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CN115463938A - High temperature anaerobic pyrolysis complete set of oily hazardous waste - Google Patents

High temperature anaerobic pyrolysis complete set of oily hazardous waste Download PDF

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Publication number
CN115463938A
CN115463938A CN202211216174.2A CN202211216174A CN115463938A CN 115463938 A CN115463938 A CN 115463938A CN 202211216174 A CN202211216174 A CN 202211216174A CN 115463938 A CN115463938 A CN 115463938A
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tank
anaerobic pyrolysis
waste
oil
feed
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豆远奎
鲁巨生
潘全
甘英姿
陈孝红
田永炎
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Chongqing Fason Purification Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/40Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • B09B3/70Chemical treatment, e.g. pH adjustment or oxidation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B2101/00Type of solid waste
    • B09B2101/02Gases or liquids enclosed in discarded articles, e.g. aerosol cans or cooling systems of refrigerators

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  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
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  • General Chemical & Material Sciences (AREA)
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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Gasification And Melting Of Waste (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention relates to a complete set of high-temperature anaerobic pyrolysis device for oily hazardous waste, which relates to a hazardous waste treatment device, and consists of an anaerobic pyrolysis system, a waste oil rectification system and a waste gas treatment system, wherein the anaerobic pyrolysis system consists of a frame, a feeding hopper, a feeding auxiliary device, an anaerobic pyrolysis device, a fire insulation tank, a buffer tank, a water pump, a vacuum tank, a receiving tank, a dry slag discharging auger, a dry slag outlet, a slag discharge tank, a gas-dust separator, a condenser and an oil-water separator; the waste oil rectification system consists of a reaction kettle, an adsorption tower, a catalytic tower and a fractionating tower; the waste gas treatment system consists of a combustion furnace, a primary dust remover, a circulating water pump, a secondary dust remover and a chimney. The device oily hazardous waste electromagnetic heating is fast, and dry sediment oiliness liquid is less than 3 permillage, accords with the national emission requirement completely, and waste oil recovery is high, and the energy consumption is low during the processing, and the processing speed is fast, and the treatment cost is low, and the treatment effect is good, has apparent technological economic benefits, has spreading value.

Description

含油危险废物高温无氧热解成套装置Complete set of high temperature anaerobic pyrolysis equipment for oily hazardous waste

技术领域technical field

本发明涉及到废渣的处理装置,更具体涉及到一种含油危险废物高温无氧热解成套装置。The invention relates to a treatment device for waste residue, and more specifically relates to a complete set of high-temperature anaerobic pyrolysis device for oil-containing hazardous waste.

背景技术Background technique

在危险废物中,有许多含废油、含废液的油泥、油脚、残渣、污泥、废物、泥浆等,它们不但数量很多,而且处理非常困难,处理成本高。以前,含油危险废物主要采取压榨、焚烧、填埋技术进行处理,压榨处理,含油率仍然很高,焚烧处理,含油率较低,但烟气、飞灰大,二次污染重,油资源未能回收;填埋处理,需要占用大量的土地,污染周围环境,留下重大隐患。现在,含油危险废物主要采用密封旋转烘干炉处理,一套密封旋转烘干炉,投资150万元,三天处理含油危险废物5吨,平均处理成本917.4元/吨;处理后的干渣中的含油率大于2%,远远高于GB4284-2018《农用污泥污染物控制标准》的干渣含油液小于3‰的要求。不能回归耕地,不准直接排放,很难用于建材。为了提高含油危险废物的处理技术水平,显著降低含油危险废物处理后的干渣中的含油率,显著降低含油危险废物处理成本,显著提高处理速度,积极回收废油,节约能源,有待探索一种含油危险废物高温无氧热解成套装置。Among the hazardous wastes, there are many sludges, oil feet, residues, sludges, wastes, muds, etc. containing waste oils and liquids. Not only are there a large number of them, but they are also very difficult to deal with, and the treatment cost is high. In the past, oil-containing hazardous wastes were mainly treated by pressing, incineration, and landfill technologies. The oil content of pressing treatment is still high, and the oil content of incineration treatment is low, but the smoke and fly ash are large, secondary pollution is heavy, and oil resources are not available. Can be recycled; landfill treatment requires a large amount of land, pollutes the surrounding environment, and leaves major hidden dangers. At present, oily hazardous wastes are mainly treated by sealed rotary drying furnaces. A set of sealed rotary drying furnaces requires an investment of 1.5 million yuan to process 5 tons of oily hazardous wastes in three days, with an average treatment cost of 917.4 yuan/ton; The oil content is greater than 2%, which is much higher than the requirement of GB4284-2018 "Agricultural Sludge Pollutant Control Standards" that the oil content of dry residue is less than 3‰. It cannot be returned to cultivated land, and it is not allowed to be discharged directly, so it is difficult to be used as building materials. In order to improve the treatment technology level of oily hazardous waste, significantly reduce the oil content in the dry residue after oily hazardous waste treatment, significantly reduce the cost of oily hazardous waste treatment, significantly increase the processing speed, actively recycle waste oil, and save energy, a method needs to be explored. A complete set of high-temperature anaerobic pyrolysis equipment for oily hazardous waste.

发明内容Contents of the invention

本发明的目的,提供一种含油危险废物高温无氧热解成套装置。The object of the present invention is to provide a complete set of high-temperature anaerobic pyrolysis equipment for hazardous waste containing oil.

本发明的技术方案:一种含油危险废物高温无氧热解成套装置,其特征在于,该成套装置由无氧热解系统、废油精馏系统、废气处理系统组成,所述的无氧热解系统,由机架、进料漏斗、进料辅助器、无氧热解装置、隔火罐、缓冲罐、水泵、真空泵、真空罐、接收罐、出干渣绞龙、干渣出口、排渣罐、气尘分离器、冷凝器、油水分离器组成,在机架的顶层设有进料漏斗、气尘分离器、冷凝器,在顶层的下一层设有无氧热解装置、油水分离器、排渣罐、电磁加热控制柜,在无氧热解装置)的下一层设有隔火罐、缓冲罐、水泵、真空泵、真空罐、接收罐、出干渣绞龙、干渣出口、排渣罐;所述的废油精馏系统由反应釜、吸附塔、催化塔、分馏塔组成,同管及管件依次将反应釜→吸附塔→催化塔→分馏塔连接,反应釜的进废油口与接收罐的出废油口连接,废油精馏系统的反应釜、吸附塔、催化塔、分馏塔安装在机架或地面上;所述的废气处理系统由燃烧炉、一级除尘器、循环水泵、二级除尘器、烟囱组成,同管及管件依次将燃烧炉→一级除尘器→二级除尘器→烟囱连接,燃烧炉的进废气口与隔火罐的出废气口连接,循环水泵用于向一级除尘器内喷雾降尘。The technical solution of the present invention: a complete set of high-temperature anaerobic pyrolysis equipment for oil-containing hazardous waste, characterized in that the complete equipment is composed of an oxygen-free pyrolysis system, a waste oil rectification system, and a waste gas treatment system. Decomposition system consists of frame, feeding hopper, feeding auxiliary device, anaerobic pyrolysis device, fire insulation tank, buffer tank, water pump, vacuum pump, vacuum tank, receiving tank, dry slag outlet auger, dry slag outlet, slag discharge tank, gas-dust separator, condenser, and oil-water separator. The top layer of the rack is equipped with a feed funnel, gas-dust separator, and condenser, and an oxygen-free pyrolysis device and oil-water separator are installed on the lower layer device, slag discharge tank, electromagnetic heating control cabinet, fire insulation tank, buffer tank, water pump, vacuum pump, vacuum tank, receiving tank, dry slag outlet auger, dry slag outlet, Slag discharge tank; the waste oil rectification system is composed of a reactor, an adsorption tower, a catalytic tower, and a fractionation tower. The same pipes and fittings connect the reactor → adsorption tower → catalytic tower → fractionation tower in sequence. The oil port is connected to the waste oil outlet of the receiving tank, and the reaction kettle, adsorption tower, catalytic tower and fractionation tower of the waste oil rectification system are installed on the frame or on the ground; It is composed of a filter, a circulating water pump, a secondary dust collector, and a chimney. The same pipes and fittings connect the combustion furnace → the primary dust collector → the secondary dust collector → the chimney in sequence. The exhaust gas inlet of the combustion furnace is connected to the exhaust gas outlet of the fire insulation tank The circulating water pump is used to spray dust into the primary dust collector.

上述所述的含油危险废物高温无氧热解成套装置,其所述的无氧热解装置主要由进料口、联轴器、驱动轴、螺旋轴、右螺旋片、进料端刮片、出料端左螺旋片、隔热层、电磁加热线圈、保护层、排气口、管道、支撑轴、填料密封、端盖、轴承、出料口、主电机复位弹簧、主电机、进料漏斗复位弹簧、电磁加热控制柜、加热筒组成;无氧热解装置由一级无氧热解装置、二级无氧热解装置、三级无氧热解装置三级串联组成,一级无氧热解装置上的进料口与进料漏斗连接,一级无氧热解装置的出料口与二级无氧热解装置的进料口连接,二级无氧热解装置的出料口与三级无氧热解装置的进料口连接,三级无氧热解装置的出料口与排渣罐连接;所有加热筒上的所有排气口用管道与气尘分离器连接,气尘分离器与气尘分离器为并联;加热筒采用耐高温的导磁钢材制成,在加热筒外依次设有隔热层、电磁加热线圈、保护层,加热筒采用电磁加热线圈加热;加热筒内的含油危险废物采用螺旋推进,含油危险废物在真空条件下高温无氧热解;气、尘在气尘分离器内进行气、尘过滤分离;在螺旋轴的前端设有进料端刮片,在螺旋轴的后端设有出料端左螺旋片。The above-mentioned complete set of high-temperature anaerobic pyrolysis equipment for oil-containing hazardous wastes, the anaerobic pyrolysis device mainly consists of a feed inlet, a coupling, a drive shaft, a screw shaft, a right-hand screw, a scraper at the feed end, Left helical piece at the discharge end, heat insulation layer, electromagnetic heating coil, protective layer, exhaust port, pipe, support shaft, packing seal, end cover, bearing, discharge port, main motor return spring, main motor, feed hopper It is composed of return spring, electromagnetic heating control cabinet and heating cylinder; the anaerobic pyrolysis device is composed of three stages of anaerobic pyrolysis device, two stages of The feed port on the pyrolysis device is connected to the feed funnel, the discharge port of the primary anaerobic pyrolysis device is connected to the feed port of the secondary anaerobic pyrolysis device, and the discharge port of the secondary anaerobic pyrolysis device It is connected to the feed port of the three-stage anaerobic pyrolysis device, and the discharge port of the three-stage anaerobic pyrolysis device is connected to the slag discharge tank; all exhaust ports on all heating cylinders are connected to the gas dust separator with pipes, and the gas The dust separator and the gas dust separator are connected in parallel; the heating cylinder is made of high temperature resistant magnetic steel, and the heat insulation layer, electromagnetic heating coil and protective layer are arranged outside the heating cylinder in sequence, and the heating cylinder is heated by electromagnetic heating coil; The oil-containing hazardous waste in the barrel is propelled by a screw, and the oil-containing hazardous waste is pyrolyzed at high temperature and anaerobic under vacuum conditions; the gas and dust are filtered and separated in the gas-dust separator; There is a left helical piece at the discharge end at the rear end of the screw shaft.

