CN115464410A - Flexible reinforcing steel bar processing line - Google Patents
Flexible reinforcing steel bar processing line Download PDFInfo
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- CN115464410A CN115464410A CN202211245162.2A CN202211245162A CN115464410A CN 115464410 A CN115464410 A CN 115464410A CN 202211245162 A CN202211245162 A CN 202211245162A CN 115464410 A CN115464410 A CN 115464410A
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Abstract
The invention provides a flexible steel bar processing line, which comprises a dispatching system, and a feeding device, a processing device and a finished product bin which are respectively connected with the dispatching system; the dispatching system is used for generating a feeding instruction, a processing instruction and a storage instruction according to the material list information and the requirements of assembling the formed steel bar products according to the specifications of raw materials and the models of components; the feeding device is used for picking up the bar steel bars to the processing device according to the raw material specification according to the feeding instruction; the processing device is used for processing the bar steel bars according to the processing instruction to obtain a formed steel bar product; and the finished product bin is used for storing the formed steel bar products according to the types of the steel bar components and outputting the formed steel bar products according to the types of the steel bar components according to the storage instructions. The invention can improve the punctuality in the whole processing and production of the reinforcing steel bar, obviously save the production time, reduce the manpower and save the occupied area of the reinforcing steel bar.
Description
Technical Field
The invention relates to the technical field of building construction automation, in particular to a flexible steel bar processing line.
Background
In the field of traditional steel bar processing, steel bars of bars have different specifications, such as different diameters, lengths and the like, and formed steel bar products with different specifications can be formed after cutting, tapping and bending the steel bars and bars, and the formed steel bar products are required to be combined together according to the requirements of different components (such as columns, walls, beams, plates, edge components and the like), so that the formed steel bar products are convenient to transport, position and install during subsequent construction.
Currently, in the processing of steel bars and bars, workers manually carry the steel bars and bars from a storage yard to a processing station through manual reading of a material list and a production plan, and carry out processing of different procedures. After finishing the processing, sorting the formed steel bar products with different specifications through manual operation, and stacking the formed steel bar products together according to the types of the components.
The existing reinforcing steel bar processing has two main problems, one is that processing machines are mostly semi-automatic equipment and need manual loading and unloading; in addition, the finished reinforcing steel bars need to be manually sorted, finished reinforcing steel bar products discharged according to specifications (diameters) are sorted into components, and after the components are sorted, the finished reinforcing steel bar products can be hoisted to a floor for assembly and binding, so that a large amount of manpower is consumed in the two processes.
In summary, the current operation mode has the problems of high labor intensity of workers, more intermediate stocks, low comprehensive production efficiency, high error rate of manual operation, large occupied area of a reinforcing steel bar yard and the like.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a flexible reinforcing steel bar processing line, which outputs a processed formed reinforcing steel bar product according to the model of a component according to the actual requirements in the construction activity, so that the punctuality in the whole reinforcing steel bar processing and production is improved, the production time is obviously saved, the labor is reduced, the occupied area of the reinforcing steel bar is saved, and the accuracy is improved.
According to one aspect of the invention, a flexible steel bar processing line is provided, which comprises a dispatching system, and a feeding device, a processing device and a finished product bin which are respectively connected with the dispatching system;
the dispatching system is used for generating a feeding instruction, a processing instruction and a storage instruction according to the material list information and the requirements of assembling the formed steel bar products according to the specifications of raw materials and the models of components;
the feeding device is used for picking up the bar steel bars to the processing device according to the raw material specification according to the feeding instruction;
the processing device is used for processing the bar steel bars according to the processing instruction to obtain a formed steel bar product;
and the finished product bin is used for storing the steel bar products according to the types of the steel bar components and outputting the formed steel bar products according to the types of the steel bar components according to the storage instructions.
Further, the feeding device comprises a storage bin and a pickup device;
the storage bin is used for storing the bar steel bars and moving the bar steel bars to the picking device; the picking device is used for picking up the bar steel bars according to the diameter of the steel bars and placing the bar steel bars to the processing device;
or, the feed bin is used for storing the bar reinforcing bar, pickup apparatus is used for removing to bar reinforcing bar department to pick up the bar reinforcing bar according to the reinforcing bar diameter and place processingequipment department.
