CN115467888A - A floating nut structure and its installation and use method - Google Patents
A floating nut structure and its installation and use method Download PDFInfo
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- CN115467888A CN115467888A CN202211239475.7A CN202211239475A CN115467888A CN 115467888 A CN115467888 A CN 115467888A CN 202211239475 A CN202211239475 A CN 202211239475A CN 115467888 A CN115467888 A CN 115467888A
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- 238000000034 method Methods 0.000 title claims abstract description 13
- 238000009434 installation Methods 0.000 title abstract description 7
- 210000000078 claw Anatomy 0.000 claims description 63
- 238000005452 bending Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
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- 238000003825 pressing Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B37/00—Nuts or like thread-engaging members
- F16B37/04—Devices for fastening nuts to surfaces, e.g. sheets, plates
- F16B37/041—Releasable devices
- F16B37/043—Releasable devices with snap action
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Abstract
Description
技术领域technical field
本发明涉及汽车技术领域。更具体地说,本发明涉及一种浮动螺母结构及其安装使用方法。The invention relates to the technical field of automobiles. More specifically, the present invention relates to a floating nut structure and its installation and use method.
背景技术Background technique
在车身和底盘总装装配过程中,当需要将某一部件安装在另一部件上,一般通过标准的螺栓与螺母相连接或者螺栓与固定螺孔相连接,这二中连接方式存在一个共性问题,即常常出现某一部件上的孔和安装件上的孔错位,两孔之间的轴心不在同一条直线上,或某一装配件和被装配件有多个孔需要安装时,这一问题更加严重,从而使得在汽车生产中常常因生产装配公差累积导致其它部件无法有效安装,降低了生产效率。In the general assembly process of the body and chassis, when a certain part needs to be installed on another part, it is generally connected by standard bolts and nuts or bolts and fixed screw holes. There is a common problem in these two connection methods. That is, when the holes on a certain part and the holes on the mounting part are often misaligned, the axes between the two holes are not on the same straight line, or when there are multiple holes in a certain assembly and the assembled part need to be installed, this problem It is more serious, so that in automobile production, other parts cannot be installed effectively due to the accumulation of production and assembly tolerances, which reduces production efficiency.
发明内容Contents of the invention
本发明的一个目的是提供一种浮动螺母结构及其安装使用方法,浮动螺母结构简单,使用方便,通过上板、下板和活动螺母之间设置活动间隙,实现了有效安装部件,大大提高了生产效率。An object of the present invention is to provide a floating nut structure and its installation and use method. The floating nut has a simple structure and is easy to use. By setting a movable gap between the upper plate, the lower plate and the movable nut, the effective installation of parts is realized, which greatly improves the Productivity.
为了实现根据本发明的这些目的和其它优点,提供了一种浮动螺母结构,包括:螺母,其具有法兰;上板,其套设于所述螺母外侧并与所述螺母外侧壁过盈配合,所述上板相对的两侧对称设置有一对内凹的U型缺口;下板,其中心具有通孔且套设于所述螺母的法兰外,所述通孔与所述螺母的法兰外侧壁之间具有间隙,所述下板上对应一对U型缺口处设置有一对第一卡爪,所述第一卡爪配合于所述U型缺口内并设置为沿U型缺口内在水平面和竖直面内均可活动。In order to achieve these objects and other advantages according to the present invention, a floating nut structure is provided, comprising: a nut having a flange; an upper plate sleeved on the outside of the nut and interference fit with the outer wall of the nut A pair of concave U-shaped notches are symmetrically arranged on opposite sides of the upper plate; the lower plate has a through hole in its center and is sleeved outside the flange of the nut, and the method between the through hole and the nut There is a gap between the outer walls of the flange, and a pair of first claws are provided on the lower plate corresponding to a pair of U-shaped notches. It can move both horizontally and vertically.
优选的是,所述螺母中心具有螺纹孔,所述螺母为六边形结构,法兰为圆形结构。Preferably, the center of the nut has a threaded hole, the nut has a hexagonal structure, and the flange has a circular structure.