上述所述的含油危险废物高温无氧热解成套装置,在进料口上设有进料辅助器,进料辅助器设有电机、旋转轴,在旋转轴上设有爪钉;主电机为变频电机;进料辅助器的电机也为变频电机;螺旋轴的前端与驱动轴连接,螺旋轴的后端与支撑轴连接,加热筒倾斜安装,加热筒的前端相对较低,加热筒的后端相对较高,气尘分离器内设有过滤芯,在气尘分离器外设有振动器、打气泵;所述的反应釜、吸附塔、催化塔、分馏塔采用电磁加热;在所述的排渣罐内设有上物位传感器和下物位传感器;在加热筒上设有温度传感器,在气尘分离器上设有温度传感器和压力传感器,温度传感器和压力传感器与电磁加热控制柜连接。The above-mentioned complete set of high-temperature anaerobic pyrolysis equipment for hazardous waste containing oil has a feeding auxiliary device on the feeding port, and the feeding auxiliary device is equipped with a motor and a rotating shaft, and claw nails are arranged on the rotating shaft; the main motor is a frequency conversion Motor; the motor of the feeding aid is also a variable frequency motor; the front end of the screw shaft is connected to the drive shaft, the rear end of the screw shaft is connected to the support shaft, the heating cylinder is installed obliquely, the front end of the heating cylinder is relatively low, and the rear end of the heating cylinder Relatively high, the air-dust separator is provided with a filter element, and a vibrator and an air pump are arranged outside the air-dust separator; the reaction kettle, the adsorption tower, the catalytic tower, and the fractionation tower are electromagnetically heated; There are upper level sensor and lower level sensor in the slag discharge tank; a temperature sensor is set on the heating cylinder, a temperature sensor and a pressure sensor are set on the gas dust separator, and the temperature sensor and pressure sensor are connected with the electromagnetic heating control cabinet .

优化,上述所述的含油危险废物高温无氧热解成套装置,在机架上设有托架,加热筒的前端搁在机架上,在加热筒热胀冷缩时,加热筒在机架上滑动,主电机搁在托架上,在机架与托架之间设有主电机复位弹簧,在机架与进料漏斗之间设有进料漏斗复位弹簧。Optimization, the above-mentioned complete set of high-temperature anaerobic pyrolysis of oil-containing hazardous waste has a bracket on the frame, and the front end of the heating cylinder rests on the frame. Slide up, the main motor rests on the bracket, the main motor return spring is provided between the frame and the bracket, and the feed hopper return spring is provided between the frame and the feed hopper.

本发明的工作原理:进料漏斗内的含油危险废物和排渣罐内的干渣以及气尘分离器真空负压,使加热筒形成无氧的工作环境,电磁加热控制柜通过电磁加热线圈快速对加热筒进行电磁加热,加热筒对加热筒内的含油危险废物进行加热,使含油危险废物发生高温无氧热解反应,加热筒内的油、水气化,有机质无氧燃烧,含油危险废物剩余的渣被快速干燥固化变成干渣,排渣罐内的干渣达到一定量时,被出干渣绞龙排出;气尘分离器采用真空负压从排气口吸收加热筒内的油气、水蒸气、烟气及少量的粉尘,气尘分离器的过滤芯将粉尘拦下,在真空负压的作用下,油气、水蒸气、烟气进入冷凝器冷却液化后,在进入油水分离器,油水分离器内的废油流入接收罐,接收罐内的废油泵入废油精馏系统处理,将废油变成了基础油和燃油。在冷凝器内的废气进入废气处理系统处理。经过本系统处理后的粉状的干渣主要成分为:碳粉、金属粉、泥土粉等物质,干渣含油率小于3‰,达到国家排放要求,干渣中的金属可以再回收利用,干渣也可以作为建材的原料,干渣也可以作为普通废渣排放, 干渣也可以回用于耕地。The working principle of the present invention: the oily hazardous waste in the feed hopper, the dry slag in the slag discharge tank and the vacuum negative pressure of the gas dust separator make the heating cylinder form an oxygen-free working environment, and the electromagnetic heating control cabinet quickly passes through the electromagnetic heating coil The heating cylinder is heated electromagnetically, and the heating cylinder heats the oil-containing hazardous waste in the heating cylinder, so that the oil-containing hazardous waste undergoes high-temperature anaerobic pyrolysis reaction, the oil and water in the heating cylinder are vaporized, the organic matter is anaerobically burned, and the oil-containing hazardous waste The remaining slag is quickly dried and solidified to become dry slag. When the dry slag in the slag discharge tank reaches a certain amount, it is discharged by the dry slag discharge auger; the gas-dust separator uses vacuum negative pressure to absorb the oil and gas in the heating cylinder from the exhaust port. , water vapor, flue gas and a small amount of dust, the filter element of the gas-dust separator stops the dust. Under the action of vacuum negative pressure, the oil gas, water vapor, and flue gas enter the condenser to cool and liquefy, and then enter the oil-water separator , the waste oil in the oil-water separator flows into the receiving tank, and the waste oil in the receiving tank is pumped into the waste oil rectification system for treatment, turning the waste oil into base oil and fuel oil. The exhaust gas in the condenser enters the exhaust gas treatment system for treatment. The main components of the powdery dry residue processed by this system are: carbon powder, metal powder, soil powder and other substances. The oil content of the dry residue is less than 3‰, which meets the national emission requirements. The metals in the dry residue can be recycled. Slag can also be used as raw material for building materials, dry slag can also be discharged as ordinary waste, and dry slag can also be reused in cultivated land.

本发明的工艺流程:含油危险废物高温无氧热解线路,含油危险废物→进料漏斗→进料辅助器→无氧热解装置进行高温无氧热解→排渣罐→出干渣绞龙→干渣出口;气尘收集线路,无氧热解装置→排气口→气尘分离器→冷凝器→油水分离器→接收罐;废气处理线路,冷凝器→真空罐→真空泵→缓冲罐→隔火罐→燃烧炉→一级除尘器→二级除尘器→烟囱;废油精馏系统处理线路,接收罐→反应釜→吸附塔→催化塔→分馏塔。The process flow of the present invention: high-temperature anaerobic pyrolysis line for oily hazardous waste, oily hazardous waste → feeding funnel → feeding auxiliary device → anaerobic pyrolysis device for high temperature anaerobic pyrolysis → slag discharge tank → dry slag discharge auger →Dry slag outlet; gas dust collection line, anaerobic pyrolysis device → exhaust port → gas dust separator → condenser → oil-water separator → receiving tank; waste gas treatment line, condenser → vacuum tank → vacuum pump → buffer tank → Fire insulation tank → combustion furnace → primary dust collector → secondary dust collector → chimney; waste oil rectification system processing line, receiving tank → reaction kettle → adsorption tower → catalytic tower → fractionation tower.

在本发明的中,无氧热解装置的加热筒采用高温导磁钢材制成,可以在加热筒外设置隔热层,防止加热筒加热后烧坏电磁加热线圈,可以在电磁加热线圈外设保护层,保护电磁加热线圈被外伤。在无氧热解装置的进料口设置进料辅助器,是为了促进进料漏斗内的含油危险废物进入加热筒内;在加热筒内的右螺旋片的前端设置进料端刮片,减少含油危险废物在加热筒前端的堆积;在右螺旋片的后端上设置出料端左螺旋片,减少干渣在加热筒后端的堆积;在排渣罐内设置上物位传感器、下物位传感器,使在排渣罐内保存一定的干渣,达到密封空气的作用。冷却水罐与水泵连接,为冷凝器提供冷却水。In the present invention, the heating cylinder of the anaerobic pyrolysis device is made of high-temperature magnetically conductive steel, and a heat insulating layer can be provided outside the heating cylinder to prevent the electromagnetic heating coil from being burned out after the heating cylinder is heated. The protective layer protects the electromagnetic heating coil from trauma. The feed auxiliary device is set at the feed port of the anaerobic pyrolysis device to promote the oily hazardous waste in the feed funnel to enter the heating cylinder; the feed end scraper is set at the front end of the right spiral piece in the heating cylinder to reduce The accumulation of oily hazardous waste at the front end of the heating cylinder; the left spiral piece at the discharge end is arranged on the rear end of the right spiral piece to reduce the accumulation of dry slag at the rear end of the heating cylinder; the upper level sensor and the lower level sensor are installed in the slag discharge tank. The sensor keeps a certain amount of dry slag in the slag discharge tank to achieve the effect of sealing air. The cooling water tank is connected with the water pump to provide cooling water for the condenser.

本发明的含油危险废物高温无氧热解成套装置,不但可以处理含油危险废物,同时,还可以处理可燃和非可燃的生活垃圾、工业垃圾、工业废物、各种含油污泥、植物病虫害树木、医用废物、瘟疫畜禽等。如,含油生活垃圾、工业固体废物、农业固体废物、医疗固体废物、污泥、植物病虫害树木、瘟疫畜禽、漆渣、固废磷化渣、水处理厂的污泥、各种油泥,有机质污泥、含油金属粉末、含溶剂金属粉末,等等。The high-temperature anaerobic pyrolysis complete set of oily hazardous wastes of the present invention can not only process oily hazardous wastes, but also can process combustible and non-combustible household garbage, industrial garbage, industrial waste, various oily sludge, plant diseases and insect pests, trees, Medical waste, plague livestock and poultry, etc. For example, oily domestic waste, industrial solid waste, agricultural solid waste, medical solid waste, sludge, plant diseases and insect pests, trees, plague livestock and poultry, paint residue, solid waste phosphating residue, sludge from water treatment plants, various oil sludge, organic matter Sludge, metal powders containing oil, metal powders containing solvents, etc.

本发明的含油危险废物高温无氧热解成套装置在近两年研究试验中,对含油铁渣、含油钢渣、含油污泥、炼油脚渣、含油含石油胶渣、含油漆渣、医疗固体废物、餐厨垃圾、生活有机垃圾、生活石化垃圾等废物都进行了处理,试验结果表明,各种废物处理后,干渣的含矿物油小于3‰,达到GB4284-2018《农用污泥污染物控制标准》的要求,污泥产物的卫生学指标也达到GB4284-2018《农用污泥污染物控制标准》的要求。危险废物处理后,干渣量大大减少,处理后的干渣,多数可以回用于耕地,一些可以回用于建材,也可以直接排放。The high-temperature anaerobic pyrolysis complete set of oil-containing hazardous wastes of the present invention has been tested in the past two years for the research and testing of oily iron slag, oily steel slag, oily sludge, oil refining residue, oily petroleum gum slag, paint slag, and medical solid waste. , food waste, domestic organic waste, domestic petrochemical waste and other wastes have been treated. The test results show that after the treatment of various wastes, the mineral oil content in the dry residue is less than 3‰, which meets the requirements of GB4284-2018 "Agricultural Sludge Pollutant Control "Standard", the hygienic indicators of sludge products also meet the requirements of GB4284-2018 "Agricultural Sludge Pollutant Control Standards". After hazardous waste is treated, the amount of dry slag is greatly reduced. Most of the treated dry slag can be reused for farmland, some can be recycled for building materials, and can also be discharged directly.