Further, the feeding device further comprises a sensor, and the sensor is used for identifying the position, the pose and the picking process of the steel bars of the bar.
Further, the processing device comprises a fixed-length cutting device, a thread processing device, a bending device and a transferring device;
the fixed-length cutting device is used for cutting the bar steel bars according to the specified length;
the thread processing device is used for processing external threads at the end part of the bar steel bar;
the bending device is used for bending the bar steel bars;
the transfer device is used for conveying the bar steel bars among different processes.
Further, the thread processing device comprises a rib peeling mechanism and an external thread processing mechanism, wherein the rib peeling mechanism is used for peeling ribs of the end part of the bar alloy, and the external thread processing mechanism is used for processing external threads of the end part of the bar steel bar; and one end or two ends of the bar steel bar transported by the fixed-length cutting device are sequentially stripped and processed by the rib stripping device and the external thread processing device.
Furthermore, the thread machining device further comprises an upsetting mechanism, the upsetting mechanism is used for upsetting the end of the bar steel bar, and one end or two ends of the bar steel bar transferred by the fixed-length cutting device are subjected to upsetting, rib stripping and external thread machining on the thread machining device in sequence.
Further, the rib peeling mechanism comprises a cutting device or an extruding device; the rib stripping mechanism containing the cutting device can perform telescopic change in the diameter direction of the bar steel bar, and strip the rib of the steel bar after reaching a designated position; a rib stripping mechanism containing the extrusion device directly extrudes the bar steel bars in the diameter direction;
the thread machining device further comprises an automatic switching mechanism, and the automatic switching mechanism is used for automatically adjusting the rib stripping mechanism and the external thread machining mechanism which are matched with the diameter of the bar steel bar according to the diameter of the bar steel bar.
Further, the bending device comprises a bending die and an automatic die changing mechanism, the bending die comprises a plurality of different specifications, and the automatic die changing mechanism is used for changing the bending die with the corresponding specification according to the diameter of the bar steel bar.
Further, the dispatching system sends a cutting instruction to the fixed-length cutting device according to the principle of minimum waste materials by analyzing the bill information; and sending process and beat instructions to the processing device according to the principle of minimum waiting time.
Further, the finished product bin comprises a discharge buffer, and the discharge buffer is used for providing buffer space for the steel bar products before entering the finished product bin.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention analyzes the material list through the dispatching system, associates the specification of the steel bar and the component corresponding to the subsequent installation, and performs the blanking and the storage of the steel bar according to the component classification on the premise of performing the feeding of the steel bar according to the specification; through setting up the finished product feed bin, classify the shaping reinforcing bar goods that have processed according to the component to deposit respectively and correspond in the feed bin, with this punctuality that improves in whole reinforcing bar processing and the production, can show save the production time, reduce artifically, and practice thrift reinforcing bar area.
2. According to the invention, the dispatching system is used for carrying out optimized production scheduling on the same batch of material sheets, and various processing devices are arranged to execute the production instructions sent by the dispatching system, so that excess materials generated by processing can be effectively reduced, and the processing efficiency is obviously improved under the condition of saving manpower.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
fig. 1 is a schematic structural view of a flexible reinforcing bar processing line according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a feeding device according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a processing apparatus according to an embodiment of the present invention.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the invention, but are not intended to limit the invention in any way. It should be noted that variations and modifications can be made by persons skilled in the art without departing from the spirit of the invention. All falling within the scope of the invention. In the description of the embodiments of the present invention, it should be noted that the terms "first", "second", and the like in the description and the claims of the present invention are used for distinguishing similar objects, and are not necessarily used for describing a particular order or sequence. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein.
