CN115467164A - Modified fiber and preparation method thereof, reinforced thermoplastic composite material and application thereof - Google Patents
Modified fiber and preparation method thereof, reinforced thermoplastic composite material and application thereof Download PDFInfo
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- CN115467164A CN115467164A CN202211163275.8A CN202211163275A CN115467164A CN 115467164 A CN115467164 A CN 115467164A CN 202211163275 A CN202211163275 A CN 202211163275A CN 115467164 A CN115467164 A CN 115467164A
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- 239000000835 fiber Substances 0.000 title claims abstract description 67
- 239000002131 composite material Substances 0.000 title claims abstract description 34
- 238000002360 preparation method Methods 0.000 title claims abstract description 33
- 229920001169 thermoplastic Polymers 0.000 title claims abstract description 18
- 239000004416 thermosoftening plastic Substances 0.000 title claims abstract description 18
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims abstract description 106
- 229960000583 acetic acid Drugs 0.000 claims abstract description 53
- 239000012362 glacial acetic acid Substances 0.000 claims abstract description 53
- 238000006243 chemical reaction Methods 0.000 claims abstract description 43
- 239000007822 coupling agent Substances 0.000 claims abstract description 39
- 239000007864 aqueous solution Substances 0.000 claims abstract description 31
- 239000000839 emulsion Substances 0.000 claims abstract description 31
- 239000002105 nanoparticle Substances 0.000 claims abstract description 29
- 239000004593 Epoxy Substances 0.000 claims abstract description 18
- 238000001035 drying Methods 0.000 claims abstract description 15
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 13
- 239000007788 liquid Substances 0.000 claims abstract description 8
- 238000000926 separation method Methods 0.000 claims abstract description 8
- 239000000243 solution Substances 0.000 claims description 52
- 238000003756 stirring Methods 0.000 claims description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 37
- 229920002748 Basalt fiber Polymers 0.000 claims description 31
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 23
- 229920006231 aramid fiber Polymers 0.000 claims description 11
- 239000003365 glass fiber Substances 0.000 claims description 11
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 10
- 239000004917 carbon fiber Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 9
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 claims description 6
- 125000003700 epoxy group Chemical group 0.000 claims description 5
- 230000035484 reaction time Effects 0.000 claims description 5
- 239000004760 aramid Substances 0.000 claims description 4
- 230000007123 defense Effects 0.000 claims description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- 239000005543 nano-size silicon particle Substances 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 229920005992 thermoplastic resin Polymers 0.000 abstract description 4
- 230000008595 infiltration Effects 0.000 abstract 1
- 238000001764 infiltration Methods 0.000 abstract 1
- 239000000377 silicon dioxide Substances 0.000 description 17
- 230000000052 comparative effect Effects 0.000 description 15
- 239000002253 acid Substances 0.000 description 14
- 239000008367 deionised water Substances 0.000 description 14
- 229910021641 deionized water Inorganic materials 0.000 description 14
- 239000004677 Nylon Substances 0.000 description 12
- 229920001778 nylon Polymers 0.000 description 12
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 description 10
- 229920005989 resin Polymers 0.000 description 8
- 239000011347 resin Substances 0.000 description 8
- 229920002635 polyurethane Polymers 0.000 description 7
- 239000004814 polyurethane Substances 0.000 description 7
- 238000005303 weighing Methods 0.000 description 7
- 238000001914 filtration Methods 0.000 description 6
- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 5
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 description 4
- 239000003733 fiber-reinforced composite Substances 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 125000000524 functional group Chemical group 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012876 topography Methods 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 150000001721 carbon Chemical class 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 150000002894 organic compounds Chemical class 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 2
- MTEZSDOQASFMDI-UHFFFAOYSA-N 1-trimethoxysilylpropan-1-ol Chemical compound CCC(O)[Si](OC)(OC)OC MTEZSDOQASFMDI-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000000805 composite resin Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- KSFBTBXTZDJOHO-UHFFFAOYSA-N diaminosilicon Chemical compound N[Si]N KSFBTBXTZDJOHO-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229920006335 epoxy glue Polymers 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with organometallic compounds; with organic compounds containing boron, silicon, selenium or tellurium atoms
- D06M13/51—Compounds with at least one carbon-metal or carbon-boron, carbon-silicon, carbon-selenium, or carbon-tellurium bond
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Abstract
Description
技术领域technical field
本申请涉及材料领域,尤其涉及一种改性纤维及其制备方法、增强热塑性复合材料及其用途。The application relates to the field of materials, in particular to a modified fiber and a preparation method thereof, a reinforced thermoplastic composite material and applications thereof.
背景技术Background technique
纤维增强热塑性树脂复合材料具有绿色环保、轻质高强、耐锈耐候等特性,以碳纤维、玄武岩纤维、芳纶纤维、玻璃纤维等为代表的纤维增强热塑性复合材料异军突起,在航空航天、国防军工、轨道交通、汽车船舶、新能源基建等领域具有重要的应用价值。Fiber-reinforced thermoplastic resin composite materials have the characteristics of environmental protection, light weight, high strength, rust and weather resistance, etc. Fiber-reinforced thermoplastic composite materials represented by carbon fiber, basalt fiber, aramid fiber, glass fiber, etc. It has important application value in fields such as rail transit, automobiles and ships, and new energy infrastructure.
目前,常规纤维的表面有机物多适用于热固性树脂体系,如环氧树脂、不饱和树脂等,而在热塑性复合材料中,其表面官能团难与热塑性树脂体系结合,存在分子结构不相容、浸润速度慢、界面粘接弱等缺陷,难以制备高性能纤维增强热塑性复合材料,严重阻碍了碳纤维、玄武岩纤维、芳纶纤维、玻璃纤维及其复合材料的高端化应用。At present, the surface organic matter of conventional fibers is mostly suitable for thermosetting resin systems, such as epoxy resin, unsaturated resin, etc., but in thermoplastic composite materials, the surface functional groups are difficult to combine with thermoplastic resin systems, and there are molecular structures. It is difficult to prepare high-performance fiber-reinforced thermoplastic composites, which seriously hinders the high-end application of carbon fiber, basalt fiber, aramid fiber, glass fiber and their composite materials.
发明内容Contents of the invention
本申请的目的在于提供一种改性纤维及其制备方法、增强热塑性复合材料及其用途,以解决上述问题。The purpose of this application is to provide a modified fiber and its preparation method, a reinforced thermoplastic composite material and its use, so as to solve the above problems.