传统的密封旋转烘干炉处理含油危险废物与本发明的含油危险废物高温无氧热解成套装置处理含油危险废物进行对比分析:传统的一套密封旋转烘干炉,投资150万元,处理含油危险废物5吨,耗时三天,耗天然气60小时x8.3立方米/小时*3.5元/立方米=1743元,耗电60小时*3度/小时*0.8元/度=144元,耗人工费2人/班*3班/天*3天*150元/人=2700元,合计密封旋转炉处理5吨含油危险废物,直接总耗费1743+144+2700=4587元,平均每处理一吨含油危险废物需要917.4元/吨,处理一吨含油危险废物和处理五吨含油危险废物所需要时间都为三天;同时密封旋转炉处理出来的干渣含油高达2%,远远高于国家排放标准,不能直接排放,仍然属于危险废物,在处理中,废渣十分容易结焦在密封旋转炉内壁,出料劳动强度很大,密封旋转炉蒸发出的油,碳黑重,后处理难。本发明的油危险废物高温无氧热解成套装置,如果无氧热解装置采用三级串联,总投资140万元,无氧热解装置的装机功率为30kw*3+2.5kw*3+1.5kw*3=102kw, 一天处理含油危险废物20吨,耗电24小时*100度/小时*0.8元/度=1920元,耗人工费2人/班*3班/天*150元/人=900元,合计,处理20吨含油危险废物,直接总耗费1920+900=2820元,平均每处理一吨含油危险废物需要2820元/20=141元/吨,处理一吨含油危险废物的时间为1.2小时,处理五吨含油危险废物的时间为6小时,处理出来的干渣含油率仅仅为3‰以下,完全达到国家排放标准,可以直接排放,在处理中,废渣不结焦在加热筒的内壁,工人劳动强度小,无氧热解装置)出来的废油,碳黑较少,废油经过废油精馏系统处理后,废油变成基础油或燃油,废油精馏系统处理废油的成本约为160元/吨,远远低于基础油或燃油的销售价。现有的密封旋转烘干炉与本发明的含油危险废物高温无氧热解成套装置相比较:处理速度,前者三天处理5吨含油液废渣,后者一天处理20吨含油液废渣,后者的处理速度比前者的处理速度快12倍;处理成本,前者处理成本为917.4元/吨,后者处理成本为141元/吨,后者的处理成本为仅为前者的15%;处理后干渣的含油率,前者干渣含油高达2%,后者的干渣含油高达3‰以下;处理质量,前者处理后的干渣不能作为废渣排放,只能密封堆存,后者处理后的干渣允许排放,也可作为建材原料使用,也可以回用于耕地,现有的密封旋转烘干炉不能精馏废油,废油只能出售,本发明的含油危险废物高温无氧热解成套装置,能够进行废油精馏,将废油处理成基础油或燃油销售,提高了废油的附加值。The traditional sealed rotary drying furnace for treating oily hazardous wastes and the high-temperature anaerobic pyrolysis complete set of oily hazardous wastes of the present invention are compared and analyzed for oily hazardous wastes: a traditional sealed rotary drying furnace, with an investment of 1.5 million yuan, is used to treat oily hazardous wastes 5 tons of hazardous waste, it takes three days, natural gas consumption 60 hours x 8.3 cubic meters The labor cost is 2 people/shift*3 shifts/day*3 days*150 yuan/person=2700 yuan, and the total direct cost of 1743+144+2700=4587 yuan is 1743+144+2700=4587 yuan. A ton of oily hazardous waste requires 917.4 yuan/ton, and it takes three days to process one ton of oily hazardous waste and five tons of oily hazardous waste; at the same time, the oil content of the dry residue processed by the sealed rotary furnace is as high as 2%, which is much higher than that of the national Emission standards, can not be discharged directly, still belong to hazardous waste, during the treatment, the waste residue is very easy to coke on the inner wall of the sealed rotary furnace, the discharge labor intensity is very high, the oil evaporated from the sealed rotary furnace is heavy with carbon black, and post-processing is difficult. The high-temperature anaerobic pyrolysis complete set of oil hazardous waste of the present invention, if the anaerobic pyrolysis device adopts three-stage series connection, the total investment is 1.4 million yuan, and the installed power of the anaerobic pyrolysis device is 30kw*3+2.5kw*3+1.5 kw*3=102kw, 20 tons of oily hazardous waste is processed a day, power consumption is 24 hours*100 kwh/hour*0.8 yuan/kwh=1920 yuan, labor cost is 2 people/shift*3 shifts/day*150 yuan/person= 900 yuan, in total, to process 20 tons of oily hazardous waste, the direct total cost is 1920+900=2820 yuan, an average of 2820 yuan/20=141 yuan/ton for each ton of oily hazardous waste, and the time to process a ton of oily hazardous waste is 1.2 hours, 6 hours to process five tons of oily hazardous waste, the oil content of the processed dry residue is only below 3‰, which fully meets the national discharge standard and can be discharged directly. During the treatment, the waste residue does not coke on the inner wall of the heating cylinder , The labor intensity of the workers is small, and the waste oil from the anaerobic pyrolysis device) has less carbon black. After the waste oil is processed by the waste oil rectification system, the waste oil becomes base oil or fuel oil, and the waste oil rectification system processes the waste oil The cost is about 160 yuan/ton, which is far lower than the sales price of base oil or fuel oil. The existing sealed rotary drying furnace is compared with the high-temperature anaerobic pyrolysis complete set of oily hazardous waste of the present invention: the processing speed, the former processes 5 tons of oily liquid waste residue in three days, the latter processes 20 tons of oily liquid waste residue in one day, and the latter The processing speed of the former is 12 times faster than that of the former; the processing cost of the former is 917.4 yuan/ton, and the processing cost of the latter is 141 yuan/ton, and the processing cost of the latter is only 15% of the former; The oil content of the dry residue of the former is as high as 2%, and that of the latter is as high as 3‰ or less; the quality of treatment, the dry residue after the treatment of the former cannot be discharged as waste residue, but can only be sealed and stored, while the dry residue after the treatment of the latter The slag is allowed to be discharged, and can also be used as a building material raw material, and can also be reused in cultivated land. The existing sealed rotary drying furnace cannot rectify waste oil, and the waste oil can only be sold. The device can carry out rectification of waste oil, process waste oil into base oil or fuel oil for sale, and increase the added value of waste oil.

本发明的有益效果:本发明的含油危险废物高温无氧热解成套装置,含油危险废物电磁加热速度快,干渣含油液小于3‰,完全符合国家排放要求,油液气化后,废油回收率高,含油危险废物处理时能耗低,处理速度快,处理成本低,处理时的二次污染极小,处理效果好,成功解决了困扰同行多年的老大难问题,具有显著的技术经济效益,具有推广价值。Beneficial effects of the present invention: the high-temperature anaerobic pyrolysis complete set of oil-containing hazardous wastes of the present invention has a fast electromagnetic heating speed of oil-containing hazardous wastes, and the oil-containing liquid in dry residue is less than 3‰, which fully meets the national discharge requirements. After the oil liquid is gasified, the waste oil The recovery rate is high, the energy consumption is low, the processing speed is fast, the processing cost is low, the secondary pollution during processing is very small, and the processing effect is good. It has successfully solved the long-standing problem that has plagued the industry for many years, and has significant technical and economical advantages. Benefits have promotional value.

附图说明Description of drawings

图1是本发明的连接示意图;Fig. 1 is the connection schematic diagram of the present invention;

图2是本发明的不含废油精馏系统的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the waste oil-free rectification system of the present invention;

图3是图2俯视图Figure 3 is a top view of Figure 2

图4是图3的A-A剖视图;Fig. 4 is A-A sectional view of Fig. 3;

图5是本发明中的无氧热解装置(4)结构示意图;Fig. 5 is a schematic structural diagram of an oxygen-free pyrolysis device (4) in the present invention;

图6是图5中的局部放大图;Fig. 6 is a partial enlarged view among Fig. 5;

图中标记:机架1、进料漏斗2、进料辅助器3、无氧热解装置4、一级无氧热解装置401、二级无氧热解装置402、三级无氧热解装置403、进料口4a、联轴器4b、驱动轴4c、螺旋轴4d、右螺旋片4e、进料端刮片4e1、出料端左螺旋片4e2、隔热层4f、电磁加热线圈4g、保护层4h、排气口4i、管道4j、支撑轴4k、填料密封4l、端盖4m、轴承4n、出料口4o、托架4p、主电机复位弹簧4q、主电机4r、进料漏斗复位弹簧4s、电磁加热控制柜4t、加热筒4u、隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13、气尘分离器14a、14b、振动器14a1、14b1、打气泵14a2、冷凝器15、油水分离器16、燃烧炉17、一级除尘器18、循环水泵19、二级除尘器20、烟囱21、冷却水罐22、反应釜23、吸附塔24、催化塔25、分馏塔26。Marks in the figure: frame 1, feed hopper 2, feed auxiliary device 3, anaerobic pyrolysis device 4, first-stage anaerobic pyrolysis device 401, second-stage anaerobic pyrolysis device 402, third-stage anaerobic pyrolysis device Device 403, feed port 4a, coupling 4b, drive shaft 4c, screw shaft 4d, right helical piece 4e, feed end scraper 4e1, discharge end left helical piece 4e2, heat insulation layer 4f, electromagnetic heating coil 4g , protective layer 4h, exhaust port 4i, pipe 4j, support shaft 4k, packing seal 4l, end cover 4m, bearing 4n, discharge port 4o, bracket 4p, main motor return spring 4q, main motor 4r, feed funnel Return spring 4s, electromagnetic heating control cabinet 4t, heating cylinder 4u, fire isolation tank 5, buffer tank 6, water pump 7, vacuum pump 8, vacuum tank 9, receiving tank 10, dry slag discharge auger 11, dry slag outlet 12, slag discharge Tank 13, gas-dust separator 14a, 14b, vibrator 14a1, 14b1, air pump 14a2, condenser 15, oil-water separator 16, combustion furnace 17, primary dust collector 18, circulating water pump 19, secondary dust collector 20, Chimney 21, cooling water tank 22, reaction kettle 23, adsorption tower 24, catalytic tower 25, fractionation tower 26.

具体实施方式detailed description

下面通过实施例,对本发明作进一步的说明。Below by embodiment, the present invention will be further described.