Referring to fig. 1 to 3, a flexible steel bar processing line according to an embodiment of the present invention includes a dispatching system, and a feeding device, a processing device, and a finished product bin respectively connected to the dispatching system; the dispatching system is used for generating a feeding instruction, a processing instruction and a storage instruction according to the material list information and the requirements of assembling the formed steel bar products according to the specifications of raw materials and the models of the components; the feeding device is used for picking up the bar steel bars to the processing device according to the raw material specification according to a feeding instruction, namely the instruction of feeding according to the specification in figure 1; the processing device is used for processing the bar steel bars according to the processing instruction to obtain a formed steel bar product; the finished product bin is used for storing the steel bar products according to the storage instruction, namely the instruction stored according to the components in the figure 1, and outputting the formed steel bar products according to the models of the steel bar components, so that the subsequent transfer and installation work according to the models of the components is facilitated. Analyzing the material list through a dispatching system, associating the specifications of the steel bars of the bars and components corresponding to subsequent installation, and blanking and storing steel bar products according to the classification, namely the model, of the steel bar components on the premise of feeding the steel bars according to the specifications; through setting up the finished product feed bin, classify the shaping reinforcing bar goods that have processed according to the model to deposit respectively and correspond in the feed bin, thereby can improve the punctuality in whole reinforcing bar processing and the production, show save the production time, reduce the manual work, and practice thrift reinforcing bar area.
In some specific embodiments, the feeding device comprises a bin and a pickup device; the storage bin is used for storing the bar steel bars and moving the bar steel bars to the pickup device; the pick-up device is used for picking up the bar steel bars according to the diameter of the steel bars and placing the bar steel bars to the processing device.
In some alternative embodiments, the loading device comprises a bin and a pick-up device; wherein, the feed bin is used for storing the rod reinforcing bar, and pickup apparatus is used for removing to rod reinforcing bar department to pick up the rod reinforcing bar according to the reinforcing bar diameter and place processingequipment department.
In some specific embodiments, the feeding device further comprises a sensor, and the sensor is used for identifying the position, the pose and the picking process of the bar steel bars; and when an abnormal condition occurs, sending information to the feeding device, and adjusting or suspending the feeding process.
In some specific embodiments, the processing device comprises a cut-to-length device, a thread processing device, a bending device and a transfer device; the fixed-length cutting device is used for cutting the bar steel bars according to the specified length; the thread processing device is used for processing external threads at the end part of the bar steel bar; the bending device is used for bending the bar steel bars; the transfer device is used for the transmission of bar reinforcing bar between different processes. The bar reinforcing bar of transporting from loading attachment sends to finished product feed bin department after processing through one or several of above-mentioned device according to the processing instruction.
In some specific embodiments, the thread processing device comprises a rib stripping mechanism and an external thread processing mechanism, wherein the rib stripping mechanism is used for carrying out rib stripping processing on the end of the bar alloy, and the external thread processing mechanism is used for carrying out external thread processing on the end of the bar steel bar; and (3) sequentially carrying out rib stripping processing and external thread processing on one end or two ends of the bar steel bar transported by the length-fixed cutting device on the thread processing device.
In some preferred embodiments, the thread processing apparatus further includes an upsetting mechanism for upsetting an end of the bar steel, and one or both ends of the bar steel transferred from the fixed-length cutting device are subjected to upsetting, rib stripping, and external thread processing in sequence on the thread processing apparatus.
In some embodiments, the rib stripping mechanism comprises a cutting device or a squeezing device; the rib stripping mechanism containing the cutting device performs telescopic change in the diameter direction of the bar steel bar, and strips the rib of the steel bar after reaching a specified position; the rib peeling mechanism with the extruding device directly extrudes the bar steel bars in the diameter direction. Preferably, the thread processing device further comprises an automatic switching mechanism, and the automatic switching mechanism is used for automatically adjusting the rib peeling mechanism and the external thread processing mechanism which are matched with the diameter of the bar steel bar according to the diameter of the bar steel bar.
In some embodiments, the bending apparatus includes a bending die including a plurality of different sizes and an automatic die changing mechanism for changing the bending die of a corresponding size according to a diameter of the bar reinforcement.