为实现以上目的,本申请采用以下技术方案:To achieve the above object, the application adopts the following technical solutions:
一种改性纤维的制备方法,包括:A preparation method of modified fiber, comprising:
将第一冰乙酸水溶液与氨基偶联剂进行第一混合,然后加入纳米粒子进行第一反应,然后进行第一固液分离、第一干燥得到改性纳米粒子;Mixing the first aqueous solution of glacial acetic acid and the amino coupling agent for the first time, then adding nanoparticles to carry out the first reaction, then performing the first solid-liquid separation, and the first drying to obtain modified nanoparticles;
将第二冰乙酸水溶液和环氧基偶联剂进行第二混合,然后加入纤维进行第二反应,所述第二反应结束后再加入所述改性纳米粒子和成膜乳液,继续反应后进行第二固液分离、第二干燥得到所述改性纤维;The second glacial acetic acid aqueous solution and the epoxy-based coupling agent are mixed for the second time, and then the fiber is added for the second reaction. After the second reaction is completed, the modified nanoparticles and the film-forming emulsion are added, and the reaction is continued. second solid-liquid separation and second drying to obtain the modified fiber;
所述纤维包括玄武岩纤维、碳纤维、玻璃纤维、芳纶纤维中的一种或多种,所述纳米粒子包括纳米二氧化硅和/或纳米二氧化钛。The fibers include one or more of basalt fibers, carbon fibers, glass fibers, and aramid fibers, and the nanoparticles include nano silicon dioxide and/or nano titanium dioxide.
优选地,所述第一冰乙酸水溶液和所述第二冰乙酸水溶液的质量分数各自独立的为0.03%-0.2%。Preferably, the mass fractions of the first aqueous glacial acetic acid solution and the second aqueous glacial acetic acid solution are independently 0.03%-0.2%.
优选地,所述制备方法满足以下条件中的至少一个:Preferably, the preparation method meets at least one of the following conditions:
a.所述氨基偶联剂包括单氨基偶联剂和/或多氨基偶联剂;a. the amino coupling agent comprises a single amino coupling agent and/or a polyamino coupling agent;
b.所述氨基偶联剂的用量为所述第一冰乙酸水溶液中的水的用量的0.2%-4.0%;b. the consumption of the amino coupling agent is 0.2%-4.0% of the consumption of the water in the first glacial acetic acid aqueous solution;
c.所述第一混合的时间为0.5h-2h。c. The time for the first mixing is 0.5h-2h.
优选地,所述制备方法满足以下条件中的至少一个:Preferably, the preparation method meets at least one of the following conditions:
d.所述纳米粒子的用量为所述第一冰乙酸水溶液中的水的用量的0.5%-10%;d. The amount of the nanoparticles is 0.5%-10% of the amount of water in the first aqueous solution of glacial acetic acid;
e.所述第一反应在搅拌条件下进行,反应温度为50℃-95℃,搅拌时间为3h-6h。e. The first reaction is carried out under stirring conditions, the reaction temperature is 50°C-95°C, and the stirring time is 3h-6h.
优选地,所述制备方法满足以下条件中的至少一个:Preferably, the preparation method meets at least one of the following conditions:
f.所述环氧基偶联剂包括单环氧基偶联剂和/或多环氧基偶联剂;f. the epoxy-based coupling agent includes a single epoxy-based coupling agent and/or multiple epoxy-based coupling agents;
g.所述环氧基偶联剂的用量为所述第二冰乙酸水溶液中的水的用量的0.2%-4%;g. the consumption of the epoxy group coupling agent is 0.2%-4% of the consumption of the water in the second glacial acetic acid aqueous solution;
h.所述第二混合的时间为2h-6h。h. The time for the second mixing is 2h-6h.
优选地,所述制备方法满足以下条件中的至少一个:Preferably, the preparation method meets at least one of the following conditions:
i.所述纤维的用量为所述第二冰乙酸水溶液中的水的用量的5%-20%;i. the consumption of the fiber is 5%-20% of the consumption of the water in the second glacial acetic acid aqueous solution;
j.所述第二反应在超声波辅助下进行,反应温度为50℃-95℃,反应时间为2h-4h;j. The second reaction is carried out under the assistance of ultrasonic waves, the reaction temperature is 50°C-95°C, and the reaction time is 2h-4h;
k.所述改性纳米粒子的用量为所述第二冰乙酸水溶液中的水的用量的0.5%-2.5%。k. The amount of the modified nanoparticles is 0.5%-2.5% of the amount of water in the second glacial acetic acid aqueous solution.
优选地,所述制备方法满足以下条件中的至少一个:Preferably, the preparation method meets at least one of the following conditions:
l.所述成膜乳液包括环氧乳液、聚酯乳液和丙烯酸乳液中的一种或多种;l. described film-forming emulsion comprises one or more in epoxy emulsion, polyester emulsion and acrylic acid emulsion;
m.所述成膜乳液的用量为所述第二冰乙酸水溶液中的水的用量的1%-5%;m. the consumption of the film-forming emulsion is 1%-5% of the consumption of the water in the second glacial acetic acid aqueous solution;
n.所述继续反应的时间为1h-3h。n. The time for continuing the reaction is 1h-3h.
本申请还提供一种改性纤维,使用所述的改性纤维的制备方法制得。The present application also provides a modified fiber, which is prepared by the method for preparing the modified fiber.
本申请还提供一种增强热塑性复合材料,包括所述的改性纤维。The present application also provides a reinforced thermoplastic composite material, including the modified fiber.
本申请还提供一种增强热塑性复合材料的用途,用于航空航天、国防军工、轨道交通、汽车船舶和新能源基建等领域。The present application also provides a use of reinforced thermoplastic composite materials, which are used in the fields of aerospace, national defense and military industry, rail transportation, automobiles and ships, and new energy infrastructure.
与现有技术相比,本申请的有益效果包括:Compared with the prior art, the beneficial effects of the present application include:
本申请提供的改性纤维的制备方法,可极大改善玄武岩纤维、碳纤维、玻璃纤维、芳纶纤维等纤维的表面活性与粗糙度,提升热塑树脂对纤维的浸润能力与界面粘接强度,能实现玄武岩纤维、碳纤维、玻璃纤维、芳纶纤维等纤维增强热塑性复合材料的高性能化生产与应用。The preparation method of the modified fiber provided by this application can greatly improve the surface activity and roughness of fibers such as basalt fiber, carbon fiber, glass fiber, and aramid fiber, and improve the wetting ability and interface bonding strength of thermoplastic resin to fibers. It can realize the high-performance production and application of fiber-reinforced thermoplastic composite materials such as basalt fiber, carbon fiber, glass fiber, and aramid fiber.