实施例1Example 1

参照图1、图2、图3、图4、图5、图6,一种含油危险废物高温无氧热解成套装置,该成套装置由无氧热解系统、废油精馏系统、废气处理系统组成,所述的无氧热解系统,由机架1、进料漏斗2、进料辅助器3、无氧热解装置4、隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13、气尘分离器14a、14b、冷凝器15、油水分离器16组成,在机架1的顶层设有进料漏斗2、气尘分离器14a、14b、冷凝器15,在顶层的下一层设有无氧热解装置4、油水分离器16、排渣罐13、电磁加热控制柜4t,在无氧热解装置4的下一层设有隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13;所述的废油精馏系统由反应釜23、吸附塔24、催化塔25、分馏塔26组成,同管及管件依次将反应釜23→吸附塔24→催化塔25→分馏塔26连接,反应釜23的进废油口与接收罐10的出废油口连接,废油精馏系统的反应釜23、吸附塔24、催化塔25、分馏塔26安装在机架1或地面上;所述的废气处理系统由燃烧炉17、一级除尘器18、循环水泵19、二级除尘器20、烟囱21组成,同管及管件依次将燃烧炉17→一级除尘器18→二级除尘器20→烟囱21连接,燃烧炉17的进废气口与隔火罐5的出废气口连接,循环水泵19用于向一级除尘器18内喷雾降尘。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, and Fig. 6, a complete set of high-temperature anaerobic pyrolysis equipment for oil-containing hazardous waste, the complete set of equipment consists of anaerobic pyrolysis system, waste oil rectification system, waste gas treatment The system consists of the anaerobic pyrolysis system, which consists of a frame 1, a feed hopper 2, a feed auxiliary device 3, an anaerobic pyrolysis device 4, a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum Tank 9, receiving tank 10, dry slag outlet auger 11, dry slag outlet 12, slag discharge tank 13, gas dust separator 14a, 14b, condenser 15, oil-water separator 16, on the top floor of frame 1 Feed funnel 2, gas dust separator 14a, 14b, condenser 15, anaerobic pyrolysis device 4, oil-water separator 16, slag discharge tank 13, electromagnetic heating control cabinet 4t are arranged on the lower floor of the top floor, The lower layer of the oxygen pyrolysis device 4 is provided with a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum tank 9, a receiving tank 10, a dry slag outlet auger 11, a dry slag outlet 12, and a slag discharge tank 13; The waste oil rectification system is composed of a reactor 23, an adsorption tower 24, a catalytic tower 25, and a fractionation tower 26. The reactor 23 → adsorption tower 24 → catalytic tower 25 → fractionation tower 26 is connected in turn with the pipes and fittings. The waste oil inlet of kettle 23 is connected with the waste oil outlet of receiving tank 10, and the reaction kettle 23, adsorption tower 24, catalytic tower 25, and fractionation tower 26 of the waste oil rectification system are installed on the frame 1 or the ground; The exhaust gas treatment system consists of a combustion furnace 17, a primary dust collector 18, a circulating water pump 19, a secondary dust collector 20, and a chimney 21. The same pipes and fittings sequentially connect the combustion furnace 17 → primary dust collector 18 → secondary dust collector 20 →The chimney 21 is connected, the exhaust gas inlet of the combustion furnace 17 is connected with the exhaust gas outlet of the fire insulation tank 5, and the circulating water pump 19 is used to spray dust into the primary dust collector 18.

实施例2Example 2

参照图1、图2、图3、图4、图5、图6,一种含油危险废物高温无氧热解成套装置,该成套装置由无氧热解系统、废油精馏系统、废气处理系统组成,所述的无氧热解系统,由机架1、进料漏斗2、进料辅助器3、无氧热解装置4、隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13、气尘分离器14a、14b、冷凝器15、油水分离器16组成,在机架1的顶层设有进料漏斗2、气尘分离器14a、14b、冷凝器15,在顶层的下一层设有无氧热解装置4、油水分离器16、排渣罐13、电磁加热控制柜4t,在无氧热解装置4的下一层设有隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13;所述的废油精馏系统由反应釜23、吸附塔24、催化塔25、分馏塔26组成,同管及管件依次将反应釜23→吸附塔24→催化塔25→分馏塔26连接,反应釜23的进废油口与接收罐10的出废油口连接,废油精馏系统的反应釜23、吸附塔24、催化塔25、分馏塔26安装在机架1或地面上;所述的废气处理系统由燃烧炉17、一级除尘器18、循环水泵19、二级除尘器20、烟囱21组成,同管及管件依次将燃烧炉17→一级除尘器18→二级除尘器20→烟囱21连接,燃烧炉17的进废气口与隔火罐5的出废气口连接,循环水泵19用于向一级除尘器18、二级除尘器20内喷雾降尘。所述的无氧热解装置4主要由进料口4a、联轴器4b、驱动轴4c、螺旋轴4d、右螺旋片4e、进料端刮片4e1、出料端左螺旋片4e2、隔热层4f、电磁加热线圈4g、保护层4h、排气口4i、管道4j、支撑轴4k、填料密封4l、端盖4m、轴承4n、出料口4o、主电机复位弹簧4q、主电机4r、进料漏斗复位弹簧4s、电磁加热控制柜4t、加热筒4u组成;无氧热解装置4由一级无氧热解装置401、二级无氧热解装置402、三级无氧热解装置403三级串联组成,一级无氧热解装置401上的进料口4a与进料漏斗2连接,一级无氧热解装置401的出料口4o与二级无氧热解装置402的进料口4a连接,二级无氧热解装置402的出料口4o与三级无氧热解装置403的进料口4a连接,三级无氧热解装置403的出料口4o与排渣罐13连接;所有加热筒4u上的所有排气口4i用管道4j与气尘分离器14a、14b连接,气尘分离器14a与气尘分离器14b为并联;加热筒4u采用耐高温的导磁钢材制成,在加热筒4u外依次设有隔热层4f、电磁加热线圈4g、保护层4h,加热筒4u采用电磁加热线圈4g加热;加热筒4u内的含油危险废物采用螺旋推进,含油危险废物在真空条件下高温无氧热解;气、尘在气尘分离器内进行气、尘过滤分离;在螺旋轴4d的前端设有进料端刮片4e1,在螺旋轴4d的后端设有出料端左螺旋片4e2。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, and Fig. 6, a complete set of high-temperature anaerobic pyrolysis equipment for oil-containing hazardous waste, the complete set of equipment consists of anaerobic pyrolysis system, waste oil rectification system, waste gas treatment The system consists of the anaerobic pyrolysis system, which consists of a frame 1, a feed hopper 2, a feed auxiliary device 3, an anaerobic pyrolysis device 4, a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum Tank 9, receiving tank 10, dry slag outlet auger 11, dry slag outlet 12, slag discharge tank 13, gas dust separator 14a, 14b, condenser 15, oil-water separator 16, on the top floor of frame 1 Feed funnel 2, gas dust separator 14a, 14b, condenser 15, anaerobic pyrolysis device 4, oil-water separator 16, slag discharge tank 13, electromagnetic heating control cabinet 4t are arranged on the lower floor of the top floor, The lower layer of the oxygen pyrolysis device 4 is provided with a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum tank 9, a receiving tank 10, a dry slag outlet auger 11, a dry slag outlet 12, and a slag discharge tank 13; The waste oil rectification system is composed of a reactor 23, an adsorption tower 24, a catalytic tower 25, and a fractionation tower 26. The reactor 23 → adsorption tower 24 → catalytic tower 25 → fractionation tower 26 is connected in turn with the pipes and fittings. The waste oil inlet of kettle 23 is connected with the waste oil outlet of receiving tank 10, and the reaction kettle 23, adsorption tower 24, catalytic tower 25, and fractionation tower 26 of the waste oil rectification system are installed on the frame 1 or the ground; The exhaust gas treatment system consists of a combustion furnace 17, a primary dust collector 18, a circulating water pump 19, a secondary dust collector 20, and a chimney 21. The same pipes and fittings sequentially connect the combustion furnace 17 → primary dust collector 18 → secondary dust collector 20 →The chimney 21 is connected, the exhaust gas inlet of the combustion furnace 17 is connected with the exhaust gas outlet of the fire insulation tank 5, and the circulating water pump 19 is used to spray dust into the primary dust collector 18 and the secondary dust collector 20. The described anaerobic pyrolysis device 4 is mainly composed of a feed port 4a, a shaft coupling 4b, a drive shaft 4c, a screw shaft 4d, a right-hand helical piece 4e, a scraper 4e1 at the feed end, a left-hand helical piece 4e2 at the discharge end, and a partition Heat layer 4f, electromagnetic heating coil 4g, protective layer 4h, exhaust port 4i, pipe 4j, support shaft 4k, packing seal 4l, end cover 4m, bearing 4n, discharge port 4o, main motor return spring 4q, main motor 4r , feeding funnel return spring 4s, electromagnetic heating control cabinet 4t, heating cylinder 4u; The device 403 is composed of three stages connected in series, the feed port 4a on the primary anaerobic pyrolysis device 401 is connected to the feed funnel 2, the discharge port 4o of the primary anaerobic pyrolysis device 401 is connected to the secondary anaerobic pyrolysis device 402 The feed port 4a of the secondary anaerobic pyrolysis device 402 is connected with the feed port 4a of the three-stage anaerobic pyrolysis device 403, and the discharge port 4o of the three-stage anaerobic pyrolysis device 403 is connected with The slagging tank 13 is connected; all the exhaust ports 4i on all the heating cylinders 4u are connected with the gas-dust separators 14a and 14b with pipes 4j, and the gas-dust separators 14a and 14b are connected in parallel; the heating cylinder 4u adopts high-temperature resistant It is made of magnetically conductive steel, and the heat insulation layer 4f, electromagnetic heating coil 4g, and protective layer 4h are sequentially arranged outside the heating cylinder 4u. The heating cylinder 4u is heated by the electromagnetic heating coil 4g; the oily hazardous waste in the heating cylinder 4u is propelled by a screw , oily hazardous wastes are pyrolyzed at high temperature and oxygen-free under vacuum conditions; gas and dust are filtered and separated in the gas and dust separator; a scraper 4e1 at the feed end is provided at the front end of the screw shaft 4d, The rear end is provided with a discharge end left helical piece 4e2.