Meanwhile, the electronic material list of the same batch is subjected to optimized production scheduling through the scheduling system, production instructions sent by the intelligent scheduling system are executed through automatic matching of production scheduling requirements and discharging modes and through arrangement of various processing devices, excess materials generated by processing can be effectively reduced, and the processing efficiency is obviously improved under the condition of saving manpower. In some specific embodiments, the scheduling system sends a cutting instruction to the fixed-length cutting device according to a principle of minimum waste materials by analyzing the bill information; and sending process and beat instructions to a fixed-length cutting device, a thread machining device, a bending device and a transfer device in the machining device according to the principle of minimum waiting time.
In some embodiments, the finished product bin includes an out-feed buffer for providing buffer space for the rebar product prior to entering the finished product bin.
The flexible steel bar processing line in a preferred embodiment of the invention has the following working process:
the method comprises the steps that firstly, production information of the batch of electronic bill of materials is generated in a dispatching system by importing the electronic bill of materials; wherein the production information includes: the processing requirement of the raw material of the bar steel bar with each diameter and the component model corresponding to the finished product of the bar steel bar after the bar steel bar is processed.
And secondly, dispatching a processing requirement, namely a feeding instruction, of each diameter of the bar raw material to a feeding device through a dispatching system, and sequentially picking up the bar raw materials with different diameters to each processing device by the feeding device according to the feeding instruction.
And thirdly, each processing device receives a production instruction, namely a processing instruction, of the scheduling system and processes the bar steel bars with different specifications. Firstly, a fixed-length cutting device is used for cutting a raw material bar steel bar according to a specified length; the processing instruction that the bar reinforcing bar after cutting off was dispatched according to dispatch system, wherein:
processing external threads at the end part of the bar steel bars by a thread processing device, and sending the processed bar steel bars to a finished product bin by a transfer device;
bending part of the bar steel bars through a bending device, and sending the bent bar steel bars to a finished product bin through a transfer device;
part of the bar steel bars are processed by external threads at the ends of the bar steel bars through a thread processing device, then bent through a bending device, and sent to a finished product bin through a transfer device;
after being cut off, part of the bar steel bars are directly sent to a finished product bin through a transfer device.
And fourthly, the finished product bin receives the formed steel bar product from the processing device, and the component model of the received formed steel bar product is obtained through the dispatching system. Therefore, each processed steel bar is stored in the corresponding storage bin according to the member model, so that the subsequent transfer and installation work is conveniently carried out according to the member model.
The flexible steel bar processing line in the embodiment of the invention can output (package and assembly) the processed formed steel bar products according to the model of the component according to the actual requirements in the construction activity, thereby improving the punctuality in the whole steel bar processing and production, obviously saving the production time, reducing the labor and saving the occupied area of the steel bars. Meanwhile, intelligent processing is carried out through the scheduling system and various processing devices, invalid waiting time in actual processing can be reduced, and therefore processing efficiency is remarkably improved, and meanwhile labor can be saved.
The foregoing description of specific embodiments of the present invention has been presented. It is to be understood that the present invention is not limited to the specific embodiments described above, and that various changes and modifications may be made by one skilled in the art within the scope of the appended claims without departing from the spirit of the invention. The above-described preferred features may be used in any combination without conflict with each other.
Claims (11)
1. A flexible steel bar processing line, comprising:
the dispatching system generates a feeding instruction, a processing instruction and a storage instruction according to the material list information and the requirements of assembling the formed steel bar products according to the specifications of raw materials and the models of the components;
the feeding device is connected with the dispatching system and used for picking up the bar steel bars to the processing device according to the raw material specification according to the feeding instruction of the dispatching system;
the processing device is connected with the dispatching system and is used for processing the bar steel bars according to the processing instruction of the dispatching system to obtain a formed steel bar product;
and the finished product bin is connected with the dispatching system, stores the steel bar products according to the types of the steel bar components according to the storage instructions of the dispatching system, and outputs the formed steel bar products according to the types of the steel bar components.