具体的,首先对纳米粒子进行改性,在其表面包覆含氨基的有机物,提高其表面反应活性与粒子分散性;再对纤维材料进行改性,在其表面包覆含环氧基的有机物,提高其表面反应活性与界面相容性;最后将改性纳米粒子与乳液引入体系,与经偶联剂处理的纤维材料复合改性,制得改性纤维。由于纳米粒子表面的氨基与纤维表面的环氧基产生反应形成化学键,使纳米粒子以点位的形式稳固的负载在纤维表面,增强了纤维表面的粗糙度与复材界面的粘接能力;由于成膜乳液与纤维表面的环氧基偶联剂相容性良好,能以膜的形式紧密的包覆在纤维表面,增强了纤维的强度、集束性与表面活性。Specifically, the nanoparticles are firstly modified, and the surface is coated with an organic compound containing an amino group to improve its surface reactivity and particle dispersion; then the fiber material is modified, and an organic compound containing an epoxy group is coated on its surface. , to improve its surface reactivity and interfacial compatibility; finally, the modified nanoparticles and emulsion are introduced into the system, and modified with the fiber material treated by the coupling agent to obtain the modified fiber. Since the amino group on the surface of the nanoparticle reacts with the epoxy group on the surface of the fiber to form a chemical bond, the nanoparticle is firmly loaded on the surface of the fiber in the form of a point, which enhances the roughness of the fiber surface and the bonding ability of the composite interface; The film-forming emulsion has good compatibility with the epoxy-based coupling agent on the surface of the fiber, and can tightly cover the surface of the fiber in the form of a film, which enhances the strength, bundling and surface activity of the fiber.
以上构建的有序改性处理方法相对于将上述诸多物质直接混合的无序改性处理而言,能够获得更好的效果。The ordered modification treatment method constructed above can achieve better results than the disordered modification treatment in which the above-mentioned substances are directly mixed.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对本申请范围的限定。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, so should be considered as limiting the scope of the application.
图1为本申请提供的改性纤维的原理示意图;Fig. 1 is the schematic diagram of the principle of the modified fiber provided by the present application;
图2为实施例2提供的改性玄武岩纤维的实物图;Fig. 2 is the physical figure of the modified basalt fiber that embodiment 2 provides;
图3为实施例2提供的改性玄武岩纤维的表面形貌照片;Fig. 3 is the surface topography photograph of the modified basalt fiber that embodiment 2 provides;
图4为实施例2提供的改性纤维增强尼龙复合材料的实物图;Fig. 4 is the physical figure of the modified fiber reinforced nylon composite material that embodiment 2 provides;
图5为实施例2提供的改性纤维增强尼龙复合材料的界面形貌照片;Fig. 5 is the interface topography photograph of the modified fiber reinforced nylon composite material that embodiment 2 provides;
图6为对比例3提供的未改性玄武岩纤维的实物图;Fig. 6 is the physical figure of the unmodified basalt fiber that comparative example 3 provides;
图7为对比例3提供的未改性玄武岩纤维的表面形貌照片;Fig. 7 is the surface topography photograph of the unmodified basalt fiber that comparative example 3 provides;
图8为对比例3提供的未改性纤维增强尼龙复合材料的实物图;Fig. 8 is the physical figure of the unmodified fiber-reinforced nylon composite material that comparative example 3 provides;
图9为对比例3提供的未改性纤维增强尼龙复合材料的界面形貌照片。FIG. 9 is a photograph of the interface morphology of the unmodified fiber-reinforced nylon composite material provided in Comparative Example 3.
具体实施方式detailed description
如本文所用之术语:As used herein:
“由……制备”与“包含”同义。本文中所用的术语“包含”、“包括”、“具有”、“含有”或其任何其它变形,意在覆盖非排它性的包括。例如,包含所列要素的组合物、步骤、方法、制品或装置不必仅限于那些要素,而是可以包括未明确列出的其它要素或此种组合物、步骤、方法、制品或装置所固有的要素。"Prepared from" is synonymous with "comprising". As used herein, the terms "comprises," "including," "has," "containing," or any other variation thereof, are intended to cover a non-exclusive inclusion. For example, a composition, step, method, article, or device comprising listed elements is not necessarily limited to those elements, but may include other elements not explicitly listed or inherent to such composition, step, method, article, or device. elements.
连接词“由……组成”排除任何未指出的要素、步骤或组分。如果用于权利要求中,此短语将使权利要求为封闭式,使其不包含除那些描述的材料以外的材料,但与其相关的常规杂质除外。当短语“由……组成”出现在权利要求主体的子句中而不是紧接在主题之后时,其仅限定在该子句中描述的要素;其它要素并不被排除在作为整体的所述权利要求之外。The conjunction "consisting of" excludes any unspecified elements, steps or components. If used in a claim, this phrase will make the claim closed so that it does not contain material other than those described except for the customary impurities associated therewith. When the phrase "consisting of" appears in a clause of the subject of a claim rather than immediately following the subject matter, it only defines the elements described in that clause; other elements are not excluded from the claims as a whole. beyond the claims.
当量、浓度、或者其它值或参数以范围、优选范围、或一系列上限优选值和下限优选值限定的范围表示时,这应当被理解为具体公开了由任何范围上限或优选值与任何范围下限或优选值的任一配对所形成的所有范围,而不论该范围是否单独公开了。例如,当公开了范围“1~5”时,所描述的范围应被解释为包括范围“1~4”、“1~3”、“1~2”、“1~2和4~5”、“1~3和5”等。当数值范围在本文中被描述时,除非另外说明,否则该范围意图包括其端值和在该范围内的所有整数和分数。When amounts, concentrations, or other values or parameters are expressed in terms of ranges, preferred ranges, or ranges bounded by a series of upper preferred values and lower preferred values, it is to be understood that any range upper or preferred value combined with any lower range limit is specifically disclosed. All ranges formed by any pairing of values or preferred values, whether or not such ranges are individually disclosed. For example, when the range "1-5" is disclosed, the described range should be construed to include the ranges "1-4", "1-3", "1-2", "1-2 and 4-5" , "1 ~ 3 and 5" and so on. When a numerical range is described herein, unless otherwise stated, that range is intended to include its endpoints and all integers and fractions within the range.
在这些实施例中,除非另有指明,所述的份和百分比均按质量计。In these examples, unless otherwise specified, the stated parts and percentages are by mass.
“质量份”指表示多个组分的质量比例关系的基本计量单位,1份可表示任意的单位质量,如可以表示为1g,也可表示2.689g等。假如我们说A组分的质量份为a份,B组分的质量份为b份,则表示A组分的质量和B组分的质量之比a:b。或者,表示A组分的质量为aK,B组分的质量为bK(K为任意数,表示倍数因子)。不可误解的是,与质量份数不同的是,所有组分的质量份之和并不受限于100份之限制。"Parts by mass" refers to the basic measurement unit that expresses the mass ratio relationship of multiple components, and 1 part can represent any unit mass, such as 1g or 2.689g. If we say that the mass part of A component is a part, and the mass part of B component is b part, it means that the mass ratio of A component to B component is a:b. Alternatively, it means that the mass of component A is aK, and the mass of component B is bK (K is an arbitrary number, representing a multiple factor). It should not be misunderstood that, unlike the parts by mass, the sum of parts by mass of all components is not limited to 100 parts.
