/L,HF浓度为7g/L,金属离子32g/L,温度52℃;混酸二段HNO3浓度为50.5g/L,HF浓度为0.42g/L,金属离子32g/L,温度36.5℃。9) Pickling: The iron-nickel-based alloy plate is pickled by a pickling mechanism to remove scale; the pickling process has a mixed acid first stage and a mixed acid second stage; the mixed acid first stage has a HNO3 concentration of 55g/L and a HF concentration of 7g/L. The metal ion is 32g/L, the temperature is 52°C; the concentration of HNO3 in the second stage of mixed acid is 50.5g/L, the concentration of HF is 0.42g/L, the metal ion is 32g/L, and the temperature is 36.5°C.
10)清洗及烘干:通过清洗机构对酸洗后的铁镍基合金板进行清洗,然后通过烘干系统对铁镍基合金板进行烘干后再进行卷曲处理。10) Cleaning and drying: the pickled iron-nickel-based alloy plate is cleaned by a cleaning mechanism, and then curled after drying the iron-nickel-based alloy plate by a drying system.
对比例1:采用实施例1-3中任意实施例所轧制的板材,再采用专利申请公布号为CN114737132A一种N06600铁镍基合金热连轧板卷生产工艺中的酸洗工艺进行酸洗;Comparative example 1: adopt the sheet material rolled by any embodiment in embodiment 1-3, adopt the pickling process in the production process of a kind of N06600 iron-nickel-based alloy hot continuous rolling coil production process that the patent application publication number is CN114737132A to carry out pickling ;
对比例2:采用实施例1-3中任意实施例所轧制的板材,再采用专利申请公布号为CN113621888A一种825铁镍基合金热连轧板卷及其制备工艺中的酸洗工艺进行酸洗;Comparative example 2: using the plate rolled by any embodiment in Examples 1-3, and then adopting the pickling process in a kind of 825 iron-nickel-based alloy hot continuous rolling coil and its preparation process with the patent application publication number CN113621888A pickling;
依据GB/2054-2013对以上实施例进行力学性能检测,检测结果如下表所示:According to GB/2054-2013, the mechanical properties of the above embodiments were tested, and the test results are shown in the following table:
根据上述标准对板材的外观质量检验及结果如下:According to the above standards, the appearance quality inspection of the board and the results are as follows:
实施例1、实施例2、实施例3的表面检验结果;板面表面清洁,后板面表面无起皮、氧化皮、压折;同时轧成的铁镍基合金表面质量良好,板型方正,边部整齐无卷边。The surface inspection results of Example 1, Example 2, and Example 3; the surface of the board surface is clean, and there is no peeling, oxide skin, or creasing on the surface of the rear board surface; the surface quality of the rolled iron-nickel-based alloy is good at the same time, and the board shape is square , the edges are neat and without curling.
对比例1、对比例2的表面检验结果:板面无明显划伤、压痕、凹坑等缺陷;板面表面无裂纹、起皮,但是局部存在发暗、水渍现象和少量波纹状起伏。The surface inspection results of comparative example 1 and comparative example 2: there are no obvious scratches, indentations, pits and other defects on the board surface; there are no cracks or peeling on the surface of the board surface, but there are local darkening, water stains and a small amount of corrugation .
根据以上结论可得知,以上所述实施例、对比例的检验结果中机械性能均满足GB/2054-2013的检验标准;但是实施例1-3中板材的表面质量更好,对比例板面质量均出现不同程度表面发暗的情况。According to the above conclusions, it can be known that the mechanical properties of the test results of the above-mentioned examples and comparative examples all meet the inspection standards of GB/2054-2013; but the surface quality of the plates in Examples 1-3 is better, and the comparative example plates The quality has different degrees of surface darkening.
以上内容仅仅是对本发明的结构所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明的结构或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the structure of the present invention. Those skilled in the art make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the structure of the invention. Or beyond the scope defined in the claims, all should belong to the protection scope of the present invention.
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CN206692759U (en) * | 2017-03-20 | 2017-12-01 | 深圳市钠谱金属制品有限公司 | A kind of guider of metal terminal electroplating assembly line |
CN213266632U (en) * | 2020-09-27 | 2021-05-25 | 威海英诺威智能装备股份有限公司 | Energy-saving annealing furnace for steel wire processing |
CN213646951U (en) * | 2020-11-27 | 2021-07-09 | 扬州源智造科技有限公司 | Novel deburring mechanism |
CN113621889A (en) * | 2021-08-10 | 2021-11-09 | 山东盛阳金属科技股份有限公司 | N06600 iron-nickel base alloy hot continuous rolling plate coil and acid pickling process thereof |
CN114293498A (en) * | 2022-01-24 | 2022-04-08 | 丰县远博电动车有限公司 | Sanitation car brush convenient to adjust |
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CN206692759U (en) * | 2017-03-20 | 2017-12-01 | 深圳市钠谱金属制品有限公司 | A kind of guider of metal terminal electroplating assembly line |
CN213266632U (en) * | 2020-09-27 | 2021-05-25 | 威海英诺威智能装备股份有限公司 | Energy-saving annealing furnace for steel wire processing |
CN213646951U (en) * | 2020-11-27 | 2021-07-09 | 扬州源智造科技有限公司 | Novel deburring mechanism |
CN113621889A (en) * | 2021-08-10 | 2021-11-09 | 山东盛阳金属科技股份有限公司 | N06600 iron-nickel base alloy hot continuous rolling plate coil and acid pickling process thereof |
CN114737132A (en) * | 2021-08-10 | 2022-07-12 | 山东盛阳金属科技股份有限公司 | N06600 iron-nickel base alloy hot continuous rolling plate coil production process |
CN114293498A (en) * | 2022-01-24 | 2022-04-08 | 丰县远博电动车有限公司 | Sanitation car brush convenient to adjust |
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