优选的是,所述上板中心具有贯通的孔洞,其周向设置有多个第二卡爪,所述第二卡爪与所述上板一体成型设置,所述第二卡爪为向螺母侧凸出且向上板侧面外凸出的板状结构,所述上板通过多个第二卡爪过盈配合于所述螺母外侧壁。Preferably, the center of the upper plate has a through hole, and a plurality of second claws are provided on its circumference, and the second claws are integrated with the upper plate, and the second claws are nuts A plate-shaped structure protruding sideways and protruding outward from the side of the upper plate, the upper plate is interference-fitted on the outer wall of the nut through a plurality of second claws.
优选的是,所述第二卡爪对称设置四个且沿着一对U型缺口的方向设置。Preferably, four second claws are arranged symmetrically and arranged along the direction of a pair of U-shaped notches.
优选的是,所述下板的通孔周向设置有多个第三卡爪,且与所述下板一体成型设置,所述第三卡爪为朝向所述螺母倾斜设置的板状结构,所述第三卡爪与所述螺母之间具有间隙,所述第三卡爪顶点与所述上板之间具有间隙。Preferably, the through hole of the lower plate is provided with a plurality of third claws in the circumferential direction, and is integrally formed with the lower plate, and the third claws are plate-like structures inclined toward the nut, There is a gap between the third claw and the nut, and there is a gap between the apex of the third claw and the upper plate.
优选的是,所述第三卡爪设置有四个且沿一对第一卡爪的方向对称设置。Preferably, there are four third claws arranged symmetrically along the direction of the pair of first claws.
优选的是,所述第一卡爪包括依次连接为一体的竖直部、弯曲部和限位部,三者构成类S型的板状结构,所述第一卡爪的宽度小于所述U型缺口的宽度,所述竖直部底部与所述下板一体成型设置,所述弯曲部的内凹弧面朝向所述螺母设置,所述限位部也设置为弧形且位于所述上板的上方。Preferably, the first claw includes a vertical part, a curved part and a limiting part that are sequentially connected as one, and the three form an S-like plate structure, and the width of the first claw is smaller than that of the U The width of the notch, the bottom of the vertical part is integrally formed with the lower plate, the concave arc surface of the curved part is set towards the nut, the limiting part is also set in an arc shape and is located on the upper top of the board.
优选的是,所述下板的通孔向内凹陷后形成凹槽用于固定设置所述第一卡爪的竖直部。Preferably, the through hole of the lower plate is recessed inward to form a groove for fixing the vertical portion of the first claw.
本发明还提供了一种浮动螺母结构的安装使用方法,包括如下步骤:The present invention also provides a method for installing and using a floating nut structure, comprising the following steps:
步骤一、螺母通过其螺纹孔穿过工作台上的定位销,且螺母的法兰底面朝下落位于工作台上;Step 1. The nut passes through the positioning pin on the workbench through its threaded hole, and the flange bottom of the nut falls down on the workbench;
步骤二、下板通过其中心通孔穿过螺母位于螺母的法兰外,使下板的底面落位于工作台上;
步骤三、将上板放在压装机的压头上,开始压装,通过上板上的第二卡爪卡住螺母,第一卡爪的弯曲部内凹弧面与U型缺口的底面之间的间隙以及第一卡爪与U型缺口两侧之间的间隙为螺母的水平活动范围,下板上的第三卡爪与上板之间的间隙、第一卡爪的竖直部高度以及第一卡爪的弯曲部与限位部的节点和上板之间的间隙为螺母竖向活动范围;Step 3. Put the upper plate on the pressure head of the press-fitting machine and start pressing. The nut is caught by the second claw on the upper plate. The curved part of the first claw is between the concave arc surface and the bottom surface of the U-shaped notch The gap between the first claw and the two sides of the U-shaped notch is the horizontal range of movement of the nut, the gap between the third claw on the lower plate and the upper plate, the height of the vertical part of the first claw and The gap between the node of the bending part of the first claw and the limiting part and the upper plate is the vertical movable range of the nut;
步骤四、压装结束后,取下上板和下板。Step 4. After the press-fitting is completed, remove the upper and lower plates.