实施例3Example 3

参照图1、图2、图3、图4、图5、图6,一种含油危险废物高温无氧热解成套装置,该成套装置由无氧热解系统、废油精馏系统、废气处理系统组成,所述的无氧热解系统,由机架1、进料漏斗2、进料辅助器3、无氧热解装置4、隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13、气尘分离器14a、14b、冷凝器15、油水分离器16组成,在机架1的顶层设有进料漏斗2、气尘分离器14a、14b、冷凝器15,在顶层的下一层设有无氧热解装置4、油水分离器16、排渣罐13、电磁加热控制柜4t,在无氧热解装置4的下一层设有隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13;所述的废油精馏系统由反应釜23、吸附塔24、催化塔25、分馏塔26组成,同管及管件依次将反应釜23→吸附塔24→催化塔25→分馏塔26连接,反应釜23的进废油口与接收罐10的出废油口连接,废油精馏系统的反应釜23、吸附塔24、催化塔25、分馏塔26安装在机架1或地面上;所述的废气处理系统由燃烧炉17、一级除尘器18、循环水泵19、二级除尘器20、烟囱21组成,同管及管件依次将燃烧炉17→一级除尘器18→二级除尘器20→烟囱21连接,燃烧炉17的进废气口与隔火罐5的出废气口连接,循环水泵19用于向一级除尘器18、二级除尘器20内喷雾降尘。在进料口4a上设有进料辅助器3,进料辅助器3设有电机、旋转轴,在旋转轴上设有爪钉;主电机4r为变频电机;进料辅助器3的电机也为变频电机;螺旋轴4d的前端与驱动轴4c连接,螺旋轴4d的后端与支撑轴4k连接,加热筒4u倾斜安装,加热筒4u的前端相对较低,加热筒4u的后端相对较高,气尘分离器14a、14b内设有过滤芯,在气尘分离器外设有振动器14a1、14b1、打气泵14a2;所述的反应釜23、吸附塔24、催化塔25、分馏塔26采用电磁加热;在所述的排渣罐13内设有上物位传感器和下物位传感器;在加热筒4u上设有温度传感器,在气尘分离器14a、14b上设有温度传感器和压力传感器,温度传感器和压力传感器与电磁加热控制柜4t连接。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, and Fig. 6, a complete set of high-temperature anaerobic pyrolysis equipment for oil-containing hazardous waste, the complete set of equipment consists of anaerobic pyrolysis system, waste oil rectification system, waste gas treatment The system consists of the anaerobic pyrolysis system, which consists of a frame 1, a feed hopper 2, a feed auxiliary device 3, an anaerobic pyrolysis device 4, a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum Tank 9, receiving tank 10, dry slag outlet auger 11, dry slag outlet 12, slag discharge tank 13, gas dust separator 14a, 14b, condenser 15, oil-water separator 16, on the top floor of frame 1 Feed funnel 2, gas dust separator 14a, 14b, condenser 15, anaerobic pyrolysis device 4, oil-water separator 16, slag discharge tank 13, electromagnetic heating control cabinet 4t are arranged on the lower floor of the top floor, The lower layer of the oxygen pyrolysis device 4 is provided with a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum tank 9, a receiving tank 10, a dry slag outlet auger 11, a dry slag outlet 12, and a slag discharge tank 13; The waste oil rectification system is composed of a reactor 23, an adsorption tower 24, a catalytic tower 25, and a fractionation tower 26. The reactor 23 → adsorption tower 24 → catalytic tower 25 → fractionation tower 26 is connected in turn with the pipes and fittings. The waste oil inlet of kettle 23 is connected with the waste oil outlet of receiving tank 10, and the reaction kettle 23, adsorption tower 24, catalytic tower 25, and fractionation tower 26 of the waste oil rectification system are installed on the frame 1 or the ground; The exhaust gas treatment system consists of a combustion furnace 17, a primary dust collector 18, a circulating water pump 19, a secondary dust collector 20, and a chimney 21. The same pipes and fittings sequentially connect the combustion furnace 17 → primary dust collector 18 → secondary dust collector 20 →The chimney 21 is connected, the exhaust gas inlet of the combustion furnace 17 is connected with the exhaust gas outlet of the fire insulation tank 5, and the circulating water pump 19 is used to spray dust into the primary dust collector 18 and the secondary dust collector 20. On feed opening 4a, be provided with feed auxiliary device 3, feed auxiliary device 3 is provided with motor, rotating shaft, is provided with claw nail on rotating shaft; Main motor 4r is a variable frequency motor; The motor of feeding auxiliary device 3 also It is a variable frequency motor; the front end of the screw shaft 4d is connected to the drive shaft 4c, the rear end of the screw shaft 4d is connected to the support shaft 4k, the heating cylinder 4u is installed obliquely, the front end of the heating cylinder 4u is relatively low, and the rear end of the heating cylinder 4u is relatively high. High, the dust separator 14a, 14b is provided with a filter core, and a vibrator 14a1, 14b1, air pump 14a2 are arranged outside the dust separator; the reaction kettle 23, the adsorption tower 24, the catalytic tower 25, the fractionation tower 26 adopts electromagnetic heating; an upper level sensor and a lower level sensor are provided in the slag discharge tank 13; a temperature sensor is provided on the heating cylinder 4u, and a temperature sensor and a The pressure sensor, temperature sensor and pressure sensor are connected with the electromagnetic heating control cabinet 4t.

实施例4Example 4

参照图1、图2、图3、图4、图5、图6,一种含油危险废物高温无氧热解成套装置,该成套装置由无氧热解系统、废油精馏系统、废气处理系统组成,所述的无氧热解系统,由机架1、进料漏斗2、进料辅助器3、无氧热解装置4、隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13、气尘分离器14a、14b、冷凝器15、油水分离器16组成,在机架1的顶层设有进料漏斗2、气尘分离器14a、14b、冷凝器15,在顶层的下一层设有无氧热解装置4、油水分离器16、排渣罐13、电磁加热控制柜4t,在无氧热解装置4的下一层设有隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13;所述的废油精馏系统由反应釜23、吸附塔24、催化塔25、分馏塔26组成,同管及管件依次将反应釜23→吸附塔24→催化塔25→分馏塔26连接,反应釜23的进废油口与接收罐10的出废油口连接,废油精馏系统的反应釜23、吸附塔24、催化塔25、分馏塔26安装在机架1或地面上;所述的废气处理系统由燃烧炉17、一级除尘器18、循环水泵19、二级除尘器20、烟囱21组成,同管及管件依次将燃烧炉17→一级除尘器18→二级除尘器20→烟囱21连接,燃烧炉17的进废气口与隔火罐5的出废气口连接,循环水泵19用于向一级除尘器18、二级除尘器20内喷雾降尘。所述的无氧热解装置4主要由进料口4a、联轴器4b、驱动轴4c、螺旋轴4d、右螺旋片4e、进料端刮片4e1、出料端左螺旋片4e2、隔热层4f、电磁加热线圈4g、保护层4h、排气口4i、管道4j、支撑轴4k、填料密封4l、端盖4m、轴承4n、出料口4o、主电机复位弹簧4q、主电机4r、进料漏斗复位弹簧4s、电磁加热控制柜4t、加热筒4u组成;无氧热解装置4由一级无氧热解装置401、二级无氧热解装置402、三级无氧热解装置403三级串联组成,一级无氧热解装置401上的进料口4a与进料漏斗2连接,一级无氧热解装置401的出料口4o与二级无氧热解装置402的进料口4a连接,二级无氧热解装置402的出料口4o与三级无氧热解装置403的进料口4a连接,三级无氧热解装置403的出料口4o与排渣罐13连接;所有加热筒4u上的所有排气口4i用管道4j与气尘分离器14a、14b连接,气尘分离器14a与气尘分离器14b为并联;加热筒4u采用耐高温的导磁钢材制成,在加热筒4u外依次设有隔热层4f、电磁加热线圈4g、保护层4h,加热筒4u采用电磁加热线圈4g加热;加热筒4u内的含油危险废物采用螺旋推进,含油危险废物在真空条件下高温无氧热解;气、尘在气尘分离器内进行气、尘过滤分离;在螺旋轴4d的前端设有进料端刮片4e1,在螺旋轴4d的后端设有出料端左螺旋片4e2。在进料口4a上设有进料辅助器3,进料辅助器3设有电机、旋转轴,在旋转轴上设有爪钉;主电机4r为变频电机;进料辅助器3的电机也为变频电机;螺旋轴4d的前端与驱动轴4c连接,螺旋轴4d的后端与支撑轴4k连接,加热筒4u倾斜安装,加热筒4u的前端相对较低,加热筒4u的后端相对较高,气尘分离器14a、14b内设有过滤芯,在气尘分离器外设有振动器14a1、14b1、打气泵14a2;所述的反应釜23、吸附塔24、催化塔25、分馏塔26采用电磁加热;在所述的排渣罐13内设有上物位传感器和下物位传感器;在加热筒4u上设有温度传感器,在气尘分离器14a、14b上设有温度传感器和压力传感器,温度传感器和压力传感器与电磁加热控制柜4t连接。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, and Fig. 6, a complete set of high-temperature anaerobic pyrolysis equipment for oil-containing hazardous waste, the complete set of equipment consists of anaerobic pyrolysis system, waste oil rectification system, waste gas treatment The system consists of the anaerobic pyrolysis system, which consists of a frame 1, a feed hopper 2, a feed auxiliary device 3, an anaerobic pyrolysis device 4, a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum Tank 9, receiving tank 10, dry slag outlet auger 11, dry slag outlet 12, slag discharge tank 13, gas dust separator 14a, 14b, condenser 15, oil-water separator 16, on the top floor of frame 1 Feed funnel 2, gas dust separator 14a, 14b, condenser 15, anaerobic pyrolysis device 4, oil-water separator 16, slag discharge tank 13, electromagnetic heating control cabinet 4t are arranged on the lower floor of the top floor, The lower layer of the oxygen pyrolysis device 4 is provided with a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum tank 9, a receiving tank 10, a dry slag outlet auger 11, a dry slag outlet 12, and a slag discharge tank 13; The waste oil rectification system is composed of a reactor 23, an adsorption tower 24, a catalytic tower 25, and a fractionation tower 26. The reactor 23 → adsorption tower 24 → catalytic tower 25 → fractionation tower 26 is connected in turn with the pipes and fittings. The waste oil inlet of kettle 23 is connected with the waste oil outlet of receiving tank 10, and the reaction kettle 23, adsorption tower 24, catalytic tower 25, and fractionation tower 26 of the waste oil rectification system are installed on the frame 1 or the ground; The exhaust gas treatment system consists of a combustion furnace 17, a primary dust collector 18, a circulating water pump 19, a secondary dust collector 20, and a chimney 21. The same pipes and fittings sequentially connect the combustion furnace 17 → primary dust collector 18 → secondary dust collector 20 →The chimney 21 is connected, the exhaust gas inlet of the combustion furnace 17 is connected with the exhaust gas outlet of the fire insulation tank 5, and the circulating water pump 19 is used to spray dust into the primary dust collector 18 and the secondary dust collector 20. The described anaerobic pyrolysis device 4 is mainly composed of a feed port 4a, a shaft coupling 4b, a drive shaft 4c, a screw shaft 4d, a right-hand helical piece 4e, a scraper 4e1 at the feed end, a left-hand helical piece 4e2 at the discharge end, and a partition Heat layer 4f, electromagnetic heating coil 4g, protective layer 4h, exhaust port 4i, pipe 4j, support shaft 4k, packing seal 4l, end cover 4m, bearing 4n, discharge port 4o, main motor return spring 4q, main motor 4r , feeding funnel return spring 4s, electromagnetic heating control cabinet 4t, heating cylinder 4u; The device 403 is composed of three stages connected in series, the feed port 4a on the primary anaerobic pyrolysis device 401 is connected to the feed funnel 2, the discharge port 4o of the primary anaerobic pyrolysis device 401 is connected to the secondary anaerobic pyrolysis device 402 The feed port 4a of the secondary anaerobic pyrolysis device 402 is connected with the feed port 4a of the three-stage anaerobic pyrolysis device 403, and the discharge port 4o of the three-stage anaerobic pyrolysis device 403 is connected with The slagging tank 13 is connected; all the exhaust ports 4i on all the heating cylinders 4u are connected with the gas-dust separators 14a and 14b with pipes 4j, and the gas-dust separators 14a and 14b are connected in parallel; the heating cylinder 4u adopts high-temperature resistant It is made of magnetically conductive steel, and the heat insulation layer 4f, electromagnetic heating coil 4g, and protective layer 4h are sequentially arranged outside the heating cylinder 4u. The heating cylinder 4u is heated by the electromagnetic heating coil 4g; the oily hazardous waste in the heating cylinder 4u is propelled by a screw , oily hazardous wastes are pyrolyzed at high temperature and oxygen-free under vacuum conditions; gas and dust are filtered and separated in the gas and dust separator; a scraper 4e1 at the feed end is provided at the front end of the screw shaft 4d, The rear end is provided with a discharge end left helical piece 4e2. On feed opening 4a, be provided with feed auxiliary device 3, feed auxiliary device 3 is provided with motor, rotating shaft, is provided with claw nail on rotating shaft; Main motor 4r is a variable frequency motor; The motor of feeding auxiliary device 3 also It is a variable frequency motor; the front end of the screw shaft 4d is connected to the drive shaft 4c, the rear end of the screw shaft 4d is connected to the support shaft 4k, the heating cylinder 4u is installed obliquely, the front end of the heating cylinder 4u is relatively low, and the rear end of the heating cylinder 4u is relatively high. High, the dust separator 14a, 14b is provided with a filter core, and a vibrator 14a1, 14b1, air pump 14a2 are arranged outside the dust separator; the reaction kettle 23, the adsorption tower 24, the catalytic tower 25, the fractionation tower 26 adopts electromagnetic heating; an upper level sensor and a lower level sensor are provided in the slag discharge tank 13; a temperature sensor is provided on the heating cylinder 4u, and a temperature sensor and a The pressure sensor, temperature sensor and pressure sensor are connected with the electromagnetic heating control cabinet 4t.