“和/或”用于表示所说明的情况的一者或两者均可能发生,例如,A和/或B包括(A和B)和(A或B)。"And/or" is used to indicate that one or both of the stated situations may occur, for example, A and/or B includes (A and B) and (A or B).
一种改性纤维的制备方法,包括:A preparation method of modified fiber, comprising:
将第一冰乙酸水溶液与氨基偶联剂进行第一混合,然后加入纳米粒子进行第一反应,然后进行第一固液分离、第一干燥得到改性纳米粒子;Mixing the first aqueous solution of glacial acetic acid and the amino coupling agent for the first time, then adding nanoparticles to carry out the first reaction, then performing the first solid-liquid separation, and the first drying to obtain modified nanoparticles;
将第二冰乙酸水溶液和环氧基偶联剂进行第二混合,然后加入纤维进行第二反应,所述第二反应结束后再加入所述改性纳米粒子和成膜乳液,继续反应后进行第二固液分离、第二干燥得到所述改性纤维;The second glacial acetic acid aqueous solution and the epoxy-based coupling agent are mixed for the second time, and then the fiber is added for the second reaction. After the second reaction is completed, the modified nanoparticles and the film-forming emulsion are added, and the reaction is continued. second solid-liquid separation and second drying to obtain the modified fiber;
所述纤维包括玄武岩纤维、碳纤维、玻璃纤维、芳纶纤维中的一种或多种,所述纳米粒子包括纳米二氧化硅和/或纳米二氧化钛。The fibers include one or more of basalt fibers, carbon fibers, glass fibers, and aramid fibers, and the nanoparticles include nano silicon dioxide and/or nano titanium dioxide.
在一个可选的实施方式中,所述第一冰乙酸水溶液和所述第二冰乙酸水溶液的质量分数各自独立的为0.03%-0.2%。In an optional embodiment, the mass fractions of the first aqueous glacial acetic acid solution and the second aqueous glacial acetic acid solution are independently 0.03%-0.2%.
可选的,所述第一冰乙酸水溶液和所述第二冰乙酸水溶液的质量分数各自独立的可以为0.03%、0.05%、0.1%、0.15%、0.2%或者0.03%-0.2%之间的任一值。Optionally, the mass fractions of the first aqueous glacial acetic acid solution and the second aqueous glacial acetic acid solution can be independently 0.03%, 0.05%, 0.1%, 0.15%, 0.2% or between 0.03% and 0.2%. any value.
在一个可选的实施方式中,所述制备方法满足以下条件中的至少一个:In an optional embodiment, the preparation method meets at least one of the following conditions:
a.所述氨基偶联剂包括单氨基偶联剂和/或多氨基偶联剂;a. the amino coupling agent comprises a single amino coupling agent and/or a polyamino coupling agent;
例如可以为γ-氨丙基三乙氧基硅烷(KH550)、N-(β-氨乙基)-γ-氨丙基三甲氧基硅烷(KH792)、双氨基硅烷齐聚物(DH2776)等;For example, it can be γ-aminopropyltriethoxysilane (KH550), N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane (KH792), diaminosilane oligomer (DH2776), etc. ;
b.所述氨基偶联剂的用量为所述第一冰乙酸水溶液中的水的用量的0.2%-4.0%;b. the consumption of the amino coupling agent is 0.2%-4.0% of the consumption of the water in the first glacial acetic acid aqueous solution;
c.所述第一混合的时间为0.5h-2h。c. The time for the first mixing is 0.5h-2h.
可选的,所述氨基偶联剂的用量可以为所述第一冰乙酸水溶液中的水的用量的0.2%、0.5%、1.0%、1.5%、2.0%、2.5%、3.0%、3.5%、4.0%或者0.2%-4.0%之间的任一值;所述第一混合的时间可以为0.5h、1.0h、1.5h、2h或者0.5h-2h之间的任一值。Optionally, the amount of the amino coupling agent can be 0.2%, 0.5%, 1.0%, 1.5%, 2.0%, 2.5%, 3.0%, 3.5% of the amount of water in the first glacial acetic acid aqueous solution , 4.0%, or any value between 0.2%-4.0%; the first mixing time may be 0.5h, 1.0h, 1.5h, 2h, or any value between 0.5h-2h.
在一个可选的实施方式中,所述制备方法满足以下条件中的至少一个:In an optional embodiment, the preparation method meets at least one of the following conditions:
d.所述纳米粒子的用量为所述第一冰乙酸水溶液中的水的用量的0.5%-10%;d. The amount of the nanoparticles is 0.5%-10% of the amount of water in the first aqueous solution of glacial acetic acid;
e.所述第一反应在搅拌条件下进行,反应温度为50℃-95℃,搅拌时间为3h-6h。e. The first reaction is carried out under stirring conditions, the reaction temperature is 50°C-95°C, and the stirring time is 3h-6h.
可选的,所述纳米粒子的用量可以为所述第一冰乙酸水溶液中的水的用量的0.5%、1.0%、1.5%、2.0%、2.5%、3.0%、3.5%、4.0%、4.5%、5.0%、5.5%、6.0%、6.5%、7.0%、7.5%、8.0%、8.5%、9.0%、9.5%、10%或者0.5%-10%之间的任一值;所述第一反应在搅拌条件下进行,反应温度可以为50℃、55℃、60℃、65℃、70℃、75℃、80℃、85℃、90℃、95℃或者50℃-95℃之间的任一值,搅拌时间可以为3h、4h、5h、6h或者3h-6h之间的任一值。Optionally, the amount of the nanoparticles can be 0.5%, 1.0%, 1.5%, 2.0%, 2.5%, 3.0%, 3.5%, 4.0%, 4.5% of the amount of water in the first glacial acetic acid aqueous solution %, 5.0%, 5.5%, 6.0%, 6.5%, 7.0%, 7.5%, 8.0%, 8.5%, 9.0%, 9.5%, 10% or any value between 0.5% and 10%; The reaction is carried out under stirring conditions, and the reaction temperature can be 50°C, 55°C, 60°C, 65°C, 70°C, 75°C, 80°C, 85°C, 90°C, 95°C or between 50°C and 95°C Any value, the stirring time can be 3h, 4h, 5h, 6h or any value between 3h-6h.
在一个可选的实施方式中,所述制备方法满足以下条件中的至少一个:In an optional embodiment, the preparation method meets at least one of the following conditions:
f.所述环氧基偶联剂包括单环氧基偶联剂和/或多环氧基偶联剂;f. the epoxy-based coupling agent includes a single epoxy-based coupling agent and/or multiple epoxy-based coupling agents;
例如:γ-缩水甘油醚氧丙基三甲氧基硅烷(KH560)、β-(3,4-环氧环己基)乙基三甲氧基硅烷(A186)、多环氧基硅烷齐聚物(MP200)等。For example: γ-glycidyl ether oxypropyl trimethoxysilane (KH560), β-(3,4-epoxycyclohexyl) ethyl trimethoxysilane (A186), polyepoxy silane oligomer (MP200 )Wait.
g.所述环氧基偶联剂的用量为所述第二冰乙酸水溶液中的水的用量的0.2%-4%;g. the consumption of the epoxy group coupling agent is 0.2%-4% of the consumption of the water in the second glacial acetic acid aqueous solution;
h.所述第二混合的时间为2h-6h。h. The time for the second mixing is 2h-6h.