本发明至少包括以下有益效果:The present invention at least includes the following beneficial effects:
1、本发明的浮动螺母结构简单,安装使用方便,通过上板、下板和活动螺母之间设置的活动间隙,具有多方位的活动范围,实现了有效安装部件,大大提高了生产效率。1. The floating nut of the present invention has a simple structure and is easy to install and use. Through the movable gap provided between the upper plate, the lower plate and the movable nut, it has a multi-directional movable range, realizes the effective installation of parts, and greatly improves the production efficiency.
2、本发明相较于其它类似浮动螺母结构装配后螺母易脱落的问题,本申请的浮动螺母结构装配后螺母不易脱落。其它类似螺母结构装配时各部件之间采用的是间隙配合,各个部件活动空间较大,当动态运输时,活动螺母往往会脱落,本申请结构各个部件间采用的是过盈配合,过盈接触点为四个点,经过验证,不管静态或者动态运输都不会出现螺母脱落问题。2. Compared with the problem that the nuts of the present invention are easy to fall off after assembly of other similar floating nut structures, the nuts of the floating nut structure of the present application are not easy to fall off after assembly. When other similar nut structures are assembled, the components adopt clearance fit, and each component has a large space for movement. When being transported dynamically, the movable nut tends to fall off. The structure of this application adopts interference fit and interference contact. There are four points, and it has been verified that the nut will not fall off regardless of static or dynamic transportation.
3、本发明相较于其它类似浮动螺母结构一般装配在车身上,本申请的浮动螺母结构既可以装配在车身上也可以装配在底盘上。因底盘结构件对强度质量要求高,浮动螺母装配的位置往往不能返修或者返修成本高,若使用其它类似结构,当螺母脱落,会导致该底盘结构件报废或花费大量人力和物力来返修该底盘结构件,若使用本申请浮动螺母结构则不会出现上述问题,本申请结构的优势在于螺母不易于脱落。3. Compared with other similar floating nut structures in the present invention, which are generally assembled on the vehicle body, the floating nut structure of the present application can be assembled on both the vehicle body and the chassis. Due to the high strength and quality requirements of the chassis structure, the assembly position of the floating nut cannot be repaired or the repair cost is high. If other similar structures are used, when the nut falls off, the chassis structure will be scrapped or a lot of manpower and material resources will be spent to repair the chassis. For the structural member, if the floating nut structure of the present application is used, the above-mentioned problems will not occur. The advantage of the structure of the present application is that the nut is not easy to fall off.
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objectives and features of the present invention will partly be embodied through the following descriptions, and partly will be understood by those skilled in the art through the study and practice of the present invention.
附图说明Description of drawings
图1为本发明装配后的结构示意图;Fig. 1 is the structural representation after the assembly of the present invention;
图2为本发明的爆破图;Fig. 2 is the explosion figure of the present invention;
图3为本发明的俯视图;Fig. 3 is the top view of the present invention;
图4为本发明装配后的另一角度结构示意图;Fig. 4 is another perspective structure diagram after assembly of the present invention;
图5为本发明的仰视图;Fig. 5 is the bottom view of the present invention;
图6为本发明浮动螺母安装的结构示意图。Fig. 6 is a schematic diagram of the installation of the floating nut of the present invention.
附图标记说明:Explanation of reference signs:
1、螺母,2、法兰,3、上板,4、下板,5、第一卡爪,6、第二卡爪,7、第三卡爪,8、U型缺口,9、竖直部,10、弯曲部,11、限位部,12、工作台,13、压头。1. Nut, 2. Flange, 3. Upper plate, 4. Lower plate, 5. First claw, 6. Second claw, 7. Third claw, 8. U-shaped notch, 9. Vertical Department, 10, bending part, 11, limit part, 12, workbench, 13, pressure head.
具体实施方式detailed description
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can implement it with reference to the description.