实施例5Example 5

参照图1、图2、图3、图4、图5、图6,一种含油危险废物高温无氧热解成套装置,该成套装置由无氧热解系统、废油精馏系统、废气处理系统组成,所述的无氧热解系统,由机架1、进料漏斗2、进料辅助器3、无氧热解装置4、隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13、气尘分离器14a、14b、冷凝器15、油水分离器16组成,在机架1的顶层设有进料漏斗2、气尘分离器14a、14b、冷凝器15,在顶层的下一层设有无氧热解装置4、油水分离器16、排渣罐13、电磁加热控制柜4t,在无氧热解装置4的下一层设有隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13;所述的废油精馏系统由反应釜23、吸附塔24、催化塔25、分馏塔26组成,同管及管件依次将反应釜23→吸附塔24→催化塔25→分馏塔26连接,反应釜23的进废油口与接收罐10的出废油口连接,废油精馏系统的反应釜23、吸附塔24、催化塔25、分馏塔26安装在机架1或地面上;所述的废气处理系统由燃烧炉17、一级除尘器18、循环水泵19、二级除尘器20、烟囱21组成,同管及管件依次将燃烧炉17→一级除尘器18→二级除尘器20→烟囱21连接,燃烧炉17的进废气口与隔火罐5的出废气口连接,循环水泵19用于向一级除尘器18、二级除尘器20内喷雾降尘。在机架1上设有托架4p,加热筒4u的前端搁在机架1上,在加热筒4u热胀冷缩时,加热筒4u在机架1上滑动,主电机4r搁在托架4p上,在机架1与托架4p之间设有主电机复位弹簧4q,在机架1与进料漏斗2之间设有进料漏斗复位弹簧4s。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, and Fig. 6, a complete set of high-temperature anaerobic pyrolysis equipment for oil-containing hazardous waste, the complete set of equipment consists of anaerobic pyrolysis system, waste oil rectification system, waste gas treatment The system consists of the anaerobic pyrolysis system, which consists of a frame 1, a feed hopper 2, a feed auxiliary device 3, an anaerobic pyrolysis device 4, a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum Tank 9, receiving tank 10, dry slag outlet auger 11, dry slag outlet 12, slag discharge tank 13, gas dust separator 14a, 14b, condenser 15, oil-water separator 16, on the top floor of frame 1 Feed funnel 2, gas dust separator 14a, 14b, condenser 15, anaerobic pyrolysis device 4, oil-water separator 16, slag discharge tank 13, electromagnetic heating control cabinet 4t are arranged on the lower floor of the top floor, The lower layer of the oxygen pyrolysis device 4 is provided with a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum tank 9, a receiving tank 10, a dry slag outlet auger 11, a dry slag outlet 12, and a slag discharge tank 13; The waste oil rectification system is composed of a reactor 23, an adsorption tower 24, a catalytic tower 25, and a fractionation tower 26. The reactor 23 → adsorption tower 24 → catalytic tower 25 → fractionation tower 26 is connected in turn with the pipes and fittings. The waste oil inlet of kettle 23 is connected with the waste oil outlet of receiving tank 10, and the reaction kettle 23, adsorption tower 24, catalytic tower 25, and fractionation tower 26 of the waste oil rectification system are installed on the frame 1 or the ground; The exhaust gas treatment system consists of a combustion furnace 17, a primary dust collector 18, a circulating water pump 19, a secondary dust collector 20, and a chimney 21. The same pipes and fittings sequentially connect the combustion furnace 17 → primary dust collector 18 → secondary dust collector 20 →The chimney 21 is connected, the exhaust gas inlet of the combustion furnace 17 is connected with the exhaust gas outlet of the fire insulation tank 5, and the circulating water pump 19 is used to spray dust into the primary dust collector 18 and the secondary dust collector 20. There is a bracket 4p on the frame 1, and the front end of the heating tube 4u rests on the frame 1. When the heating tube 4u expands with heat and contracts with cold, the heating tube 4u slides on the frame 1, and the main motor 4r rests on the bracket. On 4p, a main motor return spring 4q is provided between the frame 1 and the bracket 4p, and a feed hopper return spring 4s is provided between the frame 1 and the feed hopper 2.

实施例6Example 6

参照图1、图2、图3、图4、图5、图6,一种含油危险废物高温无氧热解成套装置,该成套装置由无氧热解系统、废油精馏系统、废气处理系统组成,所述的无氧热解系统,由机架1、进料漏斗2、进料辅助器3、无氧热解装置4、隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13、气尘分离器14a、14b、冷凝器15、油水分离器16组成,在机架1的顶层设有进料漏斗2、气尘分离器14a、14b、冷凝器15,在顶层的下一层设有无氧热解装置4、油水分离器16、排渣罐13、电磁加热控制柜4t,在无氧热解装置4的下一层设有隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13;所述的废油精馏系统由反应釜23、吸附塔24、催化塔25、分馏塔26组成,同管及管件依次将反应釜23→吸附塔24→催化塔25→分馏塔26连接,反应釜23的进废油口与接收罐10的出废油口连接,废油精馏系统的反应釜23、吸附塔24、催化塔25、分馏塔26安装在机架1或地面上;所述的废气处理系统由燃烧炉17、一级除尘器18、循环水泵19、二级除尘器20、烟囱21组成,同管及管件依次将燃烧炉17→一级除尘器18→二级除尘器20→烟囱21连接,燃烧炉17的进废气口与隔火罐5的出废气口连接,循环水泵19用于向一级除尘器18、二级除尘器20内喷雾降尘。所述的无氧热解装置4主要由进料口4a、联轴器4b、驱动轴4c、螺旋轴4d、右螺旋片4e、进料端刮片4e1、出料端左螺旋片4e2、隔热层4f、电磁加热线圈4g、保护层4h、排气口4i、管道4j、支撑轴4k、填料密封4l、端盖4m、轴承4n、出料口4o、主电机复位弹簧4q、主电机4r、进料漏斗复位弹簧4s、电磁加热控制柜4t、加热筒4u组成;无氧热解装置4由一级无氧热解装置401、二级无氧热解装置402、三级无氧热解装置403三级串联组成,一级无氧热解装置401上的进料口4a与进料漏斗2连接,一级无氧热解装置401的出料口4o与二级无氧热解装置402的进料口4a连接,二级无氧热解装置402的出料口4o与三级无氧热解装置403的进料口4a连接,三级无氧热解装置403的出料口4o与排渣罐13连接;所有加热筒4u上的所有排气口4i用管道4j与气尘分离器14a、14b连接,气尘分离器14a与气尘分离器14b为并联;加热筒4u采用耐高温的导磁钢材制成,在加热筒4u外依次设有隔热层4f、电磁加热线圈4g、保护层4h,加热筒4u采用电磁加热线圈4g加热;加热筒4u内的含油危险废物采用螺旋推进,含油危险废物在真空条件下高温无氧热解;气、尘在气尘分离器内进行气、尘过滤分离;在螺旋轴4d的前端设有进料端刮片4e1,在螺旋轴4d的后端设有出料端左螺旋片4e2。在机架1上设有托架4p,加热筒4u的前端搁在机架1上,在加热筒4u热胀冷缩时,加热筒4u在机架1上滑动,主电机4r搁在托架4p上,在机架1与托架4p之间设有主电机复位弹簧4q,在机架1与进料漏斗2之间设有进料漏斗复位弹簧4s。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, and Fig. 6, a complete set of high-temperature anaerobic pyrolysis equipment for oil-containing hazardous waste, the complete set of equipment consists of anaerobic pyrolysis system, waste oil rectification system, waste gas treatment The system consists of the anaerobic pyrolysis system, which consists of a frame 1, a feed hopper 2, a feed auxiliary device 3, an anaerobic pyrolysis device 4, a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum Tank 9, receiving tank 10, dry slag outlet auger 11, dry slag outlet 12, slag discharge tank 13, gas dust separator 14a, 14b, condenser 15, oil-water separator 16, on the top floor of frame 1 Feed funnel 2, gas dust separator 14a, 14b, condenser 15, anaerobic pyrolysis device 4, oil-water separator 16, slag discharge tank 13, electromagnetic heating control cabinet 4t are arranged on the lower floor of the top floor, The lower layer of the oxygen pyrolysis device 4 is provided with a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum tank 9, a receiving tank 10, a dry slag outlet auger 11, a dry slag outlet 12, and a slag discharge tank 13; The waste oil rectification system is composed of a reactor 23, an adsorption tower 24, a catalytic tower 25, and a fractionation tower 26. The reactor 23 → adsorption tower 24 → catalytic tower 25 → fractionation tower 26 is connected in turn with the pipes and fittings. The waste oil inlet of kettle 23 is connected with the waste oil outlet of receiving tank 10, and the reaction kettle 23, adsorption tower 24, catalytic tower 25, and fractionation tower 26 of the waste oil rectification system are installed on the frame 1 or the ground; The exhaust gas treatment system consists of a combustion furnace 17, a primary dust collector 18, a circulating water pump 19, a secondary dust collector 20, and a chimney 21. The same pipes and fittings sequentially connect the combustion furnace 17 → primary dust collector 18 → secondary dust collector 20 →The chimney 21 is connected, the exhaust gas inlet of the combustion furnace 17 is connected with the exhaust gas outlet of the fire insulation tank 5, and the circulating water pump 19 is used to spray dust into the primary dust collector 18 and the secondary dust collector 20. The described anaerobic pyrolysis device 4 is mainly composed of a feed port 4a, a shaft coupling 4b, a drive shaft 4c, a screw shaft 4d, a right-hand helical piece 4e, a scraper 4e1 at the feed end, a left-hand helical piece 4e2 at the discharge end, and a partition Heat layer 4f, electromagnetic heating coil 4g, protective layer 4h, exhaust port 4i, pipe 4j, support shaft 4k, packing seal 4l, end cover 4m, bearing 4n, discharge port 4o, main motor return spring 4q, main motor 4r , feeding funnel return spring 4s, electromagnetic heating control cabinet 4t, heating cylinder 4u; The device 403 is composed of three stages connected in series, the feed port 4a on the primary anaerobic pyrolysis device 401 is connected to the feed funnel 2, the discharge port 4o of the primary anaerobic pyrolysis device 401 is connected to the secondary anaerobic pyrolysis device 402 The feed port 4a of the secondary anaerobic pyrolysis device 402 is connected with the feed port 4a of the three-stage anaerobic pyrolysis device 403, and the discharge port 4o of the three-stage anaerobic pyrolysis device 403 is connected with The slagging tank 13 is connected; all the exhaust ports 4i on all the heating cylinders 4u are connected with the gas-dust separators 14a and 14b with pipes 4j, and the gas-dust separators 14a and 14b are connected in parallel; the heating cylinder 4u adopts high-temperature resistant It is made of magnetically conductive steel, and the heat insulation layer 4f, electromagnetic heating coil 4g, and protective layer 4h are sequentially arranged outside the heating cylinder 4u. The heating cylinder 4u is heated by the electromagnetic heating coil 4g; the oily hazardous waste in the heating cylinder 4u is propelled by a screw , oily hazardous wastes are pyrolyzed at high temperature and oxygen-free under vacuum conditions; gas and dust are filtered and separated in the gas and dust separator; a scraper 4e1 at the feed end is provided at the front end of the screw shaft 4d, The rear end is provided with a discharge end left helical piece 4e2. There is a bracket 4p on the frame 1, and the front end of the heating tube 4u rests on the frame 1. When the heating tube 4u expands with heat and contracts with cold, the heating tube 4u slides on the frame 1, and the main motor 4r rests on the bracket. On 4p, a main motor return spring 4q is provided between the frame 1 and the bracket 4p, and a feed hopper return spring 4s is provided between the frame 1 and the feed hopper 2.