可选的,所述环氧基偶联剂的用量可以为所述第二冰乙酸水溶液中的水的用量的0.2%、0.5%、1.0%、1.5%、2.0%、2.5%、3.0%、3.5%、4.0%或者0.2%-4%之间的任一值;所述第二混合的时间可以为2h、3h、4h、5h、6h或者2h-6h之间的任一值。Optionally, the amount of the epoxy-based coupling agent can be 0.2%, 0.5%, 1.0%, 1.5%, 2.0%, 2.5%, 3.0%, 3.5%, 4.0% or any value between 0.2%-4%; the second mixing time may be 2h, 3h, 4h, 5h, 6h or any value between 2h-6h.
在一个可选的实施方式中,所述制备方法满足以下条件中的至少一个:In an optional embodiment, the preparation method meets at least one of the following conditions:
i.所述纤维的用量为所述第二冰乙酸水溶液中的水的用量的5%-20%;i. the consumption of the fiber is 5%-20% of the consumption of the water in the second glacial acetic acid aqueous solution;
j.所述第二反应在超声波辅助下进行,反应温度为50℃-95℃,反应时间为2h-4h;j. The second reaction is carried out under the assistance of ultrasonic waves, the reaction temperature is 50°C-95°C, and the reaction time is 2h-4h;
k.所述改性纳米粒子的用量为所述第二冰乙酸水溶液中的水的用量的0.5%-2.5%。k. The amount of the modified nanoparticles is 0.5%-2.5% of the amount of water in the second glacial acetic acid aqueous solution.
可选的,所述纤维的用量可以为所述第二冰乙酸水溶液中的水的用量的5%、10%、15%、20%或者5%-20%之间的任一值;所述第二反应在超声波辅助下进行,反应温度可以为50℃、55℃、60℃、65℃、70℃、75℃、80℃、85℃、90℃、95℃或者50℃-95℃之间的任一值,反应时间可以为2h、3h、4h或者2h-4h之间的任一值;所述改性纳米粒子的用量可以为所述第二冰乙酸水溶液中的水的用量的0.5%、1.0%、1.5%、2.0%、2.5%或者0.5%-2.5%之间的任一值。Optionally, the amount of the fiber can be any value between 5%, 10%, 15%, 20% or 5%-20% of the amount of water in the second glacial acetic acid aqueous solution; The second reaction is carried out with the assistance of ultrasonic waves, and the reaction temperature can be 50°C, 55°C, 60°C, 65°C, 70°C, 75°C, 80°C, 85°C, 90°C, 95°C or between 50°C and 95°C Any value, the reaction time can be any value between 2h, 3h, 4h or 2h-4h; The consumption of described modified nanoparticles can be 0.5% of the consumption of the water in the second glacial acetic acid aqueous solution , 1.0%, 1.5%, 2.0%, 2.5%, or any value between 0.5% and 2.5%.
在一个可选的实施方式中,所述制备方法满足以下条件中的至少一个:In an optional embodiment, the preparation method meets at least one of the following conditions:
l.所述成膜乳液包括环氧乳液、聚酯乳液和丙烯酸乳液中的一种或多种;l. described film-forming emulsion comprises one or more in epoxy emulsion, polyester emulsion and acrylic acid emulsion;
m.所述成膜乳液的用量为所述第二冰乙酸水溶液中的水的用量的1%-5%;m. the consumption of the film-forming emulsion is 1%-5% of the consumption of the water in the second glacial acetic acid aqueous solution;
n.所述继续反应的时间为1h-3h。n. The time for continuing the reaction is 1h-3h.
可选的,所述成膜乳液的用量可以为所述第二冰乙酸水溶液中的水的用量的1%、2%、3%、4%、5%或者1%-5%;所述继续反应的时间可以为1h、2h、3h或者1h-3h。Optionally, the amount of the film-forming emulsion can be 1%, 2%, 3%, 4%, 5% or 1%-5% of the amount of water in the second glacial acetic acid aqueous solution; The reaction time can be 1h, 2h, 3h or 1h-3h.
本申请还提供一种改性纤维,使用所述的改性纤维的制备方法制得。The present application also provides a modified fiber, which is prepared by the method for preparing the modified fiber.
本申请还提供一种增强热塑性复合材料,包括所述的改性纤维。The present application also provides a reinforced thermoplastic composite material, including the modified fiber.
改性纤维作为原料的一部分或者全部进一步加工得到增强热塑性复合材料。Modified fibers are used as a part or all of the raw materials for further processing to obtain reinforced thermoplastic composite materials.
本申请还提供一种增强热塑性复合材料的用途,用于航空航天、国防军工、轨道交通、汽车船舶和新能源基建等领域。The present application also provides a use of reinforced thermoplastic composite materials, which are used in the fields of aerospace, national defense and military industry, rail transportation, automobiles and ships, and new energy infrastructure.
本申请提供的增强热塑性复合材料,可以用于航空航天、国防军工、轨道交通、汽车船舶和新能源基建等领域的材料生产、设备制造、基础设施等方面。The reinforced thermoplastic composite material provided by this application can be used in material production, equipment manufacturing, infrastructure, etc. in the fields of aerospace, national defense, rail transit, automobiles, ships, and new energy infrastructure.
下面将结合具体实施例对本申请的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本申请,而不应视为限制本申请的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The implementation of the present application will be described in detail below in conjunction with specific examples, but those skilled in the art will understand that the following examples are only used to illustrate the present application, and should not be considered as limiting the scope of the present application. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.