2. The flexible rebar processing line of claim 1, wherein the loading device comprises:
the storage bin is used for storing the bar steel bars and moving the bar steel bars to the pickup device;
the picking device is used for picking up the bar steel bars according to the diameter of the steel bars and placing the bar steel bars at the processing device;
or,
the storage bin is used for storing the bar steel bars;
and the picking device is used for moving to the position of the bar steel bar and picking up the bar steel bar according to the diameter of the steel bar and placing the bar steel bar to the processing device.
3. The flexible rebar processing line of claim 2, wherein the feeding device further comprises sensors for identifying the position, pose, and pick-up process of the bar rebar.
4. The flexible rebar processing line of claim 1, wherein the processing device comprises:
a fixed-length cutting device which cuts the bar steel bars according to a specified length;
the thread processing device is used for processing external threads at the end part of the bar steel bar;
the bending device is used for bending the bar steel bars;
transfer device, the device realize the transmission of rod reinforcing bar between different processes.
5. The flexible reinforcing bar processing line according to claim 4, wherein the thread processing means comprises:
a rib peeling mechanism for peeling ribs of the end of the bar alloy;
the external thread processing mechanism is used for processing external threads on the end part of the bar steel bar;
and one end or two ends of the bar steel bar transported by the fixed-length cutting device are sequentially stripped and processed by the rib stripping device and the external thread processing device.
6. The flexible rebar machining line of claim 5, wherein the thread machining device further comprises:
the upsetting mechanism is used for upsetting the end part of the bar steel bar;
and one end or two ends of the bar steel bar transported by the fixed-length cutting device are sequentially subjected to upsetting, rib stripping and external thread machining on the thread machining device.
7. The flexible rebar processing line of claim 5, wherein the rib stripping mechanism comprises a cutting device or an extrusion device; wherein:
the rib stripping mechanism containing the cutting device can perform telescopic change in the diameter direction of the bar steel bar, and strip the rib of the steel bar after reaching the designated position;
the rib stripping mechanism containing the extrusion device directly extrudes the bar steel bars in the diameter direction.
8. The flexible rebar machining line of claim 7, wherein the thread machining device further comprises:
and the automatic switching mechanism is used for automatically adjusting the rib stripping mechanism and the external thread processing mechanism which are matched with the diameter of the bar steel bar according to the diameter of the bar steel bar.
9. The flexible rebar processing line of claim 4, wherein the bending device comprises:
a plurality of bending dies of different specifications;
and the automatic die changing mechanism is used for changing the bending die with corresponding specification according to the diameter of the bar steel bar.
10. The flexible steel bar processing line according to claim 4, wherein the scheduling system sends a cutting instruction to the fixed-length cutting device according to a principle of minimum waste by analyzing the material list information; and sending process and beat instructions to the processing device according to the principle of minimum waiting time.
11. The flexible rebar processing line of claim 1, wherein the finished product bin includes an out-feed buffer that provides buffer space for rebar articles prior to entering the finished product bin.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211245162.2A CN115464410A (en) | 2022-10-12 | 2022-10-12 | Flexible reinforcing steel bar processing line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211245162.2A CN115464410A (en) | 2022-10-12 | 2022-10-12 | Flexible reinforcing steel bar processing line |
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| CN112340352A (en) * | 2020-12-04 | 2021-02-09 | 建科机械（天津）股份有限公司 | Steel bar shearing, storing and distributing system |
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2022
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2690073Y (en) * | 2004-04-06 | 2005-04-06 | 刘树铭 | Steel bar peeling rib straight screw thread rolling machine head |
| CN101134223A (en) * | 2006-08-30 | 2008-03-05 | 汉邦兴业股份有限公司 | Automatic cutting and classifying processing method for steel bars |
| US20120180543A1 (en) * | 2011-01-18 | 2012-07-19 | Nucor Corporation | Threaded rebar manufacturing process and system |
| US20140325815A1 (en) * | 2013-05-04 | 2014-11-06 | Christian L. Dahl | Method for hot forging threads into an end of a steel bar |
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