需要说明的是,下述实施方案中所述实验方法,如无特殊说明,均为常规方法,所述试剂和材料,如无特殊说明,均可从商业途径获得;在本发明的描述中,术语“横向”、“纵向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,并不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that the experimental methods described in the following embodiments, unless otherwise specified, are conventional methods, and the reagents and materials, if not otherwise specified, can be obtained from commercial sources; in the description of the present invention, The terms "landscape", "portrait", "top", "bottom", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", The orientation or positional relationship indicated by "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have Certain orientations, constructed and operative in certain orientations, therefore are not to be construed as limitations on the invention.
如图1至5所示,本发明提供一种浮动螺母结构,包括:螺母1,其具有法兰2;上板3,其套设于所述螺母1外侧并与所述螺母1外侧壁过盈配合,所述上板3相对的两侧对称设置有一对内凹的U型缺口8;下板4,其中心具有通孔且套设于所述螺母1的法兰2外,所述通孔与所述螺母1的法兰2外侧壁之间具有间隙,所述下板4上对应一对U型缺口8处设置有一对第一卡爪5,所述第一卡爪5配合于所述U型缺口8内并设置为沿U型缺口8内在水平面和竖直面内均可活动。As shown in Figures 1 to 5, the present invention provides a floating nut structure, comprising: a nut 1, which has a
在上述技术方案中,本申请为一种汽车车身结构件和底盘结构件用浮动螺母1结构。上板3用于与螺母1卡合,第一卡爪5有弹性,挤压装配后不会变形,上板3通过其U型缺口8可以在第一卡爪5内水平面活动,上板3和下板4之间具有间隙,可以实现竖直面活动,进而实现螺母1各方位的活动。In the above technical solution, the present application is a structure of a floating nut 1 for automobile body structural parts and chassis structural parts. The upper plate 3 is used to engage with the nut 1. The
在另一种技术方案中,所述螺母1中心具有螺纹孔,所述螺母1为六边形结构,法兰2为圆形结构。螺母1上端面为六边形,使得上板3设置的第二卡爪6与螺母1外侧壁之间的接触面更大,实现更好地过盈配合。In another technical solution, the nut 1 has a threaded hole in the center, the nut 1 has a hexagonal structure, and the
在另一种技术方案中,所述上板3中心具有贯通的孔洞,其周向设置有多个第二卡爪6,所述第二卡爪6与所述上板3一体成型设置,所述第二卡爪6为向螺母1侧凸出且向上板3侧面外凸出的板状结构,所述上板3通过多个第二卡爪6过盈配合于所述螺母1外侧壁。第二卡爪6起到卡住螺母1的作用,防止螺母1脱落,多个第二卡爪6通过多个作用点实现对螺母1的紧密卡合。本产品结构各个部件之间装配时采用的是过盈配合,使用卡爪结构,接触面小,装配所需要的力就小,对装配设备要求低,易于快速装配,若使用轴和孔结构,接触面大,装配所需要的压力大,对装配设备要求高,快速装配过程中上板3和下板4可能会有变形,合格率不高,浪费人力和物力。In another technical solution, the center of the upper plate 3 has a through hole, and a plurality of second claws 6 are arranged in the circumferential direction, and the second claws 6 are integrally formed with the upper plate 3, so that The second claws 6 are plate-shaped structures that protrude toward the nut 1 and protrude outward from the side of the upper plate 3 , and the upper plate 3 is interference-fitted on the outer wall of the nut 1 through a plurality of second claws 6 . The second claws 6 play the role of clamping the nut 1 to prevent the nut 1 from falling off, and the plurality of second claws 6 achieve tight engagement with the nut 1 through multiple action points. The assembly between the various parts of this product structure adopts interference fit, using the claw structure, the contact surface is small, the force required for assembly is small, the requirements for assembly equipment are low, and it is easy to assemble quickly. If the shaft and hole structure is used, The contact surface is large, the pressure required for assembly is high, and the requirements for assembly equipment are high. During the rapid assembly process, the upper plate 3 and the lower plate 4 may be deformed, the pass rate is not high, and manpower and material resources are wasted.