实施例1Example 1
如图1所示,本实施例提供一种改性玄武岩纤维,其制备方法如下:As shown in Figure 1, the present embodiment provides a modified basalt fiber, the preparation method of which is as follows:
(1)在2000mL去离子水中加入0.05%质量分数的冰乙酸,搅拌0.5h至溶解完全;(1) Add 0.05% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(2)称取0.2%质量分数的γ-氨丙基三乙氧基硅烷(KH550)加入以上酸液中,搅拌0.5h至溶液澄清;(2) Weigh 0.2% mass fraction of γ-aminopropyltriethoxysilane (KH550) into the above acid solution, stir for 0.5h until the solution is clear;
(3)称取0.5%质量分数的纳米二氧化钛加入以上溶液中,50℃搅拌反应3h后,过滤烘干,得到改性纳米二氧化钛;(3) Weighing 0.5% mass fraction of nano-titanium dioxide and adding it to the above solution, stirring and reacting at 50° C. for 3 hours, filtering and drying to obtain modified nano-titanium dioxide;
(4)在2000mL去离子水中加入0.05%质量分数的冰乙酸,搅拌0.5h至溶解完全;(4) Add 0.05% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(5)称取0.2%质量分数的γ-缩水甘油醚氧丙基三甲氧基硅烷(KH560)加入以上酸液中,搅拌2h至溶液澄清;(5) Weigh 0.2% mass fraction of γ-glycidyl etheroxypropyl trimethoxysilane (KH560) into the above acid solution, and stir for 2 hours until the solution is clear;
(6)称取5%质量分数的玄武岩纤维加入以上溶液中,50℃超声辅助反应2h后,再加入0.5%质量分数的步骤(3)得到的改性纳米二氧化钛,以及1%质量分数的环氧乳液,继续反应1h后,过滤烘干,得到改性玄武岩纤维。(6) Weigh 5% mass fraction of basalt fiber and add it to the above solution. After 50° C. of ultrasonic-assisted reaction for 2 hours, add 0.5% mass fraction of the modified nano-titanium dioxide obtained in step (3), and 1% mass fraction of ring Oxygen emulsion, continue to react for 1 hour, filter and dry to obtain modified basalt fiber.
实施例2Example 2
本实施例提供一种改性玄武岩纤维,其制备方法如下:This embodiment provides a modified basalt fiber, the preparation method of which is as follows:
(1)在2000mL去离子水中加入0.1%质量分数的冰乙酸,搅拌0.5h至溶解完全;(1) Add 0.1% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(2)称取2%质量分数的N-(β-氨乙基)-γ-氨丙基三甲氧基硅烷(KH792)加入以上酸液中,搅拌1h至溶液澄清;(2) Weigh 2% mass fraction of N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane (KH792) into the above acid solution, stir for 1 hour until the solution is clear;
(3)称取5%质量分数的纳米二氧化硅加入以上溶液中,75℃搅拌反应4.5h后,过滤烘干,得到改性纳米二氧化硅;(3) Weighing 5% mass fraction of nano-silica and adding it to the above solution, stirring and reacting at 75° C. for 4.5 hours, filtering and drying to obtain modified nano-silica;
(4)在2000mL去离子水中加入0.1%质量分数的冰乙酸,搅拌0.5h至溶解完全;(4) Add 0.1% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(5)称取2%质量分数的β-(3,4-环氧环己基)乙基三甲氧基硅烷(A186)加入以上酸液中,搅拌4h至溶液澄清;(5) Weigh 2% mass fraction of β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane (A186) into the above acid solution, and stir for 4 hours until the solution is clear;
(6)称取10%质量分数的玄武岩纤维加入以上溶液中,75℃超声辅助反应3h后,再加入1%质量分数的步骤(3)得到的改性纳米二氧化硅,以及3%质量分数的聚氨酯乳液,继续反应2h后,过滤烘干,得到改性玄武岩纤维。(6) Weigh 10% mass fraction of basalt fiber and add it to the above solution, after 75°C ultrasonically assisted reaction for 3 hours, then add the modified nano-silica obtained in step (3) of 1% mass fraction, and 3% mass fraction After continuing to react for 2 hours, the polyurethane emulsion was filtered and dried to obtain modified basalt fiber.
所得改性玄武岩纤维的实物图如图2所示,其表面形貌照片如图3所示。将改性玄武岩纤维与尼龙树脂复合得到改性纤维增强尼龙复合材料如图4所示,其界面形貌照片如图5所示。The physical picture of the obtained modified basalt fiber is shown in Figure 2, and the photo of its surface morphology is shown in Figure 3. The modified basalt fiber and nylon resin are combined to obtain the modified fiber reinforced nylon composite material, as shown in Figure 4, and the photo of the interface morphology is shown in Figure 5.
实施例3Example 3
本实施例提供一种改性玄武岩纤维,其制备方法如下:This embodiment provides a modified basalt fiber, the preparation method of which is as follows:
(1)在2000mL去离子水中加入0.2%质量分数的冰乙酸,搅拌0.5h至溶解完全;(1) Add 0.2% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(2)称取4.0%质量分数的双氨基硅烷齐聚物(DH2776)加入以上酸液中,搅拌2h至溶液澄清;(2) Weigh 4.0% mass fraction of bisaminosilane oligomer (DH2776) into the above acid solution, stir for 2 hours until the solution is clear;
(3)称取10%质量分数的纳米二氧化硅加入以上溶液中,95℃搅拌反应6h后,过滤烘干,得到改性纳米二氧化硅;(3) adding 10% mass fraction of nano-silica to the above solution, stirring and reacting at 95° C. for 6 hours, filtering and drying to obtain modified nano-silica;
(4)在2000mL去离子水中加入0.2%质量分数的冰乙酸,搅拌0.5h至溶解完全;(4) Add 0.2% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(5)称取4.0%质量分数的多环氧基硅烷齐聚物(MP200)加入以上酸液中,搅拌6h至溶液澄清;(5) Add polyepoxysilane oligomer (MP200) with a mass fraction of 4.0% into the above acid solution, and stir for 6 hours until the solution is clear;
(6)称取20%质量分数的玄武岩纤维加入以上溶液中,95℃超声辅助反应4h后,再加入2.5%质量分数的步骤(3)得到的改性纳米二氧化硅,以及5%质量分数的聚氨酯乳液,继续反应3h后,过滤烘干,得到改性玄武岩纤维。(6) Weigh 20% mass fraction of basalt fiber and add it to the above solution, after ultrasonically assisted reaction at 95°C for 4 hours, then add 2.5% mass fraction of the modified nano-silica obtained in step (3), and 5% mass fraction After continuing to react for 3 hours, the polyurethane emulsion was filtered and dried to obtain modified basalt fiber.
实施例4Example 4
本实施例提供一种改性碳纤维,其制备方法如下:The present embodiment provides a kind of modified carbon fiber, and its preparation method is as follows:
(1)在2000mL去离子水中加入0.1%质量分数的冰乙酸,搅拌0.5h至溶解完全;(1) Add 0.1% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(2)称取2%质量分数的N-(β-氨乙基)-γ-氨丙基三甲氧基硅烷(KH792)加入以上酸液中,搅拌1h至溶液澄清;(2) Weigh 2% mass fraction of N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane (KH792) into the above acid solution, stir for 1 hour until the solution is clear;
(3)称取5%质量分数的纳米二氧化硅加入以上溶液中,75℃搅拌反应4.5h后,过滤烘干,得到改性纳米二氧化硅;(3) Weighing 5% mass fraction of nano-silica and adding it to the above solution, stirring and reacting at 75° C. for 4.5 hours, filtering and drying to obtain modified nano-silica;
(4)在2000mL去离子水中加入0.1%质量分数的冰乙酸,搅拌0.5h至溶解完全;(4) Add 0.1% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(5)称取2%质量分数的β-(3,4-环氧环己基)乙基三甲氧基硅烷(A186)加入以上酸液中,搅拌4h至溶液澄清;(5) Weigh 2% mass fraction of β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane (A186) into the above acid solution, and stir for 4 hours until the solution is clear;
(6)称取10%质量分数的碳纤维加入以上溶液中,75℃超声辅助反应3h后,再加入1%质量分数的步骤(3)得到的改性纳米二氧化硅,以及3%质量分数的聚氨酯乳液,继续反应2h后,过滤烘干,得到改性碳纤维。(6) Weighing 10% mass fraction of carbon fibers added to the above solution, after 75 ° C ultrasonically assisted reaction for 3 hours, then adding the modified nano-silica obtained in step (3) of 1% mass fraction, and 3% mass fraction of After continuing to react the polyurethane emulsion for 2 hours, filter and dry to obtain modified carbon fibers.