实施例7Example 7

参照图1、图2、图3、图4、图5、图6,一种含油危险废物高温无氧热解成套装置,该成套装置由无氧热解系统、废油精馏系统、废气处理系统组成,所述的无氧热解系统,由机架1、进料漏斗2、进料辅助器3、无氧热解装置4、隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13、气尘分离器14a、14b、冷凝器15、油水分离器16组成,在机架1的顶层设有进料漏斗2、气尘分离器14a、14b、冷凝器15,在顶层的下一层设有无氧热解装置4、油水分离器16、排渣罐13、电磁加热控制柜4t,在无氧热解装置4的下一层设有隔火罐5、缓冲罐6、水泵7、真空泵8、真空罐9、接收罐10、出干渣绞龙11、干渣出口12、排渣罐13;所述的废油精馏系统由反应釜23、吸附塔24、催化塔25、分馏塔26组成,同管及管件依次将反应釜23→吸附塔24→催化塔25→分馏塔26连接,反应釜23的进废油口与接收罐10的出废油口连接,废油精馏系统的反应釜23、吸附塔24、催化塔25、分馏塔26安装在机架1或地面上;所述的废气处理系统由燃烧炉17、一级除尘器18、循环水泵19、二级除尘器20、烟囱21组成,同管及管件依次将燃烧炉17→一级除尘器18→二级除尘器20→烟囱21连接,燃烧炉17的进废气口与隔火罐5的出废气口连接,循环水泵19用于向一级除尘器18、二级除尘器20内喷雾降尘。所述的无氧热解装置4主要由进料口4a、联轴器4b、驱动轴4c、螺旋轴4d、右螺旋片4e、进料端刮片4e1、出料端左螺旋片4e2、隔热层4f、电磁加热线圈4g、保护层4h、排气口4i、管道4j、支撑轴4k、填料密封4l、端盖4m、轴承4n、出料口4o、主电机复位弹簧4q、主电机4r、进料漏斗复位弹簧4s、电磁加热控制柜4t、加热筒4u组成;无氧热解装置4由一级无氧热解装置401、二级无氧热解装置402、三级无氧热解装置403三级串联组成,一级无氧热解装置401上的进料口4a与进料漏斗2连接,一级无氧热解装置401的出料口4o与二级无氧热解装置402的进料口4a连接,二级无氧热解装置402的出料口4o与三级无氧热解装置403的进料口4a连接,三级无氧热解装置403的出料口4o与排渣罐13连接;所有加热筒4u上的所有排气口4i用管道4j与气尘分离器14a、14b连接,气尘分离器14a与气尘分离器14b为并联;加热筒4u采用耐高温的导磁钢材制成,在加热筒4u外依次设有隔热层4f、电磁加热线圈4g、保护层4h,加热筒4u采用电磁加热线圈4g加热;加热筒4u内的含油危险废物采用螺旋推进,含油危险废物在真空条件下高温无氧热解;气、尘在气尘分离器内进行气、尘过滤分离;在螺旋轴4d的前端设有进料端刮片4e1,在螺旋轴4d的后端设有出料端左螺旋片4e2。在进料口4a上设有进料辅助器3,进料辅助器3设有电机、旋转轴,在旋转轴上设有爪钉;主电机4r为变频电机;进料辅助器3的电机也为变频电机;螺旋轴4d的前端与驱动轴4c连接,螺旋轴4d的后端与支撑轴4k连接,加热筒4u倾斜安装,加热筒4u的前端相对较低,加热筒4u的后端相对较高,气尘分离器14a、14b内设有过滤芯,在气尘分离器外设有振动器14a1、14b1、打气泵14a2;所述的反应釜23、吸附塔24、催化塔25、分馏塔26采用电磁加热;在所述的排渣罐13内设有上物位传感器和下物位传感器;在加热筒4u上设有温度传感器,在气尘分离器14a、14b上设有温度传感器和压力传感器,温度传感器和压力传感器与电磁加热控制柜4t连接。在机架1上设有托架4p,加热筒4u的前端搁在机架1上,在加热筒4u热胀冷缩时,加热筒4u在机架1上滑动,主电机4r搁在托架4p上,在机架1与托架4p之间设有主电机复位弹簧4q,在机架1与进料漏斗2之间设有进料漏斗复位弹簧4s。Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, and Fig. 6, a complete set of high-temperature anaerobic pyrolysis equipment for oil-containing hazardous waste, the complete set of equipment consists of anaerobic pyrolysis system, waste oil rectification system, waste gas treatment The system consists of the anaerobic pyrolysis system, which consists of a frame 1, a feed hopper 2, a feed auxiliary device 3, an anaerobic pyrolysis device 4, a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum Tank 9, receiving tank 10, dry slag outlet auger 11, dry slag outlet 12, slag discharge tank 13, gas dust separator 14a, 14b, condenser 15, oil-water separator 16, on the top floor of frame 1 Feed funnel 2, gas dust separator 14a, 14b, condenser 15, anaerobic pyrolysis device 4, oil-water separator 16, slag discharge tank 13, electromagnetic heating control cabinet 4t are arranged on the lower floor of the top floor, The lower layer of the oxygen pyrolysis device 4 is provided with a fire insulation tank 5, a buffer tank 6, a water pump 7, a vacuum pump 8, a vacuum tank 9, a receiving tank 10, a dry slag outlet auger 11, a dry slag outlet 12, and a slag discharge tank 13; The waste oil rectification system is composed of a reactor 23, an adsorption tower 24, a catalytic tower 25, and a fractionation tower 26. The reactor 23 → adsorption tower 24 → catalytic tower 25 → fractionation tower 26 is connected in turn with the pipes and fittings. The waste oil inlet of kettle 23 is connected with the waste oil outlet of receiving tank 10, and the reaction kettle 23, adsorption tower 24, catalytic tower 25, and fractionation tower 26 of the waste oil rectification system are installed on the frame 1 or the ground; The exhaust gas treatment system consists of a combustion furnace 17, a primary dust collector 18, a circulating water pump 19, a secondary dust collector 20, and a chimney 21. The same pipes and fittings sequentially connect the combustion furnace 17 → primary dust collector 18 → secondary dust collector 20 →The chimney 21 is connected, the exhaust gas inlet of the combustion furnace 17 is connected with the exhaust gas outlet of the fire insulation tank 5, and the circulating water pump 19 is used to spray dust into the primary dust collector 18 and the secondary dust collector 20. The described anaerobic pyrolysis device 4 is mainly composed of a feed port 4a, a shaft coupling 4b, a drive shaft 4c, a screw shaft 4d, a right-hand helical piece 4e, a scraper 4e1 at the feed end, a left-hand helical piece 4e2 at the discharge end, and a partition Heat layer 4f, electromagnetic heating coil 4g, protective layer 4h, exhaust port 4i, pipe 4j, support shaft 4k, packing seal 4l, end cover 4m, bearing 4n, discharge port 4o, main motor return spring 4q, main motor 4r , feeding funnel return spring 4s, electromagnetic heating control cabinet 4t, heating cylinder 4u; The device 403 is composed of three stages connected in series, the feed port 4a on the primary anaerobic pyrolysis device 401 is connected to the feed funnel 2, the discharge port 4o of the primary anaerobic pyrolysis device 401 is connected to the secondary anaerobic pyrolysis device 402 The feed port 4a of the secondary anaerobic pyrolysis device 402 is connected with the feed port 4a of the three-stage anaerobic pyrolysis device 403, and the discharge port 4o of the three-stage anaerobic pyrolysis device 403 is connected with The slagging tank 13 is connected; all the exhaust ports 4i on all the heating cylinders 4u are connected with the gas-dust separators 14a and 14b with pipes 4j, and the gas-dust separators 14a and 14b are connected in parallel; the heating cylinder 4u adopts high-temperature resistant It is made of magnetically conductive steel, and the heat insulation layer 4f, electromagnetic heating coil 4g, and protective layer 4h are sequentially arranged outside the heating cylinder 4u. The heating cylinder 4u is heated by the electromagnetic heating coil 4g; the oily hazardous waste in the heating cylinder 4u is propelled by a screw , oily hazardous wastes are pyrolyzed at high temperature and oxygen-free under vacuum conditions; gas and dust are filtered and separated in the gas and dust separator; a scraper 4e1 at the feed end is provided at the front end of the screw shaft 4d, The rear end is provided with a discharge end left helical piece 4e2. On feed opening 4a, be provided with feed auxiliary device 3, feed auxiliary device 3 is provided with motor, rotating shaft, is provided with claw nail on rotating shaft; Main motor 4r is a variable frequency motor; The motor of feeding auxiliary device 3 also It is a variable frequency motor; the front end of the screw shaft 4d is connected to the drive shaft 4c, the rear end of the screw shaft 4d is connected to the support shaft 4k, the heating cylinder 4u is installed obliquely, the front end of the heating cylinder 4u is relatively low, and the rear end of the heating cylinder 4u is relatively high. High, the dust separator 14a, 14b is provided with a filter core, and a vibrator 14a1, 14b1, air pump 14a2 are arranged outside the dust separator; the reaction kettle 23, the adsorption tower 24, the catalytic tower 25, the fractionation tower 26 adopts electromagnetic heating; an upper level sensor and a lower level sensor are provided in the slag discharge tank 13; a temperature sensor is provided on the heating cylinder 4u, and a temperature sensor and a The pressure sensor, temperature sensor and pressure sensor are connected with the electromagnetic heating control cabinet 4t. There is a bracket 4p on the frame 1, and the front end of the heating tube 4u rests on the frame 1. When the heating tube 4u expands with heat and contracts with cold, the heating tube 4u slides on the frame 1, and the main motor 4r rests on the bracket. On 4p, a main motor return spring 4q is provided between the frame 1 and the bracket 4p, and a feed hopper return spring 4s is provided between the frame 1 and the feed hopper 2.