在另一种技术方案中,所述第二卡爪6对称设置四个且沿着一对U型缺口8的方向设置。上板3为长条形板状结构,四个第二卡爪6也沿上板3的长度方向对称分布于上板3的两侧。In another technical solution, four second claws 6 are arranged symmetrically and arranged along the direction of a pair of U-shaped notches 8 . The upper plate 3 is a strip-shaped plate structure, and four second claws 6 are symmetrically distributed on both sides of the upper plate 3 along the length direction of the upper plate 3 .
在另一种技术方案中,所述下板4的通孔周向设置有多个第三卡爪7,且与所述下板4一体成型设置,所述第三卡爪7为朝向所述螺母1倾斜设置的板状结构,所述第三卡爪7与所述螺母1之间具有间隙,所述第三卡爪7顶点与所述上板3之间具有间隙。下板4可以活动,上板3和螺母1卡在一起,第三卡爪7与螺母1之间以及第三卡爪7与上板3之间的间隙起到控制螺母1移动距离的作用。In another technical solution, a plurality of
在另一种技术方案中,所述第三卡爪7设置有四个且沿一对第一卡爪5的方向对称设置。下板4也为长条形板状结构,四个第三卡爪7与设置于上方的四个第二卡爪6在竖直方向恰好一一对应。In another technical solution, there are four
在另一种技术方案中,所述第一卡爪5包括依次连接为一体的竖直部9、弯曲部10和限位部11,三者构成类S型的板状结构,所述第一卡爪5的宽度小于所述U型缺口8的宽度,所述竖直部9底部与所述下板4一体成型设置,所述弯曲部10的内凹弧面朝向所述螺母1设置,所述限位部11也设置为弧形且位于所述上板3的上方。In another technical solution, the
在上述技术方案中,第一卡爪5的竖直部9和第三卡爪7与上板3之间的间隙均是从竖向控制螺母1的移动范围。第一卡爪5的弯曲部10与U型缺口8两侧以及底面之间的间隙用于从水平面控制螺母1的移动范围。第一卡爪5的限位部11起卡住上板3作用,防止上板3脱落,同时也能限制螺母1竖向的移动范围。In the above technical solution, the gaps between the
在另一种技术方案中,所述下板4的通孔向内凹陷后形成凹槽用于固定设置所述第一卡爪5的竖直部9。第一卡爪5位于相邻的一对第三卡爪7中间,下板4的通孔设置的范围是使得第一卡爪5和第三卡爪7均从通孔处向外向上延伸设置。In another technical solution, the through hole of the lower plate 4 is recessed inward to form a groove for fixing the
本发明还提供一种浮动螺母1结构的安装使用方法,包括如下步骤:The present invention also provides a method for installing and using the structure of the floating nut 1, which includes the following steps:
步骤一、螺母1通过其螺纹孔穿过工作台12上的定位销,且螺母1的法兰2底面朝下落位于工作台12上;Step 1, the nut 1 passes through the positioning pin on the workbench 12 through its threaded hole, and the bottom of the
步骤二、下板4通过其中心通孔穿过螺母1位于螺母1的法兰2外,使下板4的底面落位于工作台12上;
步骤三、将上板3放在压装机的压头13上,开始压装,通过上板3上的第二卡爪6卡住螺母1,第一卡爪5的弯曲部10内凹弧面与U型缺口8的底面之间的间隙以及第一卡爪5与U型缺口8两侧之间的间隙为螺母1的水平活动范围,下板4上的第三卡爪7与上板3之间的间隙、第一卡爪5的竖直部9高度以及第一卡爪5的弯曲部10与限位部11的节点和上板3之间的间隙为螺母1竖向活动范围;Step 3. Put the upper plate 3 on the pressure head 13 of the press-fitting machine, start the press-fitting process, and clamp the nut 1 through the second jaw 6 on the upper plate 3, and the
步骤四、压装结束后,取下上板3和下板4。Step 4: After the press-fitting is completed, remove the upper board 3 and the lower board 4 .
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the use listed in the specification and implementation, it can be applied to various fields suitable for the present invention, and it can be easily understood by those skilled in the art Therefore, the invention is not limited to the specific details and examples shown and described herein without departing from the general concept defined by the claims and their equivalents.
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