实施例5Example 5
本实施例提供一种改性芳纶纤维,其制备方法如下:This embodiment provides a modified aramid fiber, the preparation method of which is as follows:
(1)在2000mL去离子水中加入0.1%质量分数的冰乙酸,搅拌0.5h至溶解完全;(1) Add 0.1% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(2)称取2%质量分数的N-(β-氨乙基)-γ-氨丙基三甲氧基硅烷(KH792)加入以上酸液中,搅拌1h至溶液澄清;(2) Weigh 2% mass fraction of N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane (KH792) into the above acid solution, stir for 1 hour until the solution is clear;
(3)称取5%质量分数的纳米二氧化硅加入以上溶液中,75℃搅拌反应4.5h后,过滤烘干,得到改性纳米二氧化硅;(3) Weighing 5% mass fraction of nano-silica and adding it to the above solution, stirring and reacting at 75° C. for 4.5 hours, filtering and drying to obtain modified nano-silica;
(4)在2000mL去离子水中加入0.1%质量分数的冰乙酸,搅拌0.5h至溶解完全;(4) Add 0.1% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(5)称取2%质量分数的β-(3,4-环氧环己基)乙基三甲氧基硅烷(A186)加入以上酸液中,搅拌4h至溶液澄清;(5) Weigh 2% mass fraction of β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane (A186) into the above acid solution, and stir for 4 hours until the solution is clear;
(6)称取10%质量分数的芳纶纤维加入以上溶液中,75℃超声辅助反应3h后,再加入1%质量分数的步骤(3)得到的改性纳米二氧化硅,以及3%质量分数的聚氨酯乳液,继续反应2h后,过滤烘干,得到改性芳纶纤维。(6) Weigh 10% mass fraction of aramid fiber and add it to the above solution, after ultrasonically assisted reaction at 75°C for 3 hours, then add the modified nano-silica obtained in step (3) of 1% mass fraction, and 3% mass fraction Fractions of the polyurethane emulsion, after continuing to react for 2 hours, were filtered and dried to obtain modified aramid fibers.
实施例6Example 6
本实施例提供一种改性玻璃纤维,其制备方法如下:The present embodiment provides a kind of modified glass fiber, and its preparation method is as follows:
(1)在2000mL去离子水中加入0.1%质量分数的冰乙酸,搅拌0.5h至溶解完全;(1) Add 0.1% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(2)称取2%质量分数的N-(β-氨乙基)-γ-氨丙基三甲氧基硅烷(KH792)加入以上酸液中,搅拌1h至溶液澄清;(2) Weigh 2% mass fraction of N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane (KH792) into the above acid solution, stir for 1 hour until the solution is clear;
(3)称取5%质量分数的纳米二氧化硅加入以上溶液中,75℃搅拌反应4.5h后,过滤烘干,得到改性纳米二氧化硅;(3) Weighing 5% mass fraction of nano-silica and adding it to the above solution, stirring and reacting at 75° C. for 4.5 hours, filtering and drying to obtain modified nano-silica;
(4)在2000mL去离子水中加入0.1%质量分数的冰乙酸,搅拌0.5h至溶解完全;(4) Add 0.1% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(5)称取2%质量分数的β-(3,4-环氧环己基)乙基三甲氧基硅烷(A186)加入以上酸液中,搅拌4h至溶液澄清;(5) Weigh 2% mass fraction of β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane (A186) into the above acid solution, and stir for 4 hours until the solution is clear;
(6)称取10%质量分数的玻璃纤维加入以上溶液中,75℃超声辅助反应3h后,再加入1%质量分数的步骤(3)得到的改性纳米二氧化硅,以及3%质量分数的聚氨酯乳液,继续反应2h后,过滤烘干,得到改性玻璃纤维。(6) Weigh 10% mass fraction of glass fiber and add it to the above solution, after 75 °C ultrasonically assisted reaction for 3 hours, then add the modified nano-silica obtained in step (3) of 1% mass fraction, and 3% mass fraction After continuing to react for 2 hours, the polyurethane emulsion was filtered and dried to obtain modified glass fibers.
对比例1Comparative example 1
本对比例提供一种改性玄武岩纤维,其制备方法如下:This comparative example provides a modified basalt fiber, the preparation method of which is as follows:
(1)在2000mL去离子水中加入0.1%质量分数的冰乙酸,搅拌0.5h至溶解完全;(1) Add 0.1% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(2)称取2%质量分数的N-(β-氨乙基)-γ-氨丙基三甲氧基硅烷(KH792)、5%质量分数的纳米二氧化硅、2%质量分数的β-(3,4-环氧环己基)乙基三甲氧基硅烷(A186)、10%质量分数的玄武岩纤维、3%质量分数的聚氨酯乳液加入以上酸液中,75℃超声辅助反应6h后,过滤烘干,得到改性玄武岩纤维。(2) Weigh 2% mass fraction of N-(β-aminoethyl)-γ-aminopropyltrimethoxysilane (KH792), 5% mass fraction of nano-silica, 2% mass fraction of β- Add (3,4-epoxycyclohexyl)ethyltrimethoxysilane (A186), 10% mass fraction of basalt fiber, and 3% mass fraction of polyurethane emulsion to the above acid solution, and after 75 °C ultrasonically assisted reaction for 6 hours, filter drying to obtain modified basalt fiber.
对比例2Comparative example 2
本对比例提供一种改性玄武岩纤维,其制备方法如下:This comparative example provides a modified basalt fiber, the preparation method of which is as follows:
(1)在2000mL去离子水中加入0.1%质量分数的冰乙酸,搅拌0.5h至溶解完全;(1) Add 0.1% mass fraction of glacial acetic acid into 2000mL deionized water, stir for 0.5h until completely dissolved;
(2)称取2%质量分数的γ-氨丙基三乙氧基硅烷(KH550)、5%质量分数的纳米二氧化硅、10%质量分数的玄武岩纤维、3%质量分数的聚氨酯乳液加入以上酸液中,75℃超声辅助反应6h后,过滤烘干,得到改性玄武岩纤维。(2) γ-aminopropyl triethoxysilane (KH550), 5% mass fraction of nano-silica, 10% mass fraction of basalt fiber, 3% mass fraction of polyurethane emulsion by weighing 2% mass fraction In the above acid solution, ultrasonically assisted reaction at 75° C. for 6 hours, filtered and dried to obtain modified basalt fiber.