Claims (5)

1.一种含油危险废物高温无氧热解成套装置,其特征在于,该成套装置由无氧热解系统、废油精馏系统、废气处理系统组成,所述的无氧热解系统,由机架(1)、进料漏斗(2)、进料辅助器(3)、无氧热解装置(4)、隔火罐(5)、缓冲罐(6)、水泵(7)、真空泵(8)、真空罐(9)、接收罐(10)、出干渣绞龙(11)、干渣出口(12)、排渣罐(13)、气尘分离器(14a、14b)、冷凝器(15)、油水分离器(16)组成,在机架(1)的顶层设有进料漏斗(2)、气尘分离器(14a、14b)、冷凝器(15),在顶层的下一层设有无氧热解装置(4)、油水分离器(16)、排渣罐(13)、电磁加热控制柜(4t),在无氧热解装置(4))的下一层设有隔火罐(5)、缓冲罐(6)、水泵(7)、真空泵(8)、真空罐(9)、接收罐(10)、出干渣绞龙(11)、干渣出口(12)、排渣罐(13);所述的废油精馏系统由反应釜(23)、吸附塔(24)、催化塔(25)、分馏塔(26)组成,同管及管件依次将反应釜(23)→吸附塔(24)→催化塔(25)→分馏塔(26)连接,反应釜(23)的进废油口与接收罐(10)的出废油口连接,废油精馏系统的反应釜(23)、吸附塔(24)、催化塔(25)、分馏塔(26)安装在机架(1)或地面上;所述的废气处理系统由燃烧炉(17)、一级除尘器(18)、循环水泵(19)、二级除尘器(20)、烟囱(21)组成,同管及管件依次将燃烧炉(17)→一级除尘器(18)→二级除尘器(20)→烟囱(21)连接,燃烧炉(17)的进废气口与隔火罐(5)的出废气口连接,循环水泵(19)用于向一级除尘器(18)内喷雾降尘。1. A complete set of high-temperature anaerobic pyrolysis equipment for oily hazardous waste, characterized in that the complete equipment is composed of an oxygen-free pyrolysis system, a waste oil rectification system, and a waste gas treatment system, and the oxygen-free pyrolysis system consists of Frame (1), feeding funnel (2), feeding auxiliary device (3), anaerobic pyrolysis device (4), fire insulation tank (5), buffer tank (6), water pump (7), vacuum pump (8 ), vacuum tank (9), receiving tank (10), dry slag outlet auger (11), dry slag outlet (12), slag discharge tank (13), gas dust separator (14a, 14b), condenser ( 15), oil-water separator (16), on the top of the frame (1) is provided with a feed funnel (2), gas dust separator (14a, 14b), condenser (15), in the next layer of the top It is equipped with anaerobic pyrolysis device (4), oil-water separator (16), slag discharge tank (13), electromagnetic heating control cabinet (4t), and the next layer of anaerobic pyrolysis device (4). Cupping tank (5), buffer tank (6), water pump (7), vacuum pump (8), vacuum tank (9), receiving tank (10), dry slag discharge auger (11), dry slag outlet (12), discharge Slag tank (13); the waste oil rectification system is composed of reactor (23), adsorption tower (24), catalytic tower (25), fractionation tower (26), and the reactor (23 )→adsorption tower (24)→catalytic tower (25)→fractionation tower (26) is connected, the waste oil inlet of the reaction kettle (23) is connected with the waste oil outlet of the receiving tank (10), and the waste oil rectification system Reactor (23), adsorption tower (24), catalytic tower (25), fractionation tower (26) are installed on the frame (1) or on the ground; device (18), circulating water pump (19), secondary dust collector (20), and chimney (21), and the same pipe and pipe fittings sequentially connect the combustion furnace (17) → primary dust collector (18) → secondary dust collector ( 20) → Connect the chimney (21), the exhaust gas inlet of the combustion furnace (17) is connected with the exhaust gas outlet of the fire insulation tank (5), and the circulating water pump (19) is used to spray dust into the primary dust collector (18). 2.根据权利要求1所述的含油危险废物高温无氧热解成套装置,其特征在于,所述的无氧热解装置(4)主要由进料口(4a)、联轴器(4b)、驱动轴(4c)、螺旋轴(4d)、右螺旋片(4e)、进料端刮片(4e1)、出料端左螺旋片(4e2)、隔热层(4f)、电磁加热线圈(4g)、保护层(4h)、排气口(4i)、管道(4j)、支撑轴(4k)、填料密封(4l)、端盖(4m)、轴承(4n)、出料口(4o)、主电机复位弹簧(4q)、主电机(4r)、进料漏斗复位弹簧(4s)、电磁加热控制柜(4t)、加热筒(4u)组成;无氧热解装置(4)由一级无氧热解装置(401)、二级无氧热解装置(402)、三级无氧热解装置(403)三级串联组成,一级无氧热解装置(401)上的进料口(4a)与进料漏斗(2)连接,一级无氧热解装置(401)的出料口(4o)与二级无氧热解装置(402)的进料口(4a)连接,二级无氧热解装置(402)的出料口(4o)与三级无氧热解装置(403)的进料口(4a)连接,三级无氧热解装置(403)的出料口(4o)与排渣罐(13)连接;所有加热筒(4u)上的所有排气口(4i)用管道(4j)与气尘分离器(14a、14b)连接,气尘分离器(14a)与气尘分离器(14b)为并联;加热筒(4u)采用耐高温的导磁钢材制成,在加热筒(4u)外依次设有隔热层(4f)、电磁加热线圈(4g)、保护层(4h),加热筒(4u)采用电磁加热线圈(4g)加热;加热筒(4u)内的含油危险废物采用螺旋推进,含油危险废物在真空条件下高温无氧热解;气、尘在气尘分离器内进行气、尘过滤分离;在螺旋轴(4d)的前端设有进料端刮片(4e1),在螺旋轴(4d)的后端设有出料端左螺旋片(4e2)。2. The complete set of high-temperature anaerobic pyrolysis equipment for oily hazardous wastes according to claim 1, characterized in that the anaerobic pyrolysis equipment (4) is mainly composed of a feed inlet (4a), a coupling (4b) , drive shaft (4c), screw shaft (4d), right screw blade (4e), feed end scraper (4e1), discharge end left screw blade (4e2), heat insulation layer (4f), electromagnetic heating coil ( 4g), protective layer (4h), exhaust port (4i), pipe (4j), support shaft (4k), packing seal (4l), end cover (4m), bearing (4n), discharge port (4o) , the main motor return spring (4q), the main motor (4r), the feed funnel return spring (4s), the electromagnetic heating control cabinet (4t), and the heating cylinder (4u); the anaerobic pyrolysis device (4) consists of a first-stage Anaerobic pyrolysis device (401), secondary anaerobic pyrolysis device (402), and third-stage anaerobic pyrolysis device (403) are composed of three stages connected in series, and the feed port on the first-stage anaerobic pyrolysis device (401) (4a) is connected with the feed funnel (2), the outlet (4o) of the first-stage anaerobic pyrolysis device (401) is connected with the feed inlet (4a) of the second-stage anaerobic pyrolysis device (402), and the second The discharge port (4o) of the first-stage anaerobic pyrolysis device (402) is connected with the feed port (4a) of the third-stage anaerobic pyrolysis device (403), and the discharge port of the third-stage anaerobic pyrolysis device (403) (4o) is connected with the slagging tank (13); all exhaust ports (4i) on all heating cylinders (4u) are connected with gas dust separators (14a, 14b) with pipes (4j), and gas dust separators (14a ) and the gas dust separator (14b) are connected in parallel; the heating cylinder (4u) is made of high temperature resistant magnetic steel, and the heating cylinder (4u) is provided with a heat insulation layer (4f) and an electromagnetic heating coil (4g) in sequence , protective layer (4h), and the heating cylinder (4u) is heated by an electromagnetic heating coil (4g); the oily hazardous waste in the heating cylinder (4u) is propelled by a screw, and the oily hazardous waste is pyrolyzed at high temperature and oxygen free under vacuum conditions; gas, Dust is filtered and separated from gas and dust in the gas-dust separator; there is a feed end scraper (4e1) at the front end of the screw shaft (4d), and a left screw blade at the discharge end at the rear end of the screw shaft (4d) (4e2). 3.根据权利要求1或2所述的含油危险废物高温无氧热解成套装置,其特征在于,在进料口(4a)上设有进料辅助器(3),进料辅助器(3)设有电机、旋转轴,在旋转轴上设有爪钉;主电机(4r)为变频电机;进料辅助器(3)的电机也为变频电机;螺旋轴(4d)的前端与驱动轴(4c)连接,螺旋轴(4d)的后端与支撑轴(4k)连接,加热筒(4u)倾斜安装,加热筒(4u)的前端相对较低,加热筒(4u)的后端相对较高,气尘分离器(14a、14b)内设有过滤芯,在气尘分离器外设有振动器(14a1、14b1)、打气泵(14a2);所述的反应釜(23)、吸附塔(24)、催化塔(25)、分馏塔(26)采用电磁加热;在所述的排渣罐(13)内设有上物位传感器和下物位传感器;在加热筒(4u)上设有温度传感器,在气尘分离器(14a、14b)上设有温度传感器和压力传感器,温度传感器和压力传感器与电磁加热控制柜(4t)连接。3. The complete set of high-temperature anaerobic pyrolysis equipment for oil-containing hazardous waste according to claim 1 or 2, characterized in that a feed assist device (3) is provided on the feed inlet (4a), and the feed assist device (3 ) is equipped with a motor and a rotating shaft, and claw nails are arranged on the rotating shaft; the main motor (4r) is a variable frequency motor; the motor of the feed auxiliary device (3) is also a variable frequency motor; the front end of the screw shaft (4d) and the drive shaft (4c) connection, the rear end of the screw shaft (4d) is connected with the support shaft (4k), the heating cylinder (4u) is installed obliquely, the front end of the heating cylinder (4u) is relatively low, and the rear end of the heating cylinder (4u) is relatively high High, dust separators (14a, 14b) are provided with filter cores, and vibrators (14a1, 14b1) and air pumps (14a2) are arranged outside the dust separators; the reaction kettle (23), adsorption tower (24), the catalytic tower (25), and the fractionating tower (26) adopt electromagnetic heating; an upper level sensor and a lower level sensor are arranged in the slagging tank (13); There are temperature sensors, temperature sensors and pressure sensors are arranged on the gas dust separators (14a, 14b), and the temperature sensors and pressure sensors are connected with the electromagnetic heating control cabinet (4t). 4.根据权利要求1或2所述的含油危险废物高温无氧热解成套装置,其特征在于,在机架(1)上设有托架(4p),加热筒(4u)的前端搁在机架(1)上,在加热筒(4u)热胀冷缩时,加热筒(4u)在机架(1)上滑动,主电机(4r)搁在托架(4p)上,在机架(1)与托架(4p)之间设有主电机复位弹簧(4q),在机架(1)与进料漏斗(2)之间设有进料漏斗复位弹簧(4s)。4. The complete set of high-temperature anaerobic pyrolysis equipment for oil-containing hazardous waste according to claim 1 or 2, characterized in that a bracket (4p) is provided on the frame (1), and the front end of the heating cylinder (4u) rests on On the frame (1), when the heating cylinder (4u) expands with heat and contracts with cold, the heating cylinder (4u) slides on the frame (1), and the main motor (4r) rests on the bracket (4p). A main motor return spring (4q) is provided between (1) and the bracket (4p), and a feed funnel return spring (4s) is provided between the frame (1) and the feed funnel (2). 5.根据权利要求3所述的含油危险废物高温无氧热解成套装置,其特征在于,在机架(1)上设有托架(4p),加热筒(4u)的前端搁在机架(1)上,在加热筒(4u)热胀冷缩时,加热筒(4u)在机架(1)上滑动,主电机(4r)搁在托架(4p)上,在机架(1)与托架(4p)之间设有主电机复位弹簧(4q),在机架(1)与进料漏斗(2)之间设有进料漏斗复位弹簧(4s)。5. The complete set of high-temperature anaerobic pyrolysis equipment for oil-containing hazardous waste according to claim 3, characterized in that a bracket (4p) is provided on the frame (1), and the front end of the heating cylinder (4u) rests on the frame (1), when the heating cylinder (4u) expands with heat and contracts with cold, the heating cylinder (4u) slides on the frame (1), the main motor (4r) rests on the bracket (4p), and on the frame (1 ) and the bracket (4p) are provided with a main motor return spring (4q), and a feed funnel return spring (4s) is provided between the frame (1) and the feed funnel (2).
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