对比例3Comparative example 3
市售未改性玄武岩纤维。Commercially available unmodified basalt fibers.
未改性玄武岩纤维的实物图如图6所示,其表面形貌照片如图7所示。将未改性玄武岩纤维与尼龙树脂复合得到未改性纤维增强尼龙复合材料,实物图如图8所示,其界面形貌照片如图9所示。The physical picture of the unmodified basalt fiber is shown in Figure 6, and the photo of its surface morphology is shown in Figure 7. The unmodified fiber-reinforced nylon composite material was obtained by combining unmodified basalt fiber and nylon resin. The physical picture is shown in Figure 8, and the photo of its interface morphology is shown in Figure 9.
对比例4Comparative example 4
市售未改性碳纤维。Commercially available unmodified carbon fibers.
对比例5Comparative example 5
市售未改性芳纶纤维。Commercially available unmodified aramid fiber.
对比例6Comparative example 6
市售未改性玻璃纤维。Commercially available unmodified glass fibers.
对实施例和对比例的纤维进行性能测试。Performance tests were performed on the fibers of Examples and Comparative Examples.
单丝拉伸强度的测试方法:将纤维沿着窗框形硬纸片的中心线铺覆,并在两端用环氧胶固定,其中窗形硬纸片的中心开孔距离为20mm,将制备好的试样以120℃固化2h,取出试样冷却至室温后,在拉力机上以2mm/min的速度进行拉伸测试。Test method for monofilament tensile strength: Lay the fiber along the center line of the window frame-shaped cardboard, and fix it with epoxy glue at both ends, wherein the center opening distance of the window-shaped cardboard is 20mm, The prepared sample was solidified at 120°C for 2 hours, and after the sample was taken out and cooled to room temperature, the tensile test was performed on a tensile machine at a speed of 2mm/min.
纤维增强复合材料拉伸强度的测试方法:将纤维增强复合材料制成标准的哑铃样条,以拉力机夹持样条两端,设定拉伸速度10mm/min,进行拉伸测试。The test method for the tensile strength of fiber-reinforced composite materials: the fiber-reinforced composite material is made into a standard dumbbell sample, and the two ends of the sample are clamped by a tensile machine, and the tensile speed is set at 10mm/min, and the tensile test is carried out.
具体结果如表1所示:The specific results are shown in Table 1:
表1纤维的性能参数对比Table 1 Comparison of performance parameters of fibers
实施例与对比例中的纤维经改性后,纤维性能与纤维增强复合材料性能均有提升,说明改性纤维使用的偶联剂、成膜乳液与纳米粒子对纤维强度、树脂浸润性能、复合材料界面粘接能力等均有积极的正向作用。After the fibers in the examples and comparative examples are modified, the properties of the fibers and the performance of the fiber-reinforced composite material are improved, which shows that the coupling agent, film-forming emulsion and nanoparticles used in the modified fibers have a great influence on the fiber strength, resin wettability, and composite properties. The bonding ability of the material interface has a positive positive effect.
实施例的效果明显优于对比例,说明在改性纤维表面构建的有序结构比无序结构具有更强的纤维表面活性与复材界面粘接作用。The effect of the example is obviously better than that of the comparative example, indicating that the ordered structure constructed on the surface of the modified fiber has a stronger bonding effect between the surface activity of the fiber and the interface of the composite material than the disordered structure.
实施例2比实施例3的改性纤维效果更好,主要是由于小分子多官能团偶联剂的分子体积小,等质量偶联剂的官能团密度大,且空间位阻小、移动速度快,在纤维改性过程中,使纤维表面官能团具有更好的反应活性,在复合材料制造过程中,可提高树脂对改性纤维的润湿能力与界面粘接性能,能降低复材界面的空洞拔出比例;此外,改性纤维与改性纳米粒子复合形成化学键合后,提高了改性纤维的表面粗糙度,增强了纤维增强复合材料的界面握裹力,能提高复合材料界面的应力传递效率。The modified fiber effect of embodiment 2 is better than that of embodiment 3, mainly because the molecular volume of the small molecule multifunctional coupling agent is small, the functional group density of the equal mass coupling agent is large, and the steric hindrance is small, and the moving speed is fast. In the process of fiber modification, the functional groups on the surface of the fiber have better reactivity. In the process of composite material manufacturing, it can improve the wettability of the resin to the modified fiber and the interface bonding performance, and can reduce the cavity of the composite material interface. In addition, after the modified fiber and the modified nano-particles are combined to form a chemical bond, the surface roughness of the modified fiber is improved, the interface grip force of the fiber-reinforced composite material is enhanced, and the stress transfer efficiency of the composite interface can be improved. .
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;纤维增强热塑性复合材料包括尼龙、聚丙烯等树脂体系,此处选择纤维增强尼龙复合材料作为例子,主要因为尼龙是一种高性能的工程塑料,比通用的聚丙烯树脂具有更高的强度与耐温性能,基于改性纤维增强的尼龙复合材料更能凸显其性能优势,实现复合材料的高端应用;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the present application, but not to limit them; fiber-reinforced thermoplastic composite materials include resin systems such as nylon and polypropylene, and fiber-reinforced nylon composite materials are selected as examples here , mainly because nylon is a high-performance engineering plastic, which has higher strength and temperature resistance than general-purpose polypropylene resin. Nylon composite materials based on modified fiber reinforcement can highlight its performance advantages and realize high-end composite materials. Application; Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions described in the foregoing embodiments, or modify some or all of the technical features Equivalent replacement; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present application.
此外,本领域的技术人员能够理解,尽管在此的一些实施例包括其它实施例中所包括的某些特征而不是其它特征,但是不同实施例的特征的组合意味着处于本申请的范围之内并且形成不同的实施例。例如,在上面的权利要求书中,所要求保护的实施例的任意之一都可以以任意的组合方式来使用。公开于该背景技术部分的信息仅仅旨在加深对本申请的总体背景技术的理解,而不应当被视为承认或以任何形式暗示该信息构成已为本领域技术人员所公知的现有技术。In addition, those skilled in the art will appreciate that although some embodiments herein include some features included in other embodiments but not others, combinations of features from different embodiments are meant to be within the scope of the present application. And form different embodiments. For example, in the following claims, any one of the claimed embodiments may be used in any combination. The information disclosed in the background technology section is only intended to deepen the understanding of the general background technology of the application, and should not be regarded as an acknowledgment or any form of suggestion that the information constitutes the prior art known to those skilled in the art.
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